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JBG1000 Gas Generator Set

JBG1000 Gas Generator Set

China MTU gas engine
Integrated intelligent gas engine management

Technical Data

Genset complies with National Norms and Regulations:

GB/T2820-1997
GENERAL

TECHNICAL

REQUIREMENTS

FOR

RECIPROCATING

INTERNAL

COMBUSTION ENGINE-DRIVEN AC GENERATOR SET

JB/T7606-94
TECHNICAL REQUIREMENTS FOR INTERNAL COMBUSTION ENGINE POWER PLANT
ASSEMBLY
JB/T9583-1999
GAS FUEL GENSET GENERAL TECHNICAL REQUIREMENTS
JB/T8587-1997
SAFETY REQUIREMENTS OF INTERNAL COMBUSTION ENGINE POWER PLANT
JB/T50054-1999
RELIABILITY ASSESSING METHOD FOR GAS ENGINE POWER STATION
GB3095-1996
ENVIRONMENT AND AIR QUALITY NORMS(FOR GENSET EMISSION)
ISO9001
QUALITY AUTHENTICATION SYSTEM
GB2900
ELECTROTECHNICAL TERMINOLOGY
ISO8528
RECIPROCATING INTERNAL COMBUSTION ENGINE-DRIVEN AC GENERATOR SET
ISO3046

Specification may be changed without notice.

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Engine

JBG1000 Gas Generator Set

GENERAL

TECHNICAL

REQUIREMENTS

FOR

RECIPROCATING

INTERNAL

COMBUSTION ENGINE
GB1105
INTERNAL COMBUSTION ENGINE PERFORMANCE TEST METHODS
GB1859
TESTING METHOD OF INTERNAL COMBUSTION ENGINE
2.

Genset working conditions:

Acceptable working conditions:
Acceptable ambient temperature : 540
Relative humidity90%25
Altitude: 1500m
Normal working conditions:
Genset can run at rated power under the conditions:
Atmospheric Pressure: 100kPa, Ambient Temp: 25, Relative Humidity: 30%.

3.

Applicable fuel gas:

Applicable fuel gas: Natural Gas, Biogas, Coal mine Gas
Requirements for the fuel gas within 1 meter distance from engine:
Natural Gas: CH4 content 70%, pipeline pressure: 100kPa-300kPa, gas temperature
40, H2S content20mg/Nm3, Impurities content30mg/Nm3, impurity size5m
Biogas: CH4 content 40%, pipeline pressure: 3kPa-10kPa, gas temperature 40, H2S
content20mg/Nm3, Impurities content30mg/Nm3, impurity size5m, NH3
content200mg/Nm3, water content40g/Nm3, no free water.
Coal-mine Gas: CH4 content 25%, pipeline pressure: 3kPa-10kPa, gas temperature 40,
H2S content20mg/Nm3, Impurities content30mg/Nm3, impurity size5m

5.

Genset Specification

Genset model

JBG1000

Power rating

1000KW

Engine

16V165RQ

Alternator

SIEMENS 1FC2 454-4

Cooling mode

Horizontal type Remote cooler or heat exchanger

Frequency

50Hz

Specification may be changed without notice.

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JBG1000 Gas Generator Set

Rated speed

1500 RPM

Rated voltage

400/230 V

Rated current

1850A

Connection mode

3 phase 4 wire

Power factor

0.8 lagging

Total efficiency of CHP

80%

Noise level

106dB at 1 meter distance

Oil consumption

1g/kWh

Gas consumption

277~300 m3/h
(standard natural gas, ISO 3046-1)

Air flow

2.2 m3/s (full load)

Starting mothod

Electric starting motor, 24VDC, 15KW

Net weight(open)

12500kg

Dimension(open)

760021002800mm

Net weight(silent)

12500kg

Dimension(silent)

1219224382900mm (ISO 40HQ)

Electrical performance:
Steady adjustment
Voltage

Frequency

Transient regulation

5%
+25%
-20%

Recovery time

2 S

fluctuation

1.5%

Steady regulation

8%(0-8%adjustable)

Transient regulation

18%

Recovery time

15s

fluctuation

2%

Specification may be changed without notice.

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Engine

JBG1000 Gas Generator Set

6. Gas Engine Specification
Engine model

16V165RQ

Manufacturer

China North General Power Group Co.,Ltd

Rated power

1260kW

Speed

1500 RPM

Cylinder arrangement

16 V

Bore x stroke

165x185mm

Engine running mode

4 cycle

Displacement

63.36 L

Mean piston speed

9.3 m/s

BMEP

1.6MPa

Compression ratio

11:1

Air-intake mode

Turbocharged, intercooler

Ignition mode

Electronic spark plug

Cooling system

Enclosed water cooled

Cooling water flow

65 m3/h

Cylinder jacket water temperature 75~85

Exhaust temperature

62020 (after exhaust turbocharger)

Exhaust max back pressure

30~50mbar

Overhaul
Minor overhaul

1000 hours

Medium overhaul

5000 hours

Major overhaul

10000 hours

Top overhaul

40000 hours

Designed lifetime

40000x5 hours

Remark:
Reference Venturi gas mixing unit and Woodward intelligent ignition system IC 920
The technical data are based on natural gas with a calorific value of 10 kWh/Nm and a methane no. > 80
The technical data indicated is based on standard conditions acc to ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa. Air temperature 25 C. Relative air humidity 30 %
Rating adaptation at ambient conditions acc to ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze

Specification may be changed without notice.

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JBG1000 Gas Generator Set

7.

AC Alternator Specification

Model: SIEMENS 1FC2 454-4

Rated power: 1250KVA
Frequency: 50Hz
Speed: 1500 RPM
Output: 400/230 V, 3 phase 4 wires
Voltage Regulation: 0.5%
Power factor: 0.8 lagging
Type: 3 phase/4 wire, brushless, automatic voltage regulator, drip proof, protected type.
cooling methodWind-cooling, self-heat-rejection
Insulation classClass H
Protection class: IP23
8.

Genset control system

See attachment Control&Parallel system for 1MW gas genset.

9. Heat recovery system (steam or hot water output for option.)
See attachment CHP design for JBG1000.

10.

Spare parts list for one year running

One year maintenance spare parts for 16V gas engine:

Annual Usage of Maintenance Spare Parts
(Parts recommended to be on site for regular maintenance of one engine for one year)
Item

No.

Parts Name

Qty.(PCS)

0010847225

Oil filter

84

0029977940

Gasket, Cylinder head oil return pipe

64

5500160432

Water through pipe

5500160119

Seal ring

5500160121

Gasket, cylinder head cover

5500500020

Bolt

3129900251

Nut

TBGYB-003

Ignition coil

TBGYX-002

Ignition cable

Specification may be changed without notice.

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Engine

JBG1000 Gas Generator Set

10

BHT

Cover, Ignition cable

11

TBHHS-002

Spark plug

12

0005356760RQ

Sensor, exhaust temp

13

0005354060RQ

Sensor, exhaust temp

14

5592032380

Seal gasket

15

0002033980

Seal ring

16

0002031999A

Sealing joint strip

20

17

5500161420KZ

Gasket, cylinder cover

18

5500530401

Intake valve

32

19

5550530105

Exhaust valve

32

20

0000530361

Oil seal, inlet valve tappet

32

21

5500530020

Big spring, valve

12

22

5500530022

Small spring, valve

12

Emergency Spare Parts

Parts recommended being on site for unexpected breakdowns of one engine. If not
used during normal operation, they may be used during overhauls.
Item

No.

Parts Name

Qty.(PCS)

23

5550300118A

Piston

24

0080376319

RING, trapeziform

0080276419

RING, rectangle

0090378518

Oil ring comp

25

5550111610

cylinder liner

26

5550105241A-2

Cylinder cover assembly

27

5110200908A-1008A01

Repair bag, turbocharger

28

5100850060

Seal ring

29

5110800460

Seal ring

5110800560

Seal ring

5110200412

Thrust bearing

5550302160

Bearing, connecting rodup

5550302160

Bearing, connecting roddown

Turbocharger:
30

5110200908

Turbocharger assemblyleft

31

5110201008

Turbocharger assemblyright

Specification may be changed without notice.

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JBG1000 Gas Generator Set

Notes: turbocharger consists of left assembly and right assembly, and is equipped 1 set for 4
engines, which is for option and priced separately.

11.

Warranty

15 months or 7200 running hours, subject to the one comes first. warranty covering all
manufacturing defects caused by quality of product, but excluding consumble parts or the failures
due to incorrect operation or lack of maintenance.

Service and parts are available from our

company or distributors.

Specification may be changed without notice.

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