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PROTECTED CULTIVATION
HERALDING SUCCESS
Compiled by:
Naved Sabir
Brahma Singh
Content
Preface
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Preface
Brahma Singh
President
Indian Society for Protected Cultivation
New Delhi
GREENHOUSE TECHNOLOGY
Trench Greenhouse
It is a very low-cost greenhouse known as an underground greenhouse,
preferably 30 10 3 of size. Trench is covered with a transparent UV
stabilized 200 micron thick polythene during day time to harvest maximum
solar energy and extra cover of black polythene at night time to check the heat
loss. It maintains 78 C difference in temperature during winter. The production
cost under trench is Rs 5.25 / kg with a cost:benefit ratio of 1:3.5. A total of
62 trench greenhouses have been established in various army units.
Trench greenhouses
Polyench Greenhouse
It is semi-underground double-walled greenhouse working on the
principle of zero energy chamber made from locally-available bricks and other
materials. The air gap between two walls provides better insulation to check
the heat loss. It enhances 11120 C temperature and 40% humidity as compared
to ambient day time during extreme winters, providing favourable environment
for vegetable cultivation, especially for leafy vegetables and root crops. The
production cost is Rs 6/kg with a cost:benefit ratio of 1:4.
Polyench greenhouses
FRP/Polycarbonate Greenhouse
Several types of greenhouses such as fibre reinforce polyester (FRP)
and polycarbonate (double and triple layered) have also been designed
Polycarbonate greenhouses
In Jharkhand...
Low pressure technology
to make tribals cheerful
The project has given very good results in terms of increased yield,
diversification of crops, efficient use of precious inputs like water, soil,
seed and fertilizer, and very good innovative marketing strategy. The
project has addressed both technical and social benefits for very poor
tribal farmers. The project has been technically successful in
implementing and demonstrating the use of low pressure drip irrigation
technology at farmers fields. The successful results of project lead to
increase in farmers income from few hundreds of rupees to about
Rs 50,000 annually. Thus, the poor tribal farmers became APL (Above
Poverty Line) from BPL (Below Poverty Line) within a year. It is very
successful example of socio-economic upliftment of poor tribal farmers
due to implementation of low pressure drip irrigation technology. The
success story of Jharkhand Angada block farmers has inspired many
state governments like Gujarat and Madhya Pradesh to adopt project
for socio-economic development of farmers.
Low pressure drip irrigation technology is a new innovation in pressurized
irrigation technology. Pressurized irrigation technology like drip irrigation
and sprinkler irrigation have many advantages mainly in the form of water and
fertilizer saving, increase in crop production, removal of weeds etc. These
technologies need pressure and energy mainly in the form of electrical energy
for their working operation.
Thus, pressurized irrigation technologies are totally dependant on supply
of electricity. It is major bottleneck of these technologies. A new innovation
has been made in the field to run the drip irrigation system in small land
holding with gravitational energy rather than commonly used electrical energy.
It has been named as low pressure drip irrigation technology.
THE TECHNOLOGY
In this system, gravitational energy is used by placing the water supply
tank at a minimum height of 1.5 m. The platform of locally-available materials
like brick, stone, wood, plank is made of minimum 1.5 m height to place the
water tank of 5001000 liter over it. Normally, 1,000 litre tank is sufficient to
irrigate 1,000 m2 area of different types of horticultural crops. The lateral or
bed length used in this system is not more than 20 m. The lateral pipe of
12-16 mm fitted with dripper of discharge of 1 litre/hour is commonly used in
this system. The hydraulics of low pressure drip irrigation system has been
studied through different experiments, which suggest the optimum use of
water and nutrients in this particular model.
The major advantage of this system is simplification in the use of
fertigation. In pressurized irrigation system, there is a need of extra pump,
venturi or tank for supply of fertilizers. This requires additional money and
energy to be used in the system. Low pressure drip irrigation technology has
another major advantage in this area of fertigation as the same water supply
irrigation tank is used for supply of fertilizers and other micronutrients.
Normally, commonly used fertilizers and micronutrients are directly
used in irrigation tank and supplied to crops. Thus, we can see that low
pressure drip irrigation technology has simplified and economized the
pressurized drip irrigation technology. This system is now particularly suitable
for Indian villages and Indian farmers. Low pressure drip irrigation technology
is getting into the villages due to its advantage over pressurized drip irrigation
technology for the use of the system without electricity as many Indian
villages have erratic and limited electricity supply.
The system is very popular among the farming community as it is
technically simple and easy to use in the field. The system can be installed,
Outcome of Technology
Off-Season Market
The off - season vegetable market in the entire region is a key focus area.
For example during monsoons the local production of tomato is negligible and
all major market in the eastern zone depend on supplies from the southern
states. The tomato prices during June-October range from Rs 15 to 20/kg and
demand in towns like Ranchi and Jamshedpur touches 30-40 tonnes/day.
Whereas tomato price in peak season (NovemberMarch) comes down to
Rs 1-2/kg, providing no commercial gains to farmers. The other emerging
market is the mushrooming organized retail sector. The demand for quality
produce at a premium price from this sector can only be catered through
organised cultivation. This project has the potential of monopolizing this
sector in region. The project aims to organize farmers. As project aims at
supporting 100,000 farmers, it wishes to create alternate market mechanism
like Rythu Bazaar.
Greenhouse Capsicum:
harbinger of prosperity
Both Ayush Khemka and Jayant Ghosh have become the icons among
other youths and have started giving consultancy to famers and other
unemployed youths who are willing to adopt hi-tech farming system of
vegetable crops under protected structures. Other farmers too are
adopting the technology and fetching more than hitherto-grown traditional
crops.
In 2006, two young educated farmers, Ayush Khemka and Jayant Ghosh,
took training on Protected Cultivation of Horticultural Crops at the Centre for
Protected Cultivation Technology (formerly Indo-Israel Project) at Indian
Agricultural Research Institute, New Delhi. Immediately after getting the
training with the help of National Horticulture Board, they build a naturallyventilated greenhouse of 5,800m2 size on their own land, lying 20 km away
from Ranchi.
Initially, they started cultivation of Capsicum in greenhouse. Four
varieties, Indra, Orobelle, Swarna and Bombay, were sown. They raised virusfree nursery of all varieties in plug trays in a greenhouse. After 35 days, virus-
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Packaging of strawberry
Intercropping of melons in
strawberry field
realising this fact, Arvind dares himself to grow strawberry runners. Initially,
he tried to produce runners at his farm but he could not get quality runners due
to bad weather and higher infestation of insect pests and diseases. Then, he
shifted his runner production site to Kullu-Manali.
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TECHNOLOGICAL INTERVENTION
Optimization of Medium
The medium was optimized with respect to its composition and quantity
for the culture of shoots. It was established that shoots can be propagated
successfully on plant growth regulator-free (PGR-free) basal Murashige
and Skoog (MS) medium. Different quantities of medium were tested in
500 ml culture bottles and it was established that 30 ml of culture medium
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per culture bottle was sufficient for supporting growth of shoots during
subculture cycle of 21 days. Another cost intensive item in medium was
distilled water. Therefore, attempts were made to replace it with some cheaper
option. For this, deionized water turned out to be suitable replacement for
distilled water. This is not only cost-effective but also results in better shoot
growth of potato.
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Carbohydrate Source
Carbohydrates is another important medium component, contributing to
the cost of production of micro-plantlets/micro-tubers. Conventionally, sucrose
(AR grade) is used as a carbohydrate source which is expensive (Rs 300/kg).
Therefore, alternative sources were tried and table sugar was successfully
adopted for micropropagation of potato.
Subculture Cycle
For optimum production of micro-plantlets proper duration
of subculture cycle required during culture bulking. Subculture cycle of
21 days was optimized for attaining higher propagation rates in potato.
A longer subculture cycle on one hand required more amount of medium, on
the other hand it does not result in substantial gain in achieving higher
propagation rate.
Inoculum Density
Different number of explants per culture vessel was subcultured and it
was found that when 30 explants were cultured per culture vessel, maximum
multiplication rate of 3.8 was achieved. Whereas, when 10 explants were
cultured per culture vessel, a multiplication rate of 2.2 was only achieved at
the end of culture cycle. The effect of inoculum size on growth and
multiplication of cultures has also been reported earlier. During final subculture
cycle, when 30 plantlets were cultured, 28.5 plants/bottle were produced. On
the other hand, when 10 explants were cultured 6.5 plants/culture bottle were
produced. Therefore, an inoculum size of 30 explants/culture bottle is being
used for commercial production of plantlets.
Planting Time
The planting time in field had an impact on number of tubers produced
per plant and average size of minituber produced. Therefore for attaining
proper size and number of tubers, time of production needs to be optimized.
It was observed that early planting on one hand resulted in higher mortality of
plants in field, on the other hand number of tubers produced per plant were
also less. The plants planted during the last 10 days of October showed higher
survival and more number of tubers were produced per plant. Under Patiala
conditions, plants planted during different dates of October showed survivial
and production as shown in Table 1.
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Survival
(per cent)
Average tuber
size (g)
Average number
of tubers
1-7
70
15.4
7.5
8-15
80
13.4
10
16-23
88
11.4
13
24-30
95
10.5
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Dehulming
The dehulming period had an impact on quality of tubers produced. It
was worked that for production of healthy tubers, dehulming before the buildup of vector population is nacessary. To achieve this objective, dehulming of
crop under protective cultivation can be carried out by 30 January, when
vector population is still lower. Such crop resulted in production of healthy
seed tubers.
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10-11-2006
15-12-2006
1.0 acre
12-2-2007
15-3-2007
18-5-2007
80.0 q
Rs 25,000
Rs 65,500
Rs 40,500
1:2.62
*The crop was severely damaged by hailstorm on 14 February, 2007 just after removal
of tunnel plastic but the crop was kept as such and a spray of fungicide was done a
week after the incidence and complete crop was re-sprouted as such. **The complete
produce was marketed in the local Abohar market and the average price of sale was
Rs 819/q.
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is using this technology for the last three years. During last year, Sanjeev
Ahuja used this technology in an area of one acre for growing off-season
summer squash hybrid, Chandrika, which is round in shape. Sanjeev Ahuja is
extremely happy after growing crop under low tunnels, as it is highly profitable.
The details of planting of crop, yield and economics are given in Table 1. He
is now interested to use this kind of technology every year for off-season
cultivation of different cucurbits also.
After getting success in plastic low-tunnel, he has now put another four
acres of his land under protected cultivation by using shade net technology.
Since last three years, he is growing tomato and other vegetables during
typical summer months under temporary shade net house conditions from
June to August and getting higher price of tomato and other vegetables.
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In Greenhouse...
Tomato cultivation is lucurative
By adopting hi-tech farming practice, Yogendra Singh has become an
icon for other farmers of the region, his progressiveness to adopt modern
practices is much rewarding both economically and socially. He is very
much satisfied with technological intervention.
A farmer, Yogendra
Singh of Ekla Village in
Meerut district of Uttar
Pradesh, was growing
sugarcane and other
traditional crops. This
conventional cultivation has
frustrated him due to low
income. Coincidentally, he
visited Centre for Protected
Cultivation Technology
(CPCT), IARI, New Delhi,
and met Dr Balraj Singh,
the then In-Charge, CPCT.
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Similarly, the yield of Capsicum was 256 and 390% higher than the yield in
open field in 2010-11 and 2011-12, respectively.
Stability of yield: A comparison of yields of tomato (2007-08 to 2012-13)
in open and protected conditions show that yield under protected environment
is far more stable than that under open condition.
Better quality and higher price: The average price per kilogram fetched
by tomato grown under polyhouse is Rs 2/- more than that grown in open
fields due to its better fruit appearance and firmness.
Reduced cost of pest management: Because of closed environment, the
efficacy of chemical can be realized to a far greater extent, thereby reducing
the amount and cost of chemicals applied.
Successful Innovations
Introduction of cucumber: Cucumber, which was taken up as a trial crop
in 2009-10 and grown along the sides of a single polyhouse, was such a
success that next year the area under cucumber rose from 20 to 500 m2.
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Greenhouse vegetables:
a boon to Uttarakhand farmers
D.K. Singh
Many farmers in Uttarakhand tried for cultivation of cucumber and
tomato in their polyhouses and were successful in their endeavour. The
farmers, Krishan Dutt Chaubey, Devi Dutt, Ramesh Chandra, Tara Dutt,
Keshav Dutt, Mathura Dutt, Nirmal Chaubey, Prayag Dutt Chaubey and
Nityanand Chaubey from Sui, Champawat, each with polyhouse area of
200 m2; Manoj Chauhan from Bannakhera, U.S. Nagar with polyhouse area of
8,000 m2; Sanjay Goel from Jaspur, U.S. Nagar with polyhouse area of
8,000 m2; Kushal Pradhan from Jhankat, U.S. Nagar with polyhouse area of
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500 m2; Ravi Mohan Sharma from Mota Haldu, Nainital, with polyhouse area
of 3,000 m2; Devendra Sachan from Sahastrapur, Dehra Dun with polyhouse
area of 12,000 m2; Danjay Garg from Hasanwala, Haridwar, with polthouse
area of 6,000 m2 and B.S. Sandhu from Bajpur with polyhouse area of 4,000 m2,
told that earlier they were involved in production of cut flowers under their
polyhouses but due to non-availability of good market in nearby markets, now
they shifted to vegetable production, mainly tomato, parthenocarpic cucumber
and Capsicum as main crops and coriander, turnip and radish as filler crops.
Devendra Sachan, farmer from Sahastrapur, Dehra Dun, has 6 polyhouses,
each having 2,000 m 2 covered area. He is growing tomato varieties,
Pant Polyhouse Hybrid Tomato 1, Pant Polyhouse Tomato 2, Avinash 3 and
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Rizk-Zawan, in soil less media. According to his opinion, all varieties are
good but those from Pantnagar gave early yield and set their fruits above 40C.
The other varieties stopped their fruit setting when temperature goes above
38C.
The farmers reported five-fold higher production in polyhouse cultivation
as compared to open with lower incidence of insects, pests and diseases.
Polyhouse cultivation gave higher economic return with lower cost of
production, giving more benefit per unit area. The produce had better quality,
consumer preference, nutrition and keeping quality.
The varieties of tomato and cucumber developed at Pantnagar gave
better production as compared to those available in market. The varieties
available in the market are producing satisfactory yield only up to the
temperature of 30-35C but when temperature goes above 40C, these European
varieties available in the market stopped fruiting but during the same time
when temperature exceeded more than 40C, varieties developed at Pantnagar
gave significantly higher yield.
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February to midMay
Rs 1,000
Rs 1,000
Rs 1,500 (DAP + cow dung)
Rs 3,500
11 quintals
Rs 17 /kg
Rs 18,700
Rs 18,700 - 3,500 = 15,200
Cucumber + Coriander
Growing season
Seed
Labour
Fertilizer
Total expenditure
Total yield
Total produce
Total income
Net profit =total income-total expenditure
SeptemberOctober
Rs 4,000
Rs 1,000
Rs 1,500 (DAP + cow dung)
Rs 6,500
22quintals
Rs 20/kg
44,000 + 2,000 = Rs 46,000
Rs 46,000Rs 6,500 = 39,500
Capsicum
Growing season
Seed
Labour
Fertilizer
Total expenditure
Total yield
Total produce
Total income
Net profit=total income-total expenditure
NovemberApril
Rs 1,000
Rs 1,000
Rs 1,500 (DAP + cow dung)
Rs 3,500
25 quintals
Rs 15 /kg
Rs 37,500
Rs 37,500-3,500 = 34,000
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only grows the nursery for his own requirement but also sells it to fellow
farmers. He has completely stopped paddy and wheat cultivation at his farm.
He is a source of inspiration to farmers and also motivates other farmers about
the benefits of polyhouse and net house. The Doordarshan Kendra, Jalandhar,
recorded his interview on net house cultivation of vegetables and growing of
vegetable nursery, which was telecast in Mera Pind Mere Khet programme.
Future Strategies
He will motivate other farmers about the benefits of polyhouse and net
house. He says, cultivation of crops in polyhouse is best and gives more net
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profit but farmers require more awareness and training of cultural practices of
various crops to be followed under polyhouse.
Recognizing his achievements for adopting modern technologies, i.e.
adoption of protected cultivation (net house, low-tunnel technology, bed
planting of vegetables to make judicious use of irrigation water and use of
sprinkler system for vegetable nursery production), Tirath Singh was awarded
with Chief Minister Award for Innovative Horticulture. His presence on the
agriculture scene is symbolic of creating new scientific awakening among
farmers for improving their income vis-a-vis socio-economic status.
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He contacted Dr K.G.
Singh, PAU, Ludhiana, where he came to attend a lecture on finalizing the new
design of net house. He was having a bamboo poly-house of 500 m2 at his
farm. He is so inspired from performance of bamboo poly house and decided
to grow vegetables in polyhouses.
Now, he has established polyhouses in an area of five acres with the help
of National Horticulture Mission. He grows coloured Capsicum and tomato in
polyhouse and sells to Bharti Wal-Mart Sarhind. Mr Singh claims that yield of
coloured Capsicum is 2.5-3 kg/plant in polyhouse. In the remaining area, he
uses drip irrigation, plastic mulches and low tunnel technologies for water
saving and increasing the productivity.
He also visited Italy, Spain and Germany and England to acquire
information on new technologies and explore marketing contacts in vegetable
production. He had registered society under name Mushkabad Agro Help Aid
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Society. His work has been recognized throughout Punjab. He has been
honoured with S.Ujagar Singh Dhaliwal Memorial Award by PAU, Ludhiana,
for self-cultivating vegetable grower. He has also been conferred with National
Award for Vegetable Grower by IARI, New Delhi, at Pusa Krishi Vigyan
Mela, in 2009. He also received Chief Minister Award for Innovative Farmer
in Horticulture (Vegetables) at PAU Kisan Mela, in March 2009.
Cost of cultivation and returns from coloured Capsicum in polyhouse (2,000 m2)
Sowing time
Harvesting time
15 November to 15 July
2-3 days
1,00,000
5,11,000
80,000
20,000
7,11,000
48,000
50
24,00,000
16,89,000
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74,83,564
37,40,000
37,43,564
40,00,000
77,43,564
38,71,78.2
3,87,178.2
7,74,356.4
7,11,000
14,85,356.4
24,00,000
1.62
Future strategies
He is going to start export of his vegetables in the international market
under trade name Quality Vegetable Produce. He says, cultivation of crops
in polyhouses is best and gives more net profit but farmers require more
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The success story of Balbir Singh Kamboj is a role model for unemployed
youths who wish to start agri-based enterprise, especially in protected
cultivation in the country. Mr Balbir Singh Kamboj is going to be a role
model for the farming community of not only in his area but for the
whole country.
Mr Balbir Singh Kamboj, from village
Nayagaon, after postgraduation in
Agriculture, joined seed industries in 1991.
Motivated by his fathers parental business
of seed processing, he came back to his village
and associated with his father in seed business
till 2005. After getting motivation from the
fast coming up polyhouse culture in the state,
he joined Flower Growers Association and
established first polyhouse for Gerbera
production with the help of National
Horticulture Board and Directorate of
Horticulture.
Mr. Kamboj picking the quality
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Area
(m2)
Crop
No. of
bulbs/plant
Gerbera
60,000
Lillium
90,000
Lillium
1,20,000
Carnation
40,000
Varieties
Julia, Amilie, Reonigro, Marinilla
Yelloween, Ercolano, Brunello, Tressor
Mothers Choice, Yelloween, Courier
Dona, White dona, Domingo, Kero, Luna
Crop/flower
Prize
2007
2008
Carnation
Gerbera
Carnation
Gerbera
Carnation
Gerbera cut flower
Gerbera cut flower
Gerbera
Carnation
Carnation
Gerbera
Lillium
Carnation
Second
First
Second
Second
First
First
First
Second
Second
First
First
First
First
2009
2010
2011
2012
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Both Mr. Kamboj along with his spouse Ms. Sudesh busy in farming activities
Mr Kamboj has visited Holland, China, Hong Kong and Macau to have
international exposure and interaction with international experts. He is of the
opinion such exposure visits are very important in improving the knowledge,
information and motivation of farmer entrepreneurs.
His wife Mrs Sudesh Kamboj is fully associated with Mr Kamboj to his
successful journey from planting to marketing, fetigation to labour management
and plant protection to packaging.
Now, he is keen to increase area under protected cultivation in the entire
area among other growers of villages. He delivers lectures for district and state
level programmes to motivate farmers about remunerative polyhouse business.
He is also giving advice to farmers about greenhouse fabrication and
renovation, repair and how to manage personally. He is of the view that "This
is a unique opportunity for young educated youth and farmers to enter into
protected cultivation as a remunerative enterprise.
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