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BUILDING SERVICES

PROJECT 1

CASE STUDY, ANALYSIS AND DOCUMENTATION OF


BUILDING SERVICES SYSTEMS

ALYA FARINA BINTI KHAIRUL FARIDZ


MUHAMMAD ZHAFRI AIZUDDIN BIN AZMAN
TAN WEI SHENG
CHOO AI LIN
MICHAEL KON
TAN HENG YEE
ANG YIK CHIU

TUTOR: MR SIVA

0308460
0308303

TABLE OF CONTENTS
Abstract.....................................................................................................................................6
1.0 Fire Protection System.......................................................................................................7
1.1 Literature Review...............................................................................................................7
1.2 Active Fire Protection System...........................................................................................9
1.2.1 Fire Detection...............................................................................................................9
1.2.1.1 Manually actuated devices............................................................................10
1.2.1.2 Automatically actuated devices.....................................................................11
1.2.1.3 Smoke Detector.............................................................................................11
1.2.1.4 Alarm System................................................................................................13
1.2.1.5 Fireman Switch.............................................................................................14
1.2.2 Fire Control System.................................................................................................15
1.2.2.1 Sprinkler System...........................................................................................15
1.2.2.2 Co2 Fire Suppression System.......................................................................19
1.2.2.3 Fire Extinguisher...........................................................................................20
1.2.2.4 Hose Reel System..........................................................................................21
1.2.2.5 Wet Riser System..........................................................................................24
1.2.2.6 Fire Hydrant System......................................................................................26
1.2.3 UBBL Bylaw Requirements.....................................................................................28
1.2.4 Observational Analysis.............................................................................................30
1.3 Passive Fire Systems.........................................................................................................31
1.3.1 Compartmentalisation..............................................................................................31
1.3.1.1 Fire Shutter...................................................................................................31
1.3.1.2 Fire Curtain...................................................................................................33
1.3.1.3 Fire Rated Ceilings........................................................................................35
1.3.1.3 Fire Rated Wall.............................................................................................36
1.3.2 Opening Protection...................................................................................................37
1.3.2.1 Fire Door.......................................................................................................37
1.3.2.2 Fibre Reinforced Plastic Door.......................................................................39
1.3.3 Fire Escape.................................................................................................................40
1.3.3.1 Vertical Escape..............................................................................................40
1.3.3.2 Horizontal Escape..........................................................................................41
1.3.4 Fire Lift......................................................................................................................42
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1.3.5 Lighting and Signage................................................................................................43


1.3.5.1 Emergency Exit Sign....................................................................................43
1.3.5.2 Emergency Exit light....................................................................................44
1.3.5.3 Fire Indicator Light.......................................................................................45
1.3.6 UBBL Bylaw Requirements.....................................................................................46

2.0 Air Conditioning and Mechanical Ventilation..............................................................52


2.1 Air Conditioning System.................................................................................................52
2.1.1 Literature Review.........................................................................................................52
2.1.2 Introduction...................................................................................................................54
2.1.3 HVAC System Schematic Diagram.........................................................................55
2.1.4 Cooling Tower Make Up Tank........................................................................56
2.1.5 Cooling Tower.................................................................................................57
2.1.6 Chiller Plant System.................................................................................................59
2.1.6.1 Electrical Control Panel................................................................................60
2.1.6.2 HVAC Basic Drive.......................................................................................61
2.1.6.3 Condenser/Chilled Water Pump....................................................................62
2.1.6.4 Vertical Screw Compressor Water Cooled Chiller.......................................63
2.1.7 Air Handling Unit......................................................................................................65
2.1.7.1 Function of Components in AHU.................................................................66
2.1.8 Fan Coil Unit..............................................................................................................68
2.1.8.1 Operation of System......................................................................................68
2.1.8.2 Observational Analysis.................................................................................69
2.1.8.3 Locations of Fan Coiled Unit at Different Levels.........................................70
2.1.9 Ducting Network System..........................................................................................73
2.1.9.1 Diffuser..........................................................................................................74
2.1.9.2 Fiberglass Aluminium Duct Board...............................................................75
2.1.9.3 Polypropylene Chilled Water Pipe................................................................76
2.1.10 UBBL Bylaw Requirements...................................................................................77
2.2 Mechanical Ventilation System.......................................................................................79
2.2.1 Impulse Ventilation: Jet Ventilation Exhaust Fan.................................................79
2.2.1.1 Observational Analysis.................................................................................82
2.2.2 Smoke Spill System...................................................................................................83
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2.2.2.1 Location of Smoke Spill System on plan......................................................85


2.2.3 UBBL Bylaw Requirements.....................................................................................86
3.0 Electrical Supply System.................................................................................................87
3.1 Overview...........................................................................................................................87
3.2 Literature Review.............................................................................................................87
3.2.1 Tenaga Nasional Berhad (TNB) ..............................................................................88
3.2.2 Generation, Transmission & Distribution..............................................................89
3.2.2.1 Generation.....................................................................................................89
3.2.2.2 Transmission.................................................................................................91
3.2.2.3 Distribution.................................................................................................91
3.3 Equipment & Devices.......................................................................................................92
3.4 Case Study.........................................................................................................................97
3.4.1 TNB Substation...........................................................................................................98
3.4.2 Consumer High Temperature Switch Gear Room ( HT Room) ...............................100
3.4.3 Transformer Room (Tx Room) ................................................................................102
3.4.4 Low Voltage Room (LV Room) ..............................................................................102
3.4.5 Genset Room.............................................................................................................103
3.4.6 Electrical Riser Room...............................................................................................104
3.5 UBBL Bylaw Requirements..........................................................................................105
3.6 Observational Analysis..................................................................................................105
3.7 Conclusion......................................................................................................................105

4.0 Mechanical Transportation...........................................................................................106


4.1 Literature Review...........................................................................................................106
4.1.1 Elevators.......................................................................................................................107
4.1.1.1 Components............................................................................................................108
4.1.1.2 Operation of System...............................................................................................109
4.1.1.3 UBBL Bylaw Requirements...................................................................................110
4.1.1.4 Observational Analysis..........................................................................................111

4.1.2 Machine Room-less Elevator..................................................................................115


4.1.2.1 Components.................................................................................................116
4.1.2.2 Operation of System....................................................................................117
4.1.2.3 Observational Analysis...............................................................................119
4.1.3 Elevator Car.............................................................................................................120
4.1.3.1 Components.................................................................................................121
4.1.3.2 Operation of System....................................................................................123
4.1.3.3 Observational Analysis...............................................................................126
4.1.4 Elevator Door...........................................................................................................127
4.1.4.1 Components.................................................................................................128
4.1.4.2 Operation of System....................................................................................129
4.1.5 Elevator Shaft..........................................................................................................130
4.1.5.1 Components.................................................................................................131
4.1.6 Elevator Cables........................................................................................................132
4.1.7 Elevator Counterweight..........................................................................................133
4.1.7.1 Components.................................................................................................134
4.1.8 Elevator Rails...........................................................................................................135
4.1.9 Elevator Control Equipment..................................................................................136
4.1.10 Elevator Emergency Brakes.................................................................................137
4.2.1 Escalators....................................................................................................................138
4.2.1.1 Components............................................................................................................140
4.2.1.2 Operation of System...............................................................................................141
4.2.1.3 Observational Analysis..........................................................................................142
4.2.2 Escalator Landing Platform...................................................................................146
4.2.2.1 Components.................................................................................................147
4.2.3 Escalator Truss........................................................................................................148
4.2.4 Escalator Tracks......................................................................................................149
4.2.4.1 Components.................................................................................................150
4.2.5 Escalator Steps.........................................................................................................151
4.2.5.1 Components.................................................................................................152
Conclusion.............................................................................................................................153
References.............................................................................................................................154

Abstract

The primary objective of this project is to obtain knowledge regarding the processes
and equipments involved in various building services systems through site visits and field
work as well as self research. Students are required to develop an understanding for the
various building services systems in order to have a better grasp of designing a functional
structure in the future. The project also aims to familiarise students with building standards as
well as drawing conventions.

Students are required to identify and understand relevant material is due regards to
electrical supply, fire protection, mechanical transportations and air conditioning systems.
Research and analysis was to be carried out in a commercial structure ranging from 3-5
storeys high. In the following report students will have been able to explain in detail each
utility system including its space implications and regulations using building codes as
guidance.

The site chosen for this particular research is Tropicana City Mall located in Petaling
Jaya. It is a 7 storey shopping mall (including 3 basement levels) with complete buildings
services systems.

1.0 Fire Protection System


1.1 Literature Review

Every building in Malaysia is required by law to have fire protection systems included
in the design and construction. In the event of a fire outbreak, the fire protection system
ensures that the building is equipped and capable of controlling and extinguishing the fire.
The fire protection system comprises of two main components which are the Active Fire
Protection System (AFPS) and Passive Fire Protection System (PFPS). These components are
further divided into their individual sub-components with each having different characteristic
and function that ranges from a simple emergency exit signage to the intricate workings of a
fire alarm.

During the design stage of a building, it is essential for the architect to pay attention to
the types of fire protection systems that would be implemented. This can be derived from the
initial assessment of the types of fires that may occur throughout the building. There are also
guides to prevent fire that should be implemented on every building design such as the
control of ignition source and combustible materials, and the selected use of low fire load
materials. The types of fires are classified as the following group:

Class

Type

Material

Common Combustibles

Wood, paper, cloth, rubber,


trash, plastic etc.

Flammable liquids and gases

Gasoline, propane, oil, paint,


lacquers, tar, solvents etc.

Live electrical equipment

Computer, wiring, motors,


data processing panels or
appliances etc.

Combustible metals

Magnesium, lithium,
titanium, sodium, potassium.

Cooking media

Cooking oil, grease and fats.

Figure 1.1: The 5 classes of fire. (Fire Classification, 2008)

Class A can occur anywhere as the materials are in abundance and are common in
typical commercial and residential areas. The fires from Class B and Class K often spread
rapidly and, unless properly secured, can easily relight after the flames are extinguished.
CLASS C can be caused by a spark, power surge or short circuit and typically occur in
locations that are difficult to reach and see. CLASS D fires are unique industrial hazards
which require special dry powder agents to contain.

The objectives of fire safety are listed in order of their usual importance which is:

1) Protection of life.
2) Protection of building.
3) Protection of contents.
4) Continuity of operation.

1.2 Active Fire Protection System


1.2.1 Fire Detection

Fire detection systems are designed to provide warning of the outbreak of fire before
the situation reaches a critical level and allow appropriate fire fighting action to be taken.
Each fire detection system must be designed specifically to cater to requirements of different
spaces in a building. The fire alarm system can either be operated automatically or manually.
Automatic activation can be via the smoke and heat detectors whereas manual activation is by
a break glass unit or fire alarm pull station. The primary aim for the fire detection system is to
alert people through audio and visual means. After a fire is detected, fire suppression and
control system will be activated. Figure 1.2 shows the typical layout of fire detection system
on the ground floor Tropicana city mall

Figure 1.2: The typical layout indicating fire detection components of Tropicana City Mall.

1.2.1.1 Manually Actuated Devices

Manually actuated devices are activated by occupants of the building. The placement
of these devices is important as it must be clear and visible to the occupants of the building.
Tropicana city mall uses break glass and fire alarm pull station as shown in Figure 1.2.1 and
1.2.2. The manually actuated device is connected to a fire alarm directly above it as shown in
Figure 1.2.3.

Figure 1.2.1: Manual fire alarm pull station.

Figure 1.2.2: Break glass fire alarm.

Figure 1.2.3 Break glass and fire alarm.

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1.2.1.2 Automatically Actuated Devices

Automatically actuated device are designed to respond to the surrounding of the


building and generate a positive or negative feedback. The device is aimed to detect heat or
smoke. There are two types of detectors heat and smoke detector. Tropicana city mall uses
only smoke detector throughout the entire mall.

1.2.1.3 Smoke Detectors

Smoke detectors can work through either optical detection or ionization process.
Some smoke detectors work through both processes to increase the sensitivity of the device.
An optical detector uses its light sensor to detect smoke particles that passes through it. In
large areas such as auditorium optical detector are used. The device works by emitting rays
and reflecting it back to the device. When smoke passes through the detector a different
reading will be detected thus activating the alarm as shown in Figure 1.2.4. Meanwhile,
ionization smoke detector works by producing ionization in the air. When smoke passes
through the detector the difference in ionization in the air causes the trigger of the alarm as
shown in Figure 1.2.5. It works best during the flaming stage during an outbreak.

Figure 1.2.4: Optical smoke detector

Figure 1.2.5 Ionization smoke detector.

principles. (Smoke Alarm, 2013)

(Ionisation, n.d.)

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The smoke detector used throughout Tropicana City mall as shown in Figure 1.2.6.
The smoke detector is made by a company called Demco industries. The detector has
multiple sensors built in such as photoelectric detectors and heat sensor. It can be
programmed to activate the alarm system and the sprinkler system. However, in the case of
Tropicana city mall, it is programmed to only activate the alarm system as the chances of
false alarm are high.

Figure 1.2.6: The smoke detector used throughout Tropicana City Mall.

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1.2.1.4 Alarm System

A proper alarm system should include visual and audio to inform the occupants
during a fire outbreak. Therefore the alarm system in a building is a combination of
emergency voice message communication system, emergency lights, guide lights as well as
the alarm bell. This is systems are commonly used in large complexes and high rise buildings
where it is the most effective way to alert the occupants during a fire outbreak.

Tropicana city mall uses a one way Emergency Voice Communication System
(EVCS) where messages are pre-recorded to activate during emergency situations as shown
in Figure 1.2.7. Besides, it also helps to communicate to people the nearby exits during an
emergency situation. Emergency and exit lights are also found throughout the building as
shown in figure.

Figure 1.2.7: Typical speaker for EVCS. (EVCS, 2011)

Figure 1.2.8: Illuminated exit signage in Tropicana City Mall.

Besides that an emergency communication system as shown in Figure 1.2.9 shall be provided
in the building. This system is used to communicate directly to the nearby fire station and the
control centre of the building for faster response during an emergency fire outbreak.

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Figure 1.2.9: Emergency fire communication system in Tropicana City Mall.

1.2.1.5 Fireman Switch


The fireman switch is used to switch off the power supply of certain power system of
the building. The fireman switch is located in every level of a building and is categorized into
a few switches depending on the type of electrical supply to be switched off. This switch can
only be operated by a fireman during an emergency. Figure 1.2.10 shows the fireman switch
located in Tropicana city mall.

Figure 1.2.10: Fire man switch located at Tropicana city mall.

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1.2.2 Fire Control System


1.2.2.1 Sprinkler System

Fire sprinkler system is the first line of defence during a fire outbreak. This system
works through a system of tanks, pumps and piping systems as shown in Figure 1.2.11

1)

3) Distribution Pipes

2) Pump

4) Sprinkler Heads

Figure 1.2.11: Typical sprinkler system for commercial buildings. (Asher, n.d.)

When a fire is detected, a signal is sent to the sprinkler control box, then the pump is
activated and water is pumped through high pressure to the sprinkler heads. Water is then
released through the sprinkler head. The system used in Tropicana city mall has a similar
layout as shown in Figure 1.2.11.

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Figure 1.2.12: The layout of the sprinkler piping and heads in the ground floor of Tropicana
City Mall.

Sprinkler head types

There are various different sprinkler head types used throughout Tropicana city mall.
This allows water to distribute differently throughout the space.

Pendent sprinkler head hangs down from the ceiling in a circular pattern. This system
is used in Tropicana city mall throughout the entire interior of the shopping mall area as
shown in figure 1.2.13.

Figure 1.2.13: Pendent sprinkler head.

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Upright sprinkler heads project up into a space. They are used in mechanical and
basement areas of Tropicana city mall areas to provide better coverage between obstructions
as shown in figure 1.2.14

Figure 1.2.14 Upright sprinkler head.

The spacing between sprinkler heads depends on the usage of the area and its hazard
rating. Figure 1.2.15 shows the various categories and the spacing needed.

Square
Occupancy Hazard

meter per
Head

Light Hazard
(Office, Educational, Religious, Institutional, Hospitals,

21m per head

Maximum Spacing
Between Sprinklers

4.6m

Restaurants, Clubs, Theatres, etc.)


Ordinary Hazard
(Mills, Manufacturing, Processing, Machine Shops, Repair
Garages, Post Offices, Bakeries, Wood Machining and

12m per head

4.0m

9m per head

3.7m

Assembly, Auto Parking, etc.)


Extra Hazard
(Plastic Processing, Chemical Spraying, Metal Extruding,
Printing, Varnishing, Painting, etc.)
Figure 1.2.15: The optimum spacing between sprinklers.

Tropicana city mall falls under both class of light and ordinary hazard. The difference
in spacing between a light and ordinary hazard is clearly seen on Figure 1.2.16 due to its
different usage of space. The food and beverage space where it is considered as an ordinary
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hazard space has a sprinkler spacing of 2.7m, whereas the fashion retail space which is
considered to be light hazard has a sprinkler spacing of 4.0m.

Food and Beverage


2.7m

Fashion Retail
4.0m

Figure 1.2.16: The difference of sprinkler spacing according to different usage of space.

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1.2.2.2 Co2 Fire Suppression System

Tropicana City Mall adapts CO2 Suppression System only in areas where the risk of a
fire outbreak is high. Among the areas are the electrical, pump, and generator rooms. This
system works by pressurizing the CO2 content on the tanks and releasing it to the area
through nozzles placed around the room. As shown in Figure 1.2.17, the layout of the system
of CO2 system whereby the placement of the manual lever is located outside of the rooms.

Figure 1.2.17: The high risk room of Tropicana City Mall where CO2 suppression system is
used.

By releasing CO2 to the room fire will be reduced due to the absence of oxygen. The
system also activates manually through a break glass lever (Figure 1.2.18) located outside of
the high risk areas.

.
Figure 1.2.18: The manual lever.

Figure 1.2.19: The c02 storage

tanks.
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1.2.2.3 Fire Extinguisher

Fire extinguishers are used by the occupants of the building during the initial stages of
the fire outbreak. Fire extinguishers are placed throughout the building where it must be
visible and accessible the occupants of the building.

Tropicana City Mall adapts 2 different types of fire extinguisher the dry powder
system and the co2 system. Both this systems has different fire extinguishing properties and
usage according to the scenario faced during a fire breakout. There are usually placed in the
hose reel rooms or on the walls of the interior spaces. The mall uses equally distributed 9kg
Dry powder system and 3kg c02 system.

Dry powder extinguisher


Dry powder system also known as ABC powder is catered for its extinguishing capabilities
of:
Type A Wood, Paper, and Textiles
Type B Flammable Liquids
Type C Flammable Gases
Electrical Contact

C02 extinguisher
The CO2 extinguisher caters to fire type B and electrical conduct only:
Type B Flammable Liquids
Electrical Content

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Figure 1.2.20: Dry Powder Extinguisher.

Figure 1.2.21: C02 extinguisher.

1.2.2.4 Hose Reel System

Fire hose reel are a series of pipes where high pressure water is connected to hoses.
This system can be operated by either the occupants or the fireman during a fire outbreak.
This system can be found in each level of the lift lobby areas as well as certain strategic
points throughout Tropicana city mall as shown in Figure 1.2.24.

The system is spread out evenly throughout the plan but is found more in frequency in
the service corridors and near high risk rooms such as the electrical rooms. They are also
located in all wet risers nearby the stairwell. Fire extinguishers are also often placed beside
the hose reel as shown in Figure1.2.23.The water supply for the hose reel system has a
designated piping system and storage tank as shown in Figure 1.2.22.

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Figure 1.2.22: The hose reel piping is

Figure 1.2.23: The hose reel system.

separated from the wet riser piping.

Figure 1.2.24: The location of hose reel system in the ground floor of Tropicana City Mall.

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1) Fire tank

2) Pump room

3) Fire hose reel

Figure 1.2.25: The hose reel distribution system in Tropicana City Mall. (Henryang, 2012)

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1.2.2.5 Wet Riser System

The wet riser is a system of rigid piping which is built throughout the building. The
main usage of the wet riser is to provide water to the floors above without the needs of using
a hose. There are two different types of riser system wet and dry riser system. Tropicana city
mall uses a wet riser system because of the height of the building which is tall whereby a dry
riser system would not comply with the building codes.

This system works through a series of stages whereby water is pumped to the fire tank
from the main water supply chain as seen in Figure 1.2.26 and through a series of pipes
spread throughout the mall and then to the riser itself. The wet riser usually has a hose beside
it which needs to be plugged in manually as seen in Figure 1.2.27.

Figure 1.2.26: Water supply pipe.

Figure 1.2.27: Wet riser and Hose.

Figure 1.2.28 shows the location of the wet riser throughout the ground floor of
Tropicana City mall. Its location is typically beside fire stairwells.

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Figure 1.2.28: Wet Riser location in ground floor of Tropicana city mall.

1) Tank room

2) Pump system

3) Wet Riser system

Figure 1.2.29: The Wet riser system distribution system (Fishlock, 2013)

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1.2.2.6 Fire Hydrant System


A fire hydrant is a source of water provided in most urban, suburban and rural areas
with municipal water service to enable fire fighters to tap into the municipal water supply to assist in
extinguishing a fire. The user attaches a hose to the fire hydrant, and then opens a valve on the hydrant to
provide a powerful flow of water usually a fireman. Normally a hose is attached to the fire engine which has a
booster pump to increase the water pressure. The position of the fire hydrant is really important to avoid
unobstructed path for the hose to move. As shown in Figure1.2.30 the location of fire hydrants in Tropicana City
Mall.
Most fire hydrant valves are not designed to throttle the water flow; they are designed to be operated
full-on or full-off. Fire Hydrants should also be visible to the occupants; therefore it must comply with the local
authorities rule as shown in Figure 1.2.31.

Figure1.2.30: Location of fire hydrants in Tropicana city mall.

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Figure 1.2.31: A typical approved fire hydrant (2 Way Fire Hydrant, 2010)

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1.2.3 UBBL Bylaw Requirements

UBBL By laws - section 153 - Smoke Detector


1) All lifts lobbies shall be provided with smoke detectors

UBBL By laws - section 154 - Emergency mode of operation in the event of mains power
failure
1) On failure of mains power all lifts shall return in sequence directly to the designated
floor, commencing with the fire lifts, without answering any car or landing calls and
park with doors open.

UBBL By laws - section 225 - Fire Detection


1) Every building shall be provided with means of detecting and extinguishing fire and
with fire alarms together with illuminated exit signs in accordance with the
requirements as specified in the Tenth Schedule to the By-laws
2) In every office exceeding 92.9 square meters in area
3) In each dwelling unit and hotel guest room where the fire brigade system may
combined with the public address system

UBBL By laws - section 237 - Fire Alarm


1) Fire alarms shall be provided in accordance with the Tenth Schedule to the By-laws.
2) All premises and buildings with gross floor area excluding car park and storage areas
exceeding 9290 square meters or exceeding 30.5 meters in height shall be provided
with a two stage alarm system with evacuation (continuous signal) to be given
immediately in the affected section of the premises while an alert (intermittent signal)
be given in adjoining section.
3) Provision shall be made for the general evacuation of the premises by action of a
master control.

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UBBL By laws - section 239 - Voice Communication System


There shall be two separated approved continuously electrically supervised voice
communications systems, one a fire brigade communications system and the other public
address system between the central control station and the following areas:
1) Lift, lift lobbies, corridors, staircase

UBBL By laws - section 240 - Electrical Isolation switch


1) Every floor or zone of any floor with a net area exceeding 929 square meters shall be
provided with an electrical isolation switch located within a staircase enclosure to
permit the disconnection of electrical power supply to the relevant floor or zone
served.
2) The switch shall be of a type similar to the fireman's switch specified.

UBBL By laws - section 228 - sprinkler valves


1) Sprinkler valves shall be located in a safe and enclosed position on the exterior wall
and shall be readily accessible to the fire authority.
2) All sprinkler systems shall be connected to the nearest fire station to provide
immediate and automatic relay of the alarm when activated.

UBBL By laws - section 230 - installation and testing of dry rising system
1) Dry rising systems shall be provided in every building in which the topmost floor is
more than 18.3 meters but less than 30.5 meters above fire appliance access level.

UBBL By laws - section 231 - installation and testing of wet rising system
1) Wet rising systems shall be provided in every building in which the topmost floor is
more than 30.5 meters above fire appliance access level.

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1.2.4 Observational Analysis

Overall, the Active fire protections in Tropicana City Mall are designed to meet the
standard governed by the UBBL by laws. The systems provided are clearly seen and user
friendly. The emergency voice communication system is clearly heard throughout the mall
where speakers are abundant. The extinguishers and hose reel are also placed in strategic
locations following the bylaw where occupants of the building can clearly see the rooms and
doors. The services room such as the electrical and switch room is well protected by the fire
protection system with multiple layer of defence during a fire outbreak.

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1.3 Passive Fire Systems

Passive Fire System entails a number of safety measures used to contain fires or slow
the spread enough for users to escape to safety but not to stop it completely. Unlike Active
Fire System, it does not require the use of mechanical features to counter fires. Instead, it
relies on its design which was pre-considered during the structures design stage.

1.3.1 Compartmentalisation

Among the Passive Fire System component is Compartmentation which separate parts
of the building into compartments to help prevent a fire from rapidly spreading.

1.3.1.1 Fire Shutter

Fire shutters are typically steel dividers ideally employed for applications where there
are high risks of fire or where open areas can channel the fire out of control. In its idle state,
the fire shutter is rolled up and hidden from view and will automatically close down when
activated to prevent fire from spreading into the adjacent area. Fire shutters are used where
flammable materials are present. The fire shutter in Tropicana City Mall has a 2 hour fire
rating (Armstrong, 2013).

Figure 1.3.1: Idle fire shutter hidden from view.

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Fire shutters works by the control panel picking up a signal from a fire alarm or
smoke sensor and when this is triggered it drives the shutter down. Fire shutters are also built
with a failsafe to ensure maximum safety and this works by having a volt free closed circuit
which in the event of power failure or fire alarm failure the shutter will automatically close
(Understanding Fire Shutters, 2014).

Figure 1.3.2: Motor to control the fire shutter and its descent rate.

Figure 1.3.3: Fire shutter in a close position.

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1.3.1.2 Fire Curtain

A fire curtain uses fire resistant fibre glass material to slow the advances of fire. It is
less resistant than a fire shutter (Smoke Containment, 2014). Its main purpose is to contain
smoke rather than contain fire therefore it only has a 1 hour fire rating. In Tropicana City
Mall, it can only be found above the entrance to high risk rooms such as the Generator room.

Figure 1.3.4: Location of fire blankets in the electrical room of Tropicana City Mall.

Figure 1.3.5: Fire curtain in ready position above entrance.

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The rolled up fire curtain is held ready by a solenoid tripping device that is connected
to the fire alarm and smoke detector. Upon receiving signal from either one, the curtain will
be released from its tripping device and roll down using its own heavy weight,
compartmentalising the space and containing any harmful smoke in the area (Fire Curtains,
2009).

Figure 1.3.6: 24VDC Solenoid tripping device holding fire curtain using steel cable.

Heat Detector
Smoke Detector
Duct Detector

Control
Panel

Tripping device

Waterflow Detector
Fire Curtain
Manual Station

Figure 1.3.7: A simple diagram indicating how a fire curtain is deployed. (Grondzik, Kwok,
Stein, & Reynolds, 2010)

34

1.3.1.3 Fire Rated Ceilings

The fire ratings for the ceilings at Tropicana City Mall are location dependant. A high
risk area would be covered with 2 hours fire rating while areas less susceptible to fire receive
1 hour or no fire rating system. The materials used for high risk ceiling areas are ceiling
boards and low risk areas are covered with plaster ceiling.

Ceiling boards are usually made of Glass Reinforced Gypsum (GRG) which is the
most common material used in fire rated ceilings. Boards manufactured from gypsum with
glass wool tissue facing membranes and glass core reinforcement exhibits excellent fire
resistance. The glass tissues and reinforcement help to ensure the board's physical integrity.
(Passive Fire Protection Federation, 2005)

Figure 1.3.8: Plaster Ceiling used in public space where risk of fire is minimal.

Figure 1.3.9: Ceiling board made out of Glass Reinforced Gypsum.

35

1.3.1.3 Fire Rated Wall

There are 2 types of fire resistant wall which are partition walls and concrete structure
walls. Partition walls have a 1 hour fire rating and are usually located in low fire risk area
such as commercial space and office while structure walls have 2 hours fire rating and are
located in high risk areas such as generator room.

The partition wall is made up of metal lath and plaster which forms a reinforced wall
of thin, durable and fire resistant board. The board is tested and is in accordance with by law
to be able to withstand fire for duration of an hour (Mishra, 2014).

Figure 1.3.10: Partition wall of the office.

Concrete walls have a good reputation for fire resistance due to adequate loadbearing
capacity which limits the temperature rise of unexposed face of wall, and the integrity of the
wall having no significant cracks or fissures (Buchanan & Munukutla, 2010).

36

1.3.2 Opening Protection


1.3.2.1 Fire Door

Fire doors are equipped with fire ratings that functions to reduce the spread of fire or
smoke between compartments and enable safe path for users to escape from burning
structure. This includes the door leaf as well as the doorframe. The doorframe must include
fire or smoke seals and include a mechanical door closer. The fire rating is dependent on the
thickness of the door. A 1 hour fire rated door is thinner than a 2 hours rated.

Figure 1.3.11: Double leaf door.

Figure 1.3.12: Single leaf door.

37

Figure 1.3.13: Door Serial Tag with fire rating.

The door frame uses intumescent seals that lays dormant during normal
circumstances. The material that has the intumescent property expands dramatically upon
reaching a certain high temperature thus sealing the gaps that inevitably exist around the
edges of the fire door leaves., and in doing so holding the door in place and restricting the
spread of smoke and hot gases (Passive Fire Protection Federation, 2005).

Figure 1.3.14: Intumescent door seal. (Intumescent Fire & Smoke Seal , 2013)

To keep the fire from passing through a fire door, the door is equipped with a door
closer that pulls the door shut after it has been opened. This ensures that no or minimal smoke
enters the other side.

Figure 1.3.15: Metal Door Closer. (Door Closer, 2012)


38

1.3.2.2 Fibre Reinforced Plastic Door

A variant of the fire door, this type of door is made out of Fibre Reinforced Plastic
(FRP) and is located at outdoor high risk area such as High Temperature Switch room. This
type of door has louvers for air ventilation but only has a half hour fire rating (Unifiber,
2014). Therefore the door is protected by fire curtain.

Figure 1.3.16: FRP door located at the external part of the building.

Figure 1.3.17: Texture of Fibre Reinforced Plastic.

39

1.3.3 Fire Escape

Figure 1.3.18: Ground floor Plan showing vertical and horizontal escape position.

1.3.3.1 Vertical Escape

Vertical fire escapes are emergency staircases design to be easily accessible by users
escaping from any floors and fire fighters to enter the building in an event of fire or any other
emergency. Tropicana City Mall employs smokeproof towers for vertical escape. A
Smokeproof tower is open to the air at each floor, largely preventing accumulation of smoke
in the stairway (Grondzik, Kwok, Stein, & Reynolds, 2010).

Figure 1.3.19: emergency staircase in Tropicana City Mall.


40

Figure 1.3.20: Fan duct to regulate any smoke out of emergency staircase.

1.3.3.2 Horizontal Escape

Horizontal escapes are generally designated pathways that are deemed the fastest
route users can take to escape a building in an event of fire or emergency. Designated
pathways have to conform to the travel distance set by laws which differs between types of
building (Tavares, 2010). Alternatively, a detailed computer analysis of fire spread and
occupant evacuation allows for greater distances to exits, larger open floor areas and
alternative constructions as is the case of Tropicana City Mall. This is performance base
rather than prescriptive approach to design and requires the cooperation between designers
and fire code enforcement (Grondzik, Kwok, Stein, & Reynolds, 2010)

41

1.3.4 Fire Lift

A fire fighting lift differs from normal public lift as it contains many additional built
in safety features. Apart from having the normal functions of public lift, a fire fighting lift is
capable of being operated by fireman during emergency situations where the public lift
becomes unusable or malfunctioned. When a fire lift is activated into fire fighting mode, it
will automatically cancel all public lift operations and the lifts will return to ground floor and
remain there, allowing control of only 1 lift throughout the entire building. In Tropicana City
Mall, the fire fighting lift is separated from the public lifts to discourage the public from
using although but still maintaining easy accessibility.

Figure 1.3.21: The fire lift FL 12 located next to a stairwell.

42

1.3.5 Lighting and Signage


1.3.5.1 Emergency Exit Sign

Emergency Exit sign are provided throughout Tropicana City Mall to ensure users are
not confused during emergency evacuation which could potentially lead to injuries. It is green
in colour with the symbol of running man and an arrow pointing towards the exit direction
but the symbols differs with other countries. It is usually located throughout pathways where
the direction of travel to the nearest exit is not immediately apparent.

Figure 1.3.22: Emergency sign with arrow showing direction of exit.

Figure 1.3.23: A variation of the exit sign located at Tropicana Mall car parks.

43

1.3.5.2 Emergency Exit light

Emergency exit lights are typically a more modern sign installation. It is capable of
illuminating the exit sign in cases of emergency where the main lights malfunction and is
located above fire doors to increase the visibility of emergency exits. The light is made up of
green fluorescent that can be seen well in dark conditions than other colours.

Figure 1.3.24: The sign Keluar meaning Exit in Malay.

44

1.3.5.3 Fire Indicator Light

The fire indicator light provides notification via different coloured lights, alerting
users of a fire threat in progress. It is located above the entrance into high risk rooms where a
person needs to be notified of the safety status before entering the room such as high
temperature switch room.

The indicators are typically a circuit box with a green and red bulb attached. An active
green light indicates that it is safe to enter the room while an active red light indicates that it
is dangerous. The indicator is connected to the fire alarm to instantly alert the authority of an
on-going fire.

Figure 1.3.25: Fire indicator in Tropicana City Mall.

45

1.3.6 UBBL Bylaw requirements


UBBL By laws section 110 No obstruction in staircases.
1) There shall be no obstruction in any staircase between the topmost landing thereof
and the exit discharge on the ground floor.
2) There shall be no projection other than handrails in staircases, in any corridor, passage
of staircase at a level lower than 2 metres above the floor or above any stair.
UBBL By laws section 137 Floor in building exceeding 30 metres in height to be
constructed as a compartment floor.
1) In any building which exceeds 30 metres in height, any floor which is more than 9
metres above ground level floor level which separates one storey from another storey,
other than a floor which is either within a maisonette or a mezzanine floor shall be
constructed as a compartment floor.
UBBL By laws section 147 Construction of separating wall.
1) Any separating wall, other than a wall separating buildings not divided into
compartments within the limits of size shall be constructed wholly of noncombustible materials, excluding any surface finish to a wall.
UBBL By laws section 148 Special requirements as to compartment walls and
compartment floors.
1) No opening shall be made in any compartment wall or compartment floor with the
exception of any one or more of the following:
a. An opening fitted with a door which complies with the requirements of by-law
162 and has FRP which is not less than
i. In the case of a wall separating a flat or maisonette from any space in
common use giving access to that flat or maisonette, half hour; or
ii. In any other case, the FRP required by the provisions of these By-laws
in respect of the wall or floor.

46

UBBL By laws section 154 Emergency mode of operation in the event of mains
power failure.
1) On failure of mains power all lifts shall return in sequence directly to the designated
floor, commencing with the fire lifts, without answering any car or landing calls and
park with doors open.
2) After all lifts are parked the lifts on emergency power shall resume normal operation.
UBBL By laws section 157 Protected shafts consisting of staircase.
1) A protected staircase or a protected shaft containing a staircase shall not contain any
pipe conveying gas or oil or any ventilating duct other than a duct serving only that
staircase or shaft.
UBBL By laws section 162 Fire doors in compartment walls and separating walls.
1) Fire doors of the appropriate FRP shall be provided.
2) Openings in compartment walls and separating walls shall be protected by a fire door
having a FRP in accordance with the requirements for that wall.
3) Openings in protecting structures shall be protected by fire doors having FRP of not
less than half the requirement for the surrounding wall specified in the Ninth Schedule
to these By-laws but in no case less than half hour.
4) Openings in partitions enclosing a protected corridor or lobby shall be protected by
fire doors having FRP of half-hour
5) Fire doors including frames shall be constructed to a specification which can be
shown to meet the requirements for the relevant FRP when tested in accordance with
section 3 of BS 476:1951.
UBBL By laws section 163 Half hour and one hour doors.
1) Fire doors conforming to the method of construction as stipulated below shall be
deemed to meet the requirements of the specified FRP:
a. Doors and frames constructed in accordance with one of the following
specifications shall be deemed to satisfy the requirements for the doors having
FRP of half-hour:
i. Doors may be double swing provided they are mounted on hydraulic
floor springs and clearances at floor not exceeding 4.77 millimetres
and frame and meeting stiles not exceeding 3 millimetres.
47

UBBL By laws section 164 Door closers for fire doors.


1) All fire doors shall be fitted with automatic door closers of the hydraulically spring
operated type in the proper sequence.
2) Double doors with rabbeted meeting stiles shall be provided with co-ordinating device
to ensure that leafs close in the proper sequence.
3) Fire doors may be held open provided the hold open device incorporates a heat
actuated device to release the door. Heat actuated devices shall not be permitted on
fire doors protecting openings to protected corridors or protected staircases.
UBBL By laws section 166 Exits to accessible at all times.
1) Except as permitted by by-law 167 not less than two separate exits shall be provided
from each storey together with such additional exits as may be necessary.
2) The exits shall be so sited and the exit access shall be so arranged that the exits are
within the limits of travel distance as specified in the Seventh Schedule to these Bylaws and are readily accessible at all times
UBBL By laws section 168 Staircases.
1) Except as provided for in by-law 194 every upper floor shall have means of egress via
at least two separate staircases.
2) Staircases shall be of such width that in the event of any one staircase not being
available for escape purposes the remaining staircases shall accommodate the highest
occupancy load of any one floor discharging into it calculated in accordance with
provisions in the Seventh schedule to these By-laws.
3) The required width of a staircase shall be the clear width between walls but handrails
may be permitted to encroach on this width to a maximum of 75 millimetres.
4) The required width of a staircase shall be maintained throughout its length including
at landings.
5) Doors giving access to staircases shall be so positioned that their swing shall at no
point encroach on the required width of the staircase or landing.

48

UBBL By laws section 171 Horizontal Exits.


1) Where appropriate, horizontal exits may be provided in lieu of other exits.
2) Where horizontal exits are provided protected staircases and final exits need only be
of a width to accommodate the occupancy load of the larger compartment or building
discharging into it so long as the total number of exits widths provided is not reduced
to less than half that would otherwise be required for the whole building.
UBBL By laws section 172 Emergency exit signs.
1) Story exits and access to such exits shall be marked by readily visible signs and shall
not be obscured by any decorations, furnishings or other equipment.
UBBL By laws section 198 Ventilation of staircase enclosures.
1) All staircase enclosures shall be ventilated at each floor or landing level by either
permanent openings or openable windows to the open air having a free area of not
less than 1 square metre per floor.
UBBL By laws section 202 Pressurised system for staircase.
1) All staircases serving buildings of more than 45.74 metres in height where there are
no adequate ventilation as required shall be provided with a basic system of
pressurisationa. Where the air capacity of the fan shall be sufficient to maintain an air flow of
not less than 60 metres per minute through the doors which are deemed to be
open.
UBBL By laws section 217 Fire resistance of structural member.
1) Any structural member or overloading wall shall have fire resistance of not less than
the minimum period required by these by-laws for any element which it carries.

49

UBBL By laws section 222 Fire resistance for walls.


1) Any structure, other than an external wall, enclosing a protected shaft shall, if each
side of the wall is separately exposed to test by fire, having fire resistance for not less
than the minimum period required by this part.
2) Any compartment wall or separating wall shall, if each side of the wall is separately
exposed to test by fire, have tfire resistance for not less than the minimum period
required by this part.
UBBL By laws section 243 Fire lifts.
1) In a building where the top occupied floor us over 18.5 metres above the fire
appliance acces level fire lifts shall be provided,
2) A penthouse occupying not more than 50% of the area of the floor immediately below
shall be exempted from this measurement.
3) The fire lifts shall be loacated within a separate protected shaft if it opens into a
separate lobby.
4) Fire lifts shall be provided at the rate of one lift in every group of lifts which
discharge into the same protected enclosure or smoke lobby containing the rising
main, provided that the fire lifts are located not more than 61 metres travel distance
from the furthermost point of the floor.

50

Observational Analysis

From personal observation, Tropicana City mall has an adequate passive fire system
that follows the UBBL although some contradicting elements are present such as a number of
vertical escape doors that are locked. Even though this may be done to increase security, it
clearly defies the UBBL code that states emergency exits are to be accessible at all times.
Another disturbing discovery is that some fire doors are missing from its frame. Whether this
was purposely removed for ease of access or it was damaged and is waiting for repair, it still
poses a weakness to the safety system should a fire broke out in its vicinity. Apart from these
few problems, Tropicana City Malls safety measures are well maintained.

51

2.0 Air Conditioning and Mechanical Ventilation


2.1 Air Conditioning System
2.1.1 Literature Review

The purpose of ventilation is to provide fresh (or at least outdoor) air for comfort and
to ensure healthy indoor air quality by diluting contaminants. Historically people have
ventilated buildings to provide source control for both combustion products and
objectionable odors (Sherman,2004). Currently, a wide range of ventilation
technologies is available to provide ventilation in dwellings including both mechanical
systems and sustainable technologies. Most of the existing housing stock in the U.S.
uses infiltration combined with window opening to provide ventilation, sometimes
resulting in over-ventilation with subsequent energy loss; sometimes resulting in
under-ventilation and poor indoor air quality. Base on the work of Sherman and
Dickerhoff (1998), Sherman and Matson (2002) have shown that recent resident
construction has created tighter, energy-saving building envelopes that create a
potential for under-ventilation. Infiltration rates in these new homes average 3 to 4
times less than rates in existing stock. As a result, new homes often need provided
ventilation systems to meet current ventilation standards, McWilliams and Sherman
(2005) have reviewed such standard and related factors.

There are a variety of mechanical whole-house ventilation systems including exhaust,


supply and balanced systems. Any of these may be in continuous operation or
operate intermittently, they may be single-port or multi-port, or the system may be
integrated into an existing HVAC system. Mechanical ventilation strategies provided
more uniform ventilation rates than natural ventilation (Hekmat, Feustel and Modera,
1986). Properly to most other ventilation systems provide good control over ventilation
rates when compared to most other ventilation systems; however, additional energy is
required to operate the system.

52

Holton, J.K., M.J. Kokayko, and T.R. Beggs (1997) compared ventilation systems in
new production built homes and found infiltration rates ranging from 0.1 to 0.07 air
changes per hour in the summer and 0.35 to 0.15 ACH in the winter. As a result, they
recommend modern houses include a mechanical ventilation. Reasearchers have
studied various configurations of exhaust, supply, and balanced ventilation systems,
with and without whole-house re-circulation by the central heating and cooling air
handler fan.

- Marion Russell, 2005

53

2.1.2 Introduction

Air Conditioning is the process of altering the quality of air to more comfortable
condition and dictribute the conditioned air to an occupied space to achieve thermal
comfort.There are many type of air conditioning system.For example :

a) Window air-conditioing system


b) Split air conditioning system
c) Centralised air conditioning system
d) Package air- conditioning system

In Tropicana City Mall, the centralised air-conditioning system is used as this system
is suitable to use for large buildings, hotels, airport and shopping mall. More specifically , the
centralised air-conditioning system in Tropicana City Mall is also called Central Heating
Ventilation and Air Conditioning Systems (HVAC).

54

2.1.3 HVAC System Schematic Diagram

In Tropicana City Mall , there are two water tank sthat can sustain 6 tonnes of water
supply from Syabas . The water supply of water tank are distributed to the seven cooling
tower as five of them are being used by shopping mall the other two is for the residential
area. The chilled water being cooled down by cooling tower is being transfer to the chiller
units located at second floor.Air Handling Unit and Fan Coiled Unit are being used .However
, only air handling unit are used for the shopping complex and the fan coiled unit are serving
the residential area.

55

2.1.4 Cooling Tower Make Up Tank

Figure 2.1.4 a : Roof Plan showing location of cooling tower ,water tank and air cool condenser

In Tropicana City Mall ,there are two main


cooling tower make up tank which store water
supplied from Syabas. The water tank are able to
store 6 tonnes of water to serve the usage in
Topicana City Mall. The water tank is located at
the roof top of Tropinca City Mall and near the
location of cooling tower.The type of water tank
used is Hot Dipped Galvanised Pressed steel water
tank.

Figure 1.1.4b: High Dipped Galvanised Water Tank

56

2.1.5 Cooling Tower

Figure 2.1.5a: Cooling Tower at the roof top of


Tropicana City Mall

Figure 2.1.5b: Chilled


Water Pump

Figure 2.1.5c : Section of cooling tower (Baltimore Aircoil


Company, 2003)
There are five unit of cooling tower at the roof top of Tropicana City Mall
.However,there are only four cooling tower is working as one cooling tower is a standby unit
in case of any failure of the four cooling tower.

The main function of cooling tower is to cool down the temperature of water supply
and drain the heat stored in water into the open air. Providing chilled water is a very
important step for the centralised chilled water system.

57

The water supply from water tank will enter the cooling tower and draining down the
coil.This is the first stage of cooling process by the natural air coming in from the louver. For
the second stage of cooling process , the fan located at the center allow the air from outside
enter through the coil. By the time it crossing over the coil , the heat of the water will be carry
away and direct out form the opening at the top.The water getting cooler along the way
draining downward.At the bottom of cooling tower , there is always a basin. The return pipe
will direct the water into the chiller.

58

2.1.6 Chiller Plant System


In Tropicana City Mall , the chiller plant room is located at the 2nd floor of the
building. There are five chiller machine that serve the mall (blue boundary),other than that
there are extra two chiller machine in other room serving the Carrefour individually ( red

boundary)
Figure 2.1.6a : Location of chiller plant room at 2nd floor of Tropicana City Mall

Figure 2.1.6b: The distribution of machine in chiller plant


room

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2.1.6.1 Electrical Control Panel

Figure 2.1.6.1a: Electrical Control Panel


In each chiller room ,there are one electrical control panel which control the electrical
input to the chiller room. The electricity is distributed from Low Voltage Room.

60

2.1.6.2 HVAC Basic Drive

Figure 2.1.6.2b: The ultra compact design of HVAC Basic Drive are mounted on the wall

There are five units of HVAC Basic Drive connected to the electrical supply and the
motor of chiller machine.HVAC Basic Drive acts as a setpoint control as technician can
control the setting of chiller machine in office directly. This increase the efficiency of the
operation. HVAC Basic Drive enables the user flexibility to select from a range of functional
performance requirements to secure the best cost advantage for their application needs.

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2.1.6.3 Condenser/Chilled Water Pump

Figure 2 Each Condenser water pump is connected to one


chilled water pump

Connect
to
condenser
water
pump

Figure 2.1.6.3b:Throttling
Valve

Connect to
Condenser

Figure 2.1.6.3c :Ducting network connecting chilled water pump and condenser
Condenser /chilled water pump are located adjacent to the condenser. However,
condenser water pump and chilled water pump are arranged alternately to each
other.Condenser water pumps are used to circulate water between the condenser of watercooled chiller and cooling tower. After absorbing the heat from the condenser ,the heated
water will circulate back to the cooling tower and the cooling tower will releases the heat
into the atmosphere in the cooling tower by evaporation. For the chilled water pump,it is
used to circulate water between evaporator of water-cooled chiller and AHU. Out of five
hilled water pump there is one standby pump which only operate when anyone of the four
pump cannot function.
62

2.1.6.4 Vertical Screw Compressor Water Cooled Chiller


The Chiller System used by Tropicana City Mall is water-cooled vertical screw
compressors chiller. The Water-cooled chiller system consist of 4 primary components which
is compressor, evaporator,condenser and refrigerate unit.

2.Compressor
It is the heart of the cooling
cycle. The compressor draws in
cool, low-pressure refrigerant
gas from the refrigeration unit.
The motor-driven compressor
will squeeze the refrigerant to
raise its temperature and
pressure so that it exits the
compressor as a hot, highpressure liquid.

1. Refrigerant Unit
The refrigerant removes
heat and transfers it to the
outside air in a continuous
cycle of vaporization and
condensation

Figure 2.1.6.4a: Dunham Bush's vertical


screw compressor water-cooled chiller
(Dunham-Bush Holding Bhd, 2000)

4.Evaporator

3.Condenser

The refrigerant evaporates into gas .This process


enable the heat being absorb away ,hence
produced cooled air. The cooled air will then
distribute to the AHU.The refrigerant now back
to cool-low pressure gas and return to the
refrigerant unit.

The pressurised refrigerant liquid was pushes to the


condenser from compressor.The pressurised liquid then
flows into the condenser and travels along its coils. The heat
from the liquid escapes through the coils with cooled water
running across (enter from cooling tower) it become cooler
liquid at the end of the condenser coil.

63

Figure 2.1.6.4b: Operation of chiller system (Raunekk & Lamar


Stonecypher, 2009)

Figure 2.1.6.4c:Water-cooled chiller in Tropicana City Mall

Condenser Water Supply


from cooling tower
Chilled Water Return from
AHU into evaporator
Throttling Valve

Figure 2.1.6.4d: Ducting connected to chiller

In AHU , the chilled water that already absorb heat from surrounding pump back into
evaporator of chiller unit through chilled water pump.The refrigerant in the evaporator absorb
the heat away and the cooled water then circulate back to the AHU .The cycles then repeat.
The heat transferred to the refrigerant will passes to condenser water circulating through the
condenser. After absorbing heat from the refrigerant ,the temperature of the condenser water
will raised to about 32 degree celcius from 29 degree celcius. The condenser water is then
pumped into the cooling tower which is located at the roof top by pumping action of
condenser water pump. The heat will be rejected to the atmosphere.

64

2.1.7 Air Handling Unit


In Tropicana City Mall,there are totally 19 Air Handling Unit as each floor consist of
6 Air Handling Unit to distribute the chilled air to the retail shops. There are two AHU in
each room. Air Handling unit system are installed during the construction for the ease of
installation.

Figure 2.1.7a : Location of Air Handling Unit at ground floor of Tropicana City Mall

Chilled Water return to the


evaporator of chiller unit

Chilles Water supply from the


evaporator of chiller unit

Figure2.1.7b: Air Handling Unit

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2.1.7.1 Function of Components in AHU

Damper

Filter

Blower

Cooling Coil

Outside Air

CHWR

CHWS

Return Duct

Evaporator section

Supply Duct

of chiller

Figure 2.1.7.1a: Components in AHU (Plus Environmental Solutions LLC, 2013)

The blower is another component of the AHU which helps to recycle the air present in
the buildings. Large buildings with AHU have multiple blowers and fans to condition the air.
Air in the building is absorbed by the blowers and conditioned. It is then released into the
buildings. There are various conditioning elements used to heat or cool the air. Heating coils
are used to heat the air in the heating systems. Air conditioners use cooling coils to condition
and cool the air.In AHU , there are a few major component can be found .

a) Air Filter
AirFilter helps to filter the impure air and remove dust and other foreign particles.
Before further processing.The presence of filters helps to extend the durability of
these units.In Tropicana City Mall , the filter will be cleaned every month and change
every year to maintain the efficiency of the air handler.

66

b) Cooling Coil
The chilled water supply (CHWS) from the evaporator of chiller unit is running inside
the coil . This reduce the temperature of the coil.Therefore ,when the filtered return
air pass through the coil, the temperature of the air will drop.The chilled water
(CHWR)will then circulate back to evaporator of unit .The cycle repeat.

c) Blower
It helps to recycle the air present in the building. After the air is conditions , the
blower will collect it and direct it to the inlet duct network to released into the
building.

Air Handling unit are connected to return duct and supply duct. The mixture of indoor and
fresh air are bring back to AHU through the return ductwork. Return Air is partially exhaust
and the rest will be filtered and circulate back to AHU. The fresh cold air is brought to the
retail shop through the supply duct network.

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2.1.8 Fan Coil Unit


2.1.8.1 Operation of System

Figure 1.1 shows the components of FCU


Source: Pita, Edward, 1998
The fan coil unit (FCU) of Tropicana City Mall is a simple device consisting of a cooling coil and fan. They
use the two-pipe system which includes only one supply water and only one return line to the unit. Depending upon
the system, fan coil units and unit ventilators served by a two-pipe system contain only one coil which serves as the
cooling coil, depending upon the system. Fan coil units are used to achieve thermal comfort in a designated area by
maintaining room temperatures at a suitable level. The difference between an AHU and FCU is the areas they cover.
AHU are designated to deliver treated air to multiple locations whereas FCU serve a single zone that prefers more
economic installations.

FCU

Figure 2.1.8a shows the process from cooling tower to FCU Source: (GEMCO, 2001)
68

2.1.8.2 Observational Analysis

Basically the Fan Coil Units are fixed inside the ceiling for aesthetic purpose so the
architect must design a gap between the ceiling levels to put in the ducting system. In
addition, the fan coil unit only serve at small area in Tropicana City Mall like the lift lobby
area, retail area and the electrical room. The fan coil unit are more suitable for these spaces
because the system has the ability to shut off local terminals in unused areas separately while
the AHU system in the mall which occupies the larger area cannot be shut down partly.

69

2.1.8.3 Location of Fan Coiled Unit at different level


Ground Floor Plan

Fan Coil Unit

Figure 2.1.8b shows the fan coil unit located at the retail area

70

Basement 2 Floor Plan

Fan Coil Unit

Figure 2.1.8c shows the fan coil unit located at the lift lobby of basement 2 car park

Basement 3 Floor Plan

Fan Coil Unit

Figure 2.1.8d shows the fan coil unit located at the lift lobby of basement 3 car park
71

2nd Floor Plan

Fan Coil Unit

Figure 2.1.8e shows the fan coil unit located at the electrical room at level 2

72

2.1.9 Ducting Network System

In Tropicana City Mall , the ducting system consist of two component which is the
supply inlet duct and the return outlet duct .These two ducting are connected back to the
nearest AHU unit. The size of the inlet decrease in diameter as the ducting network connect
further away. This is to keep the pressure of the air so that cool air will not stay inside the
duct. At the average of 3 meter the ducting will branches out to a smaller duting which
connected a circular diffuser at the end. These ducting systems are insulated with fibreglass
aluminium to maintain the cooling effect before providing the cool air to various space and
rock wool reduce noise pollution. The ducts are designed to have an even distributed of cool
air to the tenants as per their heat loads.

Figure 2.1.9a Air ducting network in Tropicana City Mall

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2.1.9.1 Diffuser

Figure 2.1.9b Typical Circular Diffuser connected to inlet duct (Wikipedia, 2014)

Diffuser allows the conditioned air spread and scattered evenly to the occupied space
.The diffuser are connected at the end of the aluminium flexible duct which extended out
from the main supply duct. In Tropicana City Mall, the diffuser are located at the average
distance of 3.5meter.

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2.1.9.2 Fiberglass Aluminium Duct Board

Figure 2.1.9c Ducting insulated


by fiberglass aluminium (Daum,
2010)

Figure 2.1.9e Insulationof supply duct


(McGraw Hill Financial, 2014)

The supply duct in Tropicana City Mall are insulated by using fiberglass aluminium
duct board. Fiberglass ducts are fabricated from 1-, 1-1/2-, or 2-inch-thick boards. The board
consists of insulation materials made from resin-bonded inorganic glass fibers. The outside
surface of the board has manufacturer-applied reinforced aluminum/FSK laminate facing that
serves as an air barrier and water vapor retardant. Some products are available with mat-faced
or coated airstream surfaces.

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2.1.9.3 Polypropylene Chilled Water Pipe

Figure 2.1.9f Chilled water pipe in


Tropicana City Mall

Figure 2.1.9g Insulation of chilled water pipe


(Vesbo, 2011)

In chilled water distribution, insulation has to be applied on the Polypropylene pipe


and fittings so as to prevent condensation as well as maintaining the required temperature that
is appropriate for the chilled water system. Without the insulation, the efficiency of the
system as the chilled water will gain heat while circulate in the pipe. Without proper
insulation, condensation that occurs will also allow the mold growth.

The insulation, hard foam polyeueathane surround the pipe and a layer of galvanised
sheet jacket will be wrapping around at the outer part. The galvanised sheet jacket will
protect the insulation from moisture, wear and mechanical damage. The jacket also serves to
provide support for the insulation and establish the system emissivity and appearance.

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2.1.10 UBBL Bylaw Requirements

In Tropicana City Mall , the HVAC centralised air conditioning system is relevant to
UBBL and Malaysia Standard Code of Practuce on Energy Efficiency and Use of Renewable
Energy (MS 1525).

UBBL 3rd schedule (by-law 41), 3(1) :


The filters for the removal of airborne bacteria shall be provided at all discharge points to the
requirements of the governing health authority)

According to our observation, Tropicana City mall has fulfilled the law as stated
above. The Air Handling Unit that absorbs external air is being filtered before further
processing cool air. From the interview with Mr Razif, Assistant Manager, the maintenance
of air filter will be carried out monthly and yearly. The air filter will be clean every month
and change in every year to maintain the efficiency of the machine as well as keeping the
quality of the distributed air into shopping mall.

MS1525 ,Code 8.2.2 System and Equipment Sizing


Where chillers are used and when the design load is greater than 1000kWr, a minimum of 2
chillers or single multi-compressor chillers should be provided to meet the required load

The centralised chilled water air conditioning system in The Gardens Mall, is relevant
MS1525, Code 8.2.3 System and Equipment Sizing
multiple units of the same equipment type, such as multiple chillers, with combined capacities
exceeding the design load may be specified to operate concurrently only if controls are provided
which sequence or otherwise optimally control the operation of each unit based on the required
cooling load

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Tropicana City has meet the requirement stated by MS1525 under section of system
and equipment sizing. There are five chillers for the usage of mall, however there are only 4
of them are perated in normal day.The extra chillers are a standby chiller I case of any
breakdown of anyone of the chillers. Other than that , there are a independent chiller plant
room beside which the two chiller unit inside only serve the Carrefour in Tropicana City Mall
.This design enable d direct control on a specific operation without causing too much
interruption during maintenance or system breakdown.

MS1525 ,Code 8.5 Piping Insulation


All piping installed to serve buildings and within buildings should be adequately insulated
to prevent excessive energy losses. Additional insulation with vapour barriers may be
required to prevent condensation under some conditions.

Tropicana City Mall has meet the requirement stated in MS1525. Fiberglass
aluminium duct board are being used for the insulation of supply air duct. Besides the chilled
water pipe is well insulated by polyuthelenes (PU).This prevent condensation occur and
insulated the chilled water from gaining heat from surrounding.

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2.2 Mechanical Ventilation System

This is defined as the process of air exchange in an enclosed space. The basic idea is
that the air from an enclosed area is withdrawn and replaced with fresh air from outside the
building continuously, creating a circulation in the space. This process of exchange is aided
by mechanical devices. The two main components of mechanical ventilation are the fan and
make-up air supply. The former creates air movement while the latter is basically outside air
delivered around the house to make up for the stale air extracted out. Tropicana City Mall
utilizes the combined system of supply and extraction especially in zones such as the cinema,
car park and such. The following pages of the case study will break down the various
components of mechanical ventilation in the mall.

2.2.1 Impulse Ventilation: Jet Ventilation Exhaust Fan

Figure 2.2a shows the JetVent fan in


the basement car park of Tropicana
City Mall. These Jetfans are mounted
on the ceiling and achieve their effect
by means of the impulse of the air
outflow. It is available as a reversible
fan.

The ventilation of car parks is essential for removing vehicle exhaust fumes
containing harmful pollutants. Some of these pollutants include Carbon Monoxide ( CO ),
Nitrous Oxides ( NOX ), Sulphur Dioxide ( SO2 ) and heavy metal compounds. The most
significant development in car park ventilation design has been the introduction of Impulse
Ventilation System. JetVent impulse fan is an induction fan designed for the ventilation of car
parks, underground service areas and similar spaces. It is designed so as to both reduce levels
of polluted air and to assist with the extraction of smoke in a fire. Car park jet fans use tunnel
ventilation technology to eliminate the need for costly and bulky ductwork. Compared to
ductwork systems, this may maximise car-parking spaces, reduce noise and running costs and
make the car park a less cluttered environment with more available light.

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Figure 2.2b: Impulse System, Source (Elta,2003)

A high induction of the surrounding air is produced here, and after a short time the
volume of air in the entire space begins to circulate. This effect results in the transferred
volume of air being several times greater than the actual flow volume of the fan. This central
airflow is then drawn into the low-pressure area of the centrally aligned outlet air channel.

Figure 2.2c shows the components of Jet Ventilation Fan (Elta, 2003)

By adding momentum to the air, JetVent thrusts air towards the desired extract points
to ensure stagnant fumes and smoke are cleared effectively and efficiently. This principal
eliminates the requirement for ductwork within a car park, as the JetVent effectively transfers
the polluted air, allowing for better use of limited space in underground facilities. By
eliminating ductwork, the system resistance for the application is greatly reduced, which
means lower pressure drops required by the extract fans, lower power consumption, and
reduced running costs.
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Greater flexibility in installation and operation of JetVent units avoids the problem of
stagnant areas. JetVent used in conjunction with Carbon Monoxide sensors provides further
energy savings by selectively operating fans in polluted areas only.

Figure 2.2d shows the components of Jet Ventilation Fan (Wikipedia Contributors,
2014)

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2.2.1.1 Observational Analysis

Tropicana City has 62 jet vent fan on each floor of basement car park. These Jet Vent
Exhaust Fans are only used on high peak hour due to the high rated maintenance fees and
maintenance must be done after using for 150 hours. Although these system are off during
normal days but the car parks have big openings which let cross ventilation occur and bring
out the smoke naturally.
JetVent Exhaust Fan

Figure 2.2e shows the Mechanical Ventilation System of 3rd Floor Basement Plan

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2.2.2 Smoke Spill System

A smoke spill system is designed to remove smoke from an occupied building


enclosure to allow safe passage of the occupants to outside. The system usually consist of
large fans to draw smoke from the building, dampers and vents that open in a fire to allow the
smoke to exit the building.

Figure 2.2f shows the Smoke Exhaust Vent at roof level

Tropicana City Mall makes up for the volume of air extracted with incoming air from
the AHU. To supplement this, the main entrance door also opens during a fire to ensure
ample supply of make-up air to drive the smoke out of the building.

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Figure 2.2g shows the operation of smoke spill system when fire occur Source: (G.D. Lougheed,2000)

84

2.2.2.1 Location of Smoke Spill System on plan

Figure 8 shows the smoke spill exhaust air duct from the 3rd floor plan

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2.2.3 UBBL Bylaw Requirements

The UBBL below shows that the natural lighting and ventilation is relevant to UBBL 1984:

Under UBBL 1984 PartIII: Space, Light and Ventilation:


39. Natural lighting and ventilation
(1) Every room designed, adapted or used for residential, business or other purposes except
hospitals and schools shall be provided with natural lighting and natural ventilation by means
of one or one more windows having a total area of not less than 10% of the clear floor area of
such room and shall have openings capable of allowing a free uninterrupted passage of air of
not less than 5% of such floor area.
41. Mechanical ventilation and air-conditioning
(2) Any application for the waiver of the relevant by-laws shall only be considered if in
addition to the permanent air -conditioning system there provided alternate approved means
of ventilating the air-conditioned enclosure, such that within half an hour of the airconditioning system failing, not less than the stipulated volume of fresh air specified
hereinafter shall be introduced into the enclosure during the period when the air-conditioning
system is not functioning.

Under UBBL 1984 Part VII Fire Requirements:


198. Ventilation of stairs enclosure
(1) All staircase enclosure shall be ventilated at each floor or landing level by either
permanent openings or openable windows to open air having a free area of not less than 1
square meter per floor.

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3.0 Electrical Supply System

3.1 Overview

Figure 3.1.1

3.2 Literature Review

According to Global Energy Network Institute, Malaysia has approximately 13


gigawatts of electric generation capacity, of which 84% is thermal and 16% is hydroelectric.

Tenaga Nasional Berhad (TNB) is the largest electricity utility in Malaysia and has
been keeping the lights on in this country ever since it was set up as Central Electricity Board
in 1949, powering national development by providing electricity.

87

3.2.1 Tenaga Nasional Berhad (TNB)

A public listed company registered under Companies Act 1965, is charged with the
following responsibilities:

Malaysia.

electricity installation for the generation,


transmission and distribution of electricity.

To achieve the above objectives, the company owns and operate power plants and the
National Grid and installed for this purpose are consumer service centres, call
management centres, substations and administrative offices throughout Peninsular
Malaysia. TNBs core activities are in generation, transmission and distribution of
electricity which are being handled by 3 Divisions :

Division

Distribution Division supplies electricity in strict accordance with the provisions of the
TNB Licence, Electricity Supply Act 1990, the Licensee Supply Regulations 1990 and
the Electricity Regulations 1994 (and all amendments thereto). Distribution Division is
divided into 2 main regional operational areas where operational efficiency is further
enhanced through the creation of 2 main regional areas, headed by the respective Senior
General Managers:

Region 1: Selangor, Wilayah Persekutuan, Putrajaya/Cyberjaya, Negeri Sembilan,


Melaka and Johor
Region 2: Perlis, Kedah, Pulau Pinang, Perak, Pahang, Terengganu and Kelantan

88

3.2.2 Generation, Transmission & Distribution

Figure 3.2.2
3.2.2.1 Generation
The large quantities of electricity to supply electric power system is produced in
power station (also called generating station). Power station is a conversion facilities where
the heat energy of fuel (gas, oil, coal, uranium) or hydraulic energy (falling water) is
converted to electricity.

Figure 3.2.2.1.1 Power Station in Perak


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TNB's Thermal Power Plant produces power by using conventional steam turbine and
steam generator principally fired by coal, oil or natural gas (steam power plant), gas-fired or
diesel-fired open cycle gas turbine generators, and gas-fired or diesel-fired combined cycle
turbine generators.

Hydroelectric Power generation is the


utilization of energy from flowing water as it
descends from a height, and potential energy is
converted to electrical energy. A hydroelectric
Power Station requires the means of conveying
water to produce the necessary force to spin a
turbine linked to an electric generator, usually
through a conduit such as a pipeline or tunnel to a
turbine-generator which is spun by the passing
water. TNB's Hydroelectric Power Stations are

Figure 3.2.2.1.2 Hydroelectric Dam in Sarawak

classified as Storage, Run-of-river or Pondage


stations.

As the generators spin, about 25,000 volts of electricity is produced. The electricity
first goes to a transformer at the power plant that boosts the voltage up to 400,000 volts.

90

3.2.2.2 Transmission
After electricity is produced at power plants it has to get to the customers that use
the electricity. Our cities, towns, states and the entire country area criss-crossed with power
lines that "carry" the electricity. The transmission system carries electricity from generating
station to the consumer areas.

Power delivered by transmission circuits must be stepped down from 400kV to 275kV
and eventually to 132kV. High voltage transmission lines carry electricity long distances to a
substation.

3.2.2.3 Distribution

The power lines go into substations near the consumer area. Here ransformers
change the voltage of electricity into lower voltage electricity (33kV and 11kV), which is
more suitable to be used by the consumers.

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3.3 Equipment & Devices

Figure 3.3.1 Main SwitchBoard


Main switchboard is a switchboard directly supplied by the main source of electrical
power and intended to distribute electrical energy to the unit services at Tropicana city mall ,
in case theres emergency, the person in charge can switch of the power supply directly from
here.

Figure 3.3.2 Transformer


Transformers are usually found inside substation where incoming voltage from power
plant is too high to be used for small electrical components and an electrical device that
transfers energy between two or more circuits through electromagnetic induction.

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Figure 3.3.3 Generator


Shopping malls require high capacity generators, typically between 500kVA to
1200kVA depending on the requirement. It powers up certain part of the mall such as HT
room, emergencies exits lights and exits signboard.

Figure 3.3.4 AMF panel

AMF panel is the short form of Auto Man Failure panel. It is normally connected to
the generator set to control the generator set function. It can call the generator set if the AMF
further connected to the Main Switch Board normal supply serve to main switch board failed

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Figure 3.3.5 Circuit breaker

A circuit breaker is an automatically operated electrical switch designed to protect an


electrical circuit from damage caused by overload or short circuit. Its basic function is to
detect a fault condition and interrupt current flow.

Figure 3.3.6 Sub switchboard

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Figure 3.3.6 Distribution board

A distribution board (also known as panel board or breaker panel) is a component of


an electricity supply system which divides an electrical power feed into subsidiary circuits,
while providing a protective fuse or circuit breaker for each circuit, in a common enclosure.
In Tropicana City Mall, DB was located at every floor allowing the technicians to control
them.

Figure 3.3.7 Cable tray

The Cables from the TNB are from the undergrounds, especially the high voltage
cables. Besides that the smaller one are on the ceiling.
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Figure 3.3.8 Electrical meter


An electricity meter, electric meter, or energy meter is a device that measures the
amount of electric energy consumed by a residence, business, or an electrically powered
device.

96

3.4 Case Study

11kV

11kV

415/
250
V

Figure 3.4.1 Schematic Diagram of electrical flow in Tropicana City Mall

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3.4.1 TNB Substation

Figure 3.4.1.1 TNB Substation located just outside,


next to the mall.

The distribution of electricity starts from Substation, which carries the electricity from
transmission lines and step down the voltage to 11kV and transfer it to High Voltage Room.

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3.4.2 Consumer High Temperature Switch Gear Room ( HT Room)

Figure 3.4.2.1 HT room

Figure 3.4.2.2

High Temperature Room receive 11kV of electricity from TNB Substation. The room
contains main switchboards, to control and protect the electrical components. Each main
switchboard is assigned to different zone or area for mall and also apartment. The electricity
is then transfer to transformer room for further step down of electricity voltage to be carried
out.

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Figure 3.4.2.3 schematic diagram of HT room

Figure 3.4.2.4
Cable trays that carry
electricity from TNB
Substation

Figure 3.4.2.6

Figure 3.4.2.5
The main switchboards

Figure 3.4.2.7

Battery Chargers

Figure 3.4.2.8

Carbon Dioxide tanks and earth cables that can be found in every
electrical room.

100

101

3.4.3 Transformer Room (Tx Room)

Figure 3.4.3 Tx room


Figure 3.4.3.2

The transformer room contains 2 transformers. Transformer receive 11kV of


electricity from HT Room and perform a step down process to transform the electricity to 415
/250 V before it is transferred to Low Voltage Room.

3.4.4 Low Voltage Room (LV Room)

Figure 3.4.4.1

Figure 3.4.4.2

Low Voltage Room contains switchboards and circuit breaker. Each of the board is
assign to different Electrical Rider Rooms all over the building to ease the process of cutting
off the electricity of certain area without interrupting the electricity of the whole building.

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Figure 3.4.4.3
Every board is tagged with a label, showing
its assigned electrical riser room.

3.4.5 Genset Room

Figure 3.4.5.1 Genset Room

Figure 3.4.5.2

The generator set contains 2 parts, the generator and AMF Panel. During electricity
shortage, the generator set provides back up electricity for the building. AMF Panel
(Automatic Man Failure Panel) is connected to generator and automatically turn on the
generator when the electricity from TNB is cut off and control the function of the generator.
After the generator set generates the electricity, it will be transferred to Low Voltage Room
and break down and divide to electrical riser rooms to provide electricity.

Figure 3.4.5.3The
Generator

Figure 3.4.5.4

Figure 3.4.5.5

The generator require


diesel in order to function.
One full tank of diesel can
supply the generator up to 2
days.

AMF Panel can activate the


generator in 0.3 second
once the electricity failure
occurs.
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3.4.6 Electrical Riser Room

Figure 3.4.6.1 Electrical Riser Room

Every floor of Tropicana City mall contains 7 electrical riser rooms. Every riser room
is allocated in different zone. The rooms control all the electricity flow of its particular zone.
This zoning method helps to simplify the work of cutting off the electricity of certain zone
and prevent further damage of electrical appliances and the interruption of electricity to the
whole building.

Figure 3.4.8 The electric meters

Figure3.4.9 Distribution boards


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3.5 UBBL Bylaw Requirements

UBBL
MS 1525, 7.5 Power factor correction capacitors
-Power factor correction capacitors should be the low loss type with losses per
kVAR not exceeding 0.35 W at upper temperature limit excluding the losses in
the discharge resistors.
MS 1525, 7.6 Sub Metering
-To facilitate monitoring of energy consumption and energy management,
electrical energy meters should be installed at strategic load centres to identify
consumption by functional use (air conditioning, lighting, etc).

3.6 Observational Analysis

The electricity system supply at Tropicana City Mall had followed the by-Laws by
MS 1525, There are few electrical rooms located on every floor of Tropicana City Mall, by
this method this zoning method avoid the interruption of the electricity to the whole building
and easier access, they also got their own generator to power up certain area of the mall in
case of blackout the duration depends on the amount of the diesel available.

3.7 Conclusion

In Conclusion. Tropicana City Mall has a reliable systematic electricity system, the electrical
riser rooms are visible to publics sight and it should be kept hidden due to its enormous
amount of energy that would be dangerous for users. Throughout mall I noticed they had
done a great job servicing the electrical appliances once a week and having an excellent
emergency electrical system that able to power up the mall when emergency occurs.

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4.0 Mechanical Transportation


4.0.1 Literature Review

Development of modern technology has led to ease of transportation in tall structures.


Amongst the most used technology is that of mechanical transportation in tall structures, such
as the elevator, escalator, and travelators.

Similar to various other shopping complexes, Tropicana City Mall makes use of the
mechanical systems in order to provide ease of access for its users. However, the arrangement
of the mechanisms have to be taken into proper consideration during the design process of the
building. Standardization of the system has been done in order to provide a faster method in
designing of the mechanical transportations in a structure. It also serves to economize the
production of the materials and parts needed to assemble the mechanical systems.

Mechanical transportation systems also allow access for people who previously were
unable to climb stairs, for example the disabled and the elderly. It also enables for structures
to be built higher as building materials can be transported easily to upper floors when
constructing the building. Tropicana City Mall makes use of escalators and elevators to
provide ease of vertical transportation.

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4.1 Elevators

Elevators are a mechanical transportation device used to move persons vertically


within a structure. Elevators are also used to move goods and in some cases motor vehicles.
Elevator are typically required in structures over three storeys high, namely commercial,
office, and residential structures. They provide ease of movement between floors as well as
function as a transportation device for various goods.

Elevators generally are powered by electric motors that either drive traction cables or
counterweight systems. The elevators in Tropicana City Mall are that of the machineroomless type, which integrates the motor as part of the elevator itself where it is situated on
top of each elevator as opposed to requiring a specific room on the top floor of the structure.
Therefore the maintenance systems also differ from that of older buildings in Malaysia.

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4.1.1.1 Components

The various components of a basic elevator system is illustrated in the diagram below:

Figure 4.1: Basic Elevator System Diagram. Image Source: (Griffin, 2004)

Typically, a structure is required to have a minimum of one elevator for every four
storeys, with a maximum distance of 45 metres to and between each lift lobby. The general
positioning of the elevators should also be at locations which will provide easy means of
access from any given location in the structure, Some examples of elevator positioning is at
the central entrance lobby of a structure, with groupings of lifts dispersed throughout the
building.

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4.1.1.2 Operation of System

When designing elevators, or rather elevator positioning for a structure, various


elements have to be taken into consideration, the first being the size of the lifts required and
design of the lift lobby.

The size of an elevator depends highly on estimated usage of the mechanical transport
systems, where floor space estimates and car capacity can be based on an area of 0.2m2 per
person. However, this is not to be taken as a final guideline as the specific size is to be
determined by various factors.

Figure 4.2: Elevator Groupings

One design factor to be taken into consideration regarding elevator floor space is the
need to address disabled users, particularly those who are in wheelchairs. Therefore, enough
space has to be provided for ease of movement of the wheelchair while getting into, and
getting out of the elevator. Floor space estimates and car capacity can be based on an area of
0.2 m2 per person.
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4.1.1.3 UBBL Bylaw Requirements

Under UBBL 1984 section 123-128 lifts.124.


For all non-residential buildings exceeding 4 stores above or below the main access level at
least one lift shall be provided. Tropicana City Mall has 18 passenger lifts and 5
fire/service/cargo lifts.

Under UBBL 1984 section 153-155. Ventilation to lift shafts 152(1)


Every opening in a lift shaft or lift entrance shall open into a protected lobby unless other
suitable means of protection to the opening to the satisfaction of the local authority is
provided. These requirements shall not apply to open type industrial and other special
buildings as may be approved by the D.G.F.S.

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4.1.1.4 Observational Analysis

Attached below are the basement floor plans and a typical floor plan of Tropicana
City Mall with the positions of the elevators highlighted in colour.

Figure 4.3: Basement 3 Floor Plan

Figure 4.4: Basement 2 Floor Plan

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Figure 4.5: Lower Ground Floor Plan

Figure 4.6: Typical Floor Plan

There are approximately six main lift lobbies in Tropicana City Mall(as marked in
colour) while the lowest basement level only has three lift lobbies as this level houses the
management offices as well as employee parking areas. In total there are 23 units of
elevators, whereby 18 are passenger lifts and the remaining 5 are service and fire lifts.
However, the service and fire lifts may also be used as passenger and cargo lifts.

112

There are several elevator grouping patterns used in Tropicana City Mall, the first
being a group of 5-8 elevators facing each other and smaller groups of 1-3 elevators facing a
corridor or safety staircase. The figures below illustrate the elevator groupings in Tropicana
City Mall. In front of each elevator, a space of 3.6 meters is given to ensure ease for the
elevator users to travel in and out if the elevators.

Figure 4.7: Elevator Grouping 1

Figure 4.8: Elevator Grouping 2

Figure 4.9: Elevator Grouping 3

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Figure 4.10: Elevator Grouping 4

As with any other commodity, the number of elevators will have an effect on the
quality of service for the vertical transportations in the building. The positioning of elevators
in Tropicana City Mall is optimum as a higher concentration of elevators are placed in the
more crowded main areas such as the centre of the structure and the main shopping mall
courtyard.

Each elevator in Tropicana City Mall can carry a minimum of 21 persons for the
passenger elevators, and 30 persons for the service and cargo elevators. Therefore the service
quality is above average as the minimum or average level of quality is elevator cars should be
able to support at least 12 persons per car.

114

4.1.2 Machine Room-less Elevator

A machine room-less elevator is typically the same as any other elevator design when
looked at from its exterior. However, this particular system of building elevators is a recent
development in vertical transportation and is gaining more and more use and recognition each
day.

The main difference between a typical traction elevator and a machine room-less
elevator is the presence of a motor room to house the main motor pulling the elevator
upwards and downwards. The design of a machine room-less elevator is such that most of the
components required to move the elevator fits within the shaft containing the elevator car.
Other mechanisms and equipment are similar to a typical traction elevator.

In recent years, more and more newer structures are employing usage of this elevator
design as provides more usable space in a building. Designers no longer had to delegate a
room specifically to house the elevator motor and this provides for a more elegant design.
Machine room-less elevators also use considerable less energy than that of normal traction
elevators and studies have shown that these elevators use up to 80% less energy than
hydraulic elevators. These elevators also have the benefit of costing less than other elevator
designs, as well as being able to operate faster than hydraulic elevators.

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4.1.2.1 Components

Figure 4.11: Difference between MRL (machine room-less) and conventional elevators

As illustrated in Figure 4.11, the main difference between a MRL and a conventional
elevator is the positioning of its motor and control system. In an MRL, the motor is located
above the lift car and is attached onto it. The other mechanisms are similar to that of a
conventional traction elevator.

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4.1.2.2 Operation of System

A MRL elevator uses the same mechanism of a traction or rope-geared elevator,


meaning the elevator cars are moved using cables situated in top of it rather than being
pushed from below. In order to efficiently move the elevator car up and down, the cables are
attached to the car through a sheave. (Harris, 2002) A sheave is a pulley system with grooves
around the circumference that grips the cables.

The sheave is then connected to an electric motor which turns both clockwise and
anti-clockwise in order to move the elevator car. In geared elevators, the motors turn a gear
train that rotates the sheave.

Figure 4.12: Traction Elevator. Source: (Zhao, 2008)

117

The cables are also attached to a counterweight on the opposing side of the sheave
which functions to hold the elevator in place and is able to conserve energy while the elevator
is moving or at rest. Roughly, the weight of the counterweight is about that of the left car
when it is filled to 40% capacity, where, when the weight of both lift car and counterweight is
equal, the elevator is in equilibrium. When this happens, it only takes a relatively small
amount of forse in order to tip the balance one way or the other, which means the motor will
then only have to overcome the frictional forces to move the elevator.

MRL elevators also make use of rails in the shaft to guide and hold the elevator
steady. This makes the MRL elevator system much more efficient and safer when compared
to conventional elevators, as the rails will work with the safety system in case of an
emergency. (Harris, 2002)

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4.1.2.3 Observational Analysis

Hardly any photographs of the MRL system were able to be obtained from Tropicana
City Mall as the elevator shaft may only be accessed during maintenance. Maintenance is
done once a month and during this period the elevator will be grounded to level Basement 3
while maintenance crew will access the elevator motor through level Basement 2. A
secondary access route that may be used to get to the elevator motor is by opening up the
elevator car roof and climbing upwards.

Other information gathered is that the elevator is made by the company Schindler, and
following the standard code SL PMA 17720.

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4.1.3 Elevator Car

Essentially, an elevator car is a boxed cage of some fire-resistant material supported


on a structural frame, to the top member of which the lifting cables are fastened. It is usually
a heavy steel cage surrounding a cage of metal and wood panels.

There are three main elevator car types, denominated by the number and positioning
of their openings, as illustrated. These three main types are the Normal Cabin, Open-Through
Cabin, and the Diagonal Cabin.

Figure 4.13: Elevator cabin types. Source: (Electrical KnowHow, 2009)

To prevent overloading of the elevator car, the available area of the car shall be
limited and related to the nominal/rated load of the elevator. It has to be noted that this
depends on the overall design of the elevator system, however, certain standards have been
set in order to enable uniformity in the design of elevators so as to save cost and manpower
through mass production.

120

Elevator car sizes also have to be in consideration of disabled users, for example users
confined to wheelchairs. Adequate space has to be delegated for entrance and comfortable
use of elevators. Refer to Figure 4.14.

Figure 4.14: Minimum Dimensions of Elevator Cars. Source: (ADA, 2012)

Load requirements also have to be taken into consideration when designing the sizes
of an elevator car. Table 4.15 illustrates the standard car sizes in relevance to nominal load.

Figure 4.15: Elevator Car sizes and Nominal Loads

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4.1.3.1 Components

Figure 4.16: Components of an elevator car. Source: (Electrical KnowHow, 2009)

The primary components of an elevator car is that of the following: (Griffin, 2004)
1. Car sling, a metal framework connected to the means of suspension,
2. The elevator cabin,
3. Mechanical accessories which are:

Car door and door operator.

Guide shoes.

Door Protective Device.

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4.1.3.2 Operation of System

The first and foremost function of an elevator car is to house its passengers and
transport them vertically from one level to another. Therefore design considerations have to
be made to ensure that the elevator will not collapse while in use. Elevator cars are required
to have a load rating where it is the maximum number of persons or maximum weight it is
able to hold and transport. The number of passengers shall be obtained from the formula:

Number of passengers = rated load/75

where it is assumed that the load of an average person is 75kg.

Each component in an elevator car plays a major role in ensuring its efficiency. The
first is the car sling, a metal framework connected to the means of suspension.

Figure 4.17: Car Sling. Source: (Electrical KnowHow, 2009)

123

A car sling functions as a load carrier element while it also isolates vibrations due to
movements of the elevator. The two main components in a car sling is the upper transom,
which is the suspension element of the car and this system is also attached to the braking
system where catch clamps are mounted. The second main components is the lower transom
which supports the load of the car flooring through arranged pressure springs mounted in the
lower isolation subassembly. The lower transom is also mounted with safety gear catch
clamps. The two transoms are attached via two pieces of side frames bolted into each side of
the transoms.

The next element in an elevator car is the elevator cabinet, which is the interior of the
car where passengers stand while being transported. The cabinets are completely enclosed
with openings being only the car door(s), an emergency trap door as well as ventilation
apertures. This interior may be cladded with finishings according to the client's needs or
preferences.

Figure 4.18: Elevator car floor. Source: (Electrical KnowHow, 2009)

Transferring the load from the passengers to the lower transom is the elevator car
floor, which has to have sufficient mechanical strength to sustain the applied forces. The floor
size is the same as that of the elevator car and will be recessed and covered by finishing of
the client's requirements.

124

Meanwhile the ceiling is only designed to be able to support a minimum of two


persons during maintenance operations. The ceiling also has to mount an emergency trap
door, blower fan, and balustrade.

Figure 4.19: Elevator car ceiling. Source: (Electrical KnowHow, 2009)

Folded steel panels are then used to enclose the elevator cars, consisting of the front
panel, back panel, and side panels, The elevator door is typically built into the front panel,
however some elevator car designs make use of 2 doors, located on the front and back panels
respectively. Mounted on up to two of the panels is the car operating panel, or COP. The
COP contains car operating controls, that being the buttons operated by users to move the
elevator.

Figure 4.20: Car Operating Panel. Source: (Electrical KnowHow, 2009)

125

4.1.3.3 Observational Analysis

The elevator cars in Tropicana City Mall are following the standard model of SL
PMA 17720, made by Schindler. Each car may carry a load of 1450 kg or that of 21 persons.
The cars are fairly small with barely enough standing space for 15 persons, let alone 21.

Figure 4.21: Elevator Specifications

Figure 4.22: Typical Elevator Floor Plan


The average size of each passenger lift car is 1.55x2 metres, but the actual size is
slightly reduced due to the finishings and handrails built into the elevator car.
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4.1.4 Elevator Door

Tropicana City Mall elevators make use of a single speed centre opening set of doors
which consists of two power operated panels that part simultaneously with a noiseless
motion. Most of the elevators had only a front door, as illustrated in Figure 4.23.

Figure 4.23: Plans and section of elevator door system. Source: (Fujitec)

127

4.1.4.1 Components

One component of an elevator door is the door operator, a motor-driven device


mounted on the elevator car that opens and closes the car doors. (Electrical KnowHow, 2009)

Elevator car doors also contain guide shoes which are devices used to guide both car
and counterweight along the path of the guide rails. In addition they also make sure that the
lateral motion of the car and counterweight is kept at a bare minimum while it is travelling
along the guide rails. The guide shoes used is the roller guides, as shown in Figure 4.24.

Figure 4.24: Roller guide shoes. Source: (Electrical KnowHow, 2009)

The elevator doors in Tropicana City Mall also makes use of a photoelectric device to
ensure the door does not close in as a person in walking through it.

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4.1.4.2 Operation of System

Elevator doors are normally opened by a power unit that is located on top of the
elevator car. When an elevator car is level with a floor landing, the power unit moves the car
door open or closed. A pick-up arm will then contact rollers on the hoistway door which
releases the door latch on the hoistway door. The power unit opens the car door which in turn
opens the hoistway door.

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4.1.5 Elevator Shaft

An elevator shaft is the space enclosed by fireproof walls and elevator doors which
houses the elevator as well as the pit. The shaft terminates at the underside of the overhead
machinery space floor or at the underside of the roof.

Figure 4.25: Elevator Shaft

130

4.1.5.1 Components

Figure 4.26: Elevator Shaft. Source: (Griffin, 2004)

The main components of an elevator shaft are:


1. Guide rails for both the car and counterweight.
2. Counterweight.
3. Suspension Cables.
4. Landing doors.
5. Buffers in the pit.
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4.6 Elevator Cables

Figure 4.27: Elevator Cables

Elevator cables function to suspend and bear the weight if the elevator car and
counterweight, and are typically made from thick steel wire ropes. They are used on traction
elevators, and are usually attached to the crosshead and extending up into the motor while
looping over the sheave on the motor and then down to the counter weights.

Figure 4.28: Elevator roping systems. Source: (Zhao, 2008)

132

4.1.7 Elevator Counterweight

A counterweight is a tracked weight suspended from cables and moves within its own
set of guide rails along the shaft walls.

It is used for balancing the mass of the complete car and a portion of rated load, and it
will be equal to the dead weight of the car plus about 40% of the rated load where at this
point it is in equilibrium. The counterweights also reduces the necessary consumed power for
moving the elevator.

Figure 4.29: Counterweight system. Source: (Barkand)

133

4.1.7.1 Components

Figure 4.30: Elevator counterweight. Source: (Electrical KnowHow, 2009)

134

4.1.8 Elevator Rails

Elevator guide rails are steel in the form of a T that run the length of the shaft,
round, or formed sections with guiding surfaces to guide and direct the course of travel of an
elevator car and elevator counterweights and is usually mounted on the sides of the shaft.

Figure 4.31: Elevator Rails

135

4.1.9 Elevator Control Equipment

Tropicana City Mall makes use of a directional collective elevator control system,
whereby two call buttons are provided at each immediate landing, one for up and the other
one for down. Both lowest and highest landings require only one button while the full set of
destination buttons are provided in the elevator car. Landing callers may simply press the
direction button and the call is stored and acted upon by the elevator.

On a downward journey, the elevator will stop at all floor where the downward
callers or passengers wish to exit. The same system operates when the elevator is moving
upwards.

136

4.1.10 Emergency Brakes

The elevator shaft is always equipped with an electromechanical brake, whereby


when the elevator is moving, the electrically operated brakes are lifted clear of the brake
drum. The spring retainers will however activate the brake as the electricity switches off to
disengage the motor.

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4.2.1 Escalators

Figure 4.32: Escalators in Tropicana City Mall

An escalator is essentially a conveyor transport device for carrying people between


floors of a building, much like a moving staircase. The device is motor driven and consists of
a chain of individual, linked steps that stay horizontal while at the same time moving persons
up or down.

Escalator are typically installed at locations whereby elevators would deem


impractical, and it is used massively in various public and commercial structures. Elevators
are so commonplace that they have taken the place on main staircases in most tall structures
as they have the capacity to move large amounts of people. This is also due to the fact that
when or if they break down, escalators may still be used as a staircase.

138

Escalators are powered by constant AC motors and are able to move at approximately
0.3-0.6 metres per second. An escalator's maximum angle of inclination is 30 degree with a
standard rise of up to 18 metres high. Most modern escalators make use of a single piece of
aluminium or steel steps that move in a continuous loop. The direction of movement may be
operated by personnel and some escalators are installed with motion sensors therefore they
will only operate when a user steps onto the platform in order to conserve energy.

139

4.2.1.1 Components

Figure 4.33: Escalator components. Source: (Electrical KnowHow, 2009)

Figure 4.34: Escalator safety components. Source: (Oran)


140

4.2.1.2 Operation of System

Right in the core of a escalator is a pair of chains looped around a pair of gears which
is turned by an electric motor. This in turn cause the chains to move. This basic system is
housed inside the truss, a metal structure extending between two floors. The chain loops,
although very similar to a conveyor belt, moves in a series of steps rather than a flat surface.
The user will then proceed on and off the escalator in order to move vertically throughout a
structure.

141

4.2.1.3 Observational Analysis

The escalators in Tropicana City Mall are arranged in the parallel configuration,
where a set of two escalators going up and down are placed side by side, as illustrated below.

Figure 4.35: Parallel Escalator in Tropicana City Mall

Figure 4.36: Parallel Escalators

142

Tropicana City Mall has 15 sets of escalators, as shown in the following drawings.
The escalators provide a standard rise of up to 10 metres high, and all are built in parallel sets
throughout the structure.

Figure 4.37: Basement 3 Floor Plan

Figure 4.38: Basement 2 Floor Plan

143

Figure 4.39: Basement 1 Floor Plan

Figure 4.39: Ground Floor Plan

144

Figure 4.40: First Floor Plan

Figure 4.41: Second Floor Plan

145

4.2.2 Escalator Landing Platform

An escalator landing platform is the two platforms on the top and lower level of the
escalator which houses the curved section of the tracks, as well as the gears and motors which
drive the escalators. The top platform houses the motor assembly and main drive gear while
the lower platform contains the step return idler sprockets.

The platforms also serve to hold a floor plate which provides a place for passenger to
stand before stepping onto the steps. The plate is flush with the finished floor and is usually
removable to ease in maintenance operations. The platform also has a combplate installed
which is the piece between the stationery floor plate and the moving step. This design is
necessary in order to minimize the gap between the stairs and the landing to prevent objects
from getting caught in the escalator gap.

146

4.2.2.1 Components

Figure 4.42: Landing Platform Components. Source: (Oran)

Main components of landing platforms:


Combplates - entrance and exit for the passengers to the steps. It provides mounting for the
comb segments and switch actuator.
Comb segments - replaceable sections, with teeth that mesh into the step treads. A left hand, a
right hand, or a middle section comb segment can be identified by the pattern of the combs on
their sides and by the width or number of combs.
Access covers - an access to the pit area for inspection, maintenance, and repairs. The lower
landing access cover plates provide access to the reversing station and step removal. The
upper access cover plates may provide an access to the driving machine, bull gear, and
sometimes the controller.
Comb lights - an optional safety device used to illuminate the area where steps and comb
segments meet, mounted at the upper and lower landing. They are from a different power
source that stays on always even if the unit is not running.
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4.2.3 Escalator Truss

An escalator truss is the structural frame of an escalator consisting of the lower


section, incline section, and upper section. It is typically a hollow metal structure that bridges
the lower and upper landings composed of two side sections joined together with cross braces
across the bottom and just below the top.

Each end of the truss is attached to upper and lower landing platforms via a steel or
concrete support system while it carries all the straight track sections connecting the upper
and lower sections. The truss system is designed to carry the entire load of the escalator
equipment as well as its users without collapsing. The structure is rigid enough to maintain
close operating tolerances but will allow for building shift and vibration with a built-in
system of shift-plates and Teflon pads.

Figure 4.43: Escalator truss. Source: (Griffin, 2004)

148

4.2.4 Escalator Tracks

The escalator track system is built into the truss to guide the step chain, which
continuously pulls the steps from the bottom of the platform towards the upper level in an
endless loop.

The relative positions of these tracks form a staircase as they move out from under the
combplate. The tracks are at their maximum distance apart when along the straight section of
the truss. Therefore each back of a step will be at a 90 degree angle in relative to the step
behind it, thus forming a staircase.

The track will also carry the steps along the underside of the escalator truss in a flat manner
before once again emerging from the combplate and assuming the shape of a staircase.

149

4.2.4.1 Components

Figure 4.44: Escalator tracks components. Source: (Schueller, 2009)

Figure 4.45: Track Assembly. Source: (Harris, 2002)


150

4.15 Escalator Steps

Escalator steps are a solid one-piece die-cast aluminium or steel linked by a


continuous metal chain that forms a closed loop. The edges of each step is connected to two
wheels attached to the tracks, to enable the control of the orientation of the steps by the
tracks.

Figure 4.46: Escalator Steps

151

4.2.5. Components

Figure 4.47: Escalator Step Components. Source: (Schueller, 2009)

152

Conclusion

Tropicana City Mall made for a good case study and all information was able to be
obtained with minimal issues. We have grasped a good understanding of the various building
services systems and are now able to integrate the various systems into our building designs.

153

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