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Clculo de custos

Tabela 1
Parmetros
rea de solda (cm)
Comprimento da junta (cm)
Velocidade de soldagem (cm/min)
Corrente (A)
Tenso (V)
Eletrodo (mm)
Eficincia de deposio
Gs de Proteo (Ar 5% x CO2 95%) L/min
Eficincia do equipamento
Fator de Operao

SMAW

GMAW

0.77
127
20
300
25
4
60%

0.77
127
50
400
30
1.2
95%
25
90%
65%

65%
20%

Tabela 2
parmetros

FCAW
0.77
127
60
400
30
1.2
95%

MO/h (sem encargos)


Eletrodo (SMAW) Kg
Arame (GMAW) Kg
Arame tubular Kg
E.E. (kWh)
Gs proteo
Densidade metal (g/cm)

Medida da perna

Tempo de solda (horas)


Tempo efetivo
CMO
Metal depositado
Custo MD
CC (custo consumveis)
Potencia de solda
CE (custo E.E.)
Custo total de soldagem /cm

Projeo de produo
Processo

Encargos

20.00

90%
90%

cm
0.64

Diametro do tubo (cm)


Permetro circunferncia (cm)

rea
Extenso da tubulao (m)

a)
b)
c)
d)
e)
f)
g)
h)

10.00
10.00
15.00
15.00
0.30
0.50
7.85

Tubo
mm
6.4

Valor R$

0.106
0.529
10.583
0.768
7.677
12.794
7.500
0.366

0.042
0.065
1.303
0.768
11.515
12.121
12.000
0.169

0.035
0.039
0.784
0.768
11.515
12.121
12.000
0.141

23.74

13.59

13.05

Juntas
100
500
1000
2000
3000
4000
5000

SMAW
2,374.39
11,871.94
23,743.87
47,487.74
71,231.61
94,975.48
118,719.36

GMAW
1,359.27
6,796.36
13,592.71
27,185.42
40,778.13
54,370.84
67,963.55

FCAW
1,304.59
6,522.94
13,045.87
26,091.75
39,137.62
52,183.50
65,229.37

57%

55%

Nmero de juntas

Considerando 10 % TIG/ER
Eficincia 60%
Considerando 90% MAG/FCAW
Eficincia 90%
Gs 20 L/min x 3min por raiz
Convertendo esta mistura L x m
Nmero Cilindros

16
40.64
127.67
1.15
11,000
916.67
1,054.47

32
81.28
255.35
1.64
49,000
4,083.33
13,425.40

20
50.80
159.59
1.15
50,000
4,166.67
5,991.28

14
35.56
111.72
1.15
50,000
4,166.67
4,193.90

10
25.40
79.80
0.93
51,000
4,250.00
2,470.71

26
66.04
207.47
1.15
50,000
4,166.67
7,788.67

34,924.43

105.45
175.74

1,342.54
2,237.57

599.13
998.55

419.39
698.98

247.07
411.79

778.87
1,298.11

5,820.74

949.02
1,054.47
55,000

12,082.86
13,425.40
245,000

5,392.15
5,991.28
250,000

3,774.51
4,193.90
250,000

2,223.64
2,470.71
255,000

7,009.80
7,788.67
250,000

140,000.00

120,000.00
100,000.00

80,000.00

SMAW

GMAW

60,000.00

FCAW
40,000.00
20,000.00
100

500

1000

2000

3000

4000

5000

34,924.43
1,305,000.00
1,305.00
130.50

Preo
25.00

32,625.00

Diametro dos Tubos (polegadas)


Espessura (polegadas)

16
0.375

32
0.500

20
0.375

14
0.375

1.15

1.64

1.15

1.15

[( t - e ) ] tan
( t*r)
(wR)/4
( / 2 ) r

16.35
38.10
18.85
25.13

33.05
50.80
21.99
25.13

16.35
38.10
18.85
25.13

16.35
38.10
18.85
25.13

2
A5 = [( t - e ) ] tan

16.35

33.05

16.35

16.35

mm
12.70
2.00
4.00
30.00
2.00
14.00

mm
9.53
2.00
4.00
30.00
2.00
12.00

mm
9.53
2.00
4.00
30.00
2.00
12.00

81.28
255.35
5,188.68

50.80
159.59
2,026.83

35.56
111.72
993.15

AT = A1 + A2 + A3 + A4 + A5
A1
A2
A3
A4

=
=
=
=

cm

Espessura (mm)
Altura nariz (mm)
Abertura de raiz (mm)
Angulo chanfro (Graus)
Altura de reforo (mm)
Largura do reforo

t
e
r

R
W

=
=
=
=
=
=

mm
9.53
2.00
4.00
30.00
2.00
12.00

Diametro do tubo (cm)


Comprimento da circunferncia (cm)
rea da circunferncia (cm)

D
C
A

=
=
=

40.64
127.67
1,297.17

10
0.312

26
0.375

W
0.93

1.15

10.13
31.70
15.71
25.13

16.35
38.10
18.85
25.13

10.13

16.35

mm
7.92
2.00
4.00
30.00
2.00
10.00

mm
9.53
2.00
4.00
30.00
2.00
12.00

25.40
79.80
506.71

66.04
207.47
3,425.34

A3

A5

A1

A2

A4

r
f