Escolar Documentos
Profissional Documentos
Cultura Documentos
<
\ l
%
HYDROCARBON
PROCESSING INDUSTRY
REFRACTORY
SOLUTIONS
Monolithic Concept
Solutions
PETROCHEM
INDUSTRY
calder
REFRACTORY
SOLUTIONS
properties.
to old problems.
calder
REFRACTORY
SOLUTIONS
The introduction of the first industrial process units created a need for dependable
refractory products to contain the hot process gases. Calderys responded with
unique monolithic refractory technology that has prevailed for many decades.
Calderys worked together with the Hydrocarbon Processing Industry to become a
world pioneer in the development of high quality plastic and castable monolithics
for the emerging refinery and petrochemical applications. During all those years,
Calderys has sustained a long-lasting working relationship with the Hydrocarbon
Processing Industry. They have grown together as partners in the long-term
advancement of monolithic refractory state-of-the-art.
Today Calderys continues to supplement the Hydrocarbon Processing
Industry with a fully-integrated refractory partnership that supplies
materials, technology, and installation services throughout the world.
criteria:
Plastic mouldables
Ramming
supplied by Calderys.
Vibration casting
Self-flow casting
Gunning
Pumping
Spraycasting (shotcreting)
Injection
Troweling
calder
uct Application
REFRACTORY
SOLUTIONS
installation.
Engineering specifications.
indexed below.
Index
Crude & Vacuum Distillation Units
13
Ammonia Plants
(platformers)
or Hydrogen Plants
Fired Heaters
Transfer Lines
16
Coke Calciners
17
18
Technical Data
19
13-9
Ethylene Furnaces
10-12
14-15
Vacuum Disti
calder
REFRACTORY
SOLUTIONS
These units are used for heating up crude oil for the refining
Convection section
CALDE CAST LW MIX 124 C/G
Burner blocks
C A L D E CAST F 60 C O
C A L D E CAST LM 70
calder
REFRACTORY
SOLUTIONS
calder
REFRACTORY
SOLUTIONS
Fluegas ducts
rS
Floors
Burner blocks
CALDE CAST F 6 0 C O
CALDE CAST LM 70
calder
ic Cracking
REFRACTORY
SOLUTIONS
FCC-Units
In the past, heavy oil residues from crude oil distillation were
only used for low level applications. The search for more
cost-effective installation.
Reactor / Regenerator
(wall, head & bottom)
C A L D E CAST LW 134 C/G
C A L D E CAST M W 25 C/G
CALDE CAST MF 55 G 4
Reactor/
Regenerator plenum
Reactor / Regeneration
primary- & secondary
cyclones
C A L D E PATCH PT 86 2CP
C A L D E STIX PB 85 C/G
Mushroom-distributor
reactor inner riser
Spent catalyst
standpipe
C A L D E PATCH PT 86 2CP
CALDE CAST MF 55 G 4
C A L D E STIX PB 85 C/G
CALDE G U N F 60 G 3
calder
ic Cracking
REFRACTORY
SOLUTIONS
FCC-Units
Cyclones
Specific items in the FCC unit are the cyclones and stand-
environment.
Anchoring systems
OT.
t r ^ r ^ r
S SiS
ur recovery Units
Claus Combustion Chambers
calder
REFRACTORY
SOLUTIONS
Reactors
Bottom / Heads
C A L D E CAST F 42
C A L D E CAST LW 130 C/G
C A L D E PLAST C 90 AB
C A L D E PLAST F 60 AB
CALDE PLAST C 90 AB
CALDE PLAST F 6 0 AB
10
calder
ur recovery Units
Claus Combustion Chambers
REFRACTORY
Line burners
C A L D E CAST 4 0 TR
CALDE CAST 40 TR
G G C A L D E PLAST C 90 AB
CALDE PLAST C 9 0 AB
Incinerator Chambers
Hot section
Mixing section
C A L D E CAST 4 0 TR
CALDE CAST 40 TR
C A L D E PLAST C 90 AB
CALDE PLAST C 9 0 AB
CALDE CAST 40 TR
Incineration section
C A L D E CAST F 42
CALDE G U N F 40
SOLUTIONS
calder
ur recovery Units
Claus Combustion Chambers
REFRACTORY
Vessel
C A L D E CAST M W 138
SOLUTIONS
12
calder
REFRACTORY
SOLUTIONS
Convection section
Roof / Arch
Peepholes
CALDE CAST LW 130 C/G
CALDE CAST XL 140
Floors
CALDE CAST LW 130 C/G
Burner blocks
13
calder
onia Plants
or Hydrogen Plants
REFRACTORY
SOLUTIONS
secondary reformer.
Secondary Reformer
Inlet duct
CALDE CAST 40 TR
CALDE CAST 40 TR
14
onia Plants
or Hydrogen Plants
calder
REFRACTORY
SOLUTIONS
Primary Reformer
Radiant walls
CALDE CAST LW MIX 124 C/G
C A L D E CAST M W 138
Fluegas ducts
15
calder
REFRACTORY
16
SOLUTIONS
calder
REFRACTORY
SOLUTIONS
the rotary kiln and rotary hearth type. Described here is the
the product and the refractory lining for which Calderys has
C A L D E CAST LW 154 C O
Rabbles
C A L D E PLAST C 90 AB
C A L D E PLAST F 60 AB
C A L D E PATCH PT 86 2CP
Soaking pit
C A L D E CAST F 60 C O
CALDE CAST F 6 0 G 3
CALDE PLAST C 9 0 AB
CALDE PLAST F 60 AB
17
calder
REFRACTORY
SOLUTIONS
Reactors
C A L D E CAST M W 180 C O
C A L D E CAST UT 99
NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein. The recipient shall refer t o instructions and advice
provided under any technical documentation. This d o c u m e n t and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration,
copy, release, publication or distribution, in whole or in part, is not allowed.
References, trademarks and specifications of the products may change according t o the geographical area t o be supplied. Please check the availability of the products
w i t h the sales area manager.
calder
REFRACTORY
Product n a m e
Main
Binding
component
system
Max.
Max.
recomm.
grain
t e m p . (C)
size
Material
W a t e r required
Permanent
Permanent
required
linear change
linear change
CaO
(t/m3)
(litres/100kg)
(%)
(%)
C h e m i c a l Analysis ( % )
Al2O3
SiO2
Fe2O3
SOLUTIONS
CCS
CCS
(N/mm 2 )
(N/mm 2 )
Castable
CALDE CAST 4 0 TR
Tabular
Alumina
Hydraulic
1820
95
0.10
0.10
4.40
2.67
8 t o 10
CALDE CAST F 35
Chamotte
Hydraulic
1320
35
48
3.80
9.10
1.85
14 t o 16
CALDE CAST F 42
Chamotte
Hydraulic
1320
41
38
11
12 t o 14
Hydraulic
1620
59
34
0.70
4.50
2.23
10 t o 10.40
Hydraulic
1580
60
30
0.80
5.70
2.14
10 t o 12
Hydraulic
1650
70
26
0.70
1.90
2.51
6 t o 6.80
Hydraulic
1160
25
39
10.50
17.50
CALDE CAST F 6 0 C O
CALDE CAST F 6 0 G3
CALDE CAST LM 70
CALDE CAST LW M i x
124 C/G
CALDE CAST MF 55 G 4
CALDE CAST M W 1 3 8
CALDE CAST M W 1 8 0 C O
CALDE CAST UT 9 9
Low Iron
chamotte
Low Iron
chamotte
High A l u m i n a
raw materials
Insulating Chamotte
Vermiculite
Insulating
chamotte
Insulating
chamotte
Chamotte
Perlite
Light w e i g h t
aggregates
Insulating Chamotte
Vermiculite
Low Iron
1.40*
added a t t h e nozzle
(gun)
Hydraulic
Hydraulic
1300
1340
39
39
39
40
5.50
2.80
12
14.5
1.20
(cast)
1.50*
3 0 t o 35 (cast)
added a t t h e nozzle
(gun)
Hydraulic
1340
42
46
8.50
1.25*
added a t t h e nozzle
(gun)
Hydraulic
1540
85
0.20
0.20
14
1.12
50 t o 6 0
Hydraulic
1140
24
42
9.50
15
0.94
45 t o 4 9
Hydraulic
1450
54
38
0.70
4.8
2.13
8 t o 9.2
Hydraulic
1380
45
36
13
1.43
20 t o 24
Hydraulic
1800
96
0.50
0.20
1.58
16 t o 18
Hydraulic
1340
46
36
12
1.32
26 t o 30
Tabular A l u m i n a
Hydraulic
1800
99
0.10
0.10
0.50
3.23
4 t o 4.4
Vermiculite
Hydraulic
1060
22
41
17.5
chamotte
Insulating
chamotte
Bubble
alumina
Insulating
chamotte
0.73*
added a t t h e nozzle
(gun)
CALDE CAST XL 140
CALDE G U N F 4 0
CALDE G U N F 6 0 G3
CALDE G U N XL 140 C O
Light w e i g h t
Hydraulic
1400
45
36
0.90
16
0.64
50 t o 56
Hydraulic
1300
39
45
2.40
9.20
2.14*
added a t t h e nozzle
1450
60
29
0.70
8.30
2.55
added a t t h e nozzle
Hydraulic
1480
54
35
0.60
2*
added a t t h e nozzle
Hydraulic
1400
43
38
0.70
15
0.98*
added a t t h e nozzle
aggregates
Chamotte
Insulating
chamotte
Light w e i g h t
aggregates
+0.00
+0.00
90
65
(800C)
(1200C)
(800C)
(1200C)
-0.55
-0.55
30
17
(800C)
(1200C)
(800C)
(1200C)
-0.15
-0.15
45
24
(800C)
(1200C)
(800C)
(1200C)
-0.10
-0.10
50
20
(800C)
(1200C)
(800C)
(1200C)
-0.10
-0.20
50
35
(800C)
(1200C)
(800C)
(1200C)
-0.04
-0.09
30
32
(800C)
(1200C)
(800C)
(1200C)
-0.25 (gun)
- 0 . 8 0 (gun)
10 (gun)
7 (gun)
(800C)
(1000C)
(800C)
(1000C)
-0.25 (cast)
-0.75 (cast)
6.50 (cast)
3.50 (cast)
(800C)
(1200C)
(800C)
(1200C)
-0.30 (gun)
-0.85 (gun)
9 (gun)
7 (gun)
(800C)
(1200C)
(800C)
(1200C)
- 0 . 4 0 (gun)
- 1 . 2 0 (gun)
3.50 (gun)
2.50 (gun)
(800C)
(1200C)
(800C)
(1200C)
-0.25
-0.10
(800C)
(1200C)
(800C)
(1200C)
-0.40 (gun)
- 0 . 9 0 (gun)
3 (gun)
2.70 (gun)
(800C)
(1000C)
(800C)
(1000C)
-0.25
-0.45
110
75
(800C)
(1200C)
(800C)
(1200C)
-0.20
-0.50
28
14
(800C)
(1200C)
(800C)
(1200C)
-0.20
-0.20
8.50
(800C)
(1200C)
(800C)
(1200C)
-0.20
-0.50
10
(800C)
(1200C)
(800C)
(1000C)
-0.05
-0.10
35
45
(800C)
(1200C)
(800C)
(1200C)
-0.70 (gun)
- 2 . 1 0 (gun)
1 2 0 (gun)
1 (gun)
(800C)
(1000C)
(800C)
(1000C)
-0.05
-0.70
1.60
(800C)
(1200C)
(800C)
(1200C)
-0.25
-0.70
30
16
(800C)
(1200C)
(800C)
(1200C)
-0.20
-0.70
60
45
(800C)
(1200C)
(800C)
(1200C)
-0.35
-0.50
65
40
(800C)
(1200C)
(800C)
(1200C)
-0.15
-0.70
(800C)
(1200C)
(800C)
(1200C)
Ramming
CALDE PATCH PT 8 6 2CP
CALDE PLAST C 9 0 AB
CALDE PLAST F 6 0 AB
Tabular
Alumina
Corundum
High A l u m i n a
raw materials
Bauxite
Chemical
1650
87
6.50
0.20
3.1
Ceramic
1750
90
0.70
2.95
Ceramic
1650
60
34
1.30
2.45
Hydraulic
1300
84
1 (P2O5)
2.30
2.85 (cast)
7.6 t o 8 . 4
-0.50
-0.65
100
120
(800C)
(1000C)
(800C)
(1000C)
-1.25
-1.55
44
57
(800C)
(1200C)
(800C)
(1200C)
-1.20
-1.60
33
22
(800C)
(1200C)
(800C)
(1200C)
-0.30 (cast)
-0.65 (cast)
100 (cast)
100 (cast)
(800C)
(1200C)
(800C)
(1200C)
* Rebound included
19
AUSTRALIA
Calderys Australia Pty Ltd
FRANCE
Calderys France
NETHERLANDS
Calderys The Netherlands BV
australia@calderys.com
france@calderys.com
netherlands@calderys.com
Export Department
AUSTRIA
Calderys Austria GmbH
GERMANY
Calderys Deutschland
BELCIUM
Calderys Belgium S.A.
G m b H & Co. O H G
Ph.: +49 (0)2631 8604 0
germany@calderys.com
belgium@calderys.com
HUNGARY
Calderys Magyarorszag Kft
BULCARIA
Calderys Austria GmbH
hungary@calderys.com
bulgaria@calderys.com
CHINA
Calderys Jiangsu Co. Ltd
Ph.: +86 (0)512 5699 1728
iTALY
Calderys Italia Srl
CZECH REPuBLIC
Calderys Czech s.r.o.
FINLAND
Calderys Finland OY
Ph.: +358 (0)9 854 5060
finland@calderys.com
china@calderys.com
DENMARK
Calderys Danmark A/S
iNDiA
Calderys India
italy@calderys.com
POLAND
Calderys Austria GmbH
Ph.: +48 (0)32 330 34 70
poland@calderys.com
RUSSiA
Calderys O O O
Ph.: + 7 (8) 812 640 76 66
russia@calderys.com
SAUDi ARABiA
Calderys branch office
Ph.: +966 (0)3 882 7714
saudi-arabia@calderys.com
SOUTH AFRiCA
Calderys South Africa Pty Ltd
Ph.: +27 (0)16 440 6400
south-africa@calderys.com
SpAiN
Calderys Iberica Refractarios
S.A.
Ph.: +34 (0)985 32 4 3 58
JAPAN
Calderys Japan Co. Ltd
Ph.: +81 (0)78 272 5770
japan@calderys.com
KOREA
Calderys Korea Co. Ltd
Ph.: +82 (0)2 420 5142 ~ 4
korea@calderys.com
MEXiCO
Calderys Mexico SA de CV
iberica@calderys.com
SWEDEN
Calderys Nordic AB
Ph.: +46 (0)31 54 09 00
sweden@calderys.com
TAiwAN
Calderys Taiwan Co. Ltd
Ph.: +886 (0)8 796 55 62
taiwan@calderys.com
www.calderys.com
TURKEY
Calderys Refrakter San. ve
Tic. A.S
Ph.: +90 (0)312 438 8845
turkey@calderys.com
U.A.E.
Calderys France
Ph.: +971 4 8810 992
france-me@calderys.com
UNiTED KiNGDOM
Calderys UK Ltd
Ph.: +44 (0)113 26 36 268
uk@calderys.com
UKRAiNE
Calderys Ukraine LLC
Ph.: +38 (0)62 387 10 01
ukraine@calderys.com
VENEZUELA
Calderys Refractarios
Venezolanos S.A.
Ph.: +58 (0)286 994 1211
venezuela@calderys.com
ViETNAM
Calderys Taiwan Co. Ltd
Ph.: +84 (0)4 6 251 0806
vietnam@calderys.com