Escolar Documentos
Profissional Documentos
Cultura Documentos
Catalog
Standard Features
Automatic Belt Tensioner (LT Series) a factory calibrated, spring-loaded
system designed to keep optimum belt tension regardless of conveyor
angle. Because the belt will not need to be manually adjusted, belts will
last longer and changeover downtime is minimized. By keeping proper
belt tension, bearing and motor life is extended. This system also prevents
belt slippage.
Adjustable Legs
castors. (2) locking & (2) non-locking with a sliding sleeve height
adjustment, screw knob fastener & positioning pin for quick and simple
height adjustment without tools. The standard range of height adjustment
is 13" to 37" (floor to belt). Alternate leg heights are available upon request.
Adjustable Legs
preventing premature wear. Belts with a V-guide stay centered and do not
wear along the edges. This will prolong the life of your belt and reduce
costly replacements, maintenance, and downtime.
Table of Contents
New
4UBOEBSE$POWFZPST
New
New
)PSJ[POUBM
)PSJ[POUBM
-PX1SPGJMF
)PSJ[POUBM
)FBWZEVUZ
*ODMJOF
*ODMJOF
&DPOPNJDBM
*ODMJOF
)FBWZEVUZ
)PSJ[POUBMUP%FDMJOF
)PSJ[POUBMUP*ODMJOF
)PSJ[UP*ODMJOF
"QQMJDBUJPOT
;4UZMF
/PTF0WFS6OEFS
1MBTUJD#FMU$POWFZPST
)PSJ[POUBM
*ODMJOF
)PSJ[POUBMUP*ODMJOF
*ODMJOF
-JHIUXFJHIU
;4UZMF
/PTF0WFS6OEFS
$IBJO%SJWFO3PMMFS$POWFZPST
4FQBSBUPST
&OEPG$POWFZPS
3PMMFS TUBOEBMPOF
3PUBUJOH%SVN
1FSGPSBUFE%SVN
"VUPNBUJD'JMMJOH4ZTUFNT
*OMJOF#PY'JMMJOH
8FJHI'JMMJOH
*OEFYJOH$BSPVTFMT
y
New 3PUBUJOH$IVUF
1BSUT%JWFSUJOH
'JMMJOHCZ$ZDMFDPVOU
#PY'JMMJOH4ZTUFNT
3PCPUJD"QQMJDBUJPOT
New #FMU5VSOT
$PPMJOH$POWFZPST
$IJMMFE"NCJFOU"JS
6OEFS8BUFS
.FUBM%FUFDUJPO
'MBU#FE
"QFSUVSF4UZMF
0QUJPOTBOE'PSNT
4UBOEBSE0QUJPOT
"MUFSOBUF.PUPS-PDBUJPOT
.BDIJOF%JNFOTJPO'PSN
2VPUF3FRVFTU'PSNT
5FSNT
$VTUPNFS$SFEJU"QQMJDBUJPO
Standard Options
Belting
Corrugated Wall
FDA belt
Discharge Chutes
Infeed Hoppers
Warranty:
Crizaf Automation Systems products are guaranteed for two years to be free from defects of material or workmanship and
to perform as promised when maintained in accordance with Crizaf Automations Systems manuals and operated under
the conditions for which they were designed. Belting is guaranteed for 90 days under the same conditions. Damage due
to improper electrical or mechanical applications void this warranty. Upon written notice of defect within two years of
sale, Crizaf Automation Systems will approve pre-paid shipping of the equipment to our factory for inspection, repair or
replacement. Repaired or replaced items are returned to the customer at no charge. Returned equipment must be suitably
crated by the customer to prevent damage.
www.Crizaf.com
Specifications
Frame
3"H x 1Z\v"W anodized extruded aluminum profile with
1C\," sq., 18" centered aluminum frame cross supports.
Open channel frame design with easy T-nut mounting
along entire frame.
2 Z\x "H 90extruded aluminum side rails with C\, " belt
overlap per side.
Galvanized steel belt pan.
Drive
L - series
Belt
Smooth surface, endless polyurethane belt (green); temperature
resistant up to 212F, permanently anti-static.
V-guide self aligning belt tracking system.
Standard belt running direction; away from motor (can be rewired
to be reversed).
Legs
Perforated zinc plated steel legs with leveling pads. Castors are
available.
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
Leg height determined by application.
If BB
If L
0QUJPOT4FFQBHF
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
&OEPGDPOWFZPSTFQBSBUPST
TFFQBHF
4PGUESPQ[POF
4JEFSBJMT
4JEFSBJMFYUFOTJPOT
#FMUJOH
"MUFSOBUFNPUPSMPDBUJPO
TFF
QBHF
www.Crizaf.com
Advantages:
Low profile fits in tight spaces.
Lightweight, easy to handle.
Specifications
Options
Leg sets 6 sizes, with height adjustments from 7" to 60".
Castors set of 2; (1) stud mounted, (1) locking.
Side rails (2.5" formed aluminum side rails are included
in conveyor prices).
3.15" aluminum
6.3" aluminum
4" Painted steel
4" Stainless steel
4" Aluminum
Stainless steel infeed hopper
LexanTM cover
Electrical: Indexing and QC reversing by signal or time.
Wrap around, stainless steel discharge chute.
Extrusions
Side rail
Side rail
Conveyor belt
www.Crizaf.com
Specifications
Frame
6"H x 1 C\v "W heavy-duty anodized extruded
aluminum profile with 1C\," sq., 18" centered
aluminum dual frame cross supports.
Open channel frame design with easy T-nut
mounting along entire frame.
Heavy-duty 4"H 90 extruded aluminum side rails with
reinforcement; C\," belt overlap per side.
Galvanized steel belt pan.
Drive
Power transmission via chain of a 110 VAC 60 Hz single
phase TEFC motor and reducer with fixed belt speed 20 fpm.
Thermal overload protected motor starter (on/off) with
grounded 15ft. SJ cord and standard plug.
Protected motor location underneath conveyor at infeed end.
4" dia. extruded aluminum drive & idle pulleys.
Pulleys are totally enclosed with safety guards, removable
for maintenance and equipped with lifetime lubricated,
maintenance free, ball bearings.
Belt
Smooth surface, endless polyurethane belt (green);
temperature resistant up to 212F, permanently anti-static.
V-guide self-aligning belt tracking system.
Standard belt running direction; away from motor (can be
rewired to be reversed).
LH - series
Standard 4" side rails not shown.
Legs
Heavy-duty perforated zinc plated steel legs with
leveling pads. Plate mounted nylon swivel castors,
locking & non-locking are available.
Sliding sleeve height adjustment with screw knob
fastener & positioning pin (no tools required).
Leg height determined by application.
0QUJPOT4FFQBHF
Automation Systems
www.Crizaf.com
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
.PUPSMPDBUJPO
TFFQBHF
#FMUJOH
4PGUESPQ[POF
Specifications
Frame
Drive
Power transmission via chain of a 110 VAC 60Hz
single phase TEFC motor and reducer with fixed
belt speed 20 fpm.
Thermal overload protected motor starter (on/off)
with grounded 15ft. SJ cord and standard plug.
Protected motor location underneath conveyor at infeed end.
Extruded aluminum drive & idle pulleys.
Pulleys are totally enclosed with safety guards, removable
for maintenance and equipped with lifetime lubricated,
maintenance free, double sealed ball bearings.
LI - series
Belt
Non-slip surface, endless PVC belt (green); temperature resistant
up to 160F, permanently anti-static.
V-guide self aligning belt tracking system.
Standard belt running direction; away from motor (can be rewired
to be reversed).
Legs
Perforated zinc plated steel legs with double T-base & leveling
pads. Castors (shown) are available.
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
Easy 0-45 angle adjustment using ratcheting handles to lock
the conveyor in the desired position without the use of tools.
Leg height determined by application.
10
If BB
If L
5PGJHVSFEJTDIBSHFIFJHIUBOEGPPUQSJOU
)) -.
'-2
-MFOHUIPGDPOWFZPS
)JOGFFECFMUIFJHIU
)EJTDIBSHFCFMUIFJHIU
BU.
BU.
BU.
'GPPUQSJOU
-MFOHUIPGDPOWFZPS
BU2
BU2
BU2
0QUJPOT4FFQBHF
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
&OEPGDPOWFZPSTFQBSBUPST
TFFQBHF
4PGUESPQ[POF
4JEFSBJMT
4JEFSBJMFYUFOTJPOT
#FMUJOH
"MUFSOBUFNPUPSMPDBUJPO
TFFQBHF
www.Crizaf.com
11
Specifications
Frame
3"H x 1Z\v"W anodized extruded aluminum profile with 1C\," sq.,
18" centered aluminum frame cross supports.
Open channel frame design with easy T-nut mounting along
entire frame.
3Z\x"H 90extruded aluminum side rails with PVC skirting that
overlaps belt C\v" per side to keep small parts away from pinch
point between side rail and belt.
Galvanized steel belt pan.
Drive
Power transmission via chain of a 110 VAC 60 Hz single phase
TEFC gearmotor with fixed belt speed 20 fpm.
Thermal overload protected motor starter (on/off) with
grounded 15ft. SJ cord and standard plug.
Protected motor location underneath conveyor at discharge
end.
2C\," dia. extruded aluminum drive & idle pulleys.
Pulleys are totally enclosed with safety guards, removable for
maintenance and equipped with lifetime lubricated,
maintenance free, double sealed ball bearings.
Belt
Non-slip surface, endless PVC belt (green); temperature
resistant up to 160F, permanently anti-static.
V-guide self-aligning belt tracking system.
Standard belt running direction; away from motor (can be
rewired to be reversed).
12
Legs
LSE/1A & LSE/1 are equipped with a single perforated zinc
plated steel leg, mounted to a low profile solid steel platform.
(Only 1" H - slides easily underneath frame of injection molding
machine.)
59" & 78" long models are equipped with dual 39"H perforated
zinc plated steel legs mounted to a welded rectangular steel
base and have (2) non-locking 2C\," dia. swivel castors and (2)
tubular posts. Total platform height is 4Z\x".
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
Standard range of height adjustment 13" to 37" (floor to belt).
Easy 0-45 angle adjustment using ratcheting handles to lock
the conveyor in the desired position without the use of tools.
Alternate leg heights available.
Standard Accessories:
3 sided tapered aluminum infeed part retainer with PVC
flapper.
5PGJHVSFEJTDIBSHFIFJHIUBOEGPPUQSJOU
)) -.
'-2
-MFOHUIPGDPOWFZPS
)JOGFFECFMUIFJHIU
)EJTDIBSHFCFMUIFJHIU
BU.
BU.
BU.
'GPPUQSJOU
-MFOHUIPGDPOWFZPS
BU2
BU2
BU2
0QUJPOT4FFQBHF
%SJWFQBDLBHFT
$POUSPMTZTUFNT
#FMUJOH
%JTDIBSHFDIVUF
&OEPGDPOWFZPSTFQBSBUPST
TFFQBHF
www.Crizaf.com
4PGUESPQ[POF
4JEFSBJMT
4JEFSBJMFYUFOTJPOT
"MUFSOBUFNPUPSMPDBUJPO
TFFQBHF
13
Specifications
Frame
6"H x 1"W heavy-duty anodized extruded aluminum
profile with 1C\," sq., 18" centered aluminum dual
frame cross supports.
Open channel frame design with easy Tnut mounting along entire frame.
Heavy-duty 4"H 90 extruded aluminum side
rails with reinforcement; C\," belt overlap per side.
Galvanized steel belt pan.
Drive
Power transmission via chain of a 110 VAC 60 Hz single
phase TEFC motor and reducer with fixed belt speed
20fpm.
Thermal overload protected motor starter (on/off) with
grounded 15ft. SJ cord and standard plug.
Protected motor location underneath conveyor at infeed end.
4" dia. extruded aluminum drive & idle pulleys.
Pulleys are totally enclosed with safety guards, removable for
maintenance and equipped with lifetime lubricated, maintenance free,
sealed ball bearings.
Belt
Non-slip surface, endless PVC belt (green); temperature resistant up to
160F, permanent anti-static.
V-guide self aligning belt tracking system.
Standard belt running direction; away from motor (can be rewired to
be reversed).
Legs
Heavy-duty perforated zinc plated steel legs with double T-base &
with leveling pads. Plates are with mounted nylon swivel castors, (2)
locking & (2) non-locking are included.
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
Easy 0-45 angle adjustment using ratcheting handles to lock the
conveyor in the desired position without the use of tools.
Leg height determined by application.
14
Automation Systems
'JHVSJOHEJTDIBSHFIFJHIUTBOEUIFGPPUQSJOU
)) -.
'-2
-MFOHUIPGDPOWFZPS
)JOGFFECFMUIFJHIU
)EJTDIBSHFCFMUIFJHIU
BU.
BU.
BU.
'GPPUQSJOU
-MFOHUIPGDPOWFZPS
BU2
BU2
BU2
www.Crizaf.com
0QUJPOT4FFQBHF
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
.PUPSMPDBUJPO
TFFQBHF
#FMUJOH
4PGUESPQ[POF
15
Specifications
Frame
3"H x 1"W anodized extruded aluminum profile with 1C\," sq.,
18" centered aluminum frame cross supports.
Open channel frame design with easy T-nut mounting along
entire frame.
2"H 90extruded aluminum side rails with C\," belt overlap
per side.
Recessed side rails on top shelf to avoid pinch points for
parts.
Galvanized steel belt pan.
Drive
Power transmission via chain of a 110 VAC 60 Hz single phase
TEFC motor and reducer with fixed belt speed 20 fpm.
Thermal overload protected motor starter (on/off) with
grounded 15ft. SJ cord and standard plug.
Protected motor location underneath conveyor at discharge
end.
Extruded aluminum drive & idle pulleys.
Pulleys are totally enclosed with safety guards, removable
for maintenance and equipped with lifetime lubricated,
maintenance free, double sealed ball bearings.
Belt
Non-slip surface, endless PVC belt (green); temperature
resistant up to 160F, permanent anti-static.
V-guide self aligning belt tracking system.
2C\," dia. aluminum support roller underneath belt in
transition area with guard.
Standard belt running direction; toward the motor (can be
rewired to be reversed).
16
LR - series
Legs
Perforated zinc plated steel legs with welded rectangular
steel base & 2C\," dia. swivel castors, (2) locking & (2) nonlocking. Note: If the total length (P+J) exceeds 7 ft., (2) leg
sets (LI style) are required at decline section. If the length
of the top shelf (P) exceeds 24", (or motor location changes
to top shelf), (1) additional support leg under (P) is required.
Sliding sleeve height adjustment with screw knob fastener
& positioning pin (no tools required).
Easy 0-45 angle adjustment of decline & top shelf using
ratcheting handles to lock the conveyor in the desired
position without the use of tools.
Leg height determined by application.
If BB
'JHVSJOHEJTDIBSHFIFJHIUTBOEUIFGPPUQSJOU
)) +.
' +2
1
+MFOHUIPGJODMJOF
'GPPUQSJOU
)CFMUJOGFFEIFJHIU
+MFOHUIPGJODMJOF
)CFMUEJTDIBSHFIFJHIU
1MFOHUIPGIPSJ[TFD
BU.
BU2
BU.
BU2
BU.
BU2
0QUJPOT4FFQBHF
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
&OEPGDPOWFZPSTFQBSBUPST
TFFQBHF
4PGUESPQ[POF
www.Crizaf.com
4JEFSBJMT
4JEFSBJMFYUFOTJPOT
#FMUJOH
3PCPUTBGFUZHVBSET DBMMGBDUPSZ
"MUFSOBUFNPUPSMPDBUJPO
TFFQBHF
*OEFYJOH
17
Specifications
Frame
Base frame made from 4 Z\x "H x 1 Z\, "W anodized
extruded aluminum frame.
Open channel frame design with easy T-nut mounting
along entire frame.
2Z\x"H 90 extruded aluminum side rails on horizontal
with C\," belt overlap per side.
Incline frame section made from extruded aluminum profile
that includes the 2Z\x"H 90 side rail.
Stainless steel belt pan with reinforcements.
LT - series
Drive
Power transmission via chain of a 110 VAC 60 Hz single phase TEFC
gearmotor with fixed belt speed 15 fpm.
Thermal overload protected motor starter (on/off) with grounded
15ft. SJ cord and standard plug.
Protected motor location inside the base frame underneath incline
section.
2C\," dia. extruded aluminum drive & idle pulleys.
Pushing belt design for smooth transition between horizontal &
incline section.
Pulleys are equipped with lifetime lubricated, maintenance free,
double sealed ball bearings.
Belt
Smooth surface, endless polyurethane belt (green); temperature
resistant up to 212F, permanently antistatic with C\v" high Tcleats.
V-guide self aligning belt tracking system.
Spring loaded automatic belt tensioner at end of incline section
to automatically compensate for varying belt tension when the
angle of the incline section is changed.
Legs
Perforated zinc plated steel legs with 2C\," dia. swivel castors, (2)
locking & (2) non-locking.
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
Leg height determined by application.
18
Standard Accessories
3 sided tapered aluminum infeed part retainer with
flapper (see picture above).
Easy angle adjustment with step adjustment ladder.
(Model LTCM: 5 step 35-55; Model LTC & LT: 8
step 25-45).
If BB
'JHVSJOHEJTDIBSHFIFJHIUTBOEUIFGPPUQSJOU
)) +&
' +%
1
+MFOHUIPGJODMJOF
'GPPUQSJOU
)JOGFFECFMUIFJHIU
1MFOHUIPGIPSJ[TFD
)EJTDIBSHFCFMUIFJHIU
BU&
BU%
BU&
BU%
BU&
BU%
-5$.
-5$.
BU&
BU%
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
www.Crizaf.com
0QUJPOT4FFQBHF
4PGUESPQ[POF
&OEPGDPOWFZPSTFQBSBUPST
TFFQBHF
#FMUJOH
19
LT Series - Applications
Crizaf conveyors can be customized to specifically fit your application needs.
Following are a few of our most popular standard choices and options.
Standard Hoppers:
Standard, 8" tall, three sided tapered infeed hoppers are an excellent choice for under press applications. This hopper extends the length
of the horizontal section, providing excellent parts containment.
Specialty Hoppers
20
Chute Options
This under press hopper has angled extensions on the lower edge of the hopper sides
to cover the corrugated belting. This prevents
parts from falling between the corrugations
and the sides of the conveyor.
The standard motor mount for LT conveyors is inside the conveyor frame under the
angle section. The motor is protected by
the conveyor frame, yet it can still be easily
accessed when needed.
Direct Drive
www.Crizaf.com
21
SelfTensioning
Specifications
Frame
Base frame made from
4Z\x"H x 1Z\,"W anodized
extruded aluminum frame.
Open channel frame design
with easy T-nut mounting along
entire frame.
2Z\x"H 90 extruded aluminum side
rails on horizontal with C\," belt
overlap per side. Incline frame
section made from extruded aluminum
profile that includes the 2Z\x"H 90 side rail.
Stainless steel belt pan with reinforcements.
Legs
Perforated zinc plated steel legs with 2C\," dia. swivel
castors, (2) locking & (2) non-locking. Adjustable
leveling pads (not shown) are available.
Sliding sleeve height adjustment with screw knob
fastener & positioning pin (no tools required).
Leg height determined by application.
Drive
Power transmission via chain of a 110 VAC 60 Hz single phase
gearmotor TEFC motor and reducer with fixed belt speed 15 fpm.
Thermal overload protected motor starter (on/off) with grounded
15ft. SJ cord and standard plug.
Protected motor location inside the base frame underneath incline
section. Motor locations may vary depending on conveyor size.
2C\," dia. extruded aluminum drive & idle pulleys.
Pushing belt design for smooth transition between horizontal &
incline section.
Pulleys are equipped with lifetime lubricated, maintenance free,
double sealed ball bearings.
Belt
Smooth surface, endless polyurethane belt (green); temperature
resistant up to 212F, permanently antistatic, with C\v" high cleats.
V-guide self aligning belt tracking system.
Spring loaded automatic belt tensioner at end of incline section
to automatically compensate for varying belt tension when the
angle of the incline section is changed.
22
Standard Accessories:
3 sided tapered aluminum infeed part retainer with PVC
flapper (see LT application pictures on pages 20 & 21).
Minumum 20" long horizontal top shelf at fixed angle
(shelf is flat/horizontal when incline adjustment at 45).
If BB
)) +&
'1 +%
1
+-FOHUIPGJODMJOF
)*OGFFECFMUIFJHIU
)%JTDIBSHFCFMUIFJHIU
BU&
BU&
BU&
+-FOHUIPGJODMJOF
1-FOHUIPGIPSJ[ JOGFFE
1-FOHUIPGIPSJ[ EJTDIBSHF
BU%
BU%
BU%
%SJWFQBDLBHFT
$POUSPMTZTUFNT
1BSUSFUBJOFS
%JTDIBSHFDIVUF
www.Crizaf.com
0QUJPOT4FFQBHF
4PGUESPQ[POF
&OEPGDPOWFZPSTFQBSBUPST
TFFQBHF
#FMUJOH
23
New
Standard Specifications
Frame
Legs
24
Automation Systems
PBL & PBLI Series - Flat & Incline Plastic Belt Conveyors
Specifications -
5PGJHVSFEJTDIBSHFIFJHIUBOEGPPUQSJOU
)) -&
--FOHUIPGDPOWFZPS
)*OGFFECFMUIFJHIU
)%JTDIBSHFCFMUIFJHIU
BU&
BU&
' -%
--FOHUIPG
DPOWFZPS
BU%
BU%
Specifications -
If BB
If BB
www.Crizaf.com
25
Specifications -
New
Standard Options
Discharge Chute.
Indexing Control.
Variable Speed.
Three sided tapered hopper.
Uses
Under press parts removal.
Feeding granulators or work stations.
Feeding box-filling stations.
Trunkline feeding.
26
5PGJHVSFUIFEJTDIBSHFIFJHIUBOEGPPUQSJOU
)) +&
' +%
1
+-FOHUIPGJODMJOF
)*OGFFECFMUIFJHIU
)%JTDIBSHFCFMUIFJHIU
BU&
BU&
BU&
+-FOHUIPGJODMJOF
1-FOHUIPGIPSJ[TFDUJPO
BU%
BU%
BU%
Automation Systems
www.Crizaf.com
27
New
Lengths: 45", 59" and 78"
Belt Widths: 12", 18" and 24"
Specifications -
5PGJHVSFEJTDIBSHFIFJHIUBOEGPPUQSJOU
)) -&
--FOHUIPGDPOWFZPS
)*OGFFECFMUIFJHIU
)%JTDIBSHFCFMUIFJHIU
BU&
BU&
28
' -%
--FOHUIPG
DPOWFZPS
BU%
BU%
New
Specifications -
)) +&
'1 +%
1
+-FOHUIPGJODMJOF
)*OGFFECFMUIFJHIU
)%JTDIBSHFCFMUIFJHIU
BU&
BU&
BU&
+-FOHUIPGJODMJOF
1-FOHUIPGIPSJ[ JOGFFE
1-FOHUIPGIPSJ[ EJTDIBSHF
BU%
BU%
BU%
www.Crizaf.com
29
New
Specifications
Frame
Fill position.
Roller Centers
Automation Systems
30
Model S1
A one roller separator that can be fitted on any Crizaf conveyor to separate sprues from parts. The smaller items fall
vertically between the belt and the roller, and the longer or
larger components are driven over the roller into a separate
container. Minimum opening Z\x" (based on Z\x" cleat height),
max. 3Z\,".
Model S1
Model S1/2
Model S1/2
Model S1/S
www.Crizaf.com
Model S1/S
31
Model S/5
Model S/5
Model S/5-2
Model S/5-2
Model S/5-1000
32
Model S/5-1000
Model S-5/2
Model S-5-1000
www.Crizaf.com
33
The TimeSaver
Only one screw needs
to be loosened. By adjusting one separation
gap, the others follow
simultaneously!
Specifications
Options:
Model ATS
90 Infeed chute
Stainless steel rollers
ATS separators are a versatile, functional, and economic
means of part/runner separation. The design of the ATS
separator takes into consideration all variable factors that
affect separation such as cycle time, speed, gap and
process angle, isolates them, and makes them definable
by the operator. Heres how:
Separation Gap, or the discriminating distance between
rollers, plays a large part in proper separation. It has to be
easily adjusted to fine tune or change application set ups.
That is why Crizaf introduced and patented the single point
roller adjustment. All ten separation gaps are equally
spaced and set by a single control screw, significantly
reducing set up time.
Cycle time can affect separation because if too many parts
and runners are in the process at one time, they can
interfere with each other and prevent proper separation.
The ATS has a special metering section at the beginning
of the drum to ensure all parts and runners flow through
the process without interference and utilize the separation
drums entire length. Because of this metering section,
the separation process is continuous and consistent.
Speed The rate at which the drum rotates can have an
effect on the success rate of separation. Therefore, the
34
Model ATS
25.7in.
25.7in.
25.7in.
7.9in.
7.9in.
17.2in.
17.2in.
90 - 110 DEG.
38-47in.
45-54in.
90 - 110 DEG.
45-54in.
38-47in.
www.Crizaf.com
35
The Perforated Drum Separator is an excellent choice for separating round parts: i.e. caps, closures, balls, etc. Holes in the drum
section are sized to fit specific applications. Drums are removable
from the base, allowing one base frame to serve multiple drums. A
Lexan cover prevents spillage.
Model STN - LK
Removable drum.
Lexan cover.
Length: 48"
Width: 27.6"
Height: 39.3
Model STNP - LK
Base frame.
Length: 48"
Width: 19.6"
Height: 39.3"
As parts pass through the drum, the small parts slip through
specifically sized openings - everything else passes through
the drum and exits at the end.
36
www.Crizaf.com
37
By Count or by Weight
Crizaf Box Filling Systems can be configured to fill a wide range of application
needs. Parts can be filled using a cycle count, a robot signal, a Weigh Scale signal
or Weigh Scale Hopper count. Options such as Quality Control parts removal,
multi-level storage systems or clean room enclosures allow Crizaf Automated Box
Loading Systems to be customized to suit specific application needs. Following
are examples of typical layouts and designs.
Feeding conveyor.
Scale platform
Sequence of Operation:
An empty box is indexed to the fill position.
The box is filled by a feeding conveyor, using either a machine
cycle count or a weigh-scale signal.
When the box is full, the control system signals the feeding
conveyor to momentarily stop.
Weigh scale systems slow down the feeding conveyor to
dribble the finished product into the container for an accurate
part count.
The indexing conveyor moves the filled box to the storage
conveyor.
The next empty box moves to the fill position.
The controller restarts the feeding conveyor.
38
Sweep arm.
Fill position.
Weigh Scale
Platform.
Sweep Arm.
www.Crizaf.com
39
ADVANTAGES
Accurate - Because the Weigh Scale Hopper weighs in small
Specifications
40
Filled container
Empty container
storage conveyor.
conveyor.
Chute.
This Weigh Scale Hopper is suspended above 2 large gaylords. Parts are
weighed and then filled into a flip flop diverter which feeds them into the
first gaylord. When the total weight has been filled, the diverter flips and
parts are fed into the second container. A double load cell allows the hopper to handle a larger load than a standard single load cell.
www.Crizaf.com
41
Operation Notes
Features
42
Standard Operation:
Parts are fed into the diverting unit which feeds them into bags on
the lower level.
When all of the lower level bags are filled, the diverter flips to the
second position, which diverts the parts to the upper level bags.
At a pre-determined point in the cycle (ie. last bag filling, last bag
full etc.), the unit will either signal an operator to refill or send a
signal to the molding machine to shut down.
A pneumatic driven chute directs the parts
into the different levels (optional).
www.Crizaf.com
43
Features
Easy to set up
44
www.Crizaf.com
45
Station 3
Station 2
Station 1
Station 4
(end of
conveyor).
Automation Systems
46
Dont have room or the need for a large cycle-count, box or bag-filling unit? This 2-station, container-filling
unit can be designed to fill 2 bags (or 2 boxes), using only minimal floor space.
Bi-directional
diverter
inside.
Exit chutes.
Fill stations.
Adjustable leg
sets.
Added versatility
www.Crizaf.com
47
Three level, automatic box-filling system with pneumatically operated feeding chute.
A system such as this can provide hours of unattended box-filling and stacking.
A lexan cover protects workers
while still allowing the elevator
operation to be monitored.
48
Features:
Indexing conveyors.
Features:
www.Crizaf.com
49
Robotic Applications
Multi-Level Robotic Box Filling system helps
improve productivity and saves floor space.
Features:
A LexanTM enclosure with
access door, isolates the
robot and the lifting
mechanism from the
workplace environment.
50
An electrical
interlock
switch stops
the system
when the
access door
is opened.
Features:
www.Crizaf.com
51
Fill position.
52
Protective Enclosures
Crizaf Automation Systems designs custom enclosures in a wide range of sizes, styles and
shapes.
This enclosure was constructed of aluminum
profiles with LexanTM panels. The cage includes
a swinging door with an electrical interlock that
shuts down the robot and the molding machine
when the door is opened.
www.Crizaf.com
53
Overview
Because of a long molding cycle time, this system was designed to
allow parts to accumulate on the belt - freeing the operator to attend to
other duties.
The system was specifically designed to transport long and narrow
parts with 4 back-side protrusions. It was crucial that the protrusions
not be damaged.
54
www.Crizaf.com
55
Sweep arm.
Empty
boxes are
loaded
here.
Fill position
Overview
56
Empty containers - each with 5 compartments - are stored on the lower indexing conveyor.
Parts are removed from the mold and placed on the top conveyor by a robot.
Parts feed into an enclosed cooling conveyor which moves them down.
Parts are fed into the containers, one compartment at a time, using a machine cycle count.
Filled containers are moved by a sweep arm to the roller storage container.
Empty box
conveyor.
Cylinders.
Fill position.
Filled box storage conveyor.
Removal position.
Cylinders.
Sweep arm.
As the empty container enters the fill position all of the cylinders are
extended.
When the cycle count is met and the first compartment is filled, the feeding
conveyor stops and the first row of cylinders retracts. This allows the box
to progress to the second row of cylinders.
An electric eye signals when the box is in position.
The feeding conveyor fills until the 2nd compartment is filled.
The cycle repeats until all of the compartments are filled.
The container indexes to the take away position where a sweep arm moves
it to the roller storage conveyor.
www.Crizaf.com
57
Double Benefits
58
Belt Turns are most often used to connect one conveyor (or
box-filling station, carrousel etc.) to another. Belt Turns are
an excellent choice when parts need to maintain their original orientation on the belt (as in many robotic applications)
or if the parts could be damaged by being dropped from
one conveyor to another.
Belt width
Inside radius
www.Crizaf.com
59
Cooling Conveyors
Cooling can be added to almost any Crizaf conveyor by adding a cooling
tunnel and a cooling source. Cooling tunnels can fit flat onto the conveyor,
or they can be be made taller, to allow larger parts to pass through. They
can be constructed of aluminum, stainless steel, Lexan, etc. depending upon the application. A variety of cooling sources are available.
Cooling Sources
Ambient air blowers blow ambient air
around the parts.
60
Accordion
pleated
connector.
Cooling Conveyors
Chilled Air Cooling
LH Series
Add Cooling to an
Existing Conveyor
Cooling tunnels and self contained cooling
units can be purchased separately and fitted
to almost any existing Crizaf conveyor.
Self-contained, chilled-air
cooling unit plugs into any
110 V outlet.
www.Crizaf.com
61
Horizontal to incline
cleated conveyor.
Specifications
Frame
Water bath.
Drive
Model LTC/W
Easy to adjust legs require no
tools - allow easy height
adjustment.
Heavy duty castors allow conveyor
to be moved easily between
applications.
Water tank
Automation Systems
Legs
Perforated zinc plated steel legs with 3" dia. heavy-duty nylon
swivel castors, (2) locking and (2) non-locking.
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
62
Specifications:
Frame
0QUJPOT4FFQBHF
'SFRVFODZJOWFSUFSWBSJBCMFTQFFEESJWF
*OEFYJOH*OUFSGBDF
"JSKFUT UPIFMQUSBOTQPSUQBSUTUISPVHIXBUFS
7"$)[QIBTFEJSFDUESJWF
Perforated zinc plated steel legs with 3" dia. heavy-duty nylon
swivel castors, (2) locking and (2) non-locking.
Sliding sleeve height adjustment with screw knob fastener &
positioning pin (no tools required).
www.Crizaf.com
63
While the unit is most commonly incorporated into the feeding conveyor
of scrap granulators, it can also provide an added measure of security for
almost any type of conveying or box-packing application in which metal,
or parts with embedded metal need to be detected.
4FOTJUJWJUZ$IBSU'MBU#FE%FUFDUPS
Sensitivity
This graph represents the test results on a Crizaf flat
bed metal detector.
In the first test we used various sized Stainless Steel
nuts. In the second test we used Stainless Steel Ball
Bearings. Each bar represents the maximum distance
from the coil surface at which the parts could still be
detected.
64
>O 5
J<
MJ 4
P$
N
PS 3
' 2
FD
OB 1
UT
J%
0
3.8
2.8
1
0.1
1/4"
Stainless
Steel Nut
5/16"
Stainless
Steel Nut
1/2"
Stainless
Steel Nut
5/32"
Stainless
Steel Ball
3/32"
Stainless
Steel Ball
system, eliminating the need for an operator to monitor and restart the system..
The unit is integrated into a non-metallic frame section of the conveyor and wraps completely
around the conveyor belt. Note: Because of the weight of this unit, it can only be installed
in Crizaf Heavy Duty (LH or LIH) conveyor models. For ease of operation, all basic adjustments
can be made at the front panel. Control features include self-monitoring electronics, noise
suppression and temperature compensation.
Sensitivity
This graph represents the test
results on a Crizaf aperture style
metal detector mounted to a Crizaf
LH Style conveyor. The graph
indicates
the
detection
capabilities of the detector based
on the size of the metal part and
the height of the aperture opening.
50
40
Ferrous
Non Ferrous
30
Stainless Steel
20
10
0
1mm
2mm
3mm
4mm
5mm
6mm
7mm
8mm
9mm
10mm 11mm
www.Crizaf.com
65
Automation Systems
66
Standard Options
4UBOEBSE0QUJPOT
%SJWF1BDLBHFT
7%$)17BSJBCMF4QFFE%SJWFJODMVEJOH%$4QFFE$POUSPMUPBEKVTUCFMUTQFFEGQN -5-4&
7%$67;)17BSJBCMF4QFFE%SJWFJODMVEJOH%$4QFFE$POUSPMUPBEKVTUCFMUTQFFEGQN
7%$)17BSJBCMF4QFFE%SJWFJODMVEJOH%$4QFFE$POUSPMUPBEKVTUCFMUTQFFEGQN
'SFRVFODZ*OWFSUFS7BSJBCMF4QFFE%SJWFGPS7"$)[QIBTFHFBSNPUPS
UPBEKVTUCFMUTQFFEGQN/PUF
5IFSFRVJSFEQPXFSJOQVUTPVSDFJT7"$)[TJOHMFQIBTF
EJGGFSFOUNPUPSMPDBUJPOMPDBUJPOTPONPTUNPEFMT4FFEJBHSBNPOQBHF
7"$)[QIBTFESJWFQBDLBHFJODMVEJOHNPUPSTUBSUFSUIFSNBMPWFSMPBEQSPUFDUFE
BOEGUQFSNJOVUFCFMUTQFFEPONPTUDPOWFZPSNPEFMT
/PUF *UJTOPUSFDPNNFOEFEUPSVO%$WBSJBCMFTQFFEESJWFTMFTTUIBOPGDBQBDJUZ
$POUSPM1BDLBHFT
6OJWFSTBM3PCPUJD*OEFYJOH*OUFSGBDFNPVOUFEJOB/&."&ODMPTVSF5IFVOJUJTFRVJQQFEXJUIBOBEKVTUBCMFUJNFS
UPQSFTFUUIFEVSBUJPOPGUIFJOEFYJOHNPUJPO7%$PS%SZ$POUBDUTUBSUTJHOBMSFRVJSFE
2VBMJUZ$POUSPM3FWFSTJOH*OUFSGBDFNPVOUFEJOB/&."&ODMPTVSF5IFVOJUJTFRVJQQFEXJUIBOBEKVTUBCMFUJNFS
UPQSFTFUUIFEVSBUJPOPGUIFSFWFSTFEDPOWFZPSNPUJPO7%$PSi%SZ$POUBDUwTUBSUTJHOBMSFRVJSFE
#PY'JMMJOHDPOUSPMTCZDPVOUPSCZXFJHIU
JOUFSGBDJOHXJUIFJUIFSSPCPUPSGFFEJOHDPOWFZPS
1IPUP$FMMDPOUSPM
NPVOUFEJOB/&."FODMPTVSF5IFDPOWFZPSTUPQTXIFOBQBSUSFBDIFTUIFQIPUPDFMM"TUIF
QBSUJTSFNPWFE
UIFDPOWFZPSTUBSUTNPWJOHBHBJOVOUJMUIFOFYUQBSUSFBDIFTUIFQIPUPFZF
*OGFFE1BSU3FUBJOFS
-*DPOWFZPSHBVHFTUBJOMFTTTUFFMPSBMVNJVNJOGFFEQBSUSFUBJOFSXJUI17$GMBQQFS
-5DPOWFZPST
TJEFE
UBQFSFE
BMVNJOVNJOGFFEQBSUSFUBJOFSHVBSEJOHUIFFOUJSFMFOHUIPGUIFIPSJ[POUBM
TFDUJPOPGUIFDPOWFZPSPS
TJEFEQBSUSFUBJOFSGPSCFTJEFQSFTTBQQMJDBUJPOT
4JEF3BJMT--*
67PIJHIFYUSVEFEBMVNJOVNTJEFSBJMTXJUI17$TLJSUJOH
IJHIFYUSVEFEBMVNJOVNTJEFSBJMXJUI17$TLJSUJOH
1BJOUFETUFFMBOETUBJOMFTTTUFFMTJEFSBJMTBOEFYUFOTJPOTBSFBMTPBWBJMBCMFJONBOZIFJHIUT
$PPMJOH
"NCJFOUBJSDPPMJOH
$IJMMFEBJSDPPMJOH
1MFBTFDBMM$SJ[BGBU
8BUFSCBUIDPPMJOH
"DDFTTPSJFT
4PGU%SPQ;POF
HBTUBJOMFTTTUFFMBEKVTUBCMF%JTDIBSHF$IVUF BOHMFBOEEJTUBODFUPDPOWFZPSBSFBEKVTUBCMF
-FYBO$PWFST
#FMUJOH8IJUF'%"
IJHIUFNQFSBUVSF
OPOTMJQTVSGBDFBOEDMFBUFECFMUT 1MFBTFDBMM$SJ[BGBU
www.Crizaf.com
67
CM-6
CM-8
DRIVE LOCATIONS
CM-2
CM-2
CM-4
CM-1
CM-3
CM-6
DRIVE LOCATIONS
CM-8
CM-5
CM-7
CM-1
CM-3
Side View
CM-5
CM-7
68
CM-4
1IPOF@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@'BY@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
www.Crizaf.com
*
CBTFFOEUPPQFOJOH@@@@@@@@@@@@ +
MFOHUIPGPWFSIBOH@@@@@@@@@@@@@@@@ ,
PWFSIBOHUPGMPPS@@@@@@@@@@@@@@@ -
IFJHIUPGFOEPQFOJOH@
&
XJEUIPGPQFOJOH@@@@@@@@@@@@@@@ '
CBTFUPGMPPS@@@@@@@@@@@@@@@@@@@@@ (
NPMEUPNBDIJOFCBTF@@@@@@@@@@@ )
XJEUIPGFOEPQFOJOH@@
"
NPMEPQFO@@@@@@@@@@@@@@@@@@@ #
XJEUICFUXFFOCBST@@@@@@@@@@@@@@@ $
CBTFUPGSBNF@@@@@@@@@@@@@@@@@@ %
MFOHUIPGPQFOJOH@@@@
www.Crizaf.com
Automation Systems
/BNF@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
$PNQBOZ@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
69