MECHANICAL ENGINEERING DEPARTMENT

METAL FORMING AND TOOL DESIGN LAB.

QUIZ

1. The true strain for a L-C-steel bar which is doubled in length by forging is
a) 0.307 b) 0.5 c) 0.693 d) 1.0
2. The process of hot extrusion is used to produce
a) Curtain rods made of Al b) Steel pipes for domestic water supply
c) Stainless steel tubes used in furniture d) Large pipes used in city motor mains
A. a & c
B. a&b C. b&c
D. b&d
3. In deep drawing of sheets, the value of limiting draw ratio depends on
a) % elongation of sheet metal b) Yield strength of the sheet metal
c) Type of press used
d) Thickness of the sheet
4. The force required for piercing a round hole when the die and punch are not provided with any
shear is given by
a. LST b. DS c. DLST d. DST
where L= length of die land; D = dia of hole; T = thickness; S = shear stress
5. In sheet metal work, the cutting force on the tool can be reduced by
a. grinding the cutting edges sharp b. increasing the hardness of the tool
c. providing shear on tool d. increasing the hardness of die
6. In order get uniform thickness of the plate by rolling process, one provides
a. camber on the rolls b. offset on the rolls c. hardening of the rolls d. anti friction bearings
7. The blank diameter used in thread rolling will be
a. Equal to minor diameter of the thread b. Equal to pitch diameter of the thread c. A little larger
than the minor diameter of the thread d. A little larger then the pitch diameter of the thread
8. Match Metal Forming Process A similar process
A. Blanking
1. wire drawing
B. Coining
2. Piercing
C. Extrusion
3. Embossing
D. Cup drawing
4. Rolling
5. Deep drawing
a. A-2, B-3, C-1, D-5 b. A-3, B-2, C-1, D-5 c. A-1, B-5, C-3, D-2 d. A-5, B-1, C-3, D-2

9. In sheet metal blanking, shear is provided on punch and die so that

a. press force is reduced
b. good cut edge is obtained
c. warping of sheet is minimized d. cut blanks are straight
11. Which of the following pairs of process and draft are correctly matched?
1. rolling 2. extrusion 3. forging
a. 1 and 2 b. 2 and 3 c. 1 and 3 d. 1,2 and 3
12. In drop forging, forging is done by dropping
a. the work price at high velocity
b. the hammer at high velocity
c. the die with hammer at high velocity d. a weight on hammer to produce the requisite impact
13. Metal extrusion process is generally used for producing
a. uniform solid sections
b. uniform hollow sections
c. uniform solid and hollow sections d. varying solid and hollow sections
14. Which one of the following is an advantage of forging?
a. good surface finish b. low tooling cost c. close tolerance d. improved physical property
15. In forging method for reducing the diameter of a bar and in the process making it longer is
termed as
A) Fullering B) Punching C) Upsetting D) Extruding
16. A) While rolling sheet metal in rolling mill, the edges are sometimes not straight and flat but
are wavy (T/F)
R) Non uniform mechanical properties of the flat material rolled out result in waviness of the
edges. (T/F)
17. Which of the following assumptions are correct for cold rolling ?
1. The material is plastic.
2. The arc of contact is circular with a radius greater than the radius of the roll.
3. Coefficient of friction is contact over the arc of contact and acts in one direction throughout
the arc of contact.
Select the correct answer using the codes given below:
a. 1 and 2 b. 1 and 3 c. 2 and 3 d. 1, 2 and 3
18. A forging method for reducing the diameter of a bar and in the process making it longer is
termed as
a. Fullering b. Punching c. Upsetting d. Extruding

JIGS and Fixtures

1. Choose the correct statement:
a) A fixture is used to guide the tool as well as to locate and clamp the W/P
b) A jig is used to guide the tool as well as to locate and clamp the W/P.
c) Jigs are used on CNC machines to locate and clamp the W/P and also to guide the tool.
d) No arrangement to guide the tool is provided in a jig.
2. 3-2-1 method of location in a jig or fixture would collectively restrict the work piece in n
degrees of freedom, where the value of n is
a) 6 b) 8 c) 9 d) 12
3. When a cylinder is located in a Vee-block, the numbers of freedoms, which are arrested, are
a) 2 b) 4 c) 7 d) 8
4. Diamond pin location is used in a fixture because:
A) Diamond pins do not wear
B) It gives more accurate location when box shaped part is located from its edge
C) It gives more accurate location when the part is located with reference to two machined
holes.
D) It is easy to clamp the part on diamond pins
5. When cylinder is located in a Vee-block, the no. of degrees of freedom which are arrested is
A) 2 B) 4 c) 7 d) 8