Roland Sect3e

3 Replacement of Main Parts
To Ensure safe Work
Turn off the Main Power SW, and unplug the power cable of the Printer
before performing parts replacement.
It is not possible to cut power of completely only by turning off the secondary power
SWs.
UNPLUG
- Rear View AC INLET for the

Printer Unit.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD BOARD REPLACEMENT : 25min.
HEAD REPLACEMENT : 30min. (1 Head)
1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK *3
3. HEAD BOARD FAN CHECK
Adj. Time :
13min.
< Total Time : 38min. >
1. THERMISTOR CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT *7 Adj. Time : 40min.
SERVO BOARD REPLACEMENT : 25min.
WIPER REPLACEMENT : 5min.
1. AGING
Adj. Time : 5min.
CAP TOP REPLACEMENT : 40min. (8 pcs.)

1. CHECKING THE CAP HEIGHT *7
BATTERY REPLACEMENT : 20min.
Adj. Time : 5min.
1. BATTERY FLAG CLEAR *4

Adj. Time : 3min.
CARRIAGE MOTOR REPLACEMENT : 20min.

1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
AC JUNCTION BOARD REPLACEMENT: 15min

Adj. Time : 5min.
SW POWER SUPPLY REPLACEMENT: 25min

PUMP REPLACEMENT : 30min. (4 pcs.)
PANEL BOARD REPLACEMENT : 7min.
1. PUMP HOURS CLEAR

1. LCD/LED//BUZ CHECK *5
2. KEY CHECK *6
MAIN BOARD REPLACEMENT

(Including BATTERY INSTALLATION) : 30min.
Adj. Time : 3min.
CARRIAGE BOARD REPLACEMENT : 15min.
1. DIP SW SETTING
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. HEAD RANK SETTING
5. SERIAL NUMBER INPUT *1
6. CAP & WIPER CHECK *2
7. CAP HEIGHT ADJUSTMENT
8. SENSOR CHECK
9. LIMIT & CUT DOWN POSITION INITIALIZE
10. LINEAR ENCODER SETUP
11. PAPER SIDE SENSOR ADJUSTMENT
12. INK TYPE SETTING
13. HEAD ALIGNMENT (SOFTWARE ONLY)
14. CALIBRATION
Adj. Time : 70min.
1. HEAD UP/DOWN SENSOR CHECK *3

2. THERMISTOR CHECK
Adj. Time : 5min.
<Total Time : 20min.>
INK TUBE REPLACEMENT : 75min. (16 pcs.)

CARRIAGE BELT REPLACEMENT : 40min.

1. BELT TENSION ADJUSTMENT
2. CARRIAGE BELT POSITION ADJUSTMENT
Adj. Time : 20min.
NETWORK BOARD REPLACEMENT : 20min.

1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
*1
*2
*3
*4
*5
*6
*7
LINEAR ENCODER REPLACEMENT : 25min.

Adj. Time : 10min.
Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
It can be performed in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
It can be performed in the [SERVICE MENU] > [SUB MENU] > [LCD/LED/BUZ CHECK].
It can be performed in the [SERVICE MENU] > [SUB MENU] > [KEY CHECK].
It can be performed in the [SERVICE MENU] > [I/S MENU] >[CAP ADJUST] > [CHECK GAP].
3-2
Adj. Time : 3min.
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,

Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [PRINT MENU] > [HEAD RANK], and select the

Head No. of the HEAD that you are going to replace and
input the HEAD RANK written on the new HEAD.
Input the HEAD RANK by selecting the digit with the Left
and Right keys, and changing the parameters with the
Up and Down keys.
* The Head No. becomes [HEAD1], [HEAD2],[HEAD3]
from the HEAD at the left end in order.
Press the [ENTER] key to save the settings.
Make sure to input the HEAD RANK before
replacing the HEAD, because the sticker which
the HEAD RANK is written on will be hidden
Head Rank
SERVICE MENU
PRINT MENU
5CY2F2F
PRINT MENU
HEAD RANK
HEAD RANK
HEAD 1
HEAD RANK 1
701302D(1/5)
[ENTER]
after the HEAD is installed.
Remove the RIGHT I/S COVER.

RIGHT I/S COVER
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
3-3
Turn off the SUB POWER SW and then turn off the
MAIN POWER SW.
Be sure to turn off the MAIN POWER SW

when replacing the head. Otherwise, the head
or main board can be damaged. It is
recommended to disconnect the AC code.
Remove the CARRIAGE COVER.

Move the HEAD CARRIAGE slowly to the left.
Remove the DAMPER PLATE.
< REAR VIEW >
MAIN POWER SW
CARRIAGE COVER
DAMPER PLATE
Remove the HEAD BOARD COVER and remove the

Flexible Cables from the Head which will be replaced.
Hold the HEAD with fingers when removing

the Flexible Cables.
HEAD BOARD COVER

FLEXIBLE CABLEs
3-4
Fix the HEAD BOARD COVER temporarily, and remove

the 2 INK DAMPERs from the HEAD which will be
replaced.
INK
DAMPERs
Do not hold the INK DAMPER too hard.

Otherwise, it will be damaged.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents ink from dropping on the HEAD
BOARD.
10
HEAD BOARD COVER
Remove the SPRING, and remove the 3 Screws fixing the

HEAD.
Then, pull the HEAD towards the front and lift it up to
remove it from the CARRIAGE.
SPRING
Remove the HEAD from the HEAD ADAPTER and fix a
11 new HEAD to the ADAPTER.
HEAD
5CY2F2F
Make sure to fix the HEAD by pressing it to the

bottom left corner of the ADAPTER.
Use the 2kgfcm torque driver (ST-056) to
tighten up the screws.
12
HEAD ADAPTER
Install the HEAD to the CARRIAGE and fix the 3 Screws

temporarily. Then, fix the SPRING and tighten up the 3
Screws.
Use the 2kgfcm torque driver (ST-056 + ST-060

bit) to tighten up the screws.
SPRING
3-5
13
Fix the HEAD BOARD COVER.
The cover should be fixed to prevent ink from

dropping on the HEAD BOARD when the INK
DAMPERs are fixed. It is not necessary to fix
the cover with the NYLON LIVET, because the
cover needs to be removed for the HEAD
POSITION ADJUSTMENT.
HEAD BOARD COVER
14
Install the new INK DAMPERs to the head.
INK
DAMPERs
Install the new INK DAMPERs when you replace

the head.
Do not hold the INK DAMPER too hard. Otherwise, it

could be damaged.Either INK DAMPER can be
connected to either connector on the HEAD.
But, the basic way of installing is as the following.
Rear side
Front side
In case of the rear side of the HEAD )

Connect the INK DAMPER which has the Ink Tube with
1 line to the front side, and 2 lines to the rear side.
In case of the front side of the HEAD)
Connect the INK DAMPER which has the Ink Tube with
3 lines to the front side, and 4 lines to the rear side.
15
Connect the Flexible Cables to the HEAD.
Be sure to connect the cables correctly.
FLEXIBLE CABLEs
3-6
16
After turning on the MAIN POWER SW, press the

[CLEANING] key and select the group which is replaced
to the new HEAD.
17
Enter the SERVICE MODE and perform the following

adjustments.
1. THERMISTOR CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING CAP HEIGHT
< HOW TO CLEAR THE HEAD INFORMATION >

After THERMISTOR CHECK and HEAD ALIGNMENT,
select [SERVICE MENU] > [HEAD GROUP]. Then, select
the HEAD you replaced and press the ENTER key.
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
HEAD GROUP
]
HEAD GROUP
CLEAR H1
HEAD GROUP
CLEAR H8
HEAD GROUP
CLEAR ALL
< NOTE for fixing the DAMPER PLATE >

When you fix the DAMPER PLATE after the above
adjustments, make sure not to press the plate down onto the
DAMPERs with force.
* Fix the screws at the bottom of the long screw hole.
DAMPER PLATE
3-7
3-2 WIPER REPLACEMENT
Select [SUB MENU] > [MAINTENANCE] > [REPLACE

WIPER] in the User's Menu, and press the [ENTER] key.
MENU
SUB MENU
][
][
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE WIPER
[ENTER]
Remove the RIGHT I/S COVER when the screen shown

in the figure.
FINISHED?
RIGHT I/S COVER
Using a tweezer, pick the bottom portion of the WIPER

and remove it from the hook.
SCRAPER
Clean the WIPER CARRIAGE and SCRAPER

using the Cleaning Stick if they need to be
cleaned.
WIPER CARRIAGE
4 Remove the WIPER and fix a new one.
Make sure to fix the WIPER so that the rubber

side faces the front.
3-8
Press the area shown in the figure using a tweezer and

hang the WIPER on the hook.
Hook
When fixing the WIPER, make sure to hook it.

If it is not hooked, the WIPER may fall off during
use.
Fix the RIGHT I/S COVER and press the [ENTER] key.
The head carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
RIGHT I/S COVER
appears.
MAINTENANCE
REPLACE WIPER
3-9
3-3 CAP TOP REPLACEMENT

RIGHT I/S COVER

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
Remove the media and Media Clamps if they

are loaded.
3-10
Remove the INNER I/S COVER.
INNER I/S COVER
Select [I/S MENU] > [I/S CONTROL] > [CAP] >

[CLOSE], and press the [ENTER] key. The capping unit
moves up. Press the [ENTER] key 3 times, because the
capping unit moves up in 3 steps.
SERVICE MENU
I/S MENU
[
] [
] [
][
I/S MENU
I/S CONTROL
[
I/S CONTROL
CAP
[
CAP
CLOSE
MAIN POWER SW.
< REAR VIEW >
MAIN POWER SW
Disconnect the tube (Black) of the CAP TOP from the

tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP later.
Make sure to replace the CAP TOP one by one

so that the tubes are connected correctly.
The tube (White) of the PUMP may be colored

by ink.
3-11
JOINT TUBE
Unhook the CAP FRAME while holding it, and remove it.
Make sure to hold the CAP FRAME when

removing the CAP FRAME. If the FRAME is
not held, the CAP TOP will jump out when the
FRAME is removed. There is a SPRING under
the CAP TOP.
HOOK
CAP FRAME
10
Pull up the CAP TOP together with the tube.
CAP TOP
11
Fix a new CAP TOP with the tube side facing the front.
CAP TOP
Do not touch the sponge.

Make sure the tube side is facing the front
when fixing a new CAP TOP.
12
Fix the CAP FRAME.
CAP FRAME
3-12
13
Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
Then, replace the other CAP TOPs in the same way.
Either tube of the CAP TOP can be connected

to either tube of the PUMP.
14
Fix the INNER I/S COVER.
INNER I/S COVER
15
Turn on the MAIN POWER SW and then turn on the SUB

POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
16
down.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
3-13
17
Move the HEAD CARRIAGE to the capping position by

hand.
18

[CLOSE], and press the [ENTER] key once.
The CAPPING UNIT moves up one step.
Next, moving the Carriage by hand, adjust the HEAD
position by aligning the GUIDEs at both ends of the head
carriage with the GUIDEs at both ends of the capping unit.
Then, press the [ENTER] key twice to cap the HEAD.
GUIDE
* The CAPPING UNIT moves up in 3 steps.

Check the CAP HEIGHT with [CHECK GAP] in reference
19 to [4-5 CAP HEIGHT ADJUSTMENT].
3-14
GUIDE
3-4 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.
< REAR VIEW >
MAIN POWER SW

RIGHT I/S COVER
Remove the PANEL COVER.
Remove the 2 Screws 1 , and loosen the 2 Screws 2 to

remove the PANEL ASSY.
Disconnect the Flexible Cable from the PANEL BOARD.
PANEL COVER
PANEL ASSY
Screw 1
Screw 2
3-15
Remove the SPRING.
SPRING
Disconnect the connector of the Motor Cable.
CONNECTOR
Remove the Screws fixing the FLANGE and remove the

MOTOR together with the FLANGE.
FLANGE
SCREW
Remove the 4 Screws to remove the MOTOR from the

FLANGE.
Fix the cable of a new MOTOR using CABLE TIE without
bending the cable root, and then fix the new MOTOR to
the FLANGE.
Be careful with the fixing direction of the

FLANGE.
3-16
SCREW
CABLE TIE
FLANGE
Fix the FLANGE temporarily.
FLANGE
SCREW
10
Fix the SPRING. Then, check the Motor gear meshes

with the Drive gear and tighten up the 2 screws to fix the
FLANGE.
Apply a proper quantity of grease ( FLOIL GE-676)

between gears.
11
MOTOR GEAR
DRIVE GEAR
SPRING
Connect the connector of the Motor Cable.
CONNECTOR
12
Connect the Flexible Cable to the PANEL BOARD, and

fix the PANEL ASSY.
3-17
PANEL ASSY
13
Fix the PANEL COVER.
14
Perform the SERVO LOCK CHECK.

Turn on the MAIN POWER SW and then turn on the
SUB POWER SW while pressing the Left, Right and
Down keys to enter the SERVICE MODE.
PANEL COVER
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
15
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
16
In [MOTOR MENU] > [SERVO LOCK] menu, select [S].

Move the HEAD CARRIAGE from left to right by hand
and check values on the LCD change as the head
moves.
SERVICE MENU
MOTOR MENU
[
][
MOTOR MENU
SERVO LOCK
[
SERVO LOCK
S:
3-18
]
3
17 Press the [ENTER] key to excite the MOTOR.

Check the HEAD CARRIAGE can not moved easily by
hand.
SERVO LOCK
S:
1688
[ENTER]
SERVO LOCK
S:*
1688
18
Check the AGING.

Go back to the MOTOR MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Check the machine
performs the AGING and finish it.
SERVICE MENU
MOTOR MENU
[
MOTOR MENU
AGING
Set the head to [HIGH] when performing the
AGING for safety.
19
Clear the motor working hours.

Go back the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.
AGING
SCAN
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP
[
] [
MOTOR HOURS S
1653 hours
[
MOTOR HOURS S
CLEAR
[ENTER]
3-19
3-5 PUMP REPLACEMENT

RIGHT I/S COVER

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
Turn off the SUB POWER SW and then turn off the MAIN
POWER SW.
< REAR VIEW >
MAIN POWER SW
3-20
Remove the media and Media Clamps if they

are loaded.
Remove the INNER I/S COVER.
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from the

tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP later.
JOINT TUBE
Make sure to replace the CAP TOP one by one

so that the tubes are connected correctly.
The tube (White) of the PUMP may be colored

by ink.
Remove the PUMP and fix a new one. Then, insert 2

long tubes into the DRAIN TUBE.
PROJECTIONS
Make sure to fix the 2 projections of the PUMP

into the holes of the FRAME.
DRAIN TUBE
3-21
Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
Either tube of the CAP TOP can be connected

to either tube of the PUMP.
10
Fix the INNER I/S COVER.
INNER I/S COVER
11
Move the HEAD CARRIAGE by hand to the capping

position.
12
Turn on the MAIN POWER SW. Then, turn on the SUB

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-22
13

[CLOSE], and press the [ENTER] key once.
The CAPPING UNIT moves up one step.
Next, moving the Carriage by hand, adjust the HEAD
position by aligning the GUIDEs at both ends of the head
carriage with the GUIDEs at both ends of the capping
unit.
Then, press the [ENTER] key twice to cap the HEAD.
GUIDE
GUIDE
* The CAPPING UNIT moves up in 3 steps.
14
Clear the pump working hours.

Go back to the SERVICE MENU and select [HISTORY
MENU] > [MOTOR GROUP]. Then, select the PUMP
you replaced and clear the time.
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP
[
] [
3-23
PUMP TIMES A
2326times
PUMP TIMES A
CLEAR
PUMP TIMES B
2051times
PUMP TIMES B
CLEAR
PUMP TIMES C
2051times
PUMP TIMES C
CLEAR
PUMP TIMES D
2051times
PUMP TIMES D
CLEAR
3-6 INK TUBE REPLACEMENT

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [PUMP UP], and select the group
of the target tube.
SERVICE MENU
SUB MENU
[
][
SUB MENU
PUMP UP
PUMP UP
A B C
[ENTER]

RIGHT I/S COVER
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
3-24
MAIN POWER SW.
MAIN POWER SW
Remove the following covers.

FRONT RAIL COVER
REAR RAIL COVER
LEFT I/S COVER

RIGHT TOP COVER
RIGHT TOP COVER
FRONT RAIL COVER

REAR RAIL COVER
FRONT COVER
LEFT I/S COVER
FRONT COVER
7 Remove the CARRIAGE COVER.
CARRIAGE COVER
8 Remove the 3 Screws as shown in the figure to remove

the CARRIAGE BOARD COVER.
< TOP VIEW >
There is a transparent Plate in front of the

CARRIAGE BOARD COVER.
CARRIAGE BOARD COVER
PLATE
3-25
Remove 2 NYLON LIVETs fixing the Protective Plate.

Then, disconnect all the Flexible Cables connected from
the CABLE VEYOR.
< TOP VIEW >

NYLON LIVETs
PROTECTIVE PLATE
10 Remove the GUIDE PLATEs of the CABLE VEYOR and

the CABLE GUIDEs. Then, disconnect the flexible
cables from the CABLE VEYOR.
GUIDE PLATE
CABLE GUIDE
11 Disconnect the INK TUBEs from the INK DAMPERs and

cover the tips of the ink tubes with tape to prevent ink
leaking.
Replace 2 tubes of the same color at once to

prevent the tubes from being connected
incorrectly.
12 Disconnect the INK TUBEs from the JOINTs and cover
TUBEs
< REAR VIEW >
the tips of the ink tubes with tape to prevent ink leaking.
JOINT
It is not necessary to replace the tubes

connected at the other side of the JOINTs.
3-26
13 Pull out the INK TUBEs from the CABLE VEYOR.
14 Insert new INK TUBEs through the CABLE VEYOR.
< REAR VIEW >
Make sure each INK TUBE is inserted through

the hole of the TUBE GUIDE correctly.
Y Y M
Y Y M M CC
M C
K K
C
K K
15 Connect the new INK TUBEs to the JOINTs and mark the
INK TUBEs using a permanent marker etc. to indicate
the color of the ink.
16 Cut the INK TUBEs at an appropriate length and mark

the INK TUBEs using a permanent marker etc. to
indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
Each mark of the Tube is as the following.
Front side
Rear side of the HEAD )
Front side Ink Tube : 1 line
Rear side Ink Tube : 2 lines
Front side of the HEAD)
Front side Ink Tube : 3 line
Rear side Ink Tube : 4 lines
Rear side
3-27
< REAR VIEW >
JOINT
17
Connect the FLEXIBLE CABLEs to the CARRIAGE

BOARD and fix the Protective Cover with the NYLON
LIVETs. Then, fix the CARRIAGE BOARD COVER.
18
Fix the CARRIAGE BOARD COVER.
< TOP VIEW >

NYLON LIVETs
PROTECTIVE PLATE
< TOP VIEW >
There is a transparent Plate in front of the

CARRIAGE BOARD COVER.
Be careful not to forget to fix it.
CARRIAGE BOARD COVER
PLATE
19
Fix the GUIDE PLATEs and the CABLE GUIDEs as

shown in the figure.
CABLE GUIDEs are fixed next to the TUBE GUIDEs. Fix
the rest of the CABLE GUIDEs in the same way.
< FRONT VIEW >
GUIDE PLATE
3-28
TUBE GUIDE
CABLE GUIDE
20

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
21
Select [SUB MENU] > [INK CONTROL] > [FILL INK], and
select the group which you want to fill INK of, and press
the [ENTER] key.
SERVICE MENU
SUB MENU
[
][
SUB MENU
FILL INK
FILL INK
A B C
[ENTER]
3-29
3-7 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)
1. When the Board Cover is opened
Servo Board Stay
Main Board
MTD Board
Head Board
Servo Board
Network
Board
Main Board Stay
2.When the Servo Board Stay and Main Board Stay are removed
Power Junction Board
AC Junction Board
SW Power Supply (5,24V)
SW Power Supply (41V)
3-30
< REAR VIEW >
MAIN POWER SW
Remove the RIGHT I/S COVER, RIGHT TOP COVER,

and BOARD COVER.
RIGHT TOP COVER

BOARD COVER
RIGHT I/S COVER
Remove the CABLE RAIL with holding up the CABLE

VAYOR.
CABLE VAYOR
CABLE RAIL
3-31
SW POWER SUPPLY REPLACEMENT (41V)

SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN501]

on the AC JUNCTION
BOARD

on the AC JUNCTION
BOARD
Disconnect the Cables from the following boards and

remove them with the Stays.
MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
MTD Board
Disconnect all the Cables from the SW POWER

SUPPLY(41V).
Replace with a new SW POWER SUPPLY (41V).

Connect all the Cables.
3-32
Main Board
Head Board
Set the output voltage of SW Power Supply to +41V.
< REAR VIEW >
1) Turn on the Main Power SW.
Use the Digital multi-Meter that can measure

the direct voltage.
MAIN POWER SW
2) Put the black probe into CN501-1pin (GND) and the

red probe into CN501-8pin (Vout) on the SW Power
Supply.
PROBE
CN501-1pin
CN501-8pin
3) Rotate the volume clockwise using the screwdriver to

adjust the output voltage to + 41V+0.1.
When the output voltage exceeds the +41.4V,
SW Power Supply does not output the voltage
by the protection circuit on it.
In this case, SW Power Supply will not output
the voltage by rotating the volume
VOLUME
counterclockwise. When the protection circuit

works, SW Power Supply may not output for a
while. Measure the voltage some time later
again.
Fix the following Boards.

MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
MTD Board
3-33
Main Board
Head Board
SW POWER SUPPLY REPLACEMENT (5V,24V)

SW POWER SUPPLY CONNECTOR LAYOUT

on the AC JUNCTION
BOARD

on the AC JUNCTION
BOARD
Disconnect the Cables from the following boards and

remove them with the Stays.
MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
MTD Board
Disconnect all the Cables from the SW POWER

SUPPLY(5V,24V).
Replace with a new SW POWER SUPPLY (5V,24V).

Connect all the Cables.
3-34
Main Board
Head Board
Fix the following Boards.

MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
MTD Board
3-35
Main Board
Head Board
MAIN BOARD REPLACEMENT

MAIN BOARD CONNECTOR LAYOUT
CN6
CN7
CN5
CN9
CN4
Turn on the MAIN POWER SW.
< REAR VIEW >
MAIN POWER SW
Start the Peck.
Upward compatible from Peck3.exe.
3-36
Perform [Get Report] and [Get Parameters], and save

them.
Select [Type2:AJ-1000 etc.] for communication

in [Select Port].
Turn off the MAIN POWER SW and pull out the AC cord.
< REAR VIEW >
MAIN POWER SW
Remove the 2 Screws as shown in the figure.
SCREW
Disconnect all the Cables from the MAIN BOARD.
3-37
Remove the Screws as shown in the figure, and remove

the MAIN BOARD with NETWORK BOARD.
NETWORK
BOARD
Remove the NETWORK BOARD, and fix it to the new

MAIN BOARD.
< REAR VIEW >
Replace the battery in reference to [3-8 BATTERY

REPLACEMENT].
Remove the Network Board
by pushing the part
indicated by the arrows.
MAIN POWER SW
Fix the MAIN BOARD, and connect all the Cables to the
MAIN BOARD.
10 Fix the 2 Screws as shown in the figure.
SCREW
3-38
11 Carry out the following adjustments and settings.

1. DIP SW SETTING
4. SENSOR CHECK
After performing these operations, perform [Put Parameters] with Peck and write the parameter that was saved
before replacement to the Main Board.
Perform the following operations if it is not possible to transfer the parameters by Peck.
1. DIP SW SETTING
3. SYSTEM PARAMETER INITIALIZE
8. SENSOR CHECK
4. HEAD RANK INPUT

5. SERIAL NUMBER INPUT *1
7. CAP HEIGHT ADJUSTMENT

12. INK TYPE SETTING
13. HEAD ALIGNMENT (SOFTWARE ONLY)
14. CALIBRATION
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
3-39
HEAD BOARD REPLACEMENT

HEAD BOARD CONNECTOR LAYOUT
CN35~42
CN34
CN31
CN30
Disconnect all the Cables from the HEAD BOARD.
Remove the Screws as shown in the figure, and replace

to the new HEAD BOARD.
3-40
Connect all the CABLEs to the HEAD BOARD.
Carry out the following checks.

1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. HEAD BOARD FAN CHECK
3-41
SERVO BOARD REPLACEMENT

SERVO BOARD CONNECTOR LAYOUT
CN14
CN11
CN6
CN16
CN15
CN12
CN7
CN4
CN1
Disconnect all the Cables from the SERVO BOARD.
Remove the Screws as shown in the figure, and replace

to the new SERVO BOARD.
3-42
CN2
Connect all the CABLEs to the SERVO BOARD.
Carry out the following.

1. AGING
3-43
NETWORK BOARD REPLACEMENT
Remove the 2 Screws as shown in the figure.
SCREW
Remove the NET WORK BOARD, and replace it to the

new NETWORK BOARD.
Remove the Network Board

by pushing the part
indicated by the arrows.
Fix the NETWORK BOARD.
SCREW
Carry out the following.

1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
3-44
3-8 BATTERY REPLACEMENT
CAUTION
Lithium battery will explode if it is incorrectly replaced.
Replace only with the same or equivalent type of battery recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
Do not recharge, short-circuit,

disassemble a lithium battery or put
it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
< REAR VIEW >
MAIN POWER SW
Remove the BOARD COVER.
< REAR VIEW >
BOARD COVER
3-45
While pressing the battery on the MAIN BOARD

downward, incline the battery to remove it.
SOCKET
1
MAIN BOARD
Replace the battery with a new one.

SOCKET
Make sure to fix the battery correctly.
MAIN BOARD
Turn on the MAIN POWER SW.

While pressing the Right, Left, and Down keys, turn on
the sub power switch to enter the Service mode.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SERVICE MODE] > [CLOCK] > [TIME] and set

the time and press the [ENTER] key to clear the battery
flag.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
CLOCK
TIME
TIME
01:01:59
TIME
01:01:59
B
[ENTER]
3-46
Select [SERVICE MODE] > [CLOCK] > [DATE] and set

the date and press the [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
CLOCK
DATE
DATE
00/00/00
DATE
06/09/08
[ENTER]
< REAR VIEW >
MAIN POWER SW
Fix the BOARD COVER.
< REAR VIEW >
BOARD COVER
10 Dispose of the battery.
CAUTION
Never charge, short-circuit, disassemble, heat, or

put into fire.
Do not mix with other metal or batteries.
Tape around the lithium battery for insulation for
disposal or preservation.
Otherwise, it may cause heat, explosion and fire.
3-47
3-9 CARRIAGE BELT REPLACEMENT 1

For the following Serial No.
YU80100 ~ YU80108
YU90109 ~ 119, 123 ~ 127, 142 ~ 145
ZU80100 ~ 101
ZU90102 ~ 126
ZV00127 ~ 135

RIGHT I/S COVER

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
3-48
Turn off the SUB POWER SW and MAIN POWER SW.
< REAR VIEW >
MAIN POWER SW
LEFT TOP COVER

FRONT RAIL COVER
REAR RAIL COVER
LEFT I/S COVER

PANEL COVER
LEFT and RIGHT TOP COVERs
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
LEFT COVER
RIGHT TOP COVER

LEFT COVER
LEFT I/S COVER
FRONT COVER
PANEL COVER
CARRIAGE COVER
DAMPER PLATE
3-49
Remove the CABLE HOLDER.
Remove all the Flexible Cables and INK DAMPERs.
CABLE HOLDER
FLEXIBLE CABLEs

INK DAMPERs
10 Remove the HEAD BOARD COVER.
HEAD BOARD COVER
11
Disconnect the CARRIAGE U/D SENSOR and PAPER

SIDE SENSOR from the CARRIAGE BOARD.
CARRIAGE U/D SENSOR
PAPER SIDE SENSOR
3-50
12
Move the HEAD CARRIAGE onto the PLATEN.
PLATEN
13 Set
the height of the HEADs to [MIDDLE] by the

HEIGHT-ADJUSTMENTLEVER.
HIGH
HEIGHT-ADJUSTMENT
LEVER
MIDDLE
LOW
14 Put the HEAD ADJUSTER PLATE under the HEAD

CARRIAGE.
Use the following special tool.

Tool No. : 22055611
Tool Name : PLATE,HEAD ADJUSTER HU-540
Be careful not to strike it to the HEAD.
HEAD ADJUSTER PLATE
15
Remove the 6 Screws to remove the HEAD CARRIAGE.
SCREW
3-51
16
Remove the 2 Screws as shown in the figure fixing the

BELT HOLDER 1 to the HEAD CARRIAGE.
BELT HOLDER 1
Do not scratch the encoder scale when removing

the BELT HOLDER from the CARRIAGE.
PLATEN
SCREW
17 Remove the 2 Screws as shown in the figure fixing the

BELT HOLDER 2

SCREW
18 Loosen
the 2 Fixingscrews as shown in the figure

located leftside of the Belt.
And loosen the Adjustment Screws.
ADJUSTMENT
SCREW
19 Move the BELT HOLDER
FIXING SCREW
1 , 2 to the left.
BELT HOLDER 1
Do not scratch the encoder scale when moving

the BELT HOLDER.
It is recommended for working easily and safely
to remove the encoder/encoder scale when it is
difficult to remove and move the BELT HOLDER.
Loosen the 6 Screws to remove the CARRIAGE BELT.

3-52
BELT HOLDER 2
20 Replace with a new CARRIAGE BELT.

When fixing a new CARRIAGE BELT, see from
the hole on the rear of the machine to check the
BELT is not twisted.
Apply a proper quantity of grease (FLOIL G-902) between

PULLEYs.
21 Fix the CARRIAGE BELT to the BELT HOLDER.

1. Fix the one end of the CARRIAGE BELT at the right
side of the BELT HOLDER 1 .
BELT HOLDER 1
When fixing the CARRIAGE BELT, make sure

the end of the BELT is at the middle of the BELT
HOLDER.
2. Fix the BELT HOLDER 2 .
BELT HOLDER 2
Leave a space of 29 teeth between the BELT

HOLDER 1 and BELT HOLDER 2 .
29 teeth
BELT HOLDER 1
BELT HOLDER 2
3. Fix the BELT at the left side of the BELT HOLDER 2

with the Screws as shown in the figure.
BELT HOLDER 1
3-53
OK
When fixing the CARRIAGE BELT, make sure the
end of the BELT does not overlap.
SCREW
PLASTIC
PLATE
METAL
PLATE
PLASTIC
PLATE
BELT HOLDER
CARRIAGE BELT
NG
SCREW
PLASTIC
PLATE
METAL
PLATE
CARRIAGE BELT SCREW

PLASTIC
METAL
PLATE
PLATE
CARRIAGE BELT
PLASTIC
PLATE
BELT HOLDER
PLASTIC
PLATE
BELT HOLDER
22 Move the BELT HOLDER by hand to the position of the

screw hole for fixing with the carriage.
Fix the BELT HOLDER 2 to the HEAD CARRIAGE.
Put the bottom of the
BELT HOLDER 2 to
the hole of the HEAD
BELT HOLDER 2
CARRIAGE, and fix it.

HEAD CARRIAGE
< REAR VIEW >
BELT
HOLDER
2
SCREW
23 Fix the BELT HOLDER 1 to the HEAD CARRIAGE.

BELT HOLDER 1
PLATEN
SCREW
3-54
24
Fix the screws for the HEAD CARRIAGE in the order as

shown in the figure.
The height of the HEADs is [MIDDLE] when fix

the HEAD CARRIAGE.
5
1
Fix the Screws at the top of the long screw

3
hole.
25 Connect the CARRIAGE U/D SENSOR and PAPER

SIDE SENSOR from the CARRIAGE BOARD.
CARRIAGE U/D SENSOR
Put the connector of

the PAPER SIDE
SENSOR through the
hole of the FRAME.
PAPER SIDE SENSOR
< TOP VIEW >
26 Fix the HEAD BOARD COVER.
The cover should be fixed to prevent ink from

dropping on the HEAD BOARD when the INK
DAMPERs are fixed. It is not necessary to fix
the cover with the NYLON LIVET.
HEAD BOARD COVER
27
Fix all the Flexible Cables and INK DAMPERs.
INK DAMPERs
FLEXIBLE CABLEs
3-55
28 Fix the CABLE HOLDER.
29
CABLE HOLDER
Fix the DAMPER PLATE.
When you fix the DAMPER PLATE, make

sure not to press the plate down onto the
DAMPERs with force.
Fix the screws at the bottom of the long screw
hole.
DAMPER PLATE
30
Tighten the Adjustment Screws to have tension on the

Belt.
In this case, do not tighten the Screw too hard.
Tighten the Fixing Screws.
ADJUSTMENT
SCREW
FIXING SCREW
31 Set the height of the HEADs to [HIGH] by the HEIGHTADJUSTMENT LEVER.
HIGH
HEIGHT-ADJUSTMENT
LEVER
MIDDLE
LOW
3-56
32
Move the HEAD CARRIAGE to the capping position.

Remove the HEAD ADJUSTER PLATE.
HEAD ADJUSTER PLATE
33 Fix the Encoder Scale and Encoder Module if you have removed them.
Carry out the following adjustments and setting.
2. BELT POSITION ADJUSTMENT
4. LINER ENCODER SETUP
(only when you remove the Encoder Scale or Encoder Module)
3-57
3-10 CARRIAGE BELT REPLACEMENT 2

For EXCEPT the following Serial No.
YU80100 ~ YU80108
YU90109 ~ 119, 123 ~ 127, 142 ~ 145
ZU80100 ~ 101
ZU90102 ~ 126
ZV00127 ~ 135

RIGHT I/S COVER

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
3-58
Turn off the SUB POWER SW and MAIN POWER SW.
< REAR VIEW >
MAIN POWER SW
LEFT TOP COVER

FRONT RAIL COVER
REAR RAIL COVER
LEFT I/S COVER

PANEL COVER
LEFT and RIGHT TOP COVERs
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
LEFT COVER
RIGHT TOP COVER

LEFT COVER
LEFT I/S COVER
FRONT COVER
PANEL COVER
CARRIAGE COVER
DAMPER PLATE
3-59
Remove the FLEXIBLE CABLEs and INK DAMPERs

from HEAD 3.
SCREW

CARRIAGE FRAME
There are 2 holes on the CARRIAGE FRAME.

The 2 Screws can be removed from the
CARRIAGE FRAME.

10 Loosen
the 2 Fixingscrews as shown in the figure

located leftside of the Belt.
And loosen the Adjustment Screws.
ADJUSTMENT
SCREW
11
FIXING SCREW
Move the BELT HOLDER 1 , 2 to the left.

BELT HOLDER 1
Do not scratch the encoder scale when moving

the BELT HOLDER.
It is recommended for working easily and safely
to remove the encoder/encoder scale when it is
difficult to remove and move the BELT HOLDER.
Loosen the 6 Screws to remove the CARRIAGE BELT.

3-60
BELT HOLDER 2
12 Replace with a new CARRIAGE BELT.

When fixing a new CARRIAGE BELT, see from
the hole on the rear of the machine to check the
BELT is not twisted.
Apply a proper quantity of grease (FLOIL G-902) between

PULLEYs.
13 Fix the CARRIAGE BELT to the BELT HOLDER.

1. Fix the one end of the CARRIAGE BELT at the right
side of the BELT HOLDER 1 .
BELT HOLDER 1
When fixing the CARRIAGE BELT, make sure

the end of the BELT is middle of the BELT
HOLDER.
2. Fix the BELT HOLDER 2 .
BELT HOLDER 2
Leave a space of 29 teeth between the BELT

HOLDER 1 and BELT HOLDER 2 .
29 teeth
BELT HOLDER 1
BELT HOLDER 2
3. Fix the BELT at the left side of the BELT HOLDER 1

with the Screws as shown in the figure.
BELT HOLDER 1
3-61
OK
When fixing the CARRIAGE BELT, make sure the
end of the BELT does not overlap.
PLASTIC
PLATE
SCREW
METAL
PLATE
PLASTIC
PLATE
BELT HOLDER
CARRIAGE BELT
NG
PLASTIC
PLATE
SCREW
METAL
PLATE
CARRIAGE BELT SCREW

PLASTIC
METAL
PLATE
PLATE
CARRIAGE BELT
14 Move the BELT HOLDER by hand to the position of the

screw hole for fixing with the carriage.
Fix the BELT HOLDER 2 to the HEAD CARRIAGE.
Put the bottom of the
BELT HOLDER 2 to
the hole of the HEAD
CARRIAGE, and fix it.
HEAD CARRIAGE
< REAR VIEW >
BELT
HOLDER
2
15 Fix the BELT HOLDER 1 to the HEAD CARRIAGE.

Fix the INK DAMPERs and FLEXIBLE CABLEs to the
HEAD 3.
SCREW
3-62
PLASTIC
PLATE
BELT HOLDER
PLASTIC
PLATE
BELT HOLDER
16 Fix the DAMPER PLATE.

When you fix the DAMPER PLATE, make
sure not to press the plate down onto the
DAMPERs with force.
Fix the screws at the bottom of the long screw
hole.
DAMPER PLATE
17
Tighten the Adjustment Screws to have tension on the

Belt.
In this case, do not tighten the Screw too hard.
Tighten the Fixing Screws.
ADJUSTMENT
SCREW
18 Fix the Encoder Scale and Encoder Module if you have removed them.
Carry out the following adjustments and setting.
2. BELT POSITION ADJUSTMENT
4. LINER ENCODER SETUP
(only when you remove the Encoder Scale or
Encoder Module)
3-63
FIXING SCREW
3-11 ENCODER SCALE REPLACEMENT
RIGHT I/S COVER
LEFT and RIGHT I/S COVERs

RIGHT TOP COVER
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
LEFT I/S COVER

FRONT RAIL COVER
REAR RAIL COVER
RIGHT TOP COVER
FRONT COVER

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
hand.
SERVICE MENU
I/S MENU
[
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
[ENTER]
3-64
Remove the ENCODER SCALE by removing the PLATE

fixing the right side of the ENCODER SCALE and the
SPRING on its left end.
ENCODER SCALE
SPRING
PLATE
Remove the SPRING PLATE from the ENCODER

SCALE and fix it to the new ENCODER SCALE where
there is no black dot written on it.
SPRING PLATE
BLACK DOT
When fixing the PLATE, do not scratch the

ENCODER SCALE.
Insert the ENCODER SCALE into the space between the

ENCODER PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook the
SPRING on the left end.
ENCODER SCALE
SPRING
PLATE
Make sure that the ENCODER SCALE fits in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
ENCODER PLATE
3-65
Move the HEAD CARRIAGE from left to right.

Make sure that the ENCODER SCALE does not touch
the ENCODER MODULE and also ENCODER SCALE is
covered with the ENCODER MODULE.
Carry out the LINEAR ENCODER SETUP.
3-66

Roland Sect3e

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Roland Sect3e

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3 Replacement of Main Parts

To Ensure safe Work

- Rear View AC INLET for the

HEAD BOARD REPLACEMENT : 25min.

HEAD REPLACEMENT : 30min. (1 Head)

SERVO BOARD REPLACEMENT : 25min.

WIPER REPLACEMENT : 5min.

< Total Time : 5min. >

CAP TOP REPLACEMENT : 40min. (8 pcs.)

BATTERY REPLACEMENT : 20min.

Adj. Time : 5min.

1. BATTERY FLAG CLEAR *4

Adj. Time : 3min.

CARRIAGE MOTOR REPLACEMENT : 20min.

AC JUNCTION BOARD REPLACEMENT: 15min

SW POWER SUPPLY REPLACEMENT: 25min

PUMP REPLACEMENT : 30min. (4 pcs.)

PANEL BOARD REPLACEMENT : 7min.

1. PUMP HOURS CLEAR

MAIN BOARD REPLACEMENT

Adj. Time : 3min.

CARRIAGE BOARD REPLACEMENT : 15min.

1. HEAD UP/DOWN SENSOR CHECK *3

INK TUBE REPLACEMENT : 75min. (16 pcs.)

CARRIAGE BELT REPLACEMENT : 40min.

NETWORK BOARD REPLACEMENT : 20min.

LINEAR ENCODER REPLACEMENT : 25min.

Adj. Time : 10min.

Adj. Time : 3min.

3-1 HEAD REPLACEMENT

Turn on the SUB POWER SW while pressing the Left,

Select [PRINT MENU] > [HEAD RANK], and select the

after the HEAD is installed.

Remove the RIGHT I/S COVER.

Be sure to turn off the MAIN POWER SW

Remove the CARRIAGE COVER.

Remove the DAMPER PLATE.

< REAR VIEW >

Remove the HEAD BOARD COVER and remove the

Hold the HEAD with fingers when removing

HEAD BOARD COVER

Fix the HEAD BOARD COVER temporarily, and remove

Do not hold the INK DAMPER too hard.

HEAD BOARD COVER

Remove the SPRING, and remove the 3 Screws fixing the

Remove the HEAD from the HEAD ADAPTER and fix a

11 new HEAD to the ADAPTER.

Make sure to fix the HEAD by pressing it to the

Install the HEAD to the CARRIAGE and fix the 3 Screws

Use the 2kgfcm torque driver (ST-056 + ST-060

Fix the HEAD BOARD COVER.

The cover should be fixed to prevent ink from

Install the new INK DAMPERs to the head.

Install the new INK DAMPERs when you replace

Do not hold the INK DAMPER too hard. Otherwise, it

In case of the rear side of the HEAD )

Connect the Flexible Cables to the HEAD.

Be sure to connect the cables correctly.

After turning on the MAIN POWER SW, press the

Enter the SERVICE MODE and perform the following

< HOW TO CLEAR THE HEAD INFORMATION >

< NOTE for fixing the DAMPER PLATE >

* Fix the screws at the bottom of the long screw hole.