Escolar Documentos
Profissional Documentos
Cultura Documentos
TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 1
TABLE OF REVISIONS ............................................................................................................................................ 3
CONFIRMATION OF RECEIPT .............................................................................................................................3
GENERAL REMARKS .............................................................................................................................................. 4
Calculation of patch sizes: .............................................................................................................................4
0.0 MISCELLANEOUS .............................................................................................................................................. 5
0.1 PREPARATION TIME.............................................................................................................................5
0.2 CLEANING .............................................................................................................................................5
0.3 DECALS AND ISO-MARKING. ..............................................................................................................6
0.4 MISCELLANEOUS. ................................................................................................................................6
0.5 CHECKING ISO DIMENSION. ...............................................................................................................7
1.0 TARPAULIN ......................................................................................................................................................... 8
1.1 TARPAULIN - REPLACEMENT. ............................................................................................................8
1.2 TARPAULIN PATCHING. ....................................................................................................................8
1.3 TARPAULIN BOW. .................................................................................................................................9
1.4 TIR-WIRE................................................................................................................................................9
2.0 FRONT ................................................................................................................................................................ 10
2.1 FRONT PANEL - REPLACEMENT. ......................................................................................................10
2.2 FRONT PANEL - PATCH/STRAIGHTENING.......................................................................................10
2.3 FRONT HEADER - REPLACEMENT. ...................................................................................................11
2.4 FRONT HEADER - INSERT/STRAIGHTENING...................................................................................11
2.5 FRONT SILL - REPLACEMENT. ..........................................................................................................12
2.6 FRONT SILL - INSERT/STRAIGHTENING. .........................................................................................12
2.7 FRONT CORNER POST - REPLACEMENT. .........................................................................................13
2.8 FRONT CORNER POST - INSERT/STRAIGHTENING.........................................................................13
2.9 FRONT CORNER CASTING - REPLACEMENT...................................................................................13
3.0 SIDES................................................................................................................................................................... 14
3.1 SIDE PANEL - REPLACEMENT. ..........................................................................................................14
3.2 SIDE PANEL - PATCH/STRAIGHTENING...........................................................................................14
3.3 TOP RAIL - REPLACEMENT................................................................................................................15
3.4 TOP RAIL - INSERT. .............................................................................................................................15
3.5 TOP RAIL - SECTIONING. ...................................................................................................................16
3.6 NOT IN USE ..........................................................................................................................................16
3.7 BOTTOM RAIL - REPLACEMENT.......................................................................................................16
3.8 BOTTOM RAIL - INSERT/STRAIGHTENING......................................................................................17
3.9 BOTTOM RAIL - SECTIONING............................................................................................................17
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 1
of 32
4.0 REAR................................................................................................................................................................... 18
4.1 SWING HEADER - REPLACEMENT. ...................................................................................................18
4.2 SWING HEADER - INSERT/STRAIGHTENING...................................................................................18
4.3 SWING HEADER - MISCELLANEOUS. ...............................................................................................19
4.4 REAR SILL - REPLACEMENT..............................................................................................................19
4.5 REAR SILL - INSERT/STRAIGHTENING. ...........................................................................................20
4.6 REAR CORNER POST - REPLACEMENT. ...........................................................................................21
4.7 REAR CORNER POST - INSERT/STRAIGHTENING. ..........................................................................21
4.8 REAR CORNER CASTING - REPLACEMENT. ....................................................................................22
5.0 DOORS................................................................................................................................................................ 23
5.1 DOOR PANEL - REPLACEMENT.........................................................................................................23
5.2 DOOR PANEL - PATCH/STRAIGHTENING. .......................................................................................23
5.3 DOOR - FRAME. ...................................................................................................................................24
5.4 DOOR PANEL - GASKET. ....................................................................................................................24
5.5 DOOR HARDWARE REPLACEMENT / REPAIR...............................................................................25
5.6 DOOR HARDWARE - STRAIGHTENING. ...........................................................................................25
5.7 DOOR PANEL - MISCELLANEOUS. ....................................................................................................26
6.0 FLOOR................................................................................................................................................................ 27
6.1 FLOORING............................................................................................................................................27
6.2 FLOOR BOARD - PLANK. ....................................................................................................................27
6.3 FLOOR BOARD - PLYWOOD. ..............................................................................................................27
6.4 CENTER RAIL ......................................................................................................................................28
7.0 UNDERSTRUCTURE......................................................................................................................................... 29
7.1 CROSSMEMBER. .................................................................................................................................29
7.2 TUNNEL SECTION...............................................................................................................................30
7.3 FORK LIFT POCKET. ...........................................................................................................................31
REQUEST OF CHANGE / NEW STS CODE. ........................................................................................................ 32
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 2
of 32
TABLE OF REVISIONS
Chapter No.
Revision No
Revision Date
Sign.
2001-06-01
2002-01-23
2002-01-23
2001-06-01
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2005-04-14
2005-11-22
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
kpk
kpk
June 2001
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
1.0 ROOF
2.0 FRONT
3.0 SIDES
4.0 REAR
5.0 DOORS
6.0 FLOOR
7.0 UNDERSTRUCTURE
3.9 BOTTOM RAIL _ SECTIONING
1.0 TARPAULIN
A
C
C
A
C
C
C
C
C
C
C
1.0
1.0
Confirmation of receipt
As confirmation of receipt of STS mode 05 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEQUEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 05, June 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________
Cc___________________________
Cc___________________________
Cc___________________________
Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 3
of 32
GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
MIG welding when joining steel parts.
3 coat paint system.
Estimation of repairs which includes use of spare parts such as corner casting corner post crossmember
header sill - top/bottom rail and side panel, asume spare parts delivered in correct size and shape.
Time for manufacturing of spare parts shall bee included in the price for spare parts.
Calculation of patch sizes:
If patch sizes not as described in this manual, please use the repair code which covers the circumference of
the actual patch.
e.g.
Actual patch 600 x 600 (perimeter = 2.400 mm) ref. page 14, the proper code to use is 3116 (patch 850 x
600) whose perimeter covers the actual perimeter.
Actual patch 1.150 x 500 (perimeter = 3.300 mm) ref. page 14, the smallest patch which covers the perimeter
is 900 x 1.060 and the proper code is 3117
If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.
Glossary of terms
Replace :
Remove damaged part and install new part.
Reinstallation :
Remove sound part and install same part in previous position.
Doubler plate : Plate or angle which add thickness to a part of a structure such as header/sill
Reinforcement/
gusset plate : Same as doubler plate
Stiffener :
Plate which add strength to the formed part of a structure such as header/sill
Section :
A piece of a structure such as: top/bottom rail floor locking rod.
Splice :
A section which is connected to the structure with plates (e.g. ALU-container)
Insert :
A part worked in a structure such as: top/bottom rail corner post header/sill etc.
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 4
of 32
CPH
Reference
Size
LxW
(in mm)
Description
0.0 MISCELLANEOUS
0.1
0003
0A
0.3
0005
0A
0.6
0008
0A
0.9
0011
0A
1.2
0014
***
9997
***
9998
***
9999
0.2 CLEANING
***
Remove nails
0.2
0806
***
0.1
0986
***
2.0
0918
***
2.0
0919
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
0976
Page 5
of 32
CPH
Reference
Size
LxW
(in mm)
Description
0.2
0951
8B
0.2
0952
8B
0.1
0953
8B
0.1
0954
8C
0.1
0955
***
0.2
0959
8A
0,7
0961
8A
0.2
0962
8A
0.1
0963
***
0,3
0964
0.2
0985
0.2
0801
0.2
6721
Emergency repair.
0.5
0802
0.1
0804
***
Shower test.
1.0
0915
***
0.0
0917
10.05
= < 500
0.2
7891
> 500
0.3
7892
10.03
0.4 MISCELLANEOUS.
4B
10.04
1D3
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
5400
Page 6
of 32
CPH
Reference
Size
LxW
(in mm)
Description
***
0.5
7920
***
0.1
7981
***
0.2
7982
0.3
9200
5B
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 7
of 32
CPH
Reference
Size
LxW
(in mm)
Description
1.0 TARPAULIN
***
Renewing of Tarpaulin
20ft
1.2
1421
***
Renewing of Tarpaulin
40 ft
1.3
1422
Reinstallation of Tarpaulin
20 ft
0.8
1431
***
Reinstallation of Tarpaulin
40 ft
0.9
1432
50 x 50
0.1
1111
100 x 100/
150 x 150
0.1
1112
250 x 250/
200 x 300
0.3
1113
300 x 300
0.4
1114
400 x 400/
200 x 600
0.6
1115
200 x 800/
300 x 600
0.7
1116
200 x 1000/
600 x 600
0.8
1117
300 x 1000
0.9
1118
200 x 2000
1.0
1119
>200 x 2000
4.0
1110
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 8
of 32
CPH
Reference
Size
LxW
(in mm)
Description
0.2
1221
***
0.1
1222
***
0.2
1223
***
Straighten/repair
0.5
1281
***
0.2
3620
20 ft
0.2
1721
40 ft
0.3
1722
1.4 TIR-WIRE.
***
Replacement
***
20/40 ft
0.1
1723
***
20/40 ft
0.1
1921
0.3
3621
0.3
1820
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 9
of 32
CPH
Reference
Size
LxW
(in mm)
Description
2.0 FRONT
1 st. section
1026 x 2700
4.4
2121
7.01
Next section
1026 x 2700
3.2
2122
100 X 150
0.7
2111
150 X 300
0.9
2112
200 X 300
0.9
2113
200 X 450
1.1
2114
300 X 600
1.4
2115
450 X 750
1.7
2116
600 X 900
2.0
2117
900 X 1028
2.4
2118
1200 x 1028
2.6
2119
2110
950 x 950
0.3
2181
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 10
of 32
CPH
Reference
Size
LxW
(in mm)
Description
7.10
500 x 500
0.1
2183
3.4
2421
***
0.3
2422
150
1.0
2441
300
1.1
2442
450
1.2
2443
600
1.3
2444
900
1.6
2445
1200
1.8
2446
1500
2.1
2447
1800
2.4
2448
***
0.5
2481
***
0.1
2482
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 11
of 32
CPH
Reference
Size
LxW
(in mm)
Description
20 ft
3.8
2523
5.05
40 ft
4.4
2522
350
0.7
2541
5.00
300
1.0
2542
450
1.1
2543
600
1.3
2544
900
1.5
2545
1200
1.7
2546
1500
1.9
2547
1800
2.2
2548
Straighten flange.
0.1
2581
0.2
2582
0.4
2561
5.05
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 12
of 32
CPH
Reference
Size
LxW
(in mm)
Description
806
6.2
2621
906
6.2
2622
150
1.0
2641
300
1.1
2642
450
1.2
2643
600
1.3
2644
900
1.6
2645
1200
1.8
2646
1500
2.1
2647
0.5
2681
5.03
1.5
2721
5.03
2.3
2722
0.5
2281
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 13
of 32
CPH
Reference
Size
LxW
(in mm)
Description
3.0 SIDES
1112 x 2700
4.4
3121
1112 x2700
1.9
3122
150 x 150
0.7
3111
300 x 150
0.8
3112
450 x 200
1.0
3113
600 x 300
1.3
3114
700 x 450
1.5
3115
850 x 600
1.8
3116
1000 x 900
2.2
3117
1150 x 1200
2.6
3118
1400 x 1500
3.1
3119
>1400 x 1500
3110
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 14
of 32
CPH
Reference
Size
LxW
(in mm)
Description
3G4
950 x 950
0.2
3181
7.10
500 x 500
0.1
3183
20 ft
5.6
3421
40 ft
10.6
3422
150
0.7
3441
300
0.8
3442
450
0.9
3443
600
1.0
3444
900
1.1
3445
1200
1.3
3446
1500
1.5
3447
1800
1.7
3448
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 15
of 32
CPH
Reference
Size
LxW
(in mm)
Description
600
1.0
3451
900
1.2
3452
1200
1.4
3453
1800
1.9
3454
2400
2.3
3455
3600
3.1
3456
4800
4.0
3457
6000
4.8
3458
7200
5.7
3459
20 ft
7.9
3521
40 ft
14.9
3522
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 16
of 32
CPH
Reference
Size
LxW
(in mm)
Description
7.03
Straighten flange.
150
0.9
3541
300
1.0
3542
450
1.1
3543
600
1.3
3544
900
1.5
3545
1200
1.7
3546
1500
1.9
3547
1800
2.2
3548
300
0.1
3581
600
1,4
3551
900
1.7
3552
1200
2.1
3553
1800
2,8
3554
2400
3.5
3555
3600
4,9
3556
4800
6,3
3557
6000
7,8
3558
7200
9,2
3559
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 17
of 32
CPH
Reference
Size
LxW
(in mm)
Description
4.0 REAR
0.5
4421
150
1.0
4441
300
1.1
4442
450
1.2
4443
600
1.3
4444
900
1.6
4445
1200
1.8
4446
1500
2.1
4447
1800
2.4
4448
0.5
4481
***
Straighten
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 18
of 32
CPH
Reference
Size
LxW
(in mm)
Description
0.3
1621
***
0.1
1681
***
0.2
4470
***
0.1
4471
***
0.1
4472
***
0.2
4473
4.0
4521
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 19
of 32
CPH
Reference
Size
LxW
(in mm)
Description
350
0.7
4541
5.00
300
1.0
4542
450
1.1
4543
600
1.3
4544
900
1.5
4545
1200
1.7
4546
1500
1.9
4547
1800
2.2
4548
0.4
4561
Straighten flange.
0.1
4581
0.1
4582
***
5.04
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 20
of 32
CPH
Reference
Size
LxW
(in mm)
Description
806
4.6
4621
906
4.6
4622
150
1.0
4641
300
1.1
4642
450
1.2
4643
600
1.3
4644
900
1.6
4645
1200
1.8
4646
1500
2.1
4647
150
0.6
4648
450
0.9
4649
***
***
5.03
0.5
4681
3J3
Straighten J-bar.
0.1
4682
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 21
of 32
CPH
Reference
Size
LxW
(in mm)
Description
1.5
4721
5.03
2.3
4722
0.5
4281
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 22
of 32
CPH
Reference
Size
LxW
(in mm)
Description
5.0 DOORS
6.01
806
3.2
5121
906
3.2
5122
806
1.2
5123
906
1.2
5124
150 x 150
0.8
5111
150 x 200
0.8
5112
300 x 200
0.9
5113
450 x 300
1.2
5114
600 x 450
1.5
5115
700 x 600
1.8
5116
850 x 700
2.0
5117
850 x 900
2.2
5118
850 x 1200
2.4
5119
0.5
5181
Reinstallation of door
6.05
Straighten.
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 23
of 32
CPH
Reference
Size
LxW
(in mm)
Description
1.3
5141
450
1.5
5142
600
1.6
5143
900
1.8
5144
1200
2.1
5145
1500
2.3
5146
1800
2.5
5147
< 1500
0.3
5721
> 1500
< 2300
0.5
5722
1.2
5726
***
0.1
5727
***
0.1
5728
***
Re-fasten gasket.
0.1
5731
***
0.3
5921
6.00
6.04
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
1200
Page 24
of 32
CPH
Reference
Size
LxW
(in mm)
Description
0.3
4821
0.1
5624
6.03
0.6
5221
6.03
0.2
5222
6.02
0.7
5421
6.02
0.3
5451
6.02
0.2
5522
6.02
0.1
5523
6.02
0.3
5524
***
0.1
5621
***
0.1
5622
***
0.2
5623
6.02
***
0.1
5281
***
0.2
5481
***
0.1
5482
***
0.1
5682
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 25
of 32
CPH
Reference
Size
LxW
(in mm)
Description
0.3
5271
6.01
0.4
5931
6.01
0.9
5932
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 26
of 32
CPH
Reference
Size
LxW
(in mm)
Description
6.0 FLOOR
6.1 FLOORING.
***
0.1
6141
***
0.1
6142
***
0.1
6171
***
Caulking of floorboard
0.1
6172
0.1
6173
20 ft
12.6
6423
40 ft
27.6
6424
1200
0.9
6622
1800
1.2
6624
2400
1.5
6625
3000
1.7
6626
0.3
6627
1500
0.5
6632
3000
0.8
6636
0.5
6970
4.00
4.01
***
4.01
***
MODE 05
Steel Open Top Container
Page 27
of 32
CPH
Reference
Size
LxW
(in mm)
Description
4.00
4.00
20 ft
10.6
6426
40 ft
19.0
6427
1100 x 650
0.8
6521
2000 x 650
1.1
6522
1600 x 1200
1.5
6523
2400 x 1200
2.1
6524
40 ft
2.0
6528
1100 x 650
0.5
6531
2000 x 650
0.7
6532
1600 x 1200
1.0
6533
2400 x 1200
1.3
6534
2438
0.3
6571
< 1800
0.3
6351
> 1800
0.4
6352
4.00
4.00
Reinstallation
(including sealing)
***
Replace section of center rail including manufacturing of section and installation of rubber
blocks. Joint to be at centre of X-member.
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 28
of 32
CPH
Reference
Size
LxW
(in mm)
Description
7.0 UNDERSTRUCTURE
7.1 CROSSMEMBER.
4.02
Replace CROSSMEMBER.
(including painting)
5.00
0.9
7121
150
0.9
7141
300
1.0
7142
450
1.1
7143
4.02
Straighten flange.
0.1
7181
4.02
0.2
7182
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 29
of 32
CPH
Reference
Size
LxW
(in mm)
Description
4.05
5.00
8.7
7321
350
2.7
7351
700
3.3
7352
1050
3.9
7353
1400
4.4
7354
1750
5.0
7355
300
1.1
7356
600
1.3
7357
900
1.6
7358
4.05
Replace outrigger.
(including painting)
0.5
7421
4.05
0.1
7481
0.2
7482
3.1
7721
300
1.1
7741
600
1.3
7743
900
1.5
7744
***
5.00
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 30
of 32
CPH
Reference
Size
LxW
(in mm)
Description
5.00
3.3
7521
150
0.9
7541
300
1.0
7542
450
1.1
7543
600
1.2
7544
900
1.4
7545
1200
1.6
7546
1500
1.8
7547
1800
2.0
7548
4.03
Replace of strap.
(including painting)
0.4
7621
4.03
Straighten strap.
0.1
7681
4.03
0.2
7682
< 500
0.2
7581
> 500
0.3
7582
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 31
of 32
Requesting office:
Telex address:
Name and initials:
New STS code
yes
no
03
04
05
(code number)
06
Description of work:
Pieces:
Suggested Man-hours:
Page:
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 32
of 32