c15 Diagrama Electrico

Harness 243-1069 Connector and Splice Locations
BR-16-HV
BU-18
BU-16-HV
PK-18
GN-18
BK-18
WH-18
GY-18
PK-18
WH-18
YL-18
YL-18
BU-18
PU-16-HV
BU-18
BU-18
GY-18
OR-16-HV
YL-18
WH-18
OR-18
BR-16-HV
YL-18
BR-18
OR-16-HV
GN-16-HV
YL-16-HV
WH-16-HV
BR-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
BU-16-HV
OR-16-HV
WH-16-HV
PU-16-HV
YL-16-HV
QTY
1
200mm
CLR-GA
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
PU-16-HV
QTY
1
200mm
1
CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
1
CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
1
CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm
1
CLR-GA
BU-18
YL-18
QTY
1
200mm
1
CLR-GA
BK-18
WH-18
QTY
1
200mm
1
CLR-GA
BU-18
PK-18
QTY
1
200mm
1
QTY
1
200mm
1
CLR-GA
YL-18
PK-18
QTY
1
200mm
1
A-C3
WIRE NAME POS TERM/PLUG
K737-A55
1
180-9340
K739-A57
2
180-9340
T961-A28
3
180-9340
T962-A29
4
180-9340
T860-A25
5
180-9340
X986-A22
6
180-9340
X984-A30
7
180-9340
T856-A31
8
180-9340
T857-A36
9
180-9340
X989-A51
10
180-9340
X988-A52
11
180-9340
12
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
110-3202
WEDGE
155-2258
CLR-GA
BU-18
PK-18
QTY
1
200mm
1
CLR-GA
WH-18
YL-18
QTY
1
1
2
200mm
1
A-C4
G828-A38
A
180-9339
G829-A43
B
180-9339
994-A10
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3370
PAINT/PRO
110-3202
WEDGE
3E-3371
CLR-GA
BR-18
BU-18
OR-18
QTY
1
1
200mm
A-C5
G828-A40
A
180-9339
G829-A42
B
180-9339
R747-A6
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
PAINT/PRO
110-3202
WEDGE
3E-3371
CLR-GA
BU-18
YL-18
QTY
1
200mm
1
A-C6
G828-A39
A
180-9340
G829-A41
B
180-9340
R746-A20
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2267
PAINT/PRO
110-3202
WEDGE
155-2276
CLR-GA
GY-18
YL-18
QTY
1
200mm
1
A-C10
F421-A13
1
180-9340
G833-A46
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
A-C11
995-A12
1
180-9340
G833-A44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
A-C12
G856-A8
1
180-9340
G857-A9
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PLUG
8T-8737
PAINT/PRO
110-3202
WEDGE
155-2261
Pressure
Symbol
CLR-GA
PU-16 HV
YL-16 HV
BR-16 HV
BU-16 HV
GY-16 HV
WH-16 HV
BU-16 HV
OR-16 HV
BR-16 HV
BR-16 HV
GN-16 HV
BU-16 HV
QTY
1
200mm
1
CLR-GA
BR-16 HV
BU-16 HV
GN-16 HV
WH-16 HV
OR-16 HV
YL-16 HV
BR-16 HV
WH-16 HV
GN-16 HV
OR-16 HV
PU-16 HV
QTY
1
200mm
1
Temperature
Symbol
Level
Symbol
Circuit Breaker
Symbol
Flow
Symbol
Symbols and Definitions

FRONT VALVE COVER
CONNECTOR
A-C2
INTAKE VALVE ACTUATION

PRESSURE SOLENOID VALVE
A-C15
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
REAR VALVE COVER

CONNECTOR
A-C3
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
A-S4
(H807 YL-18)
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
FUEL
TEMPERATURE
SENSOR
A-C10

PRESSURE SENSOR
A-C13
ENGINE COOLANT
TEMPERATURE SENSOR
A-C11
SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C7
A-C13
G826-A21
A
180-9339
G827-A50
B
180-9339
T853-A11
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
WEDGE
3E-3371
PAINT/PRO
110-3202
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
A-S6
(K739 BU-16-HV)
A-S5
(K737 BR-16-HV)
A-S1
(G828 WH-18)
A-S3
(G833 PK18)
BOOST
PRESSURE
SENSOR
A-C6
ENGINE COOLANT
DIVERTER SOLENOID
VALVE
A-C14
A-C15
T852-A32
1
180-9340
H807-A53
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
MXS1-UP
NXS1-UP
RKS1-UP
TIMING
CALIBRATION
(TC) PROBE
CONNECTOR
A-C12
ENGINE OIL
PRESSURE
SENSOR
A-C4
ATMOSPHERIC
PRESSURE
SENSOR
A-C5
A-C14
T855-A34
1
180-9340
H807-A35
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
C15 On-highway Engine

Electrical System
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C9
A-S2
(G829 GN-18)
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Harness and Wire Symbols

ENGINE
CONTROL
MODULE
A-C1
PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
A-C8
Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
1
2
Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for

Connector Plug
AG-C3
130-6795
L-C12
3E-5179
AG-C4
111-7898
Socket
5A
Receptacle
Pin or Socket
Number
Single Wire
Connector
A-C7
E965-A48
1
180-9340
E966-A49
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
Part Number For

Connector Recepticle
325-AG135 PK-14
Pin
Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
1
2
Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes
C-C4
130-6795
9X-1123
Harness identification code:

This example indicates wire
135 in harness "AG".
Fuse
(5 Amps)
Component
Part Number
Plug
200-L32 BK-14
Ground
Connection
Circuit Identification
Number
Wire Color
Wire Gauge
Printed in U.S.A.
2010 Caterpillar
All Rights Reserved
A-C8
E963-A27
1
180-9340
E964-A26
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
A-C9
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
Connector Tables for Harness 321-4323
Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations

A-C1
(NOTE G)
CLR-GA WIRE NAME POS TERM/PLUG
GN-16 HV K738-A5
1
180-9340
2
GY-18
T852-A32
3
180-9340
4
BU-18
T855-A34
5
180-9340
6
8T-8737
PK-18
386-A61
7
BR-16 HV K737-A4
8
180-9340
9
10
8T-8737
11
8T-8737
12
8T-8737
BU-18
995-A12
13
180-9340
BU-16 HV K739-A3
14
180-9340
PK-18
R746-A20
15
180-9340
16
8T-8737
GN-18
G829-A2
17
180-9340
18
8T-8737
19
8T-8737
20
8T-8737
21
8T-8737
22
8T-8737
23
8T-8737
24
8T-8737
BK-18
E963-A27
25
180-9340
WH-18
G856-A8
26
180-9340
27
8T-8737
GY-18
994-A10
28
180-9340
29
8T-8737
PK-18
G833-A47
30
180-9340
31
8T-8737
32
8T-8737
33
8T-8737
34
8T-8737
WH-18
E964-A26
35
180-9340
YL-18
G857-A9
36
180-9340
37
8T-8737
38
8T-8737
39
8T-8737
40
8T-8737
41
8T-8737
42
8T-8737
43
8T-8737
44
8T-8737
45
YL-18
E966-A49
46
180-9340
BU-18
E965-A48
47
180-9340
48
8T-8737
49
8T-8737
50
8T-8737
51
8T-8737
52
PU-16 HV X988-A52
53
180-9340
BU-18
G827-A50
54
180-9340
55
8T-8737
BU-18
C967-A15
56
180-9340
GY-18
R747-A6
57
180-9340
58
8T-8737
59
8T-8737
60
8T-8737
OR-16 HV X989-A51
61
180-9340
YL-18
F421-A13
62
180-9340
63
8T-8737
64
8T-8737
65
8T-8737
66
8T-8737
67
8T-8737
68
8T-8737
69
70
8T-8737
71
8T-8737
WH-18
G828-A1
72
180-9340
73
8T-8737
OR-18
T853-A11
74
180-9340
75
8T-8737
76
BR-16 HV X987-A37
77
180-9340
78
8T-8737
YL-18
H807-A33
79
180-9340
BR-18
G826-A21
80
180-9340
81
8T-8737
82
8T-8737
83
8T-8737
84
8T-8737
85
8T-8737
86
8T-8737
87
8T-8737
88
8T-8737
89
8T-8737
90
8T-8737
91
8T-8737
92
8T-8737
93
8T-8737
94
8T-8737
95
8T-8737
96
8T-8737
97
8T-8737
98
8T-8737
OR-16 HV T860-A25
99
180-9340
GN-16 HV T857-A36
100
180-9340
YL-16 HV X986-A22
101
180-9340
WH-16 WH T856-A31
102
180-9340
BR-16 HV X984-A30
103
180-9340
GY-16 HV T858-A23
104
180-9340
WH-16 HV T962-A29
105
180-9340
BR-16 HV T959-A18
106
180-9340
GN-16 HV T961-A28
107
180-9340
BU-16 HV T960-A19
108
180-9340
109
8T-8737
110
8T-8737
BU-16 HV X983-A7
111
180-9340
112
OR-16 HV X985-A14
113
180-9340
114
WH-16 HV T859-A24
115
180-9340
PU-16 HV T957-A16
116
180-9340
117
YL-16 HV T958-A17
118
180-9340
119
120
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
227-4002
Symbols
A-C2
T957-A16
1
180-9340
T958-A17
2
180-9340
T959-A18
3
180-9340
T960-A19
4
180-9340
T858-A23
5
180-9340
T859-A24
6
180-9340
X983-A7
7
180-9340
X985-A14
8
180-9340
X987-A37
9
180-9340
K737-A54
10
180-9340
K738-A5
11
180-9340
K739-A56
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
110-3202
WEDGE
155-2258
A-C3
K737-A55
1
180-9340
K739-A57
2
180-9340
T961-A28
3
180-9340
T962-A29
4
180-9340
T860-A25
5
180-9340
X986-A22
6
180-9340
X984-A30
7
180-9340
T856-A31
8
180-9340
T857-A36
9
180-9340
X989-A51
10
180-9340
X988-A52
11
180-9340
12
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
110-3202
WEDGE
155-2258
A-C4
WH-18
G828-A38
1
180-9340
GN-18
G829-A43
2
180-9340
GY-18
994-A10
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
237-0227
200mm
PAINT/PRO
110-3202
A-C5
WH-18
G828-A40
1
180-9340
GN-18
G829-A42
2
180-9340
GY-18
R747-A6
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013
200mm
PAINT/PRO
110-3202
A-C6
WH-18
G828-A39
1
180-9340
GN-18
G829-A41
2
180-9340
PK-18
R746-A20
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
237-0227
200mm
PAINT/PRO
110-3202
A-C7
BU-18
E965-A48
1
180-9340
YL-18
E966-A49
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
A-C8
BK-18
E963-A27
1
180-9340
WH-18
E964-A26
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
A-C9
BU-18
C967-A15
1
180-9340
PK-18
G833-A45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
*1
*PLUG AS.
*230-4011
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
ENGINE COOLANT DIVERTER

SOLENOID VALVE
A-C14
A-C10
YL-18
F421-A13
1
180-9340
PK-18
G833-A46
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
A-C11
BU-18
995-A12
1
180-9340
PK-18
G833-A44
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
1
PAINT/PRO
WEDGE
A-C12

A-C15

WH-18
G856-A8
1
180-9340
YL-18
G857-A9
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
2
PLUG
8T-8737
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
BOOST PRESSURE
SENSOR
A-C6
SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C7
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C9
J-C3
YL-16-NW T958-J2
1
GY-16-NW T858-J14
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
220
TUBE
112-8144
J-C6
BU-16-NW X983-J7
A
154-2389
BR-16-NW X987-J20
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
J-C8
BR-16-NW K737-J10
A
154-2389
BU-16-NW K739-J17
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
INTAKE VALVE
ACTUATOR 2
J-C7
1&2 RETARDER
SOLENOID
J-C8
3&4 RETARDER
SOLENOID
J-C9
J-S3
(X987 BR-16-NW)
J-S4
(K739 BU-16-NW)
Harness 321-4323
Connector and Splice
Locations
J-S1
(T858 GY-16-NW)
INTAKE VALVE
ACTUATOR 1
J-C6
CYLINDER
NUMBER
LABEL
J-S2
(T859 WH-16-NW)
INJECTOR 4
J-C5
INJECTOR 1
J-C2
J-C9
GN-16-NW K738-J11
A
154-2389
BU-16-NW K739-J18
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
INJECTOR 2
J-C3
AIR SHUTOFF
A-C16
AIR SHUTOFF
SWITCH
A-C17
A-S1
(G828 WH-18)
A-S7
(386 PK-18)
A-S3
(G833 PK-18)
Connector Tables for Harness 321-4324
A-S4
(H807 YL-18)
A-S2
(G829 GN-18)
PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
A-C8
ENGINE OIL
PRESSURE SENSOR
A-C4
ATMOSPHERIC
PRESSURE SENSOR
A-C5
A-C17
(SPECIFIC TO HARNESS
243-2321 ONLY)
PK-18
386-A60
1
180-9339
2
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3365
J-C7
OR-16-NW X985-J8
A
154-2389
BR-16-NW X987-J19
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
J-C4
BP-16-NW T959-J3
1
WH-16-NW T859-J16
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
220
TUBE
112-8144
FUEL
TEMPERATURE
SENSOR
A-C10

PRESSURE SENSOR
A-C13
J-C2
PU-16-NW T957-J1
1
GY-16-NW T858-J13
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
220
TUBE
112-8144
FRONT VALVE COVER

CONNECTOR
J-C1
HARNESS 243-2321
ONLY
A-C14
BU-18
T855-A34
1
180-9340
YL-18
H807-A35
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261

PK-18
386-A59
1
180-9340
BU-18-HV K739-A58
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
A-S6
(K739 BU-16-HV)
J-C5
BU-16-NW T960-J4
1
WH-16-NW T859-J15
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
220
TUBE
112-8144
INJECTOR 3
J-C4
A-C13
BR-18
G826-A21
1
180-9340
BU-18
G827-A50
2
180-9340
OR-18
T853-A11
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013
200mm
PAINT/PRO
110-3202
A-C16
(SPECIFIC TO HARNESS
243-2321 ONLY)
REAR VALVE COVER

CONNECTOR
A-C3
A-S5
(K739 BN-16-HV)
ENGINE COOLANT
TEMPERATURE SENSOR
A-C11
110-3202
155-2261
A-C15
GY-18
T852-A32
1
180-9340
YL-18
H807-A53
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261
FRONT VALVE COVER

CONNECTOR
A-C2
J-C1
PU-16-NW T957-J1
1
180-9339
YL-16-NW T958-J2
2
180-9339
BR-16-NW T959-J3
3
180-9339
BU-16-NW T960-J4
4
180-9339
GY-16-NW T858-J5
5
180-9339
WH-16-NW T859-J6
6
180-9339
BU-16-NW X983-J7
7
180-9339
OR-16-NW X985-J8
8
180-9339
BR-16-NW X987-J9
9
180-9339
BR-16-NW K737-J10
10
180-9339
GN-16-NW K738-J11
11
180-9339
BU-16-NW K739-J12
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 290-8858
1
WEDGE
3E-5180
Harness 243-2321,248-4233
& 263-9001 Connector and
Splice Locations
TIMING
CALIBRATION
(TC) PROBE
CONNECTOR
A-C12
ENGINE CONTROL
MODULE
A-C1
E-C1
1
180-9339
BR-16-NW K737-E1
2
180-9339
BU-16-NW K739-E2
GN-16-NW T961-E3
3
180-9339
4
180-9339
WH-16-NW T962-E4
5
180-9339
OR-16-NW T860-E5
YL-16-NW X986-E6
6
180-9339
7
180-9339
BR-16-NW X984-E7
8
180-9339
WH-16-NW T856-E8
GN-16-NW T857-E9
9
180-9339
OR-16-NW X989-E10
10
180-9339
11
180-9339
PU-16-NW X988-E11
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 290-8858
1
WEDGE
3E-5180
E-C2
GN-16-NW T961-E3
1
OR-16-NW T860-E17
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
220
TUBE
112-8144
E-C3
WH-16-NW T962-E4
1
OR-16-NW T860-E16
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
220
TUBE
112-8144
E-C4
YL-16-NW X986-E6
A
154-2389
OR-16-NW X989-E13
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C5
BR-16-NW X984-E7
A
154-2389
OR-16-NW X989-E12
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C6
WH-16-NW T856-E8
A
154-2389
PU-16-NW X988-E15
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C7
GN-16-NW T857-E9
A
154-2389
PU-16-NW X988-E14
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C8
BR-16-NW K737-E1
A
154-2389
BU-16-NW K739-E2
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
5&6 RETARDER
SOLENOID
E-C8
INTAKE VALVE
ACTUATOR 6
E-C7
INTAKE VALVE
ACTUATOR 5
E-C6
REAR VALVE COVER

CONNECTOR
E-C1
E-S2
(X989 OR-16-NW)
E-S3
(X988 PU-16-NW)
Harness 321-4324
Connector and Splice
Locations
INTAKE VALVE
ACTUATOR 4
E-C5
E-S1
(T860 OR-16-NW)
INJECTOR 6
E-C3
INJECTOR 5
E-C2
INTAKE VALVE
ACTUATOR 3
E-C4
(Dimensions: 39 inches 28 inches)
BU-18
CLR-GA
BU-18
PK-18
Harness And Wire Electrical Schematic Symbols
RENR9523-04
December 2010
A-C9
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
30 Page,
GY-18
A-C2
CLR-GA
PU-16-HV
T957-A16
1
180-9340
YL-16-HV
T958-A17
2
180-9340
BR-16-HV
T959-A18
3
180-9340
BU-16-HV
T960-A19
4
180-9340
GY-16-HV
T858-A23
5
180-9340
WH-16-HV
T859-A24
6
180-9340
BU-16-HV
X983-A7
7
180-9340
OR-16-HV
X985-A14
8
180-9340
BR-16-HV
X987-A37
9
180-9340
BR-16-HV
K737-A54
10
180-9340
GN-16-HV
K738-A5
11
180-9340
BU-16-HV
K739-A56
12
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2252
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2258
RENR9523-04
CLR-GA
GN-16-HV
A-C1
K738-A5
1
180-9340
2
T852-A32
3
180-9340
4
T855-A34
5
180-9340
6
8T-8737
7
K737-A4
8
180-9340
9
10
8T-8737
11
8T-8737
12
8T-8737
995-A12
13
180-9340
K739-A3
14
180-9340
R746-A20
15
180-9340
16
8T-8737
G829-A2
17
180-9340
18
8T-8737
19
8T-8737
20
8T-8737
21
8T-8737
22
8T-8737
23
8T-8737
24
8T-8737
E963-A27
25
180-9340
G856-A8
26
180-9340
27
8T-8737
994-A10
28
180-9340
29
8T-8737
G833-A47
30
180-9340
31
8T-8737
32
8T-8737
33
8T-8737
34
8T-8737
E964-A26
35
180-9340
G857-A9
36
180-9340
37
8T-8737
38
8T-8737
39
8T-8737
40
8T-8737
41
8T-8737
42
8T-8737
43
8T-8737
44
8T-8737
45
E966-A49
46
180-9340
E965-A48
47
180-9340
48
8T-8737
49
8T-8737
50
8T-8737
51
8T-8737
52
X988-A52
53
180-9340
G827-A50
54
180-9340
55
8T-8737
C967-A15
56
180-9340
R747-A6
57
180-9340
58
8T-8737
59
8T-8737
60
8T-8737
X989-A51
61
180-9340
F421-A13
62
180-9340
63
8T-8737
64
8T-8737
65
8T-8737
66
8T-8737
67
8T-8737
68
8T-8737
69
70
8T-8737
71
8T-8737
G828-A1
72
180-9340
73
8T-8737
T853-A11
74
180-9340
75
8T-8737
76
X987-A37
77
180-9340
78
8T-8737
H807-A33
79
180-9340
G826-A21
80
180-9340
81
8T-8737
82
8T-8737
83
8T-8737
84
8T-8737
85
8T-8737
86
8T-8737
87
8T-8737
88
8T-8737
89
8T-8737
90
8T-8737
91
8T-8737
92
8T-8737
93
8T-8737
94
8T-8737
95
8T-8737
96
8T-8737
97
8T-8737
98
8T-8737
T860-A25
99
180-9340
T857-A36
100
180-9340
X986-A22
101
180-9340
T856-A31
102
180-9340
X984-A30
103
180-9340
T858-A23
104
180-9340
T962-A29
105
180-9340
T959-A18
106
180-9340
T961-A28
107
180-9340
T960-A19
108
180-9340
109
8T-8737
110
8T-8737
X983-A7
111
180-9340
112
X985-A14
113
180-9340
114
T859-A24
115
180-9340
T957-A16
116
180-9340
117
T958-A17
118
180-9340
119
120
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
227-4002
PAINT/PRO
110-3202

PRESSURE SENSOR
223-0099
INTAKE VALVE
ACTUATION PRESSURE
SENSOR 224-4535
A-C13
2304013
G826-A21 BR-18
G827-A50 BU-18
T853-A11 OR-18
A
B
C
+5 VOLTS
GROUND
SIGNAL
T957-J1 PU-16-NW
T858-J13 GY-16-NW
AIR INLET SHUTOFF
RELAY (N/O)
241-8371
NOTE H
AIR INLET
SHUTOFF SOLENOID
213-1626
NOTE H
A-C13
3E3370
A
G826-A21 BR-18
B
G827-A50 BU-18
C
T853-A11 OR-18
OR-16
YL-16
GN-16
+5 VOLTS
GROUND
SIGNAL
J-C2
7E6513
HARNESS 243-1069
A-C13
2304013
1
G826-A21 BR-18
2
G827-A50 BU-18
3
T853-A11 OR-18
+5 VOLTS
GROUND
SIGNAL
T958-J2 YL-16-NW
T858-J14 GY-16-NW
A-C16
1552269
386-A59 PK-18
K739-A58 BU-16-HV
1
2
A-C17
3E-3364
TOP VIEW
A-C18
155-2269
1
2
386-A60 PK-18
1
2

236-9837(24V)
1
2
RD-16
RD-16

SOLENOID VALVE
240-6822(24V)
T957-J1 PU-16-NW
T958-J2 YL-16-NW
T959-J3 BR-16-NW
T960-J4 BU-16-NW
J-S1
T858-J5 GY-16-NW
T858-J13 GY-16-NW
T858-J14 GY-16-NW
MANUAL AIR INLET

SHUTOFF SWITCH
J-S2
T859-J6 WH-16-NW
INTAKE VALVE ACTUATOR 2
STARTER
MOTOR
GROUND
AIR SHUTOFF
CIRCUIT
T859-J15 WH-16-NW
T859-J16 WH-16-NW
MANUAL AIR
INLET SHUTOFF
SWITCH CONNECTOR
INJECTOR 3
B-C1
3E3364
- 12V +
1
2
1
2
RD-16
RD-16

SOLENOID VALVE
240-6822(24V)
A-C2
1552252
B-C2
B-C1
J-C9
3E3364
7E6513
1552269
1
A
K737-B1 BR-16
K738-J11 GN-16-NW
2
B
K739-B2 BU-16
K739-J18 BU-16-NW
A-C11
2304011
SIGNAL
GROUND
1
2
T960-J4 BU-16-NW
T859-J15 WH-16-NW
1
2
1&2 RETARDER
SOLENOID
SIGNAL
GROUND
1
2
995-A12 BU-18
G833-A44 PK-18
1
2
3
4
5
6
7
8
9
10
11
12
T957-J1 PU-16-NW
T958-J2 YL-16-NW
T959-J3 BR-16-NW
T960-J4 BU-16-NW
T858-J5 GY-16-NW
T859-J6 WH-16-NW
X983-J7 BU-16-NW
X985-J8 OR-16-NW
X987-J9 BR-16-NW
K737-J10 BR-16-NW
K738-J11 GN-16-NW
K739-J12 BU-16-NW
ENGINE
BLOCK
A-C3
1552252
995-A12 BU-18
G833-A44 PK-18
SIGNAL
GROUND
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
130-9811
K737-A55
K739-A57
T961-A28
T962-A29
T860-A25
X986-A22
X984-A30
T856-A31
T857-A36
X989-A51
X988-A52
A-C9
2304011
1
C967-A15 BU-18
2
G833-A45 PK-18
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
PU-16-HV
X986-E6 YL-16-NW
X984-E7 BR-16-NW
T856-E8 WH-16-NW
T857-E9 GN-16-NW
E-S2
X989-E13
X989-E10 OR-16-NW
X989-E12
E-S3
X988-E14
X988-E11 PU-16-NW
X988-E15
450-YL
451-BR
451-BR
10A
14 AWG GXL
101-RD
14 AWG GXL
101-RD
14 AWG GXL
101-RD
14 AWG GXL
14 AWG GXL
14 AWG GXL
229-BK
229-BK
229-BK
F713-OR
L901-GY
G838-BR
G839-BU
G840-PU
C977-BU
E716-GY
G834-PU
G835-OR
G933-YL
L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK
C978-BR
C979-OR
C978-BR
C979-OR
SET/RESUME SWITCH
H795-PK
SERVICE BRAKE PEDAL POSITION SWITCH N/C

C992-PU
H795-PK
C992-PU
C979-OR
C992-PU
G844-PK
G842-GY
101-RD
C983-WH
K900-YL
E-C1
2908858
1
2
3
4
5
6
7
8
9
10
11
12
T961-E3 GN-16-NW
T860-E17 OR-16-NW
C975-WH
C975-WH
CRUISE CONTROL ON/OFF SWITCH
RETARDER SOLENOID ON/OFF SWITCH

CLUTCH PEDAL POSITION SWITCH N/C
H795-PK
1
2
E716-GY
LO
MED
H795-PK
HI
LO
MED
HI
C977-BU
A/C HIGH PRESSURE SWITCH N/C

H795-PK
INJECTOR 5
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN
+8 V
ACCELERATOR PEDAL POSITION
E-C6
1539693
NOTE X
A
T856-E8 WH-16-NW
B
X988-E15 PU-16-NW
PU-16-NW
PU-16-NW
K737-E1 BR-16-NW
K739-E2 BU-16-NW
T961-E3 GN-16-NW
T962-E4 WH-16-NW
T860-E5 OR-16-NW
X986-E6 YL-16-NW
X984-E7 BR-16-NW
T856-E8 WH-16-NW
T857-E9 GN-16-NW
X989-E10 OR-16-NW
X988-E11 PU-16-NW
101-RD
101-RD
C984-YL
C977-BU
K999-GN
ACCELERATOR PEDAL POSITION SENSOR
K980-PK
C975-WH
K982-YL
TWISTED PAIRS
E971-GN
E971-GN
NOTE C
NOTE F
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED
OR-16-NW
OR-16-NW
E717-GN
(PEDAL RELEASED POSITION)
E-C2
7E6513
PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR
B
H795-PK
BK
A
C985-BU
RD
C
C986-BR
WH
J403
P403
G808-BU
G809-GN
COOLING FAN
SOLENOID
1
2
G881-BU
229-BK
G882-WH
229-BK
C986-BR
229-BK
G845-PU
G808-BU
G809-GN
ARC
SUPPRESSOR
H795-PK
C985-BU
C986-BR
G837-YL
J906-BR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
+5V
INPUT SENSOR RETURN #2
+8V
AP SENSOR/SWITCH RETURN(NOTE L)
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4
INPUT #14
INPUT SENSOR RETURN #1(NOTE L)
OUTPUT #6
OUTPUT #7
OUTPUT #8
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 NEGATIVE
INPUT #15 POSITIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
OUTPUT #1
OUTPUT #9
VEHICLE SPEED IN POSITIVE(NOTE F)
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
RESUME
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL LOW
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
-BATTERY
INPUT #13
-BATTERY
ACCELERATOR PEDAL POSITION
-BATTERY
INPUT #8
IGNITION KEY SWITCH
ENGINE CONTROL MODULE (ECM) J1
E-C3
7E6513
T962-E4 WH-16-NW
T860-E16 OR-16-NW
1
2
INJECTOR 6
E-C7
1539693
NOTE X
A
T857-E9 GN-16-NW
B
X988-E14 PU-16-NW
REAR VALVE COVER

CONNECTOR
A-C9
1552269
1
C967-A15 BU-18
2
G833-A45 PK-18
SIGNAL
GROUND
C973-GN
450-YL
3&4 RETARDER
SOLENOID
H795-PK
E-C5
1539693
NOTE X
A
X984-E7 BR-16-NW
B
X989-E12 OR-16-NW
K737-E1 BR-16-NW
K739-E2 BU-16-NW
T961-E3 GN-16-NW
T962-E4 WH-16-NW
E-S1
T860-E16 OR-16-NW
T860-E5 OR-16-NW
T860-E17 OR-16-NW
FRONT VALVE COVER

CONNECTOR
HARNESS 243-1069
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
234-5013
SIGNAL-
10A
INJECTOR 4
E-C4
1539693
NOTE X
A
X986-E6 YL-16-NW
B
X989-E13 OR-16-NW
A-C11
1552269
ENGINE COOLANT
TEMPERATURE SENSOR
130-9811
SIGNAL+
C974-PU
C973-GN
C974-PU
TO CHASSIS
J1939 DATALINK
J-C5
7E6513
J-C1
290-8858
T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T858-A23 GY-16-HV
T859-A24 WH-16-HV
X983-A7 BU-16-HV
X985-A14 OR-16-HV
X987-A37 BR-16-HV
K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV
HARNESS 243-1069
ENGINE COOLANT
TEMPERATURE SENSOR
234-5012
NOTES B AND E
TACHOMETER
SIGNAL-
(PEDAL RELEASED POSITION)
T855-A34 BU-18
H807-A35 YL-18
1
2
GN-16
GN-16
SIGNAL+
E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
A-C14
1552269

SOLENOID VALVE
240-6825(12V)
NOTES B AND E
SPEEDOMETER
P1
1607689
G879-OR
993-BR
C985-BU
H795-PK
G843-OR
G841-GN
E794-YL
E793-BU
E718-PK
G837-YL
E991-GY
G836-WH
L994-YL
659-PK
- 12V +
BATTERY 3 BATTERY 2 BATTERY 1
B-C2
7E6513
K737-B1 BR-16
K739-B2 BU-16
A
B
- 12V +
659-PK
10A
K737-J10 BR-16-NW
K738-J11 GN-16-NW
J-S4
K739-J18 BU-16-NW
K739-J12 BU-16-NW
K739-J17 BU-16-NW
LEFT VIEW
NOTE D
NOTE D
1
2
K737-J10 BR-16-NW
K739-J17 BU-16-NW
9 PIN CAB
CONNECTOR
+BATTERY B
NOTE Z
-BATTERY A
J
H
J1587 - G E793-BU
J1587 + F E794-YL
J1939 SHIELD E A249-BK
J1939 - D K990-GN
J1939 + C K900-YL
TWISTED
PAIRS
L994-YL
WARNING LAMP
ALTERNATOR
J-C8
1552269
X983-J7 BU-16-NW
X985-J8 OR-16-NW
J-S3
X987-J9 BR-16-NW
X987-J20 BR-16-NW
X987-J19 BR-16-NW
T855-A34 BU-18
H807-A35 YL-18
1
2
GN-16
GN-16
CHECK ENGINE LAMP
INJECTOR 2
A
B
T959-J3 BR-16-NW
T859-J16 WH-16-NW
TO +BATTERY
T852-A32 GY-18
H807-A53 YL-18
A-C14
1552269

SOLENOID VALVE
240-7339(12V)
TO +BATTERY
OFF
ON
START
J-C4
7E6513
1
2
GN-16
GN-16
TO VEHICLE
COMPONENTS
KEY SWITCH
1
2
J-C7
1539693
X985-J8 OR-16-NW
X987-J19 BR-16-NW
AIR INLET
SHUTOFF
SOLENOID
AIR INLET
SHUTOFF
RELAY
MOMENTARY
PUSHBUTTON (NO)
A-C15
1552269
RD-16
RD-16
A
B
J-C3
7E6513
HARNESS 248-4233

231-3269(12V)
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O
RELAY
X983-J7 BU-16-NW
X987-J20 BR-16-NW
GROUND
INTAKE
VALVE ACTUATION
PRESSURE SENSOR
248-2168
INJECTOR 1
J-C6
1539693
TO +BATTERY
RD-12
211-7888
NOTE H
1
2
E-C8
B-C1
B-C2
1539693
3E3364
7E6513
NOTE X
1
A
K737-E1 BR-16-NW
K737-B1 BR-16
2
B
K739-E2 BU-16-NW
K739-B2 BU-16
5&6 RETARDER
SOLENOID
HARNESS 243-1069
FUEL
TEMPERATURE SENSOR
234-5013
SIGNAL
GROUND
SIGNAL
GROUND
FUEL TEMPERATURE
SENSOR 130-9811
K737-A54 BR-16-HV
K737-A55 BR-16-HV
A-C10
230-4011
1
F421-A13 YL-18
2
G833-A46 PK-18
K739-A56 BU-16-HV
K739-A57 BU-16-HV
K739-A58 BU-16-HV
A-C10
1552269
1
F421-A13 YL-18
2
G833-A46 PK-18
A-C12
1552269
1
G856-A8 WH-18
2
G857-A9 YL-18
(Dimensions: 39 inches x 28 inches)
SIGNALSIGNAL+
BK-18
WH-18
1
2
BK-18
WH-18
A-C8
1552269
1
E963-A27 BK-18
2
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
BOOST
PRESSURE SENSOR
249-0096
BOOST
PRESSURE SENSOR
239-3478
+5 VOLTS
GROUND
SIGNAL
+5 VOLTS
GROUND
SIGNAL
OR-18
YL-18
GN-18
H807-A35 YL-18
H807-A53 YL-18
G833-A44 PK-18
G833-A46 PK-18
G833-A45 PK-18
A-C6
2370227
1
G828-A39 WH-18
2
G829-A41 GN-18
3
R746-A20 PK-18
G829-A42 GN-18
G829-A43 GN-18
G829-A41 GN-18
HARNESS 243-1069
+5 VOLTS
GROUND
SIGNAL
G829-A42 GN-18
G829-A41 GN-18
G829-A43 GN-18
A-C6
2370227
1
G828-A39 WH-18
2
G829-A41 GN-18
3
R746-A20 PK-18
ATMOSPHERIC
PRESSURE SENSOR
194-6722
+5 VOLTS
GROUND
SIGNAL
G828-A39 WH-18
G828-A40 WH-18
G828-A38 WH-18
G828-A39 WH-18
G828-A40 WH-18
G828-A38 WH-18
HARNESS 243-1069
ATMOSPHERIC
PRESSURE SENSOR
248-2162
+5 VOLTS
GROUND
SIGNAL
G829-A2 GN-18
E963-A27 BK-18
G856-A8 WH-18
994-A10 GY-18
G833-A47 PK-18
A-S4
E966-A49 YL-18
E965-A48 BU-18
H807-A33 YL-18
A-S3
X988-A52 PU-16
G827-A50 BU-18
G833-A47 PK-18
C967-A15 BU-18
R747-A6 GY-18
A-S2
A-S2
X989-A51 OR-16
F421-A13 YL-18
G829-A2 GN-18
G829-A2 GN-18
G828-A1 WH-18
T853-A11 OR-18
A-S2
H807-A33 YL-18
G826-A21 BR-18
G829-A2 GN-18
HARNESS 248-4233
A-C5
2304013
1
G828-A40 WH-18
2
G829-A42 GN-18
3
R747-A6 GY-18
A-C5
3E3370
A
G828-A40 WH-18
B
G829-A42 GN-18
C
R747-A6 GY-18
OR-18
YL-18
GN-18
995-A12 BU-18
K739-A3 BU-16
R746-A20 PK-18
X987-A37 BR-16
G829-A41 GN-18
G829-A42 GN-18
G829-A43 GN-18
+5 VOLTS
GROUND
SIGNAL
K737-A4 BR-16-HV
HARNESS 243-1069
HARNESS 248-4233
ATMOSPHERIC
PRESSURE SENSOR
249-0094
T855-A34 BU-18
386-A61 PK-18
G856-A8 WH-18
G857-A9 YL-18
T853-A11 OR-18
G826-A21 BR-18
G827-A50 BU-18
995-A12 BU-18
F421-A13 YL-18
C967-A15 BU-18
T852-A32 GY-18
T855-A34 BU-18
A-C6
155-2267
A
G828-A39 WH-18
B
G829-A41 GN-18
C
R746-A20 PK-18
BOOST
PRESSURE SENSOR
248-2165
T852-A32 GY-18
E964-A26 WH-18
G857-A9 YL-18
P401
1552269
PRIMARY ENGINE
E963-A27 BK-18
SPEED/TIMING SENSOR SIGNAL- 1
2
SIGNAL+
E964-A26 WH-18
(CRANKSHAFT)
191-8303
HARNESS 243-1069
30 Page,
RENR9523-04
PRIMARY
ENGINE SPEED/TIMING SENSOR
(CRANKSHAFT)
201-6615
A-C7
1552269
SIGNALSIGNAL+
K739-A3 BU-16-HV
K738-A5 GN-16-HV
T856-A31 WH-16-HV
T857-A36 GN-16-HV
T858-A23 GY-16-HV
T860-A25 OR-16-HV
T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
X983-A7 BU-16-HV
X984-A30 BR-16-HV
X985-A14 OR-16-HV
X986-A22 YL-16-HV
X987-A37 BR-16-HV
X988-A52 PU-16-HV
T859-A24 WH-16-HV
X989-A51 OR-16-HV
HARNESS 243-2321 & 248-4233 ONLY
SECONDARY
ENGINE SPEED/TIMING SENSOR
(CAMSHAFT)
201-6616
A-S6
A-C1
2274002
P2/J2
K738-A5 GN-16
K737-A4 BR-16-HV
A-S7
386-A59 PK-18
386-A61 PK-18
386-A60 PK-18
HARNESS 243-1069
ONLY
HARNESS 243-1069
TIMING CALIBRATION(TC)
PROBE CONNECTOR
A-S5
ECM
MOUNTING
BOLT
A-S1
A-S1
G828-A1 WH-18
T860-A25
T857-A36
X986-A22
T856-A31
X984-A30
T858-A23
T962-A29
T959-A18
T961-A28
T960-A19
G828-A1 WH-18
HARNESS 243-1069
A-C5
2304013
1
G828-A40 WH-18
2
G829-A42 GN-18
3
R747-A6 GY-18
G828-A39 WH-18
G828-A40 WH-18
G828-A38 WH-18
HARNESS 248-4233
A-S1
G828-A1 WH-18
X983-A7 BU-16
HARNESS 248-4233
ENGINE OIL
PRESSURE SENSOR
249-0098
ATMOSPHERIC
PRESSURE SENSOR
194-6725
+5 VOLTS
GROUND
SIGNAL
+5 VOLTS
GROUND
SIGNAL
OR-18
YL-18
GN-18
A
B
C
A-C4
2370227
A
G828-A38 WH-18
B
G829-A43 GN-18
C
994-A10 GY-18
X985-A14 OR-16
T859-A24 WH-16
T957-A16 PU-16
994-A10 GY-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
R746-A20 PK-18
R747-A6 GY-18
A-C4
3E3370
G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18
OR-16
GN-16
YL-16
WH-16
BR-16
GY-16
WH-16
BR-16
GN-16
BU-16
T958-A17 YL-16
ECM
GROUND
STRAP
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
RETARDER SOLENOID LOW/HI

INTAKE VALVE ACTUATOR OIL VALVE
COOLANT DIVERTER SOLENOID VALVE
AIR SHUTOFF
RETARDER SOLENOID MED/HI
ENGINE COOLANT TEMPERATURE

RETARDER COMMON
BOOST PRESSURE SENSOR
PRESSURE SENSOR RETURN
SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C7
BOOST PRESSURE
SENSOR
A-C6
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
A-C9
FRONT VALVE COVER

CONNECTOR
A-C2
REAR VALVE COVER

CONNECTOR
A-C3
COLOR ABBREVIATIONS

PRESSURE SENSOR
A-C13
PRIMARY ENGINE SPEED/TIMINGTIMING CALIBRATION PROBE(+)

ENGINE OIL PRESSURE SENSOR
TEMPERATURE SENSOR COMMON

A-C15

SOLENOID VALVE
A-C14
PRIMARY ENGINE SPEED/TIMING+

TIMING CALIBRATION PROBE(-)
TIMING CALIBRATION (TC)

PROBE CONNECTOR
A-C12
SECONDARY ENGINE SPEED/TIMING+

SECONDARY ENGINE SPEED/TIMING-
ABBREV
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
SYMBOL
INTAKE VALVE ACTUATOR 5&6

IVA OIL SENSOR COMMON
DESCRIPTION
CIRCUIT CONNECTED
INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE
CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

FUEL TEMPERATURE
INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT
CONNECTOR
H#
CIRCUIT GROUPING DESIGNATION
PRESSURE SENSOR SUPPLY +5V
ATCH WIRE, CABLE, COMPONENT
INTAKE VALVE ACTUATION OIL PRESSURE
CIRCUIT CONNECTED

CDV & IVA OIL VALVE RETURN
IVA OIL PRESSURE SENSOR +5V
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL
ENGINE COOLANT
TEMPERATURE SENSOR
A-C11
J1
(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
INJECTOR 5&6 SUPPLY

INTAKE VALVE ACTUATOR
INJECTOR 1&2 SUPPLY
INJECTOR 6 RETURN
INJECTOR 3 RETURN
INJECTOR 5 RETURN
INJECTOR 4 RETURN
6
3
5
4
RETURN
RETURN
RETURN
RETURN
(-) BATTERY / SENSOR RETURN
ENGINE CONTROL
MODULE (ECM)
PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
A-C8
TIMING
CALIBRATION
PORT
FUEL
TEMPERATURE
SENSOR
A-C10
ATMOSPHERE
PRESSURE SENSOR
A-C5
SENSOR / ACTUATOR SUPPLY

SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM
CONTROL (NEGATIVE) FROM ECM
ENGINE OIL
PRESSURE SENSOR
A-C4
CAT DATA LINK

HIGHWAYS
A-C1
ECM P2/J2
INTAKE VALVE ACTUATOR 1 RETURN

INTAKE VALVE ACTUATOR 2 RETURN
LEFT SIDE VIEW
INJECTOR 3&4 SUPPLY

INJECTOR 1 RETURN
RIGHT SIDE VIEW
Related Electrical Service Manuals

Title
Form Number
INJECTOR 2 RETURN
Troubleshooting
RENR5088
Systems Operation / Testing and Adjusting
SENR9692
HARNESS 243-1069
ENGINE OIL
PRESSURE SENSOR
248-2167
+5 VOLTS
GROUND
SIGNAL
A-C4
2370227
1
G828-A38 WH-18
2
G829-A43 GN-18
3
994-A10 GY-18
Diagnostic Code Listing
3E-3370
PID-FMI
160-7689
HARNESS 248-4233
155-2267
13
23
14
31
24
39
32
47
40
57
48
70
58
7E-6513
153-9693 (NOTE X)
Wire 1
A
Wire 2
155-2252
227-4002
155-2269
12
10
16 15 14 13 12 11
32 31 30 29 28
27 26 25 24 23
44 43 42 41 40 39
38 37 36 35 34 33
52 51 50 49
56 55 54 53
68 67 66 65
64 63 62 61
230-4011
290-8858
237-0227
72 71 70 69
88 87 86 85 84 83
82 81 80 79 78 77
98 97 96 95 94
93 92 91 90 89
110 109 108 107 106 105
104 103 102 101 100 99
120 119 118 117 116
10
48 47 46 45
60 59 58 57
76 75 74 73
11
22 21 20 19 18 17
THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE

(S/N: MXS1-UP, NXS1-UP, AND RKS1-UP)
Part Number: 267-4805 Chg00
10
11
115 114 113 112 111

6
230-4013
12
GRAY
RED
3
Description
Flash
Codes
PID-FMI
Description
Flash
Codes
PID-FMI
Description
N/A
No Diagnostic Codes Detected
55
0084-00
Vehicle Overspeed Warning
41
0111-11
Very Low Coolant Level
0001-05
Cylinder #1 Injector current low
72
0084-01
Vehicle Speed loss of signal
31
0111-14
Low Coolant Level Warning
Flash
Codes
PID-FMI
62
0283-05
Description
Intake Valve Actuation System Oil Pressure
Solenoid current low
Intake Valve Actuation System Oil Pressure
Solenoid current high
Flash
Codes
97
97
0001-06
Cylinder #1 Injector current high
72
0084-02
Vehicle Speed signal invalid
36
0121-05
Low/High Retarder current low
14
0283-06
0002-05
72
0084-08
Vehicle Speed signal out of range
36
0121-06
Low/High Retarder current high
14
0283-07
Intake Valve Actuation Oil Pressure not responding
91
0002-06
72
0084-10
Vehicle Speed signal rate of change
36
0122-05
Med/High Retarder current low
14
0284-05
Engine Coolant Diverter current low
98
0003-05
73
0084-14
Quick Stop Occurrence
14
0284-06
Engine Coolant Diverter current high
98
0003-06
73
0091-08
Throttle Position Invalid
0285-05
Intake Valve Actuator #1 current low
92
0004-05
73
0091-13
0004-06
73
0100-01
0005-05
74
0100-03
0005-06
74
0100-04
0006-05
74
0100-11
0006-06
74
0022-11
Primary to Secondary Engine Speed Calibration
42
0022-13
Engine Speed Signal Calibration Not Performed
0030-08
0030-13
0041-03
0122-06
Med/High Retarder current high
32
0166-14
Rated Engine Power Special Instructions
Throttle Position out of calibration
28
0168-01
Low ECM Battery Power
0285-06
Intake Valve Actuator #1 current high
92
Low Oil Pressure Warning
46
0171-03
Ambient Air Temperature voltage high
0285-07
Intake Valve Actuator #1 not responding
92
Oil Pressure voltage high
24
0171-04
Ambient Air Temperature voltage low
0286-05
92
Oil Pressure voltage low
24
0171-11
Ambient Air Temperature Data Lost
0286-06
92
Very Low Oil Pressure
46
0174-00
High Fuel Temperature Warning
65
0286-07
92
0102-03
Boost Pressure voltage high
25
0174-03
Fuel Temperature voltage high
13
0287-05
93
0102-04
Boost Pressure voltage low
25
0174-04
Fuel Temperature voltage low
13
0287-06
93
42
0105-00
High Intake Manifold Air Temperature Warning
64
0190-00
Engine Overspeed Warning
35
0287-07
93
PTO Throttle signal invalid
29
0105-03
Intake Manifold Air Temperature voltage high
38
0190-08
Primary Engine Speed Loss of Signal
34
0288-05
93
PTO Throttle out of calibration
29
0105-04
Intake Manifold Air Temperature voltage low
38
0191-07
Transmission Not Responding
68
0288-06
93
8 Volt Supply voltage high
21
0105-11
Very High Intake Manifold Air Temperature
64
0224-11
Theft Deterrent Active
00
0288-07
93
0041-04
8 Volt Supply voltage low
21
0108-03
Barometric Pressure voltage high
26
0224-14
Theft Deterrent Active with Engine Cranking
00
0289-05
94
0043-02
Key Switch Fault
71
0108-04
Barometric Pressure voltage low
26
0231-02
J1939 Data Incorrect
58
0289-06
94
0054-05
Auxiliary Output #06 current low
66
0110-00
High Coolant Temperature Warning
61
0231-12
J1939 Device Not Responding
0289-07
94
94
17
0054-06
Auxiliary Output #06 current high
66
0110-03
Coolant Temperature voltage high
27
0232-03
5 Volt Supply voltage high
21
0290-05
0055-05
Auxiliary Output #07 current low
67
0110-04
Coolant Temperature voltage low
27
0232-04
5 Volt Supply voltage low
21
0290-06
94
0055-06
Auxiliary Output #07 current high
67
0110-11
Very High Coolant Temperature
61
0246-11
Brake Pedal Switch #1 Fault
0290-07
94
0064-08
Secondary Engine Speed loss of signal
34
0111-01
Low Coolant Level Warning
62
0247-11
Brake Pedal Switch #2 Fault
0385-01
Low Intake Valve Actuation System Oil Pressure
0071-00
Idle Shutdown Override
01
0111-02
Coolant Level signal invalid
12
0252-11
Engine Software Incorrect
59
0385-03
Intake Valve Actuation System Oil Pressure voltage high
95
0071-01
Idle Shutdown
47
0111-03
Coolant Level voltage high
12
0253-02
Check Customer or System Parameters
56
0385-04
Intake Valve Actuation System Oil Pressure voltage low
95
0071-14
PTO Shutdown
47
0111-04
Coolant Level voltage low
12
0253-11
Check Transmission Customer Parameters
56
IDENT
A
A
A
A
E
J
HARNESS
248-4233
243-1069
263-9001
243-2321
321-4324
321-4323
CHG
01 (J2 / ENGINE / EARLY PRODUCTION)
01 (J2 / ENGINE / EARLY PRODUCTION)
05 (J2 / ENGINE)
00 (J2 / ENGINE /AIR SHUTOFF)
00 (REAR - IVA/INJECTOR/RETARDER)
00 (FRONT - IVA/INJECTOR/RETARDER)
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT

TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS
243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
248-2433.
NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
-BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
TOOL CABLE 139-4166.

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Harness 243-1069 Connector and Splice Locations

Symbols and Definitions

INTAKE VALVE ACTUATION

REAR VALVE COVER

INTAKE VALVE ACTUATION

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

C15 On-highway Engine

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

Harness and Wire Symbols

Deutsch connector: Typical representation

Harness Identification Letter(s):

Part Number for

Part Number For

Sure-Seal connector: Typical representation

Wire, Cable, or Harness Assembly Identification:

Harness identification code:

Connector Tables for Harness 321-4323

Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations

ENGINE COOLANT DIVERTER

INTAKE VALVE ACTUATION

CLR-GA WIRE NAME POS TERM/PLUG

Connector Tables for Harness 321-4324

INTAKE VALVE ACTUATION

FRONT VALVE COVER

CLR-GA WIRE NAME POS TERM/PLUG

REAR VALVE COVER

FRONT VALVE COVER

REAR VALVE COVER

(Dimensions: 39 inches 28 inches)

Harness And Wire Electrical Schematic Symbols

INTAKE VALVE ACTUATION

INTAKE VALVE ACTUATION

ENGINE COOLANT DIVERTER

MANUAL AIR INLET

INTAKE VALVE ACTUATOR 2

ENGINE COOLANT DIVERTER

INTAKE MANIFOLD AIR

SERVICE BRAKE PEDAL POSITION SWITCH N/C

CRUISE CONTROL ON/OFF SWITCH

INTAKE VALVE ACTUATOR 3

RETARDER SOLENOID ON/OFF SWITCH

INTAKE VALVE ACTUATOR 4

A/C HIGH PRESSURE SWITCH N/C

ACCELERATOR PEDAL POSITION SENSOR

INTAKE VALVE ACTUATOR 5

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

(PEDAL RELEASED POSITION)

REAR VALVE COVER

FRONT VALVE COVER

INTAKE MANIFOLD AIR

(PEDAL RELEASED POSITION)

ENGINE COOLANT DIVERTER

BATTERY 3 BATTERY 2 BATTERY 1

CHECK ENGINE LAMP

ENGINE COOLANT DIVERTER

INTAKE VALVE ACTUATOR 1

INTAKE VALVE ACTUATION

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

INTAKE VALVE ACTUATOR 6

(Dimensions: 39 inches x 28 inches)

HARNESS 243-2321 & 248-4233 ONLY

RETARDER SOLENOID LOW/HI

ENGINE COOLANT TEMPERATURE