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NK75038

NK75038

1104D-44

2008/03/18

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 152

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book


This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Level 1 - Service
AAAAAANK

11

High Pressure Fuel Pipes


AFH04761

37

Level 2 - Repair
AAAAAANK

13

Atomisers
AFH04761

39

Level 3 - Overhaul
AAAAAANK

15

Throttle & Stop Controls


AFH04761

41

Short Engine
ACE40011

17

Pick-Up Sensor
AFH04761

43

Cylinder Block & Liners


ACHN0125

19

Sensors
AFH04761

45

Rear End Oil Seal


ACHN0125

21

Fuel Leak-Off Pipe


AFH04761

47

Crankshaft, Main & Big End Bearings


ACHN0125

23

Flywheel Housing
CDH01103

49

Pistons & Rings


ACHN0125

25

Flywheel & Starter Ring


DDH02084

51

Connecting Rods
ACHN0125

27

Starter Motor
EDH00947

53

Cylinder Head Assembly


ACHN0125

29

Fan Drive
FBH01146

55

Rocker Shaft Assembly


ACHN0125

31

Sump
GBH02962

57

Timing Gear & Camshaft


ACHN0125

33

Dipstick & Filler Tube


GBH02962

59

Fuel Injection Pump


AFH04761

35

Oil Strainer
GBH02962

61

Page 5

Engine Breakdown

Section

Page

Section

Page

Cylinder Head Cover


HBH03330

63

Alternator
NDH02864

89

Cylinder Head Cover


HBH03330

65

Pulleys
NDH02864

91

Breather
HBH03330

67

Alternator Bracket & Fixings


NDH02864

93

Blanking Plates
HDH00039

69

Timing Case
QCH00059

95

Oil Cooler
JBH02644

71

Timing Case
QCH00059

97

Oil Filter
JBH02644

73

Timing Cover
QCH00059

99

Blanking Plates
JBH02644

75

Drive Adaptor
QDH01432

101

Oil Filter
JDH00044

77

Blanking Plugs
QDH01432

103

Front End Drive Input


KBH00725

79

Lubricating Oil Pump & Delivery


Housing
RBH00051

105

Water Pump
LBH02290

81
Pipework & Connections
TBH01204

107

Pipes
LBH02290

83
Induction Manifold
TBH01204

109

Water Outlet Housing


LDH00717

85
Induction Manifold
TBH01204

111

Fan
MDH01417

87

Page 6

Engine Breakdown

Section

Page

Section

Page

Exhaust Manifold
UBH00528

113

Engine Mounts
ZCH01263

137

Exhaust Connection
UBH00528

115

Engine Mounts
ZCH01263

139

Exhaust Outlet
UDH00543

117

Lubricating Oil Pressure Switch/Gauge


ZJH00600

141

Lift Pump
VBH02464

119

Lubricating Oil Pressure Switch/Gauge


ZJH00600

143

Filter to Injection Pump Pipe


VBH02464

121

Temperature Gauge & Sender


ZLH00370

145

Injection Pump to Filter Pipe


VBH02464

123

Fuel Pre-Lift Pump


ZVH01069

147

Pipework & Connections


VBH02464

125

Water Trap
ZVH01069

149

Fuel Filter
VBH02464

127

Miscellaneous & Auxiliaries


ZZH01065

151

Fuel Filter
VBH02464

129

Fuel Filter
VDH00022

131

Heater Plugs
WDH00380

133

Engine Lifting Eyes


XBH00474

135

Page 7

Engine Breakdown

Page 8

Symbols and Notes


Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 9

Level 1 - Service

Plate A

AAAAAANK

Recommended stocking and service lists


Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are based on agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont
bases sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die
Vertragshndler verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werksttten der Stufe 1 knnen grundlegende und einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller
acordada y se dividen en tres niveles diferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores
Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;
ci per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli
Livello 1 - Assistenza
Il livello 1 prevede che lofficina sia in grado di operare in maniera basilare sui motori
Perkins.

Page 10

Level 1 - Service

Plate A

AAAAAANK

Item
1

Part No.

References

Qty.
1

Description

Notes

LEVEL 1 - SERVICE

Page 11

Level 2 - Repair

Plate A

AAAAAANK

Recommended stocking and service lists


Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels:
Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 2 - Maintenance & reparation
L'atelier de niveau 2 est capable dexecuter toutes les oprations d'entretien, la reparation des
composants externes (demarreur, alternateur,etc) et le diagnostic pour les problmes touchant
l'electronique
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler
verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten
Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 2 - Reparatur
Werksttten der Stufe 2 knnen Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren
durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en
tres niveles diferentes:
Nivel 2 - Reparacin
El taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspeccin
en los motores Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per
soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in
considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli :
Livello 2 - Riparazione
Nel livello 2 lofficina in grado di svolgere la manutenzione e di fare controlli di
assistenza sui motori Perkins.

Page 12

Level 2 - Repair

Plate A

AAAAAANK

Item
1

Part No.

References

Qty.
1

Description

Notes

LEVEL 2 - REPAIR

Page 13

Level 3 - Overhaul

Plate A

AAAAAANK

Recommended stocking and service lists


Perkins provides Recommended stocking and service lists, for Distributor use when recommending parts
stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability
and are at three distinct levels:
Level 3 - Overhaul.
The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and
fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application
related faults.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le Distributeur dans ses
conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur le niveau technique des Ateliers
avec trois niveaux distincts :
Niveau 3 - Maintenance, reparation & refection
L' atelier de niveau 3 est capable de couvrir toutes les oprations d'entretien des moteurs Perkins. Il peut
aussi rparer et entirement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic
pour les problmes touchant l'electronique et aux applications.
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler verwenden
knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese
Listen basieren auf den vereinbarten Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt
werden:
Stufe 3 - berholung
Werksttten der Stufe 3 knnen umfassende Servicearbeiten an Perkins-Motoren durchfhren. Sie knnen
Motoren reparieren und komplett berholen und auerdem Motorprfungen durchfhren. Sie knnen
umfassende elektronische Diagnoseprfungen durchfhren und anwendungsspezifische Strungen
untersuchen.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al
recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas
listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:
Nivel 3 - Reparacin general
El taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede
reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los
niveles de diagnstico electrnico y las fallas relacionadas con la aplicacin.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per soddisfare le
richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacit operativa
concordata con lofficina e sono distinti in tre livelli :
Livello 3 - Revisione
Nel livello 3 lofficina in grado di svolgere lavori di assistenza completi sui motori Perkins. E in grado di
riparare e svolgere una revisione completa del motore, incluso le prove. Pu anche effettuare diagnosi sull
elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.

Page 14

Level 3 - Overhaul

Plate A

AAAAAANK

Item
1

Part No.

References

Qty.
1

Description

Notes

LEVEL 3 - OVERHAUL

Page 15

Short Engine

Plate A

ACE40011

Page 16

Short Engine

Plate A

ACE40011

Item

Part No.

NK40011

References

Qty.
1

Description

Notes

SHORT ENGINE - ASSEMBLY

Page 17

Cylinder Block & Liners

Plate A

ACHN0125

25

1
12

26

13
14

10

11

16
15

24
22
23

20

21
18

19
17

6
5
4

Page 18

Cylinder Block & Liners

Plate A

ACHN0125

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part No.

References
F
F
F
F
F
F

33142111
32166329
3112D071
3241A011
3241A012
0650588
0650710
32141316
3212P008
3244A009
2314C049
2415D053
0650594
2113A003
2314F001
3623A009
3688A039
2314H033
2485A108
3212V006

TBA
SHORT ENG
SHORT ENG
SHORT ENG
SHORT ENG
SHORT ENG

Qty.
1
1
1
2
1
1
10
10
1
2
1
1
1
2
1
2
1
1
1
4
4
1
1
4
1
1

Description
CYLINDER BLOCK ASSEMBLY
CYLINDER BLOCK
BEARING CAP
BEARING CAP
BEARING CAP
BEARING CAP
THIMBLE
SCREW
CAMSHAFT BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
SCREW
WASHER
PLUG
PISTON COOLING JET
SCREW
BLANKING PLATE
GASKET - OIL FILTER HEAD
SCREW
PLUG
PLUG

Notes

(A)

Footnotes
(A)

LOCATES IN CYLINDER BLOCK TURBOCHARGER DRAIN POSITION TAPPINGS

Page 19

Rear End Oil Seal

Plate A

ACHN0125

2
1

Page 20

Rear End Oil Seal

Plate A

ACHN0125

Item

Part No.

1
2

2418F704
3211C002

References

Qty.
1
6

Description

Notes

SEAL - REOS HOUSING


METRIC BOLT

Page 21

Crankshaft, Main & Big End Bearings

Plate A

ACHN0125

1
5

Page 22

Crankshaft, Main & Big End Bearings

Plate A

ACHN0125

Item

Part No.

1 ZZ90222
2
3
U5MB0018
4
U5ME0026
5
31137551
6
31137561
7
0500012
8 3117C221
Service Options
1
3
3
3
4
4
4
5
6

ZZ90222P
U5MB0018A
U5MB0018B
U5MB0018C
U5ME0026A
U5ME0026B
U5ME0026C
31137312
31137322

References
H
F ZZ90222
P
P
P
P

J
J
J
J
J
J
J
J

(+) 0.010"
(+)0.020"
(+) 0.030"
(+) 0.25MM
(+) 0.50MM
(+)0.75MM
(+)0.007"
(+)0.007"

Qty.

Description

1
1
1
1
2
2
1
1

CRANKSHAFT KIT
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
WOODRUFF KEY
CRANKSHAFT GEAR

1
1
1
1
1
1
1
2
2

CRANKSHAFT KIT - EXCHANGE


MAIN BEARING KIT - U/S
MAIN BEARING KIT - U/S
MAIN BEARING KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S
THRUST WASHER
THRUST WASHER

Notes

Page 23

Pistons & Rings

Plate A

ACHN0125

3
5

Page 24

Pistons & Rings

Plate A

ACHN0125

Item

Part No.

1
2
3
4
5

U5PR0063

References

F U5PR0063
F U5PR0063
UPRK0003
2721332

Qty.
4
1
1
1
2

Description

Notes

PISTON AND RING KIT


PISTON
GUDGEON PIN
PISTON RING KIT
CIRCLIP

Page 25

Connecting Rods

Plate A

ACHN0125

Page 26

Connecting Rods

Plate A

ACHN0125

Item

Part No.

1
2
3
4
3112A005
5
3212V003
Service Options
1
1
1
1
1
1

References
P
F SERVICE OPTION
F SERVICE OPTION

4115C311
4115C312
4115C313
4115C314
4115C315
4115C316

Qty.

Description

Notes

4
1
1
1
2

CONROD KIT
CON ROD
CAP
SMALL END BUSH
CON ROD BOLT

(A)

4
4
4
4
4
4

CON ROD ASSEMBLY


CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY

GRADE F
GRADE G
GRADE H
GRADE J
GRADE K
GRADE L

Footnotes
(A)

DO NOT RE-USE ONCE REMOVED

Page 27

Cylinder Head Assembly

Plate A

ACHN0125

23

24
1

18
13

17

12

15

10

16

11
4
3
21

19
20
7

6
5

Page 28

14

22

Cylinder Head Assembly

Plate A

ACHN0125

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Part No.

References
F TBA
F TBA

3313E021
3313E021
3314A221
3314A231
32416117
0650588
3142H101
2418M519
3174A031
3342A021
2714A002
3142A171
2418M517
3174A031
3342A021
2714A002
3278A006
2415H003
2431154
3681E051
3218A011
3218A012

Qty.
1
1
4
4
4
4
2
4
4
4
4
4
8
4
4
4
4
8
1
1
2
1
7
3

Description
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD
VALVE GUIDE
VALVE GUIDE
VALVE SEAT INSERT
VALVE SEAT INSERT
PLUG
PLUG
INTAKE VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
PLUG
SEAL - SENSOR
PLUG
GASKET - CYLINDER HEAD
CYLINDER HEAD BOLT
CYLINDER HEAD BOLT

Notes

(A)

(B)

Footnotes
(A)

GREEN

(B)

BROWN

Page 29

Rocker Shaft Assembly

Plate A

ACHN0125

15
11
14
12
10

13

5
8
6
7

19
18

17
16

2
4

Page 30

Rocker Shaft Assembly

Plate A

ACHN0125

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part No.

References

4115R613
4115R703
F 4115R703
2485A104
4115R319
F 4115R319
F 4115R319
3331A006
3211C004
3174A015
4115R318
F 4115R318
F 4115R318
3331A006
3211C004
2722A022
2134A502
2316A901
2316A902

Qty.
1
1
1
2
4
1
1
1
1
3
4
1
1
1
1
2
2
1
3

Description

Notes

ROCKER SHAFT ASSEMBLY


ROCKER SHAFT ASSY - MINOR
ROCKER ARM SHAFT
PLUG
ROCKER LEVER
ROCKER LEVER
PAD
NUT
SCREW
ROCKER SHAFT SPRING
ROCKER LEVER
ROCKER LEVER
PAD
NUT
SCREW
CIRCLIP
WASHER
SCREW
SCREW

Page 31

Timing Gear & Camshaft

Plate A

ACHN0125

Page 32

2
1

Timing Gear & Camshaft

Plate A

ACHN0125

Item

Part No.

1
2
3
4
5

4112K031

References

F 4112K031
0500012
3142U061
3142V011

Qty.
1
1
1
8
8

Description

Notes

CAMSHAFT
CAMSHAFT
WOODRUFF KEY
TAPPET
PUSHROD

Page 33

Fuel Injection Pump

Plate A

AFH04761

1
2
11

3
10
6
5

13
12

9
7

Page 34

Fuel Injection Pump

Plate A

AFH04761

Item
1
2
3
4
5
6
7
8
9
10
11
12
13

Part No.

References

2644C319/22
F 2644C319/22
26420318
26420469
2318A108
K134AF01
3117L261
2314H004
2411D008
3641A007
2314H003
2318A603
2314J002

Qty.
1
1
1
1
1
1
1
3
6
1
1
1
1

Description

Notes

FUEL INJECTION PUMP


FUEL INJECTION PUMP
SEAL - O RING
SOLENOID
NUT
WASHER
FUEL INJECTION PUMP GEAR
SCREW
WASHER
BRACKET
SCREW
NUT
SCREW

Page 35

High Pressure Fuel Pipes

Plate A

AFH04761

7
1

6
5

Page 36

High Pressure Fuel Pipes

Plate A

AFH04761

Item

Part No.

1
2
3
4
5
6
7

3525A101
3525A102
3525A103
3525A104
2481Y011
2481Y012
2646E019

References

Qty.
1
1
1
1
2
1
1

Description

Notes

PIPE - FUEL INJ NO 1 CYL


PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
PIPE - FUEL INJ NO 4 CYL
CLIP
CLIP
CLIP

Page 37

Atomisers

Plate A

AFH04761

7
2

4
1
3

Page 38

Atomisers

Plate A

AFH04761

Item

Part No.

1
2
3
4
5
6
7

2645K027

References

F 2645K027
F 2645K027
26460064
L311FF02
3751A241
2314W009

Qty.
1
1
1
1
1
4
4

Description

Notes

INJECTOR
INJECTOR NOZZLE HOLDER
INJECTOR NOZZLE
SEAL - INJECTOR
INJECTOR WASHER
INJECTOR CLAMP
SCREW

Page 39

Throttle & Stop Controls

Plate A

AFH04761

Page 40

Throttle & Stop Controls

Plate A

AFH04761

Item

Part No.

1
2
3

3653A017
2314H002
2481D456

References

Qty.
1
1
1

Description

Notes

BRACKET
SCREW
CLIP

Page 41

Pick-Up Sensor

Plate A

AFH04761

Page 42

Pick-Up Sensor

Plate A

AFH04761

Item

Part No.

1
2

2848A123
3161C017

References
R a.

Qty.

Description

1
1

WATER TEMPERATURE SWITCH


CABLE

WATER TEMPERATURE SENSOR

Notes

History
a.
1

2848A127

Page 43

Sensors

Plate A

AFH04761

Page 44

Sensors

Plate A

AFH04761

Item

Part No.

2485A109

References

Qty.
1

Description

Notes

PLUG

Page 45

Fuel Leak-Off Pipe

Plate A

AFH04761

2
1

Page 46

Fuel Leak-Off Pipe

Plate A

AFH04761

Item

Part No.

1
2

2646F501
2646E501

References

Qty.
3
1

Description

Notes

HOSE
CAP

Page 47

Flywheel Housing

Plate A

CDH01103

5
8
7

9
4

10

11
2

Page 48

Flywheel Housing

Plate A

CDH01103

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

3713K027
0240356
2314F002
3245A011
2487Y005
2487A452
2487A451
2314J603
2314J204
2314J001
36843154

References

Qty.
1
1
2
2
1
1
1
2
6
3
1

Description

Notes

FLYWHEEL HOUSING
PLATE
SCREW
DOWEL
PLUG
PLUG
PLUG
SCREW
SCREW
SCREW
SEAL

Page 49

Flywheel & Starter Ring

Plate A

DDH02084

4
5

1
3

Page 50

Flywheel & Starter Ring

Plate A

DDH02084

Item

Part No.

1
2
3
4
5

4111D272

References

F 4111D272
31162121
0096803
33117127

Qty.
1
1
1
6
6

Description

Notes

FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER

Page 51

Starter Motor

Plate A

C EDH00915

EDH00947

Page 52

Starter Motor

Plate A

C EDH00915

Item

Part No.

1
2
3

2873K621
2313C078
2318A604

EDH00947

References

Qty.
1
3
3

Description

Notes

STARTER MOTOR
STUD
NUT

Page 53

Fan Drive

Plate A

FBH01146

Page 54

Fan Drive

Plate A

FBH01146

Item

Part No.

1
2
3
4

4113K005
2314J005
3115C113
2614B655

References

Qty.
1
4
1
1

Description
FAN DRIVE HOUSING
SCREW
FAN DRIVE PULLEY
BELT

Notes

(A)

Footnotes
(A)

SERVICED IN PAIRS

Page 55

Sump

Plate A

GBH02962

11

12

5
4
2 3
1
10
9

Page 56

Sump

Plate A

GBH02962

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

4145H131

References

F 4145H131
2137435
32186405
2415715
3681K037
2431A016
2314K166
2314H003
2314H033
3627P041
2311D039

Qty.
1
1
2
2
2
1
1
4
14
2
1
2

Description

Notes

SUMP
SUMP
INSERT
PLUG
SEAL - O RING
GASKET - SUMP
PLUG
SCREW
SCREW
SCREW
BRIDGE PIECE
SCREW

Page 57

Dipstick & Filler Tube

Plate A

GBH02962

2
1
3

Page 58

Dipstick & Filler Tube

Plate A

GBH02962

Item

Part No.

1
2
3
3
4

3577A125

References

F 3577A125
F 3577A125
33812116
3178C069

Qty.
1
1
1
1
1

Description

Notes

TUBE ASSEMBLY
TUBE
NUT
OLIVE
DIPSTICK

Page 59

Oil Strainer

Plate A

GBH02962

1
2

Page 60

Oil Strainer

Plate A

GBH02962

Item

Part No.

1
2
3

3575A061
36832137
2314H004

References

Qty.
1
1
2

Description

Notes

SUCTION PIPE
GASKET
SCREW

Page 61

Cylinder Head Cover

Plate A

HBH03330

10

9
12
8
11

13

2
6

5
4

Page 62

Cylinder Head Cover

Plate A

HBH03330

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

4142X324

References

F 4142X324
3681A055
F 4142X324
3174A017
3788A002
3789A001
3615A009
2151A001
3788A003
4142X099
F 4142X099
2415A131

Qty.
1
1
1
10
1
1
1
1
4
1
1
1
1

Description

Notes

CYL HEAD COVER ASSY


CYLINDER HEAD COVER
GASKET - CYL. HEAD COVER
SCREW
SPRING
CAP
DIAPHRAGM
COVER PLATE
SCREW
CAP
OIL FILLER CAP
OIL FILLER CAP
SEAL - O RING

Page 63

Cylinder Head Cover

Plate B

HBH03330

Page 64

Cylinder Head Cover

Plate B

HBH03330

Item

Part No.

1
2

3788N003
2314F003

References

Qty.
1
3

Description

Notes

COVER
SCREW

Page 65

Breather

Plate A

HBH03330

1
3

Page 66

Breather

Plate A

HBH03330

Item

Part No.

1
2
3
4
5

4134K021

References

F 4134K021
2415A068
2415H701
2314F005

Qty.
1
1
1
1
2

Description

Notes

PIPE - BREATHER
BREATHER PIPE
SEAL - O RING
SEAL - O RING
SCREW

Page 67

Blanking Plates

Plate A

HDH00039

Page 68

Blanking Plates

Plate A

HDH00039

Item

Part No.

2485A124

References

Qty.
1

Description

Notes

PLUG

Page 69

Oil Cooler

Plate A

JBH02644

3
2

Page 70

Oil Cooler

Plate A

JBH02644

Item

Part No.

1
2
3
4
5
6

4134W024

References

F 4134W024
3685A033
2314H011
2314H004
2311D060

Qty.
1
1
1
3
8
2

Description

Notes

COOLER
HOUSING
GASKET - OIL COOLER
SCREW
SCREW
SCREW

Page 71

Oil Filter

Plate A

JBH02644

Page 72

Oil Filter

Plate A

JBH02644

Item

Part No.

1
2
3

3773A061
3688A039
2314H034

References

Qty.
1
1
4

Description

Notes

OIL FILTER HEAD


GASKET - OIL FILTER HEAD
SCREW

Page 73

Blanking Plates

Plate A

JBH02644

Page 74

Blanking Plates

Plate A

JBH02644

Item

Part No.

1
2
3

3623A009
3688A039
2314H033

References

Qty.
1
1
4

Description

Notes

BLANKING PLATE
GASKET - OIL FILTER HEAD
SCREW

Page 75

Oil Filter

Plate A

JDH00044

Page 76

Oil Filter

Plate A

JDH00044

Item
1

Part No.
2654407

References

Qty.
1

Description

Notes

OIL FILTER

Page 77

Front End Drive Input

Plate A

KBH00725

2
3

Page 78

Front End Drive Input

Plate A

KBH00725

Item

Part No.

1
2
3

3114V041
3241N001
32186137

References

Qty.
1
1
3

Description

Notes

CRANKSHAFT PULLEY
BLOCK
BOLT

Page 79

Water Pump

Plate A

LBH02290

7
2
4

3
8

Page 80

Water Pump

Plate A

LBH02290

Item
1
2
3
4
5
6
7
8

Part No.

References

U5MW0201
F U5MW0201
F U5MW0201
24880234
3682A011
2314H005
2314K164
2314H012

Qty.
1
1
1
1
1
2
2
5

Description

Notes

WATER PUMP KIT


WATER PUMP
COVER
GASKET - WATER PUMP
GASKET - WATER PUMP
SCREW
SCREW
SCREW

Page 81

Pipes

Plate A

LBH02290

3
1
2

Page 82

Pipes

Plate A

LBH02290

Item

Part No.

1
2
3
4
5

4133L048

References

F 4133L048
2418F002
2418F001
2314H003

Qty.
1
1
1
1
2

Description

Notes

CONNECTION
CONNECTION
SEAL - O RING
SEAL - O RING
SCREW

Page 83

Water Outlet Housing

Plate A

LDH00717

7
8

5
6

Page 84

Water Outlet Housing

Plate A

LDH00717

Item

Part No.

1
2
3
4
5
6
7
8

4133L509

References

F 4133L509
F 4133L509
2415H219
29990015
29990016
2314H012
2314H004

Qty.
1
1
1
1
1
1
1
1

Description

Notes

THERMOSTAT ASSEMBLY
THERMOSTAT HOUSING
THERMOSTAT
SEAL - THERMOSTAT HOUSING
PLUG
SEAL - O RING
SCREW
SCREW

Page 85

Fan

Plate A

MDH01417

Page 86

Fan

Plate A

MDH01417

Item

Part No.

1
2
3
4

3748W242
2485C546
2313H236
2318D208

References

Qty.
1
1
4
4

Description

Notes

EXTENSION
FAN
STUD
NUT

Page 87

Alternator

Plate A

NDH02864

Page 88

Alternator

Plate A

NDH02864

Item

Part No.

2871A301

References

Qty.
1

Description
ALTERNATOR

Notes
(A)

Footnotes
(A)

BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 89

Pulleys

Plate A

NDH02864

Page 90

Pulleys

Plate A

NDH02864

Item

Part No.

3115H003

References

Qty.
1

Description

Notes

ALTERNATOR PULLEY

Page 91

Alternator Bracket & Fixings

Plate A

NDH02864

4
2

9
10
5

Page 92

Alternator Bracket & Fixings

Plate A

NDH02864

Item

Part No.

1
2
3
4
5
6
7
8
9
10

3824A071
2314J007
2314H022
2318D208
36155429
2314H004
0920497
2314J012
2318A604
0920465

References

Qty.
1
2
1
1
1
1
1
1
1
1

Description

Notes

ALTERNATOR BRACKET
SCREW
SCREW
NUT
LEVER
SCREW
WASHER
SCREW
NUT
SPACER

Page 93

Timing Case

Plate A

QCH00059

5
3
6

Page 94

Timing Case

Plate A

QCH00059

Item

Part No.

1
2
3
4
5
6

3716C573
3681P053
2418F437
2314H003
2314H006
2314H034

References
R a.

Qty.

Description

1
1
1
6
2
4

TIMING CASE
GASKET - TIMING CASE
FRONT OIL SEAL
SCREW
SCREW
SCREW

TIMING CASE

Notes

History
a.
1

3716C571

Page 95

Timing Case

Plate B

QCH00059

10
11

7
8

2
5
6

Page 96

Timing Case

Plate B

QCH00059

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

4111A034

3311A054
3241A025
2314J011
3117N001
3321A003
2116053
3112X011
2314J606

References

F 4111A034
F 4111A034
R a.

Qty.

Description

1
1
1
1
1
3
1
1
1
1
1

IDLER GEAR
IDLER GEAR
BUSH
HUB
PLATE
SCREW
CAMSHAFT GEAR
WASHER
DOWEL
THRUST WASHER
SCREW

HUB

Notes

History
a.
4

3272A041

Page 97

Timing Cover

Plate A

QCH00059

2
5
6

Page 98

Timing Cover

Plate A

QCH00059

Item

Part No.

1
2
3
4
5
6

4142A504

References

F 4142A504
3681P047
2314H002
2314H012
2314J002

Qty.
1
1
1
9
5
1

Description

Notes

TIMINGGEAR COVER
TIMING COVER
GASKET - TIMING CASE COVER
SCREW
SCREW
SCREW

Page 99

Drive Adaptor

Plate A

QDH01432

6
5

1
9

Page 100

Drive Adaptor

Plate A

QDH01432

Item

Part No.

1
2
3
4
5
6
7
8
9

4113H092

References

F 4113H092
3117C251
2521A207
2521A415
2721A537
2415B167
2311D578
2311D560

R a.

Qty.

Description

1
1
1
1
1
1
1
1
5

ADAPTOR
ADAPTOR
GEAR
BALL BEARING
BALL BEARING
CIRCLIP
SEAL - O RING
SCREW
SCREW

2
3

SCREW
SCREW

Notes

History
a.
9

2311D560
2311D559

Page 101

Blanking Plugs

Plate A

QDH01432

2
1

Page 102

Blanking Plugs

Plate A

QDH01432

Item

Part No.

1
2

2314C049
2415D053

References

Qty.
1
1

Description

Notes

SCREW
WASHER

Page 103

Lubricating Oil Pump & Delivery Housing

Plate A

RBH00051

Page 104

Lubricating Oil Pump & Delivery Housing

Plate A

RBH00051

Item

Part No.

1
2

4132F073
2314J008

References

Qty.
1
4

Description

Notes

OIL PUMP
SCREW

Page 105

Pipework & Connections

Plate A

TBH01204

2
1
3

Page 106

Pipework & Connections

Plate A

TBH01204

Item

Part No.

1
2
3
4
5

4148K008

References

F 4148K008
3682A013
2314H033
2314H050

Qty.
1
1
1
2
2

Description

Notes

ELBOW
ELBOW
GASKET - IND MANIFOLD
SCREW
SCREW

Page 107

Induction Manifold

Plate A

TBH01204

Page 108

Induction Manifold

Plate A

TBH01204

Item

Part No.

1
2
3

3611M009
3684N503
2314H002

References

Qty.
1
1
4

Description

Notes

PLATE
GASKET
SCREW

Page 109

Induction Manifold

Plate B

TBH01204

Page 110

Induction Manifold

Plate B

TBH01204

Item

Part No.

1
2
3

3611M009
3684N503
2314H032

References

Qty.
1
1
4

Description

Notes

PLATE
GASKET
SCREW

Page 111

Exhaust Manifold

Plate A

UBH00528

Page 112

Exhaust Manifold

Plate A

UBH00528

Item

Part No.

1
2
3

3778E232
3218J013
3681V512

References

Qty.
1
8
1

Description

Notes

EXHAUST MANIFOLD
SCREW
GASKET - EXHAUST MANIFOLD

Page 113

Exhaust Connection

Plate A

UBH00528

4
3

Page 114

Exhaust Connection

Plate A

UBH00528

Item

Part No.

1
2
3
4

3767A011
3688C018
2313C078
2318A634

References

Qty.
1
1
3
3

Description

Notes

ELBOW
GASKET - EXHAUST OUTLET
STUD
NUT

Page 115

Exhaust Outlet

Plate A

UDH00543

Page 116

Exhaust Outlet

Plate A

UDH00543

Item

Part No.

1
2
3
4

3688C018
3623E006
2314J005
2318A634

References

Qty.
1
1
3
3

Description

Notes

GASKET - EXHAUST OUTLET


FLANGE
SCREW
NUT

Page 117

Lift Pump

Plate A

VBH02464

Page 118

Lift Pump

Plate A

VBH02464

Item

Part No.

2641A203

References

Qty.
1

Description

Notes

LIFT PUMP

Page 119

Filter to Injection Pump Pipe

Plate A

VBH02464

1
2

Page 120

Filter to Injection Pump Pipe

Plate A

VBH02464

Item

Part No.

1
2

3584A007
3763A046

References

Qty.
1
1

Description

Notes

PIPE - FILTER TO INJ PUMP


CONNECTION

Page 121

Injection Pump to Filter Pipe

Plate A

VBH02464

5
1

1
2

Page 122

Injection Pump to Filter Pipe

Plate A

VBH02464

Item

Part No.

1
2
3
4
5

3584A009
2481D456
3218R013
2411D010
2411D010

References

Qty.
1
1
1
1
1

Description

Notes

PIPE - INJ PUMP TO FILTER


CLIP
BANJO BOLT
WASHER
WASHER

Page 123

Pipework & Connections

Plate A

VBH02464

Page 124

Pipework & Connections

Plate A

VBH02464

Item

Part No.

2872A006

References

Qty.
1

Description

Notes

REGULATOR

Page 125

Fuel Filter

Plate A

VBH02464

3
4

1
2

6
5

Page 126

Fuel Filter

Plate A

VBH02464

Item

Part No.

1
2
3
4
5
6
7
8

0650204
2411D013
0650204
2411D013
3355A018
2411D013
3355A019
2411D013

References

Qty.
1
1
1
1
1
1
1
1

Description

Notes

PLUG
WASHER
PLUG
WASHER
CONNECTION
WASHER
CONNECTION
WASHER

Page 127

Fuel Filter

Plate B

VBH02464

3
1

1
2

Page 128

Fuel Filter

Plate B

VBH02464

Item

Part No.

1
2
3
4

3831E015
2314J004
2318A604
2314H003

References

R a.

Qty.

Description

1
2
2
2

SUPPORT BRACKET
SCREW
NUT
SCREW

SCREW

Notes

History
a.
4

2314H001

Page 129

Fuel Filter

Plate A

VDH00022

2
1
2

1
5

Page 130

Fuel Filter

Plate A

VDH00022

Item

Part No.

1
2
3
4
5
6
7
8

2656F802

References

26560608
F 26560608
F 26560608
F 26560608
26560609
26431192

Qty.
1
1
1
1
1
1
1
1

Description

Notes

FUEL FILTER ASSEMBLY


FUEL FILTER HEAD
FUEL FILTER KIT
FUEL FILTER ELEMENT
SEAL
SEAL
DRAIN PLUG
WASHER

Page 131

Heater Plugs

Plate A

WDH00380

Page 132

Heater Plugs

Plate A

WDH00380

Item

Part No.

1
2

3161C054
2666A016

References

Qty.
1
4

Description

Notes

BAR
GLOWPLUG

Page 133

Engine Lifting Eyes

Plate A

XBH00474

1
2

4
3

Page 134

Engine Lifting Eyes

Plate A

XBH00474

Item

Part No.

1
2
3
4

3617A015
2314J002
3624A016
2314J002

References

Qty.
1
2
1
2

Description

Notes

LIFTING BRACKET
SCREW
LIFTING BRACKET
SCREW

Page 135

Engine Mounts

Plate A

ZCH01263

4
3

1
2

Page 136

Engine Mounts

Plate A

ZCH01263

Item

Part No.

1
2
3
4

2313M101
2318F605
2313M101
2318F605

References

Qty.
4
4
4
4

Description

Notes

STUD
NUT
STUD
NUT

Page 137

Engine Mounts

Plate B

ZCH01263

Page 138

Engine Mounts

Plate B

ZCH01263

Item
1

Part No.
2487207

References

Qty.
6

Description

Notes

PLUG

Page 139

Lubricating Oil Pressure Switch/Gauge

Plate A

ZJH00600

4
3

Page 140

Lubricating Oil Pressure Switch/Gauge

Plate A

ZJH00600

Item

Part No.

1
2
3
4

3278A004
2415H002
3278A007
2415H009

References

Qty.
1
1
1
1

Description

Notes

PLUG
SEAL - O RING
PLUG
SEAL - O RING

Page 141

Lubricating Oil Pressure Switch/Gauge

Plate B

ZJH00600

Page 142

Lubricating Oil Pressure Switch/Gauge

Plate B

ZJH00600

Item

Part No.

2848A051

References

Qty.
1

Description

Notes

OIL PRESSURE SWITCH

Page 143

Temperature Gauge & Sender

Plate A

ZLH00370

1
2

Page 144

Temperature Gauge & Sender

Plate A

ZLH00370

Item

Part No.

1
2

2848A126
2415H003

References

Qty.
1
1

Description

Notes

WATER TEMPERATURE SWITCH


SEAL - SENSOR

Page 145

Fuel Pre-Lift Pump

Plate A

ZVH01069

3
4

7
8

6
5

2
1

Page 146

Fuel Pre-Lift Pump

Plate A

ZVH01069

Item

Part No.

1
2
3
4
5
6
7
8

0650204
2411D013
0650204
2411D013
33532129
0566004
33532129
0566004

References

Qty.
1
1
1
1
1
1
1
1

Description

Notes

PLUG
WASHER
PLUG
WASHER
NUT
OLIVE
NUT
OLIVE

Page 147

Water Trap

Plate A

ZVH01069

8
3
5

12
10
11

Page 148

Water Trap

Plate A

ZVH01069

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

2656F823

References

F 2656F823
26550005
F
F
F
F
F

26550005
26550005
26550005
26550005
26550005

26560181
26560614
F 26560614
26431192

Qty.
1
1
1
1
2
1
1
1
1
1
1
1

Description

Notes

PRE-FUEL FILTER ASSY


FUEL FILTER HEAD
PRE-FUEL FILTER KIT
ELEMENT
O RING
O RING
O RING
O RING
FUEL FILTER BOWL
PLUG
PLUG
WASHER

Page 149

Miscellaneous & Auxiliaries

Plate A

ZZH01065

Page 150

Miscellaneous & Auxiliaries

Plate A

ZZH01065

Item
1
2
3

Part No.
2431154
2431154
2431154

References

Qty.
1
1
1

Description

Notes

PLUG
PLUG
PLUG

Page 151

Parts Index

Page 152

Parts Index

Description

Part No.

Page

ADAPTOR

4113H092

ALTERNATOR

Description

Part No.

Page

101

3788A002

63

2871A301

89

3788A003

63

ALTERNATOR
BRACKET

3824A071

93

2721332

25

2721A537

101

ALTERNATOR
PULLEY

3115H003

91

2722A022

31

BALL BEARING

2521A207

101

2481D456

41, 123

2521A415

101

2481Y011

37

BANJO BOLT

3218R013

123

2481Y012

37

BAR

3161C054

133

2646E019

37

BELT

2614B655

55

4115C311

27

BIG END BEARING


KIT

U5ME0026

23

4115C312

27

BIG END BRG KIT U/S

U5ME0026A

23

4115C313

27

4115C314

27

4115C315

27

4115C316

27

CON ROD BOLT

3212V003

27

CONNECTION

3355A018

127

3355A019

127

3763A046

121

4133L048

83

COOLER

4134W024

71

COVER

3788N003

65

COVER PLATE

3615A009

63

3117C221

23

CIRCLIP

CLIP

CON ROD
ASSEMBLY

U5ME0026B

23

U5ME0026C

23

BLANKING PLATE

3623A009

19, 75

BLOCK

3241N001

79

BOLT

32186137

79

BRACKET

3641A007

35

3653A017

41

BRIDGE PIECE

3627P041

57

CABLE

3161C017

43

CAMSHAFT

4112K031

33

CAMSHAFT BUSH

3112D071

19

CAMSHAFT GEAR

3117N001

97

CRANKSHAFT
GEAR

CAP

2646E501

47

CRANKSHAFT KIT

ZZ90222

23

3342A021

29, 29

CRANKSHAFT KIT EXCHANGE

ZZ90222P

23

Page 153

Parts Index

Description

Part No.

Page

Description

Part No.

Page

CRANKSHAFT
PULLEY

3114V041

79

FUEL FILTER
ASSEMBLY

2656F802

131

CYL HEAD COVER


ASSY

4142X324

63

FUEL FILTER BOWL

26560181

149

FUEL FILTER KIT

26560608

131

CYLINDER HEAD
BOLT

3218A011

29

FUEL INJECTION
PUMP

2644C319/22

35

3218A012

29

3117L261

35

DIAPHRAGM

3789A001

63

FUEL INJECTION
PUMP GEAR

DIPSTICK

3178C069

59

GASKET

36832137

61

DOWEL

2116053

97

3684N503

109, 111

3244A009

19

3681A055

63

3245A011

49

GASKET - CYL.
HEAD COVER

DRAIN PLUG

26560609

131

GASKET CYLINDER HEAD

3681E051

29

ELBOW

3767A011

115

3681V512

113

4148K008

107

GASKET EXHAUST
MANIFOLD

EXHAUST
MANIFOLD

3778E232

113

GASKET EXHAUST OUTLET

3688C018

115, 117

EXHAUST VALVE

3142A171

29

3682A013

107

EXTENSION

3748W242

87

GASKET - IND
MANIFOLD

FAN

2485C546

87

GASKET - OIL
COOLER

3685A033

71

FAN DRIVE
HOUSING

4113K005

55

GASKET - OIL
FILTER HEAD

3688A039

19, 73, 75

FAN DRIVE
PULLEY

3115C113

55

GASKET - SUMP

3681K037

57

FLANGE

3623E006

117

GASKET - TIMING
CASE

3681P053

95

FLYWHEEL
ASSEMBLY

4111D272

51

GASKET - TIMING
CASE COVER

3681P047

99

FLYWHEEL
HOUSING

3713K027

49

GASKET - WATER
PUMP

24880234

81

FRONT OIL SEAL

2418F437

95

3682A011

81

3117C251

101

GEAR

Page 154

Parts Index

Description

Part No.

Page

GLOWPLUG

2666A016

133

HOSE

2646F501

47

HUB

3272A041

Description

Part No.

Page

33532129

147, 147

OIL FILLER CAP

4142X099

63

97

OIL FILTER

2654407

77

3311A054

97

OIL FILTER HEAD

3773A061

73

IDLER GEAR

4111A034

97

2848A051

143

INJECTOR

2645K027

39

OIL PRESSURE
SWITCH

INJECTOR CLAMP

3751A241

39

OIL PUMP

4132F073

105

INJECTOR WASHER

L311FF02

39

OLIVE

0566004

147, 147

INSERT

2137435

57

33812116

59

INTAKE VALVE

3142H101

29

PIPE - BREATHER

4134K021

67

LEVER

36155429

93

PIPE - FILTER TO
INJ PUMP

3584A007

121

LIFT PUMP

2641A203

119

3525A101

37

LIFTING BRACKET

3617A015

135

PIPE - FUEL INJ NO


1 CYL

3624A016

135

PIPE - FUEL INJ NO


2 CYL

3525A102

37

MAIN BEARING KIT

U5MB0018

23

3525A103

37

MAIN BEARING KIT


- U/S

U5MB0018A

23

PIPE - FUEL INJ NO


3 CYL

3525A104

37

U5MB0018B

23

PIPE - FUEL INJ NO


4 CYL

U5MB0018C

23

PIPE - INJ PUMP TO


FILTER

3584A009

123

METRIC BOLT

3211C002

21

25

2318A108

35

PISTON AND RING


KIT

U5PR0063

NUT

2318A603

35

2113A003

19

2318A604

53, 93,
129

PISTON COOLING
JET
PISTON RING KIT

UPRK0003

25

2318A634

115, 117

PLATE

0240356

49

2318D208

87, 93

3241A025

97

2318F605

137, 137

3611M009

109, 111

3331A006

31, 31

0650204

127, 127,
147, 147

PLUG

Page 155

Parts Index

Description

PRE-FUEL FILTER
ASSY

Page 156

Part No.

Page

Description

Part No.

Page

0650588

19, 29

26550005

149

0650594

19

PRE-FUEL FILTER
KIT

0650710

19

PUSHROD

3142V011

33

2431154

29, 151,
151, 151

REGULATOR

2872A006

125

ROCKER LEVER

4115R318

31

4115R319

31

ROCKER SHAFT
ASSEMBLY

4115R613

31

ROCKER SHAFT
ASSY - MINOR

4115R703

31

ROCKER SHAFT
SPRING

3174A015

31

SCREW

0096803

51

2151A001

63

2311D039

57

2311D060

71

2311D559

101

2311D560

101, 101

2311D578

101

2314C049

19, 103

2314F001

19

2314F002

49

2314F003

65

2314F005

67

2314H001

129

2314H002

41, 99,
109

2314H003

35, 57,
83, 95,
129

2431A016

57

2485A104

31

2485A108

19

2485A109

45

2485A124

69

2487207

139

2487A451

49

2487A452

49

2487Y005

49

26560614

149

29990015

85

3212P008

19

3212V006

19

32141316

19

32186405

57

32416117

29

3241A011

19

3241A012

19

3278A004

141

3278A006

29

3278A007

141

2656F823

149

Parts Index

Description

Part No.

Page

2314H004

35, 61,
71, 85, 93

2314H005

81

2314H006

95

2314H011

71

2314H012

81, 85, 99

2314H022

93

2314H032

111

2314H033

19, 57,
75, 107

2314H034

Description

Part No.

Page

3211C004

31, 31

32166329

19

3218J013

113

SEAL

36843154

49

SEAL - INJECTOR

26460064

39

SEAL - O RING

2415715

57

2415A068

67

2415A131

63

2415B167

101

73, 95

2415H002

141

2314H050

107

2415H009

141

2314J001

49

2415H701

67

2314J002

35, 99,
135, 135

2418F001

83

2418F002

83

26420318

35

29990016

85

2418F704

21

2314J004

129

2314J005

55, 117

2314J007

93

2314J008

105

SEAL - REOS
HOUSING

2314J011

97

SEAL - SENSOR

2415H003

29, 145

2314J012

93

2415H219

85

2314J204

49

SEAL THERMOSTAT
HOUSING

2314J603

49

2418M517

29

2314J606

97

SEAL - VALVE
STEM

2314K164

81

2418M519

29

2314K166

57

SHORT ENGINE ASSEMBLY

NK40011

17

2314W009

39

SMALL END BUSH

3112A005

27

2316A901

31

SOLENOID

26420469

35

2316A902

31

SPACER

0920465

93

Page 157

Parts Index

Description

Part No.

Page

Description

Part No.

Page

SPRING

3174A017

63

VALVE SPRING

3174A031

29, 29

STARTER MOTOR

2873K621

53

WASHER

0920497

93

STARTER RING
GEAR

31162121

51

2134A502

31

2411D008

35

STUD

2313C078

53, 115

2411D010

123, 123

2313H236

87

2411D013

2313M101

137, 137

SUCTION PIPE

3575A061

61

127, 127,
127, 127,
147, 147

SUMP

4145H131

57

2415D053

19, 103

SUPPORT BRACKET

3831E015

129

26431192

131, 149

TAPPET

3142U061

33

33117127

51

THERMOSTAT
ASSEMBLY

4133L509

85

3321A003

97

K134AF01

35

THIMBLE

33142111

19

WATER PUMP KIT

U5MW0201

81

THRUST WASHER

3112X011

97

2848A127

43

31137312

23

WATER
TEMPERATURE
SENSOR

31137322

23

2848A123

43

31137551

23

WATER
TEMPERATURE
SWITCH

31137561

23

2848A126

145

3716C571

95

0500012

23, 33

3716C573

95

TIMINGGEAR
COVER

4142A504

99

TUBE ASSEMBLY

3577A125

59

VALVE COLLET

2714A002

29, 29

VALVE GUIDE

3313E021

29, 29

VALVE SEAT
INSERT

3314A221

29

3314A231

29

TIMING CASE

Page 158

WOODRUFF KEY