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Untreated spent sulfite liquor (SSL) was fermented with five yeasts, Candida tropicalis, Pichia stipitis,
Pachysolen tannophilus, Schizosaccharomyces pombe, Saccharomyces cerevisiae, and a co-culture of
P. tannophilus and S. cerevisiae, in the presence of commercial xylose (glucose) isomerases and 4.6
mM azide. The highest yield of ethanol, 0.41 g g ~ total sugar, was obtained with S. cerevisiae. The
yield based on consumed sugars and per gram cell dry weight was also highest with this yeast. C.
tropicalis and P. tannophilus produced considerable amounts of polyoles, mainly xylitol. With P.
stipitis sugar uptake was rapidly inhibited in untreated SSL. The presence of azide contributed to the
yield by about 0.04, mainly due to the fermentation of stored carbohydrates. The fermentation of
hydrogen fluoride-pretreated and acid-hydrolysed wheat straw with S. cerevisiae, xylose isomerase,
and azide gave a yield of O.40 g ethanol g-Z total sugar. In this substrate the xylose utilization was 84%
compared with 51% in SSL, which is discussed in relation to the salt sensitivity of xylose isomerases.
Introduction
Great attention has been focused on lignocellulose
material as a renewable and " c l e a n " source of energy
in the form of ethanol for fuel and industrial use. One
complication in fermenting lignocellulose hydrolysates
is the effective fermentation of the hemiceilulose-derived sugars xyiose and galactose.
The hemicellulose fraction of wood is around 30%,
depending on the species. In straw it can be as much as
50%. The complete fermentation of xylose, the main
component of hemicellulose, is of vital importance for
the economy in a process for producing ethanol from
wood.
Many yeasts are able to ferment xylose to ethanol
directly. J One problem in the fermentation of lignocellulose hydrolysates is the inhibitory substances in
wood-derived hydrolysates. Inhibition can be reduced
by treatment with ion-exchange resin, 2 adaptation of
yeast to a specific substrate, 3"4 and steam stripping. 5
Pretreatment seems to be especially important for the
1989
Butterworth Publishers
xylose-fermenting yeasts. Our approach to the problem of fermenting both the hexose and the pentose
fraction from lignocellulose hydrolysates has been to
use the well-known, highly productive Saccharomyces
cerevisiae, Bakers' yeast, in combination with commercial glucose isomerase, which is a natural xylose
isomerase. This concept was originally presented b y
Wang et al. 6 Our assumption was that S. cerevisiae
might be better suited for an unpretreated technical,
substrate containing inhibitors than most other yeasts.
The reason for using bakers' yeast and xylose
isomerase is that S. cerevisiae does not ferment xylose
but it can metabolize xylulose to ethanol. Xylose
isomerase catalyses the reaction xylose ~ xylulose.
Xylulose is then phosphorylated and metabolized
through the pentose phosphate shunt. However, the
equilibrium of the isomerization step is less than 20%
towards xylulose. 7-1 By using the enzyme and the
yeast in combination, the reaction is continuously
pulled to the right. Xylose isomerase is commercially
available as glucose isomerase used in the high-fructose corn syrup process.
We have also used azide to prevent infection, ~ to
block the respiration, and to repress by-product formation, j2,j3 With this system in pure xylose solutions
we have achieved yields and productivities compa-
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Papers
rable to those obtained in hexose fermentation. We are
well aware that it is quite impossible to use azide in an
industrial process, but at this level it offers a means of
studying the mechanisms of depressing by-product
formation.
In the present study we have compared the fermentation of untreated spent sulpfite liquor (SSL) and
untreated hydrogen fluoride-pretreated and acidhydrolysed wheat straw (HF straw) with five different
nonadapted yeasts and four different commercial
xylose isomerases. The aim was to compare the performance of the yeasts and the enzymes in an untreated lignocellulose hydrolysate.
Fermentation conditions
Materials and methods
R a w materials
Spent suifite liquor (SSL), sodium based, was supplied
by MODO, OrnskOldsvik, Sweden. Hydrogen fluoride-pretreated and acid-hydrolysed straw (HF straw)
was supplied by the Institute of Biotechnology,
Kolding, Denmark. The only pretreatment of the
substrates was the adjustment of pH to 6.0 with K O H
and addition of fermentation nutrients: 0.25% (w/v)
yeast extract (Difco, Detroit, USA) and 0.025% (w/v)
(NH4)2HPO4; MgSO4"7H20 was added in fermentations without xylose isomerase (XI) to a concentration
of 0.0025% (w/v), otherwise to 0.2% (w/v). The substrates were buffered with solid 0.1 M sodium phosphate and, if necessary, the pH was readjusted to 6.0.
584
Analysis
Ethanol, sugars, and by-products were measured with
a Varian 5000 liquid chromatograph with a Tecator
Optilab 5902 refractometer. For ethanol, acetic acid,
glycerol, xylitol, glucose, arabinose, and total content
o f xylose, mannose, and galactose, a Bio-Rad aminex
HPX-87H column at 45C was used with a flow rate of
0.6 ml rain -t and 0.005 M H2SO4 as mobile phase.
Complete sugar analysis was performed with a BioRad aminex HPX-87P column at 85C, flow rate 0.6 ml
rain t, and water as mobile phase. The samples for the
lead column were deionized with a mixed-bed ionexchange resin. Glucose isomerase activity was determined according to Gong et al.14 The glucose formed
was determined by the glucose oxidase method. ~5 All
chemicals were of reagent grade. The errors in the
analysis of the fermentations have been estimated to
be less than 5%.
R a w material
The sugar composition of SSL and H F straw varies
with the source of raw material and season. Figure 1
shows the sugar composition of two typical substrates.
These are not the sugar contents of the original
hydrolysates but for those inoculated with 75 g I ~ dry
weight yeast, since a high yeast concentration caused
a dilution of the hydrolysate 1.37 times. SSL and HF
straw have quite similar total sugar and xylose contents. The difference lies within the hexose fraction.
Fermentation
of lignocellulose
hydrolysates:
T. Linddn
and B. Hahn-Htigerdal
consumed
XYL
GAL
MANN ARA
GLU
TOT
Sugar
Figure 1
of SSL
with different
yeasts
Xylose
I)
isomeruses
We then investigated the influence of various preparations of xylose isomerase (XI) on the ethanol yield in
o.51
0.0
0
10
20
30
40
50
60
Time h
Figure 2 Time course of ethanol yield based on total sugars in
SSL with five yeasts in the presence of Xl (A) and 4.6 mM azide.
(x) C. Wopicalis;(0) P. stipitis; (H)P. tannophilus; (+) S. pombe;
(A) S. cerevisiae; (A) S. cerevisiae + P. rannophilus
585
Papers
Because of the sensitivity of XI (A) to high salinity,
we investigated the performance of three other enzyme preparations XI (B,C,D) (Figure 4). Repeated
batch fermentations of SSL with S. cerevisiae, where
we added an extra 10 g I t xylose, were chosen as an
indirect measure of e n z y m e performance because of
the lack of a direct e n z y m e activity assay. All enzyme
preparations were immobilized. Every 24 h the yeast
and the enzymes were separated by centrifugation and
the supernatant was replaced with new SSL. We found
a small difference in yield favoring XI (C). The continuously decreasing yield is probably due to the
deactivation of the e n z y m e and the yeast. We also
estimated the e n z y m e deactivation using the method
of Gong et al. 14 (Figure 5). Also according to this
method, the preparation X1 (C) appears slightly more
stable than the other two.
0.5
0.4
(/)
s 0.3
O
c-
0.2
A:
33
0.1
0,0
"I"
10
20
30
Time h
40
50
60
YIELD (B)
0.4 j
0.3
0.2
0.1
[]
YIELD (C) I
0.0
1
Batch no.
F e r m e n t a t i o n o f S S L and H F straw
In Figures 6 and 7 and Table 2, we have summarized
the results from the fermentation of SSL and H F
straw with S. cerevisiae and XI (C) in the presence of
4.6 mM azide. In SSL 31 g 1-1 sugar were consumed
and 16.8 g l -] ethanol, 1.0 g 1-1 xylitol, and 2.1 g 1
glycerol were produced. The yield of ethanol based on
total sugar was 0.41 and on consumed sugar 0.54.
After 68.5 h the remaining sugars consisted of 4.3 g lxylose and 3.2 g l -] galactose, which means that 51%
of the xylose and 55% of the galactose had been
utilized. The galactose fermentation can probably be
improved with an adapted or recycled yeast, because
the enzymes responsible for galactose transport and
metabolism are inducible.
The fermentation of the hydrogen fluoride-pretreated and acid-hydrolysed straw resulted in a yield of
ethanol of 0.40, based on total sugars, and 0.45, based
on consumed sugars. From 37.1 g 1 t of consumed
sugars, 16.8 g I ' ethanol, 1.9 gl -] xylitol, and 1.6g I t
glycerol were produced. After 51 h fermentation, the
100
I ~
the fermentation of SSL. Based on the above results,
we chose S. cerevisiae for this investigation. The
previous results had indicated that the yield could be
improved with a better enzyme, because (i) quite large
amounts of sugar were left unfermented and (ii) when
using a liquid form of XI (A), the e n z y m e was totally
inactivated in a NaCI solution with an ionic strength
comparable with that in SSL. Furthermore, the methods available to measure the xylose isomerase activity
in S S L are not reliable. At the present time this can
only be done by taking a sample from the fermentation
and measuring the glucose isomerase activity in buffer, according to Gong et al.14 This method does not
account for reversible deactivation in SSL. The enzyme XI (A) is a whole cell preparation which contains
e n z y m e that may be inactivated in SSL, but when
transferred to buffer gives a significant activity.
586
80 J ~
Xl (B)
[] xl (c)
>,
60
-~ 40
g" 2o
o
start
Batch no.
Figure G Remaining glucose isomerase activity in percent of
initial activity in buffer after batch fermentations 1, 2, and 5 in
Figure 4. Same s y m b o l s as in Figure 4
oi
G0
O"
<
O
t.o
co
cD
....~
('}
3"
ET
N
-<
133
26
7
31
27
25
32
Consumed sugar
~g 1-1)
7.9
6.3
5
10.3
14.1
12.6
Max E T O H
(g I 1)
3.4
0
10.9
0
1.0
5.8
Xylitol
(g I 1)
1.8
1.5
4.6
2~0
2.0
2.9
Glycerol
~g I 1~
0.21
0.17
0.12
0.30
0.38
0.31
0.3
0.9
0.16
0.38
0.56
0.39
0.105
0.084
0.094
0.196
0.188
0.168
48
48
48
47.5
47.5
48
Time
(h)
o f S S L w i t h f i v e y e a s t s in t h e p r e s e n c e o f x y l o s e
a n d p r o d u c t y i e l d in t h e f e r m e n t a t i o n
Consumed sugar
(g I 1)
31
37
Substrate
SSL
HF straw
16.8
16.8
Max E T O H
(g I 1)
1.0
1.9
Xylitol
(g I 1)
2.1
1.6
Glycerol
(g I 1)
0.41
0.40
0.54
0.45
0.224
0.224
45
51
Time
(h)
51
84
Xylose utilization
(%)
T a b l e 2 S u g a r c o n s u m p t i o n , p r o d u c t f o r m a t i o n , a n d p r o d u c t y i e l d in t h e f e r m e n t a t i o n o f S S L a n d HF s t r a w w i t h S. c e r e v i s i a e , x y l o s e i s o m e r a s e
Xl (C), a n d 4.6 mM azide
Candida tropicalis
Pichia stipitis
Pachysolen tannophilus
Schizosaccharomyces pombe
Saccharomyces cerevisiae
S. cerevisiae + P. tannophilus
Yeast
,=
b,
=,
q~
5"
4
3
b
C3
Papers
50
40
3O
20
10
0
10
20
30 40 50
Time h
60
70
80
Figure 6 Fermentation of SSL with S. cerevisiae in the presence of XI (C) and 4.6 mM azide in SSL. Total sugar (C]), ethanol
( I ) , by-products (xylitol and glycerol) ( + ) i n g I 1 and yield of
ethanol () in percentage (g ethanol g 1 total sugar) x 100
50
40
30
20
10
"lff
10
20
30
40
Time h
50
60
0.5
0.4
Ill
General discussion
In Figure 8 we have summarized the time course of
three fermentations of nondetoxified S S L in order to
588
0.3
0.2
0.1
0,0
10
20
30
40
Time h
50
60
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
References
I
21
22
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