Escolar Documentos
Profissional Documentos
Cultura Documentos
Operations
February 6, 2012
P N Rao
1
February 6, 2012
P N Rao
Press types
P N Rao
February 6, 2012
P N Rao
--
1.0 (0.04)
1.6 (0.06)
1.0 (0.04)
3.0 (0.12)
1.6 (0.06)
6.0 (0.24)
--
6.0 (0.24)
February 6, 2012
P N Rao
Geared
20 (2.25)
February 6, 2012
P N Rao
Single-action, straight
side, eccentric shaft
mechanical press
February 6, 2012
P N Rao
February 6, 2012
P N Rao
February 6, 2012
P N Rao
February 6, 2012
P N Rao
10
February 6, 2012
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11
February 6, 2012
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12
February 6, 2012
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13
February 6, 2012
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14
February 6, 2012
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15
February 6, 2012
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16
Knuckle press
Coining operations
Press brake
Used for
bending
February 6, 2012
P N Rao
17
February 6, 2012
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18
February 6, 2012
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19
February 6, 2012
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20
21
February 6, 2012
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22
February 6, 2012
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24
Spring back
February 6, 2012
P N Rao
Shearing action
February 6, 2012
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23
February 6, 2012
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25
February 6, 2012
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26
Clearance
February 6, 2012
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27
February 6, 2012
29
February 6, 2012
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28
February 6, 2012
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30
Clearance
Clearance
February 6, 2012
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31
Blanking
February 6, 2012
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32
February 6, 2012
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34
Clearance
Piercing
February 6, 2012
P N Rao
33
P N Rao
35
February 6, 2012
Round
2
3
4 to 6
2
4
2
3
3
4 to 6
P N Rao
Other contours
3
5
5 to 8
3
5 to 6
3
5
4 to 5
5 to 8
36
Punching/Shearing Force
February 6, 2012
P N Rao
37
February 6, 2012
P N Rao
38
Stripper
http://www.youtube.com/watch?v=Z26pEs8bocs&feature=rel
mfu
February 6, 2012
P N Rao
39
February 6, 2012
Stripping force
P N Rao
40
Stripping force
February 6, 2012
P N Rao
41
February 6, 2012
P N Rao
42
Stripping force
Shear
February 6, 2012
P N Rao
43
February 6, 2012
P N Rao
44
Shear
February 6, 2012
P N Rao
45
February 6, 2012
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46
February 6, 2012
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47
February 6, 2012
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48
Angular clearance
February 6, 2012
P N Rao
49
February 6, 2012
Angular clearance
P N Rao
50
Angular clearance
February 6, 2012
P N Rao
51
February 6, 2012
P N Rao
52
February 6, 2012
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54
Angular clearance
February 6, 2012
P N Rao
53
dies,
dies, and
Combination dies.
Compound
http://www.youtube.com/watch?v=q5Wlr6Co5SI
http://www.youtube.com/watch?v=rx5p-2uZ6jc&feature=related
http://www.youtube.com/watch?v=sJnt_djvclo&feature=related
February 6, 2012
P N Rao
55
February 6, 2012
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56
February 6, 2012
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57
Dowels alignment
Screws Joining
Two dowels are required for proper
alignment
February 6, 2012
Die Construction
P N Rao
58
Die Block
February 6, 2012
P N Rao
59
February 6, 2012
P N Rao
60
10
Die Block
February 6, 2012
P N Rao
February 6, 2012
P N Rao
61
February 6, 2012
P N Rao
February 6, 2012
P N Rao
Punches
62
64
Plain Punch
Plain punches
Pedestal punches
Punches mounted in punch plates
Perforator punches
Quill punches
Backup plate
Slug ejection
P N Rao
65
February 6, 2012
P N Rao
66
11
Pedestal Punch
Pedestal Punch
P N Rao
67
P N Rao
68
Punches mounted in
punch plates
< 1 in
P N Rao
69
Perforator Punch
Perforator Punch
< 1 in
< 1 in
P N Rao
P N Rao
71
70
P N Rao
72
12
Quill Punch
Method of preventing
rotation of punch in a
punch plate
Fig. From P. N. Rao, Manufacturing Technology, Tata
McGraw Hill, 1998.
February 6, 2012
P N Rao
73
Slug ejection
P N Rao
74
Pilots
P N Rao
February 6, 2012
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75
February 6, 2012
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February 6, 2012
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76
13
Pilots
Pilots
February 6, 2012
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79
0.050 to 0.100 mm
0.025 to 0.050 mm
0.013 to 0.018 mm
work.
February 6, 2012
0.130
Pilot diameter, mm
3.0
0.05
4.5
0.08
6.0
0.10
7.5
0.10
9.0
0.10
12.5
0.13
20.0
0.13
0.400
0.750
1.500
3.000
0.08
0.13
0.20
0.20
0.20
0.25
0.25
0.13
0.20
0.25
0.25
0.30
0.40
0.40
-0.25
0.40
0.40
0.50
0.75
0.75
----0.75
0.75
1.00
February 6, 2012
80
P N Rao
81
February 6, 2012
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82
Pilots
P N Rao
Pilots
Pilots
Stock thickness,
(mm)
average work,
close work, and
high precision
P N Rao
83
February 6, 2012
P N Rao
84
14
Channel
Stripper
P N Rao
February 6, 2012
P N Rao
85
February 6, 2012
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February 6, 2012
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Die Stops
86
88
Solid Stop
P N Rao
89
February 6, 2012
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90
15
P N Rao
February 6, 2012
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91
P N Rao
February 6, 2012
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92
16