Escolar Documentos
Profissional Documentos
Cultura Documentos
or Naphthene?
Mark M. Bacon, SPE, and Laura B. Romero-Zern, SPE, University of New Brunswick,
and Ken K. Chong, SPE, Core Laboratories
Summary
Paraffin-wax deposits are known to be a worldwide problem in the
upstream petroleum industry. Considerable resources are expended
on inhibiting or removing wax deposits every year. Paraffin wax is
not the only type of crude-oil-based wax. Microcrystalline waxes,
composed of naphthene and iso-paraffin molecules, also exist but
are not well studied. The predominance of paraffin (also called
macrocrystalline) wax and paraffin-wax-inhibition techniques will
likely lead to paraffin-wax treatments being applied to naphthenebased reservoirs. It is unclear how well a paraffin-based treatment
will apply to naphthene-based oil.
The current study investigates the use of cross-polarized microscopy (CPM) to determine if a crude oil contains macrocrystalline
or microcrystalline waxes. The type of wax present in the crude oil
can be determined using crystal morphology and size. This study
demonstrates that paraffin-wax crystals are elongated structures with
statistically larger sizes than the microcrystals. Microcrystalline
waxes are shown to be statistically smaller and rounded structures.
Introduction
Wax deposition in production facilities and pipelines is a problem
that costs the upstream petroleum industry billions of dollars
worldwide every year (Bello et al. 2006). The deposits can plug
pipelines or seize equipment, leading to costly downtime and expensive remediation techniques. Wax deposition has been extensively
studied for paraffin wax, but research concerning iso-paraffinic and
naphthenic (cycloparaffin) wax is limited (Bello et al. 2006; Hammami and Raines 1999; Dobbs 1999). Currently, no definitive tests
exist to determine if a wax is paraffin- or naphthene-based. This
situation, coupled with the predominance of paraffin-wax treatments, will likely lead to paraffin-wax treatments being applied to
reservoirs that may be naphthene-based.
Wax Classification. A common classification of oil is by base type
(Speight 1999). Traditionally, oils are paraffin-based if paraffin
wax separates from the oil on cooling and asphalt-based if there is
no separation of paraffin wax. In more recent years, this definition
has been replaced by referring to the wax itself as either being macrocrystalline or microcrystalline (Garcia et al. 1998; Kumar et al.
2004; Dorset 2000; Elsharkawy et al. 2000). Macrocrystalline wax
is the most common and is composed of mostly straight-chain paraffins, while microcrystalline waxes are composed of high amounts of
naphthenic and iso-paraffinic components (Dorset 2000; Elsharkawy
et al. 2000). In some publications, macrocrystalline waxes are
simply referred to as paraffin waxes and microcrystalline waxes are
known as amorphous waxes, or mal-crystals (Kumar et al. 2004;
Elsharkawy et al. 2000; Dorset 2000).
The distinction between micro- and macrocrystalline waxes
is based on the size and shape of the individual crystals. Paraffin
crystals have been extensively studied and are known to be elongated structures in the form of rods, plates, and needles (Garcia
et al. 1998; Kan et al. 2002; Mendell and Jessen 1970). Vignati
et al. (2005) have shown that n-paraffin crystals are smaller in
Fig. 1CPM image of pure paraffin wax without any UOP 46-85 preparation at 200X.
Fig. 3 shows the CPM image of the modified UOP 46-85 prepared condensate sample. It shows the same elongated structures
seen in Fig. 1, the pure paraffin wax. During the UOP 46-85 preparation of the condensate sample, it behaved exactly as expected.
In this case, clear layers were formed and the final product was
a yellowish-white wax cake. Condensates are generally known to
be paraffinic, so the macrocrystalline wax crystals observed under
CPM are in agreement with previous studies.
Fig. 4 is a representative image of the two different known
naphthenic North Sea crude oils. The sample was prepared using
the UOP 46-85 method and resulted in a darker yellow wax than
Fig. 2CPM image of SC deposit wax without any UOP 46-85 preparation at 200X.
December 2010 SPE Journal
971
Fig. 3CPM image of condensate wax with UOP 46-85 preparation at 200X.
Fig. 4CPM image of North Sea crude wax with UOP 46-85
preparation at 200X.
Fig. 5CPM image of bitumen wax with UOP 46-85 preparation at 200X.
Fig. 6CPM image of SC crude wax with UOP 46-85 preparation at 200X.
product under CPM shows fewer crystals than previous samples, but
they are all seen to be small, rounded structures. These small crystals
are in agreement with the naphthenic nature of bitumen.
The Stoney Creek samples are seen in Figs. 6 through 8. Fig. 6
shows the modified UOP 46-85 prepared wax from one of the wells
Fig. 8CPM image of SC deposit wax with UOP 46-85 preparation at 200X.
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TABLE 1CRYSTAL SIZE SUMMARY FROM VARIOUS SAMPLES USING 200X CPM
Number of O bse r v ati ons
Mean (m)
Standard Deviation
P a ra f fi n
72
12.9
5 .8
Condensate
11 4
5 .4
2.0
Macrocrystalline Wax
Microcrystalline Wax
North Sea cr ude
151
1. 7
0.5
Bitumen
64
4 .0
2. 0
2 .1
SC crude
93
3.5
15 1
3. 2
1 .4
2 02
3. 5
1 .6
of the Stoney Creek field. In this image, the crystals have the same
rounded structure but are larger than the crystals from the North
Sea crude. The size of these crystals is very similar to the size of
bitumen crystals analyzed in this study.
Figs. 7 and 8 are images of the SC deposit that compare a
sample before the UOP 46-85 separation and after the UOP 46-85
wax separation. It is known that the rate of cooling will affect
crystal size (Anderson et al. 2001). Because UOP 46-85 involves
several stages in which the wax is heated and cooled, a comparison
between a sample with the UOP 46-85 preparation and one without
UOP 46-85 preparation was necessary. From the two figures, it
is seen that both samples contained small, rounded structures of
approximately the same size. Visually, it appears that there is little
difference in crystal size for the SC deposit with or without the
UOP 46-85 preparation. This shows that the UOP 46-85 procedure
is not affecting crystal size.
In Figs. 6 through 8, the Stoney Creek samples show small,
rounded structures. All other CPM images of Stoney Creek samples not presented here agree with this conclusion.
A purely visual observation from the CPM experiments indicates that the paraffin and condensate samples show elongated
structures, with the condensate wax crystals being smaller. It is
also seen that all the other samples show small, rounded structures,
with the North Sea samples having the smallest crystals and all
the others being approximately the same size. For all the samples
evaluated in this work, the crystal size was measured and a statistical analysis was conducted. Table 1 shows crystal size data
and additional information, such as mean and standard deviation.
Table 2 shows the statistical analysis of the data from Table 1 in
the form of a t-test.
To compare if the crystal size means vary in a significant way
from two different data sets, a Students t-test was applied. This
type of test can statistically determine how likely it is that two
sets of data have the same mean. In this case, the test was used
to determine if the crystal size, on average, of one sample is the
same as that of another sample. The data obtained for crystal size
by CPM in this study differed slightly from normal distribution. In
this case, the deviation from the normal distribution is acceptable
TABLE 2PAIRED t-TEST ANALYSIS ON DATA FROM TABLE 1 AT A CONFIDENCE INTERVAL OF 95%
Sample Crude Oil A
Probability
17
Yes
Yes
Paraffin
Condensate
5.4410
Condensate
B itume n
2 .45 10
North Sea
B itum en
6.7710
13
Yes
North Sea
SC crude
3 .9 3 1 0
11
Yes
North Sea
3.9410
23
Yes
Bitumen
S C crude
0. 124
No
Bitumen
0.059
No
0. 0 8 1
No
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Mark Bacon, SPE, is currently a thermal system sales and service representative for Champion Technologies specializing in
team-assisted gravity drainage projects in Alberta, Canada. His
research interests include crude-oil characterization, thermal
recovery, and wax characteristics. He holds a BS double major
degree in biology and chemistry from Acadia University and an
MS degree in chemical engineering from the University of New
Brunswick. Laura Romero-Zern, SPE, is currently an associate
professor at the Chemical Engineering Department, University
of New Brunswick. Her research interests include crude-oil characterization, chemical and polymer flooding, polymer-gel and
foam-gels applications for reservoir conformance improvement, among others. She holds a PhD degree in chemical and
petroleum engineering from the University of Calgary, Alberta,
Canada. Ken Chong, SPE, is reservoir fluids manager with Core
Laboratories in Calgary, Alberta, Canada. He has 20 years of
experience in oil- and gas-production-related chemistry. He
holds a BS double major degree in chemistry and biochemistry from the University of Victoria, a PhD degree in applied
chemistry, and an MBA degree from the University of Calgary.
He was a Natural Sciences and Engineering Research Council
post-doctoral fellow with Imperial Oil.