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Abstract
In the present study, nano-Y2 O3 particulates containing magnesium nanocomposites were synthesized using an innovative disintegrated melt
deposition technique followed by hot extrusion. Microstructural characterization of the composite samples showed retention of reinforcement,
significant grain refinement of magnesium matrix, and the presence of minimal porosity. Mechanical properties characterization revealed that the
presence of nano-Y2 O3 reinforcement lead to significant improvement in hardness, 0.2% YS and UTS of the magnesium matrix. The ductility of
magnesium matrix increases to a peak with 0.22-vol% of nano-Y2 O3 but started to reduce with subsequent increase in the amount of Y2 O3 . The
results further revealed that the combination of 0.2% YS, UTS, and ductility of magnesium matrix with up to 0.66-vol% of nano-Y2 O3 reinforcement
remained much superior even when compared to magnesium reinforced with much higher volume percentage of micrometer size SiC. An attempt is
made in the present study to correlate the effect of nano-Y2 O3 as reinforcement and its increasing amount with the microstructural and mechanical
properties of magnesium.
2006 Elsevier B.V. All rights reserved.
Keywords: Magnesium; Yttria; Solidification; Microstructure; Mechanical properties; Ductility
1. Introduction
Magnesium based materials have emerged as light weight
alternatives to conventional structural materials in aerospace,
automotive, electronics, and consumer products [1]. The growing requirements of high specific mechanical properties with
weight savings have fueled significant research activities in
recent times targeted primarily for further development of magnesium based materials [116]. Among all the reinforcements
used in magnesium based composites only nano-size particulates has shown their potential superiority by simultaneously
improving both the specific mechanical properties and ductility of magnesium with noticeable weight savings [3,6,1215].
It is noticed that the intrinsic limited ductility of conventional
magnesium based materials [4,5,710,17] restricts its solid state
formability which is vital for intricate structural parts production
and remains one of the major concern in its engineering applications. Search of open literature indicates that some research
0925-8388/$ see front matter 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.jallcom.2006.04.033
S.F. Hassan, M. Gupta / Journal of Alloys and Compounds 429 (2007) 176183
177
2. Experimental procedures
2.1. Materials
In this study, magnesium turnings of more than 99.9% purity (supplied by
ACROS Organics, NJ, USA) were used as the base material and nano-sized
Y2 O3 particulates (supplied by Nanostructured & Amorphous Materials Inc.,
USA) with an average size of 29-nm were used as reinforcement phase.
2.6. Hardness
Microhardness and macrohardness measurements were made on the polished
monolithic and reinforced samples. Vickers microhardness was measured by
Matsuzawa MXT50 automatic digital microhardness tester using 25gf-indenting
load. Rockwell 15T superficial scale was used for macrohardness measurement
in accordance with ASTM E18-94 standard.
3. Results
3.1. Macrostructure
The result of macrostructural characterization conducted on
the as deposited monolithic and reinforced materials did not
reveal any presence of macropores or shrinkage cavity. Following extrusion, there was also no evidence of any macrostructural
defects.
The deposited monolithic and nano-sized Y2 O3 containing magnesium preforms were machined to 36 mm diameter and hot extruded using an extrusion
ratio of 20.25:1 on a 150 tonnes hydraulic press. Extrusion was carried out at
250 C. The preforms were held at 300 C for 90 min in a constant temperature
furnace before extrusion. Colloidal graphite was used as lubricant. Rods of 8 mm
diameter were obtained following extrusion.
Microstructural studies conducted on the extruded nanocomposite specimens showed reasonably uniform reinforcement
distribution (see Fig. 1a) with good reinforcementmatrix interfacial integrity, and significant grain refinement (see Fig. 1b
Table 1
Results of density, porosity, and grain morphology characterization of DMD processed Mg/Y2 O3 nanocomposites
Materials
Mg/0.00Y2 O3
Mg/0.22Y2 O3
Mg/0.66Y2 O3
Mg/1.11Y2 O3
Y2 O3 (wt%)
0.0
0.6
1.9
3.1
Density (gm/cm3 )
Porosity (%)
Theoretical
Experimental
1.7400
1.7472
1.7616
1.7763
1.7397 0.0009
1.7472 0.0029
1.7598 0.0015
1.7730 0.0036
Grains morphology
Size (m)
0.02
0.00
0.10
0.19
49
10
6
6
8
1
1
2
Aspect ratio
1.5
1.4
1.5
1.5
0.4
0.6
0.3
0.3
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S.F. Hassan, M. Gupta / Journal of Alloys and Compounds 429 (2007) 176183
Table 2
Results of room temperature mechanical properties of DMD processed Mg/Y2 O3 nanocomposites
Materials
Macrohardness (HR15T)
Microhardness (HV)
0.2% YS (MPa)
UTS (MPa)
Ductility (%)
Mg/0.00Y2 O3
Mg/0.22Y2 O3
Mg/0.66Y2 O3
Mg/1.11Y2 O3
Pure Mg [35]
Mg/9.3SiC [8]
37 1
56 1
58 0
49 0
40 0
51 0
56 0
52 1
97 2
218 2
312 4
69105
120 5
173 1
277 5
318 2
205 3
165205
181 6
7.4 0.2
12.7 1.3
6.9 1.6
1.7 0.5
58
4.7 1.3
Fig. 1. Representative micrographs showing: nano-Y2 O3 reinforcement (marked by arrow) distribution in the case of Mg/1.11Y2 O3 nanocomposite (using FESEM)
in (a) and grain morphology for Mg and Mg/0.66Y2 O3 in (b) and (c), respectively.
3.4. Hardness
3.6. Fractography
The results of the macrohardness and microhardness measurements conducted on extruded Mg and Mg/Y2 O3 samples
revealed an increasing trend in matrix hardness (both at macroand microlevel) till a volume percentage of 0.66 and decreasing trend thereafter (see Table 2). The macro- and microharness
of the nanocomposites remained superior when compared to
monolithic magnesium.
Table 3
Specific strength and work of fracture of DMD processed Mg/Y2 O3
nanocomposites
Materials
Work of fracture
(J/m3 )a
Mg/0.0Y2 O3
Mg/0.22Y2 O3
Mg/0.66Y2 O3
Mg/1.11Y2 O3
Mg/9.3SiC [8]
11.1
29.6
18.2
1.9
8.8
a
b
0.3
3.5
4.7
0.7
2.0
0.2%YS /
(kN m/kg)
56
125
177
65b
99
159
181
116
98b
S.F. Hassan, M. Gupta / Journal of Alloys and Compounds 429 (2007) 176183
179
Fig. 2. Representative SEM fractographs showing: cleavage steps of Mg in (a), dimples and intergranular crack propagation for Mg/0.22Y2 O3 in (b) and (c), and
intergranular and transgranular microcracks for Mg/1.11Y2 O3 in (d) and (e), respectively.
Fig. 3. Representative SEM fractographs showing: (a) straight lines due to slip in the basal plane in Mg, (b) uneven lines due to combined effect of basal and non-basal
slip in Mg/0.22Y2 O3 , respectively.
4. Discussion
4.1. Synthesis of Mg and Mg/Y2 O3 materials
Synthesis of monolithic and reinforced Mg materials was
successfully accomplished by DMD process followed by hot
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S.F. Hassan, M. Gupta / Journal of Alloys and Compounds 429 (2007) 176183
181
182
S.F. Hassan, M. Gupta / Journal of Alloys and Compounds 429 (2007) 176183
Acknowledgements
Authors wish to acknowledge NUS RP R-265-000-104-112
and NUSNNI for supporting this research effort. Thanks are also
due to Ms. Zhong Xiang Li for her help in FESEM.
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