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Technical Overview
3.2
3.3
3.4
3.5
3.6
Initial Commissioning
3.7
References
3.1.2
3.1.3
3.1.4
Alternative Materials
3.1.5
Membrane Tanks
3.1.6
3.1.7
3.1.8
(1)
(2)
(3)
EN14620 - Design and Manufacture of Site Built, Vertical, Cylindrical, FlatBottomed Steel Tanks for the Storage of Refrigerated, Liquefied Gases with
Operating Temperatures between 0 degrees C and -165 degrees C
(4)
(5)
Develop the 100 ktonne LAr tank design to an equivalent level of detail
Establish baseline designs
Alternative materials of construction
Membrane tanks
Alternative shape tanks
5
The Baseline Designs are defined as ASTM A240 316 stainless steel inner, S275J
carbon steel outer, Single Containment, Double Metal Wall (Steel/Steel) Tanks with a
special insulated metal roof/deck structure (as outlined in Technodyne GLA 2011
Presentation, Reference 4).
ASTM A553 Type 1, 9% Ni Base + A240 316 Lining Roll-Bonded Clad Plate
2,300
1,670
50 ktonne
Inner A240 Inner A553
316
Type 1
1,230
800
20 ktonne
Inner A240 Inner A553
316
Type 1
605
385
Outer Tank
A combination of Land Storage (GST) technology and LNG Carrier (Mk III LNGC)
technology is recommended by GTT for the specific requirements of the GLACIER LAr
Membrane Tank
8
For the LAGUNA LBNO LAr tanks, the comparison was more complex:
Performance
Membrane Tank
Risks
Base Line Tank
Containment
Membrane containment
Single containment, optionally
(Considered safer than double
double containment can be
containment, membrane shall be
considered.
liquid and gas tight in case of leakage
of the primary container)
Materials - primary
containment
Materials -secondary
containment
Thermal protection
system (only required
for concrete tanks)
Materials - insulation
Nozzles
Construction schedule
Construction method
Constructability
underground
Internal scaffolding
Cavern cranes
Detector construction
Detector interface
Tank access
Quality Assurance
Membrane Tank
Base Line Tank
Quality maintained throughout
construction by rigorous inspection
procedures
Membrane Tank
Design combines existing land
storage and LNG carrier technology
for the GLACIER application, both
proven technology.
N/A
Existing Technology.
Existing technology.
Existing technology.
Element
Containment
Materials - primary containment
Materials -secondary containment
Thermal protection system
Materials - insulation
Roof - Tank Deck
Nozzles
Welding
Primary containment inspection
Secondary containment pressure test
Construction damage
Cleanliness
Tank component part size & mass
Construction schedule
Construction method
Constructability underground
Internal scaffolding
Cavern cranes
Detector construction
Detector interface
Tank access
Monitoring for tank leakage
Summary
Performance
Risks
Quality Assurance
Membrane Base Line Membrane Base Line Membrane Base Line
Tank
Tank
Tank
Tank
Tank
Tank
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+12
-9
+12
-9
+7
0
Membrane Base Line Membrane Base Line Membrane Base Line
Tank
Tank
Tank
Tank
Tank
Tank
11
Based on the overall result of the Technical, Cost and Schedule comparisons
of the Baseline and Membrane Tanks, it is Technodyne's technical
recommendation (fully supported by the other industrial and scientific
partners in terms of cost and schedule) that the GTT GST/Mark III
membrane tank design concept should be developed further for the
next stages of LAGUNA LBNO
12
Technical Summary
References
Tank Foundation Design
Tank Design
Tank Insulation Design
Tank Deck Design
Detector Instrumentation Nozzles
Process Plant Nozzle Interfaces
Detector Integration & Interfaces
Material Take Off (MTO)
13
14
15
3.2.1.2 References
(1)
C967-50-501
(2)
C967-50-001
(3)
C967-50-007
(4)
C967-50-009
(5)
C967-50-008
(6)
C967-50-011
(7)
C967-50-502
(8)
C967-50-023
(9)
C967-50-101
C967-00-SK002
C967-00-SK003
C967-50-002
C967-00-SK001
C967-50-SK001
C967-50-SK003
C967-50-SK004
C967-50-251
16
17
Baseline
Designs
are
defined as ASTM A240 316
stainless steel inner, S275J
carbon steel outer, Single
Containment,
Double
Metal Wall (Steel/Steel)
Tanks with a special
insulated metal roof/deck
structure
18
The tank will be provided with an elevated concrete foundation slab, constructed above a
series of concrete piles cast into the cavern bottom.
19
FOAMGLAS INSULATION
OUTER
TANK
R 29000mm
INNER TANK
ROOF PLATES
PERLITE FILL
INNER TANK
ROOF STRUCTURE
R 27500mm
INNER
TANK
PRODUCT
TEMPERATURE
Inner shell
Perlite Insulation
1500 mm Thick
R = 27500
R = 27000
Inner Bottom
PRODUCT
TEMPERATURE
Ring Beam
Levelling Concrete
Foamglass Insulation
Levelling Concrete
Outer Bottom
CAVERN
TEMPERATURE
20
21
23
24
25
Nominal Size
N1
N2
N3
N4/1
N4/2
N5
M1
8"
8"
20"
30"
30"
24"
40"
Description
Return of liquid argon beneath gas / liquid interface
Air purge, first fill to tank bottom
Boil off gas and safety pick-up
In tank pump for normal operation (1)
In tank pump for normal operation (2)
In tank pump for initial fill
Roof Manway
155
141
129
26
39
51
295
26500
26500
26500
26500
26500
26500
26500
26
27
28
29
30
31
Costing basis
Material
Tonne
or as noted
1,230
75
100
60
440
160
32
9
Inner tank
Inner tank
Inner tank
Inner tank
Inner tank
Inner tank
Inner tank
Inner tank
shell
annular
bottom
compression ring / knuckle / top stiffener
top support structure
top plate
Intermediate stiffeners
anchors
Inner tank
Inner tank
Inner tank
Inner tank
ring beam
concrete levelling layers
bottom load bearing insulation
bottom DPC
Perlite concrete
2 off 75mm thick D = 55.5m, 2500 kg/m
Expanded glass blocks
Bituminious felt DPC 7 layers
Perlite concrete
Concrete
Foamglas
DPC
40 blocks
900
4,100m3
17,000m2
Perlite
Blanket
Foamglas
9,000m3
5,300m2
3,800m3
S275 JR
S275 JR
S275 JR
S275 JR
S275 JR
36
110
580
16
5
S275 JR
S275 JR
2
3
3
12
15
12mm thick
5mm thick to D = 58m
12 shell rings 12 mm to 15mm thick
TBD
3mm plate
By Others
TBD
64 off 140 x 10 x 3500
TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
By Others
By Others
32
33
34
35
3.2.2.2 References
(1)
C967-20-501
(2)
C967-20-001
(3)
C967-20-007
(4)
C967-20-009
(5)
C967-20-008
(6)
C967-20-011
(7)
C967-20-502
(8)
C967-20-023
(9)
C967-20-101
C967-00-SK002
C967-00-SK003
C967-20-002
C967-00-SK001
C967-20-SK001
C967-20-SK003
C967-20-SK004
C967-20-251
36
37
38
3.2.3.2 References
(1)
C967-100-501
(2)
C967-100-001
(3)
C967-100-007
(4)
C967-100-009
(5)
C967-100-008
(6)
C967-100-011
(7)
C967-100-502
(8)
C967-100-023
(9)
C967-100-101
C967-00-SK002
C967-00-SK003
C967-100-002
C967-00-SK001
C967-100-SK001
C967-100-SK003
C967-100-SK004
C967-100-251
39
3.3.1.1
3.3.1.2
3.3.1.3
3.3.1.4
3.3.1.5
3.3.1.6
3.3.1.7
3.3.1.8
3.3.1.9
3.3.1.10
Technical Summary
References
Tank Concept Design
Tank & Foundation Design
Tank Insulation & Membrane Design
Tank Deck Design
Detector Instrumentation Nozzles
Process Plant Nozzle Interfaces
Detector Integration & Interfaces
Material Take Off (MTO)
3.3.2
3.3.3
40
41
42
3.3.1.2 References
(1)
DC-DVS-000001
(2)
C967-05-001
(3)
OPNB-CDC-000001
(4)
C967-05-501
(5)
C967-05-3001
(6)
C967-05-3002
(7)
C967-05-3003
(8)
C967-05-023
(9)
C967-05-101
GTT Drawing
C967-50-002
C967-00-SK001
GTT Drawing
C967-05-SK003
C967-05-SK004
C967-50-251
DC-DVS-000001
43
44
Mk III LNGC
45
Combined GST/Mk III Concept Design for GLACIER LAr Membrane Tank
46
Combined GST/Mk III Concept Design for GLACIER LAr Membrane Tank
47
48
The tank & foundation will comprise a post tensioned concrete tank, an elevated foundation
slab and a series of concrete piles cast into the cavern bottom.
49
50
821
921
1021
1121
1221
1241
1271
0.0462
0.041
0.0369
0.0337
0.031
0.0306
0.0299
Relative Cost
No of Elements
0.67
0.87
0.91
0.96
1.00
TBA
TBA
2
3
3
3
3
TBA
TBA
Standard GST
Insulation Panel
Thickness including
Plywood = 400mm
51
52
53
3.3.1.5 Tank Insulation & Membrane Design (Tank Shell & Bottom)
54
55
56
58
59
60
61
62
Nominal Size
N1
N2
N3
N4/1
N4/2
N5
M1
8"
8"
20"
30"
30"
24"
40"
Description
Return of liquid argon beneath gas / liquid interface
Air purge, first fill to tank bottom
Boil off gas and safety pick-up
In tank pump for normal operation (1)
In tank pump for normal operation (2)
In tank pump for initial fill
Roof Manway
155
141
129
26
39
51
295
26500
26500
26500
26500
26500
26500
26500
63
3.3.1.8 Process Plant Nozzle Interfaces (GST & Mk III Tubular Structures)
64
65
66
67
68
69
Item Description
Tank Foundation
1 x Argon Storage
Tank
C967-05-251
Date
By
1
0
29/01/2013
23/04/2012
Unit
No of tanks
Total
1
2
off
off
1
397
1
1
1
397
3
4
5
6
m3
m2
m2
m3
0
200
3,154
3,154
1
1
1
1
0
200
3,154
3,154
7
8
Raft rebar
Install Drains
kg
off
504,480
4
m2
m2
m3
kg
kg
off
m
9
10
11
12
13
1
1
504,480
4
9,760
777
4,279
298,097
0
1
1
1
1
1
9,760
777
4,279
298,097
0
4
8,806
19T15
176
198,135
1
1
1
1
1
4
8,806
RJC
GEB
Notes
Assumed to be prepared by others and not in our scope
Pile working load =TBA Tonne, pile capacity = TBA Tonne
sides of raft
underside of raft only
Grade 30 on cylinders / 40 on cubes
Non Cryogenic, Yield Strength 500 Mpa, includes laps and starters into
Wall.
4" dia, around slab edge temporary drains during construction
Wall Prestressing
14
15
16
17
18
Number of Buttresses
Duct Length for Horizontal Cable
Cable unit type
Anchorage unit
Weight of horizontal prestress
19
20
21
22
23
24
25
26
off
kg
176
198,135
Tendons only, measured 200mm beyond outside face of anchor plates. Not
including extra length for stressing.
Not Required
Not Required
Not Required
m
m
off
off
60
60
Not Required
Not Required
Not Required
For Polar Beam connection
70
Observations
Engineering
Procurement*
Based on best
known estimate
Investment cost
Price indication
Installation
Base European
productivity
Full Scaffolding
Manual Welding machines (10
Units)
Auto Welding machine (3 Units)
Mastic deposit machine (1 Unit)
Gluing mixing machine (2 Units)
Accessories (Templates, etc)
(xx/Sqm)
About 10 000m
Without
Installation
of
scaffolding,
logistic,
Management and Quality
control.
GTT Assistance
Site representative during the
construction
71
3.3.3
20 ktonne & 100ktonne membrane tank designs were not generated as part of
this study. It was agreed that a 50 ktonne design only should be fully evaluated
to establish design, procurement and construction costs/schedule to allow direct
comparison with the 50 ktonne baseline steel/steel tank design.
Once a decision is made to proceed with either the baseline or the membrane
tank design, then a further decision will be made as to any requirement to
develop similar 20 ktonne & 100ktonne membrane tank designs.
72
(Overview Only)
73
(Overview Only)
Baseline
Membrane
74
75