4767 Chapter C

Photo: HELUKABEL
Cables for Drag Chains
C1
31472-eng-C001.indd 156
31.03.2009 13:12:48 Uhr
Cables for Drag Chains
HELUKABEL delivers exible control cables with

different insulations and outer jacket materials,
screened and unscreened with an optimum of
price-earning ratio.
Control cables can be used in machinery
production and production lines as direct line or
connection cable for measuring, signal and control
features, for computer systems, for control
devices of tool making machines, conveyor belts
and conveyor systems.
It goes without saying that we also demand a high
quality standard for our control cable as well as for
all other cables.
We hold an extensive stock of cables.
C2
31472-eng-C002.indd 157
31.03.2009 13:12:42 Uhr
Masters: - ProductGroupID: - Layout: - Umbruch:
Contents
Description
Page
PVC Cables for Drag Chains

JZ-HF,flexible, number coded, control cable for drag chains, meter marking .......................................................................................
MULTISPEED 500-PVC,high flexible, safety against high bending in drag chain systems, low torsion, meter marking ...............................................
JZ-HF-CY,high flexible, screened control cable for drag chains, EMC-preferred type, meter marking .........................................................
MULTISPEED 500-C-PVC,high flexible, safety against high bending in drag chain systems, low torsion, screened, EMC-preferred type, meter marking .....
C 5
C 7
C 8
C 10
PUR Cables for Drag Chains

PUR-JZ-HF,high flexible, cable for drag chains, abrasion and coolant resistant, meter marking ........................................................................
MULTIFLEX 512 -PUR,special cable for drag chains, halogen-free, meter marking .................................................................................
MULTISPEED 500-PUR,safety against high bending in drag chain systems, low torsion, halogen-free, meter marking ..............................................
PUR-JZ-HF-YCP,EMC-preferred type, cable for drag chains, screened, PUR-outer sheath, meter marking ........................................................
MULTIFLEX 512 -C-PUR,special cable for drag chains, halogen-free, screened, EMC-preferred type, meter marking ......................................
MULTISPEED 500-C-PUR,safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking ................
MULTISPEED 500-TPE,high flexible, safety against high bending in drag chain systems, low torsion, halogen-free, meter marking .........................
MULTISPEED 500-C-TPE,safety against high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking ............
C 12
C 14
C 16
C 17
C 19
C 21
C 22
C 24
Bio-Oil and microbial resistant Cables for Drag Chains

BIOFLEX-500 -JZ-HF,Bio-fuel resistant, abrasion resistant, recyclable environment friendly, bio-oil resistant1), cable for drag chains, meter marking .........
BIOFLEX-500 -JZ-HF-C,Biofuel-resistant, abrasion-resistant, recyclable, environmentally friendly, drag-chain cable, bio-oil resistant1), meter marking ......
KOMPOSPEED JZ-HF-500,halogen-free, microbes resistant, cable for drag chains, meter marking ...................................................................
KOMPOSPEED JZ-HF-500-C,halogen-free, microbes resistant, Cu-screened, EMC-preferred type, cable for drag chains, meter marking ....................
SUPERTRONIC -PVC,special cable for drag chains, meter marking .........................................................................................................
SUPERTRONIC -C-PVC,special cable for drag chains, EMC-preferred type, meter marking ............................................................................
SUPERTRONIC -PUR,special cable for drag chains, meter marking .......................................................................................................
SUPERTRONIC -C-PUR,special cable for drag chains, halogen-free, EMC-preferred type, meter marking ........................................................
SUPER-PAAR-TRONIC-C-PUR,cable for drag chains, halogen-free, EMC-preferred type, meter marking .........................................................
C 26
C 27
C 29
C 30
C 31
C 32
C 33
C 34
C 35
C3
JZ-HF
MULTISPEED 500-PVC
JZ-HF-CY
MULTISPEED 500-C-PVC
Photo: KUKA
PVC Cables for Drag Chains

HELUKABEL delivers exible control cables with
different insulations and outer jacket materials,
screened and unscreened with an optimum of
price-earning ratio.
It goes without saying that we also demand a

high quality standard for our control cable as well
as for all other cables.
We hold an extensive stock of cables.
Control cables can be used in machinery production and production lines as direct line or
connection cable for measuring, signal and control features, for computer systems, for control
devices of tool making machines, conveyor belts
and conveyor systems.
C4
31472-eng-C004.indd 159
31.03.2009 13:12:33 Uhr
Masters: 15001 - ProductGroupID: PG1901 - Layout: L101-9_1 - Umbruch:
JZ-HF
flexible, number coded, control cable for drag chains, meter
marking
Technical data
Cable structure
Properties
Special PVC control cable, extreme flexibility

due to special construction
Requirements adapted to DINVDE0281
part13
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Bare copper, extra fine wire conductors, to

DINVDE0295 cl.6 col.4, BS6360 cl.6 and
IEC60228 cl. 6
Core insulation of special PVC Z7225
Black cores with continuous white figure
imprint to DIN VDE0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Special PVC outer sheath, TM2 to
DINVDE0281 part1 and HD21.1,
Colour grey (RAL 7001)
with meter marking, change-over in 2009
Extensively oil resistant

Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC60332-1 (equivalent
DINVDE0472 part804 test methodB)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the
wetting properties of lacquers
Note
G = with green-yellow earth core;
x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
screened analogue type:
JZ-HF-CY confer page C 8
Application
JZ-HF cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere where high flexibility is essential.
These cables have shown excellent performance in combination with standard cable trays. These cables are suitable for flexible use for
medium mechanical stresses with free movements.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems.
Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
Part No.
15001
15002
15003
15004
15005
15090
15006
15007
15008
15009
15010
15011
15012
15013
15014
15015
15016
15017
15018
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
7x0,5
10G0,5
12G0,5
14G0,5
16G0,5
18G0,5
20G0,5
25G0,5
30G0,5
34G0,5
36G0,5
42G0,5
50G0,5
61G0,5
Outer
app. mm
5,0
5,3
5,7
6,4
7,5
7,5
9,1
9,2
9,8
10,3
11,1
11,6
13,4
13,7
15,0
15,0
16,1
17,9
19,6
Cop.
weight
kg / km
9,6
14,0
19,0
24,0
34,0
34,0
48,0
58,0
67,0
77,0
86,0
96,0
120,0
144,0
163,0
173,0
202,0
240,0
290,0
Weight
app.
kg / km
46,0
57,0
70,0
93,0
127,0
127,0
161,0
177,0
213,0
260,0
284,0
318,0
363,0
432,0
487,0
518,0
575,0
675,0
829,0
AWG-No.
Dimensions and specifications may be changed without prior notice. (RC01)
C5
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Part No.
15019
15020
15021
15022
15023
15024
15025
15026
15027
15028
15029
15030
15031
15032
15033
15034
15035
15036
15091
No.cores x
cross-sec.
mm
2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
10G0,75
12G0,75
14G0,75
16G0,75
18G0,75
20G0,75
25G0,75
30G0,75
34G0,75
36G0,75
42G0,75
50G0,75
61G0,75
65G0,75
Outer
app. mm
5,4
5,7
6,4
7,0
8,3
10,1
10,2
10,9
11,5
12,1
12,8
14,9
15,2
16,6
16,6
18,1
20,0
22,1
22,7
Cop.
weight
kg / km
14,4
22,0
29,0
36,0
50,0
72,0
86,0
101,0
115,0
130,0
144,0
180,0
216,0
245,0
259,0
302,0
360,0
432,0
439,0
Weight
app.
kg / km
58,0
73,0
77,0
119,0
165,0
216,0
247,0
284,0
320,0
356,0
453,0
498,0
510,0
550,0
570,0
600,0
700,0
820,0
841,0
AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
Continuation
JZ-HF
flexible, number coded, control cable for drag chains, meter
marking
Part No.
15037
15038
15039
15040
15041
15042
15043
15044
15045
15046
15047
15048
15049
15050
15051
15052
15214
15053
15092
15054

15055
15056
15057
15058
15059
15060
15061
15062
15063
15064
15065
15066
15067
15068
15069
15070
15071
15072
15215
15216
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
10G1
12G1
14G1
16G1
18G1
20G1
25G1
30G1
34G1
36G1
41G1
42G1
50G1
61G1
65G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
10G1,5
12G1,5
14G1,5
16G1,5
18G1,5
20G1,5
25G1,5
30G1,5
34G1,5
36G1,5
42G1,5
50G1,5
60G1,5
61G1,5
65G1,5
Outer
app. mm
5,7
6,0
6,8
7,4
8,8
10,7
10,8
11,6
12,2
13,0
13,6
15,8
16,4
17,8
17,8
19,3
19,3
21,2
23,7
24,4

6,4
6,8
7,4
8,3
9,9
11,9
12,1
12,9
13,6
14,5
15,2
17,8
18,2
19,7
19,7
21,5
23,7
25,3
26,2
27,2
Cop.
weight
kg / km
19,0
29,0
38,0
48,0
67,0
96,0
115,0
134,0
154,0
173,0
192,0
240,0
288,0
326,0
346,0
403,0
403,0
480,0
586,0
624,0

29,0
43,0
58,0
72,0
101,0
144,0
173,0
202,0
230,0
259,0
288,0
360,0
432,0
490,0
518,0
605,0
720,0
864,0
878,0
936,0
Weight
app.
kg / km
65,0
84,0
113,0
137,0
192,0
251,0
295,0
337,0
379,0
420,0
480,0
600,0
695,0
777,0
825,0
926,0
948,0
1092,0
1204,0
1400,0

91,0
117,0
147,0
181,0
273,0
344,0
391,0
457,0
523,0
590,0
650,0
801,0
958,0
1084,0
1135,0
1290,0
1521,0
1885,0
1916,0
1994,0
AWG-No.
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Part No.
15073
15074
15075
15076
15077
15078
15079
15080
15081
15082
15083
15084
15085
15086
15087
15088
15089

15142
15143
15144

15145
15146

15147
15148

15149
15150
No.cores x
cross-sec.
mm
2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
10G2,5
12G2,5
14G2,5
16G2,5
18G2,5
20G2,5
25G2,5
30G2,5
34G2,5
36G2,5
42G2,5
50G2,5

3G4
4G4
5G4

4G6
5G6

4G10
5G10

4G16
5G16
Outer
app. mm
7,7
8,4
9,1
10,2
12,2
15,0
15,2
16,1
17,2
18,1
19,2
22,5
23,5
25,2
25,2
27,4
30,0

10,4
11,4
12,7

13,3
14,5

17,7
19,7

20,8
23,3
Cop.
weight
kg / km
43,0
72,0
96,0
120,0
168,0
240,0
288,0
336,0
384,0
432,0
480,0
600,0
720,0
816,0
864,0
1008,0
1200,0

115,0
154,0
192,0

230,0
288,0

384,0
480,0

614,0
768,0
Weight
app.
kg / km
130,0
160,0
200,0
268,0
357,0
486,0
572,0
612,0
702,0
800,0
920,0
1100,0
1400,0
1500,0
1600,0
1800,0
2100,0

221,0
260,0
318,0

392,0
481,0

642,0
780,0

926,0
1135,0
AWG-No.
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

12
12
12

10
10

8
8

6
6
To be able to provide information on the service life and in line

with our certication to DIN EN ISO 9001:2000, we document the
realistic testing of our cables suitable for use in drag chains.
C6
Masters: 24050 - ProductGroupID: PG1901 - Layout: L100_1 - Umbruch:
MULTISPEED 500-PVC high flexible, safety against high bending in

drag chain systems, low torsion, meter marking
Technical data
Cable structure
Properties
Special drag chain cables for high

mechanical stress in adapted to
DINVDE0281 part13 and EDINVDE0245
Temperature range
flexing -5C to +80C
Test voltage 3000 V
min. 100 MOhm x km
flexing 7,5x cable
Bare copper, fine wire conductors,

Unilay with short pitch length
Special TPE core insulation
Black cores with continuous white
numbering
Green-yellow earth core (3 cores and above)
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special-PVC outer sheath, especially
resistant against fatigue strength, extruded
as filler with pressure
Sheath colour pine green (RAL 6028)

60332-1-2/ IEC60332-1 (equivalent
Low adhesion
High property of alternating bending
strength
High resistant to mechanical strain
Long life durabilities due to low
friction-resistancen
Better chemical resistance
Oil resistance
High stability
Higher economical solution
Reduced , results low weight of moving
materials
Note
MULTISPEED 500-C-PVC
confer page C 10
Application
HELUKABEL MULTISPEED 500-PVC are installed there, where the extreme requirements for the cables are necessary. The selected materials
and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of
movements.
These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are
installed in dry and moist rooms with free movement without tensile stress or forced movements.
Part No.
24050
24051
24052
24053
24054
24055
24056
24057

24058
24059
24060
24061
24062
24063
24064
24065

24066
24067
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75
36G0,75
42G0,75

3G1
4G1
Outer
app. mm
4,3
4,6
5,0
5,4
8,9
9,7
11,8
13,9

5,6
6,3
10,3
11,0
13,9
15,9
19,6
21,5

5,4
5,9
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

29,0
36,0
50,0
86,0
130,0
180,0
259,0
302,0

29,0
38,4
Weight
app.
kg / km
40,0
45,0
57,0
66,0
81,0
133,0
194,0
274,0

63,0
79,0
107,0
169,0
247,0
366,0
540,0
630,0

69,0
86,0
AWG-No.
C7
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18

17
17
Part No.
24068
24069
24070
24071
24072

24073
24074
24075
24076
24077
24078
24079

24080
24081
24082
24083
24084
24085
No.cores x
cross-sec.
mm
5G1
7G1
12G1
18G1
25G1

3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5
Outer
app. mm
6,7
11,1
12,0
14,8
17,2

6,4
7,0
7,8
13,0
14,2
17,5
20,1

8,8
9,8
16,1
17,8
21,8
24,4
Cop.
weight
kg / km
48,0
67,0
115,0
173,0
240,0

43,0
58,0
72,0
101,0
173,0
259,0
360,0

96,0
120,0
168,0
288,0
432,0
600,0
Weight
app.
kg / km
101,0
140,0
227,0
351,0
489,0

88,0
110,0
130,0
182,0
319,0
420,0
604,0

172,0
219,0
303,0
504,0
754,0
940,0
AWG-No.
17
17
17
17
17

16
16
16
16
16
16
16

14
14
14
14
14
14
JZ-HF-CY
high flexible, screened control cable for drag chains,
EMC-preferred type, meter marking
Technical data
Cable structure
Properties
Special PVC control cable, extreme flexibility

due to special construction
Requirements adapted to DINVDE0281
part13
Temperature range
flexing -5C to +80C
Test voltage 4000 V
min. 20 MOhm x km
flexing 10x cable

DINVDE0295 cl.6 col.4, BS6360 cl.6 and
IEC60228 cl.6
Core insulation of special PVC Z7225
imprint to DINVDE0293
(3 cores and above)
selected lay-length
Core wrapping with fleece PVC-inner sheath
One layer of tinned copper wire screening1),
interworened with synthetic cross-helix to
improve the bending behaviour
Minimum coverage 80%
Special PVC outer sheath, TM2 to
DINVDE0281 part1 and HD21.1

Informations
60332-1-2/ IEC60332-1 (equivalent
Note
Please note the cleanroom qualification
when ordering.
1)Change-over up to construction with
Cu-screening, tinned, approx. 85% for
coverage optimisation of the useful
properties are in preparation.
unscreened analogue type:
JZ-HF confer page C 5
Application
JZ-HF cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere where high flexibility is essential.
These cables have shown excellent performance in combination with standard cable trays.
These cables are suitable for flexible use for medium mechanical stresses with free movements.
The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above
application.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
Part No.
15930
15931
15932
15933
15934
15935
15876
15877
15936
15937
15878
15938
15879
15880
15881
15882
15883
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
14G0,5
16G0,5
18G0,5
20G0,5
21G0,5
25G0,5
30G0,5
34G0,5
36G0,5
42G0,5
50G0,5
Outer
app. mm
7,2
7,5
8,1
8,6
9,9
11,6
12,2
13,0
13,8
14,3
14,8
16,1
16,6
17,7
17,7
19,2
21,2
Cop.
weight
kg / km
30,0
38,0
48,0
64,0
70,0
96,0
101,0
126,0
141,0
157,0
165,0
196,0
236,0
267,0
283,0
330,0
393,0
Weight
app.
kg / km
90,0
115,0
140,0
168,0
217,0
274,0
332,0
388,0
445,0
497,0
500,0
505,0
515,0
530,0
572,0
605,0
742,0
AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Part No.
15945
15946
15947
15948
15949
15885
15950
15886
15887
15951
15888
15889
15952
15890
15891
15892
15893
15894
No.cores x
cross-sec.
mm
2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
10G0,75
12G0,75
14G0,75
16G0,75
18G0,75
20G0,75
21G0,75
25G0,75
30G0,75
34G0,75
36G0,75
42G0,75
50G0,75
Outer
app. mm
7,6
8,1
8,6
9,4
10,5
12,6
12,9
13,4
14,2
14,8
15,5
16,2
17,7
18,2
19,8
19,8
21,0
23,1
Cop.
weight
kg / km
49,0
58,0
75,0
83,0
85,0
96,0
140,0
163,0
187,0
211,0
216,0
272,0
322,0
414,0
473,0
500,0
583,0
695,0
Weight
app.
kg / km
105,0
128,0
184,0
200,0
269,0
327,0
366,0
426,0
487,0
547,0
551,0
590,0
600,0
650,0
685,0
720,0
800,0
954,0
AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
Continuation
C8
JZ-HF-CY
high flexible, screened control cable for drag chains,

Part No.
15961
15962
15963
15964
15965
15966
15967
15968
15969
15970
15971
15972

15976
15977
15978
15979
15980
15981
15982
15983
15152
15153
15154
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1
34G1
41G1
50G1
65G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5
41G1,5
50G1,5
61G1,5
Outer
app. mm
8,1
8,4
9,0
9,8
11,2
13,4
15,7
19,0
21,0
22,7
24,5
27,7

8,6
9,0
9,8
10,5
12,5
14,8
17,3
21,0
24,8
27,3
29,8
Cop.
weight
kg / km
56,0
66,0
80,0
114,0
129,0
235,0
309,0
417,0
519,0
635,0
735,0
932,0

75,0
90,0
112,0
132,0
218,0
309,0
481,0
584,0
867,0
970,0
1028,0
Weight
app.
kg / km
115,0
142,0
196,0
271,0
307,0
474,0
622,0
828,0
1049,0
1257,0
1437,0
1823,0

170,0
203,0
243,0
288,0
403,0
592,0
844,0
1155,0
1227,0
1445,0
1724,0
AWG-No.
17
17
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16
16
16
16
16
Part No.
15925
15926
15927
15928
15929

15155
15156
15157

15158
15159

15160
15161

15162
15163
No.cores x
cross-sec.
mm
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5

3G4
4G4
5G4

4G6
5G6

4G10
5G10

4G16
5G16
Outer
app. mm
10,8
11,5
12,9
15,1
18,4

13,0
14,2
15,6

16,0
17,5

21,2
23,2

24,1
27,0
Cop.
weight
kg / km
140,0
169,0
194,0
234,0
364,0

178,0
222,0
328,0

305,0
441,0

485,0
610,0

840,0
1050,0
Weight
app.
kg / km
215,0
264,0
344,0
410,0
721,0

292,0
372,0
448,0

526,0
632,0

838,0
998,0

1225,0
1560,0
AWG-No.
Our Service on the Internet
HELU Newsletter
Take advantage of our HELU Newsletter service:
Its free and without obligation. We report on HELUKABELs

broad product spectrum, such as new products, trade fairs,
industry news and much more.
www.helukabel.de
C9
14
14
14
14
14

12
12
12

10
10

8
8

6
6
MULTISPEED 500-C-PVC high flexible, safety against high bending

in drag chain systems, low torsion, screened, EMC-preferred type, meter marking
Technical data
Cable structure
Properties

Temperature range
flexing -5C to +80C
Test voltage 3000 V
min. 100 MOhm x km
flexing 7,5x cable
fixed installation4x cable
Coupling resistance
max. 250 Ohm x km

numbering
Stranding:
construction
Special-PVC inner sheath YM2 extruded as
filler with pressure grey (RAL 7001)
Screen of Cu braid bare, coverage 85%
max., with optimal bunch
Fleece separator, ensure good dismantling
ability
Special-PVC outer sheath, especially
resistant against fatigue strength

60332-1-2/ IEC60332-1 (equivalent
Low adhesion
strength
Long life durability due to low
friction-resistance
Oil resistance
High stability
materials
Note
MULTISPEED 500-PVC confer page C 7
Application
HELUKABEL MULTISPEED 500-C-PVC are installed there, where the extreme requirements for the cables are necessary. The selected materials
and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of
movements.
These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are
installed in dry and moist rooms with free movement without tensile stress or forced movements.
These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications.
Part No.
24086
24087
24088
24089
24090
24091
24092
24093
24094

24095
24096
24097
24098
24099
24100
24101
24102
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
9G0,5
12G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75
Outer
app. mm
6,2
6,7
7,2
7,6
11,4
11,4
12,4
14,7
17,1

6,8
7,3
7,8
8,3
12,7
13,7
17,1
19,5
Cop.
weight
kg / km
30,0
36,0
42,0
48,0
64,0
80,0
105,0
137,0
210,0

40,0
48,0
55,0
66,0
85,0
135,0
190,0
275,0
Weight
app.
kg / km
88,0
101,0
116,0
146,0
181,0
219,0
271,0
374,0
542,0

96,0
111,0
140,0
161,0
227,0
317,0
486,0
651,0
AWG-No.
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18
Part No.
24103
24104
24105
24106
24107
24108
24109

24110
24111
24112
24113
24114
24115
24116

24117
24118
No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12G1
18G1
25G1

3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

4G2,5
5G2,5
Outer
app. mm
7,6
8,1
8,9
13,6
14,6
18,4
21,0

8,4
9,1
10,2
15,8
17,4
21,3
24,3

11,2
12,2
Cop.
weight
kg / km
59,0
70,0
84,0
106,0
174,0
240,0
332,0

75,0
90,0
108,0
157,0
240,0
355,0
448,0

134,0
175,0
Weight
app.
kg / km
131,0
164,0
198,0
252,0
410,0
550,0
756,0

166,0
199,0
229,0
304,0
502,0
709,0
939,0

270,0
335,0
AWG-No.
17
17
17
17
17
17
17

16
16
16
16
16
16
16

14
14
C 10
PUR-JZ-HF
MULTIFLEX 512-PUR
MULTISPEED 500-PUR
PUR-JZ-HF-YCP
MULTIFLEX 512-C-PUR
MULTISPEED 500-C-PUR
MULTISPEED 500-TPE
MULTISPEED 500-C-TPE
Photo: Hller Hille GmbH
PUR Cables for Drag Chains

The machinery and plant industries but especially
the tool making industries are working particularly with mineral oils, alkalis and aggressive collant
emulsions and under difcult working environmental conditions.
Due to these conditions the electrical control
cables, data cables as well as cables for trailing
chains have to perform to exceptionally high
standards. Flexibility, abrasion and oil resistance
have to be guaranteed.
HELUKABEL in co-operation with the leading

machine and plant industries have developed
suitable and application orientated cables.
PUR cables are tested among the others, mineral
and synthetic oils, cutting oils, coolant emulsions, etc. For the operation in power trailing
chains, these cables are tested to multimillion
alternating bending cycles.
Consequently we believe that we can deliver the
right cable for your application needs.
C 11
31472-eng-C011.indd 166
31.03.2009 13:12:25 Uhr
PUR-JZ-HF
high flexible, cable for drag chains, abrasion and
coolant resistant, meter marking
Technical data
Cable structure
Properties
Special polyurethane control cable adapted

to DINVDE0245, 0281, 0282
Temperature range
flexing -5C to +80C
Test voltage 4000 V
min. 20 MOhm x km
flexing 7,5x cable
Bare copper, extra fine wire conductors,

bunch stranded to DINVDE0295 cl.6,
BS6360 cl.6 and IEC60228 cl.6
Oil resistant PVC core insulation TI2, in
adapted to DINVDE0281 part1, for better
sliding abilities
numbering to DINVDE0293
(3 cores and above)
selected lay-length
Special full-polyurethane outer jacket
TMPU, to DINVDE0282 part10, appendixA
Colour grey (RAL7001)
Suitable for outdoor lying and resistant to

UV-radiation, oxygen, ozone and hydrolysis.
Conditionally resistant to microbes
Adhesion-low
Flame retardant according to VDE
0482-332-1-2, DIN EN 60332-1-2/
IEC60332-1 (equivalent DINVDE0472
part804 test methodB)
Note
Cross-linked types also available on request.
PUR-JZ-HF-YCP confer page C 17
Application
PUR-JZ-HF is an extremely robust cable noted for its good tear and abrasion resistance. Due to its good performance with mineral oils and
especially in connection with coolants, this cable is well suited for use in the machinery, tool making and steel industries in critical areas. Its
high abrasion resistance and good flexing ability make it quick and easy to install and, with its low bending radius, ideal for use with cable
trays.
Part No.
15520
15521
15522
15523
15524
15525
15526
15527
15528
15529
15530
15531
15532
15533
15534
15535

15538
15539
15540
15541
15542
15543
15544
15545
15546
15547
15548
15549
15550
15551
15552
15553
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
8G0,5
10G0,5
12G0,5
14G0,5
18G0,5
21G0,5
25G0,5
30G0,5
34G0,5
42G0,5
50G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
8G0,75
10G0,75
12G0,75
14G0,75
18G0,75
21G0,75
25G0,75
30G0,75
34G0,75
42G0,75
50G0,75
Outer
app. mm
5,4
5,9
6,3
6,9
7,8
8,6
9,6
10,3
10,3
11,5
12,6
13,6
14,2
15,1
16,2
18,0

5,9
6,2
6,7
7,3
8,7
9,5
10,5
11,0
11,4
12,6
14,0
15,2
15,7
17,1
18,5
20,0
Cop.
weight
kg / km
9,6
14,4
19,1
24,0
33,6
38,0
48,0
58,0
67,0
86,4
96,0
120,0
144,0
163,0
202,0
240,0

14,4
21,6
29,0
36,0
50,0
58,0
72,0
86,0
101,0
130,0
151,0
180,0
216,0
245,0
302,0
360,0
Weight
app.
kg / km
45,0
56,0
69,0
92,0
126,0
136,0
158,0
176,0
212,0
283,0
310,0
330,0
390,0
420,0
500,0
580,0

57,0
72,0
97,0
119,0
165,0
189,0
214,0
247,0
283,0
356,0
502,0
698,0
720,0
770,0
840,0
990,0
AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
Part No.
15556
15557
15558
15559
15560
15561
15562
15563
15564
15565
15566
15567
15568
15569
15570
15571
15572
15573

15575
15576
15577
15578
15579
15580
15581
15582
15583
15584
15585
15586
15587
15588
15589
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
8G1
10G1
12G1
14G1
18G1
21G1
25G1
32G1
34G1
41G1
42G1
50G1
65G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
8G1,5
10G1,5
12G1,5
14G1,5
18G1,5
21G1,5
25G1,5
30G1,5
34G1,5
42G1,5
Outer
app. mm
6,6
7,0
7,6
8,2
9,6
10,5
11,6
12,0
13,0
14,5
16,0
17,6
18,8
19,7
24,9
21,1
23,4
30,9

7,1
7,5
8,2
9,0
10,8
11,6
13,4
13,4
14,3
16,0
17,5
19,5
20,0
22,0
23,8
Cop.
weight
kg / km
19,2
29,0
38,5
48,0
67,0
77,0
96,0
115,0
134,0
173,0
196,0
240,0
308,0
326,0
394,0
403,0
480,0
624,0

29,0
43,0
58,0
72,0
101,0
115,0
144,0
173,0
202,0
259,0
302,0
360,0
410,0
490,0
605,0
Weight
app.
kg / km
64,0
83,0
113,0
137,0
191,0
218,0
251,0
294,0
337,0
420,0
504,0
600,0
732,0
776,0
925,0
949,0
1092,0
1400,0

90,0
117,0
147,0
181,0
274,0
313,0
344,0
391,0
457,0
589,0
680,0
801,0
938,0
1048,0
1290,0
AWG-No.
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation
C 12
PUR-JZ-HF
high flexible, cable for drag chains, abrasion and
coolant resistant, meter marking

Part No.
15590
15591
15592

15620
15621
15622
15623
15624
15625
15626
15627
15628

15630
15631
15632
15633
15634

15653
15636
15637
15638
15639
No.cores x
cross-sec.
mm
50G1,5
61G1,5
65G1,5

2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
14G2,5
18G2,5
25G2,5

2x4
3G4
4G4
5G4
7G4

1G6
3G6
4G6
5G6
7G6
Outer
app. mm
29,1
32,4
33,6

8,6
9,3
10,3
11,5
13,4
17,0
18,5
20,0
24,4

10,4
11,2
12,5
13,8
15,6

6,9
13,0
14,7
16,0
17,5
Cop.
weight
kg / km
720,0
889,0
940,0

48,0
72,0
96,0
120,0
168,0
288,0
336,0
432,0
600,0

77,0
115,0
154,0
192,0
269,0

58,0
173,0
230,0
288,0
403,0
Weight
app.
kg / km
1520,0
1850,0
1970,0

128,0
160,0
200,0
268,0
357,0
571,0
612,0
800,0
1100,0

190,0
250,0
320,0
400,0
550,0

81,0
350,0
500,0
580,0
800,0
AWG-No.
16
16
16

14
14
14
14
14
14
14
14
14

12
12
12
12
12

10
10
10
10
10
Part No.
15654
15641
15642
15643
15644

15655
15645
15646
15647

15656
15648

15649

15650

15651

15652
No.cores x
cross-sec.
mm
1G10
3G10
4G10
5G10
7G10

1G16
4G16
5G16
7G16

1G25
4G25

4G35

4G50

4G70

4G95
Outer
app. mm
8,4
17,4
19,0
21,3
23,6

9,6
23,2
25,6
33,0

11,1
34,0

37,0

44,0

53,0

59,0
Cop.
weight
kg / km
96,0
288,0
384,0
480,0
672,0

154,0
614,0
768,0
1075,0

240,0
960,0

1344,0

1920,0

2688,0

3648,0
Weight
app.
kg / km
152,0
660,0
750,0
990,0
1300,0

215,0
1200,0
1500,0
1900,0

320,0
1700,0

2300,0

2500,0

4600,0

6400,0
AWG-No.
8
8
8
8
8

6
6
6
6

4
4

2

1

2/0

3/0
Catalogue, brochure and yer requests

Here you can request catalogues, brochures and yers or
download them immediately as pdf-documents.
Just click and order.
www.helukabel.de
C 13
MULTIFLEX 512-PUR
special cable for drag chains,
halogen-free, meter marking
Technical data
Cable structure
Properties

mechanical stress, adapted to DINVDE0282
part1 and part10
Temperature range
flexing -40C to +80C
Test voltage
3000 V
min. 100 MOhm x km
flexing 5x cable
Alternating bending cycles
approx. 10 million

bunch stranded to DINVDE0295 cl.6, col.4,
Special core insulation, modified TPE
numbering
(3 cores and above)
selected lay-length
Special core wrapping over each layer (up
to 4 mm without core wrapping over the
outer layer)
TMPU, to DINVDE0282 part10
Colour grey (RAL7001) outer surface mat
Very good oil resistant

Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Adhesion-low
strength
Long life durabilities through low
friction-resistance by using the TPE
insulation
High tensile strength-, abrasion- and impact
resistant at low temperature
Resistant to Weather, Ozone and
UV-radiation, Solvents, acids and alkalis,
Hydraulic liquidity
PUR-jacket flame retardant according to
DINVDE0482 part265-2-1/ EN50265-2-1/
Note
when ordering.
MULTIFLEX 512-C-PUR confer page C
19
Application
The special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable
automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement.
These high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the
TPE-core insulation and the PUR-outer jacket. The PUR material is adhesion-low and cut-resistant.
Part No.
22501
22502
22503
22504
22505
22506
22507
22508
22509
22510
22511
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
20G0,5
25G0,5
30G0,5
36G0,5
Outer
app. mm
5,5
5,8
6,4
7,0
8,1
9,9
11,5
12,0
13,7
14,3
15,3
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
96,0
120,0
144,0
172,0
Weight
app.
kg / km
38,0
46,0
59,0
68,0
88,0
131,0
197,0
260,0
282,0
315,0
374,0
AWG-No.
20
20
20
20
20
20
20
20
20
20
20
Part No.
22512
22513
22514
22515
22516
22517
22518
22519
22520
22521
22522
No.cores x
cross-sec.
mm
2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
20G0,75
25G0,75
30G0,75
36G0,75
Outer
app. mm
6,2
6,5
7,0
7,8
9,0
11,0
13,0
13,5
15,4
16,2
17,6
Cop.
weight
kg / km
14,4
21,6
29,0
36,0
50,0
86,0
130,0
144,0
180,0
216,0
259,0
Weight
app.
kg / km
47,0
58,0
69,0
85,0
118,0
183,0
270,0
290,0
374,0
420,0
498,0
AWG-No.
18
18
18
18
18
18
18
18
18
18
18
Continuation
C 14
MULTIFLEX 512-PUR
halogen-free, meter marking

Part No.
22523
22524
22525
22526
22527
22528
22529
22530
22531
22532
22533
22878
22879
22880

22534
22535
22536
22537
22538
22539
22540
22541
22542
22543
22544
22881
22882
22883
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12G1
18G1
20G1
25G1
30G1
36G1
41G1
50G1
65G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
20G1,5
25G1,5
30G1,5
36G1,5
42G1,5
50G1,5
61G1,5
Outer
app. mm
6,9
7,4
8,0
8,7
10,2
12,6
14,8
15,8
18,1
18,5
20,1
22,0
24,0
27,2

7,6
8,1
8,7
9,7
11,3
13,8
16,3
17,3
19,8
20,3
22,2
24,0
26,2
28,9
Cop.
weight
kg / km
19,2
29,0
38,0
48,0
67,0
115,0
173,0
192,0
240,0
288,0
346,0
410,0
498,0
650,0

29,0
43,0
58,0
72,0
101,0
173,0
259,0
288,0
360,0
432,0
518,0
628,0
749,0
912,0
Weight
app.
kg / km
55,0
70,0
86,0
102,0
143,0
225,0
334,0
370,0
460,0
530,0
625,0
779,0
953,0
1205,0

70,0
90,0
106,0
145,0
205,0
320,0
465,0
510,0
650,0
750,0
880,0
1209,0
1449,0
1712,0
AWG-No.
17
17
17
17
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16
16
16
16
16
16
16
16
To be able to provide information on the service life and in line

with our certication to DIN EN ISO 9001:2000, we document the
realistic testing of our cables suitable for use in drag chains.
C 15
Part No.
22545
22546
22547
22548
22549
22550
22551
22552
22553

22554
22555
22556

22557
22558
22559

22560
22561
22562

22563
22564
22565
No.cores x
cross-sec.
mm
2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
20G2,5
25G2,5

4G4
5G4
7G4

4G6
5G6
7G6

4G10
5G10
7G10

4G16
5G16
7G16
Outer
app. mm
9,2
9,7
10,5
11,6
13,8
16,9
20,0
21,2
24,4

13,2
14,6
17,6

14,4
15,9
19,2

18,4
20,7
24,7

21,3
23,8
28,6
Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
480,0
600,0

154,0
192,0
269,0

230,0
288,0
403,0

384,0
480,0
672,0

614,0
768,0
1075,0
Weight
app.
kg / km
115,0
162,0
196,0
230,0
312,0
532,0
762,0
858,0
998,0

283,0
349,0
498,0

432,0
529,0
782,0

685,0
817,0
1023,0

1042,0
1292,0
1709,0
AWG-No.
14
14
14
14
14
14
14
14
14

12
12
12

10
10
10

8
8
8

6
6
6
MULTISPEED 500-PUR
safety against high bending in drag chain
systems, low torsion, halogen-free, meter marking
Technical data
Cable structure
Properties

DINVDE0281 part13, DINVDE0282 part10
and EDINVDE0245
Temperature range
Test voltage 3000 V
min. 100 MOhm x km
flexing 7,5x cable

numbering
Stranding:
construction
Special-PUR outer sheath, especially
resistant against fatigue strength, extruded
as filler with pressure

VDE 0482-332-1-2, DIN EN 60332-1-2/
Low adhesion
Halogen-free
Oil resistance
UV and ozone resistance
materials
strength
Long life durabilitys due to low
friction-resistance
High tensile strength, abrasion- and impact
resistance at low temperature
Tear resistance and high stability
Note
MULTISPEED 500-C-PUR cf. page C 21
Application
For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and
wet rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special
control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry
robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are
installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems.
Part No.
24119
24120
24121
24122
24123
24124
24125
24126

24127
24128
24129
24130
24131
24132
24133
24134
24135

24136
24137
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75
36G0,75
42G0,75

3G1
4G1
Outer
app. mm
4,3
4,6
5,0
5,4
8,9
9,7
11,8
13,9

5,2
5,6
6,3
10,3
11,0
13,9
15,9
19,6
21,5

5,4
5,9
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0

21,6
29,0
36,0
50,0
86,0
130,0
180,0
260,0
302,0

29,0
38,0
Weight
app.
kg / km
41,0
48,0
62,0
70,0
88,0
131,0
204,0
266,0

51,0
68,0
73,0
92,0
170,0
257,0
280,0
411,0
608,0

59,0
71,0
AWG-No.
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18
18

17
17
Part No.
24138
24139
24140
24141
24142

24143
24144
24145
24146
24147
24148
24149

24150
24151
24152
24153
24154
24155
No.cores x
cross-sec.
mm
5G1
7G1
12G1
18G1
25G1

3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5
Outer
app. mm
6,7
11,1
12,0
14,8
17,2

6,4
7,0
7,8
13,0
14,2
17,5
20,1

8,8
9,8
16,1
17,8
21,8
24,4
Cop.
weight
kg / km
48,0
67,0
115,0
173,0
240,0

43,0
58,0
72,0
101,0
173,0
259,0
360,0

86,0
120,0
168,0
288,0
432,0
600,0
Weight
app.
kg / km
84,0
111,0
200,0
286,0
370,0

81,0
102,0
121,0
164,0
293,0
450,0
631,0

173,0
220,0
290,0
504,0
719,0
940,0
AWG-No.
17
17
17
17
17

16
16
16
16
16
16
16

14
14
14
14
14
14
C 16
PUR-JZ-HF-YCP EMC-preferred type, cable for drag chains, screened,

PUR-outer sheath, meter marking
Technical data
Cable structure
Properties
Special polyurethane control cable adapted

to DINVDE0245, 0281, 0282
Temperature range
flexing -5C to +80C
Test voltage 4000 V
min. 20 MOhm x km
flexing 10x cable

sliding abilities
numbering to DINVDE0293
(3 cores and above)
selected lay-length
Fleece separator
Oil resistant PVC inner jacket
One layer of tinned copper wire screening,
approx. 85% coverage
Special full-polyurethane outer jacket, to
DINVDE0282 part10, appendixA
Colour grey (RAL7001)
Suitable for outdoor lying and resistant to

UV-radiation, oxygen, ozone and hydrolysis.
Conditionally resistant to microbes
Adhesion-low
Flame retardant according to VDE
0482-332-1-2, DIN EN 60332-1-2/
Note
PUR-JZ-HF confer page C 12
Application
PUR-JZ-YCP is a highly robust and tare and abrasion resistant cable with excellent resistance properties to mineral oils and cooling fluids,
thus making it an ideal choice for installation in most types of industrial machinery as well as in steel works and rolling mills, etc. in fact,
wherever you may need a cable to cope with especially critical situations. Easy to install, thanks to its high degree of flexibility. Its high
abrasion resistance and good flexing ability make it quick and easy to install and, with its low bending radius, ideal for use with cable trays.
This screened cable is ideal for use in data signal transmission free from interferences for measurement and control engineering technology.
Part No.
22400
22401
22402
22403
22404
22405
22406
22407
22408
22409
22410
22411
22412
22413
22414
22415
22416
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
8G0,5
10G0,5
12G0,5
14G0,5
18G0,5
21G0,5
25G0,5
30G0,5
34G0,5
42G0,5
50G0,5
61G0,5
Outer
app. mm
7,5
7,8
8,2
9,9
10,0
10,7
11,3
12,5
13,2
14,5
14,9
16,8
18,4
18,6
20,0
21,7
23,0
Cop.
weight
kg / km
47,0
52,0
55,0
65,0
84,0
110,0
115,0
117,0
148,0
157,0
183,0
227,0
275,0
305,0
373,0
444,0
541,0
Weight
app.
kg / km
90,0
104,0
123,0
131,0
172,0
195,0
230,0
250,0
280,0
321,0
380,0
445,0
509,0
560,0
780,0
960,0
1050,0
AWG-No.
C 17
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Part No.
22417
22418
22419
22420
22421
22422
22423
22424
22425
22426
22427
22428
22429
22430
22431
22432
22433
No.cores x
cross-sec.
mm
2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
8G0,75
10G0,75
12G0,75
14G0,75
18G0,75
21G0,75
25G0,75
30G0,75
34G0,75
42G0,75
50G0,75
61G0,75
Outer
app. mm
8,3
8,5
9,5
10,8
11,5
12,0
13,1
14,0
15,3
17,3
18,1
18,7
21,5
22,6
23,6
25,7
26,8
Cop.
weight
kg / km
53,0
62,0
77,0
86,0
107,0
134,0
148,0
156,0
214,0
235,0
274,0
313,0
351,0
388,0
458,0
626,0
763,0
Weight
app.
kg / km
106,0
120,0
150,0
158,0
205,0
272,0
290,0
304,0
380,0
418,0
485,0
578,0
630,0
720,0
780,0
954,0
1085,0
AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
Continuation
PUR-JZ-HF-YCP EMC-preferred type, cable for drag chains, screened,

PUR-outer sheath, meter marking
Part No.
22434
22435
22436
22437
22438
22439
22440
22441
22442
22443
22444
22445
22446
22447
22448
22449
22450
22451

22452
22453
22454
22455
22456
22457
22458
22459
22460
22461
22462
22463
22464
22465
22466
22467
22468
22469
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
8G1
10G1
12G1
14G1
18G1
21G1
25G1
32G1
34G1
41G1
42G1
50G1
65G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
8G1,5
10G1,5
12G1,5
14G1,5
18G1,5
21G1,5
25G1,5
30G1,5
34G1,5
42G1,5
50G1,5
61G1,5
65G1,5
Outer
app. mm
10,0
10,2
11,0
11,8
12,7
13,8
14,6
15,5
16,7
18,0
19,4
21,0
23,1
24,0
25,4
26,4
27,6
31,0

10,5
10,8
11,5
12,5
13,2
14,4
14,9
16,2
18,1
20,3
21,7
23,1
26,4
27,4
29,5
31,6
33,9
35,0
Cop.
weight
kg / km
60,0
70,0
86,0
99,0
125,0
140,0
178,0
186,0
250,0
280,0
328,0
378,0
450,0
478,0
576,0
590,0
702,0
913,0

79,0
94,0
113,0
129,0
170,0
226,0
258,0
280,0
340,0
395,0
461,0
533,0
608,0
702,0
867,0
1033,0
1233,0
1315,0
Weight
app.
kg / km
116,0
135,0
178,0
188,0
235,0
270,0
340,0
358,0
415,0
500,0
525,0
678,0
777,0
825,0
980,0
998,0
1160,0
1670,0

141,0
164,0
220,0
233,0
323,0
369,0
461,0
481,0
561,0
672,0
780,0
927,0
1030,0
1180,0
1458,0
1857,0
2250,0
2401,0
AWG-No.
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Part No.
22470
22471
22472
22473
22474
22475
22476
22477
22478

22479
22480
22481
22482
22483

22484
22485
22486
22487

22488
22489
22490
22491

22492
22493
22494
No.cores x
cross-sec.
mm
2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
14G2,5
18G2,5
25G2,5

2G4
3G4
4G4
5G4
7G4

3G6
4G6
5G6
7G6

3G10
4G10
5G10
7G10

4G16
5G16
7G16
Outer
app. mm
11,8
13,0
14,0
15,1
16,2
21,0
23,4
25,7
31,0

13,4
15,8
17,3
19,0
21,0

19,5
21,0
23,0
24,0

18,8
25,0
26,4
30,0

28,0
31,5
34,0
Cop.
weight
kg / km
96,0
150,0
174,0
200,0
240,0
410,0
480,0
620,0
821,0

135,0
178,0
222,0
328,0
360,0

250,0
305,0
441,0
505,0

370,0
485,0
610,0
820,0

840,0
1050,0
1510,0
Weight
app.
kg / km
185,0
278,0
370,0
412,0
470,0
738,0
870,0
1100,0
1512,0

235,0
350,0
460,0
550,0
700,0

525,0
700,0
800,0
1100,0

855,0
1140,0
1310,0
1630,0

1391,0
1810,0
2166,0
AWG-No.
14
14
14
14
14
14
14
14
14

12
12
12
12
12

10
10
10
10

8
8
8
8

6
6
6
Download centre
Here you will nd interesting and informative documents in pdf
form for download on the subjects of:
Companies technical data public bidding forms
current yers / brochures etc.
www.helukabel.de
C 18
MULTIFLEX 512-C-PUR
halogen-free, screened, EMC-preferred type, meter marking
Technical data
Cable structure
Properties
Special cables for drag chains with high

degree of resistance to mechanical stress
in adapted to DINVDE0282 part1 and
part10
Temperature range
Test voltage
3000 V
min. 100 MOhm x km
flexing 7,5x cable
Test of alternating bending cycles
approx. 10 million
Coupling resistance
max. 250 Ohm/km

Special core insulation, modified TPE
numbering
(3 cores and above)
selected lay-length
Special core wrapping over each layers and
an additional fleece over outer layer
TPE-inner sheath, halogen-free
Wrapping with special tapes
Tinned copper braided screening , approx.
85% coverage
Special core wrapping of fleece (up to
4mm without core wrapping over the
outer layer
TMPU, to DINVDE0282 part10, appendixA
Colour grey (RAL 7001) outer surface mat
Very good oil resistant, test method

according to DIN VDE 0472 part 803
bending stress
Adhesion-low
strength
friction-resistance by using the TPE
insulation
Resistant to Weather, Ozone and
UV-radiation, Solvents, acids and alkalis,
Hydraulic liquidity
VDE 0482-332-1-2, DIN EN 60332-1-2/
Note
when ordering.
MULTIFLEX 512-PUR confer page C 14
Application
The special screened cables for drag chains are mainly applied for impulse transmission to prevent external interference effects and used
for permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift
operation. Those cables are developed according to the newest state of technology improvement. These high flexible control cables with
sliding abilities guaranteed an optimum service life durabilities and also very economic by using the TPE-core insulation and the PUR-outer
jacket which is adhesive-free and cut-resistant.
Part No.
22571
22572
22573
22574
22575
22576
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
Outer
app. mm
8,3
8,5
9,0
9,7
11,1
12,7
Cop.
weight
kg / km
47,0
52,0
55,0
65,0
84,0
117,0
Weight
app.
kg / km
90,0
105,0
124,0
132,0
175,0
250,0
AWG-No.
C 19
20
20
20
20
20
20
Part No.
22577
22578
22579
22580
22581
No.cores x
cross-sec.
mm
18G0,5
20G0,5
25G0,5
30G0,5
36G0,5
Outer
app. mm
14,7
15,4
17,1
17,9
19,2
Cop.
weight
kg / km
157,0
167,0
227,0
273,0
306,0
Weight
app.
kg / km
325,0
350,0
450,0
510,0
580,0
AWG-No.
20
20
20
20
20
Continuation
MULTIFLEX 512-C-PUR
halogen-free, screened, EMC-preferred type, meter marking

Part No.
22582
22583
22584
22585
22586
22587
22588
22589
22590
22591
22592

22593
22594
22595
22596
22597
22598
22599
22600
22601
22602
22603
22884
22885
22886

22604
22605
22606
22607
22608
22609
No.cores x
cross-sec.
mm
2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
20G0,75
25G0,75
30G0,75
36G0,75

2x1
3G1
4G1
5G1
7G1
12G1
18G1
20G1
25G1
30G1
36G1
41G1
50G1
65G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
Outer
app. mm
8,8
9,3
9,7
10,5
11,9
14,2
16,3
16,9
19,2
19,7
21,2

9,7
10,0
10,8
11,7
13,4
16,0
18,5
19,4
21,7
22,5
24,3
26,1
28,4
32,2

10,2
11,0
11,6
12,6
14,5
17,4
Cop.
weight
kg / km
53,0
62,0
77,0
86,0
106,0
156,0
233,0
249,0
313,0
351,0
400,0

60,0
70,0
86,0
99,0
124,0
186,0
279,0
322,0
377,0
429,0
516,0
610,0
690,0
852,0

79,0
94,0
113,0
129,0
170,0
279,0
Weight
app.
kg / km
110,0
120,0
148,0
160,0
205,0
308,0
420,0
450,0
579,0
630,0
745,0

120,0
135,0
173,0
187,0
240,0
360,0
498,0
568,0
670,0
774,0
895,0
1032,0
1160,0
1660,0

145,0
168,0
217,0
235,0
325,0
481,0
AWG-No.
18
18
18
18
18
18
18
18
18
18
18

17
17
17
17
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
Part No.
22610
22611
22612
22613
22887
22888
22889

22614
22615
22616
22617
22618
22619
22620
22621
22622

22623
22624
22625

22626
22627
22628

22629
22630
22631

22632
22633
22634
No.cores x
cross-sec.
mm
18G1,5
25G1,5
30G1,5
36G1,5
42G1,5
50G1,5
61G1,5

2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
20G2,5
25G2,5

4G4
5G4
7G4

4G6
5G6
7G6

4G10
5G10
7G10

4G16
5G16
7G16
Outer
app. mm
19,9
23,7
24,6
26,4
28,4
31,2
34,2

11,9
12,6
13,6
14,7
17,4
20,9
24,2
25,6
29,1

16,8
18,4
21,6

18,1
19,6
23,2

22,5
24,7
29,3

25,7
28,2
33,6
Cop.
weight
kg / km
393,0
533,0
607,0
702,0
829,0
1025,0
1190,0

104,0
129,0
164,0
190,0
274,0
426,0
607,0
661,0
796,0

222,0
328,0
360,0

305,0
441,0
505,0

485,0
610,0
820,0

840,0
1050,0
1510,0
Weight
app.
kg / km
675,0
927,0
1025,0
1210,0
1441,0
1709,0
2025,0

198,0
284,0
378,0
423,0
486,0
756,0
1127,0
1210,0
1530,0

448,0
533,0
678,0

636,0
772,0
1028,0

1052,0
1096,0
1530,0

1386,0
1759,0
2087,0
AWG-No.
16
16
16
16
16
16
16

14
14
14
14
14
14
14
14
14

12
12
12

10
10
10

8
8
8

6
6
6
Metal quotes
On our Internet site, you will nd the current metal prices
for copper, brass, lead and aluminium as well as DEL prices
developments and the dollar prices over the last few months.
www.helukabel.de
C 20
MULTISPEED 500-C-PUR safety against high bending in drag chain

systems, low torsion, halogen-free, EMC-preferred type, meter marking
Technical data
Cable structure
Properties

DINVDE0281 part 3, DINVDE0282 part10
and EDINVDE0245
Temperature range
Test voltage 3000 V
min. 100 MOhm x km
flexing 7,5x cable
Coupling resistant
max. 250 Ohm/km

numbering
Stranding:
construction
Special-TPE inner sheath, extruded as filler
with pressure, grey RAL7001
Screen of Cu braid bare, coverage 85%
max., with optimal pitch
ability
Special-PUR outer sheath
Sheath colour pine green (RAL6028)

VDE 0482-332-1-2, DIN EN 60332-1-2/
Low adhesion
strength
friction-resistance
Tear resistance
High stability and oil resistance
materials
wetting properties of lacquers.
Note
MULTISPEED 500-PUR confer page C 16
Application
control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains. These
cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These
screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications.
For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems.
Part No.
24156
24157
24158
24159
24160
24161
24162
24163
24164

24165
24166
24167
24168
24169
24170
24171
24172
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
9G0,5
12G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75
Outer
app. mm
6,4
6,7
7,2
7,6
11,4
11,4
12,4
14,7
17,1

6,8
7,3
7,8
8,3
12,7
13,7
17,1
19,5
Cop.
weight
kg / km
30,0
36,0
42,0
48,0
64,0
80,0
105,0
137,0
210,0

40,0
48,0
55,0
66,0
85,0
135,0
190,0
275,0
Weight
app.
kg / km
90,0
104,0
118,0
148,0
184,0
219,0
276,0
378,0
547,0

100,0
117,0
143,0
167,0
229,0
319,0
492,0
659,0
AWG-No.
C 21
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18
Part No.
24173
24174
24175
24176
24177
24178
24179
24180

24181
24182
24183
24184
24185
24186
24187

24188
24189
24190
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1

3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

4G2,5
5G2,5
7G2,5
Outer
app. mm
7,1
7,6
8,1
8,9
13,6
14,6
18,4
21,0

8,4
9,1
10,2
15,7
17,4
21,3
24,3

11,2
12,2
14,0
Cop.
weight
kg / km
50,0
59,0
70,0
84,0
106,0
174,0
240,0
332,0

75,0
90,0
108,0
157,0
240,0
355,0
448,0

134,0
175,0
229,0
Weight
app.
kg / km
120,0
140,0
167,0
201,0
256,0
417,0
557,0
766,0

170,0
204,0
236,0
309,0
509,0
718,0
944,0

280,0
346,0
410,0
AWG-No.
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16

14
14
14
MULTISPEED 500-TPE high flexible, safety against high bending

in drag chain systems, low torsion, halogen-free, meter marking
Technical data
Cable structure
Properties

Temperature range
Test voltage 3000 V
min. 100 MOhm x km
flexing 5x cable
Tinned copper, fine wire conductors, Unilay

with short pitch length Special TPE core
insulation Black cores with continuous white
numbering Green-yellow earth core (3 cores
and above)
Stranding:
construction
Special-TPE-O outer sheath, extruded as
filler with pressure
Sheath colour ocean blue (RAL 5020)
TPE: The selected tinned copper wire
conductor permits the installation in
aggressive environments as well as
hydrogen sulfide, ammonia and sulfur
dioxide
Microbe-resistance - TPE
Halogen-free
Low adhesion
strength
friction-resistance
Use in multi-shift operations under
extremely high continuous bending loads
Abrasion resistance
Tear resistance
High stability
Oil resistance
materials
Note
when ordering.
MULTISPEED 500-C-TPE confer page C
24
Application
control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains, industry
robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift operation. For applications
which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems.
Part No.
24191
24192
24193
24194
24195
24196
24197
24198
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5
Outer
app. mm
4,3
4,6
5,0
5,4
9,0
9,7
11,8
13,4
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
Weight
app.
kg / km
42,0
49,0
63,0
70,0
90,0
134,0
209,0
270,0
AWG-No.
20
20
20
20
20
20
20
20
Part No.
24199
24200
24201
24202
24203
24204
24205
24206
24207
24208
No.cores x
cross-sec.
mm
2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75
36G0,75
42G0,75
Outer
app. mm
5,0
5,2
5,6
6,3
10,3
11,0
13,6
15,3
18,6
21,0
Cop.
weight
kg / km
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
260,0
302,0
Weight
app.
kg / km
47,0
55,0
70,0
74,0
95,0
174,0
261,0
290,0
419,0
614,0
AWG-No.
18
18
18
18
18
18
18
18
18
18
Continuation
C 22
MULTISPEED 500-TPE high flexible, safety against high bending

in drag chain systems, low torsion, halogen-free, meter marking
Part No.
24209
24210
24211
24212
24213
24214
24215
24216
24043

24217
24218
24219
24220
24221
24222
24223
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1
41G1

3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5
Outer
app. mm
5,2
5,4
5,9
6,7
11,0
11,8
14,6
16,5
22,0

6,4
7,0
7,8
13,0
14,1
17,1
19,3
Cop.
weight
kg / km
19,2
29,0
38,0
48,0
67,0
115,0
173,0
240,0
394,0

43,0
58,0
72,0
101,0
173,0
259,0
360,0
Weight
app.
kg / km
50,0
60,0
74,0
86,0
114,0
210,0
291,0
380,0
510,0

84,0
108,0
126,0
169,0
299,0
460,0
640,0
AWG-No.
17
17
17
17
17
17
17
17
2

16
16
16
16
16
16
16
Part No.
24224
24225
24226
24227
24228
24229

24230

24231
24232

24233

24234

24235
No.cores x
cross-sec.
mm
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5

4G4

4G6
5G6

4G10

4G16

4G35
Conduits
Corrugated tubes
for standard applications
for lager sizes
scissile corrugated tubes
conduit glands
High exible conduits
plastic conduits with spiral spring
metal conduits
conduits glands
Conduit for heavy mechanical duty
metal conduits with plastic sheat
plastic conduits
conduits glands for metal conduits
You can nd conduits in our catalogue Cable Accessories.

Request it now at www.helukabel.de
C 23
Outer
app. mm
8,8
9,8
16,1
17,5
21,4
24,0

10,3

11,9
13,4

14,7

20,0

24,9
Cop.
weight
kg / km
96,0
120,0
168,0
288,0
432,0
600,0

154,0

231,0
289,0

387,0

517,0

1344,0
Weight
app.
kg / km
179,0
230,0
294,0
510,0
722,0
950,0

197,0

320,0
394,0

520,0

784,0

1711,0
AWG-No.
14
14
14
14
14
14

12

10
10

8

6

2
MULTISPEED 500-C-TPE
safety against high bending in
drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking
Technical data
Cable structure
Properties

Temperature range
Test voltage 3000 V
min. 100 MOhm x km
flexing 5x cable
Coupling resistance
max. 250 Ohm x km
Tinned copper, fine wire conductors,

numbering
Stranding:
construction
Special-TPE inner sheath, extruded as filler
with pressure, natural colour
Screen of Cu braid tinned, coverage 85%
max., with optimal pitch
ability
Special-TPE-O outer sheath, extruded as
filler with pressure
Sheath colour ocean blue (RAL 5020)
TPE: The selected tinned copper wire
conductor and tinned copper wire braid
permit the installation in aggressive
environments as well as hydrogen sulfide,
ammonia and sulfur dioxide.
Microbe-resistance - TPE
strength
friction-resistance
High continuous bending loads
Low adhesion
Abrasion resistance
Tear resistance
High stability and oil resistence
materials
wetting properties of lacquers.
Note
when ordering.
MULTISPEED 500-TPE confer page C 22
Application
control cables are installed there, where the problems appear for the application in permanent stresses e.g. in energy drag chains. These
cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
Part No.
24236
24237
24238
24239
24240
24241
24242
24243
24244

24245
24246
24247
24248
24249
24250
24251
24252

24253
24254
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
10G0,5
12G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

2x1
3G1
Outer
app. mm
6,5
6,7
7,2
7,6
11,4
11,4
12,3
14,6
16,8

7,0
7,3
7,8
8,3
12,7
13,6
17,3
19,0

7,3
7,6
Cop.
weight
kg / km
30,0
36,0
42,0
48,0
64,0
80,0
105,0
137,0
320,0

40,0
48,0
55,0
66,0
85,0
135,0
190,0
275,0

50,0
59,0
Weight
app.
kg / km
85,0
99,0
107,0
140,0
176,0
204,0
261,0
360,0
530,0

97,0
110,0
139,0
160,0
219,0
307,0
490,0
640,0

115,0
131,0
AWG-No.
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18

17
17
Part No.
24255
24256
24257
24258
24259
24260

24261
24262
24263
24264
24265
24266
24267

24268
24269
24270
24271

24272
No.cores x
cross-sec.
mm
4G1
5G1
7G1
12G1
18G1
25G1

3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

4G2,5
5G2,5
7G2,5
12G2,5

4G4
Outer
app. mm
8,1
8,9
13,6
14,8
17,8
20,5

8,4
9,2
10,2
15,8
17,3
21,3
23,3

11,2
12,2
19,5
21,5

13,6
Cop.
weight
kg / km
70,0
84,0
106,0
174,0
240,0
332,0

75,0
90,0
108,0
157,0
240,0
355,0
448,0

134,0
175,0
229,0
390,0

194,0
Weight
app.
kg / km
160,0
195,0
247,0
411,0
547,0
754,0

160,0
194,0
220,0
294,0
490,0
704,0
930,0

260,0
330,0
406,0
990,0

355,0
AWG-No.
17
17
17
17
17
17

16
16
16
16
16
16
16

14
14
14
14

12
C 24
BIOFLEX-500-JZ-HF
BIOFLEX-500-JZ-HF-C
KOMPOSPEED JZ-HF-500
KOMPOSPEED JZ-HF-500-C
SUPERTRONIC-PVC
SUPERTRONIC-C-PVC
SUPERTRONIC-PUR
SUPERTRONIC-C-PUR
SUPER-PAAR-TRONIC-C-PUR
Photo: FUCHS DEA SCHMIERSTOFFE GMBH & Co. KG
Bio-Oil and microbial resistant Cables for Drag Chains

We have joined forces with large scale farmers
and operators of biofuel plants to develop a
tailor-made product the new BIOFLEX-500.
wires from HELUKABEL. Specially modied polymers are used here for the core insulation and
the jacket materials.
HELUKABEL has accordingly matched and extended the range of products from its plant in
Windsbach. Special control cables and wires have
been developed which are not only friendly on
the environment, abrasion-resistant and can be
recycled, they are also resistant to bio-oils. These
are the special BIOFLEX-500-control cables and
In the laboratory, these special compounds have

been subjected to extreme testing according to
VDMA requirements and VDE specications. The
suitability of these compounds has been assessed
by endurance testing to demonstrate the longterm resistance to bio-oils.
C 25
31472-eng-C025.indd 180
31.03.2009 13:12:16 Uhr
BIOFLEX-500-JZ-HF
Bio-fuel resistant, abrasion resistant, recyclable
environment friendly, bio-oil resistant1), cable for drag chains, meter marking
Technical data
Cable structure
Bio-oil resistant, abrasion resistant special

high flexible control cable in adapted to
DINVDE0245,0281
Temperature range
Test voltage 3000 V
min. 20 MOhm x km
flexing 10x cable

Special polymer core insulation, for better
sliding abilities
(3 cores and above)
selected lay-length
Special outher sheath, polymer compound
Colour dark green
Properties
Resistant to
Bio-fuel (diesel and petrol), highly resistant
to biologically decomposable oils, Oxygene,
Ozone, Hydrolysis and Microbes
Low adhesion
Note
BIOFLEX-500-JZ-HF-C confer page C 27
Application
HELUKABEL BIOFLEX-HF-500 is an extremely robust and high flexible control cable with high abrasion and tear resistant properties. Due to
its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries
as well as in the steel industry for difficult and problem areas. Suitable in combination with cable trays in dry, moist and wet rooms and
outdoor installation. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. ) For the critical
applications we advise for consultation. For applications which go beyond standard solutions we recommend for our especially developed
enquiry sheet for energy guiding systems.
Part No.
25761
25762
25763
25764
25765
25766
25767
25768
25769
25770

25771
25772
25773
25774
25775
25776
25777
25778
25779
25780

25781
25782
25783
25784
25785
25786
25787
25788
25789
25790

25791
25792
25793
25794
25795
25796
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
10G0,5
12G0,5
14G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
10G0,75
12G0,75
14G0,75
18G0,75
25G0,75

2x1
3G1
4G1
5G1
7G1
10G1
12G1
14G1
18G1
25G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
10G1,5
Outer
app. mm
5,4
5,9
6,3
6,9
7,8
9,6
10,3
10,3
11,5
13,6

5,9
6,2
6,7
7,3
8,7
10,5
11,0
11,4
12,6
15,2

6,6
7,0
7,6
8,2
9,6
11,6
12,0
13,0
14,5
17,6

7,1
7,5
8,2
9,0
10,8
13,4
Cop.
weight
kg / km
9,6
14,4
19,1
24,0
33,6
48,0
58,0
67,0
86,4
120,0

14,4
21,6
29,0
36,0
50,0
72,0
86,0
101,0
130,0
180,0

19,0
29,0
38,5
48,0
67,0
96,0
115,0
134,0
173,0
240,0

29,0
43,0
58,0
72,0
101,0
144,0
Weight
app.
kg / km
45,0
56,0
69,0
92,0
126,0
158,0
176,0
212,0
283,0
330,0

57,0
72,0
97,0
119,0
165,0
214,0
247,0
283,0
356,0
698,0

64,0
83,0
113,0
137,0
191,0
251,0
294,0
337,0
420,0
600,0

90,0
117,0
147,0
181,0
274,0
344,0
AWG-No.
20
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18
18
18

17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
Part No.
25797
25798
25799
25800

25801
25802
25803
25804
25805
25806
25807
25808
25809

25810
25811
25812
25813

25814
25815
25816

25817
25818
25819

25820

25821

25822

25823

25824

25825
No.cores x
cross-sec.
mm
12G1,5
14G1,5
18G1,5
25G1,5

2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
14G2,5
18G2,5
25G2,5

2x4
3G4
4G4
5G4

3G6
4G6
5G6

3G10
4G10
5G10

4G16

4G25

4G35

4G50

4G70

4G95
Outer
app. mm
13,4
14,3
16,0
19,5

8,6
9,3
10,3
11,5
13,4
17,0
18,5
20,0
29,6

10,4
11,2
12,5
13,8

13,0
14,7
16,0

17,4
19,0
21,3

23,2

34,0

37,0

44,0

53,0

59,0
Cop.
weight
kg / km
173,0
202,0
259,0
360,0

48,0
72,0
96,0
120,0
168,0
288,0
336,0
432,0
600,0

77,0
115,0
154,0
192,0

173,0
230,0
288,0

288,0
384,0
480,0

614,0

960,0

1344,0

1920,0

2688,0

3648,0
Weight
app.
kg / km
391,0
457,0
589,0
801,0

128,0
160,0
200,0
268,0
357,0
571,0
612,0
800,0
1100,0

190,0
250,0
320,0
400,0

350,0
500,0
580,0

660,0
750,0
990,0

1200,0

1700,0

2300,0

2500,0

4600,0

6400,0
AWG-No.
16
16
16
16

14
14
14
14
14
14
14
14
14

12
12
12
12

10
10
10

8
8
8

6

4

2

1

2/0

3/0
C 26
BIOFLEX-500-JZ-HF-C Biofuel-resistant, abrasion-resistant, recyclable,

environmentally friendly, drag-chain cable, bio-oil resistant1), meter marking
Technical data
Cable structure
Properties
Bio-oil resistant, abrasion resistant special

high flexible control cable in adapted to
DINVDE0245,0281
Temperature range
Test voltage 3000 V
min. 20 MOhm x km
flexing 15x cable
Coupling resistance
max. 250 Ohm/km

Special polymer core insulation, for better
sliding abilities
(3 cores and above)
selected lay-length
Special inner sheath
Copper braided screening approx. 85%
coverage
ability
Special outer sheath polymer compound
Colour dark green

BIOFLEX-500-JZ-HF confer page C 26
Resistant to
Bio-fuel (diesel and petrol), highly resistant
to biologically decomposable oils, Oxygene,
Ozone, Hydrolysis and Microbes
Low adhesion
Note
Application
HELUKABEL BIOFLEX-HF-500-C is an extremely robust and high flexible control cable with high abrasion and tear resistant properties. Due
to its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries
as well as in the steel industry for difficult and problem areas. Suitable in combination with cable trays in dry, moist and wet rooms and
outdoor installation. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. These screened cables
are particularly suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic
compatibility). For the critical applications we advise for consultation. For applications which go beyond standard solutions (for example for
composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection
table for drag chain cables, see lead text.
Part No.
25826
25827
25828
25829
25830
25831
25832
25833
25834
25835

25836
25837
25838
25839
25840
25841
25842
25843
25844
25845
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
10G0,5
12G0,5
14G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
10G0,75
12G0,75
14G0,75
18G0,75
25G0,75
Outer
app. mm
7,5
7,8
8,2
9,9
10,0
11,3
12,5
13,2
14,5
16,8

8,3
8,5
9,5
10,8
11,5
13,1
14,0
15,3
17,3
18,7
Cop.
weight
kg / km
47,0
52,0
55,0
65,0
84,0
115,0
117,0
148,0
157,0
227,0

53,0
62,0
77,0
86,0
107,0
148,0
156,0
214,0
235,0
313,0
Weight
app.
kg / km
90,0
104,0
123,0
131,0
172,0
230,0
250,0
280,0
321,0
445,0

106,0
120,0
150,0
158,0
205,0
290,0
304,0
380,0
418,0
578,0
AWG-No.
C 27
20
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18
18
18
Part No.
25846
25847
25848
25849
25850
25851
25852
25853
25854
25855

25856
25857
25858
25859
25860
25861
25862
25863
25864
25865
25866
25867
No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
10G1
12G1
14G1
18G1
25G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
8G1,5
10G1,5
12G1,5
14G1,5
18G1,5
21G1,5
25G1,5
Outer
app. mm
10,0
10,2
11,0
11,8
12,7
14,6
15,5
16,7
18,0
21,0

10,5
10,8
11,5
12,5
13,2
14,4
14,9
16,2
18,1
20,3
21,7
23,1
Cop.
weight
kg / km
60,0
70,0
86,0
99,0
125,0
178,0
186,0
250,0
280,0
378,0

79,0
94,0
113,0
129,0
170,0
226,0
258,0
280,0
340,0
395,0
461,0
533,0
Weight
app.
kg / km
116,0
135,0
178,0
188,0
235,0
340,0
358,0
415,0
500,0
678,0

141,0
164,0
220,0
233,0
323,0
369,0
461,0
481,0
561,0
672,0
780,0
927,0
AWG-No.
17
17
17
17
17
17
17
17
17
17

16
16
16
16
16
16
16
16
16
16
16
16
Continuation
BIOFLEX-500-JZ-HF-C Biofuel-resistant, abrasion-resistant, recyclable,

environmentally friendly, drag-chain cable, bio-oil resistant1), meter marking
Part No.
25868
25869
25870
25871
25872
25873
25874
25875
25876

25877
25878
No.cores x
cross-sec.
mm
2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
14G2,5
18G2,5
25G2,5

2x4
3G4
Outer
app. mm
11,8
13,0
14,0
15,1
16,2
21,0
23,4
25,7
31,0

13,4
15,8
Cop.
weight
kg / km
96,0
150,0
174,0
200,0
240,0
410,0
480,0
620,0
821,0

135,0
178,0
Weight
app.
kg / km
185,0
278,0
370,0
412,0
470,0
738,0
870,0
1100,0
1512,0

235,0
350,0
AWG-No.
14
14
14
14
14
14
14
14
14

12
12
Part No.
25879
25880

25881
25882
25883

25884
25885
25886

25887
No.cores x
cross-sec.
mm
4G4
5G4

3G6
4G6
5G6

3G10
4G10
5G10

4G16
Outer
app. mm
17,3
19,0

19,5
21,0
23,0

18,8
25,0
26,4

28,0
Cop.
weight
kg / km
222,0
328,0

250,0
305,0
441,0

370,0
485,0
610,0

840,0
Weight
app.
kg / km
460,0
550,0

525,0
700,0
800,0

855,0
1140,0
1310,0

1391,0
AWG-No.
12
12

10
10
10

8
8
8

6
Cable Glands
Cable glands for standard applications
Plastic Glands
Cable Glands of Brass
Accessories
Cable glands for special application conditions
for electromagnetic compatibility EMC
for rugged applications and special chemical resistance
for high temperature use
for explosive areas
for special mounting conditions
for special pressure conditions
You can nd cable glands in our catalogue Cable Accessories.

Request it now at www.helukabel.de
C 28
KOMPOSPEED JZ-HF-500 halogen-free, microbes resistant, cable

for drag chains, meter marking
Technical data
Cable structure
Properties
Microbes resistant, halogen-free special

control cable in adapted to DINVDE0281
part13 and EDINVDE0245
Temperature range
Test voltage 3000 V
Isulation resistance
min. 20 MOhm x km
flexing 7,5x cable
Tinned copper, extra fine wire conductors,

Special thermoplastic polymer core
insulation for better sliding abilities
numbering according to DINVDE0293
(3 cores and above)
selected lay-length
Core wrapping with fleece thermoplastic
polymer
Outer sheath, special thermoplastic polymer
Colour black (RAL9005)
Resistant to
UV-radiation
Oxygene
Ozone
Microbes
Hydrofluoric acid
Hydrochloric acid
and diluted sulfuric acid
Low adhesion
Note
Application
HELUKABEL KOMPOSPEED JZ-HF-500 control cable is significant due to its resistance against microbes. This cable is specially installed in
rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses.
Suitable for installation for flexible use for medium mechanical, stresses with free movement without tensile stress or forced movements
in dry, moist and wet rooms as well as outside. The high flexibility of this cable type makes it quick and easy to install.
Part No.
26307
26308
26309
26310
26311
26312
26313
26314

26315
26316
26317
26318
26319
26320
26321
26322

26323
26324
26325
26326
26327
26328
26329
26330
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
7G0,5
12G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

2x1
3G1
4G1
5G1
7G1
12G1
18G1
25G1
Outer
app. mm
5,0
5,3
5,7
6,4
7,5
9,2
11,1
13,4

5,4
5,7
6,4
7,0
8,3
10,2
12,1
14,9

5,7
6,0
6,8
7,4
8,8
10,8
13,0
15,8
Cop.
weight
kg / km
9,6
14,4
19,1
24,0
33,6
58,0
86,4
120,0

14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0

19,2
29,0
38,5
48,0
67,0
115,0
173,0
240,0
Weight
app.
kg / km
42,0
51,0
62,0
88,0
119,0
166,0
273,0
330,0

53,0
70,0
92,0
116,0
159,0
241,0
346,0
681,0

60,0
79,0
107,0
127,0
181,0
284,0
397,0
491,0
AWG-No.
C 29
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18

17
17
17
17
17
17
17
17
Part No.
26331
26332
26333
26334
26335
26336
26337
26338

26339
26340
26341
26342
26343
26344
26345
26346
No.cores x
cross-sec.
mm
2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
18G2,5
25G2,5
Outer
app. mm
6,4
6,8
7,4
8,3
9,9
12,1
14,5
17,8

7,7
8,4
9,1
10,2
12,2
15,2
18,1
22,5
Cop.
weight
kg / km
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
Weight
app.
kg / km
88,0
104,0
137,0
171,0
264,0
381,0
579,0
789,0

118,0
172,0
197,0
258,0
347,0
561,0
791,0
1090,0
AWG-No.
16
16
16
16
16
16
16
16

14
14
14
14
14
14
14
14
KOMPOSPEED JZ-HF-500-C
halogen-free,
microbes resistant, Cu-screened, EMC-preferred type, cable for drag chains, meter marking
Technical data
Cable structure
Properties
Screened microbes resistant, halogen-free

special control cable in adapted to
Temperature range
Test voltage
core/core 4000 V
core/screen 2000 V
min. 20 MOhm x km
flexing 7,5x cable
Coupling resistance
max. 250 Ohm/km
Tinned copper, extra fine wire conductors,

Special thermoplastic polymer core
insulation, for better sliding abilities
numbering according to DINVDE0293
(3 cores and above)
selected lay-length
Inner-sheath to special thermoplastic
polymer
Screen of tinned cu braid, coverage approx.
85%
ability
Outer sheath, special thermoplastic polymer
Colour black (RAL9005)
Resistant to
UV-radiation
Oxygene
Ozone
Microbes
Hydrofluoric acid
Hydrochloric acid
and diluted sulfuric acid
Low adhesion
Note
Application
HELUKABEL KOMPOSPEED JZ-HF-500-C control cable is significant due to its resistance against microbes. This cable is specially installed in
rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses. The inner sheaths of those cables raise the mechanical
stress. Suitable for installation for flexible use for medium mechanical, stresses with free movement without tensile stress or forced
movements in dry, moist and wet rooms as well as outside. This screened cable is ideal for use in data signal transmission free from
interferences for measurement and control engineering technology.
Part No.
26347
26348
26349
26350
26351
26352
26353
26354
26355

26356
26357
26358
26359
26360
26361
26362
26363

26364
26365
26366
No.cores x
cross-sec.
mm
2x0,5
3G0,5
4G0,5
5G0,5
6G0,5
7G0,5
12G0,5
18G0,5
25G0,5

2x0,75
3G0,75
4G0,75
5G0,75
7G0,75
12G0,75
18G0,75
25G0,75

2x1
3G1
4G1
Outer
app. mm
6,9
7,2
7,8
8,3
9,1
9,6
11,3
13,5
15,8

7,3
7,8
8,3
9,1
10,2
12,6
14,5
17,3

7,8
8,1
8,7
Cop.
weight
kg / km
47,0
52,0
55,0
65,0
70,0
84,0
117,0
157,0
227,0

53,0
62,0
77,0
86,0
107,0
156,0
235,0
313,0

60,0
70,0
86,0
Weight
app.
kg / km
90,0
101,0
119,0
121,0
144,0
169,0
250,0
321,0
445,0

106,0
116,0
140,0
148,0
198,0
294,0
391,0
562,0

110,0
131,0
171,0
AWG-No.
20
20
20
20
20
20
20
20
20

18
18
18
18
18
18
18
18

17
17
17
Part No.
26367
26368
26369
26370
26371

26372
26373
26374
26375
26376
26377
26378
26379

26380
26381
26382
26383
26384
26385
No.cores x
cross-sec.
mm
5G1
7G1
12G1
18G1
25G1

2x1,5
3G1,5
4G1,5
5G1,5
7G1,5
12G1,5
18G1,5
25G1,5

2x2,5
3G2,5
4G2,5
5G2,5
7G2,5
12G2,5
Outer
app. mm
9,5
10,9
13,1
15,4
18,6

8,3
8,7
9,5
10,2
12,2
14,5
16,9
20,6

9,8
10,5
11,2
12,6
14,8
18,0
Cop.
weight
kg / km
99,0
125,0
186,0
280,0
378,0

79,0
94,0
113,0
129,0
170,0
280,0
395,0
533,0

96,0
150,0
174,0
200,0
240,0
410,0
Weight
app.
kg / km
179,0
229,0
348,0
498,0
669,0

141,0
162,0
210,0
233,0
317,0
471,0
664,0
914,0

182,0
264,0
350,0
394,0
450,0
712,0
AWG-No.
17
17
17
17
17

16
16
16
16
16
16
16
16

14
14
14
14
14
14
C 30
SUPERTRONIC-PVC special cable for drag chains, meter marking
Technical data
Cable structure
Properties
Special PVC cable for drag chains, adapted

to DINVDE0245,0281
Very high flexible due to special
construction
Temperature range
flexing -5C to +70C
(short time +105C)
Nominal voltage 350 V
Test voltage 1500 V
min. 20 MOhm x km
flexing 5x cable

DINVDE0295 cl.6 col.4 and5
Special PVC core insulation TI2, to
DINVDE0281 part1
Cores colour coded to DIN47100, see
Technical Informations
selected lay-length
Core wrapping with textile tape
Special PVC outer sheath TM2, to
DINVDE0281 part1

Informations
Adhesion-free
60332-1-2/ IEC60332-1 (equivalent
Note
Application
The ideal cable for use in cable trays. This high flexible cable is ideal for all areas requiring a high and fast flexing cable including the machine
industries, robotics and all areas of highly mobile machine parts. The long working life offers a secure performance as well as economy. For
applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
Part No.
49550
49551
49552
49553
49554
49555
49556
49557
49558
49559
49560

49561
49562
49563
49564
49565
49566
No.cores x
cross-sec.
mm
2x0,14
3x0,14
4x0,14
5x0,14
7x0,14
10x0,14
12x0,14
14x0,14
18x0,14
24x0,14
25x0,14

2x0,25
3x0,25
4x0,25
5x0,25
7x0,25
10x0,25
Outer
app. mm
3,5
3,6
4,0
4,2
4,8
6,6
6,6
6,4
7,0
8,4
8,7

4,1
4,3
4,8
5,1
5,3
7,6
Cop.
weight
kg / km
2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0

5,0
7,5
10,0
12,5
17,5
25,0
Weight
app.
kg / km
23,0
25,0
30,0
35,0
49,0
64,0
71,0
77,0
90,0
119,0
124,0

28,0
33,0
39,0
50,0
63,0
83,0
AWG-No.
C 31
26
26
26
26
26
26
26
26
26
26
26

24
24
24
24
24
24
Part No.
49567
49568
49569
49570
49571

49572
49573
49574
49575
49576
49577
49578
49579
49580
49581
49582
No.cores x
cross-sec.
mm
12x0,25
14x0,25
18x0,25
24x0,25
25x0,25

2x0,34
3x0,34
4x0,34
5x0,34
7x0,34
10x0,34
12x0,34
14x0,34
18x0,34
24x0,34
25x0,34
Outer
app. mm
7,8
8,0
9,0
10,1
10,4

4,6
4,8
5,4
6,6
7,4
8,9
9,0
9,1
10,0
12,1
12,5
Cop.
weight
kg / km
30,1
35,0
45,0
60,0
62,5

6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0
Weight
app.
kg / km
95,0
107,0
130,0
170,0
177,0

33,0
42,0
56,0
64,0
84,0
116,0
133,0
150,0
182,0
240,0
250,0
AWG-No.
24
24
24
24
24

22
22
22
22
22
22
22
22
22
22
22
SUPERTRONIC-C-PVC
Technical data
Cable structure
Properties
Special PVC cable for drag chains, adapted

to DINVDE0245,0281
construction
Temperature range
flexing -5C to +70C
(short time +105C)
Test voltage 1500 V
min. 20 MOhm x km
flexing 7,5x cable
Coupling resistance
max. 250 Ohm/km

DINVDE0295 cl.6 col.4 and5
Special PVC core insulation TI2, to
DINVDE0281 part1
Cores colour coded to DIN47100, see
Technical Informations
selected lay-length
Tinned copper braided screen, approx. 85%
coverage
Special PVC outer sheath TM2, to
DINVDE0281 part1

Informations
Adhesion-free
60332-1-2/ IEC60332-1 (equivalent
Note
Application
The ideal cable for use in cable trays. This high flexible cable is ideal for all areas requiring a high and fast flexing cable including the machine
industries, robotics and all areas of highly mobile machine parts. The long working life offers a secure performance as well as economy. For
applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
Part No.
49620
49621
49622
49623
49624
49625
49626
49627
49628
49629
49630

49631
49632
49633
49634
49635
49636
No.cores x
cross-sec.
mm
2x0,14
3x0,14
4x0,14
5x0,14
7x0,14
10x0,14
12x0,14
14x0,14
18x0,14
24x0,14
25x0,14

2x0,25
3x0,25
4x0,25
5x0,25
7x0,25
10x0,25
Outer
app. mm
4,0
4,2
4,4
4,8
5,4
6,7
6,8
7,0
7,6
9,0
9,0

4,5
4,7
5,0
6,1
6,7
8,5
Cop.
weight
kg / km
11,2
14,1
15,5
18,3
27,6
39,3
41,1
45,3
54,1
66,3
68,4

14,9
18,8
21,3
31,0
39,6
53,9
Weight
app.
kg / km
33,0
36,0
41,0
46,0
70,0
88,0
97,0
105,0
122,0
156,0
162,0

39,0
45,0
52,0
70,0
88,0
114,0
AWG-No.
26
26
26
26
26
26
26
26
26
26
26

24
24
24
24
24
24
Part No.
49637
49638
49639
49640
49641

49642
49643
49644
49645
49646
49647
49648
49649
49650
49651
49652
No.cores x
cross-sec.
mm
12x0,25
14x0,25
18x0,25
24x0,25
25x0,25

2x0,34
3x0,34
4x0,34
5x0,34
7x0,34
10x0,34
12x0,34
14x0,34
18x0,34
24x0,34
25x0,34
Outer
app. mm
8,8
8,8
9,2
11,0
11,2

4,9
5,4
6,2
6,8
7,6
9,3
9,4
9,6
10,4
12,8
12,8
Cop.
weight
kg / km
59,1
64,2
78,4
89,9
101,0

16,1
28,7
35,7
39,1
52,7
67,4
76,4
85,3
99,7
147,1
155,0
Weight
app.
kg / km
128,0
140,0
166,0
210,0
220,0

46,0
62,0
80,0
88,0
116,0
156,0
167,0
195,0
225,0
312,0
325,0
AWG-No.
24
24
24
24
24

22
22
22
22
22
22
22
22
22
22
22
C 32
SUPERTRONIC-PUR special cable for drag chains, meter marking
Technical data
Cable structure
Special PUR drag chain cables adapted to

DIN VDE 0281 part 13
construction
Temperature range
flexing -5C to +70C
Test voltage 1500 V
min. 20 MOhm x km
flexing 5x cable

DINVDE0295 cl.6, col.4 and 5, cl.6 and
IEC60228 cl.6
sliding abilities
Cores are stranded in layer with short
lay-length
Cores colour coded to DIN47100
TMPU to DINVDE0282 part10, appendixA
Outer jacket grey (RAL7001), surface mat
Properties
Features
High flexibility at low temperature, high
abrasion resistance, break and cut-resistant,
tear resistant, flame retardant.
Resistant to UV-radiation, Oxygen, Ozone,
Hydrolyse, Oil.
Conditional resistant to Microbes,
Hydraulic liquidity, Alkalis, Lye.
The PUR outer jacket is extremely robust
with high tear, abrasion and oil-resistance.
Adhesion-free.
Note
Application
Perfect for use with cable trays. This highly flexible and screened PUR control cable is ideal for use wherever frequent high flexing motion
is required, e.g. in robotics or all moving parts. The long working life of this cable makes it both efficient and economic.
Part No.
49583
49584
49585
49586
49587
49588
49589
49590
49591
49592
49593

49594
49595
49596
49597
49598
49599
No.cores x
cross-sec.
mm
2x0,14
3x0,14
4x0,14
5x0,14
7x0,14
10x0,14
12x0,14
14x0,14
18x0,14
24x0,14
25x0,14

2x0,25
3x0,25
4x0,25
5x0,25
7x0,25
10x0,25
Outer
app. mm
3,5
3,7
3,9
4,2
4,9
6,2
6,4
6,6
7,3
8,5
8,6

4,2
4,3
4,8
5,1
6,2
7,2
Cop.
weight
kg / km
2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0

5,0
7,5
10,0
12,5
17,5
25,0
Weight
app.
kg / km
22,0
24,0
29,0
33,0
47,0
59,0
67,0
74,0
86,0
115,0
120,0

27,0
33,0
40,0
48,0
60,0
79,0
AWG-No.
C 33
26
26
26
26
26
26
26
26
26
26
26

24
24
24
24
24
24
Part No.
49600
49601
49602
49603
49604

49605
49606
49607
49608
49609
49610
49611
49612
49613
49614
49615
No.cores x
cross-sec.
mm
12x0,25
14x0,25
18x0,25
24x0,25
25x0,25

2x0,34
3x0,34
4x0,34
5x0,34
7x0,34
10x0,34
12x0,34
14x0,34
18x0,34
24x0,34
25x0,34
Outer
app. mm
7,6
7,9
8,9
10,4
10,8

4,5
4,9
5,3
6,2
6,9
8,4
8,6
9,0
10,1
12,0
12,2
Cop.
weight
kg / km
30,1
35,0
45,0
60,0
62,5

6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0
Weight
app.
kg / km
91,0
102,0
125,0
163,0
170,0

32,0
40,0
55,0
60,0
80,0
112,0
127,0
142,0
175,0
229,0
238,0
AWG-No.
24
24
24
24
24

22
22
22
22
22
22
22
22
22
22
22
SUPERTRONIC-C-PUR
halogen-free, EMC-preferred type, meter marking
Technical data
Cable structure
Properties
Special PUR drag chain cables, screened, in

adapted to DINVDE0281 part13
Temperature range
Nominal voltage
0,14 mm 350 V
0,25 and 0,34 mm 500 V
Test voltage
0,14 mm 800 V
0,25 and 0,34 mm 1200 V
Capacitance core/core <80 nF/km
flexing 7,5x cable
up to 100x10
Plain copper conductors extra fine wire

stranded to DINVDE0295 cl.6, col.4 and
5, IEC60228 cl.6
Oil resistant TPE core insulation
Cores are stranded in layer with short
lay-length
Cores colour coded to DIN47100
Tinned copper screened braiding. Due to
the technical facilities, the copper braiding
can be mixed and webed with a portion of
synthetic fibres
TMPU to DINVDE0282 part10, appendixA
Outer jacket grey (RAL7001)
Features
High flexibility at low temperature, high
abrasion resistance, break and cut-resistant,
tear resistant, flame retardant.
Resistant to UV-radiation, Oxygen, Ozone,
Hydrolyse, Oil.
Conditional resistant to Microbes,
Hydraulic liquidity, Alkalis, Lye.
The PUR outer jacket is extremely robust
with high tear, abrasion and oil-resistance.
Adhesion-free.
Note
Application
Used for installation in dry, moist and wet environments as well as for outdoors, for free movement without forced motion and for flexible
routing without forced motion, for proven use as drag-chain cables. Suitable as a highly flexible control cable for fast hoisting and bending
stresses in machinery and tooling construction, in robotics engineering and for continuously moving machinery parts.
The long working life of this cable makes it both efficient and economic. The copper braided screening offers effective protection from
both internal and external interference.
Part No.
49653
49654
49655
49656
49657
49658
49659
49660
49661
49662
49663

49664
49665
49666
49667
49668
49669
No.cores x
cross-sec.
mm
2x0,14
3x0,14
4x0,14
5x0,14
7x0,14
10x0,14
12x0,14
14x0,14
18x0,14
24x0,14
25x0,14

2x0,25
3x0,25
4x0,25
5x0,25
7x0,25
10x0,25
Outer
app. mm
4,1
4,3
4,5
4,7
5,7
6,7
7,0
7,1
7,8
9,0
9,1

4,6
4,8
5,3
5,7
6,7
8,2
Cop.
weight
kg / km
11,2
14,1
15,5
18,3
27,8
39,3
42,1
45,3
54,1
66,3
68,4

14,9
18,8
21,3
31,0
39,6
53,9
Weight
app.
kg / km
32,0
35,0
40,0
45,0
66,0
86,0
94,0
102,0
118,0
149,0
156,0

38,0
44,0
51,0
68,0
82,0
110,0
AWG-No.
26
26
26
26
26
26
26
26
26
26
26

24
24
24
24
24
24
Part No.
49670
49671
49672
49673
49674

49675
49676
49677
49678
49679
49680
49681
49682
49683
49684
49685
No.cores x
cross-sec.
mm
12x0,25
14x0,25
18x0,25
24x0,25
25x0,25

2x0,34
3x0,34
4x0,34
5x0,34
7x0,34
10x0,34
12x0,34
14x0,34
18x0,34
24x0,34
25x0,34
Outer
app. mm
8,4
8,7
9,5
11,0
11,1

5,0
5,4
6,2
6,7
7,6
9,2
9,7
10,0
11,0
12,6
12,8
Cop.
weight
kg / km
59,1
64,2
78,4
89,9
101,0

18,1
28,7
35,7
39,1
52,7
67,4
76,4
85,5
99,7
147,1
155,0
Weight
app.
kg / km
124,0
135,0
160,0
202,0
211,0

45,0
60,0
76,0
82,0
110,0
148,0
166,0
185,0
216,0
300,0
313,0
AWG-No.
24
24
24
24
24

22
22
22
22
22
22
22
22
22
22
22
C 34
SUPER-PAAR-TRONIC-C-PUR
cable for drag chains,
halogen-free, EMC-preferred type, meter marking
Technical data
Cable structure
Properties
Special PETP-PUR cable, twisted in

pairs,adapted to DINVDE0245,0812
Conductor and loop resistance as per
DINVDE0295, for 0,25 mm see pages
Technical-Informations
Temperature range
Test voltage 1500 V
min. 100 MOhm x km
Mutual capacitance
approx. 135 nF/km
flexing at 0,25 mm
approx. 7,5xcable
fixed installation at 0,25 mm
approx. 4xcable
flexing at 0,5-1,0 mm
approx. 10xcable
fixed installation at 0,5-1,0 mm
approx. 5xcable
Coupling resistance
max. 250 Ohm/km
Plain copper conductors, extra fine wire

stranded to DINVDE0295 cl.6, col.4,
Special core insulation of TPE, oil resistant
Core identification as per DIN47100
Cores twisted in pairs, the pairs torsion-free
stranded in layers
Special fleece over outer layer
Tinned copper screened braiding, approx.
85% coverage
Full-polyurethane outer jacket TMPU, to
DINVDE0282 part10, appendixA
Outer jacket grey (RAL 7001)
Very good oil resistant, test method

according to DINVDE0472 part803
Resistant to weather, ozone and
UV-radiation
Chemical resistant to solvents, acids, lyes
and hydraulic liquidity
Flame retardant
bending stress
strength
friction-resistance by using the TPE-core
insulation where the core are stranded in
layers
Adhesion-low
Note
Application
These pair stranded and overall screened special cables for drag chains offer the operational possibilities where the outer electrical influences
at high frequence cause interference of impulse transmission, are applied for permanent flexible operations in machineries, machine tools,
robot technics, for movable automated machinery parts and multi-shift-operation as a transmission-cable.
These high flexible data cables are developed according to the newest state of technology improvement and with its sliding abilities by using
the PETP-core insulation and adhesion-low and cut-resistant PUR-outer jacket, guaranteed an optimum life durabilities and highly economic.
Part No.
19101
19102
19103
19104
19105
19106
19107
19108
19109

19119
19120
19121
19122
19123
19124
19125
19126
19127
No.pairs x
cross-sec.
mm
1 x 2 x 0,25
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
8 x 2 x 0,25
10 x 2 x 0,25
14 x 2 x 0,25

1 x 2 x 0,5
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
5 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
14 x 2 x 0,5
Outer
ca. mm
4,6
6,0
7,3
7,8
8,9
9,5
10,8
12,5
12,5

6,0
9,0
10,4
10,8
12,3
13,3
16,5
16,8
16,8
Cop.
weight
kg / km
14,0
32,0
38,4
43,2
51,5
71,8
74,4
90,0
111,2

22,0
50,0
71,8
74,4
84,5
99,6
144,3
176,0
215,4
Weight
ca. kg /
km
28,0
61,0
73,0
90,0
105,0
133,0
156,0
188,0
220,0

47,0
100,0
131,0
149,0
169,0
196,0
285,0
344,0
401,0
AWG-No.
C 35
Part No.
24
24
24
24
24
24
24
24
24

20
20
20
20
20
20
20
20
20
19128
19129
19130
19131
19132
19133
19134
19135
19136

19137
19138
19139
19140
19141
No.pairs x
cross-sec.
mm
1 x 2 x 0,75
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
14 x 2 x 0,75

1x2x1
2x2x1
3x2x1
4x2x1
5x2x1
Outer
ca. mm
7,2
10,4
11,4
12,5
13,8
14,7
16,4
20,7
20,7

6,6
9,7
12,0
11,5
12,6
Cop.
weight
kg / km
34,0
60,0
85,7
93,6
113,0
130,4
192,2
258,0
316,6

42,0
73,0
93,6
117,8
139,0
Weight
ca. kg /
km
61,0
113,0
158,0
173,0
203,0
231,0
343,0
467,0
546,0

71,0
130,0
170,0
204,0
238,0
AWG-No.
18
18
18
18
18
18
18
18
18

17
17
17
17
17
Research & Development

HELUKABEL is responding to market
demands with continuous new development
of cable types
Photos: Helukabel
We continuously develop new connection types with special

construction for extreme conditions in collaboration with our
Customers, such as very small bending radius, or repeated bending strain with long life durabilities for extended operation
in multilayer installations.
These new products are tested in our modern wellequipped Test
Centre before going into production.
C 36
31472-eng-C036.indd 191
31.03.2009 13:12:07 Uhr

4767 Chapter C

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

4767 Chapter C

Enviado por

Direitos autorais:

Formatos disponíveis

Photo: HELUKABEL

Cables for Drag Chains

31.03.2009 13:12:48 Uhr

Cables for Drag Chains

HELUKABEL delivers exible control cables with

31.03.2009 13:12:42 Uhr

Masters: - ProductGroupID: - Layout: - Umbruch:

PVC Cables for Drag Chains

PUR Cables for Drag Chains

Bio-Oil and microbial resistant Cables for Drag Chains

PVC Cables for Drag Chains

It goes without saying that we also demand a

31.03.2009 13:12:33 Uhr

Masters: 15001 - ProductGroupID: PG1901 - Layout: L101-9_1 - Umbruch:

flexible, number coded, control cable for drag chains, meter

Special PVC control cable, extreme flexibility

Bare copper, extra fine wire conductors, to

Extensively oil resistant

Dimensions and specifications may be changed without prior notice. (RC01)

Masters: 15001 - ProductGroupID: PG1901 - Layout: L101-9_1 - Umbruch:

flexible, number coded, control cable for drag chains, meter

Dimensions and specifications may be changed without prior notice. (RC01)

To be able to provide information on the service life and in line

Masters: 24050 - ProductGroupID: PG1901 - Layout: L100_1 - Umbruch:

MULTISPEED 500-PVC high flexible, safety against high bending in

Special drag chain cables for high

Bare copper, fine wire conductors,

PVC self-extinguishing and flame retardant

Dimensions and specifications may be changed without prior notice. (RC01)

Masters: 15930 - ProductGroupID: PG1901 - Layout: L100_1 - Umbruch:

high flexible, screened control cable for drag chains,

EMC-preferred type, meter marking

Special PVC control cable, extreme flexibility

Bare copper, extra fine wire conductors, to

Extensively oil resistant

Dimensions and specifications may be changed without prior notice. (RC01)

Masters: 15930 - ProductGroupID: PG1901 - Layout: L100_1 - Umbruch:

high flexible, screened control cable for drag chains,

EMC-preferred type, meter marking

Dimensions and specifications may be changed without prior notice. (RC01)

Our Service on the Internet

Its free and without obligation. We report on HELUKABELs

Masters: 24086 - ProductGroupID: PG1901 - Layout: L100_1 - Umbruch:

MULTISPEED 500-C-PVC high flexible, safety against high bending

Special drag chain cables for high

Bare copper, fine wire conductors,

PVC self-extinguishing and flame retardant

Dimensions and specifications may be changed without prior notice. (RC01)

PUR Cables for Drag Chains

HELUKABEL in co-operation with the leading

31.03.2009 13:12:25 Uhr

Masters: 15520 - ProductGroupID: PG1901 - Layout: L101-10_1 - Umbruch:

high flexible, cable for drag chains, abrasion and

coolant resistant, meter marking

Special polyurethane control cable adapted

Bare copper, extra fine wire conductors,

Suitable for outdoor lying and resistant to

Dimensions and specifications may be changed without prior notice. (RC02)

Masters: 15520 - ProductGroupID: PG1901 - Layout: L101-10_1 - Umbruch:

high flexible, cable for drag chains, abrasion and

coolant resistant, meter marking

Dimensions and specifications may be changed without prior notice. (RC02)

Our Service on the Internet