Escolar Documentos
Profissional Documentos
Cultura Documentos
THEORY OF OPERATION
2010.12
Ver. 1.0
DF-618
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 6
LU-301
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 3
LU-204
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 3
ZU-606
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 9
FS-526
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 7
SD-508
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 5
PK-516
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 5
JS-602
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 3
PI-505
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 3
FS-527
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 7
PK-517
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 5
SD-509
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 3
JS-603
OUTLINE ........................................................................................................................ 1
CONFIGURATION/OPERATION .................................................................................... 3
AU-101/AU-102/AU-201/OT-503
AU-101/AU-102............................................................................................................... 1
AU-201............................................................................................................................ 2
OT-503 ............................................................................................................................ 3
EK-604/605/SC-507
EK-604............................................................................................................................ 1
EK-605............................................................................................................................ 2
SC-507 ........................................................................................................................... 4
SA-502
CONFIGURATION/OPERATION .................................................................................... 1
ii
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
(hereafter called the KMBT) strongly recommends that all servicing be performed only by
KMBT-trained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this service manual is complete and accurate.
The user of this service manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this service manual is intended.
Therefore, this service manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this service manual also for future service.
General
precaution
General
prohibition
Do not touch
with wet hand
Do not
disassemble
General
instruction
Unplug
Ground/Earth
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA
BUSINESS TECHNOLOGIES, INC.
KONICA MINOLTA brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.
S-2
kw
S-3
Power Supply
S-4
kw
S-5
Wiring
WARNING
Never use multi-plug adapters to plug multiple power cords
in the same outlet.
If used, the risk of fire exists.
Installation Requirements
S-6
Ventilation
CAUTION
The product generates ozone gas during operation, but it
will not be harmful to the human body.
If a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Stability
CAUTION
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may
slide, leading to a injury.
S-7
Safety Checkpoints
WARNING
Check the exterior and frame for edges, burrs, and other
damage.
The user or CE may be injured.
Whenever mounting an option on the machine, be attentive to the motion of the fellow worker of the joint work.
The fellow worker may be injured with his or her finger or
hand pinched between the machine and the option.
S-8
Safety Checkpoints
WARNING
When mounting an option on the machine, be careful
about the clearance between the machine and the option.
You may be injured with your finger or hand pinched
between the machine and the option.
When removing a part that secures a motor, gear, or other
moving part, disassembling a unit, or reinstalling any of
such parts and units, be careful about moving parts and
use care not to drop any part or unit. During the service
procedure, give sufficient support for any heavy unit.
You may be injured by a falling part or unit.
Check the external covers and frame for possible sharp
edges, burrs, and damage.
They can be a cause of injury during use or servicing.
When accessing a hard-to-view or narrow spot, be careful
about sharp edges and burrs of the frame and parts.
They may injure your hands or fingers.
Do not allow any metal parts such as clips, staples, and
screws to fall into the product.
They can short internal circuits and cause electric shock
or fire.
Check wiring for squeezing and any other damage.
Current can leak, leading to a risk of electric shock or
fire.
Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona
unit.
Current can leak, leading to a risk of product trouble or
fire.
Check high-voltage cables and sheaths for any damage.
Current can leak, leading to a risk of electric shock or
fire.
S-9
Safety Checkpoints
WARNING
Before disassembling or adjusting the write unit (P/H unit)
incorporating a laser, make sure that the power cord has
been disconnected.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
Do not remove the cover of the write unit. Do not supply
power with the write unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose
of the used lithium battery using the method specified by
local authority.
Improper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g.,
optical lamp and fixing lamp), be sure to check the installation state.
A risk of fire exists.
Check the interlock switch and actuator for loosening and
check whether the interlock functions properly.
If the interlock does not function, you may receive an
electric shock or be injured when you insert your hand in
the product (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
Current can leak, leading to a risk of electric shock or
fire.
Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
S-10
Handling of Consumables
WARNING
Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. It may be
stimulative.
If the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
Never throw the used cartridge and toner into fire.
You may be burned due to dust explosion.
S-11
S-12
5.1
bizhub 652/602
bizhub 552/502
30 mW
13.8 W
11.8 W
775-800 nm
Laser Aperture
of the Print Head
Unit
A2WUP0C001DA
S-13
CAUTION
Use of controls, adjustments or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
semiconductor laser
Maximum power of the laser diode
30 mW
Wavelength
775-800 nm
All Areas
CAUTION
Use of controls, adjustments or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
semiconductor laser
Maximum power of the laser diode
30 mW
Wavelength
775-800 nm
Denmark
ADVARSEL
Usynlig laserstrling ved bning, nr sikkerhedsafbrydere er ude af funktion.
Undg udsttelse for strling. Klasse 1 laser produkt der opfylder IEC60825-1
sikkerheds kravene.
halvlederlaser
S-14
30 mW
blgelngden
775-800 nm
30 mW
aallonpituus
775-800 nm
VARNING!
Om apparaten anvnds p annat stt n i denna bruksanvisning specificerats,
kan anvndaren utsttas fr osynlig laserstrlning, som verskrider grnsen fr
laserklass 1.
halvledarlaser
Den maximala effekten fr laserdioden
30 mW
vglngden
775-800 nm
VARO!
Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttomlle lasersteilylle. l katso steeseen.
VARNING!
Osynlig laserstrining nr denna del r ppnad och sprren r urkopplad.
Betrakta ej strien.
Norway
ADVERSEL
Dersom apparatet brukes p annen mte enn spesifisert i denne bruksanvisning, kan brukeren utsettes fr unsynlig laserstrlning, som overskrider grensen
for laser klass 1.
halvleder laser
Maksimal effekt till laserdiode
30 mW
blgelengde
775-800 nm
S-15
5.2
A laser safety label is attached to the inside of the machine as shown below.
A2WUP0E007DA
5.3
A laser caution label is attached to the outside of the machine as shown below.
A2WUP0C002DA
S-16
5.4
When laser protective goggles are to be used, select ones with a lens conforming to the
above specifications.
When a disassembly job needs to be performed in the laser beam path, such as when
working around the printerhead and PC drum, be sure first to turn the printer OFF.
If the job requires that the printer be left ON, take off your watch and ring and wear laser
protective goggles.
A highly reflective tool can be dangerous if it is brought into the laser beam path. Use
utmost care when handling tools on the users premises.
S-17
WARNING
Do not burn used toner cartridges.
Toner expelled from the fire is
dangerous.
CAUTION
The area around the fusing unit is
extremely hot.
Touching any part other than those
indicated may result in burns.
WARNING
Do not burn the used waste toner
box. Toner expelld from the fire is
dangerous.
A2WUP0E004DA
S-18
High voltage
This area generates high voltage.
Be careful not to touch here when the power is turned
ON to avoid getting an electric shock.
High voltage
This area generates high voltage.
Be careful not to touch here when the power is turned
ON to avoid getting an electric shock.
A0P0P0E509DA
S-19
High voltage
This area generates high voltage.
Be careful not to touch here when the power is turned
ON to avoid getting an electric shock.
High voltage
This area generates high voltage.
Be careful not to touch here when the power is turned
ON to avoid getting an electric shock.
A2WUP0E005DA
CAUTION:
You may be burned or injured if you touch any area that you are advised not to
touch by any caution label. Do not remove caution labels. If any caution label has
come off or soiled and therefore the caution cannot be read, contact our service
office.
S-20
S-21
Blank Page
S-22
CONFIGURATION/
OPERATION:
MAINTENANCE:
Explanation of service schedule, maintenance steps, service tools, removal/reinstallation methods of major parts,
and firmware version up method etc.
ADJUSTMENT/SETTING:
TROUBLESHOOTING:
APPENDIX:
adjustment etc.
their countermeasures etc.
chart, overall layout drawing are attached.
C-1
Main body
Windows XP
Windows Vista
Microsoft Windows 7:
Windows 7
C. Feeding direction
When the long side of the paper is parallel with the feeding direction, it is called short
edge feeding. The feeding direction which is perpendicular to the short edge feeding is
called the long edge feeding.
Short edge feeding will be identified with [S (abbreviation for Short edge feeding)] on the
paper size. No specific notation is added for the long edge feeding.
When the size has only the short edge feeding with no long edge feeding, [S] will not be
added to the paper size.
<Sample notation>
Paper size
A4
A3
C-2
Feeding direction
Notation
A4
A4S
A3
SERVICE MANUAL
THEORY OF OPERATION
652/552/602/502
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
bizhub 652/552/602/502
CONTENTS
bizhub 652/552/602/502 Main body
OUTLINE
SYSTEM CONFIGURATION................................................................................... 1
2.
2.1
Type ...................................................................................................................... 3
2.2
Functions .............................................................................................................. 4
2.3
Paper .................................................................................................................... 6
2.4
Materials ............................................................................................................... 7
2.5
Print volume.......................................................................................................... 7
2.6
Machine specifications.......................................................................................... 8
2.7
2.8
2.9
3.
SECTION CONFIGURATION................................................................................ 14
4.
PAPER PATH......................................................................................................... 15
4.1
CONFIGURATION/OPERATION
5.
5.1
5.2
5.3
5.4
6.
6.1
Configuration ...................................................................................................... 21
6.1.1
6.1.2
Rear side..................................................................................................... 22
6.1.3
7.
SCANNER SECTION............................................................................................ 29
7.1
Configuration ...................................................................................................... 29
7.2
Drive ................................................................................................................... 30
7.3
Operation ............................................................................................................ 31
7.3.1
7.3.2
7.3.3
OUTLINE
1.1
CONFIGURATION/
OPERATION
1.
bizhub 652/552/602/502
7.3.5
7.3.6
8.
8.2
Operation............................................................................................................ 42
OUTLINE
8.1
8.2.1
Outline ........................................................................................................ 42
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
CONFIGURATION/
OPERATION
9.
9.1
Configuration ...................................................................................................... 49
9.2
Drive ................................................................................................................... 50
9.2.1
9.2.2
9.3
10.
Operation............................................................................................................ 51
9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
10.2.2
10.3 Operation............................................................................................................ 62
11.
10.3.1
Outline ........................................................................................................ 62
10.3.2
11.2.2
11.3 Operation............................................................................................................ 66
11.3.1
ii
12.
11.3.2
11.3.3
11.3.4
11.3.5
11.3.6
Ozone removal............................................................................................ 72
11.3.7
bizhub 652/552/602/502
13.
12.3.1
Developer flow............................................................................................. 77
12.3.2
12.3.3
Developing bias........................................................................................... 80
12.3.4
12.3.5
12.3.6
12.3.7
13.2.2
13.2.3
14.
13.3.1
13.3.2
13.3.3
14.2.2
14.3.2
14.3.3
14.3.4
14.3.5
iii
CONFIGURATION/
OPERATION
OUTLINE
bizhub 652/552/602/502
OUTLINE
15.3.1
16.
Waste toner collecting path to the waste toner box .................................. 104
15.3.2
15.3.3
15.3.4
16.1.2
17.
16.3.1
16.3.2
16.3.3
16.3.4
16.3.5
17.1.2
17.1.3
17.1.4
17.2.2
17.2.3
18.
iv
17.3.1
17.3.2
17.3.3
17.3.4
17.3.5
17.3.6
17.3.7
19.
18.3.1
18.3.2
18.3.3
18.3.4
18.3.5
18.3.6
OUTLINE
bizhub 652/552/602/502
20.
19.3.1
19.3.2
19.3.3
21.
20.3.1
20.3.2
20.3.3
21.2.2
21.3.2
21.3.3
21.3.4
21.3.5
21.3.6
21.3.7
21.3.8
21.3.9
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
OUTLINE
23.
22.3.1
22.3.2
24.1.2
24.3.2
24.4.2
26.1 Parts energized when the main power switch is turned ON ............................. 226
26.1.1
26.1.2
26.1.3
26.2 Parts energized when the sub power switch is turned ON ............................... 228
26.2.1
26.2.2
vi
Configuration............................................................................................. 229
26.3.2
28.
27.2.1
27.2.2
CONFIGURATION/
OPERATION
OUTLINE
27.
26.3.1
bizhub 652/552/602/502
vii
CONFIGURATION/
OPERATION
OUTLINE
bizhub 652/552/602/502
Blank Page
viii
1. SYSTEM CONFIGURATION
bizhub 652/552/602/502
OUTLINE
1.
SYSTEM CONFIGURATION
1.1
bizhub 652/552/602/502
[20]
[22]
[21]
[2]
[3]
[4]
OUTLINE
[1]
[5]
[18]
[6]
[7]
[8]
[9]
[10]
[17]
[15]
[14]
[11]
[16]
[13]
[12]
A0P0F1E503DC
[1]
bizhub 652/552/602/502
[12]
Finisher
[2]
[13]
Saddle stitcher
SD-509
[3]
[14]
Job separator
JS-603
[4]
[15]
Punch kit
PK-517
[5]
Working table
[16]
Z folding unit
ZU-606
[6]
Keyboard holder
KH-101
[17]
Saddle stitcher
SD-508
[7]
EK-604
[18]
Finisher
FS-526
[8]
EK-605 *1
[19]
Punch kit
PK-516
[9]
Mount kit
MK-715 *2
[20]
Post inserter
PI-505
[10]
LU-301
[21]
Job separator
JS-602
[11]
LU-204
[22]
Output tray
OT-503
WT-506
FS-527
*1: This option may not be available depending on the sales area.
*2: Except for the North America and Europe area.
bizhub 652/552/602/502
1. SYSTEM CONFIGURATION
[11]
[2]
[1]
[9]
[8]
OUTLINE
[7]
[3]
[6]
[5]
[4]
A2WUT1E004DA
MK-720
SP-501
KIT-1
FK-502
KIT-CF *2
[4] Heater
HT-508 *1
[10] i-Option
LK-101 v2/102/103 v2 *3
/105
SA-502
UK-203
SC-507
2.1
PRODUCT SPECIFICATIONS
Type
Type
Copying system
Printing process
PC drum type
Scanning density
Main scan direction: 600 dpi, Sub scan direction: 600 dpi
Exposure lamp
Platen
Original scanning
Registration
Paper feeding
separation system
Exposure system
Exposure density
Developing system
Charging system
Neutralizing system
OUTLINE
2.
2. PRODUCT SPECIFICATIONS
bizhub 652/552/602/502
Image transfer system Belt image transfer system (1st)/roller image transfer system (2nd)
Paper separating
system
Fusing system
Heating system
bizhub 652/552/602/502
2. PRODUCT SPECIFICATIONS
2.2
Functions
Types of original
A3 or 11 x 17
2 kg
Multiple copies
Warm-up time
(at ambient temperature of 23 C/73.4 F
and rated source voltage)
OUTLINE
1 to 9999
When the sub power switch is turned ON at any timing while the main power
switch remains ON for a predetermined period of time or more
(room temperature is 23 C/73.4 F)
bizhub 652
30 sec. or less
bizhub 552
30 sec. or less
bizhub 602
(Taiwan only)
90 sec. or less
bizhub 502
(Taiwan only)
60 sec. or less
When the main power switch is turned ON during the sub power switch being
ON (room temperature is 23 C/73.4 F)
bizhub 652
30 sec. or less
bizhub 552
30 sec. or less
bizhub 602
(Taiwan only)
90 sec. or less
bizhub 502
(Taiwan only)
60 sec. or less
Image loss
Processing speed
bizhub 552
bizhub 602
(Taiwan only)
bizhub 502
(Taiwan only)
Plain paper
Thick 1, Thick 1+
Thick 2, Thick 3,
bizhub 652/552/602/502: 120.00 mm/s
Thick 4, OHP, Post
card, Envelope, Label
sheet, glossy mode
2. PRODUCT SPECIFICATIONS
bizhub 502
(Taiwan only)
Full size
x1.000
Reduction
Enlargement
Metric area
Inch area
Metric area
Inch area
OUTLINE
bizhub 652/552/602/502
3 memories
x0.250 to x4.000
in 0.001 increments
Paper size
Tray 1/Tray 2
Metric area
Inch area
Tray 3/Tray 4
Bypass tray
Supported external
memory devices
Metric area
Inch area
250 sheets
10 sheets
1 sheet
USB flash memory device that supports the USB (2.0)
interface
FAT32-formatted memory device
bizhub 652/552/602/502
2. PRODUCT SPECIFICATIONS
2.3
Paper
Type
Plain paper
(60 to 90 g/m2 / 16
to 24 lb)
Translucent paper
OHP film
Paper type
OUTLINE
Tray 2
Tray 3
Tray 4
(20 sheets)
(750 sheets)
Thick paper 1+ *1
(121 to 157 g/m2
/ 32 to 41.75 lb)
(800 sheets)
(500 sheets)
Thick paper 2 *1
(158 to 209 g/m2
/ 42 to 55.5 lb)
(700 sheets)
(450 sheets)
(600 sheets)
(400 sheets)
Postcards
(150 sheets)
Thick paper 1 *1
(91 to 120 g/m2
/ 24.25 to 32 lb)
Bypass tray
(100 sheets)
(80 sheets)
(70 sheets)
(60 sheets)
(50 sheets)
(200 sheets)
(200 sheets)
(50 sheets)
Envelopes
(10 sheets)
Labels
(50 sheets)
Width
139.7 to 311.1 mm
5 1/2 to 12 1/2 inch
Length
182.0 to 457.2 mm
7 1/4 to 18 inch
(1 sheet)
90 to 311.1 mm
3 1/2 to 12 1/4 inch
139.7 to 457.2
mm
5 1/2 to 18 inch
Width
210 to 297 mm
8 1/4 to 11 3/4 inch
Length
457 to 1200 mm
18 to 47 1/4 inch
2.4
2. PRODUCT SPECIFICATIONS
bizhub 652/552/602/502
Materials
Parts name
Toner cartridge
37,500 prints
Developing unit
Type name
TN618
1,140,000 prints
DV612K
Drum unit
285000 prints
DR612K
160,000 prints
WX-102
OUTLINE
Printing
bizhub 652
bizhub 552
bizhub 602
bizhub 502
7 P/J
6 P/J
6 P/J
5 P/J
Paper size
A4: 93 %, A4S: 7 %
2.5
US: 19,500
EU: 25,600
US: 13,500
EU: 17,200
20 times/month
None
Changes in
surrounding
environment
None
Print volume
bizhub 652
US
EU
Average
19,500 prints/month
Maximum
190,000 prints/month
Average
25,600 prints/month
Maximum
190,000 prints/month
bizhub 552
US
EU
Average
13,500 prints/month
Maximum
150,000 prints/month
Average
17,200 prints/month
Maximum
150,000 prints/month
bizhub 652/552/602/502
2. PRODUCT SPECIFICATIONS
2.6
Machine specifications
Power requirements
Voltage:
Current:
100 V
15 A
110 V
15 A
120 V
16 A
127 V
16 A
220-240 V
10 A
Frequency:
Max power consumption
OUTLINE
50 to 60 Hz 3 Hz
100 V
1,500 W or less
110 V
1,500 W or less
120 V
2,100 W or less
127 V
2,100 W or less
220-240 V
2,100 W or less
Dimensions
Space requirements
Weight
Machine
IU and TC
2.7
Operating environment
Temperature
Humidity
Levelness
Difference between front and back, right and left should be 1 degree or under.
2.8
2. PRODUCT SPECIFICATIONS
bizhub 652/552/602/502
Print functions
Type
RAM
HDD
Interface
Standard
Ethernet (1000Base-T/100Base-TX/10Base-T)
USB 2.0
Supported protocols
TCP/IP (IPv4/IPv6), BOOTP, ARP, ICMP, DHCP, DHCPv6, AutoIP, SLP, SNMP,
FTP, LPR/LPD, RAW Socket, SMB over TCP/IP, IPP, HTTP, POP, SMTP, LDAP,
NTP, SSL, IPX/SPX, AppleTalk, Bonjour, NetBEUI, WebDAV, DPWS, S/MIME,
IPsec, DNS, DynamicDNS, LLMNR, LLTD
Print speed
bizhub 652
(A4 or 8 1/2 x 11, plain bizhub 552
paper)
bizhub 602
(Taiwan only)
bizhub 502
(Taiwan only)
Printer language
PCL5c/6 Emulation
PCL XL ver. 2.1 Emulation
PostScript 3 Emulation (3016)
XPS ver.1.0
Print resolution
Printer fonts
Supported computer
OUTLINE
Printer driver
10
OUTLINE
bizhub 652/552/602/502
2. PRODUCT SPECIFICATIONS
PostScript PPD
driver (PS-PPD)
PostScript PPD
driver (Mac OS X)
Mac OS X 10.2.8/10.3/10.4/10.5/10.6
Fax driver
11
bizhub 652/552/602/502
Printer driver
2. PRODUCT SPECIFICATIONS
OUTLINE
bizhub 652/552/602/502
2. PRODUCT SPECIFICATIONS
2.9
Scanner
OUTLINE
TWAIN
12
Scan functions
Scannable range
Scan speed
(When the ADF is used)
Functions
Scanning resolution
200/300/400/600 dpi
Driver
Supported operating
systems
PC
Required memory
Network
Hard disk
Supported
operating
systems
Windows
bizhub 652/552/602/502
SMB
2. PRODUCT SPECIFICATIONS
Windows NT4.0 each Server/Workstation
Windows 2000 each Server/Professional
Windows XP Home/Professional
Windows Server 2003 each edition
Windows Server 2003 R2 each edition
Windows Vista each edition
Windows Server 2008 each edition
Windows Server 2008 R2 each edition
Windows 7 each edition
DFS function is supported only in the environment
that structured with the following Windows server
operating systems.
Windows 2000 Server each edition
Windows Server 2003 each edition
Windows Server 2003 R2 each edition
Windows Server 2008 each edition
Windows Server 2008 R2 each edition
Direct hosting function apply to the following operating systems.
Windows 2000 each edition
Windows XP each edition
Windows Vista each edition
Windows Server 2008 each edition
Windows Server 2008 R2 each edition
Windows 7 each edition
Samba *
2.2.x
3.x
Novell
Netware
This machine supports Unicode. However, if the operating system used in a destination
computer does not support Unicode (2 and 3 byte characters), SMB transmission may
be unavailable. If SMB transmission is unsuccessful, specify the shared name of the destination folder using ASCII codes (one-byte alphanumeric characters).
NOTE
These specifications are subject to change without notice.
13
OUTLINE
bizhub 652/552/602/502
3. SECTION CONFIGURATION
3.
SECTION CONFIGURATION
Scanner section
(IR section)
OUTLINE
Duplex section
(standard)
Paper feed section
(Bypass tray)
A2WUT1C002DA
14
4.1
PAPER PATH
bizhub 652/552/602/502
OUTLINE
4.
4. PAPER PATH
bizhub 652/552/602/502
A2WUT1C003DA
15
OUTLINE
bizhub 652/552/602/502
4. PAPER PATH
Blank Page
16
5. OVERALL CONFIGURATION
bizhub 652/552/602/502
CONFIGURATION/OPERATION
5.1
OVERALL CONFIGURATION
Control block diagram
Scanner
section
Inverter board
Original glass
position control
board
Scanner
relay board
CCD board
R G B
Vendor
Control panel
Key counter
HDD
R G B
USB board
CONFIGURATION/
OPERATION
5.
Total counter
Fusing unit
Authentic
-ation unit
MFP board
Fax board
Printer control
board
DC power supply
Service EEPROM
PC drum motor
Developing motor
PH relay board
Laser drive
board
Main
body
Paper feed
section
Polygon motor
Paper feed/
transport
drive board
Index board
Duplex unit
Bypass tray
section
PH section
Finisher
17
bizhub 652/552/602/502
5. OVERALL CONFIGURATION
5.2
[15]
[14]
[13]
[16]
[10]
[7]
[9]
[8]
[11]
CONFIGURATION/
OPERATION
[3]
[6]
[5]
[12]
[4]
A2WUT2C008DA
18
[1]
Photoelectric
conversion
The light reflected off the surface of the original is separated into different colors using the color filters (R, G, and B); CCD then converts
it into a corresponding electric signal and outputs the signal to the
printer image processing section (MFP board).
[2]
Printer image
processing
(No illustration is provided)
[3]
Photo conductor
The image of the original projected onto the surface of the photo conductor is changed to a corresponding electrostatic latent image.
[4]
Charging
[5]
Exposure
[6]
Developing
[7]
1st transfer
[8]
2nd transfer
[9]
Separation
The paper, which has undergone the 2nd transfer process, is neutralized so that it can be properly separated from the transfer belt by the
paper separator claws.
[10]
The residual toner left on the transfer belt is collected by the cleaning
brush to clean the surface of the transfer belt.
[11]
Main erase
The surface of the photo conductor is irradiated with LED light, which
neutralizes any surface potential remaining on the surface of the
photo conductor.
[12]
Photo conductor
cleaning
[13]
Fusing
The visible toner image transferred onto the surface of the paper is
melted by the heat of the heating roller and fixed to the paper by pressure of the fusing pressure roller.
[14]
Paper exit
The paper, for which the toner image has been properly fixed, is fed
out onto the exit tray.
[15]
Paper exit
(two-sided print)
For two-sided printing, the 1-sided printed paper is turned over and
transported onto the duplex unit.
[16]
Duplex
The 1-sided printed paper, which has been turned over, is fed into the
main body, so that the paper can be subjected to the second print
cycle.
19
bizhub 652/552/602/502
5. OVERALL CONFIGURATION
CONFIGURATION/
OPERATION
5.3
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
5. OVERALL CONFIGURATION
5.4
Process speed
Paper type
Thick
paper1+
Thick
paper2
Thick
paper3
(postcards)
Thick
paper4
Normal
mode
(matte)
Gloss
mode
bizhub 652
310
120
155
bizhub 552/502
264
120
132
120
bizhub 602
288
120
155
120
Mode
20
120
Envelopes
OHP
6.1
6.1.1
INTERFACE SECTION
Configuration
Front side
Main power switch
(Power switch) (SW1)
CONFIGURATION/
OPERATION
6.
6. INTERFACE SECTION
bizhub 652/552/602/502
Total counter
A0P0T5C050DA
Total counter
A2WUT2C084DA
21
6.1.2
Rear side
Upper side
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
6. INTERFACE SECTION
Lower side
A0P0T5C053DA
A.
Upper side
Toner filter
A0P0T5C054DA
22
6. INTERFACE SECTION
bizhub 652/552/602/502
NOTE
For the dehumidification heater, see 17.3.5 Dehumidification heater control.
Not used
A2WUT2C085DA
CONFIGURATION/
OPERATION
Not used
Dehumidification heater switch
(SW2)
Power cable 1
23
bizhub 652/552/602/502
6. INTERFACE SECTION
6.1.3
Right side
Front side
CONFIGURATION/
OPERATION
A0P0T5C057DA
24
6. INTERFACE SECTION
A. Front side
NOTE
Use utmost care when unplugging or plugging the cable. If the USB cable
extended from the USB port at the rear (upper) portion is unplugged, the USB port
at the front side is no longer operational.
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
A0P0T5C060DA
25
bizhub 652/552/602/502
6. INTERFACE SECTION
CONFIGURATION/
OPERATION
A0P0T5C061DA
A0P0T5C062DA
26
6. INTERFACE SECTION
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
A0P0T5C063DB
27
bizhub 652/552/602/502
6. INTERFACE SECTION
CONFIGURATION/
OPERATION
A0P0T5C064DA
Security kit
(optional)
Control panel connection
connector (standard)
A0P0T5C065DA
Not used
Note: This photo shows a system mounted with a fax kit and a security kit.
28
7.
7. SCANNER SECTION
bizhub 652/552/602/502
SCANNER SECTION
7.1
Configuration
Lens
CCD unit
CONFIGURATION/
OPERATION
A0P0T5C058DA
Exposure unit
Scanner home
sensor (PS201)
Status display
board (MCMB)
20 degree sensor
(PS202)
Mirror unit
A0P0T5C090DA
29
bizhub 652/552/602/502
7. SCANNER SECTION
7.2
Drive
Scanner motor (M201)
Exposure unit
Scanner drive
cable/R
Mirror unit
CONFIGURATION/
OPERATION
30
Operation
7.3.1
1. The exposure unit moves from the scanner standby position to the home position.
2. Exposure unit moves from the home position to the shading position (under the
shading correction sheet) and stops (in scanning direction).
3. The exposure lamp turns ON and the gain value of the CCD sensor output voltage
to R, G, and B is adjusted.
4. After adjusting the gain value, a shading correction is performed. The exposure
lamp goes out when the correction is completed.
5. The exposure unit moves in the return direction and stops at the home position.
6. The exposure unit moves in the scan direction and stops at the standby position.
Shading position
Home position
Standby position
Scanning direction
Returning direction
A00JT2C004DA
Home position
Shading position
Standby position
Scanner movement
The exposure lamp (FL201) turns ON
and a gain adjustment and shading
correction are made.
A0P0T2C001AA
31
CONFIGURATION/
OPERATION
7.3
7. SCANNER SECTION
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
7. SCANNER SECTION
7.3.2
Scan start
position
Scan
Return
A00JT2C005DA
Home position
Scanner
movement
Exposure lamp
(FL201) ON
Shading position
Back edge of the image
Leading edge of the image
Standby position
A0P0T2C002AA
32
7. SCANNER SECTION
(2) DF mode
The original fed by the document feeder will be read at the original DF glass for. The
Exposure unit will move to the reading position and stops. The document will be read as
the paper is transferred.
bizhub 652/552: DF-618
Reading position
CONFIGURATION/
OPERATION
DF original glass
bizhub 652/552/602/502
A0P0T5C109DA
33
bizhub 652/552/602/502
7. SCANNER SECTION
Sub scanning
direction
Scanning direction
CCD sensor
37.3 m
37.3 m
CONFIGURATION/
OPERATION
Main scanning
direction
9.325 m
9.325 m
4036ma2602c0
(1) Calibration
The following adjustment and correction (calibration) are made before the original is
scanned, so that the image of the original can be adequately read. For details, see 25.
IMAGE PROCESSING.
See P.222
Gain adjustment
Shading correction
34
7.3.3
7. SCANNER SECTION
bizhub 652/552/602/502
A00JT2C007DA
A00JT2C538DA
A00JT2C539DA
DF original glass
Image reading position
NOTE
This cleaning operation is not performed when the setting is made in the service mode as follows. [System 2] - [Split Line Detect. Setting] - [Prior Detection] - [Not Set]
35
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
7. SCANNER SECTION
(2) DF original glass cleaning movement performed each time after reading a sheet
of original
While reading multiple originals consecutively, the DF original glass moves widely back
and forth between each original reading.
Due to the effect of the step sheet that makes contact with the DF original glass, stain on
the DF original glass can be removed from the reading position and reduce image
streaks in the sub scan direction.
Step sheet
A00JT2C540DA
CONFIGURATION/
OPERATION
DF original glass
Stain collected on the DF original glass is removed from the reading section by the trailing edge of an original that is passing by.
Original
DF original glass
Stain
A00JT2C544DA
36
7. SCANNER SECTION
C. Step sheet
The step sheet is provided in order to reduce the stain on the DF original glass.
It is installed to the operator side of the DF original glass in order to reduce the area original touches the glass.
bizhub 652/552/602/502
Original
Step sheet
7.3.4
9J07T2C007DA
CONFIGURATION/
OPERATION
DF original glass
37
bizhub 652/552/602/502
7. SCANNER SECTION
7.3.5
A. Detection method
For detection of the original size, the reflective size sensors detect the length of the original while the CCD detects the width of the original.
Automatic document feeder
20 degrees
20 degrees sensor (PS202)
346.1 mm
313.5 mm
CONFIGURATION/
OPERATION
Original read
position
A0P0T5C058DA
Exposure unit
Original size
detection
sensor 1 (PS204)
CCD unit
Original standard
position
Original size
detection
sensor 2 (PS205) *
Exposure unit
4037T2E597AA
A0P0T5C074DA
*: Option
For the original of an irregular size, the nearest standard size on the large side is applied
to it.
38
7. SCANNER SECTION
bizhub 652/552/602/502
~153.0
~187.0
~200.0
~215.0
OFF
No original
A5S
B5S
16KS
A4S
ON
A3
~225.0
~261.5
~275.0
275.1~
B5
B5
16K
A4
FLS
B4
8K
A3
Original
size
detection
sensor
1
2*
0~130 ~143.9 ~153 ~187 ~200 ~213 ~220.9 ~225 ~261.5 ~274.7 ~284.4 284.5~
No
OFF OFF original
ON OFF
-
ON
51/2
81/2 S
A5S
B5S
16K
S
A4S
A3
A3
81/2
11 S
B5
16K
81/2
11
A4
FLS
FLS
FLS
81/2
14
B4
8K
11 17
A3
*: Option
Inch areas
Table 1
Original size
detection
sensor 1
~144.7
~220.9
~221.0
OFF
No original
51/2 81/2 S
81/2 11 S
81/2 11
ON
11 17
81/2 14
11 17
Table 2
Original size
detection
sensor
1
2*
0~130
OFF
OFF
No
original
~143.9
~153
~187
~213
~220.9
~225
~262
5 /2 8 /2 S A5S
B5S
A4S
8 /2 11 S
B5
ON
OFF
A3
ON
A3
FLS
FLS
FLS
81/2 14
B4
11 17
A3
~284.4 284.5~
81/2 11
A4
*: Option
39
CONFIGURATION/
OPERATION
Table 2
bizhub 652/552/602/502
7. SCANNER SECTION
C. Detection timing
Validates the original length
7.3.6
Image processing
CONFIGURATION/
OPERATION
The image processing has following items. For details, see 25. IMAGE PROCESSING.
See P.222
Scanner section image processing block diagram
Photoelectric conversion
Analog-to-digital conversion
40
8.1
[2]
[4]
[15]
[3]
[5]
[14]
CONFIGURATION/
OPERATION
8.
[13]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
A2WUT2C009DA
[1]
Laser aperture
[2]
[3]
Index lens
[4]
Index mirror
Index board (INDEXB)
[5]
Return mirror/2
[6]
[7]
Collimator
[8]
Return mirror/1
[9]
Cylindrical lens
[10]
Polygon mirror
[11]
G1 lens
[12]
G2 lens
[13]
G3 lens
[14]
Return mirror/3
[15]
Laser beam
41
8.2
Operation
8.2.1
Outline
The surface of the photo conductor is irradiated with a laser beam and an electrostatic
latent image is thereby formed.
The PH unit has two semiconductor lasers. A single polygon motor is used to make a
scan. (2 line one scan)
To be compatible with the high speed printing system, a seven sided polygon mirror is
used. The two beam array LD is used to control the growth of the polygon motor rotation
speed.
The two-beam array LD consists of two LD elements arranged vertically. Two lines are
scanned simultaneously with two laser beams emitted from these two LD elements
through a single face of the polygon mirror.
The intensity balance of the two beam array LD can be adjusted in LD 1/2 Balance
Adj. of the Service Mode. If there is a difference in intensity between the two LD elements, grain-like noise occurs in the print image. For details of the adjustment, see the
Field Service of the Service Manual.
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
[3]
[1]
[6]
[2]
[7]
[9]
[8]
[10]
[2]
[3]
[5]
[4]
[2]
[11]
[3]
[4]
[6]
[5]
[7]
[8]
[9]
[10]
A2WUT2C011DA
42
[1]
Transfer belt
[2]
[3]
[4]
Beam A
[5]
Beam B
[6]
Polygon mirror
[7]
G1 lens
[8]
G2 lens
[9]
G3 lens
[10]
Return mirror/3
[11]
Laser diode
bizhub 652/552/602/502
Photo conductor
CONFIGURATION/
OPERATION
43
bizhub 652/552/602/502
A. Operation
1. The laser beam (two beams) enters the cylindrical lens via the return mirror/2.
2. The laser beam is condensed at the vicinity of the polygon mirror by the cylindrical
lens.
3. The condensing angle of the laser beam is corrected by the G1, G2 and G3 lenses
and then reaches the return mirror/3.
4. The laser beam is condensed on the photo conductor surface via the return mirror/
3.
(1) Top side view of the PH unit
[4]
[2]
[3]
[1]
CONFIGURATION/
OPERATION
[5]
[6]
[14]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
A2WUT2C012DA
44
[1]
Index mirror
[2]
Index lens
[3]
[4]
Return mirror/2
[5]
[6]
Collimator
[7]
Return mirror/1
[8]
Cylindrical lens
[9]
Polygon mirror
[10]
G1 lens
[11]
G2 lens
[12]
G3 lens
[13]
Return mirror/3
[14]
Laser beam
[1]
[7]
[2]
[3]
[4]
[5]
[6]
[1]
Transfer belt
[2]
Polygon mirror
[3]
G1 lens
[4]
G2 lens
[5]
G3 lens
[6]
Return mirror/3
[7]
Photo conductor
CONFIGURATION/
OPERATION
A2WUT2C013DA
45
bizhub 652/552/602/502
After a print cycle has been started, when the stable rotation signals of photo conductor
and polygon motor are detected, a laser ON signal is output from the printer control
board.
The laser ON signal causes each laser diode to turn ON and emit a laser beam.
After passing through the return mirror/2, cylindrical lens, polygon mirror, G1 lens, G2
lens, index mirror, and index lens, the laser beam is applied to the index board. This generates an index signal.
This index signal has a function of keeping the same laser beam emission timing per
every two lines in the main scanning direction.
If the index signal is not detected within a predetermined period of time, the machine
determines that it is a laser emission fault, displaying trouble code: C4501 laser malfunction.
The machine continuously monitors the index signal. If the index signal cannot be
detected at regular intervals, the machine determines that it is a laser emission fault, displaying trouble code: C4501 laser malfunction.
CONFIGURATION/
OPERATION
[4]
[2]
[3]
[1]
[5]
[6]
[14]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
A2WUT2C014DA
46
[1]
Index mirror
[2]
Index lens
[3]
[4]
Return mirror/2
[5]
[6]
Collimator
[7]
Return mirror/1
[8]
Cylindrical lens
[9]
Polygon mirror
[10]
G1 lens
[11]
G2 lens
[12]
G3 lens
[13]
Return mirror/3
[14]
Laser beam
8.2.4
Emission of the laser beam is stopped if any of the following conditions is encountered during printing:
End of a print job
The front door or any other door is opened.
A misfeed occurs.
A malfunction occurs.
8.2.5
bizhub 652/552/602/502
4138to2595c0
47
CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Image processing
The image processing has following items. For details, see 25. IMAGE PROCESSING.
See P.222
Image processing block diagram
Shading correction
Line-to-line variation correction/color aberration correction
Detection of security pattern
Free erase
AE processing
Image data editing
Image area discrimination
Monochrome data creation
Miscellaneous processing (improved reproduction of black text, edge emphasis and
smoothing)
BTC compression
Input buffer memory
JBIG compression
File (code) memory
JBIG expansion
Memory access coordinator
Frame memory
Output buffer memory
BTC expansion
Main scanning direction resolution conversion and movement
Sub-scanning direction resolution conversion
Color conversion processing (V to K)
Embedment of security pattern
Area discrimination FEET
Interpolation
Gamma correction
Error diffusion (binary)
Screening
Main scanning position correction
48
9.
9.1
The toner supply section is composed of the toner cartridge drive section, toner cartridge
and toner hopper section.
[2]
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
[1]
[3]
[4]
[9]
[5]
[6]
[7]
[8]
A2WUT2C015DA
[1]
Toner cartridge
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
49
bizhub 652/552/602/502
9.2
9.2.1
Drive
Toner cartridge drive
[1]
[3]
CONFIGURATION/
OPERATION
[2]
[4]
A2WUT2C016DA
[1]
Spiral spring
[2]
[3]
[4]
9.2.2
[2]
[3]
[4]
[4]
[1]
[3]
A2WUT2C017DA
50
[1]
[2]
[3]
[4]
9.3.1
Operation
Replenishing the toner hopper with toner
A. Toner
The toner cartridge/K is packed with both toner and carrier (small percent) and the developing unit/K is replenished with fresh carrier at the same time that it is replenished with
toner. Excess developer in the developing unit/K is discharged to the waste toner box,
thereby inhibiting developer left in the developing unit/K from being deteriorated and
maintaining stable image quality for an extended period of time. This method is referred
to as the auto refining developing system.
For details, see 12. DEVELOPING UNIT SECTION.
Toner and carrier packed in the toner cartridge is simply referred to as Toner instead
of Developer throughout the manual.
Developer, if clearly specified, refers to the developer that is mixed in the developing
unit to offer a specified T/C.
B. Toner replenishing control
The toner is supplied from the toner cartridge to the toner hopper by the toner cartridge
motor C/K.
When the toner cartridge motor C/K rotates, the spiral spring provided in the toner cartridge rotates. Thus toner in the toner cartridge is conveyed to front side of the machine
and toner is supplied to the toner hopper.
The toner empty sensor/K located in the toner hopper detects the remaining toner
amount and controls toner replenishment from the toner cartridge to the toner hopper.
[1]
[2]
A2WUT2C018DA
[1]
[2]
51
bizhub 652/552/602/502
9.3
CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
52
9.3.2
CONFIGURATION/
OPERATION
[1]
[3]
[6]
[5]
[4]
A2WUT2C020DA
[1]
[2]
[3]
[4]
[5]
Toner flow
[6]
bizhub 652/552/602/502
53
bizhub 652/552/602/502
[5]
CONFIGURATION/
OPERATION
[3]
[4]
A2WUT2C019DA
54
[1]
[2]
[3]
[4]
[5]
9.3.3
The amount of toner remaining in the cartridge is displayed as the four states, normal,
toner cartridge near empty, toner cartridge empty, and toner hopper empty.
Remaining toner amount
Description
Normal
Enough toner remains in the toner cartridge and the toner hopper.
(Low speed replenishment)
Low speed replenishment cannot supply the required amount of toner to the
toner hopper within a certain time. (Switch to the high speed replenishment)
Even high speed replenishment cannot supply the required amount of toner
to the toner hopper within a certain time.
Toner inside the toner hopper is running out, thus toner cannot be supplied
to the developing unit. A printing cannot be continued.
CONFIGURATION/
OPERATION
Normal:
The number of pages that can be printed is 7,500 or more.
Toner cartridge near empty:
The number of pages that can be printed is 5,000 to less than 7,500.
Toner cartridge empty:
No toner remains in the toner cartridge.
The number of pages that can be printed is approximately 1,000.
Toner hopper empty:
No toner remains in the toner cartridge and toner hopper.
The machine stops printing.
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55
CONFIGURATION/
OPERATION
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A2WUT2E091DA
NOTE
The warning screen to be displayed is changed by specifying the person who replaces
the unit in the System 2 Unit Change in the Service Mode. The illustration shows
the message when User is selected.
The default setting is User.
For details, see Field Service of the Service Manual.
56
9.3.4
CONFIGURATION/
OPERATION
The toner cartridge detection is controlled by means of accessing the toner cartridge set
board when the upper front door is closed or the sub power switch is turned ON to determine whether the toner cartridge is loaded or not.
After detecting the presence of the cartridge, the machine determines whether the cartridge is new or not.
[1]
A2WUT2C021DA
[1]
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57
9.3.5
To prevent toner from being spilled when the toner cartridge is removed from the
machine, there is a shutter mechanism provided. When the toner cartridge is installed in
the machine, the shutter opens.
Do not open the shutter while the toner replenishing port faces down.
[1]
CONFIGURATION/
OPERATION
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[2]
58
[1]
[3]
Shutter opened
(When toner cartridge is installed)
[3]
[2]
A2WUT2C022DA
Shutter closed
(Before toner cartridge is installed)
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
[1]
[2]
[3]
A2WUT2C023DA
[1]
Imaging unit/K
[3]
Developing unit/K
[2]
Drum unit/K
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10.2 Drive
10.2.1
CONFIGURATION/
OPERATION
[3]
[5]
[4]
[6]
A2WUT2C024DA
60
[1]
[2]
[3]
[4]
Photo conductor
Toner collecting port
[5]
[6]
10.2.2
[1]
[5]
[2]
[4]
CONFIGURATION/
OPERATION
[3]
A2WUT2C025DA
[1]
Developing roller
[2]
[3]
[4]
[5]
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10.3 Operation
10.3.1
Outline
The imaging unit/K (IU) of this machine can be physically divided into the drum unit and
developing unit. It is further divided into the charging, photo conductor, developing, and
cleaning sections.
Life
Model
bizhub 652/552
CONFIGURATION/
OPERATION
10.3.2
Drum unit
Developing unit
The developing unit has EEPROM board to perform the developing unit new article
detection, developing unit mounting detection and life management.
The drum unit has the mounting detect board to perform the developing unit new article
detection and developing unit mounting detection.
For details of each unit, see the following chapters.
P-63 DRUM UNIT SECTION
P-75 DEVELOPING UNIT SECTION
62
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[9]
[2]
[3]
[3]
CONFIGURATION/
OPERATION
[8]
[4]
[1]
[4]
[5]
[7]
[3]
[6]
[8]
[10]
[9]
[5]
[6]
[12]
[11]
A2WUT2C026DA
[1]
[2]
[3]
[4]
[5]
Charge corona
[6]
[7]
[8]
[9]
Cleaning blade
[10]
[11]
Comb electrode
[12]
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11.2 Drive
11.2.1
[3]
CONFIGURATION/
OPERATION
[4]
A2WUT2C027DA
[1]
[2]
Photo conductor
[3]
[4]
The K PC drum motor provides the drive for the photo conductor which is rotated via the
drive gear.
Drive is transmitted to the photo conductor when the triangular-prism-shaped shaft is
engaged with the mating coupling part.
The K PC drum motor provides the drive for the toner collecting screw which is rotated
via the photo conductor.
64
11.2.2
[1]
[8]
[7]
[3]
[2]
[6]
[6]
[9]
CONFIGURATION/
OPERATION
[4]
[9]
[7]
[7]
[10]
[2]
[3]
[5]
[2]
[8]
A2WUT2C028DA
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
Comb electrode
[9]
Charging cleaner
[10]
65
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11.3 Operation
11.3.1
The K photo conductor drive gear employs a large diameter gear to enable the highspeed monochrome printing.
The photo conductor employs also a large diameter photo conductor.
[3]
[2]
[1]
CONFIGURATION/
OPERATION
[5]
[4]
A2WUT2C029DA
66
[1]
[2]
Photo conductor
[3]
[4]
[5]
[2]
[3]
A2WUT2C030DA
[1]
Photo conductor
[3]
Charge corona
[2]
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CONFIGURATION/
OPERATION
bizhub 652/552/602/502
The main erase lamp/K radiation onto the surface of the photo conductor removes electric charge remaining on the surface.
To improve cleaning performance, the main erase lamp/K is located upstream of the
cleaning blade in the direction of the photo conductor rotation.
[1]
[2]
CONFIGURATION/
OPERATION
[5]
[3]
[4]
A2WUT2C031DA
68
[1]
[2]
[3]
Photo conductor
[4]
Charge corona
[5]
Cleaning blade
11.3.3
The cleaning blade is pressed up against the surface of the photo conductor, scraping
residual toner off the surface.
The main erase lamp/K located upstream in the direction of the photo conductor rotation
removes electric charge remaining on the surface of the photo conductor. Thus the
cleaning blade located downstream in the direction of the photo conductor rotation
scrapes residual toner off the surface easily.
Toner, which has been scraped off the surface of the photo conductor, is conveyed to the
front side of the machine by the toner collecting screw. It is collected into the waste toner
box.
[3]
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[2]
[1]
CONFIGURATION/
OPERATION
[4]
[8]
[5]
[6]
[7]
A2WUT2C032DA
[1]
[2]
[3]
1st transfer
[4]
[5]
Developing
[6]
Photo conductor
[7]
Charge corona
[8]
Cleaning blade
11.3.4
A. Comb electrode
The charge corona incorporates a comb electrode, capable of conducting charging operation centrally on the charge control plate (grid mesh), which enables to reduce the
amount of ozone produced.
B. Charge control plate
Discharge occurs via the charge control plate (grid mesh), so that the photo conductor
surface can be uniformly charged.
The grid voltage (Vg) applied to the charge control plate (grid mesh) is controlled through
the image stabilization control.
69
CONFIGURATION/
OPERATION
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If the comb electrode of the charge corona gets dirt, the voltage applied to the surface of
the photo conductor become nonuniform, thus image problems (bands) may occur.
To prevent these problems, the charge corona has a cleaning mechanism that periodically cleans the comb electrode and the charge control plate (grid mesh).
The cleaner is driven by the charge cleaning motor/K.
To clean the charge corona, the charge cleaning motor/K is rotated to bring the cleaner
from the home position to the return position. Then, the charge cleaning motor/K is
rotated backward to bring the cleaner to the home position. (Operating time approximately 20 sec., 50 sec. maximum)
When the power switch is turned ON or the front door is opened/closed, the charge
corona cleaner home position detection control is performed. If the charge corona
cleaner is not at the home position, the charge cleaning motor/K rotates to bring the
charge corona cleaner to its home position.
The charging cleaner home sensor detects the position (rear) of the charge corona
cleaner. The charging cleaner return sensor (this side) detects the return position.
The cleaning operation starts when the count exceeds 2,700 at the end of a print job
since the last electrode cleaning.
If, however, the number of pages yet to be printed for the current job is 50 or more with
the count exceeding 2,700, the job is stopped and the cleaning operation is performed.
The count method is such that a paper length (length in the sub-scanning direction)
equivalent to that of A4 is counted as one.
Paper length in the sub scanning direction
Count
216 mm or less
Over 1080 mm
NOTE
The manual cleaning and auto cleaning can be set in System 1 Charging CH Cleaning in the Service Mode.
The default setting of K Charge A/C ON/OFF Setting is ON.
For details, see Field Service of the Service Manual.
70
[1]
[2]
[9]
[8]
[7]
[3]
[4]
[6]
[5]
[1]
[2]
CONFIGURATION/
OPERATION
A2WUT2C033DA
[3]
[4]
[5]
[6]
[7]
[8]
[9]
Comb electrode
71
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Ozone removal
[1]
[7]
CONFIGURATION/
OPERATION
[3]
[6]
[5]
[4]
A2WUT2C040DA
72
[1]
[2]
[3]
[4]
Exhaust duct
[5]
[6]
Charge corona
[7]
Ozone filter
11.3.7
[1]
[1]
CONFIGURATION/
OPERATION
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A2WUT2C034DA
73
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CONFIGURATION/
OPERATION
A2WUT2E092DA
74
[1]
[5]
[2]
CONFIGURATION/
OPERATION
[3]
[6]
[8]
[7]
[4]
[9]
[3]
A2WUT2C035DA
[1]
Developing unit
[2]
[3]
[4]
[5]
[6]
Photo conductor
[7]
Developing roller
[8]
Doctor blade
[9]
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12.2 Drive
[1]
[5]
[2]
CONFIGURATION/
OPERATION
[3]
[4]
A2WUT2C036DA
76
[1]
Developing roller
[2]
[3]
[4]
[5]
12.3 Operation
A. Toner
The toner cartridge/K is packed with both toner and carrier (small percent) and the developing unit/K is replenished with fresh carrier at the same time that it is replenished with
toner. Excess developer in the developing unit/K is discharged to the waste toner box,
thereby inhibiting developer left in the developing unit/K from being deteriorated and
maintaining stable image quality for an extended period of time. This method is referred
to as the auto refining developing system.
For details, see 12.3.2 Auto refining developing system.
Toner and carrier packed in the toner cartridge is simply referred to as Toner instead
of Developer throughout the manual.
Developer, if clearly specified, refers to the developer that is mixed in the developing
unit to offer a specified T/C.
Developer flow
1. Toner (including carrier) supplied from the front end of the developing unit is fed to
the rear of the unit, while being mixed with developer and electrically charged by
the conveying screw (agitating screw).
2. The TCR sensor installed on the underside of the developing unit detects toner-tocarrier ratio (T/C) during this time.
3. The developer conveyed to the rear of the unit is carried to the conveying screw
(supply screw) on the right.
4. The developer is conveyed onto the developing roller. The doctor blade then controls the height of the developer brush to ensure that the developer on the developing roller levels out.
5. Toner sticks to the electrostatic latent image on the surface of the photo conductor.
The developer that is left on the developing roller is returned to the conveying
screw (supply screw) on the right by the magnetic pole positioning of the developing roller. It is then conveyed to the front of the unit.
6. The developer is returned to the conveying screw (agitating screw) from the conveying screw (supply screw).
7. With operations described above repeatedly performed, the developer is circulated
thought the developing unit.
8. Part of the circulating developer is collected in the waste toner box through the
developer discharge port located at the front side of the conveying screw (supply
screw). The developer discharge port is provided with a shutter mechanism.
Mounting the waste toner box pushes the shutter at the developer discharge port,
opening the developer discharge port. Removing the waste toner box, on the other
hand, closes the shutter and developer is thereby prevented from spilling from the
developer discharge port. (For details, see the paragraphs that describe the auto
refining developing system and toner collecting section.)
77
CONFIGURATION/
OPERATION
12.3.1
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bizhub 652/552/602/502
[2]
[1]
[4]
CONFIGURATION/
OPERATION
[7]
[6]
[8]
[5]
[7]
[6]
A2WUT2C037DA
78
[1]
[2]
Photo conductor
[3]
Developing roller
[4]
[5]
[6]
[7]
[8]
12.3.2
The toner cartridge/K is packed with both toner and carrier and the developing unit/K is
replenished with fresh carrier at the same time that it is replenished with toner.
Excess developer in the developing unit/K is discharged, thereby inhibiting developer left
in the developing unit/K from being deteriorated and maintaining stable image quality for
an extended period of time.
bizhub 652/552/602/502
Toner bottle
Toner
New carrier
Low degree of deterioration of
entire developer
Circulation
and agitation
CONFIGURATION/
OPERATION
Developing unit
Waste toner box
A0P0T2J609AA
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Developing bias
The developing bias voltage (Vdc) is applied to the developing roller so that an adequate
amount of toner is attracted onto the surface of the photo conductor can be controlled.
To help toner to be attracted more easily to the surface of the photo conductor, the developing bias voltage (Vdc) of DC+AC is applied during development. AC component is
applied only while development is taking place. At any other timing, only Vdc is applied.
The developing bias voltage (Vdc) is supplied from high voltage unit /1.
CONFIGURATION/
OPERATION
[2]
[1]
[3]
[4]
[5]
[3]
A2WUT2C038DA
80
[1]
Charge corona
[2]
Developing roller
[3]
[4]
[5]
12.3.4
The magnetic TCR sensor is mounted on the underside of the developing section. This
TCR sensor detects toner-to-carrier ratio (T/C) of the developer. The reading is used for
determining the amount of toner supplied.
The target T/C ratio is 7%.
When a new developing unit/K is mounted in the machine, the sensitivity of the TCR sensor/K is automatically adjusted.
The sensitivity of the TCR sensor/K cannot be adjusted manually from the Service Mode
and so on.
The detection level of the TCR sensor/K can be adjusted from Service Mode Image
Process Adjustment TCR Level Setting. (The setting will be enabled after the TCR
sensor/K automatic adjustment.)
For details, see Field Service of the Service Manual.
bizhub 652/552/602/502
[2]
CONFIGURATION/
OPERATION
[1]
[3]
[4]
[1]
[2]
[4]
[3]
A2WUT2C041DA
[1]
Photo conductor
[2]
Developing roller
[3]
[4]
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A new developing unit for replacement has EEPROM board that detects a new unit and
keeps track of the service life of the unit.
A. New developing unit detection
The developing unit shipped with the main body does not have any EEPROM board. The
life counter is recorded in the main body.
A new developing unit/K is detected when 24 V is turned ON after the main power switch
is turned OFF and ON or the lower front door is opened and closed.
When a new developing unit is detected, the lift counter is automatically reset and a TCR
adjustment is carried out.
An automatic TCR adjustment takes about 140 sec.
CONFIGURATION/
OPERATION
A2WUT2E093DA
82
12.3.6
To prevent the image and machine interior from being dirtied, a toner filter is installed at
the rear of the machine, and the toner suction fan motor that work together sucks toner
particles rising up during development.
The toner filter comes together with the drum unit/K.
[1]
[2]
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[7]
[8]
[3]
CONFIGURATION/
OPERATION
[6]
[4]
[5]
A2WUT2C039DA
[1]
Toner filter
[2]
[3]
[4]
Developing unit/K
[5]
Toner scattered
[6]
[7]
Frame
[8]
Exhaust duct
12.3.7
83
bizhub 652/552/602/502
A0P0T2C013DA
CONFIGURATION/
OPERATION
[2]
[1]
[4]
[3]
[5]
[10]
[9]
[6]
[7]
[8]
[13]
[11]
[12]
[9]
[10]
[15]
[14]
[16]
A2WUT2C042DA
84
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
Pressure cam
[9]
Retraction roller
[10]
[11]
[12]
[13]
Cleaning brush 1
[14]
Cleaning brush 2
[15]
Imaging unit/K
[16]
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CONFIGURATION/
OPERATION
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13.2 Drive
13.2.1
[3]
CONFIGURATION/
OPERATION
[6]
[5]
[6]
[4]
A2WUT2C043DA
86
[1]
[2]
[3]
Transfer belt
[4]
[5]
[6]
13.2.2
[1]
[2]
[6]
[2]
[3]
[5]
[7]
[4]
[5]
A2WUT2C045DA
[1]
[2]
[3]
[4]
Cleaning brush 1
Cleaning brush 2
[5]
[6]
Transfer belt
[7]
[1]
[2]
[3]
A2WUT2C046DA
[1]
[3]
[2]
87
CONFIGURATION/
OPERATION
[4]
bizhub 652/552/602/502
[5]
[3]
[2]
[4]
[1]
[6]
CONFIGURATION/
OPERATION
[7]
[4]
[6]
88
[1]
[2]
Retraction roller
[3]
[4]
Sliding plate
[5]
[6]
Cam
[7]
Transfer belt
A2WUT2C047DA
13.3 Operation
13.3.1
The machine is provided with a mechanism that presses the 1st transfer roller/K up
against the inside of the transfer belt during the 1st transfer stage. The 1st transfer pressure retraction motor provides the drive for this operation.
The cam causes the 1st transfer roller/K and retraction roller to perform pressure/retraction operation.
The pressure welding alienation sensor/K detects the retraction position of the 1st transfer roller/K.
To detect pressure and retraction positions, the sliding plate position is detected.
In the pressure operation, a predetermined pulse controls the stop position.
In order to reduce the first print time, the machine uses the cam that can turn both forward and backward. With the least rotation of the cam, the 1st transfer roller/K position
can be changed.
The pressure operation starts when a print cycle starts, and the retraction operation
starts when the print cycle completes.
CONFIGURATION/
OPERATION
[1]
[3]
[2]
[7]
[6]
[5]
[2]
[4]
[8]
[9]
[10]
[11]
bizhub 652/552/602/502
[12]
A2WUT2C048DA
89
CONFIGURATION/
OPERATION
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[1]
[2]
Sliding plate
[3]
[4]
Cam
[5]
Retraction roller
[6]
Roller pressure/retraction
[7]
[8]
[9]
[10]
Transfer belt
[11]
[12]
90
To scrape residual toner off the surface of the transfer belt, the transfer belt is provided
with cleaning brush 1 and 2.
Cleaning brush 1 and 2 are a rotary brush. To enhance its ability to scrape residual toner
off the surface of the transfer belt, the brush is turned in a direction opposite to that of the
transfer belt. The cleaner motor provides the drive for this system.
During a print cycle, an image stabilization operation, the 2nd transfer roller cleaning,
and other states whenever the transfer belt operates.
The waste toner conveyance screw conveys waste toner collected by the cleaning brush
1 and 2 to the front side of the machine.
Waste toner is conveyed to the waste toner conveying relay section from the toner collecting port located in the front side of the waste toner conveyance screw. Then it is collected into the waste toner box. (For details, see 15. TONER COLLECTING SECTION.)
The toner collecting port located in the front side of the waste toner conveyance screw of
the transfer belt unit is provided with a shutter mechanism. Mounting the transfer belt unit
pushes the shutter at the toner collecting port, opening the toner collecting port. Removing the transfer belt unit, on the other hand, closes the shutter and toner is thereby prevented from spilling from the toner collecting port.
[2]
[1]
[3]
[7]
[4]
[5]
[6]
[9]
[8]
[10]
[1]
Transfer belt
[2]
[3]
[4]
[5]
[6]
Cleaning brush 2
[7]
[8]
Shutter (Closed)
[9]
Shutter (Opened)
[10]
Toner flow
A2WUT2C049DA
Cleaning brush 1
91
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13.3.2
CONFIGURATION/
OPERATION
13.3.3
CONFIGURATION/
OPERATION
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92
A0P0T2C016DA
[3]
[2]
A0P0T2C015DA
CONFIGURATION/
OPERATION
Temperature/humidity sensor
(TEM/HUMS)
[1]
[4]
[5]
[6]
[7]
[9]
[8]
A2WUT2C050DA
93
CONFIGURATION/
OPERATION
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94
[1]
[2]
[3]
[4]
Shutter
[5]
[6]
[7]
[8]
[9]
14.2 Drive
14.2.1
Pressure/retraction drive
Pressure lever
IDC registration sensor/F (IDCS/F)
A2WUT2C051DA
14.2.2
[4]
[3]
[2]
[5]
[1]
[5]
[6]
[5]
A2WUT2C052DA
[1]
[2]
[3]
Transfer belt
[4]
[5]
[6]
95
CONFIGURATION/
OPERATION
Shutter
CONFIGURATION/
OPERATION
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14.3 Operation
14.3.1
Cam
When retracted
A0P0T2C017DA
When pressed
Drive roller
2nd transfer
roller
Cam
96
4036ma2168c0
4036ma2023c1
14.3.2
The toner on the transfer belt is transferred onto the paper when the paper is transported
between the transfer belt and the 2nd transfer roller.
To adjust the 2nd transfer output to the correct voltage, ATVC system is installed.
A constant current is output to the 2nd transfer roller to measure voltage. The measured
voltage is corrected to be used for automatic adjustment of the 2nd transfer output voltage.
The ATVC operation is performed after the power switch is turned ON. (Mainly just before
image stabilization operation)
Or, it is performed before the machine starts a print cycle for the first time after the temperature change inside the machine went over the threshold.
bizhub 652/552/602/502
HV2
CONFIGURATION/
OPERATION
Constant current
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To remove residual toner off the surface of the 2nd transfer roller, a +/- DC bias is applied
alternately to the roller, thereby moving the residual toner to the surface of the transfer
belt.
The cleaning brush then scrapes off the toner on the surface of the transfer belt.
[5]
[4]
[1]
[3]
[2]
[9]
CONFIGURATION/
OPERATION
[6]
[1]
[8]
[7]
Residual toner
A2WUT2C053DA
[2]
[3]
[4]
[5]
Cleaning brush 1
[6]
Cleaning brush 2
[7]
Transfer belt
[8]
Count
216 mm or less
Over 216 mm
98
14.3.4
The charge neutralizing needle is provided to prevent the paper from being wound
around the transfer belt.
The charge neutralizing needle is located downstream of the 2nd transfer roller in the
paper feeding direction.
A negative charge, which is the reverse polarity to the positive output from the 2nd transfer roller, to the charge neutralizing needle to remove electric charge remaining on the
paper which has undergone the 2nd transfer stage.
The output of the charge neutralizing needle is switched automatically using the high
voltage unit/2 according to the paper type and the environmental conditions, and whether
the print cycle is for printing the 1st side or 2nd.
In order to separate thin paper or curled paper caused by 2-sided printing from the transfer belt without fail after the 2nd transfer, transfer belt separator claws are mounted at 3
places.
bizhub 652/552/602/502
[1]
[2]
CONFIGURATION/
OPERATION
[4]
[2]
[3]
[1]
A2WUT2C054DA
[1]
[2]
Transfer belt
[3]
[4]
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Sensor protection
The IDC sensor can be contaminated with toner since it is located under the transfer belt.
There is a shutter mechanism provided for the sensor to prevent it from being contaminated.
The shutter is closed and opened in time with the 2nd transfer roller being pressed and
retracted. When the 2nd transfer roller is retracted, the pressure pin presses the shutter
holder, causing the shutter at the IDC sensor section to move to the front side.
When the 2nd transfer roller is pressed, on the other hand, the shutter at the IDC sensor
section is moved to the rear by the spring force and closed.
2nd transfer roller
Shutter
Retracted
Open
Pressed
Closed
CONFIGURATION/
OPERATION
[1]
[4]
[3]
[5]
[2]
[6]
[7]
[2]
A2WUT2C055DA
100
[1]
[2]
[3]
Shutter
[4]
Pressure pin
[5]
Shutter holder
[6]
Shutter (Opened)
[7]
Shutter (Closed)
[3]
[1]
bizhub 652/552/602/502
[7]
CONFIGURATION/
OPERATION
[4]
[10]
[6]
[9]
[8]
[5]
[14]
[2]
[15]
[12]
[11]
[13]
A2WUT2C056DA
101
bizhub 652/552/602/502
[2]
[3]
[4]
[5]
[6]
Agitating screw/1
[7]
Agitating screw/2
[8]
Paddle
[9]
[10]
[11]
[12]
[13]
[14]
[15]
CONFIGURATION/
OPERATION
[1]
102
15.2 Drive
[1]
[9]
[9]
[2]
[8]
[7]
[9]
[5]
[6]
[4]
A2WUT2C057DA
[1]
Paddle
[2]
[3]
[4]
[5]
Actuator
[6]
Agitating screw/2
[7]
Agitating screw/1
[8]
[9]
The agitating paddle and waste toner relay screw in the waste toner conveying relay section are driven and rotated by the waste toner agitating motor.
The agitating screw 1/2 in the waste toner box is driven and rotated by the waste toner
agitating motor.
The waste toner agitating motor lock sensor monitors the condition of the waste toner
agitating motor rotation.
103
CONFIGURATION/
OPERATION
[3]
bizhub 652/552/602/502
15.3 Operation
15.3.1
The waste toner collecting path is consist of the three following path.
[1]
[2]
CONFIGURATION/
OPERATION
[3]
A2WUT2C058DA
104
[1]
[3]
[2]
[1]
[2]
bizhub 652/552/602/502
[3]
A2WUT2C059DA
[1]
[3]
Agitating screw/1
[2]
Toner flow
105
CONFIGURATION/
OPERATION
[3]
bizhub 652/552/602/502
[3]
[3]
[2]
CONFIGURATION/
OPERATION
[2]
[4]
[1]
[4]
A2WUT2C061DA
106
[1]
Agitating screw/1
[2]
Toner flow
[3]
Paddle
[4]
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[1]
[1]
[2]
[1]
Developer flow
[3]
Agitating screw/2
A2WUT2C060DA
[2]
107
CONFIGURATION/
OPERATION
[3]
[3]
bizhub 652/552/602/502
The waste toner box consists of the waste toner collecting section and the waste developer collecting section.
The waste toner collecting section and the waste developer collecting section are
arranged independently of each other, each storing waste toner and waste developer,
respectively.
[4]
[1]
[3]
[2]
[2]
[7]
CONFIGURATION/
OPERATION
[5]
108
[6]
A2WUT2C062DA
[1]
[2]
[3]
Agitating screw/1
[4]
[5]
[6]
Agitating screw/2
[7]
bizhub 652/552/602/502
[1]
[3]
[4]
[5]
[5]
[4]
A2WUT2C063DA
[1]
[2]
Agitating screw/1
[3]
[4]
[5]
109
CONFIGURATION/
OPERATION
[2]
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CONFIGURATION/
OPERATION
[3]
[5]
[6]
[4]
110
A2WUT2C064DA
[1]
[2]
[3]
[4]
Agitating screw/2
[5]
[6]
15.3.3
The waste toner box set sensor is provided to detect a waste toner box loaded in position. Timing for this detection is when the power switch is turned ON, and the front door is
closed. If the waste toner box is found to be out of position, the machine inhibits the initiation of a new print cycle.
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
[1]
[3]
[2]
[1]
[3]
A2WUT2C065DA
[2]
111
15.3.4
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
[2]
[1]
[2]
[1]
[3]
[1]
[2]
[3]
[4]
A2WUT2E087DA
112
[1]
[2]
[3]
[4]
NOTE
The warning screen to be displayed is changed by specifying the person who replaces
the unit in the System 2 Unit Change in the Service Mode. The illustration shows
the message when User is selected.
The default setting is User.
For details, see Field Service of the Service Manual.
A. Count method
The counter value is incremented according to the image density information of the print
image sent from the MFP control board.
Calculation is based on a solid image of A4 size that serves as 100% reference value
(e.g.: A3 solid image is 200%).
Up to about 3,000 printed pages can be produced, as converted at A4 size/image density 6% (1-sided prints). (The number of printed pages varies depending on the image
density of the printed pages.)
Image density (%)
Count value
0% to less than 3%
11
Over 3% up to 7%
20
Over 7% up to 10%
32
64
160
320
640
Over 200%
1,280
113
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CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Major components
A00JT2C277AA
A00JT2C286AA
114
16.1.2
Timing roller
A00JT2C213AA
115
CONFIGURATION/
OPERATION
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16.2 Drive
Drive parts are arranged in the same way in tray1 and 2.
Take-up motor drives the tray1 and 2 paper feed rollers.
Each paper feed roller has a clutch that is turned ON when it needs to be driven.
Tray1
CONFIGURATION/
OPERATION
A00JT2C286AA
Tray 2
A0P0T5C031DA
116
16.3 Operation
16.3.1
Up/down control
A. Up operation
Paper lifting plate B is located under paper lifting plate A.
The lifting plate drive shaft of the tray1(2) lift-up motor is connected to paper lifting plate
2.
When the drive shaft of the tray1(2) lift-up motor rotates, paper lifting plate B raises paper
lifting plate A.
Tray1 lift-up motor (M6)
Tray2 lift-up motor (M8)
Paper lifting plate B
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CONFIGURATION/
OPERATION
A00JT2C315AA
B. Down operation
When the tray is slid out of the machine, the coupling and the lifting plate drive shaft of
the tray1(2) lift-up motor are disconnected from each other.
When the driving force of the tray1(2) lift-up motor is released from the lifting plate drive
shaft, the paper lifting plate starts lowering by its own weight.
117
C. Operation timing
(1) When the tray is slid in
When the tray is slid into the machine, the tray1(2) device detection sensor is blocked.
The machine then determines that the tray is slid into position.
The paper lifting plate is lowering when the tray is slid out, so that the tray1(2) upper limit
sensor is unblocked.
Determining that the tray1(2) upper limit sensor is unblocked, the machine lets the
tray1(2) lift-up motor rotate to start the up operation of the paper lifting plate.
When the paper stack is raised to a predetermined height after the up operation of the
paper lifting plate has been started, the actuator blocks the tray1(2) upper limit sensor.
Determining that the tray1(2) upper limit sensor is blocked, the machine stops the lift-up
motor to complete the up operation of the paper lifting plate.
Control is provided to make sure that only one tray performs the up operation at one
time.
If the tray is slid out during the up operation of the paper lifting plate and accordingly the
tray1(2) device detection sensor is unblocked, the up operation of the paper lifting plate is
terminated.
Lifting completed
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Tray set
Paper consumption
118
Torque limiter
A0P0T5C032DA
119
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16.3.2
CONFIGURATION/
OPERATION
B. Separation control
The paper separator roller is driven via a torque limiter in the direction opposite the paper
transport direction.
The paper separator roller is pressed against the paper feed roller by the operating pressure generated by pressure of the spring and torque of the torque limiter.
The operating pressure of the paper feed roller, paper separator roller, and the torque
limiter serves as the limit torque for double feed prevention.
If there is no sheet of paper or only one sheet of paper between the paper separator
roller and paper feed roller, the limit torque is exceeded, so that the paper separator roller
follows the rotation of the paper feed roller.
If there are two or more sheets of paper between the paper separator roller and paper
feed roller, the limit torque is greater than the friction force of the paper, so that the paper
separator roller rotates backward.
The backward rotation of the paper separator roller allows the lower sheet of paper in
contact with the paper separator roller to be returned back into the tray. This properly
separates the sheets of paper.
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Pick-up roller
Paper
A0P0T5C033DA
120
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CONFIGURATION/
OPERATION
Start key ON
121
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Preceding paper
CONFIGURATION/
OPERATION
Paper interval
Sensor
Paper to be controlled
A00JT2C317AA
122
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Misfeed at tray2
Misfeed at tray3
CONFIGURATION/
OPERATION
Misfeed at tray4
Fusing section
ADU transport roller 2
Transfer section
Registration
section
Duplex section
ADU transport roller 3
Timing roller
Transport sensor/2 (PS48)
A00JT2C245AA
123
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Jamming
A0P0T5E110DA
CONFIGURATION/
OPERATION
Operation 2
Feed and convey 4th sheet is stopped.
Exit 1st sheet.
Transfer/fuse images on 2nd sheet.
Convey 3rd sheet to transfer images.
A0P0T5C078DA
Operation 2
Exit 2nd sheet.
Fuse 3rd sheet to exit paper.
A0P0T5C079DA
124
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Jamming
A0P0T5E111DA
Operation 2
Feed and convey 5th sheet is stopped.
Exit 1st sheet.
Transfer/fuse 2-sided images on 2nd sheet.
Convey 3rd sheet to the duplex section.
Transfer/fuse 1-sided images on 4th sheet to convey to the
paper exit section.
A0P0T5C081DA
Operation 3
Exit 2nd sheet.
Convey 3rd sheet to the duplex section to stop.
Stop 4th sheet at the duplex section.
A0P0T5C082DA
Operation 4
Open a cover over the duplex section to remove 3rd and 4th sheet remained in the
duplex section.
NOTE
3rd and 4th sheets are conveyed to the duplex section which allowed removing a
jamming easily. 2-sided images are not printed on a sheet conveyed to the duplex
section.
125
CONFIGURATION/
OPERATION
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CONFIGURATION/
OPERATION
Guide
A0P0T5C007DA
126
Paper size
Paper size detect board/1 (PSDTB/1) Tray1 CD paper size Tray1 CD paper size
Paper size detect board/2 (PSDTB/2)
sensor/1 (PS7)
sensor/2 (PS8)
Tray2 CD paper size Tray2 CD paper size
Switch 1 Switch 2 Switch 3 Switch 4
sensor/1 (PS15)
sensor/2 (PS16)
A3
H/L
B4
A4S
H/L
A4
B5S
B5
L
L
A5S
12 18
11 17
81/2 14
81/2 11S
81/2 11
FLS *1
8K (8 Open) S
(270 mm 390
mm)
CONFIGURATION/
OPERATION
Detection switch/
Detection sensor
*: One of the following paper sizes can be selected to be set for FLS.
220 x 330 mm, 8 13, 81/8 131/4, 81/4 13, 81/2 13
Switch/sensor states
Switch/sensor
Paper size detect board/1, 2 : Switches 1 to 4
Tray1 CD paper size sensor/1, 2
Tray1 CD paper size sensor/1, 2
Physical state
HIGH signal
LOW signal
ON
OFF
Blocked
Unblocked
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127
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CONFIGURATION/
OPERATION
A00JT2C311AA
A00JT2C312AA
128
Empty
Near empty
Other statuses
(Including during lift-up and no tray conditions)
LED
ON
Blinking *1
OFF
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*1: LED turns OFF when Paper Remainder is set to Type 2: Service Mode System 1
Machine State LED Setting Paper Remainder.
CONFIGURATION/
OPERATION
A00JT2C269AA
16.3.5
Paper temperature is detected as the machine interior temperature detected at the paper
feed section by the paper temperature thermistor located in the paper feed section.
The machine interior temperature at the paper feed section is used as data for controlling
the fusing temperature during printing. For temperature control during printing, see the
fusing section.
A0P0T5C009DA
129
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
A0P0T5C073DA
A00JT2C300AA
130
17.1.2
A0P0T5C072DA
Horizontal transport
clutch (CL3)
CONFIGURATION/
OPERATION
Horizontal
transport
roller 2
131
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CONFIGURATION/
OPERATION
A00JT2C276AA
A00JT2C294AA
132
17.1.4
Timing roller
Timing roller sensor
(PS38)
OHP detect sensor
(PS40)
Tray1 vertical transport sensor (PS4)
Tray1 vertical
transport roller
Tray2 vertical
transport roller
Intermediate roller
Intermediate roller sensor
(PS28)
Horizontal transport roller 2
Tray4 vertical transport roller
Tray4 paper feed roller
133
CONFIGURATION/
OPERATION
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17.2 Drive
17.2.1
Tray3
Tray3 transport clutch (CL6)
CONFIGURATION/
OPERATION
Coupling
A00JT2C301AA
17.2.2
Tray3
134
Intermediate roller
17.2.3
CONFIGURATION/
OPERATION
Coupling
Tray4
Tray4 take-up axis
135
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17.3 Operation
17.3.1
Up/down control
Coupling
CONFIGURATION/
OPERATION
Take-up axis
A00JT2C305AA
136
C. Operation timing
(1) When the tray is slid in
When the tray is slid in, the drawer connector of tray3(4) is connected. The machine then
determines that the tray is slid in position.
The paper plate is lowering when the tray is slid out, so that the tray3(4) upper limit sensor is unblocked.
Determining that the tray3(4) upper limit sensor is unblocked, the machine lets the
tray3(4) lift-up motor rotate to start the up operation of the paper lifting plate.
When the paper stack is raised to a predetermined height after the up operation of the
paper lifting plate has been started, the actuator blocks the tray3(4) upper limit sensor.
Determining that the tray3(4) upper limit sensor is blocked, the machine stops the lift-up
motor to complete the up operation of the paper lifting plate.
Control is provided to make sure that only one tray performs the up operation at one
time.
If the tray is slid out during the up operation of the paper lifting plate and accordingly the
tray3(4) drawer connector is disconnected, the machine determines that the tray has
been slid out and terminates the up operation of the paper lifting plate.
Tray3 upper limit sensor (PS22)
Actuator
Actuator
A0P0T5C012DA
Drawer connector
A0P0T5C013DA
Lifting completed
Tray set
Paper consumption
137
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CONFIGURATION/
OPERATION
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
Actuator
Actuator
A00JT2C296AA
138
139
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17.3.2
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
Transport motor
(M25)
Intermediate roller
Intermediate transport roller
sensor (PS28)
Horizontal transport
sensor (PS29)
Horizontal transport
roller 2
Tray3
transport
clutch (CL6)
Pick-up roller
(tay3)
Paper separator
roller (tray4)
140
C. Separation control
The paper separator roller is driven via a torque limiter in the direction opposite the paper
transport direction.
The paper separator roller is pressed against the paper feed roller by the operating pressure generated by pressure of the spring and torque of the torque limiter.
The operating pressure of the paper feed roller, paper separator roller, and the torque
limiter serves as the limit torque for double feed prevention.
If there is no sheet of paper or only one sheet of paper between the paper separator
roller and paper feed roller, the limit torque is exceeded, so that the paper separator roller
follows the rotation of the paper feed roller.
If there are two or more sheets of paper between the paper separator roller and paper
feed roller, the limit torque is greater than the friction force of the paper, so that the paper
separator roller rotates backward.
The backward rotation of the paper separator roller allows the lower sheet of paper in
contact with the paper separator roller to be returned back into the tray. This properly
separates the sheets of paper.
Paper feed roller
CONFIGURATION/
OPERATION
Pick-up roller
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Paper
A0P0T5C033DA
141
CONFIGURATION/
OPERATION
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142
F. Operation timing
(1) The tray3
Plain paper: OHP detection sensor ON
Thick paper: Timing roller sensor ON
Start key ON
Timing motor ON
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CONFIGURATION/
OPERATION
143
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Start key ON
CONFIGURATION/
OPERATION
144
A00JT2E533DA
A00JT2C318AA
145
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17.3.3
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
A00JT2C306AA
Actuator
146
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A0P0T5C018DA
Paper full
Paper remained
100 to 66%
65 to 33%
33% to 51 sheets
500 to 51 sheets
333 to 51 sheets
147
CONFIGURATION/
OPERATION
Actuator
bizhub 652/552/602/502
Empty
Near empty
Other statuses
(Including during lift-up and no tray conditions)
LED
ON
Blinking *1
OFF
*1: LED turns OFF when Paper Remainder is set to Type 2: Service Mode System 1
Machine State LED Setting Paper Remainder.
CONFIGURATION/
OPERATION
A00JT2C269AA
148
The machine has two dehumidification heaters mounted on its frame (except for the
North America and Europe area).
When energized, the dehumidification heater generates heat to prevent the paper stack
loaded in the tray from becoming damp.
The dehumidification heater is energized when the dehumidification heater switch
located on the lower part at the back of the main body is turned ON.
When the dehumidification heater switch is ON, the dehumidification heater is energized
as long as the K PC drum motor remains deenergized (in the standby state; for details,
see the table below).
While the K PC drum motor remains energized (during printing), the dehumidification
heater is deenergized to inhibit power consumption. (Photo conductor small amount rotation control is worked in standby. If the K PC drum motor are rotated in short time, the
dehumidification heater has no OFF/ON operation but hold ON status.)
Dehumidification heater
K PC drum motor
ON
Halt
OFF
ON
ON
OFF
Halt
OFF
OFF
Running
OFF
OFF
Running
OFF
*: For details, see Photo conductor section/Photo conductor small amount rotation control
A0P0T5C019DA
A00JT2C279AA
149
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17.3.5
CONFIGURATION/
OPERATION
17.3.6
The connection state of the drawer connection located in the rear of the tray determines
whether the tray3(4) is slid out or in.
When the tray3(4) is slid in, the tray3(4) drawer connector is connected and the machine
determines that the tray3(4) is slid in position.
When the tray3(4) is slid out, the tray3(4) drawer connector is disconnected and the
machine determines that the tray3(4) is slid out.
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
A0P0T5C013DA
150
17.3.7
CONFIGURATION/
OPERATION
The horizontal transport sensor detects the horizontal transport unit that is being slid out
or in.
By sliding out the horizontal transport unit, the horizontal transport guide for clearing
paper misfeed from the horizontal transport unit can be opened.
There is no open/close mechanism provided for the horizontal transport guide. The horizontal transport unit cannot, however, be slid into the machine with the horizontal transport guide left opened.
Slide out tray4 and, holding onto the lever of the horizontal transport unit, withdraw the
horizontal transport unit. This moves the light blocking plate for unit position detection
provided for the horizontal transport unit to the front.
When the light blocking plate for unit position detection is moved to a position at which it
unblocks the horizontal transport sensor, the machine detects that the horizontal transport unit has been slid out.
When the horizontal transport unit is slid in, the light blocking plate for unit position detection blocks the horizontal transport sensor. The machine then detects that the horizontal
transport unit has been slid in.
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A0P0T5C020DA
151
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
A00JT2C274AA
Bypass paper
feed roller
A00JT2C282AA
152
18.2 Drive
Bypass tray up down motor (M28)
CONFIGURATION/
OPERATION
153
CONFIGURATION/
OPERATION
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18.3 Operation
18.3.1
A. Up operation
The bypass tray up down motor rotates forward to drive the lifting gear, which raises the
paper lifting plate to the paper feed position.
B. Down operation
The bypass tray up down motor rotates backward to drive the lifting gear, which lowers
the paper lifting plate to the standby position.
C. Operation timing
(1) Move to paper feed position (up)
When the bypass paper feeding starts, the bypass tray up and down motor makes a normal rotation to move the paper lifting plate up to the paper feeding position. When the
paper lifting plate is moved up, the bypass paper limit sensor turns ON to stops the
bypass tray up and down motor at the feeding position.
When the paper supply level goes down during paper feeding and the bypass paper limit
sensor turns OFF, the bypass tray motor rotates positively to move it up to the paper
feeding position.
(2) Move to standby position (down)
When there is no print request from the bypass tray and the paper fed from the bypass
tray turns OFF the exit sensor, the paper lifting plate is lowered.
Though other jobs are being processed, if the above conditions are met, the paper lifting
plate is lowered.
When the sensor detects the bypass paper empty at the feeding position, the paper lifting plate is moved to the standby position.
When paper jam occurs, the paper lifting plate stops at the paper feeding position. After
paper jam is resolved, the paper lifting plate moves to the standby position.
Bypass tray up down motor (M28)
154
A00JT2C285AA
Start key ON
Normal rotation
Bypass tray up
down motor (M28)
bizhub 652/552/602/502
Inverse rotation
A. Pick-up control
The bypass tray up down motor is energized by the print start signal to raise the paper to
the paper feed position.
The bypass paper feed motor is energized after the paper has been raised to the paper
feed position.
As the bypass paper feed motor is energized, the driving force of the bypass paper feed
motor is transmitted to the pick-up roller and the paper feed roller. As a result, the pick-up
roller picks up a sheet of paper and transports it onto the paper feed roller.
The paper feed roller transports the paper onto the registration roller (timing roller).
The bypass paper feed motor is deenergized when the paper fed from the bypass tray is
fed out.
The bypass tray up down motor is energized to lower the paper down to the standby
position.
155
CONFIGURATION/
OPERATION
18.3.2
B. Separation control
The paper separator roller is driven via a torque limiter in the direction opposite the paper
transport direction.
The paper separator roller is pressed against the paper feed roller by the operating pressure generated by pressure of the spring and torque of the torque limiter.
The operating pressure of the paper feed roller, paper separator roller, and the torque
limiter serves as the limit torque for double feed prevention.
If there is no sheet of paper or only one sheet of paper between the paper separator
roller and paper feed roller, the limit torque is exceeded, so that the paper separator roller
follows the rotation of the paper feed roller.
If there are two or more sheets of paper between the paper separator roller and paper
feed roller, the limit torque is greater than the friction force of the paper, so that the paper
separator roller rotates backward.
The backward rotation of the paper separator roller allows the lower sheet of paper in
contact with the paper separator roller to be returned back into the tray. This properly
separates the sheets of paper.
Bypass paper feed motor
(M27)
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Pick-up roller
Paper
A0P0T5C021DA
Start key ON
Paper feeding position
Bypass tray up
down motor (M28)
Normal rotation
Inverse rotation
A0P0T5C035DA
156
18.3.3
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CONFIGURATION/
OPERATION
157
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OFF
CONFIGURATION/
OPERATION
ON
ON
ON
Multi FD size
sensor/2
OFF
OFF
ON
ON
Multi FD size
sensor/3
OFF
OFF
OFF
ON
A6S
B6S
A5
B5
A5S
B5S
A4S
11 81/2
A4
FLS*
81/2 14
B4
11 17
A3
12 18
*: One of the following paper sizes can be selected to be set for FLS.
220 x 330 mm, 8 13, 81/8 131/4, 81/4 13, 81/2 13
158
Inch area
Multi FD size
sensor/2
Multi FD size
sensor/3
OFF
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
A6S
B6S
51/2 81/2
71/4 101/2
51/2 81/2 S
71/4 101/2 S
81/2 11 S
81/2 11
A4
Foolscap*
81/2 14
B4
11 17
A3
12 18
CONFIGURATION/
OPERATION
Multi FD size
sensor/1
bizhub 652/552/602/502
*: One of the following paper sizes can be selected to be set for Foolscap.
8 13, 81/8 131/4, 81/4 13, 81/2 13, 81/2 13
159
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CONFIGURATION/
OPERATION
160
A00JT2C217AA
18.3.5
The bypass unit is equipped with an open/close mechanism that facilitates misfeed clearing procedure and access to the tray1 paper feed part.
The bypass tray set sensor detects whether or not the bypass unit is opened or closed.
Pull the bypass unit release lever and open the bypass unit. This actuates the open/close
detection actuator provided at the bypass unit.
When the bypass unit is opened, the open/close detection actuator provided at the
bypass unit is actuated.
When the open/close detection actuator is moved to a position at which it unblocks the
bypass tray set sensor, the machine determines that the bypass unit has been opened.
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
Bypass unit
A00JT2C265AA
Lock tab
Lock tab
Release lever
161
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The bypass sub tray set sensor prevents erroneous detection by multi FD size sensors 2
and 3 when the bypass sub tray is retracted.
The bypass tray set sensor detects whether or not the bypass sub tray is extended.
When the bypass sub tray is extended until the light blocking plate mounted on the
bypass sub tray unblocks the bypass tray set sensor, the machine determines that the
bypass sub tray has been extended.
When the bypass sub tray is in the fully retracted position, detection made by multi FD
size sensors 2 and 3 is not reflected.
Bypass sub tray set sensor
(PS37)
CONFIGURATION/
OPERATION
162
Timing roller
Registration motor
(M2)
Tray1 vertical
transport sensor
(PS4)
Tray2 paper
feed clutch
(CL2)
Tray2 vertical
transport motor
(M7)
Vertical transport
motor (M26)
Tray1 paper
feed roller
Tray1 paper
feed sensor
(PS5)
Tray2 vertical
transport
sensor (PS12)
Tray2 paper
feed sensor
(PS13)
Intermediate
roller
Intermediate
transport roller
sensor (PS28)
Horizontal
transport roller 2
Horizontal transport
clutch (CL3)
Transport motor
(M25)
A0P0T5C022DA
Tray4 vertical
transport roller
163
CONFIGURATION/
OPERATION
Tray1 vertical
transport roller
bizhub 652/552/602/502
19.2 Drive
Timing roller
CONFIGURATION/
OPERATION
Tray3 horizontal
transport section
Intermediate transport
roller sensor (M28)
Horizontal transport roller 2
Tray4 vertical transport
roller
Tray4 paper feed sensor
(PS26)
164
19.3 Operation
Vertical transport control
The vertical transport section transports paper fed from tray1, 2, 3, or 4 onto the registration section.
The paper fed from tray1 is transported onto the registration section by the tray 1 vertical
transport roller.
The paper fed from the bypass tray is transported onto the registration section by the tray
1 vertical transport roller.
The paper fed from tray2 is transported onto the registration section by the tray2 vertical
transport roller and the tray 1 vertical transport roller.
The paper fed from tray3 is transported onto the registration section by horizontal transport roller 1, horizontal transport roller 2, the intermediate roller, the tray2 vertical transport roller, and the tray 1 vertical transport roller.
The paper fed from tray4 is transported onto the registration section by the intermediate
roller, tray2 vertical transport roller, and the tray 1 vertical transport roller.
19.3.2
Operation timing
165
CONFIGURATION/
OPERATION
19.3.1
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CONFIGURATION/
OPERATION
bizhub 652/552/602/502
166
CONFIGURATION/
OPERATION
Timing roller
A0P0T5C094DA
20.2 Drive
Timing roller
Registration motor (M2)
167
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20.3 Operation
20.3.1
Registration control
The registration motor is connected to the timing roller. When the registration motor is
energized, therefore, the timing roller is rotated.
The paper will create a loop between the tray 1 vertical transport roller (or ADU transport
roller 4) and the timing roller when the paper is being conveyed in order to correct the
skew.
Timing roller is controlled in order to synchronize the timing the unit starts writing the
image and conveying paper.
The amount of the loop of the paper can be adjusted in the Service Mode - Machine Printer Reg. Loop Adj.. Changing the adjustment value will change the amount of loop in
the paper.
A. Operation
1. The paper is transported while the timing roller is stationary.
CONFIGURATION/
OPERATION
[1]
[2]
[3]
[4]
A2WUT2C068DA
[1]
[2]
[3]
Actuator
[4]
Paper
[1]
A2WUT2C069DA
[1]
168
Loop
A2WUT2C070DA
CONFIGURATION/
OPERATION
[1]
Timing roller
Timing roller sensor (PS38)
OHP detection sensor
(PS40)
Paper
A00JT2C222AA
169
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OHP detection
OHP detection sensor checks to prevent printing on the paper other than OHP.
OHP detection will be performed after paper made the loop at the timing roller. When the
OHP detection shows the different result from the setting on the control panel, printing
will stop to display Error.
Paper type set from
control panel
OHP
OHP
Operation
Stops printing promptly based on the detection of paper type inconsistency.
[2]
[1]
CONFIGURATION/
OPERATION
[1]
[2]
[3]
[4]
A2WUT2C071DA
170
[1]
[2]
Reflection unit
[3]
LED remote
[4]
Sensor output
20.3.3
It controls the timing the paper reaches to the timing roller sensor.
A. Operation
The tray1 vertical transport roller, the tray2 vertical transport roller and the intermediate
roller may speed up, slow down or stop temporarily during paper transportation in order
to adjust the paper interval.
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Timing roller
Timing roller sensor (PS38)
CONFIGURATION/
OPERATION
A00JT2C228AA
171
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Heating roller
temperature
sensor/1 (TEMS/1)
A00JT2C271AA
CONFIGURATION/
OPERATION
Fusing unit
Heating roller
temperature
sensor/3 (TEMS/3)
Separator claw
Heating roller
temperature
sensor/2 (TEMS/2)
A0P0T5C075DA
Soaking roller
Brush roller
IH coil (FH1)
Heating roller
172
Heating roller
rotation sensor/1
(PS57)
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IH coil/Main coil
(FH1)
A0P0T5C025DA
173
CONFIGURATION/
OPERATION
IH coil/1st
demagnetization
coil (FH1)
bizhub 652/552/602/502
21.2 Drive
21.2.1
[3]
[1]
CONFIGURATION/
OPERATION
[2]
A2WUT2C005DA
[1]
[3]
21.2.2
[2]
Heating roller
[1]
[3]
[5]
[4]
A2WUT2C006DA
174
[1]
[2]
[3]
[4]
[5]
Heating roller
21.3 Operation
21.3.1
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to 90
g/m2
g/m2)
+ Gloss mode
120
to 157
g/m2)
155
120
264
to 90
g/m2
g/m2)
+ Gloss mode
120
to 157
g/m2)
132
g/m2
to 300
Thick paper 2/3/4 (158
Postcard, Envelopes, Label sheet
g/m2)
120
OHP
120
155
g/m2
to 300
Thick paper 2/3/4 (158
Postcard, Envelopes, Label sheet
g/m2)
120
OHP
175
CONFIGURATION/
OPERATION
OHP
bizhub 652/552/602/502
Unblocking
Unblocking
Blocking
Loop amount
Fusing speed
Unblocking
large
Blocking
average
Blocking
small
Slowdown
[2]
[1]
CONFIGURATION/
OPERATION
[3]
[9]
[8]
[4]
[10]
[5]
[7]
[7]
[6]
A2WUT2C072DA
176
[1]
[2]
Paper
[3]
Heating roller
[4]
[5]
Transfer belt
[6]
[7]
Actuator
[8]
[9]
[10]
177
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CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
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To ensure prolonged durability of the heating roller, the fusing pressure roller is retracted*
from the heating roller during any time other than printing. (The roller is, however,
retracted* during printing using envelopes.)
*: The fusing pressure roller does not completely retract but is slightly pressed to the
heating roller.
The fusing pressure retraction motor is turned forward or backward to press the fusing
pressure roller up against, and retract it from, the heating roller. When the motor rotates,
the sector gear will rotate to change the pressure condition of the fusing pressure roller.
(Firmly pressed Slightly pressed)
The pressure condition of the fusing pressure roller is detected by the pressure home
sensor. The retraction position is detected with pulse number of the fusing retraction
position sensor.
When there is no change in output of the fusing retraction position sensor even if the
given time has passed after the fusing pressure retraction motor started its rotation, it is
judged as abnormal spacing and Trouble code C3101: fusing roller separation failure
message appears.
Pressure operation (Firmly pressed)
Pressed by the
heating roller
A2WUT2C098DA
Sector gear
Heating roller
Fusing pressure
roller
A2WUT2C099DA
A. Pressure/retraction timing
Conditions
Warm-up
Standby
Printing
Pressure/retraction operation
Heater OFF
178
A. Heating control
The inside surface of the heating roller is formed with Ni layer.
The IH coil located beside the heating roller radiates magnetic flux to the heating roller
when energized.
The IH coil consists of two different types of coil: main coil and demagnetization coil.
The heating roller is heated by the main coil. The demagnetization coil controls the heating zone.
Ni layer of the heating roller is the magnetic conducting layer in which eddy current is
generated with magnetic flux.
The eddy current generated in the conducting layer produces joule heat to heat the heating roller.
The main coil is provided only on one side of the heating roller, so that the heating roller
generates heat from a local surface of the heating roller close to the main coil. The heating roller is therefore rotated to ensure that the entire periphery of the roller is heated to
an adequate temperature.
The heating roller temperature sensor/1, heating roller temperature sensor/2, and the
heating roller temperature sensor/3 measure the temperature of the heating roller.
[1]
[2]
[3]
[4]
[5]
[5]
[1]
A2WUT2C073DA
179
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21.3.3
CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
[1]
Heating roller
[2]
Ni layer
[3]
Surface section
[4]
IH coil (FH1)
[5]
Magnetic flux
180
[1]
[2]
[3]
[5]
[3]
[2]
[1]
[3]
[2]
[1]
[3]
CONFIGURATION/
OPERATION
[4]
[3]
A2WUT2C074DA
[1]
Main coil
[2]
[3]
[4]
bizhub 652/602
[5]
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181
CONFIGURATION/
OPERATION
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182
[1]
[2]
CONFIGURATION/
OPERATION
[4]
[1]
[3]
[2]
A2WUT2C075DA
[1]
Cam gear
[2]
[3]
Heating roller
[4]
Actuator
183
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A heater for heating is not provided inside the fusing pressure roller.
The fusing pressure roller has the soaking roller for heating the fusing pressure roller.
The soaking roller is pressed constantly to the fusing pressure roller.
The soaking roller is driven by the fusing pressure roller that is pressed up against the
soaking roller.
The soaking roller has hollow structure. Inside of the roller has the soaking roller heater
lamp.
The soaking roller heater lamp generates a heat after turning on electricity to heat the
soaking roller.
Heated soaking roller heats the fusing pressure roller.
Temperature of the soaking roller is measured by the soaking roller thermistor/1 and 2.
Soaking roller
Fusing pressure roller
CONFIGURATION/
OPERATION
Heating roller
A0P0T5C028DA
184
21.3.5
Fusing temperature control is performed to fuse toner image properly in the paper. The
surface temperatures of the heating roller and the soaking roller are detected. The power
of the IH coil is then varied and the soaking roller heater lamp in the soaking roller controlled to thereby maintain the surface temperatures of the rollers at appropriate levels.
A.
Temperature
Warm-up completed
[1]
Start key ON
[2]
bizhub 652/552/602/502
[4]
[3]
[5]
[6]
Heating roller
Soaking roller
CONFIGURATION/
OPERATION
Fusing pressure
roller
Time
[1]
Warm-up
[2]
[3]
Printing (plain)
[4]
[5]
[6]
Sleep mode
A2WUT2E101DA
*: The heating roller does not control a temperature because IH heater is OFF.
185
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Temperature
check cycle
Temperature checked
Temperature
CONFIGURATION/
OPERATION
Upper limit
Target
temperature
Lower limit
IH coil
(FH1)
ON
OFF
Time
A0P0T5C112DA
186
Warm-up time
30 sec. or less*4
bizhub 602
90 sec. or less*3
bizhub 502
60 sec. or less*4
*1:
Conditions
At room temperature 23C and rated voltage
For the period from a stable condition of the main
power switch turned ON and sub power switch
turned OFF to a condition of being ready to print following turning ON of the sub power switch
The temperature control is provided by varying the target temperature for each mode
according to the combination of the temperature of the soaking roller and the machine
interior absolute humidity*2 at the start of the warm-up cycle.
Mode
Low temperature
mode
Dont care
High humidity
mode
Normal mode
*2
: Absolute humidity: water content contained as moisture in the air (1 m3) regardless of
the temperature
*3: 110 sec. or less when the optional finisher is installed
*4
: 70 sec. or less when the image stabilization is executed
Image stabilization operating condition:
The sub-power switch is turned ON after the lapse of 16 hours or more after the subpower switch has been turned OFF.
The sub-power switch is turned ON after the lapse of 8 hours or more after the subpower switch has been turned OFF and in an ambience of the machine interior relative humidity of 17% or less, or 69% or more.
187
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CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
[1]
A2WUT2C076DA
[1]
188
189
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CONFIGURATION/
OPERATION
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A non-contact type thermopile is used for heating roller temperature sensor/1 (hereinafter referred to as temperature sensor). The temperature sensor detects the temperature of the heating roller through infrared rays and controls the roller temperature.
The temperature sensor is provided with a lens. For its structural reason, therefore, the
temperature sensor can be dirtied by dew condensation formed or foreign matter deposited on the lens.
The temperature sensor, if contaminated with dew drops or dirt on the lens, becomes
unable to detect the temperature accurately, since the contaminants blocks the infrared
rays that are otherwise detected by the sensor.
If temperature control is provided under such conditions, the temperature sensor detects
a temperature that is lower than the actual temperature of the heating roller. Then, the
heating roller temperature is controlled based on a temperature higher than the target
one.
CONFIGURATION/
OPERATION
[1]
[2]
190
[3]
[4]
A2WUT2C077DA
[1]
[2]
[3]
[4]
21.3.7
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191
CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
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192
The machine provides protection against abnormally high temperature of the fusing unit
in the following three steps.
A. Soft protection
When the temperature higher than the control range at each roller is detected more than
1 second, the temperature is judged to be abnormally high, and the trouble code
appears.
When the trouble code is displayed, printing will be prohibited.
Roller name
Heating roller
Soaking roller
Detected
temperature
(Degrees
centigrade)
Trouble code
225
C3725
225
C3721
225
C3722
185
C3724
193
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
B. Hard protection
Next level is provided when the first level (soft protection) cannot detect due to CPU overrun.
The heater relay, through the printer control board, is turned OFF in the second level
(hard protection) operation to block the power supply to the IH coil and soaking roller
heater lamp.
When the controlled temperature of each roller is detected higher than the predetermined value, the temperature is judged to be abnormally high, and the trouble code
appears.
Through these control procedures, the power supply to the IH coil and soaking roller
heater lamp can be shut down before the thermostat is activated in the third level (overheat protection). It thereby suppresses damage to the fusing unit itself.
Roller name
CONFIGURATION/
OPERATION
Detected
temperature
(Degrees
centigrade)
195
260
Soaking roller
Trouble code
C3721
260
C3722
185
C3724
C. Overheat protection
If the abnormal high temperature of soft protection/hard protection cannot be detected
due to a faulty temperature sensor or thermistor, thermostat blocks the power supply to
each heater lamp.
The thermostat rating is 210 degrees centigrade for both the heating roller thermostat
and the soaking roller thermostat. The ratings do not, represent the actual surface temperature of the corresponding rollers, since the thermostats are installed in a non-contact
with respect to each of the rollers.
21.3.11
If the temperature sensor/thermistor fails to reach the specified temperature in the given
period after the warm-up started, the sensor is judged to have disconnection, and the
trouble code will appear.
Roller name
Heating roller
C3921
C3922
C3924
194
Trouble code
21.3.12
Brandnew detection
The fusing unit is not provided with a new unit detection function.
When the fusing unit is replaced with a new one, the counter must be reset to zero using
the function of New Release of the Service Mode.
Reference: Service Mode Counter Life New Release
21.3.13
bizhub 652/552/602/502
[2]
[3]
CONFIGURATION/
OPERATION
[4]
A2WUT2C078DA
[1]
[2]
[3]
[4]
195
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[2]
CONFIGURATION/
OPERATION
[3]
[4]
A2WUT2C079DA
196
[1]
Outside air
[2]
[3]
Ventilation duct
[4]
IH coil (FH1)
bizhub 652/552/602/502
[2]
[3]
[1]
CONFIGURATION/
OPERATION
[5]
[4]
A2WUT2C080DA
[1]
Discharge air
[2]
[3]
Outside air
[4]
[5]
197
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A0P0T5C076DA
CONFIGURATION/
OPERATION
A00JT2C275AA
A00JT2C291AA
198
22.2 Drive
A00JT2C291AA
199
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
22.3 Operation
22.3.1
Paper transported from the paper exit section is conveyed to the internal duplex section
by the ADU transport roller 1 and 2.
Paper is conveyed to the vertical conveyance section by the ADU transport roller 3 and 4
to re-transport the paper.
Paper exit section
Stop position 1
ADU transport roller 1
Switchback roller
CONFIGURATION/
OPERATION
Fusing section
ADU transport roller 2
Stop position 2
Registration
section
Duplex section
ADU transport roller 3
Timing roller
ADU paper passage sensor/2 (PS48)
Stop position 3
ADU transport roller 4
A00JT2C245AA
200
201
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CONFIGURATION/
OPERATION
bizhub 652/552/602/502
The duplex circulation control is performed differently according to the sub scanning
direction length of the paper.
Sub scanning direction paper length
Lower limit
Upper limit
433 mm or more
217 mm or more
CONFIGURATION/
OPERATION
A00JT2C236AA
Operation 2
After the paper transported to the paper exit part stops at
the stop position 1, the switchback roller turns around to
send the sheet to the duplex part (paper reversed).
Stop position 1
A00JT2C237AA
Operation 3
The paper transported to the duplex part is transported to
the stop position 3 (ADU transport roller 4) faster than the
system speed.
It stops at the stop position 3 (ADU transport roller 4).
Stop position 3
A00JT2C238AA
202
A00JT2C239AA
2
1
A00JT2C240AA
203
CONFIGURATION/
OPERATION
Operation 5
The first sheet of the paper is fed out.
The image of fourth page is printed on the second sheet.
bizhub 652/552/602/502
A00JT2C236AA
CONFIGURATION/
OPERATION
Operation 2
The first sheet of paper is reversed at the paper exit section and transported onto the duplex section.
The second sheet of paper is supplied.
A00JT2C242AA
Operation 3
The first sheet of the paper is sent trough the duplex section and stops at the stop position 3 (ADU transport roller
4).
The image of the fourth page is printed on the second
sheet of paper.
4
2
A00JT2C243AA
Operation 4
The first sheet of the paper is re-supplied and an image of
the first page is printed on.
The second sheet of paper is reversed at the paper exit
part and transported onto the duplex section.
The third sheet of paper is supplied.
2
4
6
A00JT2C244AA
204
Operation 5
The first sheet of paper is fed out.
The second sheet of paper waits at stop position3 (ADU
transport roller 4).
The image of the sixth page is printed on the third sheet of
paper.
2
1
bizhub 652/552/602/502
A00JT2C246AA
Operation 6
The second sheet of the paper is re-supplied.
The third sheet of paper is reversed at the paper exit section and transported onto the duplex part.
6
2
4
A00JT2C247AA
Operation 7
The image of the third page is printed on the second sheet
of paper.
The third sheet of paper is transported in the duplex section.
The fourth sheet of paper is supplied.
1
6
A00JT2C248AA
Operation 8
The second sheet of the paper is fed out.
The third sheet of the paper waits at stop position 3 (ADU
transport roller 4).
The image of eighth page is printed on the fourth sheet of
the paper.
4
3 2
1
8
A00JT2C249AA
205
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
A0P0T5C040DA
CONFIGURATION/
OPERATION
Operation 2
The first sheet of paper is reversed at the paper exit section
and transported onto the duplex section.
The second sheet of paper is supplied and the image of the
fourth page is printed.
The third sheet of paper is supplied.
A0P0T5C041DA
Operation 3
The first sheet of the paper is transported onto, and stopped
at, stop position 3 (ADU transport roller part).
The second sheet of paper is reversed at the paper exit section and transported onto the duplex part.
The image of the sixth page is printed on the third sheet of
paper.
A0P0T5C042DA
Operation 4
The first sheet of paper is transported onto the vertical
transport section.
The second sheet of paper is transported into the duplex
section.
The third sheet of paper is transported onto the paper exit
section.
A0P0T5C043DA
Operation 5
The first sheet of paper is re-supplied and the image of the
first page is printed on it.
The second sheet of the paper is transported onto, and
stopped at stop position 3 (ADU transport roller 4).
The third sheet of paper is reversed at the paper exit part
and transported onto the duplex section.
The fourth sheet of paper is supplied.
6
1
A0P0T5C044DA
206
Operation 6
The first sheet of paper is fed out.
The second sheet of paper waits at stop position 3.
The third sheet of the paper is transported onto, and
stopped at, stop position 2 (ADU transport roller 2).
The image of the eighth page is printed on the fourth sheet
of paper.
1
4
bizhub 652/552/602/502
A00JT2C253AA
8
4
A0P0T5C045DA
Operation 8
The image of the third page is printed on the second sheet
of paper.
The third sheet of the paper is transported onto, and
stopped at, stop position 3 (ADU transport roller 4).
The fourth sheet of paper is reversed at the paper exit section and transported onto the duplex section.
The fifth sheet of paper is supplied.
8
2
1
3
A2WUT2C102DA
Operation 9
The second sheet of paper is fed out.
The third sheet of paper waits at stop position 3 (ADU transport roller 4).
The fourth sheet of the paper is transported onto, and
stopped at stop position 2 (ADU transport roller 2).
The image of the tenth page is printed on the fifth sheet of
paper.
4
3 2
10
1
6
A0P0T5C047DA
Operation 10
The third sheet of paper is transported onto the vertical
transport section.
The fourth sheet of paper is transported onto the duplex
section.
The fifth sheet of paper is transported onto the paper exit
section.
4
3 2
10
1
6
A0P0T5C048DA
207
CONFIGURATION/
OPERATION
Operation 7
The second sheet of paper is transported onto the vertical
transport section.
The third sheet of paper is transported into the duplex section.
The fourth sheet of paper is transported onto the paper exit
section.
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
A00JT2C280AA
Switchback roller
208
23.2 Drive
The paper exit and switchback roller are driven by the exclusive motor.
CONFIGURATION/
OPERATION
Switchback roller
A00JT2C310AA
209
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23.3 Operation
23.3.1
Transport control
The paper exit section feeds the paper transported from the fusing section out onto the
exit tray using paper exit roller 1 and paper exit roller 2.
In the 2-sided print mode, the paper that has undergone the first print cycle is transported onto the switchback roller by changing the paper path after it has moved past
paper exit roller 1. The paper is transported onto the duplex section. The second print
cycle is thereafter completed and the paper is fed from the fusing section and out onto
the exit tray by paper exit roller 1 and paper exit roller 2.
If the machine is equipped with a finisher or other optional unit, the paper fed from the
fusing section is transported onto the optional unit by paper exit roller 1 and paper exit
roller 2.
A. Paper transport path
Switchback roller
CONFIGURATION/
OPERATION
Switchback position
2-sided transport
Paper exit
Duplex section
Fusing
section
A00JT2C235AA
210
211
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Switchback motor
turns around
Inverse rotation
CONFIGURATION/
OPERATION
A00JT2E531DA
212
Purpose
Sensor
bizhub 652/552/602/502
IDC sensor
Temperature/humidity sensor
TCR sensor
Temperature/humidity sensor
CONFIGURATION/
OPERATION
213
24.1.1
PC
drum/
K
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
TCR sensor
Grid voltage Vg
Toner replenishing
control
Image density
Gradation control
Gamma correction data
Gradation correction table
IDC sensor
Temperature/
humidity sensor
IN
OUT
A2WUT2E094DA
214
24.1.2
bizhub 652/552/602/502
215
CONFIGURATION/
OPERATION
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
216
Sequence
Mode 1
(New/Unit replacement/Initialize +
image stabilization
control)
Mode 2
(Initialize + image
stabilization control)
IDC sensor adjustment
Mode 3
Mode 4
(Normal image stabi- (Simplified image stalization control)
bilization control)
Dmax density adjust- Dmax density adjust- Dmax density adjust- Dmax density adjustment
ment
ment
ment
LD light intensity
adjustment
Not executed
LD light intensity
adjustment
LD light intensity
adjustment
Not executed
Not executed
Gamma correction
Gamma correction
Not executed
Not executed
LD light intensity
adjustment
LD light intensity
adjustment
bizhub 652/552/602/502
Not executed
*: If data after the gamma correction exceeds a predetermined value when gamma correction of mode 3 is executed, mode 3 is selected and the gamma correction is executed in
the next image stabilization control mode even if conditions specify execution of mode 4.
If conditions specify execution of modes 1/2, modes 1/2 are executed.
217
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
In standby state
Operating condition
CONFIGURATION/
OPERATION
Mode 2
(Initialize + image stabiliza- Initialize + Image Stabilization is selected in the Service Mode
tion control)
A change in temperature/humidity of a predetermined value is
detected since the performance of the preceding image stabilization
control sequence
A period of 24 hours or more elapses since the performance of the
preceding image stabilization control sequence
The sub-power switch is turned ON after the lapse of 16 hours or more
Mode 3
after the sub-power switch has been turned OFF
(Normal image stabilization
The sub-power switch is turned ON after the lapse of 8 hours or more
control)
after the sub-power switch has been turned OFF and in an ambience
of the machine interior relative humidity of 17% or less, or 69% or
more
P code P-5 (IDC sensor failure) or P-9 (Drum/Development unit (K)
failure) is detected
Stabilization Only is selected in the Service Mode
Mode 4
(Simplified image stabilization control)
218
24.3.2
Mode 3
Mode 4
Execution timing
Image stabilization controls of mode 1 and 2 are not performed before, during, and after
a print cycle.
2,000 or more
Count
216 mm or less
Over 1080 mm
CONFIGURATION/
OPERATION
*: The number of printed pages is counted such that a paper length (length in the subscanning direction) equivalent to that of A4 is counted as one.
219
bizhub 652/552/602/502
Expert Adjustment
Setting items as they relate to image stabilization control within the expert adjustment.
For details, see Field Service of the Service Manual.
Utility
Adminis- System
trator
Settings
Settings
24.4.2
CONFIGURATION/
OPERATION
Expert
Adjustment
Remarks
Image
Initialize + Image
Stabiliza- stabilization
tion
Image stabilization only
Gradation
Adjustment
Print
Copy
Service Mode
Setting items as they relate to image stabilization control within the service mode.
For details, see Field Service of the Service Manual.
Service Mode
Machine
LD adjustment
Image Process
Adjustment
Remarks
LD Timing Adj.
LD 1/2 Balance Adj.
220
Time
11.9 sec
11.9 sec
8.9 sec
5.1 sec
bizhub 552/502
Time
13.5 sec
13.5 sec
10.0 sec
5.6 sec
CONFIGURATION/
OPERATION
States
Mode 1 (New/Unit replacement/Initialize + image stabilization control)
221
bizhub 652/552/602/502
CCD board
2. Analog-to-digital conversion
CONFIGURATION/
OPERATION
The following detail the image processing operations performed by the scanner section.
1. A reduction type CCD sensor is used to read the light reflected off the original and
convert the optical data to a corresponding electric signal. To make data processing faster, data transfer and output are done through two channels, one for evennumbered pixels and the other for odd-numbered pixels.
2. The odd and even analog signals output from the CCD sensor chips are synthesized to form a single string of signal data which is in turn converted to 10-bit digital
signals (1024 gradation levels).
The image data is transmitted to MFP board on the write section through the interface
cable.
222
1. Shading correction
2. Line-to-line variation
correction/color
aberration correction
3. Detection of security pattern
4. Free erase
5. AE processing
6. Image data editing
7. Image area discrimination
24. Interpolation
CONFIGURATION/
OPERATION
Gamma correction
To PH unit
A2WUT2E095DA
223
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
224
CONFIGURATION/
OPERATION
23. Edge of letter and lineal drawing gets area discrimination and FEET processing is
conducted according to the discrimination result.
24. When FEET processing is conducted, interpolation is done so that no influence is
given to continuous gradation portion.
25. Makes the necessary corrections so that the printed gradations have linear characteristics, since the image density of the input image data is not directly proportional
to that of the printed image because of the changing developing and photo conductor characteristics.
26. In photo mode during copying and PC print, the image is processed as multi-valued
data (8-bit data). In any mode other than photo, the error diffusion method is
employed to process the image as binary (1-bit) data.
27. Creates the density distribution of a predetermined pattern to enable outstanding
gradation reproduction.
28. Adjust the processing speed in the board (main scanning) to conform to the input
processing speed. The laser is emitted according to the laser intensity information.
bizhub 652/552/602/502
225
bizhub 652/552/602/502
Configuration
CONFIGURATION/
OPERATION
A2WUT2C082DA
26.1.2
Operation
When the main power switch is turned ON, power is supplied from the DC power supply
unit to the following components.
Voltage
12V
5V
3.3V
226
Power supplied to
Fax board, control panel
MFP board, HDD, Fax board, Scanner section
Control panel
26.1.3
The main power switch is mounted with a function that automatically turns it OFF.
Using Utility - Administrator Settings - System Settings - Power Save Settings, the time of
day can be set at which to turn OFF the power (default setting: not turning OFF).
For details, see Field Service of the service manual.
[1]
[2]
bizhub 652/552/602/502
[1]
[2]
CONFIGURATION/
OPERATION
A2WUT2C083DA
227
bizhub 652/552/602/502
Configuration
CONFIGURATION/
OPERATION
A0P0T2E614AA
26.2.2
Operation
When the sub power switch is turned ON, MFP board detects it and sends a control signal to the DC power supply through the printer control board.
The DC power supply then supplies 3.3 VDC, 5VDC, 12VDC, 15VDC, and 24VDC to all
PWBs and options. It also turns ON the relays in the PWBs and power can be supplied to
the IH heater and the heater lamp.
NOTE
To turn OFF and ON the main power switch, first turn OFF the main power switch
and wait for 10 sec. or more before turning it ON again. If a setting value or values
in the tech. rep. mode are changed, it takes 10 sec. or more to incorporate the setting changes properly in the machine.
228
Configuration
Power supply:
100V 15A
110V 15A
120V 16A
127V 16A
220-240V 10A
26.3.2
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
A00HT2C304AA
Operation
bizhub 652/552/602/502:
The main body uses a single outlet.
229
bizhub 652/552/602/502
CONFIGURATION/
OPERATION
Intake air
Discharge air
A2WUT2C001DA
230
27.2 Operation
27.2.1
Function
Motor name
Control conditions
Paper will be sucked between transfer part and fusing part, so it will have
a stable behavior and go smoothly into the fusing roller.
The air inside will be exhausted outside the unit.
bizhub 652/552/602/502
A white belt may occur on the image because of the lower sensitivity of
the photo conductor due to ozone accumulated around the photo conductor charge corona. In order to avoid this trouble, ozone filter removes
the ozone inside the photo conductor charge corona to keep the sensitivity of the photo conductor.
Ozone accumulated around photo conductor charge corona will be
absorbed by ozone filter and be removed.
In order to avoid the temperature increase around IH power used for the
fusing part, the outside air is sucked into the unit to cool it.
In order to avoid the temperature increase around PH, the outside air is
sucked into the unit to cool it.
In order to avoid the temperature increase around TC part, IU part, transfer unit, etc., the outside air is sucked into the unit to cool it.
MFP control board cooling Heat accumulated inside the unit will be discharged in order to avoid temfan motor (FM17)
perature increase at the MFP board.
Optical cooling fan motor
(FM201)
Exit cooling fan motor/1, / In order to avoid toner attachment while the exit plate kit is used, outside
2, /3 (FM101, FM102,
air is applied to the paper to cool it.
FM103)
Fan motor for the exit plate kit (0T-503)
231
CONFIGURATION/
OPERATION
Fusing cooling fan motor/ Toner with paper heated at the fusing part may adhere to another paper
3 (FM5)
on the paper exit tray when it will exit on the tray with remaining heat. In
order to avoid toner adhesion to other things, outside air is sent to
ejected paper and toner to cool it down.
bizhub 652/552/602/502
Control conditions
Motor name
Control
Stop
CONFIGURATION/
OPERATION
Full speed
Full speed
Stop
232
Full speed
Stop
During predrive
During fusing warm-up
Half speed
*1
In standby state
During image stabilization performed during print cycle
Full speed
Stop
Half speed
Half speed rotation for a predetermined period of time following full speed rotation for 30 sec. after stop of the photo conductor
Full speed
Stop
Stop
Full speed
While the K developing motor remains energized at such timing as during print cycle or stabilization
Stop
Half speed
*1
Full speed
Control
Half speed
Half speed rotation for 30 sec. after the end of following conditions
Full speed
Stop
Full speed
Stop
Half speed
Half speed rotation for 110 sec. after the end of following
conditions
Full speed
Stop
Half speed
*1
In standby
Full speed
Stop
Full speed
Stop
Full speed
Stop
Stop
Half speed
In standby state
Full speed
Full speed
Stop
Exit cooling fan motor/1
(FM101)
Full speed
233
bizhub 652/552/602/502
Motor name
CONFIGURATION/
OPERATION
Motor name
Stop
Full speed
Full speed rotation for 30 sec. after paper exit following the
end of print cycle. (For printing a paper which size is larger
that B5.
*1: Half speed control: When switching from stop to half speed control, the fan will rotate at
full speed and then will rotate at half speed.
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
234
Total counter
Electronic counter
CONFIGURATION/
OPERATION
A0P0T2C612AA
28.2 Operation
Name
Total counter
Function/system
Displays the cumulative number of copies and prints of all jobs.
A mechanical counter driven by an electric signal
Counts one when an exit signal is applied to it
Electronic counter
NOTE
The counting modes can be selected at [billing setting] of service mode.
For details, see [Field service/adjustment/setting/billing setting].
235
CONFIGURATION/
OPERATION
bizhub 652/552/602/502
Blank Page
236
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
DF-618
CONTENTS
DF-618
2.
SECTION CONFIGURATION.................................................................................. 5
3.
PAPER PATH........................................................................................................... 5
CONFIGURATION/OPERATION
4.
CONFIGURATION .................................................................................................. 6
5.
DRIVE ..................................................................................................................... 7
6.
OPERATION ........................................................................................................... 8
6.1
6.1.1
6.1.2
6.1.3
6.1.4
6.2
6.2.1
Transfer mechanism.................................................................................... 11
6.2.2
6.3
6.3.1
6.3.2
6.3.3
6.4
6.4.1
6.4.2
6.4.3
6.5
6.5.1
6.5.2
6.6
CONFIGURATION/
OPERATION
1.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
DF-618
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
DF-618
1.
A. Type
Type
Installation
Sheet-through system
Turnover section
Switchback system
Exit section
OUTLINE
Name
Document alignment
Center
Document loading
Face up
B. Functions
Modes
C. Paper type
Standard mode
Type of document
FAX mode
1-sided mode
35 to 210 g/m2 (9.25 to 55.75 lb)
2-sided mode
50 to 128 g/m2 (13.25 to 34 lb)
1-sided / 2-sided mode
50 to 128 g/m2 (13.25 to 34 lb)
1-sided mode
35 to 210 g/m2 (9.25 to 55.75 lb)
2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lb)
Metric area: B6S to A3
Inch area: 5 1/2 x 8 1/2 to 11 x 17
Detectable document
size*1
Capacity
*1: For the combined original detection mode, refer to the mixed original feed chart.
1. PRODUCT SPECIFICATIONS
DF-618
OUTLINE
Type of original
Possible trouble
Book original
Label paper
Sheets patched
Possible Trouble
Dog-eared, exit failure, transport failure
Intermediate paper
Transport failure
1. PRODUCT SPECIFICATIONS
257 mm
297 mm
257 mm
210 mm
A3
A4
B4
B5
A4S
A5
B5S
A5S
B6S
A3
OK
OK
A4
OK
OK
B4
OK
OK
OK
OK
B5
OK
OK
OK
OK
A4S
OK
OK
OK
OK
OK
OK
A5
NG
NG
OK
OK
OK
OK
182 mm
B5S
NG
NG
OK
OK
OK
OK
OK
148 mm
A5S
NG
NG
NG
NG
NG
NG
NG
OK
128 mm
B6S
NG
NG
NG
NG
NG
NG
NG
OK
OK
210 mm
OUTLINE
Max. original
size
For inch
Max. original size
Mixed original size
11
8 1/2
11
11 x 17
8 /2 x 11
1
8 /2 x 14
1
8 /2 x 11S
1
5 1/2
5 /2 x 8 /2 5 /2 x 8 1/2S
1
11 x 17
OK
OK
8 1/2 x 11
OK
OK
8 1/2 x 14
OK
OK
OK
OK
OK
8 1/ 2
8 1/2 x 11S
OK
OK
OK
OK
OK
5 1/2 x 8 1/2
NG
NG
OK
OK
OK
5 1/ 2
5 1/2 x 8 1/2S
NG
NG
NG
NG
NG
OK
OK
NG
-
DF-618
1. PRODUCT SPECIFICATIONS
G. Machine specifications
DF-618
OUTLINE
Power requirements
DC 5 V
Max. power
consumption
60 W or less
Dimensions
Weight
H. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
SECTION CONFIGURATION
Paper feed section
OUTLINE
Transport section
DF-618
2.
2. SECTION CONFIGURATION
9J07T2C203c0
Turnover section
3.
PAPER PATH
Feed tray
Exit tray
A0HTT2C001DA
4. CONFIGURATION
CONFIGURATION/OPERATION
DF-618
4.
CONFIGURATION
[2]
[1]
CONFIGURATION/
OPERATION
[4]
[3]
[6]
[1]
Transportation cover
[5]
[2]
[6]
Magnet
[3]
Turnover cover
[4]
Document guide
Feed roller
Registration roller
Reading roller 1
A01HT2C002AA
Pick-up roller
Separation roller
Reading roller 2
[5]
A0P0T5C052DA
Exit roller
Exit switch back roller
A0HTT4C001DA
DRIVE
Take-up motor (M2)
DF-618
5.
5. DRIVE
CONFIGURATION/
OPERATION
6. OPERATION
6.
DF-618
6.1
6.1.1
OPERATION
Paper feed section
Document feed tray ascent/descent mechanism
CONFIGURATION/
OPERATION
Descent position
Drive cam
Ascent position
Lift up lever
Lift up upper
sensor (PS16)
Lift up lower
sensor (PS15)
9J07T2C202c0
The paper feed section consists of the pick-up roller, feed roller as well as the separation
roller, and is directly driven by the take-up motor.
Pressing the start key will transfer the original to the registration roller by the pick-up
roller and the feed roller.
DF-618
6.1.2
6. OPERATION
Pick-up roller
CONFIGURATION/
OPERATION
Feed roller
A07HT2C002DB
Separation roller
6.1.3
To prevent a document set mistake, the document set sensor detects a document loaded
in the document feed tray.
Document set
sensor (PS20)
A0HTT6C001DA
6. OPERATION
Original size detection
DF-618
6.1.4
Length sensor 1
(PS10)
Length sensor 3
(PS12)
CONFIGURATION/
OPERATION
Length sensor 2
(PS11)
Before read
sensor (PS9)
Mixed sensor 1
(PS19)
Mixed sensor 2
(PS18)
Mixed sensor 3
(PS17)
10
6.2.1
Transport section
Transfer mechanism
The original transferred from the paper feed section will be transferred to the paper exit
section or turnover section by the registration roller, the reading roller 1 and 2, and the
switch back roller.
The registration roller and the switch back roller are driven by the regist motor.
Reading roller 1 and 2 are driven by the reading motor.
Regist motor (M7)
Registration roller
CONFIGURATION/
OPERATION
6.2.2
DF-618
6.2
6. OPERATION
A07HT2C003DB
Document speed fluctuates as the trailing edge of the document moves past reading
roller 1. To inhibit these speed fluctuations, the reading roller pressure/retraction motor is
employed to retract reading roller 1.
Retract reading
roller 1
Reading roller pressure/
retraction motor (M4)
A0HTT6C003DA
Lever
11
6. OPERATION
DF-618
6.3
6.3.1
The original transferred from the transport section will switch back or exit by the exit
roller, the switch back roller, and the exit switch back roller.
The exit roller and the exit switch back roller are driven by the exit motor.
The switch back roller is driven by the regist motor.
Switch back roller
CONFIGURATION/
OPERATION
Exit roller
A0HTT6C004DA
6.3.2
A. Turnover section
Pathway of the original will be switched and the original will turnover by the switch back
lever.
Switch back lever is switched by ON/OFF of the switch back solenoid.
When in 1-sided mode:
Switch back solenoid will be OFF
When in 2-sided/
mixed original/AMS (1-sided, 2-sided) mode:
Switch back solenoid will be ON
Switch back solenoid (SD1)
Exit roller
9J07T2C012DA
12
6. OPERATION
DF-618
CONFIGURATION/
OPERATION
Exit lever
9J07T2C014DA
13
6. OPERATION
DF-618
6.3.3
To enhance productivity in document scanning, control is performed at the turnover section by narrowing the gap between two originals so that they pass each other properly at
the switch back roller. The switch back roller pressure/retraction motor provides the drive
for the pressure/retraction operations of the switch back roller.
This control is performed during the mixed original AMS mode only.
A0HTT6C005DA
CONFIGURATION/
OPERATION
Switch back
roller
Switch back
roller pressure/
retraction motor
(M5)
A0P0T5C114DA
14
Paper path
6.4.1
1-sided mode
DF-618
6.4
6. OPERATION
1. Pressing the start key will lift up the feed tray and press the reading roller 1.
2. After the feed tray is lifted up, the feed motor is started and the pick-up roller and
the feed roller will start rotating to start feeding the first sheet of paper.
3. When the paper reaches the registration roller, a loop is formed in the paper. Then,
the regist motor is started, so that the registration roller transfers the paper.
4. The take-up motor is deenergized when a predetermined period of time elapses
after the registration motor has been activated. The reading motor and the exit
motor will start running.
5. It starts reading from the front edge of the original when the before read sensor
turned ON and the specified period of time has passed.
6. Reading roller 1 will be retracted right before the back edge of the original passes
through the reading roller 1. The retracted reading roller 1 will be pressed again to
prepare for the next original.
7. The original will be exit by the reading roller 2 and the exit roller.
8. All motors will turn OFF after the back edge of the original turns OFF the exit sensor and the specified period of time is passed.
15
CONFIGURATION/
OPERATION
A0HTT6C007DA
6. OPERATION
6.4.2
2-sided mode
DF-618
CONFIGURATION/
OPERATION
A0HTT6C008DA
4. The switch back registration sensor will turn ON and the switch back registration
roller will rotate by the exit motor to transfer the original to the original read section.
5. It starts reading from the front edge of the original when the before read sensor
turned ON and the specified period of time has passed.
6. The original will be transferred to the paper exit turnover section after it is read.
(switch back solenoid will be ON)
Exit switch back roller will reverse by the exit motors reverse operation.
A0HTT6C009DA
7. In order to keep the proper order of the original, exit switch back roller will rotate forward by the exit motors forward operation. The original will be turned over and be
discharged.
A0HTT6C010DA
16
DF-618
6.4.3
6. OPERATION
A0HTT6C011DA
CONFIGURATION/
OPERATION
2. The original will be fed without the 2nd side being read.
A0HTT6C012DA
3. After reading the first side, the original will be transferred again to the switch back
part to read the second side.
A0HTT6C013DA
17
6. OPERATION
DF-618
4. The original will be transferred to the paper exit turnover section after second side
is read. (Switch back solenoid will be ON)
Exit switch back roller will reverse by the exit motors reverse operation.
A0HTT6C014DA
CONFIGURATION/
OPERATION
5. In order to keep the proper order of the original, exit switch back roller will rotate forward by the exit motors forward operation. The original will be turned over and be
discharged.
A0HTT6C015DA
18
6.5.1
The lever actuator is provided to detect the original size when using the auto document
feeder as the original cover.
When lowering the auto document feeder to 20 degree angle or lower, the angle detection lever for the original cover on the copier will be pressed to turn ON the 20 degree
sensor.
6.5.2
DF-618
6.5
6. OPERATION
DF open/close detection
The magnet is installed to detect the open/close of the auto document feeder on the
copier side.
The original cover/DF open sensor on the copier will turn ON by the magnet when lowering DF.
Magnet
CONFIGURATION/
OPERATION
Lever
A0HTT2C501AA
19
6. OPERATION
DF-618
6.6
The air will be blown inside the unit by the cooling fan in order to avoid the temperature
increase of the driving motor and the board.
CONFIGURATION/
OPERATION
Cooling fan
motor (FM1)
A01HT2C004AA
20
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
LU-301
CONTENTS
LU-301
2.
SECTION CONFIGURATION.................................................................................. 2
3.
CONFIGURATION/OPERATION
4.
CONFIGURATION .................................................................................................. 3
5.
DRIVE ..................................................................................................................... 4
6.
OPERATIONS ......................................................................................................... 5
6.1
6.2
6.3
6.4
6.5
6.5.1
6.5.2
6.6
CONFIGURATION/
OPERATION
1.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
LU-301
Blank Page
ii
1. PRODUCT SPECIFICATION
OUTLINE
PRODUCT SPECIFICATION
LU-301
1.
A. Type
Name
Type
Document alignment
Center
Type
Size
Weight
Capacity
Plain paper
60 g/m2 to 90 g/m2
16 lb to 24 lb
3,000 sheets
Thick paper 1
2,500 sheets *2
1,750 sheets *2
Thick paper 2
1,550 sheets *2
Thick paper 3
1,300 sheets *1 *2
Thick paper 1+
A4, 8 1/2 x 11
OUTLINE
B. Paper type
Max. power
consumption
23 W or less
Dimensions
Weight
D. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
2. SECTION CONFIGURATION
LU-301
2.
SECTION CONFIGURATION
OUTLINE
Dehumidification heater
A03NT1C002AA
3.
A03NT1C001AA
Main body
LU-301
4. CONFIGURATION
CONFIGURATION/OPERATION
CONFIGURATION
LU-301
4.
A03NT2C204AA
A03NT2C213AA
Dehumidification heater
(DH)
CONFIGURATION/
OPERATION
5. DRIVE
LU-301
5.
DRIVE
Feed roller
CONFIGURATION/
OPERATION
6.1
OPERATIONS
Paper Feed and Transport Control
LU-301
6.
6. OPERATIONS
310 to 240
420
264 to 216
350
155 to 108
216
CONFIGURATION/
OPERATION
Start key ON
A03NT2C002AA
Main body
LU-301
6. OPERATIONS
6.2
LU-301
The level of the paper still available for use is determined based on the outputs from near
empty sensor/1 and sensor/2.
A near empty condition is detected when the amount of paper is about 50 sheets.
Reference data:
plain paper
Paper level
Paper full
Paper available
Near empty
50 to 1 sheets
blocking
blocking
unblocking
unblocking
unblocking
blocking
blocking
unblocking
CONFIGURATION/
OPERATION
Notch
Notch
6.3
6. OPERATIONS
LU-301
A03NT2C205AA
6.4
CONFIGURATION/
OPERATION
A03NT2C205AA
The amount of paper still available for use, or the paper level, is indicated by the LED
provided on the right-hand side of the unit as viewed from the front.
Following describe different paper level conditions.
Paper condition
Empty
Near empty
LED display
ON
Blinking *1
OFF
*1: LED turns OFF when Paper Remainder is set to Type 2: Service Mode System 1
Machine State LED Setting Paper Remainder.
LED
A03NT2C204AA
6. OPERATIONS
6.5
LU-301
6.5.1
LU door
Paper tray
CONFIGURATION/
OPERATION
Coupling
A03NT2C215AA
Wire
Drive assist spring
Lift-up axis
6. OPERATIONS
LU-301
CONFIGURATION/
OPERATION
Paper tray
A03NT2C216AA
LU door closed
Lifting completed
A03NT2C209AA
A03NT2C208AA
6. OPERATIONS
LU-301
6.5.2
CONFIGURATION/
OPERATION
A03NT2E500DA
6.6
A03NT2C212AA
10
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
LU-204
CONTENTS
LU-204
2.
SECTION CONFIGURATION.................................................................................. 2
3.
CONFIGURATION/OPERATION
4.
CONFIGURATION .................................................................................................. 3
5.
DRIVE ..................................................................................................................... 4
6.
OPERATIONS ......................................................................................................... 5
6.1
6.2
6.3
6.4
6.5
6.5.1
6.5.2
6.6
CONFIGURATION/
OPERATION
1.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
LU-204
Blank Page
ii
1. PRODUCT SPECIFICATION
OUTLINE
PRODUCT SPECIFICATION
LU-204
1.
A. Type
Name
Type
Document alignment
Center
Type
Size
Weight
Plain paper
A3, B4, A4, A4S,
Thick paper 1
A3 Wide *3
11 x 17
Thick paper 1+
*4
8 1/2 x 14 *4
8 1/2 x 11S
Thick paper 2
*4
8 1/2 x 11 *4
12 x 18
*4
Thick paper 3
OUTLINE
B. Paper type
Capacity
60 g/m2 to 90 g/m2
16 lb to 24 lb
2,500 sheets
2,000 sheets *2
1,450 sheets *2
1,250 sheets *2
1,000 sheets *1 *2
Max. power
consumption
23 W or less
Dimensions
Weight
D. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
2. SECTION CONFIGURATION
LU-204
2.
SECTION CONFIGURATION
OUTLINE
Dehumidification heater
A0TJT1C001DA
3.
Main body
LU-204
A0TJT1C002DA
4. CONFIGURATION
CONFIGURATION/OPERATION
LU-204
CONFIGURATION
A0TJT2C001DA
CONFIGURATION/
OPERATION
4.
Paper feed
sensor (PS3)
A0TJT2C002DA
5. DRIVE
LU-204
5.
DRIVE
CONFIGURATION/
OPERATION
Feed roller
A0TJT2C003DA
6.1
OPERATIONS
Paper feed and transport control
LU-204
6.
6. OPERATIONS
310 to 240
420
264 to 216
350
155 to 108
216
CONFIGURATION/
OPERATION
Start key ON
Transport roller
Feed roller
Tray2 vertical transport
roller
Main body
LU-204
A0TJT2C004DA
6. OPERATIONS
6.2
LU-204
The level of the paper still available for use is determined based on the outputs from near
empty sensor/1 and sensor/2.
A near empty condition is detected when the amount of paper is about 50 sheets.
Reference data:
plain paper
Paper level
Paper full
Paper available
Near empty
50 to 1 sheets
blocking
blocking
unblocking
unblocking
unblocking
blocking
blocking
unblocking
CONFIGURATION/
OPERATION
Notch
Notch
Near empty sensor /2 (PS6)
A0TJT2C005DA
6.3
6. OPERATIONS
LU-204
CONFIGURATION/
OPERATION
6.4
The level of the paper still available for use is indicated by the LED provided on the righthand side of the unit as viewed from the front, and displayed on the control panel.
Following describe different paper level conditions.
Paper condition
Empty
Near empty
LED display
ON
Blinking *1
OFF
*1: LED turns OFF when Paper Remainder is set to Type 2: Service Mode System 1
Machine State LED Setting Paper Remainder.
LED
A0TJT2E017DA
6. OPERATIONS
6.5
LU-204
6.5.1
LU door
CONFIGURATION/
OPERATION
Coupling
Paper tray
Wire
Lift-up motor (M1)
A0TJT2C008DA
6. OPERATIONS
LU-204
CONFIGURATION/
OPERATION
Paper tray
A0TJT2C013DA
LU door closed
Lifting completed
LU-204
6. OPERATIONS
CONFIGURATION/
OPERATION
Pick-up Roller
A0TJT2C010DA
6.5.2
A0TJT2E015DA
10
LU-204
Dehumidification
heater (DH)
A0TJT2C012DA
11
CONFIGURATION/
OPERATION
6.6
6. OPERATIONS
CONFIGURATION/
OPERATION
LU-204
6. OPERATIONS
Blank Page
12
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
ZU-606
CONTENTS
ZU-606
1.
2.
SECTION CONFIGURATION.................................................................................. 6
3.
PAPER PATH........................................................................................................... 7
CONFIGURATION/OPERATION
CONVEYANCE SECTION ...................................................................................... 9
4.1
Configuration ........................................................................................................ 9
4.2
Drive ................................................................................................................... 10
4.3
Operation ............................................................................................................ 12
4.3.1
4.3.2
4.3.3
5.
5.1
Configuration ...................................................................................................... 18
5.2
Drive ................................................................................................................... 18
5.3
Operation ............................................................................................................ 19
5.3.1
5.3.2
5.3.3
6.
6.1
Configuration ...................................................................................................... 25
6.2
Drive ................................................................................................................... 26
6.3
Operation ............................................................................................................ 27
6.3.1
6.3.2
7.
7.1
Configuration ...................................................................................................... 29
7.2
Drive ................................................................................................................... 30
7.3
Operation ............................................................................................................ 31
7.3.1
7.3.2
CONFIGURATION/
OPERATION
4.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
ZU-606
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
ZU-606
1.
A. Type
Type
B. Functions
Punching method Reciprocal punching method (punching each paper)
No. of holes
Hole diameter
Hole position
OUTLINE
Punch
Hole pitch
Metric area : 80 0.5 mm
Inch area : 70 0.5 mm
Inch area
Center of the
paper
: 9.5 5 mm
Center of the
paper
Center of the
paper
Center of the
paper
Folding method
1. PRODUCT SPECIFICATIONS
Z-folding
Folding length
ZU-606
OUTLINE
A07TT1C010AA
Paper size
L (mm)
A3
209 or less
B4
181 or less
11 x 17
215 or less
8K *1
194 or less
a (mm)
42
Folding precision
2 mm or less
2 mm or less
1st folding
2nd folding
A07TT1C011AA
Folding
Folding length
L
A07TT1C003AA
Paper size
L (mm)
8-1/2 x 14
263 or less
Folding precision
2 mm or less
A07TT1C004AA
No. of unfold
sheets
No. of set on
the main tray
1 to 40 sheets
20 set
41 to 90 sheets
10 set
2 sheets
1 to 80 sheets
10 set
3 sheets
1 to 70 sheets
4 set
4 sheets
1 to 60 sheets
3 set
5 sheets
1 to 50 sheets
2 set
1 sheet
6 sheets or greater
ZU-606
OUTLINE
1. PRODUCT SPECIFICATIONS
Not guaranteed
1. PRODUCT SPECIFICATIONS
ZU-606
C. Type of paper
No punch mode
Punch mode
Paper size
Combination with the folding/saddle stitching mode is not available.
OUTLINE
Z-folding mode
Folding mode
Type of paper
Paper size
Type of paper
Paper size
8-1/2 x 14
Type of paper
Paper curling
a
A07TT1C006AA
1. PRODUCT SPECIFICATIONS
Maintenance
ZU-606
D. Maintenance
E. Machine specifications
Power requirements
Max. power
consumption
120 W or less
Dimensions
Weight
45 kg (99.21 lb)
OUTLINE
F. Operating environment
Temperature
10 to 30 C
Humidity
15 to 85 % RH (with no condensation)
NOTE
These specifications are subject to change without notice.
2. SECTION CONFIGURATION
ZU-606
2.
SECTION CONFIGURATION
Conveyance section
Z-folding section
OUTLINE
Punch section
Finisher
ZU-606
Main body
A07TT1C009AA
3.
3. PAPER PATH
PAPER PATH
OUTLINE
ZU-606
A. Straight mode/punch mode (for the small size paper : A5, 5-1/2 x 8-1/2)
A07TT1C005AA
A07TT1C007AA
3. PAPER PATH
ZU-606
OUTLINE
A07TT1C013AA
4. CONVEYANCE SECTION
CONFIGURATION/OPERATION
ZU-606
4.1
CONVEYANCE SECTION
Configuration
CONFIGURATION/
OPERATION
4.
A07TT2C001AA
4. CONVEYANCE SECTION
ZU-606
4.2
Drive
A. Conveyance drive
Gate/Up
CONFIGURATION/
OPERATION
Conveyance roller
Exit roller
A07TT2C002AA
10
Registration roller
4. CONVEYANCE SECTION
ZU-606
B. Gate drive
Gate solenoid/Up (SD602)
Gate/Up
CONFIGURATION/
OPERATION
A07TT2C003AA
Gate/Lw
11
4. CONVEYANCE SECTION
ZU-606
4.3
4.3.1
Operation
Conveyance path switching
CONFIGURATION/
OPERATION
A07TT2C004AA
Gate/Lw
Straight conveyance path
12
4. CONVEYANCE SECTION
B. Gate/Up
The gate/Up switches the paper path of the paper that was conveyed to the upper conveyance path by the gate/Lw.
The gate/Up is set to the paper path to the exit side when the gate solenoid/Up turns
OFF.
The gate/Up is set to the paper path to the 1st folding stopper when gate solenoid/Up
turns ON.
<Gate solenoid/Up : OFF>
ZU-606
CONFIGURATION/
OPERATION
Gate/Up
A07TT2C006AA
C. Operation timing
(1) Z-folding mode
1. In the Z-folding mode for the all paper size, the gate solenoid/Lw and the gate solenoid/Up turn ON when the paper size detect board detects the leading edge of the
paper.
2. The gate/Lw is set to the upper conveyance path and the gate/Up is set to the conveyance path to the 1st folding stopper.
3. The gate solenoid/Lw and the gate solenoid/Up turn OFF a specified period of time
after the last paper turns OFF the exit sensor.
Leading edge of the paper detected
by the paper size detect board
13
ZU-606
4. CONVEYANCE SECTION
(2) Punch mode for the small size paper (A5, 5-1/2 x 8-1/2)
Gate solenoids/Lw and gate solenoids/Up always remain OFF, and never turn ON.
The gate/Lw remains being set to the straight conveyance path.
(3) Punch mode for the large size paper (other than the small size paper)
The gate solenoid/Lw turns ON when the paper size detect board detects the leading
edge of the paper, and then the gate/Lw is set to the upper conveyance path. The gate
solenoid/Up remains OFF and the gate/Up remains being set to the paper path to the exit
side.
The gate solenoid/Lw turns OFF a specified period of time after the last paper turns OFF
the exit sensor.
(4) Straight exit mode
Gate solenoid/Lw and gate solenoid/Up always remain OFF, and never turn ON.
The gate/Lw remains being set to the straight conveyance path.
CONFIGURATION/
OPERATION
4.3.2
The main motor drives the conveyance drive roller, the 1st folding roller, and the 2nd folding roller, which perform the folding operation, as well as the conveyance roller and the
exit roller.
The paper size detect board, the conveyance sensor, and the exit sensor detect the
paper.
Conveyance drive roller
Exit roller
Exit sensor (PS609)
A07TT2C007AA
Registration roller
14
4. CONVEYANCE SECTION
A. Operation timing
(1) Z-folding
1. Transmitting the paper pass signal from the horizontal transfer, the main motor
turns ON and rotates in high speed.
2. The main motor rotates in low speed and perform the 1st and 2nd folding operations a specified period of time after the paper size detect board detects the leading
edge of the paper.
3. The main motor rotates in high speed to perform the paper exit operation of the 1st
paper and to convey the 2nd paper in sync with the paper exit speed of the main
body when the conveyance sensor detects the leading edge of the paper and turns
ON after the 2nd folding operation.
4. The main motor turns OFF when the exit sensor detects the trailing edge of the last
paper.
Paper pass signal from
the horizontal transfer 1st paper
2nd paper
ZU-606
CONFIGURATION/
OPERATION
15
CONFIGURATION/
OPERATION
ZU-606
4. CONVEYANCE SECTION
2nd paper
16
The registration control corrects paper skew in the Z-folding mode and the punch mode.
The paper exited from the main body is pressed against the stopped registration roller
and forms a loop to correct skew of the paper, and then the paper is conveyed with its
leading edge nipped.
The registration motor drives the registration roller.
ZU-606
4.3.3
4. CONVEYANCE SECTION
Loop
A. Operation timing
(1) Punch + Z-folding
1. Transmitting the paper pass signal from the horizontal transfer, the registration
motor turns ON.
2. The registration motor stops a specified period of time after the paper size detect
board detects the leading edge of the paper conveyed from the main body.
3. The paper is pressed against the registration roller and forms a loop to correct
paper skew.
4. The registration motor turns ON and the conveyance is restarted a specified period
of time after the paper contacts with the registration roller.
5. The registration motor turns OFF a specified period of time after the paper is
exited.
No registration control is conducted in the straight mode.
Paper pass signal from the horizontal transfer
Paper size detect board (PSDTB)
Registration motor
(M601)
High speed
Low speed
Conveyance restarted
A loop formed
A109T2C003DA
17
CONFIGURATION/
OPERATION
Registration roller
5. PUNCH SECTION
ZU-606
5.
PUNCH SECTION
5.1
Configuration
Punch home sensor (PS606)
A07TT2C014AA
CONFIGURATION/
OPERATION
5.2
Drive
Cam holder
Eccentric cam
Cam cover
Cam cover
Punch edges
Rack
Front direction
Belt
Punch switchover motor (M608)
18
5.3
5. PUNCH SECTION
Operation
5.3.1
ZU-606
The punch operation is conducted by transmitting the rotation of the punch motor to the
eccentric cam by the punch clutch and reciprocating the punch edges connected to the
cam holder once.
The punch motor drives the eccentric cam and performs the punch operation when
punch clutch turns ON.
The punch motor rotates clockwise from the view of the rear.
The punch motor keeps rotating during the punch operation.
The punch home sensor detects the home position of the punch edges.
Eccentric cam
CONFIGURATION/
OPERATION
Cam holder
Front direction
Punch home sensor (PS606)
Upper position
Cam holder
Lower position
Eccentric cam
Punch edges
Paper
<Home position>
<Punching position>
A07TT2C015AA
19
ZU-606
5. PUNCH SECTION
A. Operation timing
The registration motor and the main motor turn OFF to stop the conveyance during the
punch operation.
1. The punch motor turns ON when the paper size detect board detects the leading
edge of the paper.
2. The punch clutch turns ON and performs the punch operation a specified period of
time after the paper size detect board detects the trailing edge of the paper.
3. The punch clutch turns OFF after a specified period of time.
4. The punch motor turns OFF a specified period of time after the punch clutch turns
OFF.
5. After the punch operation, the registration motor and the main motor turn ON to exit
the paper.
Paper size detect board (PSDTB)
Punch motor (M604)
CONFIGURATION/
OPERATION
20
The punch shift motor moves the punch unit to move the punch hole position in the main
scan direction.
The registration motor controls the punch position in the sub scan direction by its stop
position.
5 sensors of the paper size detect board detects the punch hole position.
The front side sensor among 5 sensors detects the leading/trailing/side edge of the
paper and the other 4 sensors detect the side edge of the paper. The different sensor is
used depending on the paper size.
The punch shift home sensor detects the home position.
ZU-606
5.3.2
5. PUNCH SECTION
CONFIGURATION/
OPERATION
Belt
Punch unit
Front direction
21
ZU-606
5. PUNCH SECTION
Standby position
5 mm
CONFIGURATION/
OPERATION
Punch blade
Paper
A07TT2C018AA
22
5. PUNCH SECTION
ZU-606
1. Move the punch unit backward until the certain side edge sensor (in case of A4
paper) detects the side edge of the paper.
2. Then, move the punch unit forward until the side edge sensor detects the side edge
of the paper (the side edge reference position detection).
3. Move the punch unit forward further so that the center of the punch edges is positioned to the center of the paper.
Standby position
Punch unit
CONFIGURATION/
OPERATION
Punch edges
Moves backward
Moves forward
Paper
Paper conveyance direction
Center of the paper
A07TT2C019AA
23
5. PUNCH SECTION
5.3.3
CONFIGURATION/
OPERATION
ZU-606
1. Transmitting the paper pass signal from the horizontal transfer, the punch switchover motor switches the number of holes in the punch mode.
2. The punch switchover motor rotates the punch switchover cam clockwise and
moves the eccentric cams and back and forth via the cam cover.
3. When switching between the 2 holes punching and the 4 holes punching in Metric
Type, 2 eccentric cams in the middle remain being held in the cam holders because
they are shared in both cases.
4. When the cam cover moves forward, the eccentric cams at the outside for the 4
holes punching are held in the cam holder so that the total of 4 eccentric cams are
driven.
5. When the cam cover move backward, 2 outside eccentric cams are disengaged.
6. For the switchover between the 2 holes punching and the 3 holes punching in Inch
Type, the 2 holes eccentric cams and the 3 holes eccentric cams work exclusively.
7. When the cam cover moves forward, the 3 holes eccentric cams are held in the
cam holder and the 2 holes eccentric cams are disengaged.
8. This operation is not conducted if the number of holes is same with the previous
printing.
<Upper side view>
Eccentric cam (4 holes)
Cam cover
Cam holder
Moves backward
Moves forward
24
A07TT2E034AA
6.1
ZU-606
6.
CONFIGURATION/
OPERATION
25
ZU-606
6.2
Drive
CONFIGURATION/
OPERATION
A07TT2C021AA
26
6.3.1
Operation
Punch scraps conveyance control
The punch scraps are conveyed by the punch scraps conveyance screw driven by the
punch scraps conveyance motor.
They are conveyed to the punch scraps box via the punch scraps collective duct.
The punch scraps conveyance motor turns ON to rotate the punch scraps conveyance
screw a specified period of time after the paper edge sensor detects the trailing edge of
the paper in the punch mode.
The punch scraps are sent to the forward by the rotation of the screw and collected in the
punch scraps box via the punch scraps collective duct.
CONFIGURATION/
OPERATION
ZU-606
6.3
27
ZU-606
6.3.2
The punch scraps box set sensor and the punch scraps full sensor monitor the punch
scraps box.
Punch scraps full sensor (PS608)
CONFIGURATION/
OPERATION
A07TT2C023AA
28
7.1
Z-FOLDING SECTION
Configuration
ZU-606
7.
7. Z-FOLDING SECTION
CONFIGURATION/
OPERATION
29
7. Z-FOLDING SECTION
ZU-606
7.2
Drive
CONFIGURATION/
OPERATION
A07TT2C026AA
30
Operation
7.3.1
CONFIGURATION/
OPERATION
1. The registration roller, the conveyance roller, and the 1st folding roller convey the
paper to the 1st folding stopper section via the gate/Up.
2. A loop is formed between the 1st folding roller and the conveyance drive roller
when the leading edge of the paper is pressed against the 1st folding stopper.
3. The loop grows, and then it is caught by these rollers and the 1st folding is conducted.
4. The paper is then conveyed to the 2nd folding stopper section.
5. The position of the 1st folding depends on the position of the 1st folding stopper.
6. The 1st folding stopper motor sets the position in accordance with the number of
steps from the 1st folding stopper home sensor.
7. In the Z-folding mode with the punch mode, the registration motor and the main
motor stops to conduct the punch operation after the 1st folding operation, and then
the registration motor and the main motor turns ON to conduct the 2nd folding
operation.
Gate/Up
Loop
ZU-606
7.3
7. Z-FOLDING SECTION
2nd folding
direction
Front side
Registration roller
A07TT2C027AA
31
ZU-606
7. Z-FOLDING SECTION
A. Operation timing
1. The 1st folding stopper motor turns ON to drive the 1st folding stopper to the appropriate position in accordance with the paper size a specified period of time after
transmitting the paper pass signal from the horizontal transfer.
2. Transmitting the termination signal from the main body, the 1st folding stopper
motor replaces the 1st folding stopper to the home position.
Termination signal
1st folding stopper home sensor
(PS603)
1st folding stopper motor (M602)
Exit sensor (PS609)
1st folding stopper returning to the home position
Paper pass signal from the horizontal transfer
1st folding stopper moving to the paper size
CONFIGURATION/
OPERATION
A109T2C005DA
32
1. The paper conveyed from the 1st folding section to the 2nd folding section is
stopped by the 2nd folding stopper and forms a loop between conveyance drive
roller and the 2nd folding roller.
2. The loop grows, and then it is caught by these rollers and the 2nd folding is conducted.
3. The 2nd folding stopper motor turns ON to move the 2nd folding stopper to the
evacuation position for the paper conveyance when the leading edge of the paper
(2nd folding) conveyed to the paper exit direction passes the conveyance sensor.
4. The 2nd folding is not conducted for 8.5 x 14 paper.
ZU-606
7.3.2
7. Z-FOLDING SECTION
CONFIGURATION/
OPERATION
Loop
Front side
2nd folding
33
ZU-606
7. Z-FOLDING SECTION
A. Operation timing
1. The 2nd folding stopper motor turns ON to drive the 2nd folding stopper to the
appropriate position in accordance with the paper size when the paper size detect
board detects the leading edge of the paper.
2. The 2nd folding stopper motor rotates in the reverse direction to move the 2nd folding stopper to the home position when the conveyance sensor detects the leading
edge of the paper after the 2nd folding. It opens the paper exit path.
3. The 2nd folding stopper motor turns ON to replace the stopper to the original position for the subsequent Z-folding when the exit sensor detects the trailing edge of
the paper.
CONFIGURATION/
OPERATION
34
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
FS-526
CONTENTS
FS-526
1.
2.
2.1
2.2
2.3
Stapling................................................................................................................. 6
OUTLINE
OUTLINE
3.
CONFIGURATION .................................................................................................. 7
4.
4.1
Configuration ........................................................................................................ 8
4.2
4.2.1
4.2.2
Fan motor.................................................................................................... 10
5.
5.1
Drive ................................................................................................................... 11
5.2
Operation ............................................................................................................ 12
5.2.1
5.2.2
6.
6.1
Drive ................................................................................................................... 15
6.2
Operation ............................................................................................................ 16
6.2.1
Tray lift......................................................................................................... 16
6.2.2
6.2.3
6.2.4
7.
7.1
Drive ................................................................................................................... 20
7.2
Operation ............................................................................................................ 21
7.2.1
7.2.2
7.2.3
8.
8.1
STAPLER .............................................................................................................. 25
Drive ................................................................................................................... 25
CONFIGURATION/
OPERATION
CONFIGURATION/OPERATION
CONFIGURATION/
OPERATION
OUTLINE
FS-526
8.2
ii
Operation............................................................................................................ 26
8.2.1
Stapler movement....................................................................................... 26
8.2.2
Stapler control............................................................................................. 27
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
FS-526
1.
A. Type
Flat-stapling finisher: 100 sheets staple
Type
Installation
Including horizontal transport unit (Built-in finisher that is mounted from the left of
the main body)
Document
alignment
Center
Consumables
Staples
OUTLINE
Name
B. Functions
Modes
C. Stapling
60 to 80 g/m2: 100 sheets or 94 sheets + 2 sheets (209 g/m2) *2
Max. flat-stapling
capacity
Max. stapling
capacity for different paper sizes
70 sheets
65 sheets
50 sheets
Paper sizes other than the above (Paper length: 150 mm or less,
390 mm or more) *1, *2
Stapling position
Stapling method
*1: The stapling capacity for colored paper and enamel paper is 35 sheets (recommended
paper).
*2: And the stapling thickness is 10 mm or less and the stack thickness including curl is 25
mm or less.
1. PRODUCT SPECIFICATIONS
FS-526
OUTLINE
Main tray
(80 g/m2)
Main tray
sort staple
150 copies
150 copies
150 copies
2 to 9
100 copies
50 copies
10 to 20
50 copies
50 copies
21 to 30
30 copies
30 copies
31 to 40
25 copies
25 copies
41 to 50
20 copies
20 copies
51 to 60
15 copies
61 to 100
10 copies
E. Type of paper
Size
A3, B4, A4/A4S, B5/B5S, A5/A5S, B6S, A6S, postcardS, 5 1/2 x 8 1/2, 5 1/2 x 8 1/2 S,
8 x 13, 8 1/4 x 13, 8 1/2 x 13, 8 1/8 x 13 1/4, 11 x 17, 8 1/2 x 14, 8 1/2 x 11, /8 1/2 x 11S,
7 1/4 x 10 1/2, 7 1/4 x 10 1/2 S, 8K, 16K/16KS
Custom size paper, wide size paper, standard size index paper (Upon paper exit,
only the leading edge side but not the trailing edge side is guaranteed.)
Min. : 100 mm x 139 mm (4 inch x 5.5 inch)
Max. : 311 mm x 488 mm (12.2 inch x 19.2 inch)
Type
Plain paper, bond paper, colored paper, coated paper, speciality paper defined in
the main body specifications, and recommended paper are guaranteed.
Weight
60 to 300 g/m2
1. PRODUCT SPECIFICATIONS
F. Machine specifications
FS-526
Max. power
consumption
85 W or less
Dimensions
Weight
60 kg (132.24 lb)
OUTLINE
Power
requirements
2.
FS-526
2.1
Alignment plate
Bypass gate
OUTLINE
Main tray
Paper path from the horizontal
transport unit
A11PT1C001DA
Sub tray
FS-526
Sub tray
Bypass gate
OUTLINE
2.2
A11PT1C002DA
FS-526
2.3
Stapling
Sub tray change gate
Bypass gate
OUTLINE
Main tray
Stapler
Alignment
section
A11PT1C003DA
3. CONFIGURATION
CONFIGURATION/OPERATION
CONFIGURATION
FS-526
3.
The following sections are combined in a single unit: the horizontal transport section,
transport section, alignment section, exit tray section (main tray), and stapler section.
Transport section
CONFIGURATION/
OPERATION
Alignment section
Stapler section
A11PT2C001DA
4.
FS-526
4.1
The horizontal transport section is composed of the transport control board, transport
motor, fan motor, door open/close sensor, and paper pass sensor.
Door open/close sensor (PS201)
Transport control board (TRCB)
Fan motor/2 (FM2)
Transport motor (M201)
CONFIGURATION/
OPERATION
4.2.1
FS-526
4.2
The horizontal transport section transfers paper fed out from the main body to the finisher.
The transport motor provides drive for the transport rollers.
On the finisher side, drive from the transport motor transfers the paper into the finisher.
CONFIGURATION/
OPERATION
Finisher side
Transport roller
Transport roller
A11PT2C003DA
Fan motor
FS-526
The fan motor cools the paper fed out from the main body.
CONFIGURATION/
OPERATION
A11PT2C002DA
(1) Function
Motor name
Fan motor/1 (FM1)
Fan motor/2 (FM2)
Function
In order to avoid toner attachment while the finisher is used, outside air is
applied to the paper to cool it.
10
Control
Full speed
The interior temperature of the main body is 18 C or more during paper exit.
Continues rotating for a 30-sec. period following the stop of a
print cycle.
5.1
TRANSPORT SECTION
Drive
FS-526
5.
5. TRANSPORT SECTION
Bypass roller
Bypass gate
PF transport
roller
Entrance roller
Transport roller/1
A11PT2C005DA
11
CONFIGURATION/
OPERATION
Z-fold punch
regist sensor
(PS2)
5. TRANSPORT SECTION
FS-526
5.2
5.2.1
Operation
Route change gate
The route change gate switches paper to different routes that go to individual trays and
SD-508.
The FS control board controls the route change gate solenoid.
The FS operation signal from the main body makes the route change gate move up or
down.
CONFIGURATION/
OPERATION
12
The bypass route is provided to eliminate loss of time spent for the subsequent paper
and to increase productivity during stapling.
The bypass gate is provided at the place where the regular route and the bypass route
join.
FS-526
5.2.2
5. TRANSPORT SECTION
Regular route
Bypass gate
Bypass gate
Bypass route
13
CONFIGURATION/
OPERATION
FS-526
5. TRANSPORT SECTION
CONFIGURATION/
OPERATION
14
Trailing edge of
the 1st paper of
the 2nd copy
Trailing edge of
the 1st paper of
the 3rd copy
Drive
FS-526
6.1
Main tray
Lift pulley /Up
CONFIGURATION/
OPERATION
6.
Lift wire
A11PT2C009DA
15
FS-526
6.2
Operation
6.2.1
Tray lift
CONFIGURATION/
OPERATION
A11PT2C010DA
B. Paper detection
The main tray top surface sensor and the staple paper exit top surface sensor keep the
specified distance between the upper surface of the paper exited to the main tray and the
paper exit opening to eliminate the misalignment of the exited paper.
During the consecutive printing operation, FS counts the number of exited paper and
stops the printing when it reaches the maximum capacity.
If the exited paper is ejected during the printing operation, the tray moves up and the
main tray empty sensor turns ON and resets the counter. It makes possible to exit paper
with no limitation.
The main tray lower limit sensor detects the lower limit of the tray.
During the intermittent printing operation, the main tray lower limit sensor controls the
capacity of the paper exit because the counter does not integrate the total number of
exited paper.
16
The exit roller motor is driven by the signal from the FS control board.
The main tray exit roller is driven by the exit roller motor.
<Store paper into alignment section>
Exit roller motor (M4)
Paper
2 staples stacker
sensor (PS3)
CONFIGURATION/
OPERATION
17
FS-526
6.2.3
After the process in the alignment section, the exit roller motor and paper output roller
motor are driven to transfer paper to the main tray.
A. Transport operation
When the paper output roller motor is driven, the paper output roller assy moves down to
be pressed against the main tray exit roller and the paper output roller rotates.
After paper is transferred to the main tray, the paper output roller assy moves up.
CONFIGURATION/
OPERATION
18
Sub tray
FS-526
The sub tray change gate is provided to transfer paper conveyed from the horizontal
transport section to the sub tray.
The sub tray change gate transfers the paper to the sub tray by moving up and down.
The sub tray gate solenoid drives the sub tray change gate.
Sub tray exit roller/2
Bypass transport
motor (M3)
Sub tray exit
roller/1
CONFIGURATION/
OPERATION
Transport motor/2
(M2)
19
7. ALIGNMENT SECTION
FS-526
7.
7.1
ALIGNMENT SECTION
Drive
Alignment plate/F
Trail edge stopper
Alignment plate/R
CONFIGURATION/
OPERATION
20
7.2.1
Operation
Alignment plate
After sheets of paper are aligned and stapled inside the finisher, they are transferred to
the main tray. With the exit roller separated, each copy set is stored in the alignment section at a time.
The alignment plate motor/F and /R rotate in the forward/reverse direction to open/close
the alignment plate/F and /R to perform the alignment of the paper transferred to the
alignment section.
FS-526
7.2
7. ALIGNMENT SECTION
Alignment plate/F
CONFIGURATION/
OPERATION
Alignment plate/R
A11PT2C016DA
21
7. ALIGNMENT SECTION
FS-526
7.2.2
Shift control
In normal print and staple mode, the paper is fed into the tray at its center position. If no
stapling is involved in the sort or group copy mode, the alignment plate shifts 15 mm to
the front or rear from the center. This stacks copy sets/stacks in a saw tooth manner,
each being offset by about 30 mm with respect to the others.
Alignment
plate/R
<Normal/Staple>
<Shift operation>
CONFIGURATION/
OPERATION
30 mm
Alignment
plate/F
A11PT2C027DA
22
7. ALIGNMENT SECTION
A. Shift operation
Under sort/group copy mode, after a specified period of time the 2 staples stacker sensor
detected the trailing edge of paper, the alignment plate motor/R and /F are turned ON to
shift the alignment plate/R and /F.
At the moment when the paper output roller motor is turned OFF, i.e. it finishes moving
down, the alignment motor/F is turned ON. After a specified period of time, the alignment
motor/R is turned ON to open the alignment plate/F and alignment plate/R.
These operations are repeated for every paper to shift it.
FS-526
CONFIGURATION/
OPERATION
Alignment plate/R
Alignment plate/F
Alignment plate/F
23
7. ALIGNMENT SECTION
FS-526
7.2.3
When the paddle motor is driven, it makes the rewind paddle and paddle 1/2 rotate to
transfer paper conveyed from the main body to the alignment section.
The paper conveyed from the main body drops under its own weight and the paper is
transferred to the alignment section. However, as the paper conveyance performance is
incomplete, the rewind paddle motor is driven to push the rewind paddle downward and
transfer the paper to the alignment section.
Rewind paddle
Paddle motor (M16)
CONFIGURATION/
OPERATION
Paddle 2
Paddle 1
A11PT2C021DA
24
Drive
FS-526
8.1
STAPLER
A11PT2C023DA
25
CONFIGURATION/
OPERATION
8.
8. STAPLER
8. STAPLER
FS-526
8.2
8.2.1
Operation
Stapler movement
CONFIGURATION/
OPERATION
26
8. STAPLER
Stapler control
A. Stapling operation
In the stapling operation, the 2 staples stapler motor drives the clincher side to press the
paper. Then, the staple is pushed out from the stapler side and bent at the clincher side.
FS-526
Paper
27
CONFIGURATION/
OPERATION
2 staples stapler
motor (M14)
FS-526
8. STAPLER
B. Staple control
(1) Stapling
After completing the alignment operation of the alignment plate, the 2 staples stapler
motor performs the stapling operation.
The stapling operation is completed when the stapler position sensor/4 in the stapler
detects the home position and turn ON.
(2) Clogged staple detection
During the stapling operation, it is determined that the staple has been clogged and the 2
staples stapler motor turns OFF if the stapler position sensor/4 does not turn ON after a
specified period of time since they turn OFF.
CONFIGURATION/
OPERATION
28
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
SD-508
CONTENTS
SD-508
1.
2.
2.1
2.2
Tri-folding .............................................................................................................. 4
OUTLINE
OUTLINE
3.
CONFIGURATION .................................................................................................. 5
4.
4.1
Drive ..................................................................................................................... 6
4.2
Operation .............................................................................................................. 7
4.2.1
Alignment ...................................................................................................... 7
4.2.2
Stopper ......................................................................................................... 9
5.
STAPLER .............................................................................................................. 13
5.1
Drive ................................................................................................................... 13
5.2
Operation ............................................................................................................ 14
5.2.1
5.2.2
Stapling ....................................................................................................... 16
6.
6.1
Drive ................................................................................................................... 18
6.2
Operation ............................................................................................................ 19
6.2.1
6.2.2
6.2.3
Tri-folding gate............................................................................................. 21
7.
7.1
Drive ................................................................................................................... 22
7.2
Operation ............................................................................................................ 23
7.2.1
Exit .............................................................................................................. 23
CONFIGURATION/
OPERATION
CONFIGURATION/OPERATION
CONFIGURATION/
OPERATION
OUTLINE
SD-508
Blank Page
ii
1. PRODUCT SPECIFICATION
OUTLINE
PRODUCT SPECIFICATION
SD-508
1.
Name
Type
Installation
Document alignment
Center
Stapling function
OUTLINE
A. Type
B. Paper
(1) Saddle stitching
Type
Size
A3, B4, A4S, 12 x 18, 11 x 17, 8-1/2 x 14, 8-1/2 x 11S, 8KS
Min: 210 mm x 279 mm , 8-1/4 x 11
Max: 314 mm x 458 mm, 12-1/4 x 18
20 sheets (60 g/m2 to 80 g/m2 ,16 to 21.25 lb)
(2) Folding
Type
Plain paper
Size
A3, B4, A4S, 12 x 18, 11 x 17, 8-1/2 x 14, 8-1/2 x 11S, 8KS
Min: 210 mm x 279 mm , 8-1/4 x 11
Max: 314 mm x 458 mm, 12-1/4 x 18
Max. number of sheets folded together 3 sheets (60 g/m2 to 90 g/m2 ,16 to 24 lb)
(3) Tri-folding
Type
Plain paper
Size
Max. number of sheets folded together 3 sheets (60 g/m2 to 90 g/m2 ,16 to 24 lb) *
40 W or less
Dimensions
Weight
1. PRODUCT SPECIFICATION
SD-508
D. Operating environment
Conforms to the operating environment of the main body.
E. Consumables
Staples 5000 (MS-5C)
OUTLINE
NOTE
These specifications are subject to change without notice.
Folding/saddle stitching
SD-508
2.1
OUTLINE
2.
A11RT1C001DA
Tri-folding
OUTLINE
SD-508
2.2
A11RT1C002DA
3. CONFIGURATION
CONFIGURATION/OPERATION
SD-508
CONFIGURATION
Alignment section
Stapler
Exit section
CONFIGURATION/
OPERATION
3.
A11RT2C001DA
4. ALIGNMENT SECTION
4.
SD-508
4.1
ALIGNMENT SECTION
Drive
Leading edge
stopper
Alignment plate/R
Alignment plate/F
CONFIGURATION/
OPERATION
A11RT2C002DA
4.2.1
Operation
Alignment
In the folding/saddle stitching/tri-folding mode, the center staple alignment motor/F and
/R aligns paper.
The center staple alignment motor rotates in the forward/reverse direction to move the
alignment plates and align paper.
The leading edge stopper motor rotates in the forward/reverse direction to make the
leading edge stopper oscillate and align paper in the sub scanning direction.
SD-508
4.2
4. ALIGNMENT SECTION
Alignment plate/F
Alignment plate/R
CONFIGURATION/
OPERATION
A11RT2C003DA
A. Alignment operation
The center staple alignment motor/F and /R rotate to open/close the alignment plates via
the alignment belts.
The center staple alignment motor home sensor/F and /R detect the home position of the
alignment plates.
The leading edge stopper motor rotates to make the leading edge stopper oscillate via
the belt.
4. ALIGNMENT SECTION
SD-508
B. Alignment control
Transmitting the FNS signal from the main body, the center staple alignment motor/F and
/R rotate to close the alignment plates, and then they stop the alignment plates at the
standby position that is a little wider than the paper width.
The center staple alignment motor/F and /R perform the alignment operation by rotating
in the forward and reverse direction to move the alignment plate back and forth after a
specified period of time since the center staple pass sensor detects the trailing edge of
the paper.
The leading edge stopper motor rotates in the forward/reverse direction to make the
leading edge stopper oscillate and align paper in the sub scanning direction. (This is
made from the 11th sheet of paper.)
The alignment operation is performed for every paper.
CONFIGURATION/
OPERATION
Standby position of
the alignment plate
At the leading edge stopper, papers in sub scanning direction are aligned, and papers
conveyed to the aligning section are conveyed to the specified position.
The exit grip holds the paper when shifting it to the specified position and when stapling
papers.
The stopping position in vertical direction of paper conveyed to the alignment section is
different among the folding mode, the saddle stitching mode, and the tri-folding mode.
SD-508
4.2.2
4. ALIGNMENT SECTION
CONFIGURATION/
OPERATION
A. Stopper operation
The leading edge stopper motor moves the leading edge stopper up and down in accordance with the paper size. The leading edge stopper home sensor detects the home
position.
Exit grip
Exit grip
SD-508
4. ALIGNMENT SECTION
B. Stopper control
(1) Folding mode
After a specified period of time since the last sheet of paper was aligned, the exit grip
solenoid is turned ON and the sheets of paper are held in place.
After the sheets are held in place, the leading edge stopper motor rotates to move the
leading edge stopper down and lower the sheets to the folding position.
After a specified period of time since the center fold knife home sensor was turned ON,
the transport motor is turned ON and it starts rotating at low speed. At the moment when
the transport motor is accelerated to high speed, the leading edge stopper motor starts
rotating to move the leading edge stopper up to the alignment position in accordance
with the paper size and stand by for the paper of the subsequent copy.
High speed
Low speed
10
4. ALIGNMENT SECTION
CONFIGURATION/
OPERATION
High speed
Low speed
Moving to the saddle stitching
position for the paper size
SD-508
Stapling operation
11
SD-508
4. ALIGNMENT SECTION
Middle speed
Low speed
Moving to the 1st folding
position for the paper size
12
Drive
SD-508
5.1
STAPLER
Stapler
Clincher
Timing belt
CONFIGURATION/
OPERATION
5.
5. STAPLER
13
5. STAPLER
SD-508
5.2
5.2.1
Operation
Stapler movement
Stapler
Clincher
CONFIGURATION/
OPERATION
Timing belt
14
5. STAPLER
SD-508
Moving to the stapling position (rear size) for the paper size
A11RT2E023DA
15
CONFIGURATION/
OPERATION
5. STAPLER
5.2.2
SD-508
The stapling operation is performed by the stapler motor and the clincher motor.
A. Stapling operation
In the stapling operation, the stapler motor in the stapler pushes out the paper press section to the clincher by the cam mechanism to hold the paper and punch out the staple.
Then, the clincher motor in the stapler bends the staple.
Paper
Stapler
Cam
mechanism
Clincher
CONFIGURATION/
OPERATION
Paper press
section
Staple
Staple
A11RT2C012DA
16
5. STAPLER
SD-508
B. Staple control
(1) Stapling
After completing the alignment operation of the alignment plate, the staple motor performs the stapling operation.
After a specified period of time, the clincher motor bends the staple.
The stapling operation is completed when the stapler home sensor detects the home
position and turn ON.
17
CONFIGURATION/
OPERATION
6. FOLDING/SADDLE STITCHING/TRI-FOLDING
SD-508
6.
6.1
FOLDING/SADDLE STITCHING/TRI-FOLDING
Drive
Tri-folding gate
Folding roller
CONFIGURATION/
OPERATION
Folding knife
Tri-folding roller
A11RT2C013DA
18
6.2.1
Operation
Folding knife
SD-508
6.2
6. FOLDING/SADDLE STITCHING/TRI-FOLDING
Fold knife
Paper
CONFIGURATION/
OPERATION
Folding roller
A11RT2C014DA
19
6. FOLDING/SADDLE STITCHING/TRI-FOLDING
SD-508
6.2.2
Folding transfer
High speed
Low speed
Paper fold
A11RT2E024DA
20
The tri-folding gate switches between the folding/saddle stitching path and the tri-folding
path.
The tri-folding change solenoid drives the tri-folding gate.
SD-508
6.2.3
6. FOLDING/SADDLE STITCHING/TRI-FOLDING
Tri-folding stopper
CONFIGURATION/
OPERATION
Folding roller
Tri-folding
roller
Loop
Tri-folding roller
Exit tray
A11RT2C016DA
21
7. EXIT SECTION
SD-508
7.
7.1
EXIT SECTION
Drive
Lift up switch (SW3)
Belt
CONFIGURATION/
OPERATION
22
7.2.1
Operation
Exit
Turn ON the exit motor to drive the belt and convey papers by each copy set.
Press the lift up switch of ahead of the exit tray to covey papers to ahead of the exit tray
randomly.
SD-508
7.2
7. EXIT SECTION
A. Exit drive
The exit motor rotates the belt and conveys exited papers.
Paper
Belt
23
CONFIGURATION/
OPERATION
B. Exit control
After a specified period of time since the SD exit sensor/LED and /PR was turned ON,
the exit motor starts rotating to turn the belt.
After a specified period of time since the SD exit full sensor was turned OFF, the exit
motor stops.
CONFIGURATION/
OPERATION
SD-508
7. EXIT SECTION
Blank Page
24
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
PK-516
CONTENTS
PK-516
1.
2.
3.
PAPER PATH........................................................................................................... 3
CONFIGURATION/OPERATION
PUNCH SECTION .................................................................................................. 5
4.1
Configuration ........................................................................................................ 5
4.2
Drive ..................................................................................................................... 6
4.2.1
4.2.2
4.3
Operation .............................................................................................................. 9
4.3.1
4.3.2
4.3.3
5.
5.1
Configuration ...................................................................................................... 15
5.2
Drive ................................................................................................................... 15
5.3
Operation ............................................................................................................ 15
5.3.1
CONFIGURATION/
OPERATION
4.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
PK-516
Blank Page
ii
1. PRODUCT SPECIFICATION
OUTLINE
PRODUCT SPECIFICATION
PK-516
1.
A. Type
Name
Punch unit
Type
Punching method
No. of holes
Hole diameter/pitch
Supported mode
OUTLINE
B. Functions
C. Paper type
2 hole/Sweden 4 hole punch setting:
A3, B4, A4/A4S, B5/B5S, A5/A5S,
8 x 13, 8 x 13S, 8-1/4 x 13, 8-1/2 x 13, 8-1/8 x 13-1/4, 11 x 17, 8-1/2 x 14,
8-1/2 x 11/8-1/2 x 11S, 5-1/2 x 8-1/2, 5-1/2 x 8-1/2S, 8K, 16K/16KS
Size
7-1/4 x 10-1/2, 7-1/4 x 10-1/2S, 8-2/3 x 13S, 8-1/2 x 13S, 8-1/4 x 13S,
8-1/8 x 13-1/4S, 8-1/2 x 13-1/2S
3 hole/4 hole punch setting:
A3, B4, A4, B5
11 x 17, 8 1/2 x 11, 7 1/4 x 10 1/2, 8K, 16K
Supported paper
Weight
Label paper, tab paper, transparency film, 2nd base paper, holed paper,
and the other paper that may interfere with the operation of the punch unit
or the punch blade
D. Machine specifications
Power requirements
30 W or less
Dimensions
Weight
E. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
2. UNIT CONFIGURATION
UNIT CONFIGURATION
PK-516
2.
OUTLINE
Punch section
A11TT2C001DA
PK-516
PAPER PATH
Punch unit
OUTLINE
3.
3. PAPER PATH
A11TT2C002DA
OUTLINE
PK-516
3. PAPER PATH
Blank Page
4. PUNCH SECTION
CONFIGURATION/OPERATION
4.1
PUNCH SECTION
PK-516
4.
Configuration
Punch unit
Punch blade
CONFIGURATION/
OPERATION
Entrance roller
Punch blade
Punch unit
Front
A11TT2E011DA
NOTE
North America, Europe and Sweden are same configuration except for a number of
blades.
4. PUNCH SECTION
4.2
PK-516
4.2.1
Drive
Punch shift drive
CONFIGURATION/
OPERATION
Punch unit
Belt
Rack
Front
A11TT2E012DA
4. PUNCH SECTION
Punch drive
PK-516
CONFIGURATION/
OPERATION
Slot
Punch drive plate
Front
A11TT2E013DA
B. Europe (2 to 4 holes)
Slot
Punch drive plate
Front
A11TT2E014DA
4. PUNCH SECTION
PK-516
CONFIGURATION/
OPERATION
Slot
Punch drive plate
Front
A11TT2E015DA
4.3.1
Operation
Punch standby position movement control
Turning ON the device, the punch oscillating motor rotates to move the punch unit to the
home position until the PK punch oscillating home sensor turns ON.
After selecting a punch mode, one of five sensors corresponded to each paper size detects
a paper and the punch unit is shifted.
The punch unit returns to the home position at the end of the job.
PK-516
4.3
4. PUNCH SECTION
<Example: A4 size>
Punch blade
Paper size detect board (PSDTB)
Side edge reference position
CONFIGURATION/
OPERATION
Punch unit
Paper
A11TT2E016DA
NOTE
The paper size detect board is positioned on the front side and its operation is
contrary to that in the above illustration on the right and left sides.
4. PUNCH SECTION
PK-516
4.3.2
For the punch unit positioned from the side edge of the paper to the inside, the punch position is adjusted in the following procedure so that punching is made to the center of paper
at all times. The punch position correction is operated by moving the punch unit back and
forth while conveying the paper.
When the FNS pass sensor detects the leading edge of the paper, the punch unit is
moved to the front side until the paper size detect board detects the side edge of the
paper.
Then, the punch unit is moved to the rear side until the paper size detect board detects
the side edge of the paper (the side edge reference position detection).
Once it detects the side edge reference position, the punch unit is moved further so that
the center of the punch blade is positioned to the center of the paper. The moving distance and its direction are depending on the paper size.
Center of the punch blade
<Example: A4 size>
Paper size detect board (PSDTB)
Punch blades
CONFIGURATION/
OPERATION
Punch unit
Front side
Rear side
Punch unit moving direction
Paper
transfer
direction
Paper
A11TT2E017DA
NOTE
The paper size detect board is positioned on the front side and its operation is
contrary to that in the above illustration on the right and left sides.
10
Entrance roller
PK-516
4.3.3
4. PUNCH SECTION
Entrance roller
CONFIGURATION/
OPERATION
Loop
PK
A11TT2C008DA
11
PK-516
4. PUNCH SECTION
B. Punch control
Transmitting the start signal from the main body, the transport motor/1 rotates.
In the punch mode, the transport motor/1 stops temporarily a specified period of time after
the FNS pass sensor detects the trailing edge of the paper.
At the same time, the punch drive motor is driven to move the punch drive plate horizontally. The punch drive plate has slots to shift punch blades up and down. Punch blades
moving downward conduct the punch operation. The punch drive motor stops and the
punch operation is completed when the PK punch home sensor turns ON.
The transport motor/1 rotates again to convey the paper a specified period of time after it
stops temporarily.
North America (2 to 3 holes)
Punch driver motor (M301)
Punch blade
CONFIGURATION/
OPERATION
Punch unit
PK punch home
sensor (PS301)
Slot
Front
A11TT2E018DA
12
4. PUNCH SECTION
PK-516
Europe (2 to 4 holes)
Punch unit
Slot
CONFIGURATION/
OPERATION
PK punch home
sensor (PS301)
Front
A11TT2E019DA
13
4. PUNCH SECTION
PK-516
Sweden (4 holes)
Slot
CONFIGURATION/
OPERATION
PK punch home
sensor (PS301)
Front
A11TT2E020DA
14
5.1
PK-516
5.
CONFIGURATION/
OPERATION
Front
A11TT2E021DA
5.2
Drive
5.3
5.3.1
Operation
Punch scraps box control
15
CONFIGURATION/
OPERATION
PK-516
Blank Page
16
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
JS-602
CONTENTS
JS-602
OUTLINE
PRODUCT SPECIFICATIONS ................................................................................ 1
CONFIGURATION/OPERATION
2.
CONFIGURATION .................................................................................................. 3
3.
4.
4.1
OUTLINE
1.
CONFIGURATION/
OPERATION
OUTLINE
JS-602
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
JS-602
1.
A. Type
Job separator
Type
Installation
Fixed to finisher
Document alignment
Center
OUTLINE
Name
B. Functions
Modes
C. Paper type
Type
Size
Weight
Tray capacity
100 sheets:
Plain paper
A5S to A3
5-1/2 8-1/2S to
11 17
60 to 90 g/m2
16 to 24 lb
D. Machine specifications
Power requirements
Dimensions
Weight
E. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
OUTLINE
JS-602
1. PRODUCT SPECIFICATIONS
Blank Page
2. CONFIGURATION
CONFIGURATION/OPERATION
Job tray
JS-602
CONFIGURATION
Job separator cover
CONFIGURATION/
OPERATION
2.
A01CT2C001DA
JS-602
3.
CONFIGURATION/
OPERATION
A01CT2C002DA
4.1
MECHANICAL OPERATION
Job tray paper transport mechanism
The job separator transport roller and job separator exit roller turn to transport the paper
into the job tray as the motor is energized.
The 3rd entrance switching solenoid is energized to select the paper path into the job
tray.
JS-602
4.
4. MECHANICAL OPERATION
CONFIGURATION/
OPERATION
Paper
SD404
CONFIGURATION/
OPERATION
JS-602
4. MECHANICAL OPERATION
Blank Page
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
PI-505
CONTENTS
PI-505
1.
2.
2.1
2.2
OUTLINE
OUTLINE
3.
CONFIGURATION .................................................................................................. 3
4.
4.1
Drive ..................................................................................................................... 4
4.1.1
4.1.2
4.2
Operation .............................................................................................................. 6
4.2.1
4.2.2
Pick-up mechanism....................................................................................... 7
4.2.3
4.2.4
4.2.5
CONFIGURATION/
OPERATION
CONFIGURATION/OPERATION
CONFIGURATION/
OPERATION
OUTLINE
PI-505
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
PI-505
1.
A. Type
Name
Post inserter
Type
Feeds the sheet to finisher automatically under the instruction from the main
body.
Feeds the sheet to finisher under the instruction from the operation panel of PI.
You can select the following 5 post processing modes:
1 staple/back mode
2 staples (flat-stapling) mode
Punch mode (when PK-516 is installed on finisher)
Saddle stitching mode (when SD-508 is installed on finisher)
Tri-folding mode (when SD-508 is installed on finisher)
C. Paper type
Size
Tray /Up
A4/A4S, B5/B5S, A5
8 1/2 x 11, 8 1/2 x 11S, 5 1/2 x 8 1/2, 7 1/4 x 10 1/2S, 16K, 16KS
Custom paper (Max. 311.1 x 297 mm, Min. 182 x 139 mm)
Tray /Lw
Type
Plain paper, recycle paper, color paper, special paper, coated paper,
high-quality paper
Weight
Capacity
Tray /Up
Tray /Lw
D. Machine specifications
Power requirements
Max. power
consumption
30 W or less
Dimensions
Weight
E. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
OUTLINE
B. Functions
2.
PI-505
2.1
OUTLINE
2.2
A10AT1C002DA
3. CONFIGURATION
CONFIGURATION/OPERATION
PI-505
CONFIGURATION
Pick-up /Up section
Separation /Up
section
Transfer
section
Tray /Lw section
CONFIGURATION/
OPERATION
3.
4.
PI-505
4.1
4.1.1
CONFIGURATION/
OPERATION
Registration
clutch (CL203)
Transfer motor (M203)
Front
A10AT2C002DA
PI-505
Front
CONFIGURATION/
OPERATION
4.1.2
4.2
PI-505
4.2.1
Operation
Tray lift mechanism
The tray lift motors /Up and /Lw move up and down the trays /Up and /Lw by rotating in
the forward and reverse direction to drive the lift arms /Up and /Lw and move up and
down the lift plates /Up and /Lw, respectively.
At the upper limit positions, the tray upper limit sensors /Up and /Lw detect the actuators
lifted up by the lift plates.
At the lower position of the tray, the tray lower limit sensors /Up and /Lw detect the actuators coupled with the lift arms /Up and /Lw.
Tray lower limit sensor /Up (PS205)
Tray lift plate /Up
CONFIGURATION/
OPERATION
The pick-up solenoids /Up and /Lw turn ON to pick up the paper.
The release arm held upward by the spring lifts up the pick-up roller mounting plate to
release the pick-up roller.
When the pick-up solenoids /Up and /Lw turn ON, the release arm moves backward, and
then the pick-up roller mounting plate and the pick-up roller fall down by their own weight.
The pick-up roller driven by the transfer motor presses the paper and picks it up to transfer it to the separation section.
Pick-up roller mounting plate
PI-505
4.2.2
Release arm
Pick-up roller
CONFIGURATION/
OPERATION
Spring
Separation mechanism
PI-505
The separation roller is driven to rotate in the opposite direction from the paper transfer
direction. When transferring no or 1 sheet of paper, the separation roller rotates in the
paper transfer direction to transfer the paper to the paper transfer section because the
frictional force between the paper feed roller or the paper and the separation roller is
stronger than the frictional force of the torque limiter.
When transferring 2 or more sheets of paper, the separation roller rotates in the reverse
direction to prevent the bottom sheet from being transferred because the frictional force
between the sheets is stronger than the frictional force of the torque limiter.
Pick-up roller
Paper feed roller
1st sheet
Paper transfer
direction
CONFIGURATION/
OPERATION
2nd sheet
Torque limiter
Separation roller
A10AT2C006DA
Transmitting the FS start signal, the transfer motor rotates in low speed and the pick-up
solenoids /UP and /Lw turn ON. At the time, the tray lift motors /Up and /Lw rotate in the
forward direction to lift up the trays /Up and /Lw.
The tray lift motors /Up and /Lw stop when the tray upper limit sensors /Up and /Lw turn
ON, and after a specified period of time, the transfer clutches /Up and /Lw turn ON and
the paper is picked up from the tray. Only 1 sheet of paper is transferred by the transfer
roller because of the separation roller.
The transfer motor rotates in high speed when the paper reaches the paper entrance
sensors /Up and /Lw. At the time, the paper is pressed against the transfer roller and
forms a loop because the registration clutch is OFF. After a specified period of time, the
registration clutch turns ON and the transfer motor drives the paper to FS.
The transfer motor switches to rotate in low speed to feed the subsequent paper since
the paper passed the paper entrance sensors /Up and /Lw, and then the registration
clutch turns OFF after a specified period of time.
PI-505
4.2.4
Transfer motor
(M203)
CONFIGURATION/
OPERATION
Trailing edge of the paper passed the paper entrance sensors /Up and /Lw
A10AT2C007DA
PI-505
4.2.5
The paper size VRs /Up and /Lw coupled with the side guide detects the paper size in
the main scan direction.
The paper set sensors /Up and /Lw and the L size sensor /Lw detects the paper size in
the sub scan direction.
Paper size VR /Up (VR201)
L size sensor /Lw (PS212)
CONFIGURATION/
OPERATION
A10AT2C008DA
10
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
FS-527
CONTENTS
FS-527
1.
2.
2.1
Tray1 ..................................................................................................................... 4
2.2
Tray2 ..................................................................................................................... 5
2.3
Stapling................................................................................................................. 6
OUTLINE
OUTLINE
3.
CONFIGURATION .................................................................................................. 7
4.
4.1
Configuration ........................................................................................................ 8
4.2
4.2.1
Paper conveyance......................................................................................... 9
4.2.2
5.
5.1
Configuration ...................................................................................................... 11
5.2
Drive ................................................................................................................... 12
5.3
Operation ............................................................................................................ 13
5.3.1
5.3.2
5.3.3
6.
6.1
Drive ................................................................................................................... 18
6.2
Operation ............................................................................................................ 19
6.2.1
Tray lift......................................................................................................... 19
6.2.2
6.2.3
6.2.4
7.
7.1
Drive ................................................................................................................... 25
7.2
Operation ............................................................................................................ 26
8.
7.2.1
7.2.2
STAPLER .............................................................................................................. 28
CONFIGURATION/
OPERATION
CONFIGURATION/OPERATION
CONFIGURATION/
OPERATION
OUTLINE
FS-527
ii
8.1
Drive ................................................................................................................... 28
8.2
Operation............................................................................................................ 29
8.2.1
Stapler movement....................................................................................... 29
8.2.2
Stapler control............................................................................................. 30
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
FS-527
1.
Name
Type
Freestanding
Document
alignment
Center
Consumables
Staples
OUTLINE
A. Type
B. Functions
Modes
C. Paper type
(1) Non sort/sort/group
Type
Size
Weight
Max. capacity
Exit
tray1
Plain paper
Recycled
paper
Envelope
Tray1 (Sub tray)
OHP
Max.
transparencies
311.15 mm x 1200 mm
Label
12.25 x 47.24 inch
Min.
Letterhead
90 mm x 139.7 mm
Thick paper 1 3.54 x 5.5 inch
Tray2 (Main tray)
Thick paper 1+ Max.
311.15 mm x 457.2 mm
Thick paper 2 12.25 x 18 inch
Min.
100 mm x 139.7 mm
Thick paper 3
3.94 x 5.5 inch
60 to 90 g/m2
16 to 24 lb
A4S, 8 /2 x 11S
or less
3,000
Exit
tray2
B4, 8 1/2 x 14
or greater
1,500
sheets
500
sheets
sheets
91 to 120 g/m2
24.25 to 32 lb
121 to 157 g/m2
32.25 to 41.75 lb
20 sheets
Thick paper 4
Long size
paper *
200 sheets
1
210 mm to 297 mm x
457.2 mm to 1200 mm
1. PRODUCT SPECIFICATIONS
Type
Size
Weight
OUTLINE
60 to 90 g/m2
16 to 24 lb
Max. capacity
Exit
tray2
3,000
sheets *
B4, 8 1/2 x 14
or greater
1,500
sheets
A5
500
sheets
91 to 300 g/m2
24.25 to 80 lb
Size
No. of sheets
A4S,
to be stapled 8-1/2 X 11S
or less
Weight
2 to 9
sheets
A5, B5S/B5, A4S/A4,
Plain paper B4, A3
8 1/2 x 11S/8 1/2 x 11,
Recycled
8 1/2 x 14, 11 x 17
paper
Max.
297 mm x 431.8 mm
11.75 x 17 inch
Min.
182 mm x 148.5 mm
7.25 x 5.75 inch
Thick
paper
60 to 90 g/m
16 to 24 lb
91 to 209 g/m2
24.25 to 55.5 lb
Max.
No. of
B4,
sheets
8-1/2 X 14
to be
or greater stapled
10 to 20
50 copies
sheets
50 copies
Exit 21 to 30
30 copies
tray2 sheets
30 copies
31 to 40
25 copies
sheets
25 copies
41 to 50
20 copies
sheets
20 copies
50
sheets
30
sheets
15
sheets
1. PRODUCT SPECIFICATIONS
D. Stapling
Stapling position
Manual staple
A4, A3
8 1/2 x 11, 11 x 17
B5, B4
A4S, B5S, A5
8 1/2 x 11S, 8 1/2 x 14
FS-527
OUTLINE
None
E. Machine specifications
Power
requirements
Max. power
consumption
56 W or less
Dimensions
Weight
42 kg (92.59 lb)
2.
FS-527
2.1
OUTLINE
A0HRT1C001DB
Bypass route
FS-527
Tray2
OUTLINE
2.2
Tray2
Paper path from the horizontal
conveyance unit
A0HRT1C002DB
Stapling
FS-527
2.3
OUTLINE
Bypass route
Tray2
Paper path from the horizontal
conveyance unit
Tray2 exit roller
Alignment section
Stapler
A0HRT1C003DB
3. CONFIGURATION
3.
CONFIGURATION
The following sections are combined in a single unit: the horizontal conveyance section,
conveyance section, alignment section, tray1, tray2, and stapler section.
Alignment section
Conveyance section
Horizontal conveyance
section
CONFIGURATION/
OPERATION
Tray1
FS-527
CONFIGURATION/OPERATION
Tray2
Stapler section
A0HRT2C002DB
4.
4.1
FS-527
Configuration
The horizontal conveyance section is composed of the duplex path switching sensor,
paper passage sensor/1, horizontal conveyance cover sensor, paper passage sensor/2,
paper passage motor/1, and duplex path switching motor.
CONFIGURATION/
OPERATION
Paper passage
motor/1 (M1)
4.2.1
In the horizontal conveyance section, the paper passage motor/1 drives the conveyance
rollers to convey paper fed out from the fusing section of the main body to the finisher.
FS-527
4.2
CONFIGURATION/
OPERATION
Finisher side
Conveyance roller
A0HRT2C003DA
FS-527
4.2.2
The horizontal conveyance section is provided with a path switching mechanism for conveying paper fed from the fusing section onto the duplex section or tray3 (when another
option of JS-603 is mounted).
The paper path is changed by the duplex path switching motor and the path switching
guide.
CONFIGURATION/
OPERATION
A0HRT2C024DA
A. Operation
The path switching guide swings up or down when the duplex path switching motor is
energized.
The duplex path switching sensor detects the position of the path switching guide.
Path switching guide position
Swung-up position (paper to finisher)
Swung-down position (paper to duplex section)
10
Configuration
FS-527
5.1
CONVEYANCE SECTION
Registration
roller
Tray2 exit roller
Switchback roller
11
CONFIGURATION/
OPERATION
5.
5. CONVEYANCE SECTION
5. CONVEYANCE SECTION
Drive
FS-527
5.2
CONFIGURATION/
OPERATION
Conveyance
roller 2
Conveyance roller 1
A0HRT2C004DC
12
5.3.1
Operation
Upper lower path switching gate
The upper lower path switching gate switches the paper conveyance path that go to individual trays and SD-509.
The paper exit command from the main body moves the upper lower path switching gate
up or down as necessary.
FS-527
5.3
5. CONVEYANCE SECTION
CONFIGURATION/
OPERATION
13
5. CONVEYANCE SECTION
FS-527
5.3.2
The tray1 path switching gate changes the path between one toward the tray1 and one
toward the bypass.
A. Tray1 path switching gate operation
The tray1 path switching gate is operated by the tray1 path switching motor.
When the tray1 path switching motor is energized, the tray1 path switching gate swings
up or down.
The tray1 path switching home sensor detects the position of the tray1 path switching
gate, either the swung-up or swung-down position.
CONFIGURATION/
OPERATION
A0HRT2C006DB
14
A. Tray1 conveyance
The paper conveyed from the horizontal conveyance section is conveyed via the registration roller, upper lower path switching gate, and tray1 path switching gate. It is then fed
out into the tray1 by the tray1 exit roller.
FS-527
5.3.3
5. CONVEYANCE SECTION
A0HRT2C008DB
B. Tray2 conveyance
The paper conveyed from the horizontal conveyance section is conveyed onto the alignment section by way of the registration roller, paper passage roller, switchback roller, and
lower path roller.
Paper passage roller
Tray2
Registration roller
A0HRT2C007DB
15
CONFIGURATION/
OPERATION
Registration roller
FS-527
5. CONVEYANCE SECTION
C. Bypass route
The bypass route is provided to eliminate any time loss during stapling operation relative
to the subsequent sheet of paper and to achieve high productivity.
The following describe how two copy sets/stacks are produced as an output, each consisting of two sheets of paper stapled together.
(1) For the 1st copy
The bypass route is not used for the paper path for the first copy set/stack.
(2) For the 2nd copy
The first sheet of paper of the second copy set/stack passes through the path to tray2,
but is fed and temporarily brought into a standby state on the conveyance path to the SD509 by the switchback roller.
The second sheet of paper of the second copy set/stack is then conveyed and fed into
the bypass route.
At the same time that the first copy set/stack is fed out, the first and second sheets of the
second copy set/stack are conveyed onto the alignment section.
CONFIGURATION/
OPERATION
Bypass route
SD-509
A0HRT2C009DB
16
5. CONVEYANCE SECTION
D. Conveyance to SD-509
The paper conveyed from the horizontal conveyance section is further conveyed onto the
path toward tray2 and, when the trailing edge of the paper moves past the lower path
sensor, the switchback roller is brought to a temporary stop.
The switchback roller is thereafter turned backward, so that the paper is conveyed into
the SD-509.
FS-527
CONFIGURATION/
OPERATION
Switchback roller
SD-509
A0HRT2C010DB
17
FS-527
6.
6.1
Tray2
CONFIGURATION/
OPERATION
Lift belt
A0HRT2C011DB
18
6.2
Operation
6.2.1
Tray lift
FS-527
Tray2
Lift belt
Tray2 lower position
switch (SW3)
A0HRT2C012DB
B. Paper detection
The tray2 upper position sensor keeps the specified distance between the upper surface
of the paper exited to the tray2 and the paper exit opening to eliminate the misalignment
of the exited paper.
The tray2 upper position sensor and tray2 lower position sensor detect a full-of-paper
condition of the tray2.
When both of these sensors are activated, a corresponding message appears on the
control panel.
The tray2 lower position switch detects the lower limit of the tray.
19
CONFIGURATION/
OPERATION
FS-527
6.2.2
Exit to tray1
The paper conveyed from the horizontal conveyance section is fed out into the tray1 by
the tray1 exit roller by way of the registration roller and paper passage roller.
The upper lower path switching gate and tray1 path switching gate are also operated to
convey the paper into the tray1.
The paper passage motor/2 provides drive for the tray1 exit roller.
Tray1
Tray1 exit roller
Paper passage motor/2 (M3)
CONFIGURATION/
OPERATION
Tray1 path
switching gate
A0HRT2C015DB
20
FS-527
6.2.3
CONFIGURATION/
OPERATION
21
FS-527
CONFIGURATION/
OPERATION
Exit roll
Tray2 exit roller
Before pressure
After pressure
A0HRT2C026DA
22
The tray2 is moved to the front or rear in order to offset one copy set/stack with respect to
another in the sort or group mode.
The tray2 shift motor provides drive for the front-to-rear shift motion of the tray2.
CONFIGURATION/
OPERATION
Tray2
FS-527
6.2.4
A0HRT2C016DB
23
FS-527
CONFIGURATION/
OPERATION
Tray2
Shift frame
A0HRT2C019DB
24
Drive
FS-527
7.1
ALIGNMENT SECTION
Alignment plate
CONFIGURATION/
OPERATION
7.
7. ALIGNMENT SECTION
25
7. ALIGNMENT SECTION
FS-527
7.2
7.2.1
Operation
Alignment plate
The alignment plates align sheets of paper in the crosswise direction inside the finisher.
The alignment plate motor rotates in the forward/reverse direction to open/close the
alignment plates to perform the alignment of the paper.
The alignment plate motor rotates to open/close the alignment plates via the alignment
plate belts.
The alignment plate home sensor detects the home position of the alignment plates.
CONFIGURATION/
OPERATION
Alignment plate
26
The paper fed out from the main body goes in the alignment section by its own weight.
The accommodation paddle motor operates the accommodation paddle and rewind paddles to convey paper reliably onto the alignment section.
FS-527
7.2.2
7. ALIGNMENT SECTION
CONFIGURATION/
OPERATION
Accommodation
paddle
Accommodation paddle
motor (M12)
Rewind paddle
A0HRT2C020DB
27
8. STAPLER
8.1
STAPLER
Drive
CONFIGURATION/
OPERATION
FS-527
8.
A0HRT2C027DA
Stapler unit
Stapler home sensor/1 (PS18)
Belt
A0HRT2C021DB
28
8.2.1
Operation
Stapler movement
FS-527
8.2
8. STAPLER
CONFIGURATION/
OPERATION
Belt
Stapler
A0HRT2C028DA
29
8. STAPLER
8.2.2
FS-527
CONFIGURATION/
OPERATION
Paper
B. Staple control
(1) Stapling
After completing the alignment operation of the alignment plate, the stapler motor performs the stapling operation.
The stapling operation is completed when the stapler home sensor in the stapler detects
the home position and turn ON.
(2) Clogged staple detection
The main body determines that staples have been jammed, if the stapler home sensor is
not activated within a predetermined period of time after it has been deactivated during a
stapling operation. The stapler motor is then rotated backward to bring the stapler back
to its home position.
(3) Staple detection and cartridge detection
When the staples run out, or if there is no cartridge loaded in position, the staple empty
switch turns ON and the main body displays a corresponding staple empty message on
the control panel.
30
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
PK-517
CONTENTS
PK-517
2.
3.
PAPER PATH........................................................................................................... 3
CONFIGURATION/OPERATION
4.
CONFIGURATION .................................................................................................. 5
5.
OPERATION ........................................................................................................... 5
5.1
5.2
5.3
5.4
CONFIGURATION/
OPERATION
1.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
PK-517
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
PK-517
1.
A. Type
Name
Punch kit
Type
Punching method
No. of holes
Hole diameter/pitch
Supported mode
Punch mode
OUTLINE
B. Functions
C. Paper type
2 hole punch setting:
11 x 17, 8-1/2 x 14, 8-1/2 x 11/8-1/2 x 11S
Size
Supported paper
Weight
60 to 256 g/m2
16 to 68 lb
Label paper, tab paper, transparency film, 2nd base paper, holed paper,
and the other paper that may interfere with the operation of the punch kit
or the punch blade
D. Machine specifications
Dimensions
Weight
E. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
2. UNIT CONFIGURATION
UNIT CONFIGURATION
PK-517
2.
OUTLINE
Punch section
A10ET1C001DB
PK-517
PAPER PATH
Punch kit
OUTLINE
3.
3. PAPER PATH
A10ET1C002DB
OUTLINE
PK-517
3. PAPER PATH
Blank Page
4. CONFIGURATION
CONFIGURATION/OPERATION
PK-517
CONFIGURATION
CONFIGURATION/
OPERATION
4.
A10ET2C001DA
5.
5.1
OPERATION
Skew correction mechanism
For punch operation, a loop is formed in the paper at the conveyance roller to correct
skew.
The paper passage sensor/1 detects the leading edge of the paper and the conveyance
roller forms a loop in the paper.
The paper passage motor/1 is then energized after a given period of time after the paper
passage sensor/1 is activated by the leading edge of the paper, this causes the conveyance roller to start turning.
Conveyance roller
Paper passage sensor/1
(PS1)
4512T2C002DA
5. OPERATION
5.2
Punch mechanism
PK-517
The paper passage sensor/1 will detect the trailing edge of the paper and stop feeding
the paper after the lapse of a predetermined period of time.
The drive cam will be rotated by the punch motor/1(2) to move the slide cam back and
forth. The slide cam will move the puncher down to make the punch hole at the back
edge of the paper. (The punch hole will be made sheet by sheet.)
Slide cam
Puncher
CONFIGURATION/
OPERATION
Paper passage
sensor/1 (PS1)
Paper feed direction
A10ET2C002DA
Puncher
Slide cam
5.3
5. OPERATION
The punch status is detected by the punch cam position sensor, punch home sensor/1,
and the punch pulse sensor/1.
CONFIGURATION/
OPERATION
A10ET2C003DA
5. OPERATION
5.4
PK-517
The punch trash box is provided with the punch hole full sensor. When a punch waste is
detected, the corresponding message is displayed on the control panel.
The punch hole full sensor is a reflector type sensor that detects height of the punch
trash.
Punch hole full sensor also detects whether or not the punch trash box is mounted.
Punch dust full message will be displayed on the control panel when the punch trash
box is not mounted.
CONFIGURATION/
OPERATION
A10ET2C005DA
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
SD-509
CONTENTS
SD-509
2.
CONFIGURATION/OPERATION
3.
CONFIGURATION .................................................................................................. 3
4.
4.1
Drive ..................................................................................................................... 4
4.2
Operation .............................................................................................................. 5
4.2.1
Alignment ...................................................................................................... 5
4.2.2
Stopper ......................................................................................................... 7
5.
STAPLER ................................................................................................................ 9
5.1
Drive ..................................................................................................................... 9
5.2
Operation ............................................................................................................ 10
5.2.1
6.
Stapling ....................................................................................................... 10
6.1
Drive ................................................................................................................... 11
6.2
Operation ............................................................................................................ 12
6.2.1
Folding plate................................................................................................ 12
6.2.2
7.
7.1
Configuration ...................................................................................................... 15
7.2
Operation ............................................................................................................ 16
7.2.1
Exit .............................................................................................................. 16
CONFIGURATION/
OPERATION
1.
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
SD-509
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
SD-509
1.
Name
Saddle sticher
Type
Installation
Document alignment
Center
Stapling function
OUTLINE
A. Type
B. Paper
(1) Saddle stitching
Type
Size
(2) Folding
Type
Plain paper
Size
Max. number of sheets folded together 3 sheets (60 g/m2 to 90 g/m2 , 16 to 24 lb)
C. Machine specifications
Dimensions
Weight
24 kg (52.91 lb)
D. Operating environment
Conforms to the operating environment of the main body.
E. Consumables
Staples 5000 (SK-602: Staple kit)
NOTE
These specifications are subject to change without notice.
OUTLINE
SD-509
2.
A10DT1C001DB
3. CONFIGURATION
CONFIGURATION/OPERATION
SD-509
CONFIGURATION
Alignment section
Stapler
Exit section
CONFIGURATION/
OPERATION
3.
A10DT2C001DA
4. ALIGNMENT SECTION
4.
SD-509
4.1
ALIGNMENT SECTION
Drive
Alignment plate/R
CONFIGURATION/
OPERATION
Alignment plate/F
A10DT2C002DB
4.2.1
Operation
Alignment
In the folding/saddle stitching mode, the center staple alignment motor/F and /R aligns
paper.
The center staple alignment motor rotates in the forward/reverse direction to move the
alignment plates, thereby aligning paper in the main scanning direction.
The leading edge stopper motor is rotated to raise the leading edge stopper up to a position of the paper to be stored, thereby aligning paper in the sub-scanning direction.
SD-509
4.2
4. ALIGNMENT SECTION
Paddle
Alignment plate/F
CONFIGURATION/
OPERATION
Alignment plate/R
Center staple alignment
home sensor/R (PS41)
A10DT2C003DB
A. Alignment operation
The center staple alignment motor/F and /R rotate to open/close the alignment plates via
the alignment belts.
The center staple alignment home sensor/F and /R detect the home position of the alignment plates.
The leading edge stopper motor rotates to move the leading edge stopper in the vertical
direction via the belt.
4. ALIGNMENT SECTION
SD-509
B. Alignment control
When the first sheet of paper undergoes a switchback operation, the center staple alignment motor/F and /R start rotating to bring the alignment plates closer to each other and
then bring them to a stop at the standby positions at which they are apart from each at a
distance slightly wider than the paper width.
The center staple alignment motor/F and /R perform the alignment operation by rotating
in the forward and reverse direction to move the alignment plate back and forth after a
specified period of time since the saddle path sensor detects the trailing edge of the
paper.
The paper alignment operation in the main scanning direction is performed each time a
sheet of paper is fed in.
CONFIGURATION/
OPERATION
C. Paddle control
After the lapse of a predetermined period of time after the saddle path sensor has
detected the leading edge of the paper, the upper paddle motor is rotated to align the
paper in the sub-scanning direction.
The paddles are rotated each time a sheet of paper is fed in.
4. ALIGNMENT SECTION
Stopper
SD-509
At the leading edge stopper, papers in sub scanning direction are aligned, and papers
conveyed to the aligning section are conveyed to the specified position.
The leading edge grip holds the paper when moving it to a specified position, or when
stapling or folding it.
CONFIGURATION/
OPERATION
A. Stopper operation
The leading edge stopper motor moves the leading edge stopper up and down in accordance with the paper size. The leading edge stopper home sensor detects the home
position.
4. ALIGNMENT SECTION
SD-509
B. Stopper control
(1) Folding mode
After the last sheet of paper was aligned, the leading edge grip solenoid is turned ON
and the sheets of paper are held in place.
After the sheets are held in place, the leading edge stopper motor rotates to move the
leading edge stopper down and lower the sheets to the folding position.
CONFIGURATION/
OPERATION
Drive
SD-509
5.1
STAPLER
Staple motor
CONFIGURATION/
OPERATION
5.
5. STAPLER
Drive gear
A10DT2C005DA
SD-509
5. STAPLER
5.2
Operation
5.2.1
Stapling
Drive gear
Staple motor
CONFIGURATION/
OPERATION
Clincher
Stapler
Staple
A10DT2C006DA
B. Staple control
(1) Stapling
After completing the alignment operation of the alignment plate, the staple motor performs the stapling operation.
The stapling operation is completed when the sensor in the stapler detects the home
position and turn ON.
(2) Clogged staple detection
During the stapling operation, it is determined that the staple has been clogged and the
staple motor rotates in the reverse direction to replace the stapler to the home position if
the sensor in the stapler does not turn ON after a specified period of time since it turn
OFF.
10
Drive
SD-509
6.1
FOLDING/SADDLE STITCHING
Folding plate
Folding roller
CONFIGURATION/
OPERATION
6.
6. FOLDING/SADDLE STITCHING
A10DT2C007DB
11
6. FOLDING/SADDLE STITCHING
SD-509
6.2
6.2.1
Operation
Folding plate
Fold plate
Crank shaft
CONFIGURATION/
OPERATION
Folding roller
Paper
A11RT2C014DA
12
6. FOLDING/SADDLE STITCHING
Folding conveyance
SD-509
CONFIGURATION/
OPERATION
Folding roller
A10DT2C009DA
13
SD-509
6. FOLDING/SADDLE STITCHING
CONFIGURATION/
OPERATION
A10DT2C010DA
14
Configuration
SD-509
7.1
EXIT SECTION
CONFIGURATION/
OPERATION
7.
7. EXIT SECTION
A10DT2C008DA
15
7. EXIT SECTION
SD-509
7.2
7.2.1
Operation
Exit
The paper fed out by the center fold roller motor is stacked in the tray by its own weight.
CONFIGURATION/
OPERATION
A. Full-of-paper detection
The capacity of the tray varies depending on the number of sheets of paper in the paper
sets/stacks fed into the tray and detection of a full-of-paper condition cannot be made
based on the number of sheets of paper stacked in the tray.
The main body therefore counts the number of sheets of paper stacked and detects a
full-of-paper condition when a predetermined number of sheets of paper is reached.
If the booklet tray full sensor remains activated for a predetermined period of time, the
main body determines that paper can no longer be fed into the tray and that there is a
full-of-paper condition in the tray.
B. Full-of-paper detection conditions
The booklet tray full sensor is activated.
The booklet tray near full sensor is activated when the power switch is turned ON.
The number of sets/stacks stacked in the tray reaches a predetermined value during
copying.
A set/stack having a paper length different from that fed out earlier is fed out.
The main body does not determine that there is a full-of-paper condition in the tray under
any condition other than above.
16
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
JS-603
CONTENTS
JS-603
1.
2.
PAPER PATH........................................................................................................... 2
CONFIGURATION/OPERATION
3.
CONFIGURATION .................................................................................................. 3
4.
DRIVE ..................................................................................................................... 4
5.
OPERATION ........................................................................................................... 5
Conveyance/exit section ....................................................................................... 5
5.1.1
Paper conveyance......................................................................................... 5
5.1.2
5.1.3
5.1.4
CONFIGURATION/
OPERATION
5.1
OUTLINE
OUTLINE
CONFIGURATION/
OPERATION
OUTLINE
JS-603
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
JS-603
1.
Name
Job separator
Type
Document alignment
Center
OUTLINE
A. Type
B. Functions
Modes
Sort, group
C. Paper
Size
Type
Capacity
100 sheets
10 sheets
D. Machine specifications
Power requirements
Dimensions
Weight
E. Operating environment
Conforms to the operating environment of the main body.
NOTE
These specifications are subject to change without notice.
2. PAPER PATH
PAPER PATH
OUTLINE
JS-603
2.
A10FT1C001DA
3. CONFIGURATION
CONFIGURATION/OPERATION
JS-603
CONFIGURATION
Conveyance/exit section
CONFIGURATION/
OPERATION
3.
A10FT2C002DB
4. DRIVE
DRIVE
JS-603
4.
CONFIGURATION/
OPERATION
OPERATION
5.1
5.1.1
Conveyance/exit section
JS-603
5.
5. OPERATION
Paper conveyance
The paper passage motor/1 is energized a predetermined period of time after the paper
has activated the paper passage sensor/1.
Drive of the paper passage motor/1 rotates the exit roller, so that paper is conveyed into
the tray.
CONFIGURATION/
OPERATION
Exit roller
A10FT2C004DB
5.1.2
The horizontal conveyance section of FS-527 is provided with a conveyance path switching mechanism for conveying paper onto JS-603. For details of the mechanism, see the
horizontal conveyance section of FS-527.
5. OPERATION
5.1.3
JS-603
The tray3 full sensor is located at the exit of the tray, detecting a full-of-paper condition of
the tray.
The actuator is operated each time paper is fed into the tray. When the level of paper fed
into the tray reaches a predetermined value (capacity), the sensor is blocked and the
main body determines that the tray is full of paper.
The number of sheets of paper that is detected as a full-of-paper condition is 100 sheets
in terms of plain paper.
The number of sheets of paper detected as a full-of-paper condition, however, varies
depending on the environmental conditions and the amount of curl in paper.
CONFIGURATION/
OPERATION
Actuator
A10FT2C005DA
The tray is provided with an exit roller pressure/retraction mechanism that allows paper
to be temporarily fed into the tray when a 2-sided print cycle is commanded.
When a pressure/retraction command is received, the tray3 exit roller retraction motor is
energized. Then, the lifting cam is rotated a half turn, which causes the lifting lever to
swing up and down, so that the exit roller is pressed and retracted.
JS-603
5.1.4
5. OPERATION
Lifting cam
Lifting lever
CONFIGURATION/
OPERATION
Exit roller
A10FT2C006DA
Pressure
Retraction
Lifting cam
Lifting lever
Exit roller
A10FT2C007DB
5. OPERATION
JS-603
Retracted
CONFIGURATION/
OPERATION
Blocked
Retracted
Unblocked
Exit roller
Lifting cam
Lifting lever
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
AU-101/AU-102/AU-201/OT-503
AU-101/AU-102
1.
CONFIGURATION .................................................................................................. 1
2.
OPERATION ........................................................................................................... 1
AU-201
1.
CONFIGURATION .................................................................................................. 2
2.
OPERATION ........................................................................................................... 2
OUTLINE
AU-101/102/201
OT-503
CONTENTS
1.
CONFIGURATION .................................................................................................. 3
2.
OPERATION ........................................................................................................... 3
CONFIGURATION/
OPERATION
OT-503
CONFIGURATION/
OPERATION
OUTLINE
AU-101/102/201
OT-503
Blank Page
ii
1. CONFIGURATION
1.
AU-101/102/201
OT-503
AU-101/AU-102
CONFIGURATION
Ultra-red LED
Finger
Vein image
Camera
A00JT2C256AA
Vein
CONFIGURATION/
OPERATION
Finger
2.
A0P0T2C581AA
OPERATION
1. CONFIGURATION
AU-101/102/201
OT-503
AU-201
1.
CONFIGURATION
Abcde Fgdhi
ABCDE_Co.
Non-contact IC card
CONFIGURATION/
OPERATION
2.
A00HT2C302AA
OPERATION
1. CONFIGURATION
1.
AU-101/102/201
OT-503
OT-503
CONFIGURATION
CONFIGURATION/
OPERATION
Fan unit
2.
OPERATION
Output Tray OT-503 is comprised a fan unit and a paper exit tray.
In order to avoid toner adhesion to other things, three tucking fan motors installed in the
fan unit send outside air to an ejected paper for cool it down.
CONFIGURATION/
OPERATION
AU-101/102/201
OT-503
2. OPERATION
Blank Page
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
EK-604/605/SC-507
EK-604
1.
CONFIGURATION .................................................................................................. 1
2.
OPERATION ........................................................................................................... 1
EK-605
1.
CONFIGURATION .................................................................................................. 2
2.
OPERATION ........................................................................................................... 3
SC-507
1.
CONFIGURATION .................................................................................................. 4
2.
OPERATION ........................................................................................................... 4
CONFIGURATION/
OPERATION
EK-604/605/SC-507
CONTENTS
CONFIGURATION/
OPERATION
EK-604/605/SC-507
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ii
1. CONFIGURATION
1.
EK-604/605/SC-507
EK-604
CONFIGURATION
USB terminal (standard)
CONFIGURATION/
OPERATION
2.
OPERATION
The document can be printed directly from, or saved in, the USB memory.
Connecting the USB keyboard (dealer option: overseas market only) will permit keyboard
input.
1. CONFIGURATION
EK-604/605/SC-507
EK-605
1.
CONFIGURATION
USB terminal (standard)
CONFIGURATION/
OPERATION
OPERATION
The document can be printed directly from, or saved in, the USB memory.
Connecting the USB keyboard (dealer option: overseas market only) will permit keyboard
input.
The local interface kit is mounted when the voice guidance function and functions interacting with the portable phone or PDA (portable data terminal) compatible with Bluetooth
are to be used. It has a built-in speaker and Bluetooth communication receiver.
Using Bluetooth, the user can print files directly from the portable phone, download and
print PDF or other files from the portable phone, or save them in a box.
If an XHTML file is downloaded from the portable phone, an image file can be downloaded from the URL described in XHTML and printed as an image onto a location specified in the XHTML document.
A0YCT2C503AA
EK-604/605/SC-507
2.
2. OPERATION
CONFIGURATION/
OPERATION
1. CONFIGURATION
EK-604/605/SC-507
SC-507
CONFIGURATION
CONFIGURATION/
OPERATION
1.
A0Y9T2C501AA
2.
OPERATION
The security kit offers the copy guard (copy prohibited) and password copy functions in
addition to the conventional copy protect function. The copy guard security pattern or
password copy security pattern printed on the original is detected to thereby prevent
unauthorized copies from being produced.
* The copy guard security pattern and password copy security pattern can be detected
only by the Konica Minolta machine mounted with the copy guard and password copy
functions.
Copy
Print
Detecting the copy
guard security pattern to discard the
job.
SERVICE MANUAL
THEORY OF OPERATION
2010.12
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2010/12
1.0
Date
Revision mark
SA-502
CONTENTS
SA-502
1.
CONFIGURATION .................................................................................................. 1
2.
OPERATION ........................................................................................................... 1
CONFIGURATION/
OPERATION
CONFIGURATION/OPERATION
CONFIGURATION/
OPERATION
SA-502
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ii
1. CONFIGURATION
CONFIGURATION/OPERATION
SA-502
CONFIGURATION
CONFIGURATION/
OPERATION
1.
2.
OPERATION
By mounting the scan accelerator kit, the image can be processed at high speed during
scan transmission, thus improving performance in scan functions.
The scan accelerator kit is mounted at the FAX line 2, which disables addition of the FAX
line 2.
CONFIGURATION/
OPERATION
SA-502
2. OPERATION
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Printed in Japan
DDA2WU-M-TE1