TECHNICAL INFORMATION

ARGUMENT
SAFETY NOTICE
Instructions in the SERVICE BULLETINS assume that the engineer has a
good knowledge of safety procedures and has been trained in the
maintenance and repair of equipment.
If you do not understand the information contained in this bulletin, ask
your supervisor or contact MANITOU'S AFTER-SALES SERVICE for
advice.

N
CODE
DATE

Yes

Code B

A = Compulsory and immediate

modification

MACHINES CONCERNED:

: 1784
: 114 00
: 23/11/09

ACCEPTED UNDER WARRANTY

REMEMBER SAFETY MUST COME FIRST.

Code A

DOC-SAV-303
Index: A
Issued by: P. Cailleux
Date: 26/06/06

No

Code C

B = Modification to be made
during maintenance visit *

C = For information

MANITOU RANGE

SUBJECT: UPGRADE OF THE MAINTENANCE BOOK

Please find enclosed the presentation of the new maintenance book ref: 720327
comprising 3 documents: the commissioning and mandatory service reports as well
as a record of the machine's life.

After-Sales Service

TIME REQUIRED FOR MODIFICATION:

hour(s)

* : The improvements to be realized during a maintenance visit (Code B) are warranted for a 12
month period from the issue date of the technical information.

WEIGHT :

- 1 kg

1 to 5 kg

5 to 10 kg

10 to 25 kg

+ 25 Kg

This bulletin is for the use of our distributors' Technical Services departments, is
strictly confidential and may not be communicated to third parties without express
authorisation from MANITOU's After-Sales Service.

Recipients: subsidiaries, dealers

Copy: spw, after sales service, mo, sales, marketing, tc

23/11/09

Upgrade of the
maintenance book

Presentation of the maintenance

book
Description of the maintenance book
The maintenance book is composed of several parts:
Machine user:
Used to record accurate information on the user and the dealership that services the
machine.
Machine characteristics:
The maintenance book contains a table in which the machine characteristics are
entered. This facilitates both the identification of the different components and the
maintenance of the machine.
General terms of warranty:
Reminder of MANITOUs general terms of warranty and exclusions.

Commissioning:
This part of the maintenance book details the machines commissioning procedure.
You will also find three copies of commissioning certificates:
- One copy to return preferably to the subsidiary or to MANITOU, ANCENIS. Note
that for the moment the service book only mentions Manitou Ancenis. This will be
changed.
- One copy to be kept by the dealer
- One copy to be kept by the customer.
First mandatory service visit after 500 hours or 6 months:
Detailed explanation of the process to follow for the first mandatory service visit of the
machine. In this part of the maintenance book you will find two service certificates:
- One copy to be kept by the dealer
- One copy to be kept by the customer.

Evolution in the frequency of mandatory service visits:

The first mandatory service visit after 50 hours or 3 months is henceforth changed
to 500 hours or 6 months for all machines, except those equipped with a KUBOTA
engine which have their first service visit after 50 hours.
3

Maintenance:
Several pages of the maintenance book are reserved for noting all the maintenance
operations carried out on the machine.
General periodic maintenance operations:
One section of the maintenance book is reserved for noting mandatory service visits.
This type of service visit is not available in all countries. If you are not concerned by
these service visits, you can remove the pages not needed.

The purpose of the maintenance book:

The maintenance book is used to:
- Monitor each machine individually.
- Provide a single document for the life of the machine, accessible to both the end user
and dealer. The maintenance book includes the "commissioning report" (previous
reference 581810) and the "mandatory service report" (previous reference 581808).
- Avoid redundancy with other documents.

Maintenance book reference

The service book is referenced in 5 languages at the SPLC, (Spare Parts Logistics
Centre): 720327 FR, 720327 EN, 720327 ES, 720327 DE, 720327 IT.
The following references are available on Manitec in a printable A5 format: 720327 FR,
720327 EN, 720327 ES, 720327 DE, 720327 IT, 720327 DK, 720327 NL, 720327 LV,
720327 PL, 720327 RU, 720327 SF, 720327 SU, 720327 PO.
A CD can be requested from the SPLC that will enable you to print out the service book
in the following languages: 720327 DK, 720327 NL, 720327 LV, 720327 PL, 720327 RU,
720327 SF, 720327 SU, 720327 PO.

Upgrade of other documents.

Introducing the new maintenance book across the MANITOU network
involves upgrading other documents:
- Instruction manuals which include the new frequencies of mandatory service visits.
- The instruction manuals will repeat the inspection checklist from the old
commissioning system. While waiting for these manuals to be modified, this checklist
is given in the appendix of this TI sheet, available on Manitec.
-The new warranty handbook includes the service book and its applications.

CHECK-LIST OF START-UP
100 ENGINE
01 Air filter
02 Fuel tank
03 Fuel pipes + filters
04 Injection or carburetion systems
05 Radiator and cooling system
06 Belts
07 Hoses

101 TRANSMISSION
01 Reversing system
02 Control of gears
03 Transmission disconnect pedal
04 Clutch

102 AXLES / TRANSFER BOX

01 Operation and tightness
02 Adjustment of stops

104 BRAKING CIRCUITS

01 Checking of service brake and parking brake operation
02 Checking of brake fluid level (as per assembly)

105 LUBRICATION
106 BOOM UNIT / MANISCOPIC / MANIACCESS
01 Boom and telescope(s)
02 Wear pads

Remarks concerning technical incidents or non-compliance:

1 = MISSING

2 = BAD

03 Linkage
04 Carriage
05 Forks

107 MAST UNIT

01 Fixed and movable mast(s)
02 Carriage
03 Chains
04 Rollers
05 Forks

108 ACCESSORIES
01 Adaptation to machine
02 Hydraulic connections

109 CAB / PROTECTIVE DEVICE / ELECTRIC CIRCUIT

103 HYDRAULIC / HYDROSTATIC CIRCUITS

01 Oil tank
02 Pumps and coupling
03 Tightness of unions
04 Lifting ram(s)
05 Tilting ram(s)
06 Accessory ram(s)
07 Telescope ram(s)
08 Compensating ram(s)
09 Steering ram(s)
10 Control valves
11 Counterbalance valve

0 = GOOD

01 Seat
02 Control panel and radio
03 Horn and warning light, safety device
04 Heating / air conditioning
05 Windscreen wiper / Windscreen washer
06 Horn
07 Backup alarm
08 Head lighting
09 Additional lighting
10 Rotating beacon
11 Battery

110 WHEELS
01 Rims
02 Tires / Pressure

111 SCREWS AND NUTS

112 FRAME AND BODY
113 PAINT
114 GENERAL OPERATION
115 OPERATORS MANUAL
116 INSTRUCTIONS FOR CUSTOMER