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Abstract
The effect of interaction of silica-supported CoOx on catalytic properties of Co/SiO2 catalysts was investigated. The CoOx
precursors supported on silica were obtained by impregnation of the support with cobalt nitrate solution. Cobalt precursors,
with different interactions with support, were obtained by changes of impregnation solvent, drying time and temperature; and
calcination temperature. The Co surface structure of the catalysts was characterized by diffuse reflectance FTIR spectroscopy
(DRIFTS) of adsorbed CO and temperature-programmed desorption of hydrogen (TPD-H2 ). The TPD-H2 and DRIFT of
CO spectra indicate the presence of at least four different Co surface sites, labeled , , , and . The relative amount of
these species varied depending on the degree of CoOx interaction with SiO2 in precursors. For crotonaldehyde (CROALD)
hydrogenation in gas phase, selectivity to crotyl alcohol and butanol depended strongly on the /( + ) ratio. Interestingly,
selectivity to butyraldehyde does not depend on , , or sites present. 2002 Elsevier Science B.V. All rights reserved.
Keywords: Co catalysts supported; Crotonaldehyde hydrogenation on supported Co catalysts; Desorption of hydrogen adsorbed on Co catalysts
1. Introduction
Unsaturated alcohols (UOLs) obtained by selective
catalytic hydrogenation of ,-unsaturated aldehydes
are important intermediates in perfumes, flavoring,
and pharmaceutical production. Selective hydrogenation of these aldehydes to the corresponding UOL is
a rather difficult process, especially under heterogeneous catalysis conditions. Within the last decade, extensive efforts have been made to understand the different effects that control the intramolecular selectivity
to C=O groups hydrogenation [1,2]. It is known that
a properly designed catalyst should strongly polarize
the carbonyl group in an adsorbed aldehyde molecule,
enhancing its reactivity to hydrogen and diminishing
carboncarbon double bond activity.
Corresponding author.
E-mail address: jmcb@power.ufscar.br (J.M.C. Bueno).
0926-860X/02/$ see front matter 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 6 - 8 6 0 X ( 0 2 ) 0 0 0 9 0 - X
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E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
2. Experimental
2.1. Catalyst preparations
Degussa silica, aerosil-200 (200 m2 /g), was used as
the support. Two Co catalysts series were prepared by
the impregnation method, using different treatments
to obtain different metalsupport interactions [13].
The first precursor series of Co catalysts was prepared from aqueous solutions of Co(NO3 )2 (99.999%,
Aldrich) with different cobalt loadings. To obtain
low CoOx SiO2 interaction, resulting gel was dried
at 110 C for 48 h and heated to 200 C at 2 C/min
in synthetic air for 6 h [13]. This samples series was
E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
149
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E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
Fig. 1. TPR profiles of sample series: (a) X-CoSi-LI and (b) X-CoSi-HI.
series are listed in Table 1. The samples show increase of ACon+ /ACo3 O4 ratio values with Co loading
decrease. Since the samples with low loading show
higher fractions of cobalt reducible above 550 C, it
is reasonable to suppose that the shoulder at 430 C
is more likely due to the reduction of Con+ species
interacting with silica surface than to the reduction of
larger Co3 O4 crystallites. Although the reduction of
CoO bulk should occur at 370 C [15], the species of
CoO cluster interacting with support is reducible in
the high temperature region of 400 to 500 C [13,15].
For X-CoSi-LI series, the TPR in region (b) shows
two small peaks at 650 and 800 C. Theses H2 consumption are characteristic of Co+ species interacting strongly with silica (Fig. 1a). Strong interaction
between cobalt species and silica can cause the formation of silicates and/or hydrosilicates [13,15,1921].
Silica contains many silanol groups, which may react
with cobalt ions in solution forming silicates and/or
Table 1
Influence Co loading in the ratio between the Con+ and Co3 O4
species
Sample
ACon+ /ACo3 O4 a
8-CoSi-LI
14-CoSi-LI
25-CoSi-LI
13-CoSi-HI
35-CoSi-HI
0.76
0.64
0.58
1.47
0.24
E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
151
Table 2
TPD-H2 results and percentage of Co reduced of some studied catalysts
Sample
8-CoSi-LI
14-CoSi-LI
25-CoSi-LI
8.6-CoSi-HI
13-CoSi-HI
35-CoSi-HI
Co reduced (%)
100
100
100
2025
3545
100
H/Co (102 )
8.8
8.2
8.9
4.0
4.6
/( + )
/( + )
59
39
35
32
42
30
36
35
56
30
11
16
17
12
16
0
10
13
0
12
5.4
1.5
1.2
2.7
1.5
2.7
1.4
1.2
4.7
1.1
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E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
153
Fig. 5. DRIFT spectra of CO adsorbed on the 14-CoSi-LI sample: in the presence of preadsorbed hydrogen obtained (a) by CO pulse on
N2 stream; (b) by CO/N2 flow; (c) in CO/N2 (4% Co v/v) flow; (d) after desorption in N2 flow for 3 min at 25 C; with time of desorption
when CO adsorption was done; (e) in the presence of preadsorbed hydrogen and (f) in the absence of preadsorbed hydrogen.
3.1.3. DRIFTS-CO
Fig. 5a shows DRIFTS spectra of CO adsorbed on
the 14-CoSi-LI sample (cooled in a H2 /N2 gaseous
mixture stream after reduction), obtained for CO pulse
on N2 stream. The spectra show a continuous shift
of the position band of 25 cm1 to higher frequencies (up to 2005 cm1 ) with increasing CO coverage. In the spectra of sample exposed to a continuous flow of mixture CO/N2 = 4/96 by volume, new
bands at 1950, 2030, 2050, 2115, and 2170 cm1 are
observed, whose intensities increase with the contact
time between CO and catalyst (Fig. 5b and c). During
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E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
155
Fig. 6. DRIFT spectra of CO adsorbed on the X-CoSi-LI and X-CoSi-HI samples in the presence of preadsorbed hydrogen: (a) in CO/N2
flow and (b) after desorption in N2 flow for 3 min at 25 C.
sites to the detriment of and sites. Besides, increased amounts of CoOx species that are strongly interacting with the support in the oxide precursor favor
the presence of Co2+ and Co3+ ions that are difficult
to decrease in the reduced sample. No correlation of
site generation with structure of the precursor CoOx
species was found.
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Table 3
Products formation rate, ri (mol/g Co s), in different time on stream
Sample
rT0
rH0
X0 (%) ri0
X1 (%) ri0
52.5
62.5
45.8
19.6
24.7.
41.1
43.9
51.7
40.3
9.06
15.4
35.6
30
30
28
30
34
35
5.80
6.25
2.97
1.31
3.05
3.39
31.7
36.1
29.4
6.44
10.4
26.4
6.44
9.31
7.92
1.31
1.94
5.83
0.18
0.17
0.10
0.20
0.29
0.13
X2 (%) ri0
5.53
4.52
3.17
1.05
1.85
3.20
25.0
20.8
20.5
4.13
6.26
19.7
3.83
3.89
4.41
0.39
0.62
3.33
0.22
0.22
0.15
0.26
0.29
0.16
3.88
4.20
2.25
0.83
1.12
2.45
17.0
18.0
14.4
2.95
2.94
14.0
2.33
3.2
1.67
0.31
0.32
2.0
0.23
0.23
0.16
0.28
0.37
0.18
residue deposition could be responsible for such deactivation. The catalyst deactivation has been related
to irreversibly adsorbed organic molecules on the
catalyst surface [36,37], and decarbonylation of the
reactant molecule yielding carbon monoxide, which
is adsorbed on metal under reaction conditions [36].
The products formation rates (ri ), at different times
on stream (Tables 3 and 4) show that for products of
partial hydrogenation, the butyraldehyde (rBAL ) formation showed stronger deactivation than crotyl alcohol (rCrOH ) formation. The results obtained through
isoconversion at different times on stream demonstrate
similar behavior such as increase of ratio rCrOH /rBAL
and decrease of the rate of butanol formation (rBOL )
with time on stream. From these results, it is reasonable to suppose that carbon deposition on Co surface
can block higher hydrogenation sites and cause geometrical effects that decrease the hydrogenation of
C=C bond. To minimize the effect of surface modifi-
Table 4
Initial total rate of CROALD converted (rT0 )
Sample
8-CoSi-LI
14-CoSi-LI
25-CoSi-LI
8.6-CoSi-HI
13-CoSi-HI
35-CoSi-HI
rT0 (mol/g Co s)
52
62
46
20
25
41
0
YCarbon
Selectivity, % (Si0 )
CrOH
BAL
BOL
13
12
7
14
20
10
72
70
73
72
68
74
15
18
20
14
12
16
0.063
0.042
0.030
0.135
0.095
0.053
ri0 (mmol/g Co s)
0
0
rCrOH
/rBAL
0
rCrOH
0
rBAL
0
rBOL
5.8
6.2
3.0
1.3
3.0
3.4
31.7
36.1
29.4
6.4
10.4
26.4
6.4
9.3
7.9
1.3
1.9
5.8
0.18
0.17
0.10
0.20
0.29
0.13
At X CROALD = 30%; rate formation of products (ri0 ), selectivities to hydrogenation products (Si0 ) and yield in carbon deposition over Co
0
catalysts (YCarbon
).
E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
cation by carbon deposition, the reaction data analyses were done from data obtained at the initial time
on stream.
For correlations of the initial reaction, data are expressed as initial selectivities to different hydrogenation products (Si0 ). The correlation between Si0 and
relative amount of sites (/( + )) is shown in Fig. 8.
0 ) was not influenced
Selectivity to butyraldehyde (SBAL
by ratio of sites /( + ). Good correlations are found
0
0
between the SCrOH
and SBAL
with the ratio of sites
0
/( + ). The SCrOH is favored by increase of the
relative amount of sites . The selectivity to butanol
0 ) was favored by increase of the relative amount
(SBAL
of the sum of sites and .
Different adsorptions of CROALD on metal surfaces can be considered [6]: adsorption 1,2 as an
interaction through the carbonyl groups; adsorption
3,4 as an interaction through the ethylene group; and
adsorption 1,4 as an interaction through the both
groups. Thus, the obtained results can be interpreted
taking in to consideration the different CROALD adsorption modes on the different (, , or ) Co sites.
Increased ratio of sites /( + ) can means a relative increase of CROALD adsorption by adsorption
1,2 mode rather than by adsorption 1,4 and 3,4
modes. The presence of type sites favors a CROALD
adsorption type 1,2 and consequently increases the
crotyl alcohol formation. The presence of sites type
and favors CROALD adsorption type 1,4 and
leads to preferential simultaneous hydrogenation of
C=C and C=O bonds, and then to butanol formation.
157
Interestingly, the results suggest that the CROALD adsorption by 3,4 mode to hydrogenation of C=C bond
has no preferential sites , or .
The correlation of the initial yields of carbonaceous
0
product deposition (YCarbon
) with the ratio of bands
intensity of CO adsorbed at 2170 and 2050 cm1
(I2170 /I2050 ) is shown in Fig. 9. The bands at 2170 and
2050 cm1 correspond to the CO adsorbed on Co ions
and metal, respectively. This correlation suggests that
the increase of initial yields to carbonaceous prod0
ucts deposition (YCarbon
) is related to the presence of
cobalt ions on the surface.
4. Conclusions
The results show a dependence of interaction CoOx
precursor, with silica on type of Co surface sites
formed by reduction. The TPD of H2 and DRIFTS
of CO spectra suggested the presence of at least four
different Co surface sites, labeled , , , and . The
relative amount of these species varied depending
on the degree of CoOx interaction with SiO2 in precursors. Catalysts obtained from precursors mainly
constituted by large Co3 O4 -like species, exhibited
lower /( + ) site ratio than catalysts obtained from
precursors containing CoOx species, which strongly
interacted with SiO2 support.
For hydrogenation of CROALD in gas phase, the
increase of the relative amount of type sites favors
hydrogenation of C=O bond to crotyl alcohol formation. Increase of the relative amount of type and
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E.L. Rodrigues, J.M.C. Bueno / Applied Catalysis A: General 232 (2002) 147158
Acknowledgements
This work was supported by the FAPESP (Fundao
para o Amparo a Pesquisa do Estado de So Paulo)
and CNPq (Conselho Nacional de Desenvolvimento
Cientifico e Tecnolgico, Brasil).
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