Instruction for replacement

of components in UNISAB II
- for compressors

Set

I
R

UNISAB II

This instruction is a description of how to

- EPROM from version 1.12 incl.

replace the following parts in UNISAB II:

and higher version no. . . . . . . . . . . . p. 7

- the door . . . . . . . . . . . . . . . . . . . . . . . p. 2

- EPROM from version 1.10 incl.

and lower version no . . . . . . . . . . . . p. 9

- the CPU print . . . . . . . . . . . . . . . . . . p. 2

- CPU print and EPROM . . . . . . . . . . p. 3
- EPROM (programme) . . . . . . . . . . . p. 3
- EEPROM (diagnosis) . . . . . . . . . . . . p. 6

- Languages for EPROM version

1.13 A and B dated 990128 . . . . . . p. 10
- Languages for EPROM version
1.13 A, B and C dated 990831 . . . . p. 11
- EPROM from version 2.01 incl.

- the relay print . . . . . . . . . . . . . . . . . . p. 6

and higher version no . . . . . . . . . . . p. 12

- the battery . . . . . . . . . . . . . . . . . . . . . p. 6
0171-948

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Before replacing any of the above parts,

bent a little backwards). Remove the two

make sure that the UNISAB II system is

safety straps as well as the earth connec-

completely switched off.

tions.

Notice:

Take the new door and mount in reverse

Other control voltage may be connected to

order to the dismounting.

the UNISAB II system.

Connect the supply voltage.

Also make sure that the main current to the

- The relay print with all the wiring

compressor motor is disconnected. This can

connections

be done by removing the fuses so that the

motor does not start up inadvertently.

- The CPU print, which is fitted on the relay

print.

Replacing the door

- The transformer.

Take out the blue and white plugs leading to

The parts are shown in fig. 1.

the relay print (both securing lugs must be

Fig. 1

Connection for display

Connection for keyboard

Battery

EPROM

Cooling plate

Serial EEPROM

CPU print

Fuse

Transformer

Dig. inputs
Digital outputs
Terminals

Replacement of CPU print

fixed as it is placed in to plugs with

connection to the relay print. It is important

Dismantle the door completely in order to

that you pull at the side of the print in which

provide free access to the printed circuit

the plugs are positioned to avoid pulling it out

board.

askew, hereby damaging the print.

Remove the screws by which the print is

fixed. Get hold of the bottom of the print and

Move both EPROM and EEPROM from the

pull it out carefully. It may be rather firmly

old CPU print to the new one.

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0171-948

Important

print, the following procedure must be

See also Replacing the EPROM.

observed:

Mount a new CPU print and door in reverse

Important
See also Replacing the EPROM.

order.
Once this has been done and the control is

Mount the new parts and switch on the

switched on, the following picture will appear

control and the following picture appears in

in the display shortly:

the display:

COPY EEPROM

SERIAL NO.

NO

Answer with YES and press the A key.

Write the serial no of the compressor in this

UNISAB II will now be reconfigured and the

area and press the A key. Shortly all three

contents of the EEPROM, corresponding to

the setup of the compressor, is now copied
into the CPU memory.
The settting is now the same as before the
CPU print was changed, except for the

light diode on the front will start flashing and

the display now shows the CONFIG picture.
It is also necessary to enter the original setup
and all alarm and warning limits as well as
the setpoints, which must be different from

calibration of the pressure transducers,

possibly the brine temperature as well as the
hour counter which is now zero. The lan-

the factory setting. Remember also to

calibrate the pressure transducers.

guage is now English. If you want another

All these values you should also be able to

language, select this. Enter the values from

find in the Starting-up Manual. Remember to

the table in the Starting-up Manual which is

set time and date. The language is now

delivered with the compressor. Remember to

English. In case another language is wanted,

set time and date.

select this.

Replacing CPU print and

EPROM

Replacing the EPROM

(programme)

If, as an exception to the rule, it proves

EPROM is a programmable module, mounted

necessary to insert a new EPROM in

on a socket in the microelectronic part of the

connection with the replacement of a CPU

UNISAB.

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01.07.01

S The EPROM module is loosened from its

EPROM and electronics on the

whole can be damaged by static
electricity. In order to avoid this
damage you must make sure that
static electricity is discharged without the current passing through the
electronics. I.e. touch the part upon
which EPROM is placed both before and while you pick it up. And
touch the box of the apparatus, in
which EPROM is going to be positioned both before and while fitting
it. Naurally, you must use the same
hand that holds (or is going to get
hold of) the EPROM.

socket by an authorized EPROM puller.

Take care not to damage the pins on the
EPROM module.
Fig. 2

EPROM

On replacing the EPROM or by transfer

from one UNISAB II to another, apply the
following procedure:

S Note the value of the hour counter as well

Mount the EPROM using your fingers, while

paying attention to the following:

S Position the EPROM with the notch in the

module turning right -- see fig. 2.

as the calibration values for pressure

S Take care that all pins are fitted in the

transducers and brine temperature.

socket and carry out the mounting with

S Switch off the power supply to UNISAB.

S Switch off the compressor motor starter

great care.

S Refit the door.

and keep all safety measures in

Once this has been done and the control is

accordance with the instruction manual

switched on, the following picture will appear

and local rules and regulations.

in the display shortly:

S Place the door in service position as

described in Operating UNISAB II.

COPY EEPROM

NO

S The EPROM MODULE is positioned in the

top left corner of the printed board as
shown in fig. 15.
EPROM hs a white label on its surface.
4

Answer with YES and press the A key. The

UNISAB II will now be re--configured and the
contents of the EEPROM, corresponding to
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the setup of the compressor, is now copied

into the CPU store.

- Timers, P--band factors

- Capacity limits

The setting is now the same as before the

EPROM was changed, except for the

See the table on UNISAB II settings for a

complete review.

calibration of the pressure transducers,

possibly the brine temperature as well as the
hour counter which is now zero.

See chapter: Operating the UNISAB II,

sub--section: Factory settings, in order to
carry out the factory reset.

The language is now English. If another

language is wanted, select this. Enter the

Once the FACTORY RESET has been

values from the table in the Starting-- up

completed, enter all the settings noted down

Manual which is delivered with the

compressor. Remember to set time and date.

in the table for UNISAB II settings and which

differ from the factory values of UNISAB II.

On changing the EPROM in connection with

an upgrading to an up--dated programme
version, it is recommended to carry out a
FACTORY RESET.
Before a FACTORY RESET is carried out,
write down all the UNISAB II settings in the
table on UNISAB II settings, especially the
parameters that are changed back to factory
setting by a factory reset. This applies to the
following parameters:

- Alarm and warning limits, set points,

neutral zone, proportional band

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Replacing the EEPROM

(diagnosis)

The control is now ready for operation with

the same setup as before the EEPROM was
removed.

In this EEPROM you will find information

about:

Replacing the relay print

- Compressor serial no.

Dismantle the door completely in order to

provide free access to the printed circuit

- The date of the initial start-up.

board.

- Compressor configuration.

All connected wires on the relay print must be

- The total number of alarm and warning

that correct remounting is possible.

dismounted, but first they must be marked so

limits as well as all other setting values.

Remove the screws that fix the print and tilt

the print out of the plastic holders at the

- Status for up to 30 old alarms.

terminal row on the long side of the print.

- Total number of alarms.

Pull the print off the guide opposite the

terminal row and out of the cabinet.

This EEPROM can be removed from the

Move the CPU print with the EPROM and

UNISAB II (placed in a socket) while the

same precautions are being taken as during

Serial EEPROM onto the new relay print.

the replacement of the EPROM.

Mount the new relay print in the reverse order

of the dismounting and connect the marked

Normally, the EEPROM must stay in the

control as this cannot function without it, but
in case the contents of the EEPROM, due to
special circumstances, should be desired
examined by YORK Refrigeration, Denmark,

wires in the correct order.

Replacing the battery

The battery is primarily used in order to

it can be removed for inspection.

ensure that the internal watch runs accurately

During the removal, first switch off the control

RAM-store is supplied during power cuts.

after a power cut. Besides, the so-called

and have an empty EEPROM ready for

The battery has an expected life of 10 years

insertion.

and is of the Lithium type. It is not charged by

the electronic circuit of the UNISAB II.

Once the new EEPROM has been fitted,

switch on the control again, and all

If the following picture appears in the display

information will now be copied into the new

after a power cut, this is a sign that the

EEPROM.

battery should be replaced:

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0171-948

COPY EEPROM

UNISAB II. Before the power supply is

NO

switched off, write down all available

settings in the before-mentioned table. In
particular the settings of: alarms,

If a new battery is at disposal, switch off the

warnings, timers and running time, set

control and change the battery. Dispose of

points, configuration, calibration values

the old battery in conformity with the

for pressure transducers etc. To ease

environmental rules in force.

the job, ask the customer if the settings

Mount a new battery and switch on the con-

have already been recorded.

trol. The above picture now appears once

2: Switch the power supply to the UNISAB II

more in the display. Answer with YES and

off and dismount the cabinet plastic cover

press the A key.

by removing the five screws. The EPROM

The setup of the compressor is now the same

puller. Place the old EPROM in the

as before the power cut, except for the

EPROM box and unpack the new one.

can now be pulled out using an EPROM

calibration values for the pressure

Before mounting the new EPROM, make

transducers and the brine temperature as

well as the hour counter which is now zero.
These values you should be able to find in
the compressor Starting-up Manual. In case
no new battery is at disposal, answer YES to
the above picture, and repeat the same
operation as when the battery was replaced.

sure that the pins are bent slightly and like

this exactly fitted into the EPROM socket.
Mount the EPROM using manually.
Position it in the socket and make sure
that all pins are correctly fitted into the
socket and that the notch in the module is
turning right.

Remember to set time and date as well as

Now push the EPROM in place applying a

the language required, and the compressor is

firm and even pressure.

now operational.

3: Mount the plastic cover using the five

Please notice that at the next power cut,

screws; refit the door and switch on the

the problem will be exactly the same.

current supply to UNISAB II.

4: The UNISAB II will now display the

Replacement of EPROM from

version 1.12 (incl.) and higher
version no.

following picture:

1: Use the table Settings for UNISAB II which

COPY EEPROM

NO

can be found in the Starting-up Manual for

0171-948

01.07.01

By pressing the Set key for 2-3 seconds

to setup menu. Now press the Y key

the following picture will appear in the

twice until cursor is at config. Press the

display:

" key for the configuration picture. Now

press the B key as far down as possible
to the factory reset line. Press the Set

PASSWORD
1 2 3 4
SET FOR ACCEPT/QUIT

key for 2-3 seconds until the display

shows the following picture:

By pressing the " A Y B keys, the

PASSWORD
1 2 3 4
SET FOR ACCEPT/QUIT

password can be changed to 1266 and the

new password is confirmed by pressing
Set .

By using the arrow keys, " A Y B ,

The cursor will now be positioned at no.

change the password to 1266 and press

Use the Y B keys to switch from no to

Set . The cursor will now be positioned at

yes and confirm by pressing Set .

no. Now press the Y key or the B key to

The display will now display the following

switch from no to yes and press Set

picture:

again. The display will now show the

following picture:
COPY EEPROM YES
FACTORY RESET

YES

Press the A key to restart the UNISAB II.

Now press the A key to restart the

5: UNISAB II will now restart with the original

UNISAB II.

settings before the EPROM was changed.

A new factory reset must be performed to

The UNISAB II will now restart with the

enable the UNISAB II to work with the new

factory settings. The settings from the

features of the new EPROM. To do this the

UNISAB II settings table must now be

following procedure must be followed:

re-entered.

Go to main menu by pressing the " key,

6 When all settings have been re-entered

and then press the Y key once. Cursor is

into the UNISAB II, the compressor is

now positioned at setup. Press the " key

operational and the procedure is complete.

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0171-948

Replacement of EPROM from

version 1.10 (incl.) and lower
version no. in UNISAB II

the socket and that the notch in the chip is

turning right.
Now push the chip in place applying a firm

When replacing an EPROM version 1.10 or

and even pressure.

3: Remount the plastic cover with the five

lower, three chips must be replaced: 1

screws and close the door. Switch on the

EPROM, 1 EEPROM and 1 PAL chip.

current to the UNISAB II.

Please note that if the PAL chip carries the
code CPU 196 2.1, it is not to be replaced.

4: When the current is switched on again the

following picture will appear in the display:

1: Use the table Settings for UNISAB II

which can be found in the starting-up
manual for UNISAB II. Before switching

SERIAL NUMBER

000000000

the current supply off, write down all

settings in the table. The settings include
alarms, warnings, timers and running
hours, set points, configuration,
calibration values for pressure
transducers etc. To ease the job, ask the
customer if the settings have already been

Now press Set for 2-3 seconds until the

display shows the following picture:

PASSWORD
1 2 3 4
SET FOR ACCEPT/QUIT

recorded.
Use the arrow keys, " A Y B , to

2: Disconnect the power supply to the

change the password to 1266 and press

UNISAB II and dismount the cabinet

plastic cover by loosening the five screws.

Set . The cursor will now be situated at:

Pull out the three chips using an EPROM

puller.

SERIAL NUMBER

000000000

Place the old chips in the EPROM box and

take out the new ones.

By using the arrow keys, " A Y

Before mounting the new chips, bend the

B ,enter the compressors serial

pins to fit the socket.

number which was written down before

the replacement of the chips.

To mount a chip, hold it between two

fingers and place it carefully in the socket.

Now press Set and the cursor will be

Before pushing the chip in place, make

positioned at serial number. Press the A

sure that the pins are correctly fitted into

key to restart the UNISAB II.

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01.07.01

5: When the UNISAB II is restarted, the

7: When all settings have been entered into

menu will show the configuration picture

the UNISAB II, the compressor is

and the yellow, red and green diodes on

operational and the procedure is complete.

the door will be flashing.

EPROM version 1.13 A and B marked

6: Enter the configuration settings that were

written down before the replacement. It is

with date 990128 feature the following

languages in this order:

particularly important to configure the

following:

EPROM A:

Compressor type

German

Refrigerant

Danish

DK

Autostart=yes (normal)

French

Finnish

FIN

Autostop=yes (normal)

English

GB

Pre-lubrication, yes , if

Italian

Norwegian

Dutch

NL
S

screwpressor with oil pump

Compressor number

Swedish

Baud rate= 9600 (normal)

EPROM B:

If UNISAB--Chiller is present:

Czech

CZ

Spanish

Greek

GR

English

GB

After entering the configuration data, re-

Hungarian

start the UNISAB II by pressing the A

Portuguese

Key. When the main picture appears after

Polish

PL

the restart, enter the rest of the settings

Russian

RUS

that were written down in the UNISAB II

English

GB

With chiller = yes

Without chiller = no

settings table.

10

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0171-948

EPROM version 1.13 A, B and C marked

EPROM C:

with date 990831 feature the following

languages in this order:
EPROM A:
Danish

DK

Finnish

FIN

English

GB

Italian

Norwegian

Swedish

Czech

CZ

Spanish

English

GB

Greek

GR

Portuguese

Polish

PL

EPROM B:
German

French

English

GB

Hungarian

Dutch

NL

Russian

RUS

Mounting of EPROM from version 2.01 instead of earlyer versions

PLEASE READ THE HOLE CHAPTER BEFORE STARTING THE PROCESS !

Fig. 3

Connection
for keyboard
PAL

U17 EPROM U17

U18 EPROM U18
CPU print
Empty socket!
NEVER use this
socket together
with sockets pos.
U17 and U18

Connection
for display

EEPROM
Battery

Cooling
plate
Fuse

Trans-former

Dig. inputs

Digital outputs

Terminals

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11

When mounting e--prom set version 2.01 all

the chips has to be removed and you must
ensure that the cpu print is the new revision
C with sockets for 3 eproms see above picture.

that the notch in the chip is turning right. For

the e--prom U17 and U18 the text on the label
are facing up--side down.

The new Eprom set consist of 4 chips :

eprom U17 and eprom U18, one eeprom
printet 24C32 and one PAL chip with
label=CPU196 16b V3.0. See above picture
where to fit the chips.

3: Remount the plastic cover with the five

screws and close the front cover. Switch on
the current to the UNISAB II.

1: Use the table Settings for UNISAB II

which can be found in the starting--up manual
for UNISAB II. Before switching the current
supply off, write down all settings in the table.
The settings include alarms, warnings,
timers and running hours, set points, configuration, calibration values for pressure
transducers etc. To ease the job, ask the
customer if the settings have already been
recorded.
2: Disconnect the power supply to the UNISAB II and dismount the cabinet plastic cover
by loosening the five screws. Disconnect the
battery plug from the relay print and ensure
that the electronics has been Discharged for
at least 5 minutes before inserting the new
chips.
Pull out all the chips using an EPROM puller.
Place the old chips in the EPROM box and
take out the new ones.
Before mounting the new chips, If needed
bend the pins to fit the socket.
To mount a chip, hold it between two fingers
and place it carefully in the socket. Before
pushing the chip in place, make sure that the
pins are correctly fitted into the socket and
12

Now push the chip in place applying a firm

and even pressure.

4: When the power is switched on again the

following picture will appear in the display:

SERIAL NUMBER

000000000

Now press Set for 2-3 seconds until the display shows the following picture:
PASSWORD
1 2 3 4
SET FOR ACCEPT/QUIT

Use the arrow keys, " A Y B , to change

the password to 1266 and press Set . The
cursor will now be situated at:

SERIAL NUMBER

000000000

By using the arrow keys, " A Y B ,enter

the compressors serial number which was
written down before the replacement of the
chips.
Now press Set and the cursor will be positioned at serial number. Press the A key to
restart the UNISAB II.
5: When the UNISAB II is restarted, the menu
will show the configuration picture and the

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yellow, red and green diodes on the front

cover will be flashing. See the changed
menu tree in the instruction manual ver. 2.01

a compressor driv en by a frequency con-

6: Enter the configuration settings that were

written down before the replacement. It is
particularly important to configure the following:

with standard motor without frequency

verter and at the same timeshould run in

sequence with one or more compressors
converter.

S Compressor number
S Baud rate=19200 (normal, 9600 for
older UNISAB II)

S Compressor type
S Refrigerant

S Port 1 in communication are used in connection with evolution PLC

S Autostart=yes (normal)

S Port 2 in communication are used when

S Autostop=yes (normal)
S Pre--lubrication=yes , if screw compressor
with electric driven oil pump
S Press --1/9-- 1/25
- 1/25-- 1/59
Choose - 1/9-- 1/25 for standard cooling
compressors
Choose - 1/25-- 1/59 for heating pumps or
when running with R744 (CO2)

S ROTATUNE

communicating with Quantum panels

Set always Chiller = No
After entering the configuration data, end the
process by entering factory reset=Yes and
re--start the UNISAB II by pressing the Key. <
twice
When the main picture appears after the restart, enter the rest of the settings that were
written down in the UNISAB II settings table.
It is essentially to reinsert the values for

Note: This item will only work correctly

system number and start number in the

from eprom version 2.01 ROTA or later

menu Multisab State, otherwise the kom-

versions

pressor will not be able to start in auto-

Choose YES if the Unisab II is mounted on

matic or remote control mode.

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01.07.01

13

7: When all settings have been entered into

the UNISAB II, the compressor is operational
and the procedure is complete.

Greek GR

EPROM version 2.01 feature the following

languages in this order:

Italian I

Czech CZ
German D
Danish DK
Spanish E

Hungarian H

Norwegian N
Dutch NL
Portuguese P
Polish PL

French F

Russian RUS

Finnish FIN

Swedish S

English GB

Turkish TR

YORK REFRIGERATION
Chr. Xs Vej 201 P.O. Box 1810 DK-8270 Hjbjerg Denmark
Phone +45 87 36 70 00 Fax +45 87 36 77 05

14

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