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VIRTUAL
SYSWELD
for HEAT TREATMENT
Martensite
distribution
Retained
austenite
Final
distortions
Residual stresses
Courtesy: ZF
Courtesy:
GKN Automotive GmbH
Residual stresses in a
c a m s h a f t a f t e r q u e n ch i n g
engineering evaluations
Automatic tetrahedral meshing for most complex shapes requiring minimun
SYSWELD enables
heat treaters to
treatment proces
computer, rather
shop floor trial-a
method. Resultin
than 20 years of
SYSWELD is the l
the simulation of
processes.
SYSWELD is instr
reduction, impro
quality and deliv
performance.
SYSWELD uses ad
element methods
complex materia
SYSWELD can sim
such as:
surface harden
induction
laser
electron beam
through harden
direct
austempering
martempering
thermo-chemic
treatment
carburizing
nitriding
carbonitriding
tempering
2 D l ay e r e d m e s h p e r f e c t l y d e s i g n e d
for the physics of heat transfer
Mesh
C a r b o n e n r i ch m e n t
Martensite distribution
SYSWELD allows
grain size, tempe
phases, distortio
stresses, plastic
mechanical prop
MULTIPHYSICS
POST-PROCESSOR
The multiphysics post-processing capabilities
provide instanteneous process information for
the evolution of:
Heating and cooling rates
Bainite distribution
Distortions
Hardness
Metallurgical structure of the material
Distortions
Yield stress of the modified material
Plastic strains
Te m p e r a t u r e f i e l d t w o s e c o n d s
a f t e r q u e n ch i n g s t a r t s
Martensite distribution
H e a t Tr e a t m e n t o f a 8 0 0 m m t r a i n w h e e l Computation steps
T R E A T M E N T
Stresses
cal heat
analysis of
erature field,
ons, residual
strains and
erties.
Hardness
Residual Stresses
Temperature field
ing
ning
Te m p e r a t u r e f i e l d
Courtesy: SKF
H E A T
dvanced finite
s to model
l behavior.
mulate processes
The solution of the finite element problem includes all nonlinear physics of heat treatment. The solver is built on a robust
architecture and provides an automatic solution for heat
treatment problems, covering all related complex mathematics
and material physics.
F O R
rumental in cost
ovement of
very
JOMINY TEST
S Y S W E L D
s designers and
analyse heat
sses on the
r than using
and-error
ng from more
f development,
leading tool for
f heat treatment
U s e r- S p e c i f i c Pa ck a g e s
Two packages are available:
Heat treatment for engineering models for heat treatment shops, research centers and the education market.
It offers a reasonable model size limitation - without any technical limitation - at an appealing price.
Heat treatment full package provides unlimited model size to simulate large and complex parts.
treatment simulation
A comprehensive primer, which guides the user, step by step,
industrial tasks
C a r b o n e n r i ch m e n t
Editor of virtual testing solutions, ESI Group is a pioneer and world leading provider of digital simulation for
prototyping and manufacturing processes that take into account the physics of materials. ESI Group has
developed an entire suite of coherent, industry oriented applications to realistically simulate the product's
behavior during testing, to fine tune the manufacturing processes in synergy with the desired product
performance, and to evaluate the environment's impact on product usage. ESI Group's portfolio, which has
been industrially validated and combined in multi-trade value chains, represents a unique collaborative,
virtual engineering solution, known as the Virtual Try-Out Space (VTOS), enabling a continuous improvement
on the virtual prototype. By drastically reducing costs and development times, VTOS solutions offer major
competitive advantages by progressively eliminating the need for physical prototypes.
w w w. e s i - g ro u p . c o m
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