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MICRO-SCREEN Systems

Optical Safety Systems

MICRO-SCREEN Systems
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Selection of Components . . . . . . . . . . . . . . . . . . . . . . . 73
Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Controller Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Metal Box Controllers . . . . . . . . . . . . . . . . . . . . . . . . . 78
Metal Box Controllers with Muting Function . . . . . . . . . . . 82
DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . . 86
DIN Module Controllers with DeviceNet . . . . . . . . . . . . . 90
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

71

MICRO-SCREEN Systems
System Overview

SYSTEM FEATURES

Optical Safety Systems

Tough and ultra-compact light screens designed for use on


production machinery where space is limited
Each system includes an emitter, a receiver, a controller, and
interconnecting cables
15 light screen heights from 102 mm to 1.8 m (4" to 6')
Emitter/receiver pairs are available with the choice of two
resolutions:
- Standard series: 19.1 mm (0.75") resolution*
- V-series: 31.8 mm (1.25") resolution*
All controllers feature floating blanking, E-stop input and
selectable auto power-up; other features (depending on
model) include:
- DeviceNet monitoring
- Trip or latch outputs
- Fixed-beam blanking
- Muting
- Two or four FSD output contacts
- External Device Monitoring (EDM)
All components are FMEA tested to ensure control reliability
System design meets applicable requirements of CE, UL,
and CSA
* Resolution assumes no blanking in use

ADDITIONAL EMITTER/RECEIVER FEATURES

ADDITIONAL CONTROLLER FEATURES

Only 25 x 32 mm (1 x 11/4") in cross section

Two controller styles:

9 m (30') range for array lengths up to 1.2 m


(48"); 6 m (20') range for array lengths from
1.4 m (56") to 1.8 m (72")
Rugged IP65 (NEMA 4) rated extruded
aluminum housing
Status indicators on three sides of the
housing:
- Power on
- Blanking on
- Emitter/receiver alignment
- Sensing area clear or blocked
- System lockout
Choose integral 7.6 m (25') cable or eurostyle quick disconnect models
Swivel brackets and hardware included
Highly immune to EMI, RFI, ambient light,
weld flash, and strobe light

EMITTER/RECEIVER OPTIONS AND


ACCESSORIES
Cable, quick-disconnect, and pigtail quickdisconnect options available (p. 94)
Electro-static discharge-resistant housings
(p. 94)

- IP 64 (NEMA 13) lockable metal box


- Polycarbonate DIN rail
mount module
Diverse-redundant
microprocessors and
advanced system
diagnostics
Field-replaceable output
safety relays
Models for 115/230V ac
or 24V dc operation
Emergency stop switch input
System status and diagnostic indicators
DIN style controllers have plug-in wiring blocks

CONTROLLER OPTIONS
DIN style models with DeviceNet
compatibility (p. 90) make
non-safety monitoring
information available to a
DeviceNet fieldbus network
Custom designs and
modifications are welcome
(see p. 95)

Lens shields (p. 97)


Corner mirrors and stands (pp. 96 & 99)
Custom mounting brackets (p. 100)

72

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Component Selection

MICRO-SCREEN System Component Selection


A MICRO-SCREEN System is comprised of the following components:
An emitter/receiver pair,
A controller,
Two cables for connecting the emitter and the receiver to the controller.
Optical Safety Systems

MICRO-SCREEN Emitters and Receivers


Emitters and receivers are available:
In 15 defined area heights from 102 mm (4") to 1829 mm (72")
With yellow polyester painted finish
Electro-static discharge-resistant models also available (nickel-plated finish)
With minimum object detection size (assuming no blanking in use) of:
- 19.1 mm (0.75") for standard series
- 31.8 mm (1.25") for V-series
See pages 74 and 75 for model numbers

Emitter

MICRO-SCREEN Controllers
Controllers are available housed in either a metal box or a
DIN-style module. Other features to select include:

Mounting
Brackets
(supplied
with sensor)

Supply voltage: 115V ac, 230V ac, or 24V dc


Output type: trip or latch
Blanking: fixed or floating
Muting input
E-stop input
Customized options available (see page 95 for specials)

Defined Area

See page 77 for model numbers


Integral or
QuickDisconnect
Cables (2)

MICRO-SCREEN Cables
Receiver

Quick-disconnect cables are required if emitter and receiver with quickdisconnect connectors are selected. Cables are available in three lengths:
5 m (15'), 7.6 m (25') and 15 m (50').
Emitters and receivers are also available with integral
7.6 m (25') cable.

Controller

See page 94 for models.

MICRO-SCREEN System Accessories


MICRO-SCREEN System accessories include:
Lens shields
Corner mirrors and stands
Special purpose brackets
Explosion-proof light screen enclosures

New!

Muting Module

New!

Add-on positively-guided contactors

New!

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN System Kits


MICRO-SCREEN controllers are available
for purchase kitted together with choice
of emitter and receiver (of equal length
and beam spacing) and cables.
See individual controller
descriptions for kit ordering
information.

73

MICRO-SCREEN Systems
Emitters and Receivers

MICRO-SCREEN Standard Series Emitters & Receivers

Optical Safety Systems

Range to 9 m (30') 19 mm (0.75") minimum object sensitivity

Compact design blends well with existing machinery

Light screens available in 12 heights: from 102 mm (4") to 1219 mm (48")

Bright, safety-yellow housings

Each sensor includes swivel brackets for ease of alignment

Use with MSM Series corner mirrors and stands (see page 96) for guarding
a multi-sided application

Sensors available with an integral 7.6 m (25') cable or with a quickdisconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quickdisconnect cable is an option (see note, below, and page 94)

Nickel-plated emitters and receivers used for ESD safe applications are
available. Replace Y with N in the model number.

MICRO-SCREEN Standard Sensor Models*

MICRO-SCREEN Standard Sensor Specifications


Emitter/Receiver Separation
(Min/max range)
Minimum Object Sensitivity

150 mm (6") to 9 m (30')

Response Time

< 38 ms (< 48 ms with muting option, see


controller specifications)

Ambient Light Immunity

>10,000 lux at 5 angle of incidence

Emitter Elements

Infrared LEDs; 880 nm peak emission

Status Indicators

Emitter: Green LED for power ON


Receiver: Red, yellow and green status indicators
with same function as those on control box (see
individual Control Box Specifications). Yellow LED
also indicates alignment.

Emitter and Receiver


Enclosure

Size: See dimensions on page 76.


Material: Aluminum extrusion with yellow
polyester painted or nickel plated finish;
acrylic lens cover. Mounting hardware
supplied.
Rating: IP65; NEMA 4, 13

1016 mm (40")

Optical Performance

USE4424Y
USR4424Y

This system meets the 2.5 requirements of


IEC 61496-2, section 5.2.9 (Type 4)

1118 mm (44")

Operating Conditions

USE4824Y
USR4824Y

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)

1219 mm (48")

Application Notes

Use only Banner cables, which use a twisted pair for


noise immunity on RS 485 data communication lines.
Use of other cables can result in nuisance lockouts.

With 7.6 m (25')


Integral Cable

With Integral QD
Cable Fitting

Defined
Area

USE424YI
USR424YI

USE424Y
USR424Y

102 mm (4")

USE824YI
USR824YI

USE824Y
USR824Y

203 mm (8")

USE1224YI
USR1224YI

USE1224Y
USR1224Y

305 mm (12")

USE1624YI
USR1624YI

USE1624Y
USR1624Y

406 mm (16")

USE2024YI
USR2024YI

USE2024Y
USR2024Y

508 mm (20")

USE2424YI
USR2424YI

USE2424Y
USR2424Y

610 mm (24")

USE2824YI
USR2824YI

USE2824Y
USR2824Y

711 mm (28")

USE3224YI
USR3224YI

USE3224Y
USR3224Y

813 mm (32")

USE3624YI
USR3624YI

USE3624Y
USR3624Y

914 mm (36")

USE4024YI
USR4024YI

USE4024Y
USR4024Y

USE4424YI
USR4424YI
USE4824YI
USR4824YI

19.1 mm (0.75") with no floating blanking in use


31.8 mm (1.25") with one-beam floating blanking ON
44.5 mm (1.75") with two-beam floating blanking ON

Pigtail Quick-Disconnect Option


Any emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quickdisconnect cables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix P2 to the model number of
the emitter or receiver, for example: USE1624YP2.
*For example, USE424Y, where E is emitter, USR424Y, where R is receiver.

74

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Emitters and Receivers

MICRO-SCREEN V-Series Emitters & Receivers


Range to 9 m (30') 31.8 mm (1.25") minimum object sensitivity
Compact design blends well with existing machinery

Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")

Bright, safety-yellow housings

Each sensor includes swivel brackets for ease of alignment

Use with MSM or SSM Series corner mirrors and stands (see page 96) for
guarding a multi-sided application

Sensors available with an integral 7.6 m (25') cable or with a quickdisconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quickdisconnect cable is an option (see note, below, and page 94)

Nickel-plated emitters and receivers used for ESD safe applications are
available. Replace Y with N in the model number.

MICRO-SCREEN V-Series Sensor Models*


With 7.6 m (25')
Integral Cable

With Integral QD
Cable Fitting

Defined
Area

USE2412YI
USR2412YI

USE2412Y
USR2412Y

610 mm (24")

USE3212YI
USR3212YI
USE4012YI
USR4012YI
USE4812YI
USR4812YI
USE5612YI
USR5612YI

USE3212Y
USR3212Y
USE4012Y
USR4012Y
USE4812Y
USR4812Y
USE5612Y
USR5612Y

USE6412YI
USR6412YI

USE6412Y
USR6412Y

1626 mm (64")

USE7212YI
USR7212YI

USE7212Y
USR7212Y

1829 mm (72")

813 mm (32")
1016 mm (40")
1219 mm (48")
1422 mm (56")

Optical Safety Systems

MICRO-SCREEN V-Series Sensor Specifications


Emitter/Receiver Separation
(Min/max range)

24 to 48" (610 to 1219 mm): 150 mm (6") to 9 m (30')


56 to 72" (1422 to 1829 mm): 150 mm (6") to 6 m (20')

Minimum Object Sensitivity

31.8 mm (1.25") with no floating blanking in use


57.5 mm (2.25") with one-beam floating blanking ON
82.6 mm (3.25") with two-beam floating blanking ON

Response Time

< 38 ms (< 48 ms with muting option, see


controller specifications)

Ambient Light Immunity

>10,000 lux at 5 angle of incidence

Emitter Elements

Infrared LEDs; 880 nm peak emission

Status Indicators

Emitter: Green LED for power ON


Receiver: Red, yellow and green status indicators
with same function as those on control box (see
individual Control Box Specifications). Yellow LED
also indicates alignment.

Emitter and Receiver


Enclosure

Size: See dimensions on next page.


Material: Aluminum extrusion with yellow
polyester painted or nickel plated finish;
acrylic lens cover. Mounting hardware
supplied.
Rating: IP65; NEMA 4, 13

Optical Performance

This system meets the 2.5 requirements of


IEC 61496-2, section 5.2.9 (Type 4)

Operating Conditions

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)

Application Notes

Use only Banner cables, which use a twisted pair for


noise immunity on RS 485 data communication lines.
Use of other cables can result in nuisance lockouts.

Pigtail Quick-Disconnect Option


Any emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quickdisconnect cables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix P2 to the model number of
the emitter or receiver, for example: USE2412YP2.
*For example, USE2412Y, where E is emitter, USR2412Y, where R is receiver.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

75

MICRO-SCREEN Systems
Emitters and Receivers

MICRO-SCREEN Emitter and Receiver Dimensions

Optical Safety Systems

Standard
Models
USE424
USR424
USE824
USR824
USE1224
USR1224
USE1624
USR1624
USE2024
USR2024
USE2424
USR2424
USE2824
USR2824
USE3224
USR3224
USE3624
USR3624
USE4024
USR4024
USE4424
USR4424
USE4824
USR4824

V-Series
Models

With Mounting Brackets


Flanges Out

Housing Length Distance Between Bracket Holes Defined Area


L1
L2
L3
Y
137 mm (5.4")

171 mm (6.7")

108 mm (4.2")

102 mm (4")

239 mm (9.4")

273 mm (10.7")

209 mm (8.2" )

203 mm (8")

340 mm (13.4")

374 mm (14.7")

311 mm (12.2")

305 mm (12")

442 mm (17.4")

476 mm (18.7")

412 mm (16.2")

406 mm (16")

544 mm (21.4")

578 mm (22.7")

514 mm (20.2")

508 mm (20")

L2

USE2412
USR2412

USE3212
USR3212

USE4012
USR4012

USE4812
USR4812
USE5612
USR5612
USE6412
USR6412
USE7212
USR7212

645 mm (25.4")

679 mm (26.7")

616 mm (24.2")

610 mm (24")

747 mm (29.4")

781 mm (30.7")

717 mm (28.2")

711 mm (28")

848 mm (33.4")

882 mm (34.7")

819 mm (32.2")

813 mm (32")

950 mm (37.4")

984 mm (38.7")

920 mm (36.2")

914 mm (36")

1052 mm (41.4")

1086 mm (42.7")

1022 mm (40.2") 1016 mm (40")

1153 mm (45.4")

1187 mm (46.7")

1124 mm (44.2") 1118 mm (44")

1255 mm (49.4")

1289 mm (50.7")

1225 mm (48.2") 1219 mm (48")

1458 mm (57.4")

1491 mm (58.7")

1427 mm (56.2") 1422 mm (56")

1661 mm (65.4")

1694 mm (66.7")

1631 mm (64.2") 1626 mm (64")

1864 mm (73.4")

1897 mm (74.7")

1834 mm (72.2") 1829 mm (72")

MICRO-SCREEN Mounting Hardware


(supplied with each emitter and receiver)

Y
L1

27.9 mm
(1.10")

70 mm (2.75")
Minimum

17.0 mm
(0.67")
R13 mm (0.5")
Minimum Bend

With Mounting Brackets


Flanges In
25.4 mm
(1.00")

31.8 mm
(1.25")

L3

70 mm (2.75")
Minimum

R13 mm (0.5")
Minimum Bend

R13 mm (0.5")
Minimum Bend

8.1 mm
(0.32") max.

USMB-1
MICRO-SCREEN Brackets (supplied with each emitter and receiver)

Slots have Clearance for


M3 Screws (supplied) and
Allow for 30 Rotation

12.7 mm
(0.50")

15.7 mm
(0.63")

15.7 mm
(0.63")

23.2 mm
(0.92")

15.2 mm
(0.60")

26.7 mm
(1.05")

Min. Radius

2.3 mm
(0.09")

10.7 mm
(0.41")
5.8 mm
(0.23")
20.0 mm 31.87 mm
(0.79")
(1.25")

7.1 mm
2x R 6.4 mm
(0.28")
(0.25")
2x 4.8 mm
14.0 mm
(0.19")
(0.54")
27.2 mm
(1.07")
Material: Cold Rolled Steel
Finish: Black, Zink Plated, Chromate Dip

42.4 mm
(1.67")

* Two supplied with 40" to 72" emitters and receivers and one supplied with 28" to 36" emitters and receivers.

76

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Controller Model Selection Charts

MICRO-SCREEN Controller Selection


MICRO-SCREEN Metal Box Controller Selection Chart
Models

Supply
Voltage

Output
Type

FSD
Contacts

Floating
Blanking

Fixed
Blanking

USCD-1T2

Trip

2 N.O.

USCD-1T3

Trip

2 N.O./1 N.C. Aux

No

USCD-2T2

Trip

2 N.O.

Yes

Trip

2 N.O./1 N.C. Aux

Trip

2 N.O./1 N.C. Aux

USCD-1L2

Latch

2 N.O.

No

USCD-2L2

Latch

2 N.O.

Yes

Trip

2 N.O.

Yes

Trip

2 N.O./1 N.C. Aux

Yes

Trip

2 N.O.

No

Trip

2 N.O./1 N.C. Aux

No

Latch

2 N.O.

115/230V ac

USCD-2T3E*

SpeciCertifications fications

No
IEC 61496-1
& 2, TYPE 4

Yes
1- or 2-beam

Yes

Pending: USCD-2T3E

No

p. 79
R

USCT-2T2
USCT-2T3

24V dc

USCC-1T2M
USCC-1T3M
USCC-1L2M
USCC-2L2M

115/230V ac
or
24V dc

USCC-2L3M

No

1- or 2-beam

Latch

2 N.O.

Yes

Latch

2 N.O./1 N.C. Aux

Yes

Presence
Sensing
Device

For USCC-1T2M
& USCC-1L2M
only

Yes

Presence
Sensing
Device

p. 83

Except USCC-1T3M &


USCC-2L3M

MICRO-SCREEN DIN Module Controller Selection Chart


Models

Supply
Voltage

Output
Type

FSD
Contacts

Floating
Blanking

Fixed
Blanking

USDINT-1T2

2 N.O.

No

USDINT-1T2E*

2 N.O.

No

USDINT-1T4

24V dc

Trip

4 N.O.

1- or
2-beam

No

Muting
Function

SpeciCertifications fications

IEC 61496-1
& 2, TYPE 4

No
R

USDINT-2T2

2 N.O.

Yes

USDINT-2T4

4 N.O.

Yes

USDINT-1L2

2 N.O.

No

USDINT-1L4

4 N.O.

Presence
Sensing
Device

p. 87
R

Except: USDINT-1T2E

24V dc

Latch

1- or
2-beam

No
Yes

USDINT-2L2

2 N.O.

USDINT-2L4

4 N.O.

Yes

USDINT-1T2D

2 N.O.

No

USDINT-1T4D
24V dc
USDINT-2T2D

Trip
plus
DeviceNet

4 N.O.
2 N.O.

1- or
2-beam

USDINT-1L2D

2 N.O.

No

4 N.O.

No

24V dc

USDINT-2L4D

2 N.O.

1- or
2-beam

4 N.O.

No

Yes

USDINT-2L2D

Presence
Sensing
Device

IEC 61496-1
& 2, TYPE 4

Yes

4 N.O.

Latch
plus
DeviceNet

p. 87
R

No

USDINT-2T4D

USDINT-1L4D

IEC 61496-1
& 2, TYPE 4

No

p. 91
R

Presence
Sensing
Device

IEC 61496-1
& 2, TYPE 4

No
Yes

p. 91
R

Presence
Sensing
Device

Yes

* The suffix E adds external device monitoring input; approvals in process.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

77

Optical Safety Systems

USCD-2T3

Muting
Function

MICRO-SCREEN Systems
Metal Box Controllers

Optical Safety Systems

MICRO-SCREEN Metal Box Controllers

Selectable one- and two-beam floating blanking allows objects (usually workpiece material)
to move through the defined area at any point without tripping the final switching devices

Selectable auto power-up mode for applications where a key reset is difficult to perform

Two-digit display provides diagnostic information and indicates number of channels blocked

Welded steel box enclosure with tough, black polyester powder paint finish; rated NEMA 13,
IEC IP64

Includes input for Emergency Stop function

Note: For general hookup information, see page 320.

MICRO-SCREEN DIN Module Controllers


Models

Supply
Voltage

Output Floating
Fixed
Type Blanking Blanking

No. of FSD
Output Contacts

USCD-1T2

115/230V ac

Trip

No

2 N.O./4 amps

USCD-1T3

115/230V ac

Trip

No

2 N.O. & 1 N.C. Aux/


6 amps

USCD-2T2

115/230V ac

Trip

Yes

2 N.O./4 amps

USCD-2T3

115/230V ac

Trip

Yes

USCD-2T3E*

115/230V ac

Trip

Yes

2 N.O. & 1 N.C. Aux/


6 amps
2 N.O. & 1 N.C. Aux/
6 amps

USCD-1L2

115/230V ac Latch

No

2 N.O./4 amps

USCD-2L2

115/230V ac Latch

Yes

2 N.O./4 amps

1- or 2beam

USCT-2T2

24V dc

Trip

Yes

2 N.O./4 amps

USCT-2T3

24V dc

Trip

Yes

2 N.O. & 1 N.C. Aux/


6 amps

* The suffix E adds external device monitoring input

78

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Metal Box Controllers

MICRO-SCREEN Metal Box Controller Specifications


115/230V ac 15% (50/60 Hz) @ 55 VA; 24V dc 15% @ 1.5 Amp. max.

Fuse Rating

115V ac: 1 amp, 250V ac, 230V ac: 0.5 amp, 250V or 24V dc: 2 amp, 250V

Response Time

Light Screen: Less than 38 ms (all lengths)


E-Stop: Less than 15 ms

Status Indicators
(on control box and receiver)

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Diagnostic Indicator

Two-digit numeric display indicates cause of lockout condition and total number of beams blocked.

Controls and Adjustments

Emergency Stop Switch Input

Keyed RESET of system lockout conditions


Floating blanking selection switches and fixed blanking programming switches
Auto Power-up On-Off switches
Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA
@ 30V dc. Total resistance limit of 30 . Functional stop category 0 per NFPA 79 and ISO 13850
(EN 418), Safety category 4 per ISO 13849 (EN 954-1).
Simultaneity requirement < 100 ms

Auxiliary Monitor Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load).


USCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max
USCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;
SSD = 250V ac max., 4 amp max
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads. See Warning on page 319.

Enclosure

Size: See dimensions on next page.


Material: Welded steel box with black polyester powder paint finish.
Rating NEMA 13; IEC IP64

Connections

See page 320 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements IEC 61496-1 (type 4)

Application Notes

Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.

Certifications

IEC 61496-1
& 2, TYPE 4

Pending: USCT-2T2

Presence
Sensing
Device

Optical Safety Systems

System Power Requirements

Pending: USCD-2T3E

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

79

MICRO-SCREEN Systems
Metal Box Controllers
MICRO-SCREEN Metal Box Controller Dimensions
101.6 mm (2)
(4.00")

7.9 mm
(.31") (4)

BANNER ENGINEERING CORPORATION

Optical Safety Systems

Diagnostic
Display
222.3 mm
(8.75")
210 mm
(8.3")

244 mm
(9.6")

Status
Indicators

152.4 mm (2)
(6.00")
210 mm
(8.3")

84 mm
(3.3")

MICRO-SCREEN Metal Box Controller Internal Features

TB4
Auxiliary Monitor
Connection

E-STOP
Connections

Relay Module

a
AUX

TB2
Remote Input
Connections

NONSAFETY
CONTACT

TEST 1

TEST 2

Key 1

Key 2

Power On
Controller

+12VDC

SSD
1

TB1
Output
Connections

FSD
2

FSD
1

L
N

TB1
Power Input
Connections
Fuse

COM
T/R
Power Supply Model No.

T/R
DRAIN

Supply Input:
Fuse:

TB3
Emitter and Receiver
Connections

115/230V Switch
(AC Models only)

Note: TB3 Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

80

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Metal Box Controllers
MICRO-SCREEN Metal Box Controller Kits Model Numbering Scheme
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables. See pages
309 and 310 for a listing of possible kit models.
The resultant model number in this example is: USK2DE24123C5YP2, which includes the following
components:
Metal box controller model USCD-2T3E: with fixed blanking, EDM and 2 N.O. FSDs & 1 N.C. Aux.
Optical Safety Systems

Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,
31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
Two cables model QDU-525C: 8 m (25') long

Example:

US

24

12

C5

P2
Sensor Cable Termination:
I = Integral 25' cable
Blank = Integral QD connector
P2 = Pigtail QD connector

MICRO-SCREEN
Kit
Fixed-Beam Blanking:
Blank = Without
2 = With

Sensor Finish:
Y = Yellow polyester paint
N = Nickel plated
Quick-Disconnect Cables*:
C4 = 2 x 15'
C5 = 2 x 25'
C6 = 1 x 15' plus 1 x 25'
Blank = Integral 25' cables

Supply Voltage:
D = 115/230V ac
T = 24V dc
Options:
E = With External
Device Monitoring
Blank = Without

Number of Outputs:
Blank = 2 N.O. FSDs
3 = 2 N.O. FSDs and 1 N.C. Aux.
Output Type:
Blank = Trip
L = Latch

Light Screen Height


(in inches)

Beams per foot:


24 = Standard series
12 = V-Series

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

*NOTE: Other cable length


combinations are possible.
Contact factory.

81

MICRO-SCREEN Systems
Metal Box Controllers

MICRO-SCREEN Metal Box Controllers


with Muting Function
Optical Safety Systems

Powered by 115//230V ac or 24V dc


Easily configured one- or two-beam floating blanking
Full-featured Muting function including:
- Input from two or four Muting Devices
- Selectable monitored Mute Lamp output (see page 99)
- Selectable Backdoor Timer
- Override inputs
- Selectable directional muting capability
Emergency stop input
Selectable External Device Monitoring (EDM)
Forced-guided redundant output relays
Welded steel box enclosure with tough, black polyester paint finish

Note: For general hookup information, see page 321.

MICRO-SCREEN DIN Module Controllers


Supply
Voltage

Models

Output Floating
Fixed
Type Blanking Blanking

No. of FSD
Output Contacts

USCC-1T2M

Trip

No

2 N.O./4 amps

USCC-1T3M

Trip

No

2 N.O. & 1 N.C. Aux/


6 amps

No

2 N.O./4 amps

1- or 2beam

USCC-1L2M

115/230V ac Latch

USCC-2L2M

Latch

Yes

2 N.O./4 amps

USCC-2L3M

Latch

Yes

2 N.O. & 1 N.C. Aux/


6 amps

MICRO-SCREEN Muting Metal Box Controller Specifications


System Power Requirements

115V ac (50/60Hz) 15% @ 500 mA (50 VA),


230V ac (50/60Hz) 15% @ 250 mA (50 VA), or
24V dc 15%, 10% maximum ripple, @ 2.5 A (60 W)

Fuse Rating

115V ac: 1.0 A @ 250V ac (supplied)


230V ac: 500 mA @ 250V ac
24V dc: Internal resettable

Response Time

Light Screen: Less than 48 milliseconds (all lengths)


E-Stop: Less than 15 milliseconds

Status LED Indicators

Light Screen Indicators (left column of LEDs):


Red
Green
Yellow

Solid LED
BLOCKED
CLEAR
RESET

Flashing LED
LOCKOUT
BLANKING ON
Double Flash = Waiting for Light Screen Key Reset at Power-up
Single Flash = ALIGNMENT. Flash rate increases with the number of
sensing beams made, solid yellow when aligned and
defined area clear

System Indicators (right column of LEDs):


Red
Green

Yellow

82

Solid LED
OVERRIDE
OUTPUT ON
(FSD1 & FSD2
closed)
RESET
(System)

Flashing LED
LOCKOUT
(Not Applicable)

Double Flash = Waiting for System Key Reset at Power-up


Single Flash = Waiting for System Key Reset at latched condition (manual
reset of system after blockage has been removed)

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Metal Box Controllers

MICRO-SCREEN Muting Metal Box Controller Specifications (contd)


Diagnostic Displays

Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the cause
of light screen lockout conditions and total number of beams blocked.
System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause of
system lockout conditions and the amount of time, in seconds, remaining for the backdoor timer.

Controls and Adjustments

Emergency Stop Switch Input

The Emergency Stop actuator must offer two normally closed contacts and be capable of switching
50 mA @ 30V dc. Total resistance, including wiring and all switches, must not exceed 30 for proper
operation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety Category 4 per
ISO 13849-1 (EN 954-1). Simultaneity requirement < 100 ms

Light Screen and


System Reset Inputs

Terminals must be closed for a minimum of 0.5 seconds in order to guarantee a reset. The switching
device must be capable of switching 15-50V dc at 20-100 mA.

External Device Monitoring


(EDM) Input(s)

Two pairs of terminals are provided to monitor the state of external devices that are being controlled
by the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.

Mute Enable Input

Terminals must be closed in order to start a mute; opening this input after mute has begun has no
effect. The switching device must be capable of switching 15-50V dc at 20-100 mA.

Override Inputs

The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)
and held closed during the 10-second Override. To initiate a subsequent Override, open both
channels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devices
must be capable of switching 15-50V dc at 20-100 mA.

Muting Device Input

The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be closed within 3
seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions are
met). Each muting device must be capable of switching 15-50V dc at 20-100 mA.
Reed relay; 125V ac/dc max at 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, SSD)

Forced-guided contact relay (resistive load).


USCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max
USCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;
SSD = 250V ac max., 4 amp max
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads. See Warning on page 319.

Mute Lamp Output

A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, the
current draw must be within 10 mA to 360 mA.
Max. Switching Voltage: 30V dc
Max. Switching Current: 360 mA
Min. Switching Current: 10 mA
Saturation Voltage: 1.5V dc

Auxiliary DC Supply Output

24V dc 25%, 500 mA max

Enclosure

Size: See dimensions on next page.


Material: Welded steel box with black polyester powder paint finish.
Rating: NEMA 13; IEC IP64

Connections
Operating Conditions

See page 321 for general hookup information.


Temperature: 0 to +50C (+32 to 122F)
Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements of IEC61496-1 (type 4)

Application Notes

Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.

Certifications

Optical Safety Systems

Light Screen and System


Aux. Monitor Relay Outputs

Light Screen Key Reset after power-up and light screen lockouts
Selection switches to enable floating blanking
Program switches to enable fixed blanking (USCC-2L2M and USCC-2L3M only)
Light Screen and System Auto Power-up selection switches
System Key Reset after power-up, system lockouts, and latched conditions
Selection switches for Monitored or Non-Monitored Muting indicator
Selection switches for One-Way or Two-Way (directional/non-directional) Muting
Selection switches for One-Channel, Two-Channel Monitoring or no monitoring (EDM)
Selection switches for Backdoor Timer settings and Mute-on-Power-Up

For USCC-1T2M &


USCC-1L2M only

Presence
Sensing
Device

Except USCC-1T3M &


USCC-2L3M

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

83

MICRO-SCREEN Systems
Metal Box Controllers
MICRO-SCREEN Muting Metal Box Controller Dimensions

85.0 mm
(3.35")

260.0 mm
(10.24")

25.4 mm
(1.00")
25.4 mm
(1.00")

25.4 mm
(1.00")
25.4 mm
(1.00")

101.4 mm
(4.00")

BANNER ENGINEERING CORPORATION


9714 10th Ave. No. Minneapolis, MN 55441 612-544-3164
MODEL NO. USCC-1L2M

Optical Safety Systems

LIGHT
SCREEN
DIAGNOSTIC
DISPLAY

SYSTEM
DIAGNOSTIC
DISPLAY

LIGHT SCREEN INDICATORS


STEADY:

BLOCKED
CLEAR
RESET

295.0 mm
(11.62")

273.0 mm
(10.75")

MICRO-SCREEN Control Box

SYSTEM INDICATORS

FLASHING:

STEADY:

LOCKOUT
BLANKING
ALIGNMENT

OVERRIDE
OUTPUT ON
RESET

RATED SUPPLY VOLTAGE


RATED SUPPLY CURRENT
FUSE RATING
RESPONSE TIME (See Manual)
ENCLOSURE RATING
TEMPERATURE RATING
FSD1, FSD2, SSD RATING
AUX CONTACTS RATING
BLANKING SETUP
PERIODIC CHECK PROCEDURE
E-STOP RESPONSE TIME

RUN

115V ac, 50/60Hz


500 mA ac MAX.
1.0 A ac, 250V ac
48 ms
UL / CSA TYPE 13, IP64
0 - 50 C (32 - 122 F)
230V ac, 4A Resistive
10 VA, 125V ac/dc, 500 mA
See Instruction Manual
See Instruction Manual
25 ms

FLASHING:

LOCKOUT
WAITING FOR RESET

230V ac, 50/60Hz


250 mA ac MAX.
500 mA ac, 250V ac

24V dc
2.5 A dc MAX.
Internal Resetable

RUN

LIGHT
SYSTEM
SCREEN
RESET
RESET
For use with USE/R... Series Emitters/Receivers and QDU-5..C cables

WARNING
Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be by
qualified service personnel only (see instruction manual).
Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections
or before replacing any components.

12 x 7.5 mm (0.30")

MICRO-SCREEN Muting Metal Box Controller Internal Features


Light
Screen
Controller
Board
TEST a
b
LIGHT SCREEN RESET ba
+12V dc
COM
LIGHT
SCREEN
T/R
CONNECTIONS
T/R

System
Controller
Board

Monitoring

TB8
Relay Pack

TB1

2a
2b

TB9
a
SSD
b

TB2

a
FSD 2
b

DRAIN
LIGHT SCREEN AUX a
b
SYSTEM AUX a
b
3a
3b
MUTING DEVICES
+
4a
4b

TB3

1a
1b

+
2a
2b

1a 2a
OVERRIDE 1b 2b
a
MUTE LAMP b
MUTE a
SYSTEM RESET b
24V dc
COM

1a
1b

Fuse

TB4

Power Select
230V ac 115V ac

TB10

TB11

a
FSD 1
b
L
N

TB5
TB6
a
b MUTE ENABLE

TB7

Note: TB3 Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

84

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Metal Box Controllers
MICRO-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables.
The resultant model number in this example is: USK2CM2412LC5YP2, which includes the following
components:
Metal box controller model USCC-2L2M: with fixed blanking
Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,
31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
Optical Safety Systems

Two cables model QDU-525C: 8 m (25') long

Example:

US

24

12

C5

P2
Sensor Cable Termination:
I = Integral 25' cable
Blank = Integral QD connector
P2 = Pigtail QD connector

MICRO-SCREEN
Kit
Fixed-Beam Blanking:
Blank = Without
2 = With

Sensor Finish:
Y = Yellow polyester paint
N = Nickel plated

Supply Voltage:
C = 115/230V ac
or 24V dc

Quick-Disconnect Cables*:
C4 = 2 x 15'
C5 = 2 x 25'
C6 = 1 x 15' plus 1 x 25'
Blank = Integral 25' cables

Muting Function
Blank = 2 N.O. FSDs
3 = 2 N.O. FSDs & 1 N.C. Aux.

Light Screen Height


(in inches)

Beams per foot:


24 = Standard series
12 = V-Series

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Output Type:
Blank = Trip
L = Latch
*NOTE: Other cable length
combinations are possible.
Contact factory.

85

MICRO-SCREEN Systems
DIN Module Controllers

Optical Safety Systems

MICRO-SCREEN DIN Module Controllers

Features floating blanking (one- or two-beam), which is easily configured inside the control
module

Selectable auto power-up mode for applications where a key reset is difficult to perform

Gray polycarbonate housing designed to bolt directly to enclosure backplate or mount onto
standard 35 mm DIN rail

Two-digit display provides diagnostic information and indicates number of channels blocked

Includes input for Emergency Stop function

Choose models with either trip or latching outputs

Select models with either two or four FSD output contacts

Removable plug-in wiring blocks


Note: For general hookup information, see pages 322 to 324.

MICRO-SCREEN DIN Module Controllers


Supply
Voltage

Models

Output Floating
Fixed
Type Blanking Blanking

USDINT-1T2
Trip

USDINT-1T2E*
USDINT-2T2
USDINT-1L2

Latch
USDINT-2L2

24V dc

1- or 2beam

USDINT-1T4

No. of FSD
Output Contacts

No

2 N.O.

No

2 N.O.

Yes

2 N.O.

No

2 N.O.

Yes

2 N.O.

No

4 N.0.

Yes

4 N.0.

No

4 N.0.

Yes

4 N.0.

Trip
USDINT-2T4
USDINT-1L4
Latch
USDINT-2L4
* USDINT-1T2E adds external device monitoring input.

86

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
DIN Module Controllers

MICRO-SCREEN DIN Module Controllers Specifications


System Power Requirements

24V dc 15%, 10% maximum ripple, 1.5 amps max.

Fuse Rating

2 amp, 250 V (3 AG or 5 x 20 mm slow blow)

Response Time

Light Screen: Less than 38 ms (all lengths)


E-Stop: Less than 15 ms

Status Indicators
(on control box and receiver)

Diagnostic Indicator

Two-digit numeric display indicates cause of lockout condition and total number of beams blocked

Controls and Adjustments

Keyed Reset of system lockout conditions


Floating Blanking selection switches and Fixed Blanking programming switches
Auto Power-up On-Off switches

Emergency Stop Switch Input

Emergency Stop actuator must offer two normally closed contacts and be capable of switching 50 mA
@ 30V dc. Total resistance limit of 30 . Functional stop category 0 per NFPA 79 and ISO 13850
(EN 418), Safety category 4 per iso 13849-1 (EN 954-1).
Simultaneity requirement < 100 ms

AUX Non-safety Output Contact

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load).


FSD1 & 2, SSD = 250V ac max., 4 amp max.
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads. See Warning on page 319.
Note: Controllers with model suffix 2 have two FSD output contacts and those with model suffix 4
have four FSD output contacts.

Enclosure

Size: See dimensions on next page.


Material: gray polycarbonate, clear polycarbonate cover.
Rating: NEMA 1, (IP 20)

Connections
Operating Conditions

See pages 322 to 324 for general hookup information.

FMEA Tested
Application Notes

Certifications

Optical Safety Systems

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)
Per requirements IEC 61496-1 (Type 4)
Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.
IEC 61496-1 &2,
Type 4
Except USDINT-1T2E

Presence
Sensing
Device

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

87

MICRO-SCREEN Systems
DIN Module Controllers

MICRO-SCREEN DIN Module Controller Dimensions

Optical Safety Systems

4 FSD Outpt
Models only:
128 mm
(5.0")

115.0 mm
(4.53")

107.0 mm
(4.21")
5.0 mm
(0.20")

81 mm
(3.19")

97.0 mm
(3.82")

Supplied Hardware:
M3.5 0.6 mm (2) Combo Head Screws
M3.5 mm Washers (2)
M3.5 mm x 0.6 mm Nuts (2)

81.0 mm
(3.19")
70.0 mm
(2.76")

(NOTE: #6 hardware can be substituted


for the metric hardware)
Slot for Screws (2)
M3.5 x 0.6 mm

5.5 mm
(0.22")

4.5 mm
(0.18")

Hookup and Features for USDINT-..T2 & USDINT-..L2 Models

NON-SAFETY
OUTPUT
CONTACT

MACHINE CONTROL
OUTPUT CONTACTS

AUX/ALARM
b

21

SSD

22

FSD2
b

24

25

27

28

30

31

33

6.5 mm
(0.26")

Hookup and Features for USDINT-..T4 & USDINT-..L4 Models

NON-SAFETY
OUTPUT
CONTACT

E-STOP
SWITCH

FSD1
b

Recommended Torque
Mounting Screws: 16-20 in-lbs
Terminal Screws: 5 in-lbs

+24 dc PE
Vdc COM

AUX/ALARM
b

34 35

36

38 39 40

MACHINE CONTROL
OUTPUT CONTACTS

21

SSD
a

22

24

FSD2
b

25

MODEL NO.

LISTED
Presence
Sensing
Device
10Y8

USDINT-xT2 or -xL2

CAUTION

28

For control reliable


operation always follow the
instructions in the manual.

Blocked or Latched

Lockout

Clear

Blanking

Reset

Alignment

STEADY

FLASHING

31

41 42

+24 dc PE
Vdc COM

a b

33

34 35

CAUTION

WARNING

Shock hazard may exist.

30

36

38 39 40

d c

FSD1

FSD2

MICRO-SCREEN

27

c d

FSD1
b

E-STOP
SWITCH

Shock hazard may exist.

44 45

WARNING
For control reliable
operation always follow the
instructions in the manual.

MICRO-SCREEN

Diagnostic Chart on Reverse Side

Diagnostic Chart on Reverse Side


0466

TEST 1

TEST 2

NOTE: Controller
model USDINT-1T2E uses
terminals 7 and 8 for
external device monitoring input.

13 14

KEY 1

KEY 2

16 17 18 19 20

+12 COM T/R T/R DRAIN


Vdc

TEST 1 TEST 2

13 14

16 17 18 19 20

KEY 1 KEY 2 +12 COM T/R T/R DRAIN


Vdc

EMITTER AND RECEIVER


CABLES

EMITTER AND RECEIVER


CABLES

Note: Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.

88

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
DIN Module Controllers
MICRO-SCREEN DIN Module Controller Kits Model Numbering Scheme
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyed
reset switch. See pages 311 to 314 for a listing of possible kit models.
The resultant model number in this example is: USDKTE2412C5YP2, which includes the following
components:
DIN module controller model USDINT-1T2E: with trip output, EDM & 2 FSDs
Optical Safety Systems

Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,
31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
Two cables model QDU-525C: 8 m (25') long

Example:

US

DK

24

12

C5

MICRO-SCREEN
Kit with DIN-style controller

Fixed-Beam Blanking:
Blank = Without
2 = With
Supply Voltage:
T = 24V dc
Options:
E = With External
Device Monitoring
Blank = Without

P2
Sensor Cable Termination:
I = Integral 25' cable
Blank = Integral QD connector
P2 = Pigtail QD connector
Sensor Finish:
Y = Yellow polyester paint
N = Nickel plated
Quick-Disconnect Cables*:
C4 = 2 x 15'
C5 = 2 x 25'
C6 = 1 x 15' plus 1 x 25'
Blank = Integral 25' cables

Light Screen Height


(in inches)

Number of outputs:
Blank = 2 N.0. FSDs
4 = 4 N.0. FSDs

Beams per foot


24 = Standard series
12 = V-series

Output Type:
Blank = Trip
L = Latch

*NOTE: Other cable length


combinations are possible.
Contact factory.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

89

MICRO-SCREEN Systems
DIN Module Controllers

MICRO-SCREEN DIN Module Controllers


with DeviceNet
Offers all of the features of standard MICRO-SCREEN DIN module controllers (see page 86),
plus DeviceNet Bus network communications of non-safety monitoring information

The following information is available to DeviceNet:


- System identification: Product name, manufacturer, model, etc.

Optical Safety Systems

- System status
- Operating mode: Run, lockout, etc.
- Status of defined area: blocked or clear
- Output relay status: FSD1, FSD2, SSD, Aux
- Status of key reset, test, and E-stop inputs
- Noise detected
- Sensor alignment
- Number of sensor beams
- Number of beams blocked
- Location of beams blocked
- Sensor settings
- Auto power-up on or off
- Floating blanking: 1-, 2-beam, or off
- Fixed blanking (model USDINT-2T2D): number and location of blanked
beams, or off
- Diagnostic information
- Error code
- Problem description (cause of lockout)
- Troubleshooting suggestions
Note: For general hookup information, see pages 322 and 323.

MICRO-SCREEN DIN Module Controllers with DeviceNet


Models

Supply
Voltage

Output Floating
Fixed
Type Blanking Blanking

USDINT-1T2D

No. of FSD
Output Contacts

No

2 N.O.

Yes

2 N.O.

No

2 N.O.

Yes

2 N.O.

No

4 N.O.

Yes

4 N.O.

No

4 N.O.

Yes

4 N.O.

Trip
USDINT-2T2D
USDINT-1L2D
Latch
USDINT-2L2D

1- or 2beam

24V dc
USDINT-1T4D
Trip
USDINT-2T4D
USDINT-1L4D
Latch
USDINT-2L4D

DeviceNet is a trademark of the Open DeviceNet Vendor Association, Inc.

90

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
DIN Module Controllers

MICRO-SCREEN DIN Module Controllers with DeviceNet Specifications


System Power Requirements

24V dc 15%, 10% maximum ripple, 1.5 amps max.

Fuse Rating

2 amp, 250 V (3 AG or 5 x 20 mm slow blow)

DeviceNet Power

11 to 25V dc; 80 mA - supplied by DeviceNet Bus Network

Response Time

Light Screen: Less than 38 ms (all lengths)


E-Stop: Less than 15 ms

Status Indicators:
(on control module and
receiver)

Red
Green
Yellow

BLOCKED
CLEAR
RESET

Flashing red = LOCKOUT


Flashing green = BLANKING ON
Double-flashing yellow = waiting for power-up manual key reset

Optical Safety Systems

=
=
=

ALIGNMENT

Single-flashing yellow = alignment indicator: flash rate increases


with the number of sensing beams made; solid yellow when
aligned and defined area is clear.
Emitter has green status indicator to indicate power ON.
Network status indicator A bi-color (red/green) LED visible on the control module indicates network status:
Green
Steady
On-line, connected to master
Flashing
On-line, not connected/allocated to master; if Autobaud is
ON, address and baud rate OK
Red
Steady
Critical network fault or duplicate mode address detected
Flashing
Connection time-out or no power to light screen
Off
No network power or off-line
Green/Red/Off
Autobaud detecting network baud rate

Diagnostic Indicator

Two-digit numeric display indicates cause of lockout condition and total number of beams blocked

Controls and Adjustments

Keyed RESET of system lockout conditions


Floating blanking selection switches and fixed blanking programming switches
AUTO POWER UP on-off switches

Emergency Stop Switch Input

Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA
@ 30V dc. Total resistance limit of 30 . Functional stop category 0 per NFPA 79 and ISO 13850
(EN 418), Safety category 4 per ISO 13849 (EN 954-1).
Simultaneity requirement < 100 ms

DeviceNet Configuration

See Manual.

Auxiliary Monitor Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load).


FSD1 & 2, SSD = 250V ac max., 4 amp max
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads. See Warning on page 319.
Note: Controllers with model suffix 2 have two FSD output contacts and those with model suffix 4
have four FSD output contacts.

Enclosure

Size: see dimensions on next page.


Material: gray polycarbonate, clear polycarbonate cover.
Rating: NEMA 1, IEC IP20

Connections

See pages 322 and 323 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements IEC 61496-1

Application Notes

Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.

Certifications

IEC 61496-1
&2, Type 4

Presence
Sensing
Device

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91

MICRO-SCREEN Systems
DIN Module Controllers
MICRO-SCREEN DIN Module Controller with DeviceNet Dimensions

Optical Safety Systems

4 FSD Outpt
Models only:
128 mm
(5.0")

115.0 mm
(4.53")

107.0 mm
(4.21")
5.0 mm
(0.20")

81 mm
(3.19")

97.0 mm
(3.82")

Supplied Hardware:
M3.5 0.6 mm (2) Combo Head Screws
M3.5 mm Washers (2)
M3.5 mm x 0.6 mm Nuts (2)

81.0 mm
(3.19")
70.0 mm
(2.76")

(NOTE: #6 hardware can be substituted


for the metric hardware)
Slot for Screws (2)
M3.5 x 0.6 mm

5.5 mm
(0.22")

6.5 mm
(0.26")

4.5 mm
(0.18")

Features for USDINT-..T4D & USDINT-..L4D Models

Features for USDINT-..T2D & USDINT-..L2D Models

NON-SAFETY
OUTPUT
CONTACT

MACHINE CONTROL
OUTPUT CONTACTS

ALARM

SSD

21

22

FSD2
b

24

25

27

E-STOP
SWITCH

28

30

NON-SAFETY
OUTPUT
CONTACT

c d

FSD1
b

31

+24 dc PE
Vdc COM

a b

33

Recommended Torque
Mounting Screws: 16-20 in-lbs
Terminal Screws: 5 in-lbs

ALARM

36

38 39 40

SSD

34 35

MACHINE CONTROL
OUTPUT CONTACTS

21

22

24

FSD2
b

25

MODEL NO.

USDINT-xT2D or xL2D

CAUTION

LISTED
Presence
Sensing
Device
10Y8

Lockout

Clear

Blanking

Reset

Alignment

0466

STEADY

FLASHING

41 42

V+
V
CAN_H CAN_L
SHIELD

DEVICENET
CONNECTIONS

34 35

36

38 39 40

WARNING
For control reliable
operation always follow the
instructions in the manual.

MICRO-SCREEN

Blocked or Latched

Lockout

USDINT-xT4D or xL4D

Clear

Blanking

MODEL NO.

Device

LISTED
Presence
Sensing
Device
10Y8

Reset

Alignment

STEADY

FLASHING

MAC ID ADDRESS

Diagnostic Chart on Reverse Side

D5 D4 D3 D2 D1

33

Shock hazard may exist.

44 45

MAC ID ADDRESS

31

+24 dc PE
Vdc COM

a b

CAUTION

For control reliable


operation always follow the
instructions in the manual.

Device

30

WARNING

Shock hazard may exist.

Blocked or Latched
R

28

d c

FSD1

FSD2

MICRO-SCREEN

27

c d

FSD1
b

E-STOP
SWITCH

TEST 1 TEST 2

13 14

16 17 18 19 20

KEY 1 KEY 2 +12 COM T/R T/R DRAIN


Vdc

EMITTER AND RECEIVER


CABLES

0466

D5 D4 D3 D2 D1

V+
V
CAN_H CAN_L
SHIELD

TEST 1 TEST 2

Diagnostic Chart on Reverse Side

13 14

16 17 18 19 20

KEY 1 KEY 2 +12 COM T/R T/R DRAIN


Vdc

DEVICENET
CONNECTIONS

EMITTER AND RECEIVER


CABLES

Note: Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain
Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.

92

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
DIN Module Controllers
MICRO-SCREEN DIN Module Controller with DeviceNet Kits Model Numbering Scheme
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyed
reset switch. See pages 315 to 318 for a listing of possible kit models.
The resultant model number in this example is: USDK2TD2412L4C5YP2, which includes the following
components:
DIN module controller model USDINT-2L4D: with latch output, fixed blanking and 4 FSDs and DeviceNet
Optical Safety Systems

Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,
31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
Two cables model QDU-525C: 8 m (25') long

Example:

US

DK

24

12

C5

MICRO-SCREEN
Kit with DIN-style controller

P2
Sensor Cable Termination:
I = Integral 25' cable
Blank = Integral QD connector
P = Pigtail QD connector

Fixed-Beam Blanking:
Blank = Without
2 = With

Sensor Finish:
Y = Yellow polyester paint
N = Nickel plated

Supply Voltage:
T = 24V dc
Options:
D = With DeviceNet

Quick-Disconnect Cables*:
C4 = 2 x 15'
C5 = 2 x 25'
C6 = 1 x 15' plus 1 x 25'
Blank = Integral 25' cables

Light Screen Height


(in inches)

Number of outputs:
Blank = 2 N.0. FSDs
4 = 4 N.0. FSDs

Beams per foot


24 = Standard series
12 = V-series

Output Type:
Blank = Trip
L = Latch

*NOTE: Other cable length


combinations are possible.
Contact factory.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

93

MICRO-SCREEN Systems
Cables

Optical Safety Systems

MICRO-SCREEN Cables

Small and flexible 7 mm (0.3") diameter cables with euro-style connectors, for use with
MICRO-SCREEN emitters and receivers with quick-disconnect fitting

Available either with one end terminated, or as extension cables with both ends terminated in a
female 5-pin euro-style connector

Cables are shielded and have a twisted pair for noise immunity on RS485 data
communication lines
NOTE: Contact factory for applications assistance when a cable length greater than
15 m (50') per sensor is required.

MICRO-SCREEN Emitter and Receiver Cables


Model
QDU-515C
QDU-525C
QDU-550C

Length
5 m (15')
8 m (25')
15 m (50')

Wire

Termination

20 ga

5-pin
Euro-style
Female
connector
on one end

Dimensions

Pinout

43 mm max.
(1.7")

Brown

White

Drain

DEU-515C
DEU-525C

5 m (15')
8 m (25')

5-pin
Euro-style
Female
connector
on both ends

20 ga

7 mm
(0.3")

M12 x 1
14.2 mm
(0.56")

Black

Blue

MICRO-SCREEN Emitter and Receiver Modifications


Model Suffix

94

Modification

Description

P2

Pigtail Quick-Disconnect

Any MICRO-SCREEN emitter or


receiver may be built with a
305 mm (12") cable pigtail quickdisconnect connector substituted for
the 5-pin integral connector

ESD
(electro-static discharge)
resistant design

Any MICRO-SCREEN emitter or receiver may be built with a nickel-plated aluminum housing coated
with static-dissipative polymer. This design protects nearby components from damaging ESD voltages.
Contact factory for model availability.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Modifications

MICRO-SCREEN Controller Modifications


Banner will quote special MICRO-SCREEN systems or components, including modifications to sensors and/or controllers. Following is one example of a special
MICRO-SCREEN controller.

Model

Modifications

Cable
Used

Connectors and Features


Sensor Connectors

Added two 5-pin


DEU-5..C
connectors for
(see pg 94)
emitter and receiver

Added one 3-pin


connector for
power input

MBCC-3..
(see below)

+12V dc
TR
COM
TR
DRAIN

Pin #
1
2
3
4
5
6
7
8

1 7 6
2 8 5
3 4

Input Connector

Pin #
1
2
3

1
2

Optical Safety Systems

Base Controller
Model:
USCD-1T2
(see page 78)

Description

Output Connector

Added one 8-pin


QDC-8..
connector for
(see below)
output connections

1
2
3
4
5

USCD-1T2-50663

Pin #

Description
SSD
FSD2
FSD2
FSD1
FSD1
SSD
AUX
AUX

a
a
b
a
b
b
a
b

Output Connector
8-pin QD

Description
Ground
L
N

Input Connector
3-pin QD

Sensor
Connectors
5-pin Euro QD

Cables for Specials


Model

Length

Wire

Termination

Dimensions

Pinout

69 mm max.
(2.7")

QDC-820
QDC-850

7.5 m (20')
16 m (50')

16 ga

(3) Green
(7) Red

8-pin
Female
connector
on one end

Orange (1)

(6) White

1"-16UN
28 mm
(1.1")

Blue (2)
(5) Red/Black
( 4) Black

White/Black (3)

15 mm
(0.6")

MBCC-306
MBCC-312
MBCC-330

2 m (6.5')
4 m (12')
9 m (30')

18 ga

61 mm max.
(2.4")

3-pin
Mini-style
Female
connector
on one end

7/8-16UN-2B

(1) Black Wire


28 mm max.
(1.1")

(3) Blue Wire

Brown Wire (2)

7 mm
(0.3")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

95

MICRO-SCREEN Systems
Accessories

MSM Series Corner Mirrors


Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one
emitter/receiver pair.
Small and lightweight; two mounting brackets and hardware included.
Once mounted, a unique mirror end cap design allows 360 rotation of the mirror.

Reflective Area
Y

Mounting Height
L1

Overall Height
L2

MSM4A

165 mm (6.5")

221 mm (8.7")

191 mm (7.5")

MSM8A

267 mm (10.5")

323 mm (12.7")

292 mm (11.5")

MSM12A

356 mm (14")

411 mm (16.2")

381 mm (15")

MSM16A

457 mm (18")

513 mm (20.2")

483 mm (19")

MSM20A

559 mm (22")

615 mm (24.2")

584 mm (23")

MSM24A

660 mm (26")

716 mm (28.2")

686 mm (27")

MSM28A

762 mm (30")

818 mm (32.2")

787 mm (31")

MSM32A

864 mm (34")

919 mm (36.2")

889 mm (35")

MSM36A

965 mm (38")

1021 mm (40.2")

991 mm (39")

MSM40A

1067 mm (42")

1123 mm (44.2")

1092 mm (43")

MSM44A

1168 mm (46")

1224 mm (48.2")

1194 mm (47")

MSM48A

1270 mm (50")

1326 mm (52.2")

1295 mm (51")

Optical Safety Systems

Models

M4 x 12 mm
Screw
(8 supplied)

53.8 mm
(2.12")

L1
L2

50.8 mm
(2.00")
72.9 mm
(2.87")

Note: Brackets may be inverted from the


positions shown above, decreasing
dimension L1 by 56.9 mm (2.24") and
maximum rotation to 45.

SSM Series Corner Mirrors*


Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one
emitter/receiver pair.
Robust construction, two mounting brackets and hardware included

Mirror
Model

Reflective Area
Y

Mounting Height
L1

Overall Height
L2

SSM-100

100 mm (3.9")

211 mm (8.3")

178 mm (7.0")

SSM-150

150 mm (5.9")

261 mm (10.3")

228 mm (9.0")

SSM-250

250 mm (9.8")

361 mm (14.2")

328 mm (12.9")

SSM-375

375 mm (14.8")

486 mm (19.1")

453 mm (17.8")

SSM-475

475 mm (18.7")

586 mm (23.1")

553 mm (21.8")

SSM-550

550 mm (21.7")

661 mm (26.0")

628 mm (24.7")

SSM-675

675 mm (26.6")

786 mm (31.0")

753 mm (29.6")

SSM-825

825 mm (32.5")

936 mm (36.9")

903 mm (35.6")

SSM-975

975 mm (38.4")

1086.4 mm (42.8")

1053 mm (41.5")

SSM-1175

1175 mm (46.3")

1286.4 mm (50.6")

1253 mm (49.3")

SSM-1275

1275 mm (50.2")

1386.4 mm (54.6")

1353 mm (53.3")

SSM-1475

1475 mm (58.1")

1586.4 mm (62.5")

1553 mm (61.1")

SSM-1675

1675 mm (65.9")

1786.4 mm (70.3")

1753 mm (69.0")

SSM-1900

1900 mm (74.8")

1945 mm (76.7)

1978 mm (77.9")

M6 x 19 mm screw
(4 supplied)

101.2 mm
(3.98")

M5 x 10 mm screw
(4 supplied)
Y

L1

L2
100 mm
(3.94")
115 mm
(4.53")

Note: Brackets may be inverted from the


positions shown above, decreasing
dimension L1 by 58 mm (2.3)

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

96

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Accessories

SSM-S Series Stainless Steel Corner Mirrors*


Designed for use in industrial environments
Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications
with one emitter/receiver pair
Robust construction, two mounting brackets and hardware included

Mirror
Model

Mounting Height
L1

Overall Height
L2

SSM-100-S

100 mm (3.0")

211 mm (8.3")

178 mm (7.0")

SSM-150-S

150 mm (5.9")

261 mm (10.3")

228 mm (9.0")

SSM-250-S

250 mm(9.8")

361 mm (14.2")

328 mm (12.9")

SSM-375-S

375 mm (14.8)

486 mm (19.1")

453 mm (17.8")

SSM-475-S

475 mm (18.7")

586 mm (23.1")

553 mm (21.8")

SSM-550-S

550 mm (21.7")

661 mm (26.0")

628 mm (24.7")

SSM-675-S

675 mm (26.6")

786 mm (31.0")

753 mm (29.6")

SSM-825-S

825 mm (32.5")

936 mm (36.9")

903 mm (35.6")

SSM-975-S

975 mm (38.4")

1086 mm (42.8")

1053 mm (41.5")

SSM-1175-S

1175 mm (46.3")

1286 mm (50.6")

1253 mm (49.3")

SSM-1275-S

1275 mm (50.2")

1386 mm (54.6")

1353 mm (53.5")

SSM-1475-S

1475 mm (58.1")

1586 mm (62.5")

1553 mm (61.1")

SSM-1675-S

1675 mm (65.9")

1786 mm (70.3")

1753 mm (69.0")

SSM-1900-S

1900 mm (74.8")

2011 mm (79.2")

1978 mm (77.9")

M6 x 19 mm screw
(4 supplied)

101.2 mm
(3.98")

M5 x 10 mm screw
(4 supplied)
Y

Optical Safety Systems

Reflective Area
Y

L1

L2
100 mm
(3.94")
115 mm
(4.53")

Note: Brackets may be inverted from the positions


shown above, decreasing dimension L1 by
58 mm (2.3")

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

MICRO-SCREEN Polycarbonate Lens Shields


Lens Shield
Model Number

MICRO-SCREEN
Sensor Length

Lens Shield
Length

USS4

102 mm (4")

4.4"

USS8

204 mm (8")

8.4"

USS12

306 mm (12")

12.4"

USS16

406 mm (16")

16.4"

USS20

508 mm (20")

20.4"

USS24

610 mm (24")

24.4"

USS28

711 mm (28")

28.4"

USS32

813 mm (32")

32.4"

USS36

914 mm (36")

36.4"

USS40

1016 mm (40")

40.4"

USS44

1118 mm (44")

44.4"

USS48

1219 mm (48")

48.4"

USS56

1422 mm (56")

56.4"

USS64

1626 mm (64")

64.4"

USS72

1829 mm (72")

72.4"

NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent and
maximum operating range is reduced by 20 percent.

LAT-1 Laser Alignment Tool


Model

Description

LAT-1

Self-contained visible-beam laser tool for alignment of any MICRO-SCREEN


emitter/receiver pair. Includes retroreflective target material and three mounting clips

USA-LAT-1

Clip-on retroreflective target for MICRO-SCREEN

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

97

MICRO-SCREEN Systems
Accessories

Optical Safety Systems

Positively Guided Contactors*


Models

Coil Voltage

Contact
Configuration

Contact
Rating

Dimensions
(h x w x d)

11-BG00-31-A12060

120V ac

3 N.O. & 1 N.C.

10 amps

57 x 44 x 58 mm

11-BG00-31-D-024

24V dc

3 N.O. & 1 N.C.

10 amps

57 x 44 x 58 mm

11-BF1601 12060

120V ac

3 N.O. & 1 N.C.

16 amps**

80 x 44 x 80 mm

11-BF16C01-024

24V dc

3 N.O. & 1 N.C.

16 amps**

80 x 44 x 80 mm

* Arc suppression is recommended (see below).


** N.C. contact is rated at 10 amps.

Auxiliary Contacts for Positively Guided Contactors


Contact
Configuration

Positively
Guided

Used With

11-BGX10-40

4 N.O.

No

11-BG Series

11-G484-30

3 N.O.

Yes

11-BF Series

Models

Suppressors for Positively Guided Contactors


Models

Voltage

Used With

11-BGX77-048

48V dc

11-BGX77-240

125-240V ac

11-BG00-31-D024

11-G318-48

48V dc

11-BF1601-12060

11-G477-240

125-240V ac

11-BF16C01-024

11-BG00-31-A12060

Muting Module
Model

MM-TA-12B

98

Description
The Banner MM-TA-12B Muting Module is an accessory component of a safeguarding
system. The Module allows the machine to mute the primary safeguard by monitoring
redundant inputs (two or four) and automatically suspend the safeguarding function of a
safeguarding device during the non-hazardous portion of the machine cycle. For more
information, see the Muting Module on page 217 of the Safety Module section.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Accessories

USA Series Protective Mounting Stands


Model

Description

USA-PMS-40

40-inch L stand (w/o base)

USA-PMS-62

62-inch L stand (w/o base)

MSA-SB-1

Stand base

Mounting
Stand

See data sheet p/n 57119 for more information on USA Series Stands.

Optical Safety Systems

Base

MSA Series Stands (Base is included)*


Useable
Stand Height

Overall
Stand Height

MSA-S24-1

19"

24"

MSA-S42-1

37"

42"

MSA-S66-1

61"

66"

MSA-S84-1

79"

84"

Stand Model

Usable
Stand
Height

Pole
40 mm
(1.58") Square
(4) M10 Bolt

* Available without a base by adding the suffix NB to model number. E.g. MSA-S24-1NB.
See data sheet p/n 43687 for more information on MSA Series Stands.

Base

6.4 mm (0.25")

Explosion-Proof Enclosures
Model

Description

US-XPE-32

For 20", 24", or 28" MICRO-SCREEN emitters or receivers.

US-XPE-43

For 32", 36", or 40" MICRO-SCREEN emitters or receivers.

Model US-XPE-32 shown

Muting Lamps
Solid-state, mute-active indicator LED lamps for optical safety systems with muting feature.

Model

Description

SSA-ML-A

+24V dc lamp with amber lens

SSA-ML-W

+24V dc lamp with white (clear) lens

Miscellaneous Accessories
Model
PSDINA-24

Description
Power Supply Module for DIN Style controllers;
90 to 140V ac input; 24V dc @ 2.5 amp output

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

99

MICRO-SCREEN Systems
Accessories

MICRO-SCREEN Mounting Brackets


Model

Description

Dimensions

USMB-4
24.3 mm
(0.96")
23.2 mm
(0.92")
45.7 mm
(1.80") 22.9 mm
(0.90")

Optical Safety Systems

Retrofit mounting bracket


kit for STI MS43
13-gage, black zinc plated,
chromate dip finish
Mounting hardware
included
1 kit required per sensor

3.6 mm
(0.14")

31.8 mm
(1.25")

15.2 mm
(0.60")

11.2 mm
(0.44")
13.7 mm
(0.54")
32.8 mm
(1.29")
35.3 mm
(1.39")

2.3 mm
(0.09")

USMB-5
24.3 mm
(0.96")

Retrofit mounting bracket


kit for STI MS42
13-gage, black zinc plated,
chromate dip finish
Mounting hardware
included
1 kit required per sensor

7.1 mm
(0.28")
23.2 mm
(0.92")

45.7 mm
(1.80")
25.5 mm
(1.00")

31.8 mm
(1.25")

20.0 mm
(0.79")
3.6 mm
(0.14")

15.2 mm
(0.60")

3.9 mm
(0.15")

31.4 mm
(1.24")

2x 4.8 mm
(0.19")

2.3 mm
(0.09")

USMB-6

STI stand mounting


hardware kit
13-gage, black zinc plated,
chromate dip finish
Mounting hardware
included
1 kit required per sensor

3x
7.1 mm
(0.27")

34.9 mm
(1.38")
2x 7.0 mm
(0.28")

10.2 mm
(0.40")

25.4 mm
(1.00")
22.0 mm
(0.87")

41.9 mm
(1.65")

25.4 mm
(1.00")

2x 45.0

8.9 mm
(0.35")

30.6 mm
(1.20")

52.1 mm
(2.05")
69.9 mm
(2.75")

100

19.0 mm
(0.75")

40.3 mm
(1.59")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MICRO-SCREEN Systems
Replacement Parts

MICRO-SCREEN Replacement Parts


NOTE: Replacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. If
repair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.

Model

Part Name

Controller

MICRO-SCREEN DIN manual

USDINT-1T2/2T2

51597

MICRO-SCREEN Metal Box manual

USCD-1T2/USCD-2T2

MICRO-SCREEN DIN w/DeviceNet supplement

USDINT-1T2D/2T2D

54202

MICRO-SCREEN DIN latch manual

USDINT-1L2/2L2

58764

MICRO-SCREEN with muting manual

USCC-1L2M/USCC-2L2M

MGA-GS-1

Ground strap for control box door

Any metal control box

MGA-K-1

Replacement key for MGA-KS-1 switch

Any

MGA-KS-1

Key switch, pre-wired (includes key)

Any metal control box

MGA-KSO-1

Key switch, no wires (includes key)

Any DIN control box

MSA-MH-1

Control box mounting hardware

Any metal control box

MSA-PSD-1

Power supply/relay board (115/230V ac)

USCD-1T2

MSA-PSD-2

Power supply/relay board (115/230V ac)

USCD-2T2

MSMA-PSC-2

Power supply

USCC-..

MSA-RM-1

Relay module

USC..-..2 Models

MSA-RM-2

Relay module with an additional complementary


normally closed output and 6 amp FSDs

USC..-..3 Models

MUSA-TA-1

Transformer

USCC-..

STP-2

Specified test piece (0.75")

As specified in instruction manual

STP-3

Specified test piece (1.75")

As specified in instruction manual

STP-4

Specified test piece (1.25")

As specified in instruction manual

STP-5

Specified test piece (2.25")

As specified in instruction manual

STP-9

Specified test piece (3.25")

As specified in instruction manual

USDA-RM-1

Power supply/relay board, 2 FSDs

USDINT-1..2/2..2, USDINT-1..2D/2..2D

USDA-RM-2

Power supply/relay board, 4 FSDs

USDINT-1..4/2..4, USDINT-1..4D/2..4D

USMA-PSC-1

Power supply

USCC-..

USAB-1

Controller board (light screen)

USCD-1T.. and USCC-1L2M

USAB-2

Controller board (light screen)

USCD-2T.. and USCC-2L2M

USDAB-1

Controller board

USDINT-1T..

USDAB-1D

Controller board

USDINT-1T..D

USDAB-1E

Controller board, EDM

USDINT-1T2E

USDAB-2

Controller board

USDINT-2T..

USDAB-2D

Controller Bboard

USDINT-2T..D

USDAL-1

Controller board

USDINT-1L2

USDAL-1D

Controller board

USDINT-1L2D

USDAL-2

Controller board

USDINT-2L2

USDAL-2D

Controller board

USDINT-2L2D

USMAL-1

System control board

USCC-1L2M, USCC-2L2M

51699

Optical Safety Systems

48753

NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banners website at
www.bannerengineering.com, or contact your local Banner sales office.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

101

MICRO-SCREEN Systems
Replacement Parts

MICRO-SCREEN Replacement Parts (Contd)

Optical Safety Systems

Model

102

Part Name

Controller

USA-MH-2

Mounting hardware

USCC-1L2M/2L2M

USA-PTB-1

Terminal block, 20 pos, E/R

DIN Controllers without DeviceNet

USA-PTB-2

Terminal block, 15 pos, E/R

DIN Controllers with DeviceNet

USA-PTB-3

Terminal block, 5 pos, DeviceNet

DIN Controllers with DeviceNet

USA-PTB-4

Terminal block, 20 pos/output/


E-stop/power hookup

All DIN controllers

USA-PTB-5

Terminal blocks for 5 pos, FSD

DIN controllers with 4 FSD outputs

USMB-1

Mounting hdwe kit for one sensor 4" to 24"

Any

USCMB-1

Mounting hdwe kit for one sensor 28" to 36"

Any

USCMB-2

Mounting hdwe kit for one sensor 40" to 72"

Any

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems

Optical Safety Systems

MINI-SCREEN Systems
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Selection of Components . . . . . . . . . . . . . . . . . . . . . . 105
Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . 106
Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Metal Box Controllers. . . . . . . . . . . . . . . . . . . . . . . . . 112
Metal Box Controllers with Fixed Blanking . . . . . . . . . . . 116
Metal Box Controllers with Muting Function . . . . . . . . . . 118
Metal Box Dual Light Screen Controller . . . . . . . . . . . . . 122
DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . 124
DIN Module Dual Safety Light Screen Controllers . . . . . . 126
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

103

MINI-SCREEN Systems
System Overview

SYSTEM FEATURES
Rugged and compact light screen suitable for heavy-duty machine
guarding applications
Each system includes emitter(s), receiver(s), controller, and
interconnecting cables
12 light screen heights from 114 mm to 1.2 m (4.5" to 4') for
standard and long-range models; and, 7 light screen heights from
610 mm (24") to 1829 mm (72") for heavy duty models
Optical Safety Systems

Emitter/receiver pairs are available with either:


- 9 m (30') range with 19.1 mm (0.75") resolution*
- 18 m (60') range with 25.4 mm (1.00") resolution* for longrange models and 38 mm (1.5") resolution* for heavy duty
models
All controllers feature floating blanking and selectable auto powerup; other features (depending on model) include:
- Trip or latch outputs
- Fixed-beam blanking
- Muting
- One or two light screens per controller
All components are FMEA tested to ensure control reliability
System design meets applicable requirements of CE, UL, and CSA
* Resolution assumes no blanking in use

ADDITIONAL EMITTER/RECEIVER FEATURES

ADDITIONAL CONTROLLER FEATURES

Compact foot print: 38 x 38 mm (1.5" x 1.5")

Two controller styles:

Rugged IP65 (NEMA 4) extruded aluminum


housing
Vibration-tolerant design
Status indicators visible on three sides of
housing:
- Power on
- Blanking on
- Emitter/receiver alignment
- Sensing area clear or blocked
- System lockout
Swivel brackets and vibration mounts
included
Highly immune to EMI, RFI, ambient light,
weld flash, and strobe light

EMITTER/RECEIVER OPTIONS AND


ACCESSORIES
Pigtail quick-disconnect (p. 130)
Lens shields (p. 133)
Corner mirrors and stands (pp. 132 to 134)
Custom mounting brackets
(pp. 136 & 137)

- IP64 (NEMA 13) lockable metal box


- Polycarbonate DIN rail mount
module
Diverse-redundant
microcontrollers and
advanced system
diagnostics
Field-replaceable output
safety relays
Models for 115/230V ac
and/or 24V dc operation
System status and
diagnostic indicators
DIN style
controllers have plug-in wiring
terminal blocks

CONTROLLER OPTIONS
MULTI-SCREEN (p. 122) and
Dual MINI-SCREEN (p. 126)
controllers accept two
emitter/receiver pairs for guarding
two entry points on the same
machine.
Custom design and modification
requests are welcome (see pp. 130
& 131 for examples)

104

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Component Selection

MINI-SCREEN System Component Selection


A MINI-SCREEN System is comprised of the following components:
An emitter/receiver pair (Dual MINI-SCREEN controllers require two pairs)
A controller,
Two cables for connecting the emitter and the receiver to the controller (four cables when using a Dual MINI-SCREEN controller).

Emitters and receivers are available:


In 12 defined area heights from 114 mm (4.5") to 1219 mm (48") for standard and long-range models; in 7 defined height from 610 mm (24") to
1829 mm (72") for heavy duty models
With black anodized finish or yellow polyester painted finish
With minimum object detection size (assuming no blanking in use) of:
- 19.1 mm (0.75") and maximum emitter/receiver separation of 9 m (30') for standard models
- 25.4 mm (1.00") and maximum emitter/receiver separation of 18 m (60') for long-range models
- 38 mm (1.5") and maximum emitter/receiver separation of 18 m (60') for heavy duty models
See pages 106, 107 and 109 for model numbers
Emitter
Mounting
Brackets
and AntiVibration
Mounts
(supplied
with sensor)

MINI-SCREEN Controllers
Controllers are available housed in either a metal box or a
DIN-style module. Other features to select include:
Supply voltage: 115V ac, 230V ac, or 24V dc
Output type: trip or latch

Defined Area

Blanking: fixed or floating


Muting function
QuickDisconnect
Cables (2)

Single or dual light screen control


Customized options available (see pages 130 and 131 for specials)
See page 111 for model numbers
Receiver

MINI-SCREEN Cables
Cables are available in five lengths:
5 m (15'), 8 m (25'), 15 m (50'), 30 m (100'), and 45 m (150')

Controller

See pages 128 & 129 for models.

MINI-SCREEN System Accessories


MINI-SCREEN System accessories include:
Lens shields

MINI-SCREEN System Kits

Corner mirrors and stands


Special purpose brackets
Washdown-safe light screen enclosures

New!

Explosion-proof light screen enclosures

New!

Muting Module

New!

Add-on positively-guided contactors

New!

MINI-SCREEN controllers (except Dual


controllers) are available for purchase
kitted together with choice of emitter and
receiver (of equal length and
range) and cables. See individual
controller descriptions for kit
ordering information.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

105

Optical Safety Systems

MINI-SCREEN Emitters and Receivers

MINI-SCREEN Systems
Emitters and Receivers

MINI-SCREEN Standard Range Emitters & Receivers

Optical Safety Systems

Range to 9 m (30') 19 mm (0.75") minimum object sensitivity

Light screens available in 12 lengths: from 114 mm (4.5") to 1219 mm (48")

Available with either black anodized or yellow polyester painted finish

Compact design blends well with existing machinery

Each sensor includes swivel brackets for ease of alignment, plus anti-vibration
mounts

All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129);
a 305 mm (12") quick-disconnect pigtail cable is an option (see note below and
page 130)

Standard Range MINI-SCREEN Sensor Models*


Black Anodized
Finish

Yellow Painted
Finish

Defined
Area

MSE424
MSR424

MSE424Y
MSR424Y

114 mm (4.5")

MSE824
MSR824

MSE824Y
MSR824Y

215 mm (8.5")

MSE1224
MSR1224

MSE1224Y
MSR1224Y

305 mm (12")

MSE1624
MSR1624

MSE1624Y
MSR1624Y

406 mm (16")

MSE2024
MSR2024

MSE2024Y
MSR2024Y

508 mm (20")

MSE2424
MSR2424

MSE2424Y
MSR2424Y

610 mm (24")

MSE2824
MSR2824

MSE2824Y
MSR2824Y

711 mm (28")

MSE3224
MSR3224

MSE3224Y
MSR3224Y

813 mm (32")

MSE3624
MSR3624

MSE3624Y
MSR3624Y

914 mm (36")

MSE4024
MSR4024

MSE4024Y
MSR4024Y

1016 mm (40")

MSE4424
MSR4424

MSE4424Y
MSR4424Y

1118 mm (44")

MSE4824
MSR4824

MSE4824Y
MSR4824Y

1219 mm (48")

MINI-SCREEN Standard Range Sensor Specifications


Emitter/Receiver Separation

150 mm (6") minimum to 9 m (30')

Minimum Object Sensitivity

19.1 mm (0.75") with no floating blanking in use


31.8 mm (1.25") with one-beam floating blanking ON
44.5 mm (1.75") with two-beam floating blanking ON

Response Time

See controller specifications.

Ambient Light Immunity

>10,000 lux at 5 angle of incidence

Emitter Elements

Infrared LEDs; 880 nm peak emission

Status Indicators

Emitter: Green LED for power ON


Receiver: Red, yellow and green status indicators
with same function as those on control box (see
individual Controller Specifications). Yellow LED
also indicates alignment.

Emitter and Receiver


Enclosure

Size: See dimension information on page 108.


Material: Aluminum extrusion with black anodized
or yellow polyester painted finish; acrylic
lens cover. Mounting hardware supplied.
Rating: IP65; NEMA 4, 13

Optical Performance

This system meets the 2.5 requirements of IEC


61496-2, section 5.2.9 (Type 4)

Operating Conditions

Temperature: 0 to +50C (32 to 122F)


Relative humidity: 95% maximum (non-condensing)

Application Notes

Use only Banner cables, which use a twisted pair


for noise immunity on RS 485 data communication
lines. Use of other cables can result in nuisance
lockouts. See pages 128 and 129.

Pigtail Quick Disconnect Option


Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin male mini-style quick-disconnect connector. The same mating
quick-disconnect cables, as listed on pages 128 and 129, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix P to the
model number of the emitter or receiver, for example: MSE1624P.
*For example, MSE424, where E is emitter, MSR424, where R is receiver.

106

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Emitters and Receivers

MINI-SCREEN Long-Range Emitters & Receivers


Range to 18 m (60') 25.4 mm (1.00") minimum object sensitivity
Light screens available in 12 length: from 114 mm (4.5") to 1219 mm (48")

Available with either black anodized or yellow polyester painted finish

Compact design blends well with existing machinery

Each sensor includes swivel brackets for ease of alignment, plus anti-vibration
mounts

All sensors use convenient quick-disconnect cables (pages 128 and 129);
a 305 mm (12") quick-disconnect pigtail cable is an option (see note below and
page 130)

MINI-SCREEN Long-Range Sensor Models*


Black Anodized
Finish

Yellow Painted
Finish

Defined
Area

MSXLE424
MSXLR424

MSXLE424Y
MSXLR424Y

114 mm (4.5")

MSXLE824
MSXLR824

MSXLE824Y
MSXLR824Y

215 mm (8.5")

MSXLE1224
MSXLR1224

MSXLE1224Y
MSXLR1224Y

305 mm (12")

MSXLE1624
MSXLR1624

MSXLE1624Y
MSXLR1624Y

406 mm (16")

MSXLE2024
MSXLR2024

MSXLE2024Y
MSXLR2024Y

508 mm (20")

MSXLE2424
MSXLR2424

MSXLE2424Y
MSXLR2424Y

610 mm (24")

MSXLE2824
MSXLR2824

MSXLE2824Y
MSXLR2824Y

711 mm (28")

MSXLE3224
MSXLR3224

MSXLE3224Y
MSXLR3224Y

813 mm (32")

MSXLE3624
MSXLR3624

MSXLE3624Y
MSXLR3624Y

914 mm (36")

MSXLE4024
MSXLR4024

MSXLE4024Y
MSXLR4024Y

1016 mm (40")

MSXLE4424
MSXLR4424

MSXLE4424Y
MSXLR4424Y

1118 mm (44")

MSXLE4824
MSXLR4824

MSXLE4824Y
MSXLR4824Y

1219 mm (48")

Optical Safety Systems

MINI-SCREEN Long-Range Sensor Specifications


Emitter/Receiver Separation

150 mm (6") minimum to 18 m (60')

Minimum Object Sensitivity

25.4 mm (1.00") with no floating blanking in use


38.1 mm (1.50") with one-beam floating blanking ON
50.8 mm (2.00") with two-beam floating blanking ON

Response Time

See controller specifications.

Ambient Light Immunity

>10,000 lux at 5 angle of incidence

Emitter Elements

Infrared LEDs; 880 nm peak emission

Status Indicators

Emitter: Green LED for power ON


Receiver: Red, yellow and green status indicators
with same function as those on control box (see
individual Control Box Specifications). Yellow LED
also indicates alignment.

Emitter and Receiver


Enclosure

Size: See dimensions on next page.


Material: Aluminum extrusion with black anodized
or yellow polyester painted finish; acrylic
lens cover. Mounting hardware supplied.
Rating: IP65; NEMA 4, 13

Optical Performance

This system meets the 2.5 requirements of IEC


61496-2, section 5.2.9 (Type 4)

Operating Conditions

Temperature: 0 to +50C (32 to 122F)


Relative humidity: 95% maximum (non-condensing)

Application Notes

Use only Banner cables, which use a twisted pair


for noise immunity on RS 485 data communication
lines. Use of other cables can result in nuisance
lockouts. See pages 128 and 129.

Pigtail Quick Disconnect Option


Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quickdisconnect cables, as listed on pages 128 and 129 are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix P to the model
number of the emitter or receiver, for example: MSXLE1624P.
*For example, MSXLE424, where E is emitter, MSXLR424, where R is receiver.
Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

107

MINI-SCREEN Systems
Emitters and Receivers
With Mounting Brackets Flanges Out

Optical Safety Systems

MINI-SCREEN Emitter and Receiver Dimensions


Models

Housing
Length
L1

Distance Between
Bracket Holes
L2
L3

MS(XL)E424
MS(XL)R424

153 mm
(6.0")

188 mm
(7.4")

130 mm
(5.1")

28 mm
(1.1")

114 mm
(4.5")

MS(XL)E824
MS(XL)R824

254 mm
(10.0")

287 mm
(11.3")

231 mm
(9.1")

28 mm
(1.1")

215 mm
(8.5")

MS(XL)E1224
MS(XL)R1224

356 mm
(14.0")

389 mm
(15.3")

333 mm
(13.1")

30 mm
(1.2")

305 mm
(12")

MS(XL)E1624
MS(XL)R1624

457 mm
(18.0")

490 mm
(19.3")

434 mm
(17.1")

30 mm
(1.2")

406 mm
(16")

18.3 mm
(0.72")

MS(XL)E2024
MS(XL)R2024

558 mm
(22.0")

592 mm
(23.3")

536 mm
(21.1")

30 mm
(1.2")

508 mm
(20")

MS(XL)E2424
MS(XL)R2424

659 mm
(26.0")

693 mm
(27.3")

637 mm
(25.1")

30 mm
(1.2")

610 mm
(24")

MS(XL)E2824
MS(XL)R2824

761 mm
(30.0")

795 mm
(31.3")

739 mm
(29.1")

33 mm
(1.3")

711 mm
(28")

MS(XL)E3224
MS(XL)R3224

862 mm
(33.9")

896 mm
(35.3")

838 mm
(33.0")

33 mm
(1.3")

813 mm
(32")

MS(XL)E3624
MS(XL)R3624

963 mm
(37.9")

998 mm
(39.3")

940 mm
(37.0")

33 mm
(1.3")

914 mm
(36")

MS(XL)E4024
MS(XL)R4024

1064 mm
(41.9")

1100 mm
(43.3")

1041 mm
(41.0")

33 mm
(1.3")

1016 mm
(40")

MS(XL)E4424
MS(XL)R4424

1166 mm
(45.9")

1201 mm
(47.3")

1143 mm
(45.0")

33 mm
(1.3")

1118 mm
(44")

MS(XL)E4824
MS(XL)R4824

1267 mm
(49.9")

1300 mm
(51.2")

1245 mm
(49.0")

33 mm
(1.3")

1219 mm
(48")

Defined Area
X
Y

Y
L1

L2

2.5 mm
(0.10")

12.5 mm (0.50")
Minimum Bend Radius

With Mounting Brackets Flanges In


38.1 mm
(1.50")
Square

L3

MINI-SCREEN Mounting Hardware


(supplied with each emitter and receiver)
10.2 mm
(0.40")

71 mm
(2.8"")

12.5 mm (0.50")
Minimum Bend Radius

MINI-SCREEN Brackets
(supplied with each emitter and receiver*)

QD END

NON-QD END
3.8 mm
(0.15")

34.8 mm
(1.37")

4.8 mm (2)
(0.19")

13.2 mm
(0.52") (2)

25.4 mm
(1.00")

30.5 mm
(1.20")

57.2 mm
(2.25")
44.5 mm
(1.75")

Slots have clearance


for M4 bolts (supplied)
and allow 30 rotation
11.9 mm
(0.47")

6.8 mm (2)
(0.27")

6.4 mm
(0.25")
R 6.4 mm
(0.25") (4)

38.1 mm
(1.50")

Full R (4)
10.2 mm (2)
(0.40")

Min. R.
24.6 mm
(0.97")

3 mm
(0.12")

Material: Cold rolled steel


Finish: Black, zinc plated, chromate dip

53.8 mm
(2.12")

* See pages 136 and 137 for additional optional brackets

108

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Emitters and Receivers

MINI-SCREEN Heavy Duty Sensors


Range to 18 m (60') 38 mm (1.5") minimum object sensitivity
Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")

Available in yellow polyester painted finish

Designed to provides exceptionally high immunity to ambient light interference

Each sensor includes swivel brackets at each end for ease of alignment, plus a
mounting channel on either side for increased mounting flexibility

All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129); a
305 mm (12") quick-disconnect pigtail cable is an option (see note below and
page 130)

MINI-SCREEN Heavy Duty Sensor Models*


Yellow Painted
Finish

Defined
Area

Number of
Beams

MSXLHDE2412Y
MSXLHDR2412Y

610 mm (24")

24

MSXLHDE3212Y
MSXLHDR3212Y

813 mm (32")

32

MSXLHDE4012Y
MSXLHDR4012Y

1016 mm (40")

40

MSXLHDE4812Y
MSXLHDR4812Y

1219 mm (48")

48

MSXLHDE5612Y
MSXLHDR5612Y

1422 mm (56")

56

MSXLHDE6412Y
MSXLHDR6412Y

1626 mm (64")

64

MSXLHDE7212Y
MSXLHDR7212Y

1829 mm (72")

72

Optical Safety Systems

MINI-SCREEN Heavy Duty Sensor Specifications


Emitter/Receiver Separation

150 mm (6") minimum to 18 m (60')

Minimum Object Sensitivity

38 mm (1.5") with no floating blanking in use


62 mm (2.45") with one-beam floating blanking ON
89 mm (3.5") with two-beam floating blanking ON

Response Time

See controller specifications.

Ambient Light Immunity

>10,000 lux at 5 angle of incidence

Emitter Elements

Infrared LEDs; 880 nm peak emission

Status Indicators

Emitter: Green LED for power ON


Receiver: Red, yellow and green status indicators
with same function as those on control box (see
individual Control Box Specifications). Yellow LED
also indicates alignment.

Emitter and Receiver


Enclosure

Size: See dimensions on next page.


Material: Aluminum extrusion with black anodized
or yellow polyester painted finish; acrylic
lens cover. Mounting hardware supplied.
Rating: IP65; NEMA 4, 13

Optical Performance

This system meets the 2.5 requirements of IEC


61496-2, section 5.2.9 (Type 4)

Operating Conditions

Temperature: 0 to +50C (32 to 122F)


Relative humidity: 95% maximum (non-condensing)

Application Notes

Use only Banner cables, which use a twisted pair


for noise immunity on RS 485 data communication
lines. Use of other cables can result in nuisance
lockouts. See pages 128 and 129.

Pigtail Quick Disconnect Option


Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quickdisconnect cables, as listed on pages 128 and 129, are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix P to the model
number of the emitter or receiver, for example: MSXLHDE7212YP.
*For example, MSXLHDE424, where E is emitter, MSXLHDR424, where R is receiver.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

109

MINI-SCREEN Systems
Emitters and Receivers
MINI-SCREEN Heavy Duty Sensor Dimensions
(standard end-cap brackets shown)

Optical Safety Systems

52 mm
(2.0")

55 mm
(2.1")

L1

MINI-SCREEN Heavy Duty Sensor


End Cap Bracket Mounting

L2

L3

71 mm
(2.8")
12.5 mm (0.50")
Minimum Bend Radius

Housing
Length
Y

Enclosure
Length
L1

625 mm (24.6")

661 mm (26.03")

694 mm (27.3")

636 mm (25.0")

826 mm (32.5")

862 mm (33.9")

895 mm (35.2")

836 mm (32.9")

1029 mm (40.5")

1065 mm (41.9")

1098 mm (43.2")

1039 mm (40.9")

1229 mm (48.4")

1266 mm (49.8")

1299 mm (51.1")

1240 mm (48.8")

1433 mm (56.4")

1469 mm (57.8")

1502 mm (59.1")

1443 mm (56.8")

1633 mm (64.3")

1670 mm (65.7")

1703 mm (67.0")

1643 mm (64.7")

1836 mm (72.3")

1873 mm (73.7")

1906 mm (75.0")

1847 mm (72.7")

Models
MSXLHDE2412Y
MSXLHDR2412Y
MSXLHDE3212Y
MSXLHDR3212Y
MSXLHDE4012Y
MSXLHDR4012Y
MSXLHDE4812Y
MSXLHDR4812Y
MSXLHDE5612Y
MSXLHDR5612Y
MSXLHDE6412Y
MSXLHDR6412Y
MSXLHDE7212Y
MSXLHDR7212Y

Mounting Length Mounting Length


(Brackets Out)
(Brackets In)
L2
L3

MINI-SCREEN Heavy Duty Sensor


Side Bracket Mounting

EZA-MBK-1 MINI-SCREEN Heavy Duty Sensor Mounting Hardware


(supplied with each emitter and receiver)
See pages 136 & 137 for additional optional brackets
4.2 mm
(0.17")

25.0 mm
(0.98)

74.2 mm
(2.92")

5.0 mm
(0.20")

40 mm
(1.57")
2x 30.0
2x 60.0

32.0 mm
(1.26")
43.0 mm
(1.69")

15.8 mm
(0.62")
CL

60.0 mm
(2.36)

31.5 mm
(1.24")

15.0 mm
(0.60")
3x 7.0 mm
(0.28")
CL

4x 5.8 mm
(0.23")

NOTE: EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

110

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Controller Model Selection Charts

MINI-SCREEN Controller Selection


MINI-SCREEN Metal Box Controller Selection Chart
Models

Supply
Voltage

Output Output Floating


Fixed Muting E-Stop Light Screens
Type Contacts Blanking Blanking Input Input per Controller

115V ac

Trip

2 N.O.

MSCA-1L2

115V ac

Latch

2 N.O.

MSCA-1L3

115V ac

Latch

MSCA-1L3E*

115V ac

Latch

2 N.O./
1 N.C. Aux
2 N.O./
1 N.C. Aux

MSCA-1S2E*

115V ac

Trip/Latch

2 N.O.

MSCA-1S3E*

115V ac

Trip/Latch

MSCA-1T3

115V ac

Trip

MSCB-1

230V ac

Trip

2 N.O.

MSCB-1L2

230V ac

Latch

2 N.O.

MSCB-1T3

230V ac

Trip

2 N.O./
1 N.C. Aux

MSCT-1

24V dc

Trip

2 N.O.

MSCT-2T3

24V dc

Trip

2 N.O./
1 N.C. Aux

MSCD-2

115/230V ac

Trip

2 N.O.

MSCD-2T3

115/230V ac

Trip

2 N.O./
1 N.C. Aux

MSCT-2

24V dc

Trip

2 N.O.

MSCT-2T3

24V dc

Trip

2 N.O./
1 N.C. Aux

MSCC-2L2M

115/230V ac

Latch

2 N.0.

MSCC-2L3M

115/230V ac

Latch

2 N.O./
1 N.C. Aux

2 N.O./
1 N.C. Aux
2 N.O./
1 N.C. Aux

2-beam

No

115/230V ac

Trip

2 N.0.

No

One

p. 112
R

1- or 2-beam

Yes

No

No

One
R

Yes

Yes

No

MSCC-2T3M

115/230V ac

Trip

MUSC-1

115/230V ac
or 24V dc

Trip

2 N.0.

MUSC-1T3

p. 116

Presence
Sensing
Device

Presence
Sensing
Device

p. 118

IEC 61496-1
& 2, TYPE 4

1- or 2-beam
115/230V ac
or 24V dc

IEC 61496-1
& 2, TYPE 4

One
R

2 N.O./
1 N.C. Aux

Presence
Sensing
Device

Except:
MSCA-1S2E
MSCA-1L3E
MSCA-1S3E

1- or 2-beam
MSCC-2T2M

No

Specifications

Trip

No

No

No

p. 122

Two

2 N.O./
1 N.C. Aux

Presence
Sensing
Device

*The suffix E adds external device monitoring input

MINI-SCREEN DIN Module Controller Selection Chart


Models
MSDINT-1

Supply
Voltage

Output
Type

24V dc

Trip

Floating
Blanking

24V dc

Latch

MDSDINT-1T2

24V dc

Trip

24V dc

No

No

No

One

Specifications

p. 124
R

1- or 2-beam
MDSDINT-1L2

Certifications
IEC 61496-1
& 2, TYPE 4

2-beam
MSDINT-1L2

Fixed Muting E-Stop Light Screens


Blanking Function Input per Controller

No

No

Yes

Latch

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Presence
Sensing
Device

IEC 61496-1
& 2, TYPE 4

Two
Required

p. 126
R

Presence
Sensing
Device

111

Optical Safety Systems

MSCA-1

Certifications

MINI-SCREEN Systems
Metal Box Controllers

Optical Safety Systems

MINI-SCREEN Metal Box Controllers

Selectable two-beam floating blanking feature allows objects (usually workpiece material) up
to 20 mm (0.8") in cross section to move through the defined area at any point without
tripping the final switching devices

Selectable auto power-up mode for applications where a key reset is difficult to perform

Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13,
IEC IP64

Note: For general hookup information, see page 337.

MINI-SCREEN Metal Box Controllers


Models

Supply
Voltage

Output Floating
Type Blanking

No. of FSD
Output Contacts

MSCA-1

115V ac

Trip

2 N.O./4 amps

MSCA-1L2

115V ac

Latch

2 N.O./4 amps

MSCA-1L3

115V ac

Latch

2 N.O. & 1 N.C. Aux./6 amps

MSCA-1L3E*

115V ac

Latch

2 N.O. & 1 N.C. Aux./6 amps

MSCA-1S2E

115V ac

MSCA-1S3E*

115V ac

MSCA-1T3

115V ac

Trip

MSCB-1

230V ac

Trip

2 N.O./4 amps

MSCB-1L2

230V ac

Latch

2 N.O./4 amps

MSCB-1T3

230V ac

Trip

2 N.O. & 1 N.C. Aux./6 amps

MSCT-1

24V dc

Trip

2 N.O./4 amps

MSCT-1T3

24V dc

Trip

2 N.O. & 1 N.C. Aux./6 amps

Trip/
Latch**
Trip/
Latch**

2 N.O./4 amps
1- or 2beam

2 N.O. & 1 N.C. Aux./6 amps


2 N.O. & 1 N.C. Aux./6 amps

* The suffix E adds external device monitoring input


**Output Type is selectable by user

112

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Metal Box Controllers

MINI-SCREEN Metal Box Controller Specifications


See Controller Selection Chart on previous page

Fuse Rating

MSCA-1, MSCA-1L2 & MSCA-1T3: 1/2 amp, 250V (3 AG or 5x20 mm slow blow)
MSCB-1, MSCB-1L2 & MSCB-1T3: 1/4 amp, 250V (3 AG or 5x20 mm slow blow)
MSCT-1: 2 amp, 250V (3 AG or 5x20 mm slow blow)

Response Time

Standard and Long-Range Sensors:


Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined area
Less than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined area
Less than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined area
Heavy Duty Sensors:
Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined area
Less than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined area
Less than 72 ms using emitter/receiver with 1829 mm (72") defined area

Status Indicators
(on control box and receiver)

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Diagnostic Indicators

Four LEDs indicate cause of lockout condition


Diagnostic LEDs are visible through a window in the control box cover

Controls and Adjustments

Keyed Reset of system lockout conditions


Blanking selection switches
Auto Power Up on-off switches

Auxiliary Monitor Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA max., resistive load)

Output Configuration
(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load).


MSC..-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.
MSC..-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp max
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @ 1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads.

Enclosure

Size: see dimensions on next page.


Material: welded steel box with black polyester powder paint finish.
Rating: NEMA 13, IEC IP64

Connections

See page 337 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (32 to +122F)


Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements IEC 61496-1 (type 4)

Application Notes

Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.

Certifications

IEC 61496-1
& 2, TYPE 4

Presence
Sensing
Device

Optical Safety Systems

System Power Requirements

UL 1998
Safety Software
Certified

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

113

MINI-SCREEN Systems
Metal Box Controllers
MINI-SCREEN Metal Box Controller Dimensions
7.9 mm
(.31") (8)

BANNER ENGINEERING CORPORATION

Diagnostic Display

Optical Safety Systems

222.3 mm
(8.75")
210 mm
(8.3")

Status Indicators

244 mm
(9.6")

(2) 101.6 mm
(4.00")
(2) 152.4 mm
(6.00")

84 mm
(3.3")

210 mm
(8.3" )

MINI-SCREEN Metal Box Controller Internal Features

Note: TB3 Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

114

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Metal Box Controllers
MINI-SCREEN Metal Box Controller Kits Model Numbering Scheme
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length, standard mounting brackets, and a pair of interconnecting cables. See pages 329 to 331 for a
listing of possible kit models.
The resultant model number in this example is: MSXLKA24243C2YP, which includes the following
components:
Metal box controller model MSCA-1T3: 115V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.
Optical Safety Systems

Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") high
defined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
Two cables model QDC-525C: 8 m (25') long

Example:

MS

XL

24

24

C2

P
Sensor Cable Termination:
Blank = QD
P = Pigtail QD

MINI-SCREEN
Max. Emitter/Receiver
Separation:
Blank = 9 m (30')
XL = 18 m (60')
XLHD = Heavy Duty
18 m (60')

Sensor Finish:
Blank = Black anodized
Y = Yellow polyester paint
Quick-Disconnect Cables*:
C1 = 2 x 15'
C2 = 2 x 25'
C3 = 1 x 15' plus 1 x 25'

Kit

Output Configuration:
Blank = 2 N.O. FSDs
3 = 2 N.O. FSDs & 1 N.C. Aux.

Supply Voltage:
A = 115V ac
B = 230V ac
T = 24V dc
Options:
E = With External
Device Monitoring
Blank = Without
Light Screen Height
(in inches)

Output Type:
Blank = Trip
L = Latch
S = Trip/Latch Selectable
Beams per foot:
24 = Standard & Long-Range series
12 = Heavy Duty series

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

*NOTE: Other cable length


combinations are possible.
Contact factory.

115

MINI-SCREEN Systems
Metal Box Controllers

Optical Safety Systems

MINI-SCREEN Metal Box Controllers


with Fixed Blanking

Choose from four models:


- MSCD-2 with trip output for 115/230V ac operation, 2 N.O. FSDs
- MSCD-2T3 with trip output for 115/230V ac operation, 2 N.O. & 1 N.C. Aux.
- MSCT-2 with trip output for 24V dc operation, 2 N.O. FSDs
- MSCT-2T3 with trip output for 24V dc operation, 2 N.O. & 1 N.C. Aux.

Fixed-beam blanking allows continued presence of an object in the defined area: easy push-button
teach-mode programming of blanked beams

Selectable one- and two-beam floating blanking allows objects (usually workpiece material) to
move through the defined area at any point without tripping the final switching devices

Selectable auto power-up mode for applications where a key reset is difficult to perform

Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13, IEC IP64

MINI-SCREEN Metal Box Controller with Fixed Blanking Specifications


System Power Requirements

MSCD-2 & MSCD-2T3: 115/230V ac 15% (50/60 Hz), 55 VA


MSCT-2: 24V dc 15%, 10% maximum ripple, 1.5 amps max.

Fuse Rating

Control Box MSCD-2& MSCD-2T3: 115V ac: 1 amp, 250V; 230V ac: 1/2 amp, 250V
Control Box MSCT-2: 2 amp, 250V (all fuses 3 AG or 5x20 mm slow blow)

Response Time

Standard and Long-Range Sensors:


Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined area
Less than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined area
Less than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined area
Heavy Duty Sensors:
Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined area
Less than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined area
Less than 72 ms using emitter/receiver with 1829 mm (72") defined area

Status Indicators
(on control box and receiver)

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Diagnostic Indicators

Two-digit numeric display indicates cause of lockout condition


Display is visible through a window in the control box cover

Controls and Adjustments

Keyed Reset of system lockout conditions


Floating Blanking selection switches and Fixed Blanking programming switches
Auto Power Up on-off switches

Auxiliary Monitor Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration:
(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load).


MSCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.
MSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp max.
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @ 1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Enclosure

Size: see dimensions on next page.


Material: welded steel box with black polyester powder paint finish.
Environmental rating: NEMA 13, IEC IP64

Connections
Operating Conditions

See page 337 for general hookup information.


Temperature: 0 to +50C (+32 to +122F)
Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements IEC 61496-1 (type 4)

Application Notes

Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.

Certifications
R

116

Presence
Sensing
Device

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Metal Box Controllers
MINI-SCREEN Metal Box Controller with Fixed Blanking
Dimensions

MINI-SCREEN Metal Box Controller with Fixed Blanking


Internal Features

7.9 mm
(.31") (4)

BANNER ENGINEERING CORPORATION

Diagnostic Display

Status Indicators

Optical Safety Systems

210 mm
(8.3")

222.3 mm
(8.75")
244 mm
(9.6")

152.4 mm
(6.00")

84 mm
(3.3")

210 mm
(8.3")

Note: TB3 Emitter/Receiver Color Codes


Brown
=
+12V dc
Blue
=
COM
White
=
T/R
Black
=
T/R
Uninsulated
=
Drain

Note: For general hookup information, see page 337.

MINI-SCREEN Metal Box Controller with Fixed Blanking Kits Model Numbering Scheme
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and range, standard mounting brackets, and a pair of interconnecting cables. See page 332 for a
listing of possible kit models.
The resultant model number in this example is: MSXLK2D24243C2YP, which includes the following
components:
Metal box controller model MSCD-2T3: 115/230V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.
Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") high
defined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
Two cables model QDC-525C: 8 m (25') long

Example:

MS

XL

24

24

C2

MINI-SCREEN

Sensor Cable Termination:


Blank = QD
P = Pigtail QD

Max. Emitter/Receiver
Separation:
Blank = 9 m (30')
XL = 18 m (60')
XLHD = Heavy Duty
18 m (60')

Sensor Finish:
Blank = Black anodized
Y = Yellow polyester paint

Kit

Quick-Disconnect Cables*:
C1 = 2 x 15'
C2 = 2 x 25'
C3 = 1 x 15' plus 1 x 25'

2 = Fixed and
floating blanking
Supply Voltage:
D = 115/230V ac
T = 24V dc
Light Screen Height
(in inches)

Output Configuration:
Blank = 2 N.O. FSDs
3 = 2 N.O. FSDs & 1 N.C. Aux.
Beams per foot:
24 = Standard &
Long-Range series
12 = Heavy Duty series

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

*NOTE: Other cable length


combinations are possible.
Contact factory.

117

MINI-SCREEN Systems
Metal Box Controllers

Optical Safety Systems

MINI-SCREEN Metal Box Controller


with Muting Function

Powered by 115/230V ac or 24V dc

Fixed blanking

Easily configured one- or two-beam floating blanking

Full-featured Muting function including:


- Input from two or four Muting Devices
- Selectable monitored Mute Lamp output (see page 136)
- Selectable Backdoor Timer
- Override inputs
- Selectable directional muting capability

Selectable External Device Monitoring (EDM)

Control-reliable redundant output relays

Welded steel box enclosure with tough black polyester paint finish
Note: For general hookup information, see page 338.

MINI-SCREEN Muting Metal Box Controller Models


Supply
Voltage

Models

Output Floating
Type Blanking

No. of FSD
Output Contacts

MSCC-2L2M

Latch

2 N.O./4 amps

MSCC-2L3M

Latch

2 N.O. & 1 N.C. Aux./6 amps

115V ac

MSCC-2T2M
MSCC-2T3M

Trip

1- or 2beam

2 N.O./4 amps

Trip

2 N.O. & 1 N.C. Aux./6 amps

MINI-SCREEN Muting Metal Box Controller Specifications


System Power Requirements

115V ac (50/60Hz) 15% @ 500 mA (50 VA),


230V ac (50/60Hz) 15% @ 250 mA (50 VA), or
24V dc 15%, 10% maximum ripple, @ 2.5 A (60 W)

Fuse Rating

115V ac: 1.0 A @ 250V ac (supplied)

Response Time

Standard and Long-Range Sensors:


Less than 58 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined area
Less than 70 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined area
Less than 82 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined area
Heavy Duty Sensors:
Less than 58 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined area
Less than 70 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined area
Less than 82 ms using emitter/receiver with 1829 mm (72") defined area

Status LED Indicators

Light Screen Indicators (left column of LEDs):


Red
Green
Yellow

Solid LED
BLOCKED
CLEAR
RESET

230V ac: 500 mA @ 250V ac

24V dc: Internal resettable

Flashing LED
LOCKOUT
BLANKING ON
Double Flash = Waiting for Light Screen Key Reset at Power-up
Single Flash = ALIGNMENT. Flash rate increases with the number of
sensing beams made, solid yellow when aligned and
defined area clear

System Indicators (right column of LEDs):


Red
Green

Yellow

118

Solid LED
OVERRIDE
OUTPUT ON
(FSD1 & FSD2
closed)
RESET
(System)

Flashing LED
LOCKOUT
(Not Applicable)

Double Flash = Waiting for System Key Reset at Power-up


Single Flash = Waiting for System Key Reset at latched condition (manual reset
of system after blockage has been removed)

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Metal Box Controllers

MINI-SCREEN Muting Metal Box Controller Specifications (contd)


Diagnostic Displays

Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the cause
of lockout conditions.
System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause of
lockout conditions and the amount of time, in seconds, remaining for the backdoor timer.

Light Screen and


System Reset Inputs

Terminals must be closed for a minimum of 0.05 seconds in order to guarantee a reset. The
switching device must be capable of switching 15-50V dc at 20-100 mA.

External Device Monitoring


(EDM) Input(s)

Two pairs of terminals are provided to monitor the state of external devices that are being controlled
by the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.

Mute Enable Input

Terminals must be closed in order to start a mute; opening this input after mute has begun has no
effect. The switching device must be capable of switching 15-50V dc at 20-100 mA.

Override Inputs

The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)
and held closed during the 10-second Override. To initiate a subsequent Override, open both
channels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devices
must be capable of switching 15-50V dc at 20-100 mA.

Muting Device Input

The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be closed within 3
seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions are
met). Each muting device must be capable of switching 15-50V dc at 20-100 mA.

Light Screen and System


Aux. Monitor Relay Outputs

Light Screen Key Reset after power-up and light screen lockouts
Selection switches to enable floating blanking
Program switches to enable fixed blanking
Light Screen and System Auto Power-up selection switches
System Key Reset after power-up, system lockouts, and latched conditions
Selection switches for Monitored or Non-Monitored Muting Indicator
Selection switches for One-Way or Two-Way (directional/non-directional) Muting
Selection switches for One-Channel, Two-Channel Monitoring or No Monitoring (EDM)
Selection switches for Backdoor Timer settings and Mute-on-Power-Up

Optical Safety Systems

Controls and Adjustments

Reed relay; 125V ac/dc max. at 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, SSD)

Forced-guided contact relay (resistive load).


MSCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.
MSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.;
SSD = 250V ac max., 4 amp max.
Mechanical life: 10,000,000 operations (minimum).
Electrical life: 100,000 operations (typical @ 1.0 kVA switching power).
Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Mute Lamp Output

A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, the
current draw must be within 10 mA to 360 mA.
Max. Switching Voltage: 30V dc
Max. Switching Current: 360 mA
Min. Switching Current: 10 mA
Saturation Voltage: 1.5V dc

Auxiliary DC Supply Output

24V dc 25%, 500 mA max

Enclosure

Size: See dimensions on next page.


Material: Welded steel box with black polyester powder paint finish.
Rating: NEMA 13; IEC IP64

Connections

See page 338 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements of IEC61496-1 (type 4)

Applications

Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of the
total number of beams in the array may be blanked, whichever is less. Call factory for applications
assistance if a greater number of blanked beams is required.

Certifications
R

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

119

MINI-SCREEN Systems
Metal Box Controllers
MINI-SCREEN Muting Metal Box Controller Dimensions
260.0 mm
(10.24")

25.4 mm
(1.00")
25.4 mm
(1.00")

85.0 mm
(3.35")

25.4 mm
(1.00")
25.4 mm
(1.00")

101.4 mm
(4.00")

BANNER ENGINEERING CORPORATION


9714 10th Ave. No. Minneapolis, MN 55441 612-544-3164
MODEL NO. MSCC-2L2M

Optical Safety Systems

LIGHT
SCREEN
DIAGNOSTIC
DISPLAY

SYSTEM
DIAGNOSTIC
DISPLAY

LIGHT SCREEN INDICATORS


STEADY:

295.0 mm
(11.62")

273.0 mm
(10.75")

SYSTEM INDICATORS

FLASHING:

BLOCKED
CLEAR
RESET

MINI-SCREEN Control Box

STEADY:

LOCKOUT
BLANKING
ALIGNMENT

OVERRIDE
OUTPUT ON
RESET

RATED SUPPLY VOLTAGE


RATED SUPPLY CURRENT
FUSE RATING
RESPONSE TIME (See Manual)
ENCLOSURE RATING
TEMPERATURE RATING
FSD1, FSD2, SSD RATING
AUX CONTACTS RATING
BLANKING SETUP
PERIODIC CHECK PROCEDURE
E-STOP RESPONSE TIME

RUN

115V ac, 50/60Hz


500 mA ac MAX.
1.0 A ac, 250V ac
48 ms
UL / CSA TYPE 13, IP64
0 - 50 C (32 - 122 F)
230V ac, 4A Resistive
10 VA, 125V ac/dc, 500 mA
See Instruction Manual
See Instruction Manual
25 ms

FLASHING:

LOCKOUT
WAITING FOR RESET

230V ac, 50/60Hz


250 mA ac MAX.
500 mA ac, 250V ac

24V dc
2.5 A dc MAX.
Internal Resetable

RUN

LIGHT
SYSTEM
SCREEN
RESET
RESET
For use with MSE/R... Series Emitters/Receivers and QDC-5..C cables

WARNING
Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be by
qualified service personnel only (see instruction manual).
Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections
or before replacing any components.

12 x 7.5 mm (0.30")

MINI-SCREEN Muting Metal Box Controller Internal Features


Light
Screen
Controller
Board
TEST a
b
LIGHT SCREEN RESET ba
+12V dc
COM
LIGHT
SCREEN
T/R
CONNECTIONS
T/R

System
Controller
Board

Monitoring

TB8
Relay Pack

TB1

2a
2b

TB9
a
SSD
b

TB2

a
FSD 2
b

DRAIN
LIGHT SCREEN AUX a
b
SYSTEM AUX a
b
3a
3b
MUTING DEVICES
+
4a
4b

TB3

1a
1b

+
2a
2b

1a 2a
OVERRIDE 1b 2b
a
MUTE LAMP b
MUTE a
SYSTEM RESET b
24V dc
COM

1a
1b

Fuse

TB4

Power Select
230V ac 115V ac

TB10

TB11

a
FSD 1
b
L
N

TB5
TB6
a
b MUTE ENABLE

TB7

Note: TB3 Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

120

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Metal Box Controllers
MINI-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and range, standard mounting brackets, and a pair of interconnecting cables.
The resultant model number in this example is: MSXLK2CM2424LC2YP, which includes the following
components:
Metal box controller model MSCC-2L2M: with muting function, latching outputs and 2 N.O. FSDs
Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") high
defined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
Optical Safety Systems

Two cables model QDC-525C: 8 m (25') long

Example:

MS

XL

24

24

C2

MINI-SCREEN
Max. Emitter/Receiver
Separation:
Blank = 9 m (30')
XL = 18 m (60')
XLHD = Heavy Duty
18 m (60')
Kit
2 = Fixed and
floating blanking
Supply Voltage:
C = 115/230V ac
or 24V dc
Muting function

P
Sensor Cable Termination:
Blank = QD
P = Pigtail QD
Sensor Finish:
Blank = Black anodized
Y = Yellow polyester paint

Quick-Disconnect Cables*:
C1 = 2 x 15'
C2 = 2 x 25'
C3 = 1 x 15' plus 1 x 25'
Number of Outputs:
Blank = 2 N.O. FSDs
3 = 2 N.O. FSDs & 1 N.C.
Output Type:
Blank = Trip
L = Latch

Light Screen Height


(in inches)

Beams per foot:


24 = Standard &
Long-Range series
12 = Heavy Duty series
*NOTE: Other cable length
combinations are possible.
Contact factory.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

121

MINI-SCREEN Systems
Metal Box Controllers

Optical Safety Systems

MULTI-SCREEN Dual Safety Light Screen


Metal Box Controller

Choose from two models:


- MUSC-1 with trip output with 2 N.O. FSDs
- MUSC-1T3 with trip output with 2 N.O. FSDs & 1 N.C. Aux.

MULTI-SCREEN System uses two pairs of sensors (MINI-SCREEN or


MACHINE/PERIMETER-GUARD or a combination) to provide point-of-operation guarding for
two areas on the same machine

Control box contains a power supply, a plug-in microprocessor controller module to control
sensing logic, and a relay board with replaceable output relays

115V ac, 230V ac or 24V dc operation

One- or two-beam floating blanking feature allows objects to move through the defined area
without tripping the final switching device

Welded steel enclosure with tough black polyester powder finish; rated NEMA13, IEC IP64
Note: For general hookup information, see page 339.

MULTI-SCREEN Metal Control Box Specifications


System Power Requirements

115V ac 15% (50/60 Hz), 85 VA, or


230V ac 15% (50/60 Hz), 85 VA, or
24V dc 15%, 10% maximum ripple, 2.5 amps max

Fuse Rating

115V ac :
230V ac:
24V dc:

Response Time

Using MINI-SCREEN sensors: see any MINI-SCREEN controller Specifications.


Using MACHINE-GUARD sensors: see MACHINE-GUARD emitter and receiver Specifications on page 144.

Status Indicators
(on control module and
receiver)

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Diagnostic Indicators

Single-digit numeric display indicates cause of lockout condition

Controls and Adjustments

Keyed Reset of system lockout conditions


Blanking selection switches
Auto Power Up selection switches

Auxiliary Monitor Relay

Reed relay; 125V ac or dc max., 500 mA max.


(10 VA maximum, resistive load)

Output Configuration:
(FSD1, FSD2, and SSD)

Forced-guided contact relays, 250V ac max.


MUSC-1 SSD, FSD1 & FSD2: 4 amps max. (resistive load)
MUSC-1T3 CNC, FSD1 & FSD2: 6 amp max. (resistive load); SSD @ 4 amp max. (resistive load)
Mechanical life: 10,000,000 operations (minimum)
Electrical life: 100,000 operations (typical) at full rated load
Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Enclosure

Size: see dimensions on next page.


Material: welded steel box with black polyester powder paint finish.
Rating: NEMA 13, IEC IP64

Connections

See page 339 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (+32 to +122F)


Relative humidity: 95% maximum (non-condensing)

FMEA Tested

Per requirements of proposed first edition of UL 491 Standard, BS6491 and IEC 61496-1

Certifications

122

1 amp, 250V (3 AG or 5x20 mm slow blow)


1
/2 amp, 250V (3 AG or 5x20 mm slow blow)
3 amp, 250V (3 AG or 5x20 mm slow blow)

IEC 61496-1
& 2, TYPE 4

Presence
Sensing
Device

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Metal Box Controllers
MULTI-SCREEN Dimensions
7.9 mm
(.31") (8)

BANNER ENGINEERING CORPORATION

Diagnostic Display
273.1 mm
(10.75")

Status Indicators

(2) 101.6 mm
(4.00")
(2) 152.4 mm
(6.00")

Optical Safety Systems

261.6 mm
(10.3" )

294.6 mm
(11.6")

94 mm
(3.7")

210 mm
(8.3" )

MULTI-SCREEN Internal Features

Note: TB3 Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

Selection of Components for MULTI-SCREEN Systems


MULTI-SCREEN uses two pairs of sensors which may be different sensing ranges, heights and families (MINI-SCREEN or MACHINE-/PERIMETERGUARD, or a combination). Therefore, kits are not available. Emitters, receivers and cables must be purchased separately. See pages 106 and 144
for emitter/receiver information, and pages 128 and 148 for cable information.
To determine which light screens (MINI-SCREEN and/or MACHINE-/PERIMETER-GUARD) will meet your application needs, see the Minimum Object
Sensitivity Charts in the Appendix on pages 327 and 343.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

123

MINI-SCREEN Systems
DIN Module Controllers

Optical Safety Systems

MINI-SCREEN DIN Module Controllers

Two models of 24V dc control module:


- MSDINT-1 with trip output for point-of-operation guarding
- MSDINT-1L2 with latch output for perimeter guarding

Selectable two-beam floating blanking which allows objects (usually workpiece material) up
to 20 mm (0.8") in cross section to move through the defined area at any point without
tripping the final switching devices

Selectable auto power-up mode for applications where a key reset is difficult to perform

Polycarbonate housing designed to bolt directly to enclosure backplate or mount onto


standard 35 mm DIN rail

Removable plug-in wiring blocks


Note: For general hookup information, see page 340.

MINI-SCREEN DIN Module Controller Specifications


System Power Requirements

24V dc 15%, 10% maximum ripple, 1.5 amps. max.

Fuse Rating

2 amp, 250V (3 AG or 5x20 mm slow blow)

Response Time

Standard and Long-Range Sensors:


Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined area
Less than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined area
Less than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined area
Heavy Duty Sensors:
Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined area
Less than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined area
Less than 72 ms using emitter/receiver with 1829 mm (72") defined area

Status Indicators
(on control module and
receiver)

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Diagnostic Indicators

Four LEDs indicate cause of lockout conditions


Diagnostic LEDs are visible through a window in the control module cover

Controls and Adjustments

Keyed Reset of system lockout conditions


Blanking selection switches
Auto Power Up on-off switches

Auxiliary Monitor or
Alarm Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, and SSD)

Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load)


Mechanical life: 10,000,000 operations (minimum)
Electrical life: 100,000 operations (typical @ 1.0 K va switching power)
Arc suppression is recommended when switching inductive loads. See Warning on page 336.

Enclosure

Size: see dimensions on next page.


Material: polycarbonate
Rating: NEMA 1, IEC IP20

Connections

See page 340 for general hookup information.

Operating Conditions

Temperature: 0 to +50C (+32 to +122F)


Relative humidity: 95% maximum (non-condensing)

Certifications

IEC 61496-1
& 2, TYPE 4
R

124

Presence
Sensing
Device

UL 1998
Safety Software
Certified

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
DIN Module Controllers
MINI-SCREEN DIN Module Controller Dimensions

MINI-SCREEN DIN Module Controller Features


SSD

18

22

19

+24 dc PE
V dc Com

FSD1

FSD2

27

23

28

32

33 34

110.0 mm
(4.33")

MINI-SCREEN
MODEL NO.

MSDINT-1 or 1L2
CAUTION
Shock hazard may exist.

Blocked or Latched

Presence
Sensing
Device

10Y8

100.0 mm
(3.94 ")

7.4 mm
(0.29")

75.0 mm
(2.95")

0466

1 2 3 OK
Diagnostic
Chart on
Reverse Side

85.3 mm
(3.36")

WARNING

For control reliable


operation always follow the
instructions in the manual.

Optical Safety Systems

LISTED

Lockout

Clear

Blanking

Reset
STEADY

Alignment
FLASHING

BANNER ENGINEERING CORP., USA


(612) 544-3164

Combo Head (Phillips/Slotted) Screws


M3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)
M3.5 mm Washers (2) (#6 equivalent) (Supplied)
M3.5 mm x 0.6 mm Nuts (2) (Supplied)
Recommended torque is 16-20 in/lbs on mounting screws
35.0 mm
(1.38")
DIN Mounting Slot

60.8 mm
(2.40")

7.1 mm
(0.28")

DIN Mounting Tab


(Supplied)

AUX
or
ALARM

Slot for Screws (2)


M3.5 x 0.6 mm (2)

Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.

Test 1 Test 2
or
or
LATCH LATCH
RESET 1 RESET 2

13

Key 1 Key 2

14 15

16

17

+12V COM T/R T/R DRAIN


dc

Note: TB3 Emitter/Receiver Color Codes


Brown
=
+12V dc
Blue
=
COM
White
=
T/R
Black
=
T/R
Uninsulated
=
Drain

MINI-SCREEN DIN Module Controller Kits Model Numbering Scheme


MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver of
equal length and range, standard mounting brackets, a pair of interconnecting cables, and a keyed reset
switch. See page 334 for a listing of possible kit models.
The resultant model number in this example is: MSXLDKT2424LC2YP, which includes the following
components:
DIN Module controller model MSDINT-1L2: 24V dc, latching outputs
Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") high
defined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
Two cables model QDC-525C: 8 m (25') long

Example:

MS

XL

DK

24

24

C2

P
Sensor Cable Termination:
Blank = QD
P = Pigtail QD

MINI-SCREEN
Max. Emitter/Receiver
Separation:
Blank = 9 m (30')
XL = 18 m (60')
XLHD = Heavy Duty
18 m (60')
Kit with DIN-style controller

Sensor Finish:
Blank = Black anodized
Y = Yellow polyester paint
Quick-Disconnect Cables*:
C1 = 2 x 15'
C2 = 2 x 25'
C3 = 1 x 15' plus 1 x 25'
Output Type:
Blank = Trip
L = Latch

Supply Voltage:
T = 24V dc

Light Screen Height


(in inches)
*NOTE: Other cable length combinations are possible. Contact factory.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Beams per foot:


24 = Standard &
Long-Range series
12 = Heavy Duty series

125

MINI-SCREEN Systems
DIN Module Controllers

MINI-SCREEN Dual Safety Light Screen


DIN Module Controllers

Optical Safety Systems

Note: For general hookup information,


see page 341.

Two models:
- MDSDINT-1T2 with trip output
- MDSDINT-1L2 with latch output
24V dc operation
Removable plug-in wiring blocks
One control module requires two MINI-SCREEN emitter/receiver sensor pairs; sensor pairs
may be different heights or have different sensing ranges
Includes input for emergency stop switch
Selectable one- and two-beam floating blanking allows objects to move through the defined
area at any point without tripping the final switching devices
Selectable auto power-up mode for applications where a key reset is difficult to perform
Separate alignment indicators for each sensor pair
Polycarbonate housing designed to bolt directly to enclosure backplate or mount onto
standard 35 mm DIN rail

Dual Safety Light Screen DIN Module Controller Specifications


System Power Requirements

24V dc 15%, 10% maximum ripple, 2.5 amps max.

Fuse Rating

3 amp, 250V (3AG or 5x20mm slow blow)

Response Time

Standard and Long-Range Sensors:


Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined area
Less than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined area
Less than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined area
Heavy Duty Sensors:
Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined area
Less than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined area
Less than 72 ms using emitter/receiver with 1829 mm (72") defined area
E-Stop: Less than 15 ms

Status Indicators
(on control box and receiver)

Red
= BLOCKED
Flashing red
= LOCKOUT
Green = CLEAR
Flashing green
= BLANKING ON
Yellow = RESET
Double-flashing yellow = Waiting for Power-up Key Reset
Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams
made, solid yellow when aligned and defined area is clear.

Diagnostic Indicator

Single-digit alphanumeric display indicates cause of lockout condition.

Controls and Adjustments

Keyed Reset of system lockout conditions


Blanking selection switches
Auto Power Up on-off switches

Emergency Stop Switch Input

Emergency stop switch must offer two normally closed contacts and be capable of switching 50 mA
@ 30V dc. Simultaneity < 100 ms. Total resistance, including wiring and all switches, must not
exceed 30 for proper operation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418),
Safety Category 4 per ISO 13849 (EN 954-1).

Auxiliary Monitor Relay

Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration
(FSD1, FSD2, and SSD)

Forced-guided contact relays, 250V ac max., 4 amps max. (resistive load).


Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations
(typical @ 1.0 K va switching power). Arc suppression is recommended when switching inductive
loads. See Warning on page 336.

Enclosure

Size: see dimensions on next page.


Rating: NEMA 1, (IP 20)

Connections
Operating Conditions

See page 341 for general hookup information.

FMEA Tested
Certifications

Temperature: 0 to +50C (+32 to 122F)


Relative humidity: 95% maximum (non-condensing)
Per requirements of proposed first edition of IEC 61496-1 (type 4)
R

126

Material: Polycarbonate

Presence
Sensing
Device

UL 1998
Safety Software
Certified

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
DIN Module Controllers
Dual MINI-SCREEN Dimensions

110.0 mm
(4.33")

7.4 mm
(0.29")

Optical Safety Systems

149.0 mm
(5.87 ")

83.8 mm
(3.30")

134.2 mm
(5.28")

Combo Head (Phillips/Slotted) Screws


M3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)
M3.5 mm Washers (2) (#6 equivalent) (Supplied)
M3.5 mm x 0.6 mm Nuts (2) (36 equivalent) (Supplied)
Recommended torque is 16 in-lbs on mounting screws
35.0 mm
(1.38")
DIN Mounting Slot

60.8 mm
(2.40")

DIN Mounting Tab


(Supplied)

7.1 mm
(0.28")

Slot for Screws (2)


M3.5 x 0.6 mm (2)

Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.

Dual MINI-SCREEN Features


FSD2

SSD

E-STOP INPUT

FSD1

+24 dc
a

27

28

29

30

36

37

45

46

48

MDSDINT-1T2

CAUTION

LISTED

Shock hazard may exist.

Presence
Sensing
Device

10Y8

0466

Screen 1 Alignment
Diagnostic
Chart on
Reverse Side

49 50

51 52

DUAL CONTROLLER

MINI-SCREEN
MODEL NO.

PE

b V dc Com

Blocked

Lockout

Clear

Blanking

Reset
STEADY

Power-up
FLASHING

Diagnostic Display
Screen 2 Alignment

WARNING

For control reliable


operation always follow the
instructions in the manual.

BANNER ENGINEERING CORP., USA


(612) 544-3164

a
b
Aux 2

a
b
Aux 1

11

Test 1 Test 2 Key

12

Key 2

16

17 18

19

20

22

23

24

25

26

+12V COM T/R T/R DRAIN +12V COM T/R T/R DRAIN
dc
dc
SCREEN 2

SCREEN 1

Note: TB3 Emitter/Receiver Color Codes


Brown = +12V dc
Blue = COM
White = T/R
Black = T/R
Uninsulated = Drain

Selection of Components for Dual MINI-SCREEN Systems


Dual MINI-SCREEN uses two pairs of sensors which may be different heights and/or have different sensing ranges. Therefore, kits are not available.
Emitters, receivers and cables must be purchased separately. See pages 106, 107 and 109 for emitter/receiver information and pages 128 and 129
for cable information.
Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

127

MINI-SCREEN Systems
Cables

MINI-SCREEN Cables

A twisted pair is incorporated for noise immunity on RS485 data communication lines;
coupling nut is chrome-plated brass

All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector molded
onto the sensor end

Optical Safety Systems

NOTE: Total cable length (emitter cable length plus receiver cable length) must be less than
53 m (175'). Cable runs of greater than 50' for emitter or receiver must be 16 gauge.

MINI-SCREEN Emitter and Receiver Cables


Model

QDC-515C
QDC-525C
QDC-550C

Cable Type

Cut-tolength

Length*

5 m (15')
8 m (25')
15 m (50')

Wire

20 ga

Termination
5-pin
Mini-style
Female
connector
on one end

Dimensions

Pinout

58 mm
(2.3")

26 mm
(1.0")

7/8-16UNF

7 mm
(0.3")

Female Connector
(sockets)

58 mm
(2.3")

QDC-5100
QDC-5150

Cut-tolength

30 m (100')
45 m (150')

16 ga

5-pin
Mini-style
Female
connector
on one end

7/8-16UNF

26 mm
(1.0")

Blue
13 mm
(0.5")

DEC-515C
DEC-525C
DEC-550C

DoubleEnded

5 m (15')
8 m (25')
15 m (50)

20 ga

5-pin
Mini-style
Female
connector
on both ends

Black
White

Brown

Drain

58 mm
(2.3")

7/8-16UNF

26 mm
(1.0")

7/8-16UNF

26 mm
(1.0")

7 mm
(0.3")
58 mm
(2.3")

DEC-570
DEC-5100
DEC-5125

DoubleEnded

21 m (70')
30 m (100')
38 m (125)

16 ga

5-pin
Mini-style
Female
connector
on both ends
13 mm
(0.5")

DEC2-515C
DEC2-525C
DEC2-550C

DEC2-575
DEC2-5100

128

DoubleEnded

DoubleEnded

5 m (15')
8 m (25')
15 m (50')

23 m (75')
30 m (100')

20 ga

16 ga

5-pin
Mini-style
Female
connector
on one end
and Male
connector on
other end
5-pin
Mini-style
Female
connector
on one end
and Male
connector on
other end

Male Connector
(pins)

58 mm
(2.3")

7/8-16UNF

26 mm
(1.0")

Black

White

Blue
7 mm
(0.3")

Drain

Brown

58 mm
(2.3")

7/8-16UNF

26 mm
(1.0")

13 mm
(0.5")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Cables

MINI-SCREEN Emitter and Receiver Cables


Model

PMC-510C*

Cut-tolength

Cut-tolength

Length*

3.3 m (10')

3.3 m (10')

Wire

20 ga

16 ga

Termination

5-pin
Mini-style
Panel-mount
Male
connector
on one end

5-pin
Mini-style
Panel-mount
Male
connector
on one end

Dimensions

7 mm
(0.3")

48 mm
(1.9")
O-ring

Pinout
16.5 mm
(.65")

7/8 Internal Tooth Lockwasher


Hex Nut
7/8-16 UN-2B Thread
7/8-16 UN-2A Thread

48 mm
(1.9")
O-ring

13 mm
(0.5")

Optical Safety Systems

PMC-510*

Cable Type

16.5 mm
(.65")

Male Connector
(pins)
Black

White

Blue

7/8 Internal Tooth Lockwasher


Hex Nut
7/8-16 UN-2B Thread
7/8-16 UN-2A Thread

Drain

Brown

18.5 mm
(0.73")

PMC-510CLP*

Cut-tolength

3.3 m (10')

20 ga

5-pin
Mini-style
Panel-mount
Male
connector
on one end

15.2 mm
(0.60")

O-ring
7 mm
(0.3")

1/2-14 NPSM Thread


Hex Nut
7/8-16UN-2A Thread

PMCF-510C**

Cut-tolength

3.3 m (10')

20 ga

5-pin
Mini-style
Panel-mount
Female
connector
on one end

7 mm
(0.3")

48 mm
(1.9")
O-ring

16.5 mm
(.65")

Female Connector
(sockets)
White

7/8 Internal Tooth Lockwasher


Hex Nut
7/8-16 UN-2B Thread
7/8-16 UN-2A Thread

Black
Blue

Brown

Drain

* For use with DEC-5xxx double-ended cables


** For use with DEC2-5xxx double-ended cables

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

129

MINI-SCREEN Systems
Modifications

MINI-SCREEN Emitter and Receiver Modifications


Model Suffix

Optical Safety Systems

Modification

Description

Dimensions

Pigtail Quick-Disconnect

Any MINI-SCREEN emitter or


receiver may be built with a
305 mm (12") cable pigtail quickdisconnect connector substituted
for the 5-pin integral connector

MINI-SCREEN Controller Modifications


Banner will quote special MINI-SCREEN systems or components, including modifications to sensors and/or controllers. Following are three examples of special
MINI-SCREEN controllers.

Model

Modifications

Cable
Used

Connectors and Features


Sensor Connectors

Added two 5-pin


DEC-5..C
connectors for emitter
(see pg 128)
and receiver

1
2

Pin #
1
2
3
4
5

5
4

Description
TR
COM
DRAIN
+12V dc
TR

MSCA-1-48614
Base Controller
Model:
MSCA-1
(see page 112)

Presence
Sensing
Device

Input/Output Connector

Added one 11-pin


connector for power
input and control
output connections

Cable and
mating
connector
are
customersupplied

Pin #

K B
L C
D

H
G
F
E

Sensor Connectors

Added two 5-pin


DEC-5..C
connectors for emitter
(see pg 128)
and receiver
MSCA-1-50040
Base Controller
Model:
MSCA-1
(see page 112)

130

1
2

5
4

Output Connector

Added one 8-pin


connector for output
connections

QDC-8..
(see pg 95)

Added one 3-pin


connector for power
input

MBCC-3..
(see pg 95)

A
B
C
D
E
F
G
H
J
K
L

J A

1 7 6
2 8 5
3 4

Input Connector
1
2

Pin #
1
2
3
4
5

Pin #
1
2
3
4
5
6
7
8

Pin #
1
2
3

Description
L
N
GND
FSD1 a
FSD1 b
FSD2 a
FSD2 b
SSD a
SSD b
AUX a
AUX b

Sensor
Connectors
5-pin Euro QD

Input/Output
Connector
11-pin QD

Description
TR
COM
DRAIN
+12V dc
TR

Description
SSD
FSD2
FSD2
FSD1
FSD1
SSD
AUX
AUX

a
a
b
a
b
b
a
b

Description
Ground
L
N

Output Connector
8-pin QD
Sensor
Connectors
5-pin Euro QD

Input Connector
3-pin QD

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Modifications

MINI-SCREEN Controller Modifications


Banner will quote special MULTI-SCREEN Dual Light Screen systems or components, including modifications to sensors and/or controllers. Following are three
examples of special MULTI-SCREEN controllers.

Model

Modifications

Cable
Used

Connectors and Features

Optical Safety Systems

MUSC-1-50265
Sensor Connectors

Base Controller
Model:
MUSC-1
(see page 122)

Added four 5-pin


DEC-5..C
connectors for emitter
(see pg 128)
and receiver

1
2

Pin #
1
2
3
4
5

5
4

Description
TR
COM
DRAIN
+12V dc
TR

Presence
Sensing
Device

Sensor
Connectors
5-pin QD

Model

Modification

MSCT-2-50277
Base Controller
Model:
MSCT-2
(see page 116)

Remote programming of fixed blanking:


Controller is wired with a 2 m (6') cable to allow external connection of remote Program/Run switch and Program Set switch

MSCD-2-58701
Up to 24 fixed blanked beams:
Base Controller
Model:
MSCD-2
(see page 116)

Controller is modified to allow fixed blanking of up to 24 beams, versus up to 12 beams for the standard model. This configuration
works only with 914 mm (36") sensors.

MSCD-2-50527
Up to 32 fixed blanked beams:
Base Controller
Model:
MSCD-2
(see page 116)

Controller is modified to allow fixed blanking of up to 32 beams, versus up to 12 beams for the standard model. This configuration
works only with 1219 mm (48") sensors.

MSCD-2-51694
Programming of fixed blanking using front panel key switch:
Base Controller
Model:
MSCD-2
(see page 116)

Controller is supplied with a key switch on the control box door used for programming of fixed blanking. To set blanking, hold key
switch in PROGRAM MODE for 1/2 to 2 seconds.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

131

MINI-SCREEN Systems
Accessories

MSM Series Corner Mirrors


Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one
emitter/receiver pair.
Small and lightweight; two mounting brackets and hardware included.
Once mounted, a unique mirror end cap design allows 360 rotation of the mirror.

Reflective Area
Y

Mounting Height
L1

Overall Height
L2

MSM4A

165 mm (6.5")

221 mm (8.7")

191 mm (7.5")

MSM8A

267 mm (10.5")

323 mm (12.7")

292 mm (11.5")

MSM12A

356 mm (14")

411 mm (16.2")

381 mm (15")

MSM16A

457 mm (18")

513 mm (20.2")

483 mm (19")

MSM20A

559 mm (22")

615 mm (24.2")

584 mm (23")

MSM24A

660 mm (26")

716 mm (28.2")

686 mm (27")

MSM28A

762 mm (30")

818 mm (32.2")

787 mm (31")

MSM32A

864 mm (34")

919 mm (36.2")

889 mm (35")

MSM36A

965 mm (38")

1021 mm (40.2")

991 mm (39")

MSM40A

1067 mm (42")

1123 mm (44.2")

1092 mm (43")

MSM44A

1168 mm (46")

1224 mm (48.2")

1194 mm (47")

MSM48A

1270 mm (50")

1326 mm (52.2")

1295 mm (51")

Optical Safety Systems

Models

M4 x 12 mm
Screw
(8 supplied)

53.8 mm
(2.12")

L1
L2

50.8 mm
(2.00")
72.9 mm
(2.87")

Note: Brackets may be inverted from the


positions shown above, decreasing
dimension L1 by 56.9 mm (2.24") and
maximum rotation to 45.

SSM Series Corner Mirrors*


Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one
emitter/receiver pair.
Robust construction, two mounting brackets and hardware included.

Mirror
Model

Reflective Area
Y

Mounting Height
L1

Overall Height
L2

SSM-100

100 mm (3.9")

211 mm (8.3")

178 mm (7.0")

SSM-150

150 mm (5.9")

261 mm (10.3")

228 mm (9.0")

SSM-250

250 mm (9.8")

361 mm (14.2")

328 mm (12.9")

SSM-375

375 mm (14.8")

486 mm (19.1")

453 mm (17.8")

SSM-475

475 mm (18.7")

586 mm (23.1")

553 mm (21.8")

SSM-550

550 mm (21.7")

661 mm (26.0")

628 mm (24.7")

SSM-675

675 mm (26.6")

786 mm (31.0")

753 mm (29.6")

SSM-825

825 mm (32.5")

936 mm (36.9")

903 mm (35.6")

SSM-975

975 mm (38.4")

1086.4 mm (42.8")

1053 mm (41.5")

SSM-1175

1175 mm (46.3")

1286.4 mm (50.6")

1253 mm (49.3")

SSM-1275

1275 mm (50.2")

1386.4 mm (54.6")

1353 mm (53.3")

SSM-1475

1475 mm (58.1")

1586.4 mm (62.5")

1553 mm (61.1")

SSM-1675

1675 mm (65.9")

1786.4 mm (70.3")

1753 mm (69.0")

SSM-1900

1900 mm (74.8")

1945 mm (76.7)

1978 mm (77.9")

M6 x 19 mm screw
(4 supplied)

101.2 mm
(3.98")

M5 x 10 mm screw
(4 supplied)
Y

L1

L2
100 mm
(3.94")
115 mm
(4.53")

Note: Brackets may be inverted from the


positions shown above, decreasing
dimension L1 by 58 mm (2.3)

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

MSA Series Protective Mounting Stands


Mounting
Stand

Model

Description

MSA-PMS-30

30-inch L stand (w/o base)

MSA-PMS-42

42-inch L stand (w/o base)

MSA-PMS-54

54-inch L stand (w/o base)

MSA-SB-1

Stand base

See data sheet p/n 64715 for more information on MSA Series Stands.

132

Base

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Accessories

SSM-S Series Stainless Steel Corner Mirrors*


Designed for use in industrial environments, where glass is prohibited
Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications
with one emitter/receiver pair
Robust construction, two mounting brackets and hardware included

Mirror
Model

Mounting Height
L1

Overall Height
L2

SSM-100-S

100 mm (3.0")

211 mm (8.3")

178 mm (7.0")

SSM-150-S

150 mm (5.9")

261 mm (10.3")

228 mm (9.0")

SSM-250-S

250 mm(9.8")

361 mm (14.2")

328 mm (12.9")

SSM-375-S

375 mm (14.8)

486 mm (19.1")

453 mm (17.8")

SSM-475-S

475 mm (18.7")

586 mm (23.1")

553 mm (21.8")

SSM-550-S

550 mm (21.7")

661 mm (26.0")

628 mm (24.7")

SSM-675-S

675 mm (26.6")

786 mm (31.0")

753 mm (29.6")

SSM-825-S

825 mm (32.5")

936 mm (36.9")

903 mm (35.6")

SSM-975-S

975 mm (38.4")

1086 mm (42.8")

1053 mm (41.5")

SSM-1175-S

1175 mm (46.3")

1286 mm (50.6")

1253 mm (49.3")

SSM-1275-S

1275 mm (50.2")

1386 mm (54.6")

1353 mm (53.5")

SSM-1475-S

1475 mm (58.1")

1586 mm (62.5")

1553 mm (61.1")

SSM-1675-S

1675 mm (65.9")

1786 mm (70.3")

1753 mm (69.0")

SSM-1900-S

1900 mm (74.8")

2011 mm (79.2")

1978 mm (77.9")

M6 x 19 mm screw
(4 supplied)

101.2 mm
(3.98")

M5 x 10 mm screw
(4 supplied)
Y

L1

L2
100 mm
(3.94")
115 mm
(4.53")

Note: Brackets may be inverted from the positions


shown above, decreasing dimension L1 by
58 mm (2.3")

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

Heavy Duty MINI-SCREEN Polycarbonate Lens Shields


Model

Sensor Length

Lens Shield Length

MSHDS24

610 mm (24")

26"

MSHDS32

813 mm (32")

34"

MSHDS40

1016 mm (40")

42"

MSHDS48

1219 mm (48")

50"

MSHDS56

1422 mm (56")

58"

MSHDS64

1626 mm (64")

66"

MSHDS72

1829 mm (72")

74"

NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent and
maximum operating range is reduced by 20 percent.

MINI-SCREEN Polycarbonate Lens Shields


Lens Shield
Model Number

Sensor Length

Lens Shield
Length

MSS4

102 mm (4")

5.4"

MSS8

204 mm (8")

9.4"

MSS12

306 mm (12")

13.4"

MSS16

406 mm (16")

17.4"

MSS20

508 mm (20")

21.4"

MSS24

610 mm (24")

25.3"

MSS28

711 mm (28")

29.3"

MSS32

813 mm (32")

33.3"

MSS36

914 mm (36")

37.3"

MSS40

1016 mm (40")

41.3"

MSS44

1118 mm (44")

45.3"

MSS48

1219 mm (48")

49.3"

NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent and
maximum operating range is reduced by 20 percent.
Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

133

Optical Safety Systems

Reflective Area
Y

MINI-SCREEN Systems
Accessories
Front View

MSA Series Tubular Enclosures*

Optical Safety Systems

16.8 mm
(0.66")

FDA-grade polycarbonate tubing and Delrin end caps


Stainless steel mounting components
Brackets and fasteners included
Ideal for high-pressure washdown applications
NEMA 4X, IP67
12 models available to accommodate MINI-SCREEN Standard & Long-Range sensors 4" to 48" long
Max. operating range is reduced by 50% when using these enclosures

L4
L3

Housing
Length
L1

L2

L3

L4

MSA-TE-4

338 mm
(13.3")

312 mm
(12.3")

279 mm
(11.0")

170 mm
(6.7")

28 mm
(1.1")

114 mm
(4.5")

MSA-TE-8

439 mm
(17.3")

414 mm
(16.3")

381 mm
(15.0")

272 mm
(10.7")

28 mm
(1.1")

215 mm
(8.5")

MSA-TE-12

541 mm
(21.3")

516 mm
(20.3")

483 mm
(19.0")

373 mm
(14.7")

30 mm
(1.2")

305 mm
(12")

MSA-TE-16

643 mm
(25.3")

617 mm
(24.3")

584 mm
(23.0")

475 mm
(18.7")

30 mm
(1.2")

406 mm
(16")

MSA-TE-20

744 mm
(29.3")

719 mm
(28.3")

686 mm
(27.0")

577 mm
(22.7")

30 mm
(1.2")

508 mm
(20")

MSA-TE-24

846 mm
(33.3")

820 mm
(32.3")

787 mm
(31.0")

678 mm
(26.7")

30 mm
(1.2")

610 mm
(24")

MSA-TE-28

947 mm
(37.3")

922 mm
(36.3")

889 mm
(35.0")

780 mm
(30.7")

33 mm
(1.3")

711 mm
(28")

MSA-TE-32

1049 mm
(41.3")

1024 mm
(40.3")

991 mm
(39.0")

879 mm
(34.6")

33 mm
(1.3")

813 mm
(32")

MSA-TE-36

1151 mm
(45.3")

1125 mm
(44.3")

1092 mm
(43.0")

980 mm
(38.6")

33 mm
(1.3")

914 mm
(36")

MSA-TE-40

1252 mm
(49.3")

1227 mm
(48.3")

1194 mm
(47.0")

1082 mm
(42.6")

33 mm
(1.3")

1016 mm
(40")

MSA-TE-44

1354 mm
(53.3")

1328 mm
(52.3")

1295 mm
(51.0")

1184 mm
(46.6")

33 mm
(1.3")

1118 mm
(44")

MSA-TE-48

1455 mm
(57.3")

1430 mm
(56.3")

1397 mm
(55.0")

1285 mm
(50.6")

33 mm
(1.3")

1219 mm
(48")

Models

Defined Area
X
Y

L2
L1

Side View

86.4 mm
(3.40")

Delrin is a registered trademark of Dupont


* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

MSA Series Stands (Base is included)*


Useable
Stand Height

Overall
Stand Height

MSA-S24-1

19"

24"

MSA-S42-1

37"

42"

MSA-S66-1

61"

66"

MSA-S84-1

79"

84"

Stand Model

Usable
Stand
Height

Pole
40 mm
(1.58") Square
(4) M10 Bolt

* Available without a base by adding the suffix NB to model number. For example, MSA-S24-1NB.
See data sheet p/n 43687 for more information on MSA Series Stands.
Base

6.4 mm (0.25")

134

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Accessories

Muting Module
Model

MM-TA-12B

Description
The Banner MM-TA-12B Muting Module is an accessory component of a safeguarding
system. The Module allows the machine to mute the primary safeguard by monitoring
redundant inputs (two or four) and automatically suspend the safeguarding function of a
safeguarding device during the non-hazardous portion of the machine cycle. For more
information, see the Muting Module on page 217 of the Safety Module section.

Models

Coil Voltage

Contact
Configuration

Contact
Rating

Dimensions
(h x w x d)

11-BG00-31-A12060

120V ac

3 N.O. & 1 N.C.

10 amps

57 x 44 x 58 mm

11-BG00-31-D-024

24V dc

3 N.O. & 1 N.C.

10 amps

57 x 44 x 58 mm

11-BF1601-12060

120V ac

3 N.O. & 1 N.C.

16 amps**

80 x 44 x 80 mm

11-BF16C01-024

24V dc

3 N.O. & 1 N.C.

16 amps**

80 x 44 x 80 mm

Optical Safety Systems

Positively Guided Contactors*

* Arc suppression is recommended (see below).


** N.C. contact is rated at 10 amps.

Auxiliary Contacts for Positively Guided Contactors


Contact
Configuration

Positively
Guided

Used With

11-BGX10-40

4 N.O.

No

11-BG Series

11-G484-30

3 N.O.

Yes

11-BF Series

Models

Suppressors for Positively Guided Contactors


Models

Voltage

Used With

11-BGX77-048

48V dc

11-BGX77-240

125-240V ac

11-BG00-31-D024

11-G318-48

48V dc

11-BF1601-12060

11-G477-240

125-240V ac

11-BF16C01-024

11-BG00-31-A12060

LAT-1 Laser Alignment Tool


Model

Description

LAT-1

Self-contained visible-beam laser tool for alignment of any MINI-SCREEN


emitter/receiver pair. Includes retroreflective target material and three mounting clips

MSA-LAT-1

Clip-on retroreflective target for MINI-SCREEN

Explosion-Proof Enclosures
Model

Description

MS-XPE-32

For 20", 24", or 28" MINI-SCREEN emitters or receivers.

MS-XPE-43

For 32", 36", or 40" MINI-SCREEN emitters or receivers.

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

135

MINI-SCREEN Systems
Accessories

Muting Lamps
Solid-state, mute-active indicator LED lamps for optical safety systems with muting feature.

Optical Safety Systems

Model

Description

SSA-ML-A

+24V dc lamp with amber lens

SSA-ML-W

+24V dc lamp with white (clear) lens

Miscellaneous Accessories
Model

Description

MSA-MBM-K45

45 Mirror Bracket and Mirror Kit

MSA-SB-1

Stand Base

MSAMB

Mounting Kit to mount one emitter or receiver to MSA series stand

MSMB-MSM-45

45 Mirror Bracket

MSVM-1

Vibration Mounts for one sensor with 4 mm hardware

MSVM-2

Vibration Mounts (two standard 4 mm mounts)

MSVM-4

Vibration Mounts (for MS43..) for one sensor with 1/4-20 hardware

MSVM10-8

Vibration Mounts for two sensors with 10-32" hardware

PSDINA-24

Power Supply Module for DIN Style controllers;


90 to 140V ac input; 24V dc @ 2.5 amp output

MINI-SCREEN Mounting Brackets


Model

Description

Dimensions

MSMB-1

QD END

NON-QD END

34.8 mm
(1.37")
8.9 mm
(0.35")

6.4 mm
(0.25")

11-gage, black zinc plated,


chromate dip finish
1" mounting hole
separation
1 kit required per sensor

34.8 mm
(1.37")
6.4 mm
(0.25")

8.9 mm
(0.35")

Full R (4)
7.6 mm (2)
(0.30")

4.8 mm (2)
(0.19")
72 4(4)

25.4 mm
(1.00")

25.4 mm
(1.00")

5.1 mm (2)
(0.20")

4.5 mm (4)
(0.18")

25.4 mm
(1.00") 38.1 mm
(1.50")

36 4(4)
6.8 mm
(0.27") (2)

30.5 mm
(1.20")

6.8 mm
(0.27") (2)

13.2 mm
(0.52") (2)
R12.7 mm
(0.50")

6.4 (2)
8.9 (2) (0.25")
(0.35")

R3.0 (2)
(0.12")
17.8 mm
(0.70")

90
20.8 mm
(0.82")

3 mm
(0.12")
53.9 mm
(2.12")

MSMB-2

QD END

NON-QD END
4.5 mm
(0.18")

30.5
(1.20")
38.1
(1.50")

11-gage, black zinc plated,


chromate dip finish
Low-profile bracket
1 kit required per sensor

72 4(4)
R 12.7 mm
(0.50")

36 4(4)

13.2 mm
(0.52")
7.6 mm
(0.30")
15.2 mm
(0.60")

10.2 mm (2)
(0.40")

71.4 mm
(2.81")
7.6 mm (2)
(0.30")

38.1 mm
(1.50")

7.6 mm
(0.30")
15.2 mm
(0.60")

R 3 (0.125")

19.1 mm (6)
(0.75")

4.8 mm (2)
(0.19")

5.2 mm
(0.21")

60.9 mm
(2.4")

6.4 mm (2)
(0.25")
10 mm (2)
(0.4")

90
22.1 mm
(0.87")

136

3 mm
(0.12")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Accessories

MINI-SCREEN Mounting Brackets


Model

Description

Dimensions

MSMB-3
(Included
with each emitter
and receiver)

QD END

NON-QD END

34.8 mm
(1.37")

34.8 mm
(1.37")

8.9 mm
(0.35")
6.4 mm
(0.25")

4.5 mm (4)
(0.35")

6.4 mm
(0.25")
19.1 mm
(0.75")

25.4 mm
(1.00")

19.1 mm
(0.75")

72 4(4)

25.4 mm
(1.00")

36 4(4)
6.8 mm
(0.27") (2)

6.8 mm
(0.27") (2)
13.2 mm
(0.52") (2) R12.7 mm
(0.50")

30.5 mm
(1.20")

7.6 mm (2)
(0.30")
10.2 mm (2)
(0.40")

3 mm
(0.12")

NON-QD END
4.5 mm (4) 2 x R6.4 mm (4)
(0.18")
(0.25")

30.5 mm
(1.20")

30.5 mm
(1.20")

11-gage, black zinc plated,


chromate dip finish
Retrofit for STI MS43
1 kit required per sensor

57.2 mm
(2.25")
44.5 mm
(1.75")

R 6.4 mm
(0.25") (4)

90

QD END

4.8 mm (2)
(0.19")

6.4 mm
(0.25")

24.6 mm
(0.97")

MSMB-4

8.9 mm (2)
(0.35")

Optical Safety Systems

11-gage, black zinc plated,


chromate dip finish
Standard 1.75" mounting
hole separation
1 kit required per sensor

21.6 mm
(0.85")

8.9 mm
(0.35")

45.7 mm
(1.80") 22.8 mm
(0.90")

72 4(4)
36 4(4)

11.4 mm
(0.45")

13.2 mm
(0.52") (2)
R12.7 mm
(0.50")

30.5 mm
(1.20")

27.2 mm
(1.07")

2 x R3.0 mm
(0.12")
2 x 6.9 mm (2)x
(0.27")

19.05 mm
(0.75")
38.1 mm
(1.50")

19.05 mm
(0.75")
38.1 mm
(1.50")

24.1 mm
(0.95")

12.1 mm (2)
(0.48")

2.5 mm (2)
(0.10")

19.1 mm (2)
(0.75")

90
3 mm
(0.12")
49.6 mm
(1.95")

MSMB-5

NON-QD END

QD END
64.8 mm
(2.55")
25.4 mm
(1.00")
6.3 mm
(0.25")

11.4 mm
(0.45")
13.4 mm
(0.53")

25.4 mm
(1.00")
31.8 mm
(1.25")
4x 4.4 mm
(0.18")

11-gage, black zinc plated,


chromate dip finish
1" mounting hole
separation
Retrofit for Dolan Jenner
Safe Scan 7
1 kit required per sensor

152.4 mm
(6.00")

125.5 mm
(4.94")

38.1 mm
(1.50")

25.4 mm
(1.00")

152.4 mm
(6.00")

38.1 mm
(1.50")

30.5 mm
(1.20")

13.2 mm
(0.52")

2x 6.6 mm
(0.27")
34.8 mm
(1.37")

54.6 mm
(2.15")

6.4 mm
(0.25")

34.8 mm
(1.37")

3.1 mm
(0.12")

53.9 mm
(2.10")

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

137

MINI-SCREEN Systems
Replacement Parts

MINI-SCREEN Replacement Parts


NOTE: Replacement parts outlined apply to controllers only. Emitters and receivers contain no field-replaceable
components. If repair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.

Model

Controller

39022

MINI-SCREEN manual

MSCA-1, MSCB-1, MSCT-1

42492

Dual MINI-SCREEN manual

MUSC-1

DIN MINI-SCREEN manual

MSDINT-1, MSDINT-1L2

47295

Fixed Blanking MINI-SCREEN manual

MSCD-2, MSCT-2

47297

Dual DIN MINI-SCREEN manual

MDSDINT-1T2/1L2

MINI-SCREEN manual

MSCA-1L2

61409

MINI-SCREEN manual

MSCC-2L2M

BA2MB

Mounting hardware kit for one sensor

Any

MDSDAL-1

Controller board

MDSDINT-1L2

MSDAB-1

Controller board

MSDINT-1

MSDAL-1

Controller board

MSDINT-1L2

MGA-GS-1

Ground strap for control box door

Any metal control box

MGA-GST-1

Ground strap for transformer

Any metal control box

MGA-K-1

Replacement key for MGA-KS-1 switch

Any

MSA-KS-1

Key switch, pre-wired (includes key)

Any metal control box

MGA-KSO-1

Key switch, no wires (includes key)

Any DIN Controller

MSAB-1

Controller module

MSC..-1 Series

MSAB-2

Controller module (light screen)

MSC..-2 & MSCC-2..M Series

MSAL-1

Controller module

MSC..-1L.. Series

MUSAB-1

Controller module

MUSC-1

MSA-MH-1

Control box mounting hardware

Any metal control box (except MUSC-1)

MUSA-MH-1

Control box mounting hardware

MUSC-1

USA-MH-2

Control box mounting hardware

MSCC-2..M Series

MDSDA-RM-1

Power supply/relay board (24V dc)

MDSDINT-1T2/1L2

MSMA-PSC-2

Power supply board

MSCC-2...M

MSA-PSA-1

Power supply board (115V ac)

MSCA-1

MSA-PSA-2

Power supply board (115V ac)

MSCA-1L2

MSA-PSB-1

Power supply board (230V ac)

MSCB-1

MSA-PSB-2

Power supply board (230V ac)

MSCB-1L2

MSA-PSD-2

Power supply board (115/230V ac)

MSCD-2

MSA-PST-1

Power supply board (24V dc)

MSCT-1

MSA-PST-2

Power supply board (24V dc)

MSCT-2

MUSA-PS-1

Power supply board

MUSC-1

MDSA-PTB-1

Terminal block, positions 1-26

MDSDINT-1T2/1L2

MDSA-PTB-2

Terminal block, positions 27-52

MDSDINT-1T2/1L2

MSA-PTB-1

Terminal block, positions 1-17

MSDINT-1/1L2

MSA-PTB-2

Terminal block, positions 18-34

MSDINT-1/1L2

44895
Optical Safety Systems

Part Name

55702

NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banners website at
www.bannerengineering.com, or contact your local Banner sales office.

138

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

MINI-SCREEN Systems
Replacement Parts

MINI-SCREEN Replacement Parts


Model

Part Name

Controller

Power supply/relay board (24V dc)

MSDINT-1/1L2

MSA-RM-1

Relay module

MSC..-..2

MSA-RM-2

Relay nodule

MSC..-3

MUSA-TA-1

Transformer

MUSC-1

STP-1

Specified test piece (1.50")

As specified in instruction manual

STP-2

Specified test piece (0.75")

As specified in instruction manual

STP-3

Specified test piece (1.75")

As specified in instruction manual

STP-4

Specified test piece (1.25")

As specified in instruction manual

STP-5

Specified test piece (2.25")

As specified in instruction manual

STP-6

Specified test piece (3.00")

As specified in instruction manual

STP-7

Specified test piece (1.00")

As specified in instruction manual

STP-8

Specified test piece (2.00")

As specified in instruction manual

STP-10

Specified test piece (3.50")

As specified in instruction manual

USMAB-1

Muting system controller

MSCC-2T..M

USMAL-1

Muting system controller

MSCC-2L..M

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Optical Safety Systems

MSDA-RM-1

139

Optical Safety Systems

MINI-SCREEN Systems

140

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

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