Calc Asd Aweara PDF

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD
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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for test)

Design Internal Temperature
Type of Test
Test Position
18.000
50
bar
C
UG-99(b)
Horizontal
Projection of Nozzle from Vessel Top
200.00
mm
Projection of Nozzle from Vessel Bottom
200.00
mm
Minimum Design Metal Temperature

Type of Construction
Welded
Special Service
None
Degree of Radiography
RT 1
Miscellaneous Weight Percent
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Pressure test
Is this a Heat Exchanger
No
User Defined Test Press. (Used if > 0)
0.0000
bar
User defined MAWP
18.998
bar
User defined MAPnc
0.0000
bar
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS

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Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
Wind Profile Height mm
User Defined
Pressure
kPa
10000.0000
0.7500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000

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Seismic Design Code
G Loading
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.500
G Loading Coefficient Gz
0.500
G Loading Coefficient Gy
-2.000
Percent Seismic for Test
0.000
Design Nozzle for M.A.W.P. (maximum)
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286

Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
No
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Description
Distance "FROM" to "TO"
Flange
Blind
22.300
mm

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Flange Inside Diameter (OD for Blinds)
230.00
mm
Element Thickness
22.300
mm
Internal Corrosion Allowance
0.0000
mm
Nominal Thickness
24.300
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
18.000
bar
Design Temperature Internal Pressure

Design External Pressure
50
1.0341
Design Temperature External Pressure

Effective Diameter Multiplier
50
C
bar
C
1.2
Material Name
SA-182 F316
Allowable Stress, Ambient
137.90
MPa
Allowable Stress, Operating
137.90
MPa
Allowable Stress, Hydrotest
186.17
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
Yield Stress, Operating
217.74
MPa
External Pressure Chart Name
HA-2
UNS Number
Class / Thickness / Grade
S31600
:: > 5
Product Form
Forgings
Perform Flange Stress Calculation (Y/N)

Weight of ANSI B16.5/B16.47 Flange
Y
0.0000
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Flange

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Description
Body flange
75.000
mm
Flange Inside Diameter (OD for Blinds)
102.36
mm
Element Thickness
22.300
mm
0.0000
mm
Nominal Thickness
24.300
mm
0.0000
mm
18.000
bar

Material Name
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
50
1.0341
50
C
bar
C
1.2
SA-182 F316
Y
0.0000
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Description
Cylinder
Shell
1050.0
mm
Element Outside Diameter
114.30
mm
Element Thickness
7.4898
mm
0.0000
mm
Nominal Thickness
8.5598
mm
0.0000
mm
18.000
bar

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Material Name
50
1.0341
50
C
bar
C
1.2
SA-312 TP316
137.90
MPa
137.90
MPa
186.17
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
198.97
MPa

UNS Number
Product Form
HA-2
S31600
Smls. & wld. pipe
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Element From Node

Detail Type
Detail ID
30
Saddle
Sliding
Dist. from "FROM" Node / Offset dist
164.00
mm
Width of Saddle
70.000
mm
Height of Saddle at Bottom
255.00
mm
Saddle Contact Angle
120.0
Height of Composite Ring Stiffener
0.0000
mm
Width of Wear Plate
70.000
mm
Thickness of Wear Plate
10.000
mm
Contact Angle, Wear Plate (degrees)
Element From Node

Detail Type
120.0
30
Saddle

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Detail ID
Fixed
804.00
mm
Width of Saddle
70.000
mm
Height of Saddle at Bottom
255.00
mm
Saddle Contact Angle
120.0
Height of Composite Ring Stiffener
0.0000
mm
Width of Wear Plate
70.000
mm
Thickness of Wear Plate
10.000
mm
Contact Angle, Wear Plate (degrees)
Element From Node

Detail Type
Detail ID
120.0
30
Nozzle
N1
123.65
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
67.101
Grade of Attached Flange
GR 2.2
Element From Node

Detail Type
Detail ID
in.
Weight of Nozzle ( Used if > 0 )
Nozzle Matl
mm
SA-182 F316
30
Nozzle
N2
931.65
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
mm
in.

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Blind Flange (Y/N)
67.101
GR 2.2
Nozzle Matl
Element From Node

Detail Type
Detail ID
SA-182 F316
30
Nozzle
N3
427.65
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
67.101
GR 2.2
Element From Node
mm
in.
Nozzle Matl
SA-182 F316
30
Detail Type
Weight
Detail ID
HEATER
155.00
mm
Miscellaneous Weight
980.60
Offset from Element Centerline
0.0000
mm
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Description
Elliptical
Head

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39.700
mm
Element Outside Diameter
114.30
mm
Element Thickness
7.4898
mm
0.0000
mm
Nominal Thickness
8.5598
mm
0.0000
mm
18.000
bar

50
1.0341

Material Name
50
C
bar
C
1.2
SA-403 316L
115.15
MPa
115.15
MPa
155.14
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
165.40
MPa

UNS Number
Product Form
HA-4
S31603
Smls. & wld. fittings
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

FileName : E-6012
---------------------------------------Flg Calc [Int P] : H1 (blind)
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Flange Input Data Values
Description: H1 (blind)
Blind
Description of Flange Geometry (Type)
Blind
Design Pressure
Design Temperature
18.00
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
Yes
Flange Outside Diameter
230.000
mm
Flange Thickness
22.3000
mm
Flange Material
SA-182 F316
Flange Material UNS number
S31600
Flange Allowable Stress At Temperature
Sfo
137.90
MPa
Flange Allowable Stress At Ambient
Sfa
137.90
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Span
0.000
mm
Diameter of the Load Reaction, Short Span
0.000
mm
Perimeter along the Center of the Bolts
598.473
mm
Diameter of Bolt Circle
190.500
mm
Nominal Bolt Diameter
15.8750
mm
Diameter of the Load Reaction, Long
Type of Threads
TEMA Thread Series
Number of Bolts

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Flange Face Outside Diameter
Fod
157.200
mm
Flange Face Inside Diameter
Fid
82.550
mm
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
149.352
mm
Gasket Inside Diameter
Gi
127.000
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
ANSI Flange Class
150
ANSI Flange Grade
GR 2.2
MPa
mm
ASME Code, Section VIII, Division 1, 2013
Gasket Contact Width,

Basic Gasket Width,
N = (Go - Gi) / 2
bo = N / 2
Effective Gasket Width,
b = bo
Gasket Reaction Diameter,
G = Go (Self-Energizing)
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 149.3520 * 18.000
= 31536.289 N
Contact Load on Gasket Surfaces [Hp]:
11.176
mm
5.588
mm
5.588
mm
149.352
mm

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= 2 * b * Pi * G * m * P
= 2 * 5.5880 * 3.1416 * 149.3520 * 0.0000 * 18.00
= 0.000 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 31536 + 0 + 0 , 0 )
= 31536.289 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 0.00*5.5880*3.141*149.352+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 31536/172 , 0/172
= 182.967 mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 15.875 + 6 * 22.300/(0.00 + 0.5)
= 299.350 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 190.500 * sin( 3.142/8 )
= 72.901 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 72.901/( 2 * 15.875 + 22.300 )), 1 )
= 1.1614

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Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
182.967
1042.579
Radial distance bet. bolts and the edge
19.050
19.750
Circumferential spacing between bolts
38.100
72.901
299.350
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 182.9672 + 1042.5786 )/2
= 105617.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1
= 31536.29 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 190.5000 - 149.3520 )/2
= 20.5740 mm
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.
7.4
kgm
Estimated Unfinished Weight of Forging at given Thk
7.4
kgm

FileName : E-6012
---------------------------------------Flg Calc [Int P] : H1 (flange)
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Flange Input Data Values
Description: H1 (flange) :
Body flange
Description of Flange Geometry (Type)

Design Pressure
Integral Weld Neck

P
Design Temperature
18.00
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
No
Flange Inside Diameter
102.362
mm
Flange Outside Diameter
230.000
mm
Flange Thickness
22.3000
mm
Thickness of Hub at Small End
go
7.4898
mm
Thickness of Hub at Large End
g1
17.7768
mm
52.7000
mm
Length of Hub
Flange Material
SA-182 F316
Flange Material UNS number
S31600
Flange Allowable Stress At Temperature
Sfo
137.90
MPa
Flange Allowable Stress At Ambient
Sfa
137.90
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Diameter of Bolt Circle
190.500
mm
15.8750
mm
Type of Threads
TEMA Thread Series
Number of Bolts

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Flange Face Outside Diameter
Fod
157.200
mm
Flange Face Inside Diameter
Fid
102.362
mm
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
149.352
mm
Gasket Inside Diameter
Gi
127.000
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
ANSI Flange Class
150
ANSI Flange Grade
GR 2.2
MPa
mm
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*(102.3620/2+0.0000))/(137.90*1.00-0.6*18.00)+Ca
= 0.6734 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 7.4898 )/(51.1810 + 0.6 * 7.4898 )
= 185.487 bar
Corroded Flange ID,
Bcor = B+2*Fcor
102.362
mm
Corroded Large Hub,
g1Cor = g1-ci
17.777
mm
Corroded Small Hub,
g0Cor = go-ci
7.490
mm

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Code R Dimension,
R = (C-B)/2 - g1
26.292
mm
Gasket Contact Width,
N = (Go - Gi) / 2
11.176
mm
5.588
mm
5.588
mm
149.352
mm
Basic Gasket Width,
bo = N / 2
Effective Gasket Width,
b = bo
Gasket Reaction Diameter,
G = Go (Self-Energizing)
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 149.3520 * 18.000
= 31536.289 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 5.5880 * 3.1416 * 149.3520 * 0.0000 * 18.00
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 102.3620 *18.0000/4

= 14813.786 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 31536 - 14813
= 16722.504 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 31536 + 0 + 0 , 0 )
= 31536.289 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp

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= 0.00*5.5880*3.141*149.352+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 31536/172 , 0/172
= 182.967 mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 15.875 + 6 * 22.300/(0.00 + 0.5)
= 299.350 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 190.500 * sin( 3.142/8 )
= 72.901 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 72.901/( 2 * 15.875 + 22.300 )), 1 )
= 1.1614
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
182.967
1042.579
Radial distance bet. hub and bolts
23.812
26.292
Radial distance bet. bolts and the edge
19.050
19.750
Circumferential spacing between bolts
38.100
72.901
299.350
-----------------------------------------------------------------------------

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Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 182.9672 + 1042.5786 )/2
= 105617.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 31536 - 31536
= 0.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 190.5000 - 149.3520 )/2
= 20.5740 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 26.2922 + 17.7768 + 20.5740 )/2
= 32.3215 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 26.2922 + ( 17.7768/2.0 )
= 35.1806 mm
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
14814.
35.1806
1.1614
606. N-m
Face Pressure,
Mt
16723.
32.3215
1.1614
628. N-m
Gasket Load,
Mg
0.
20.5740
1.1614
0. N-m
105618.
20.5740
1.1614
2525. N-m
Gasket Seating, Matm

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Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm
1233. N-m
2525. N-m
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.

Estimated Unfinished Weight of Forging at given Thk
7.9
kgm
20.1
kgm

FileName : E-6012
---------------------------------------Internal Pressure Calculations :
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Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
bar
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
MPa
--------------------------------------------------------------------------Blind|
18.000 |
24.300 |
... |
230.00 |
137.90 |
Body flang|
18.000 |
24.300 |
... |
102.36 |
137.90 |
Shell|
18.000 |
8.5598 |
... |
114.30 |
137.90 |
Head|
18.000 |
8.5598 |
... |
114.30 |
115.15 |
M.A.P. |
Minimum |
Required |
| New & Cold |
Thickness |
Thickness |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
bar
M.A.W.P. |
Corroded
bar
bar
mm
mm
---------------------------------------------------------------------------Blind|
18.0000 |
18.3984 |
18.9983 |
22.3000 |
No Calc |
Body flang|
18.0000 |
18.3984 |
18.9983 |
22.3000 |
No Calc |
Shell|
18.0000 |
190.696 |
190.696 |
7.48983 |
1.50000 |
Head|
18.0000 |
171.061 |
171.061 |
7.48983 |
1.50000 |
18.998
18.998
Minimum
Internal Pressure Calculation Results :
Cylindrical Shell From 30 To 40 SA-312 TP316 at 50 C

FileName : E-6012
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Shell
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:
Seamless
Full Radiography per UW-11(a) Type 1
S31600
Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.000*57.1500)/(137.90*1.00+0.4*18.000)
= 0.7422 + 0.0000 = 0.7422 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (137.90*1.00*7.4898)/(57.1500-0.4*7.4898)
= 190.696 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (137.90*1.00*7.4898)/(57.1500-0.4*7.4898)
= 190.696 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (18.000*((57.1500-0.4*7.4898))/(1.00*7.4898)
= 13.017 MPa
SA-312 TP316, Min Metal Temp without impact per UHA-51: -196 C

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Elliptical Head From 40 To 50 SA-403 316L at 50 C
Head
Longitudinal
Joint:
Circumferential Joint:
Seamless
Full Radiography per UW-11(a) Type 1
S31603

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (18.000*114.3000*1.000)/(2*115.15*1.00+2*18.000*(1.000-0.1))
= 0.8811 + 0.0000 = 0.8811 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*7.4898)/(1.000*114.3000-2*7.4898*(1.00-0.1))
= 171.061 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*7.4898)/(1.000*114.3000-2*7.4898*(1.000-0.1))
= 171.061 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (18.000*(1.000*114.3000-2*7.4898*(1.000-0.1)))/(2*1.00*7.4898)

FileName : E-6012
Step:
5
3:04p Dec 11,2014
= 12.116 MPa
Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca
per Appendix 1-1 (a)(1)
= (18.000*57.1500)/(115.15*1.00+0.4*18.000)+0.000
= 0.888 mm
Straight Flange Maximum Allowable Working Pressure:

= (115.15 * 1.00 * 8.5598 )/(57.1500 - 0.4 * 8.5598 )
= 183.428 bar
SA-403 316L, Min Metal Temp without impact per UHA-51: -196 C
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
24.697
bar
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
23.400
bar
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
24.636
bar
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
20.898
bar
Pressure per PED
= 1.43 * MAWP
27.167
bar
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 18.998 * 1.000
= 24.697 bar
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based

FileName : E-6012
Step:
5
3:04p Dec 11,2014
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------Shell
17.9
186.2
0.096
24.71
Head
16.6
155.1
0.107
24.71
----------------------------------------------------------------------
Elements Suitable for Internal Pressure.

FileName : E-6012
---------------------------------------External Pressure Calculations :
Step:
6
3:04p Dec 11,2014
External Pressure Calculation Results :
Cylindrical Shell From 30 to 40 Ext. Chart: HA-2 at 50 C
Shell
Elastic Modulus from Chart: HA-2 at 50 C
: 0.192E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
7.490
114.30
1097.98
15.26
9.6061
0.0048437
91.55
EMAP = (4*B)/(3*(D/t)) = (4*91.5548 )/(3*15.2607 ) = 79.9802 bar
Results for Required Thickness (Tca):

Tca
OD
SLEN
D/t
L/D
Factor A
0.965
114.30
1097.98
118.48
9.6061
0.0000957
9.19
EMAP = (4*B)/(3*(D/t)) = (4*9.1905 )/(3*118.4784 ) = 1.0341 bar
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
7.490
114.30
84831.01
15.26
50.0000
0.0047606
91.36
EMAP = (4*B)/(3*(D/t)) = (4*91.3618 )/(3*15.2607 ) = 79.8115 bar
Elliptical Head From 40 to 50 Ext. Chart: HA-4 at 50 C
Head
Elastic Modulus from Chart: HA-4 at 50 C
: 0.192E+06 MPa

FileName : E-6012
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6
3:04p Dec 11,2014
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
7.490
114.30
15.26
0.0091011
92.21
EMAP = B/(K0*D/t) = 92.2076/(0.9000 *15.2607 ) = 67.1253 bar
Results for Required Thickness (Tca):

Tca
OD
D/t
Factor A
0.302
114.30
378.31
0.0003671
35.22
EMAP = B/(K0*D/t) = 35.2162/(0.9000 *378.3123 ) = 1.0342 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
S31603

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (1.727*114.3000*1.000)/(2*115.15*1.00+2*1.727*(1.000-0.1))
= 0.0856 + 0.0000 = 0.0856 mm

= ((2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)))/1.67
per Appendix 1-4 (c)
= ((2*115.15*1.00*7.4898)/(1.000*114.3000-2*7.4898*(1.00-0.1)))/1.67
= 102.432 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 67.13 , 102.4315 )
= 67.125 bar

FileName : E-6012
Step:
6
3:04p Dec 11,2014
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
External Pressure Calculations
Section |
From| To |
Length |
mm
Outside |
Corroded |
Diameter | Thickness |
mm
mm
Factor
Factor |
MPa
|
|
--------------------------------------------------------------------------10|
20|
No Calc |
... |
22.3000 |
No Calc |
No Calc |
20|
30|
No Calc |
... |
22.3000 |
No Calc |
No Calc |
30|
40|
1097.98 |
114.300 |
7.48983 |
0.0048437 |
91.5548 |
40|
50|
No Calc |
114.300 |
7.48983 |
0.0091011 |
92.2076 |
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
bar
mm
External |
mm
External
bar
---------------------------------------------------------------10|
20|
22.3000 |
No Calc |
1.03410 |
No Calc |
20|
30|
22.3000 |
No Calc |
1.03410 |
No Calc |
30|
40|
7.48983 |
0.96473 |
1.03410 |
79.9802 |
40|
50|
7.48983 |
1.50000 |
1.03410 |
67.1253 |
Minimum
67.125
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
mm
mm
Required |
mm**4
Available |
mm**4

FileName : E-6012
Step:
6
3:04p Dec 11,2014
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
No Calc |
No Calc |
No Calc |
No Calc |
30|
40|
1097.98 |
84831.0 |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.

FileName : E-6012
---------------------------------------Element and Detail Weights :
Step:
7
3:04p Dec 11,2014
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due

ID Volume | Misc %
m
kgm
|
|
|
--------------------------------------------------------------------------10|
20|
8.10442 |
20|
30|
30|
40|
... |
... |
0.40522 |
8.42992 | 0.00063378 |
8.42992 | 0.00063378 |
0.42150 |
40|
24.4520 |
24.4520 |
0.0081364 |
1.22260 |
50|
1.88162 | 0.00043591 |
1.88162 | 0.00043591 |
0.094081 |
0.0081364 |
8.10442 |
--------------------------------------------------------------------------Total
42
0.01
42
0.01
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------30|Sadl|
5.09966 |
164.000 |
143.585 |
Sliding
30|Sadl|
5.09966 |
804.000 |
143.585 |
Fixed
30|Nozl|
7.18497 |
123.650 |
75.0602 |
N1
30|Nozl|
7.18497 |
931.650 |
75.0602 |
N2
30|Nozl|
7.18497 |
427.650 |
75.0602 |
N3
30|Wght|
100.000 |
155.000 |
... |
HEATER
Total Weight of Each Detail Type
Total Weight of Saddles
10.2
Total Weight of Nozzles
21.6

FileName : E-6012
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7
3:04p Dec 11,2014
Total Weight of Weights
100.0
--------------------------------------------------------------Sum of the Detail Weights
131.8 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------45.0
76.8
45.0
76.8
45.0
76.8
10.2
9.2
10.2
...
10.2
...
21.6
...
21.6
...
...
...
...
...
...
...
...
100.0
...
...
...
...
...
...
...
...
...
...
21.6
...
-----------------------------------------------------------------------------76.8
86.0
76.8
76.8
76.8
176.8 kgm
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
76.8 kgm

FileName : E-6012
Step:
7
3:04p Dec 11,2014
Shop Test Wt.
- Fabricated Weight + Water ( Full )
86.0 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
76.8 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
76.8 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
76.8 kgm
Wt.
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
176.8 kgm
Oper. Wt. + CA
- Corr Wt. + Operating Liquid
176.8 kgm
Field Test Wt.
- Empty Weight + Water (Full)
86.0 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------10|
20|
59105.9 |
20|
30|
73710.1 |
30|
40|
384097. |
40|
50|
29219.5 |
---------------------------Total
546132.750 mm

FileName : E-6012
---------------------------------------Nozzle Flange MAWP :
Step:
8
3:04p Dec 11,2014
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
bar
Ambient
Temperature
bar
Class
Grade|Group
---------------------------------------------------------------------------N1
18.4
19.0
50
150
GR 2.2
N2
18.4
19.0
50
150
GR 2.2
N3
18.4
19.0
50
150
GR 2.2
---------------------------------------------------------------------------Minimum Rating
18.4
19.0
bar
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

FileName : E-6012
---------------------------------------Wind Load Calculation :
Step:
9
3:04p Dec 11,2014
Note: Using the User Defined Wind Profile ...
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
------------------------------------------------------------------------HEATER
0.00
155.00
0.75
0.00
Wind Load Calculation
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
kPa
mm
mm
mm
--------------------------------------------------------------------------10|
20|
255.000 |
119.184 |
2657.81 |
0.75000 |
1.99331 |
20|
30|
255.000 |
119.184 |
8938.83 |
0.75000 |
6.70397 |
30|
40|
255.000 |
137.160 |
144018. |
0.75000 |
108.011 |
40|
50|
255.000 |
137.160 |
8346.64 |
0.75000 |
6.25984 |

FileName : E-6012
---------------------------------------Earthquake Load Calculation :
Step:
10
3:04p Dec 11,2014
Earthquake Loading Specified in G's

Horizontal Acceleration factor
(GX)
0.500
Horizontal Acceleration factor
(GZ)
0.500
Vertical
(GY)
-2.000
Acceleration factor
Note: Loads are distributed evenly among all elements for horizontal
geometries.
Earthquake Load Calculation
| Earthquake | Earthquake |
From| To |
|
Element |
Height |
Weight | Ope
mm
Load |
N
------------------------------------------------10|
20|
49.6602 |
288.894 |
144.447 |
20|
30|
49.6602 |
288.894 |
144.447 |
30|Sadl|
49.6602 |
288.894 |
144.447 |
Sadl|
40|
49.6602 |
288.894 |
144.447 |
30|
40|
49.6602 |
288.894 |
144.447 |
40|
50|
49.6602 |
288.894 |
144.447 |

FileName : E-6012
---------------------------------------Center of Gravity Calculation :
Step:
11
3:04p Dec 11,2014
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles
581.300 mm
Center of Gravity of Nozzles
591.617 mm
Center of Gravity of Added Weights (Operating)
252.300 mm
Center of Gravity of Bare Shell New and Cold
420.553 mm
Center of Gravity of Bare Shell Corroded
420.553 mm
Vessel CG in the Operating Condition
355.503 mm
Vessel CG in the Fabricated (Shop/Empty) Condition
489.943 mm
Vessel CG in the Test Condition
510.835 mm

FileName : E-6012
---------------------------------------Horizontal Vessel Analysis (Ope.) :
Step:
12
3:04p Dec 11,2014
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note: Wear Pad Bearing angle is less than saddle angle + saddle/12
degrees. The wear plate will be ignored.
Minimum Wear Plate Angle [theta1]:

= 132.0 degrees
Note: Wear Pad Width (0.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 70.000 + 1.56*sqrt( 53.4051 * 7.4898 ), 2 * 216.000 )
= 101.1998 mm
Input and Calculated Values:
Vessel Mean Radius
Rm
53.41
mm
Stiffened Vessel Length per 4.15.6
1089.70
mm
Distance from Saddle to Vessel tangent
216.00
mm
Saddle Width
70.00
mm
theta
120.00
degrees
Shell Allowable Stress used in Calculation
137.90
MPa
Head Allowable Stress used in Calculation
137.90
MPa
Saddle Bearing Angle

FileName : E-6012
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12
3:04p Dec 11,2014
Circumferential Efficiency in Plane of Saddle
1.00
Circumferential Efficiency at Mid-Span
1.00
Saddle Force Q, Operating Case
Horizontal Vessel Analysis Results:
6744.59
Actual
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
0.62
137.90
MPa
Long. Stress at Bottom of Midspan
12.22
137.90
MPa
Long. Stress at Top
of Saddles
45.55
137.90
MPa
Long. Stress at Bottom of Saddles
-15.27
-2029.24
MPa
15.27
137.90
MPa
Tangential Shear in Shell
11.92
82.74
MPa
Circ. Stress at Horn of Saddle
11.76
172.38
MPa
0.68
137.90
MPa
Circ. Compressive Stress in Shell
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 123.0/2 + 0 ) * 255.0000/92.5003
= 508.5 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0001
= 3.7 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls

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12
3:04p Dec 11,2014
= max( 866.68 , 0.00 , 0 ) * 255.0000/640.0001

= 345.3 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 866/2 + 0 ) * 255.0000/92.5003
= 3583.8 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 3160 + Max( 3 , 508 , 345 , 3583 )
= 6744.6 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight)
6794.59
Transverse Shear Load Saddle
433.34
Longitudinal Shear Load Saddle
866.68
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

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Step:
12
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= -6744*216.00[1-(1-216.00/1089.70+(53.405-0.000)/
(2*216.00*1089.70))/(1+(4*0.00)/(3*1089.70))]
= -280.1 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 6744*1089/4(1+2(53-0)/(1089))/(1+(4*0)/
(3*1089))-4*215/1089
= 389.5 N-m
Longitudinal Stress at Top of Shell (4.15.6)
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 18.000 * 53.405/(2*7.490 ) - 389.5/(pi*53.4*7.490 )
= 0.62 MPa
Longitudinal Stress at Bottom of Shell (4.15.7)
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.000 * 53.405/(2 * 7.490 ) + 389.5/(pi * 53.4 * 7.490 )
= 12.22 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10)
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.000*53.405/(2*7.490)--280.1/(0.1066*pi*53.4*7.490)
= 45.55 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11)
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 18.000*53.405/(2*7.490)+-280.1/(0.1923*pi*53.4*7.490)
= -15.27 MPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

FileName : E-6012
Step:
12
3:04p Dec 11,2014
= Q(L-2a)/(L+(4*h2/3))
= 6744 ( 1089.70 - 2 * 216.00 )/(1089.70 + ( 4 * 0.00/3))
= 4070.8 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 4070.77/( 53.4051 * 7.4898 )
= 11.92 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 6744 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -0.68 MPa
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -6744/(4*7.490 *(70.000 +15.600 +15.600 )) 3*0.0529 *6744/(2*7.490)
= -11.76 MPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 216.000 )

= 101.20 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

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12
3:04p Dec 11,2014
= Alpha * Ls * ( Design Temperature - Ambient Temperature )

= 0.156E-04 * 640.000 * ( 50.0 - 21.1 )
= 0.289 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Number of Ribs ( inc. outside ribs )
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Side
Moment of Inertia of Saddle - Lateral Direction
AY
Io
4.
750.
2807.
14017.
Wearplate
12.
700.
8743.
115030.
Web
98.
1284.
125512.
15025060.
BasePlate
182.
720.
131040.
23853098.
Totals
296.
3454.
268103.
39007208.
Shell
Value
Value
Value
C1 = Sumof(Ay)/Sumof(A)
I = Sumof(Io) - C1*Sumof(Ay)
As = Sumof(A) - Ashell
78.
18195100.
2704.
mm
mm**4
mm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
Fh = K1 * Q = 0.2035 * 6744.587 = 1372.6698 N
Tension Stress, St = ( Fh/As )
0.5077
MPa
0.2035

FileName : E-6012
Step:
12
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Allowed Stress, Sa = 0.6 * Yield Str =
103.4250
MPa
194.5916
mm
267.2182
N-m
) =
1.1397
MPa
Allowed Stress, Sa = 2/3 * Yield Str =
114.9167
MPa
= B - R*Sin(theta) / theta
Bending Moment, M
= Fh * d
Bending Stress, Sb = ( M * C1 / I
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))
= ( 3 * (6744 + 50 ) * 90.00/( 2 * 132.000 * 114.917 ))
= 7.777 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 0.57 = 2723.4 N
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000

FileName : E-6012
Step:
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3:04p Dec 11,2014
= 879.200 mm
Compressive Stress [Sc]:

= P/Ar
= 2723.4/879.2000 = 3.0978 MPa
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
AY
Rib
36.3
474.4
17220.7
110898.8
203213.9
Web
4.0
426.4
1705.6
123382.8
4548.3
21.0
900.8
18926.3
234281.6
207762.2
Values
Ay
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 866.7/( 2 * 132.00 ) * 106.600 * 207.09/2
= 36.250 N-m
KL/R < Cc ( 9.2355 < 151.3192 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 9.24 )/(2 * 151.32 )) * 172/
( 5/3+3*(9.24 )/(8* 151.32 )-( 9.24)/(8*151.32)
Sca = 101.84 MPa
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 3.10/101.84 + (36.25/10141.076 )/114.92
Check = 0.06
Input Data for Base Plate Bolting Calculations:
Io

FileName : E-6012
Step:
12
3:04p Dec 11,2014
Total Number of Bolts per BasePlate

Total Number of Bolts in Tension/Baseplate
Nbolts
Nbt
Bolt Material Specification

Bolt Allowable Stress
Bolt Corrosion Allowance
Distance from Bolts to Edge
Thread Series
BasePlate Allowable Stress
SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm
Series
TEMA Metric
115.15
MPa
BltArea
72.3980
mm
Saddle Load QO (Weight)
QO
3210.8
Saddle Load QL (Wind/Seismic contribution)
QL
345.3
Maximum Transverse Force
Ft
433.3
Maximum Longitudinal Force
Fl
866.7
Area Available in a Single Bolt
Saddle Bolted to Steel Foundation
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 866.68/(172.38 * 2.00 )
= 2.5142 mm
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
Yes

FileName : E-6012
Step:
12
3:04p Dec 11,2014
= 255.00 * 433.34 + 0.00

= 110.55 N-m
Eccentricity (e):
= Rmom / QO
= 110.55/3210.76
= 34.42 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 132.00/2 - 32.99
= 33.01 mm
K1 = 3 (e - 0.5 * Bplen)
= 3 (34.42 - 0.5*132.00 )
= -94.75 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 1.00 * 144.80/90.00 * (33.01 + 34.42 )
= 650.82 mm
K3 = -K2 * (0.5 * Bplen + f)

= -650.82 * (0.5 * 132.00 + 33.01 )
= -64435.09 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
Y + -94.75 * Y + 650.82 * Y + -64435.09 = 0
Y
= 95.04 mm
Num = (Bplen / 2 - Y / 3 - e)
= (132.00/2 - 95.04/3 - 34.42 )

FileName : E-6012
Step:
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3:04p Dec 11,2014
= -0.10
Denom = (Bplen / 2 - Y / 3 + f)
= (132.00/2 - 95.04/3 + 33.01 )
= 67.33
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 3210.76 * -0.10/67.33
= 4.54 N
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 4.54/( 172.38 * 2.00 )
= 0.0132 mm
Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 2.5142 , 0.0132 ]
= 2.5142 mm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (3210.76 + 4.54 )/(95.04 * 132.00 )
= 5.13 bar
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2

FileName : E-6012
Step:
12
3:04p Dec 11,2014
= (132.00 - 81.20 )/2

= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 4.54 * 25.40
= 0.12 N-m
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 5.13 * (95.04 - 25.40 )/95.04
= 3.76 bar
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 90.00/6) * (3.76 + 2 * 5.13 )
= 13.56 N-m
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(0.12 ,13.56/(90.00 * 172.72 ))
= 2.2876 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle


FileName : E-6012
Step:
12
3:04p Dec 11,2014
= 132.0 degrees


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 70.000 + 1.56*sqrt( 53.4051 * 7.4898 ), 2 * 246.000 )
= 101.1998 mm
Vessel Mean Radius
Rm
53.41
mm
1089.70
mm
246.00
mm
Saddle Width
70.00
mm
theta
120.00
Inside Depth of Head
h2
24.83
mm
137.90
MPa
115.15
MPa
1.00
1.00
Saddle Force Q, Operating Case
5523.15
Actual
degrees
Allowable
of Midspan
4.82
137.90
MPa

FileName : E-6012
Step:
12
3:04p Dec 11,2014
8.01
137.90
MPa
of Saddles
52.86
137.90
MPa
-19.32
-2029.24
MPa
19.32
137.90
MPa
8.61
82.74
MPa
9.63
172.38
MPa
0.55
137.90
MPa
Long. Stress at Top

= 3.00 * ( 123.0/2 + 0 ) * 255.0000/92.5003
= 508.5 N

= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0001
= 3.7 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 866.68 , 0.00 , 0 ) * 255.0000/640.0001
= 345.3 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 866/2 + 0 ) * 255.0000/92.5003
= 3583.8 N

FileName : E-6012
Step:
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3:04p Dec 11,2014

= 1939 + Max( 3 , 508 , 345 , 3583 )
= 5523.1 N

5573.16
433.34
866.68

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -5523*246.00[1-(1-246.00/1089.70+(53.405-24.830)/
(2*246.00*1089.70))/(1+(4*24.83)/(3*1089.70))]
= -332.4 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 5523*1089/4(1+2(53-24)/(1089))/(1+(4*24)/
(3*1089))-4*246/1089

FileName : E-6012
Step:
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3:04p Dec 11,2014
= 107.1 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 18.000 * 53.405/(2*7.490 ) - 107.1/(pi*53.4*7.490 )
= 4.82 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.000 * 53.405/(2 * 7.490 ) + 107.1/(pi * 53.4 * 7.490 )
= 8.01 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.000*53.405/(2*7.490)--332.4/(0.1066*pi*53.4*7.490)
= 52.86 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 18.000*53.405/(2*7.490)+-332.4/(0.1923*pi*53.4*7.490)
= -19.32 MPa

= Q(L-2a)/(L+(4*h2/3))
= 5523 ( 1089.70 - 2 * 246.00 )/(1089.70 + ( 4 * 24.83/3))
= 2940.1 N

= K2 * T / ( Rm * t )
= 1.1707 * 2940.12/( 53.4051 * 7.4898 )
= 8.61 MPa

FileName : E-6012
Step:
12
3:04p Dec 11,2014

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 5523 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -0.55 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -5523/(4*7.490 *(70.000 +15.600 +15.600 )) 3*0.0529 *5523/(2*7.490)
= -9.63 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 246.000 )

= 101.20 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Side

FileName : E-6012
Step:
12
3:04p Dec 11,2014
AY
Io
4.
750.
2807.
14017.
Wearplate
12.
700.
8743.
115030.
Web
98.
1284.
125512.
15025060.
BasePlate
182.
720.
131040.
23853098.
Totals
296.
3454.
268103.
39007208.
Shell
Value
Value
Value
78.
18195100.
2704.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 5523.149 = 1124.0808 N
0.4157
MPa
103.4250
MPa
194.5916
mm
218.8253
N-m
) =
0.9333
MPa
114.9167
MPa
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (5523 + 50 ) * 90.00/( 2 * 132.000 * 114.917 ))

FileName : E-6012
Step:
12
3:04p Dec 11,2014
= 7.043 mm

= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 0.46 = 2230.2 N

= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm

= P/Ar
= 2230.2/879.2000 = 2.5368 MPa

Y
AY
Rib
36.3
474.4
17220.7
110898.8
203213.9
Web
4.0
426.4
1705.6
123382.8
4548.3
21.0
900.8
18926.3
234281.6
207762.2
Values
Ay
Io

FileName : E-6012
Step:
12
3:04p Dec 11,2014

= Fl /( 2 * Bplen ) * e * rl / 2
= 866.7/( 2 * 132.00 ) * 106.600 * 207.09/2
= 36.250 N-m
KL/R < Cc ( 9.2355 < 151.3192 ) per AISC E2-1

Sca = ( 1-( 9.24 )/(2 * 151.32 )) * 172/
( 5/3+3*(9.24 )/(8* 151.32 )-( 9.24)/(8*151.32)
Sca = 101.84 MPa

Check = 2.54/101.84 + (36.25/10141.076 )/114.92
Check = 0.06

Nbolts
Nbt

Thread Series
SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm
Series
TEMA Metric
115.15
MPa
BltArea
72.3980
mm
QO
1989.3

FileName : E-6012
Step:
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3:04p Dec 11,2014
QL
345.3
Ft
433.3
Fl
866.7


= 866.68/(172.38 * 2.00 )
= 2.5142 mm

= 255.00 * 433.34 + 0.00
= 110.55 N-m
Eccentricity (e):
= Rmom / QO
= 110.55/1989.32
= 55.55 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 132.00/2 - 32.99
= 33.01 mm
Yes

FileName : E-6012
Step:
12
3:04p Dec 11,2014
K1 = 3 (e - 0.5 * Bplen)
= 3 (55.55 - 0.5*132.00 )
= -31.36 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 1.00 * 144.80/90.00 * (33.01 + 55.55 )
= 854.81 mm
K3 = -K2 * (0.5 * Bplen + f)

= -854.81 * (0.5 * 132.00 + 33.01 )
= -84630.43 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
Y + -31.36 * Y + 854.81 * Y + -84630.42 = 0
Y
= 49.08 mm
Num = (Bplen / 2 - Y / 3 - e)
= (132.00/2 - 49.08/3 - 55.55 )
= -5.91
Denom = (Bplen / 2 - Y / 3 + f)
= (132.00/2 - 49.08/3 + 33.01 )
= 82.65
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 1989.32 * -5.91/82.65
= 142.17 N
Bolt Area Required due to Transverse Load [Bltareart]

FileName : E-6012
Step:
12
3:04p Dec 11,2014
= Tforce / (Stba * Nbt)

= 142.17/( 172.38 * 2.00 )
= 0.4124 mm

= max[0.0000 , 2.5142 , 0.4124 ]
= 2.5142 mm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (1989.32 + 142.17 )/(49.08 * 132.00 )
= 6.58 bar
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (132.00 - 81.20 )/2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 142.17 * 25.40
= 3.61 N-m
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 6.58 * (49.08 - 25.40 )/49.08
= 3.17 bar

FileName : E-6012
Step:
12
3:04p Dec 11,2014
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 90.00/6) * (3.17 + 2 * 6.58 )
= 15.82 N-m
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(3.61 ,15.82/(90.00 * 172.72 ))
= 2.4703 mm

FileName : E-6012
---------------------------------------Horizontal Vessel Analysis (Test) :
Step:
13
3:04p Dec 11,2014
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case

= 132.0 degrees


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 70.000 + 1.56*sqrt( 53.4051 * 7.4898 ), 2 * 216.000 )
= 101.1998 mm
Vessel Mean Radius
Rm
53.41
mm
1089.70
mm
216.00
mm
Saddle Width
70.00
mm
theta
120.00
degrees
186.17
MPa
186.17
MPa

FileName : E-6012
Step:
13
3:04p Dec 11,2014
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
641.70
Actual
Allowable
of Midspan
8.26
186.17
MPa
9.36
186.17
MPa
of Saddles
12.53
186.17
MPa
6.74
186.17
MPa
1.13
111.70
MPa
1.12
279.25
MPa
0.06
186.17
MPa
Long. Stress at Top

= 3.00 * ( 40.6/2 + 0 ) * 255.0000/92.5003
= 167.8 N

= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0001
= 1.2 N

= 473 + Max( 1 , 167 , 0 , 0 )

FileName : E-6012
Step:
13
3:04p Dec 11,2014
= 641.7 N

Hydrostatic Test Pressure at center of Vessel:
691.71
20.29
3.05
24.703 bar

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -641*216.00[1-(1-216.00/1089.70+(53.405-0.000)/
(2*216.00*1089.70))/(1+(4*0.00)/(3*1089.70))]
= -26.6 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 641*1089/4(1+2(53-0)/(1089))/(1+(4*0)/
(3*1089))-4*215/1089
= 37.1 N-m

FileName : E-6012
Step:
13
3:04p Dec 11,2014
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 24.703 * 53.405/(2*7.490 ) - 37.1/(pi*53.4*7.490 )
= 8.26 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 24.703 * 53.405/(2 * 7.490 ) + 37.1/(pi * 53.4 * 7.490 )
= 9.36 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 24.703*53.405/(2*7.490)--26.6/(0.1066*pi*53.4*7.490)
= 12.53 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 24.703*53.405/(2*7.490)+-26.6/(0.1923*pi*53.4*7.490)
= 6.74 MPa

= Q(L-2a)/(L+(4*h2/3))
= 641 ( 1089.70 - 2 * 216.00 )/(1089.70 + ( 4 * 0.00/3))
= 387.3 N

= K2 * T / ( Rm * t )
= 1.1707 * 387.30/( 53.4051 * 7.4898 )
= 1.13 MPa

FileName : E-6012
Step:
13
3:04p Dec 11,2014

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 641 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -0.06 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -641/(4*7.490 *(70.000 +15.600 +15.600 )) 3*0.0529 *641/(2*7.490)
= -1.12 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 216.000 )

= 101.20 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Side

FileName : E-6012
Step:
13
3:04p Dec 11,2014
AY
Io
4.
750.
2807.
14017.
Wearplate
12.
700.
8743.
115030.
Web
98.
1284.
125512.
15025060.
BasePlate
182.
720.
131040.
23853098.
Totals
296.
3454.
268103.
39007208.
Shell
Value
Value
Value
78.
18195100.
2704.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 641.700 = 130.5999 N
0.0483
MPa
103.4250
MPa
194.5916
mm
25.4239
N-m
) =
0.1084
MPa
114.9167
MPa
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (641 + 50 ) * 90.00/( 2 * 132.000 * 114.917 ))
= 2.481 mm

FileName : E-6012
Step:
13
3:04p Dec 11,2014

= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 0.05 = 259.1 N

= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm

= P/Ar
= 259.1/879.2000 = 0.2947 MPa

Y
AY
Rib
36.3
474.4
17220.7
110898.8
203213.9
Web
4.0
426.4
1705.6
123382.8
4548.3
21.0
900.8
18926.3
234281.6
207762.2
Values
Ay
Io

FileName : E-6012
Step:
13
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= Fl /( 2 * Bplen ) * e * rl / 2
= 3.0/( 2 * 132.00 ) * 106.600 * 207.09/2
= 0.127 N-m
KL/R < Cc ( 9.2355 < 151.3192 ) per AISC E2-1

Sca = ( 1-( 9.24 )/(2 * 151.32 )) * 172/
( 5/3+3*(9.24 )/(8* 151.32 )-( 9.24)/(8*151.32)
Sca = 101.84 MPa

Check = 0.29/101.84 + (0.13/10141.076 )/114.92
Check = 0.00

Nbolts
Nbt

Thread Series
SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm
Series
TEMA Metric
115.15
MPa
BltArea
72.3980
mm
QO
523.9
QL
1.2
Ft
20.8

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Fl
3.0
Yes


= 3.05/(172.38 * 2.00 )
= 0.0088 mm

= 255.00 * 20.76 + 0.00
= 5.30 N-m
Eccentricity (e):
= Rmom / QO
= 5.30/523.91
= 10.10 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

= max[0.0000 , 0.0088 , 0.0000 ]

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= 0.0088 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle


= 132.0 degrees


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 70.000 + 1.56*sqrt( 53.4051 * 7.4898 ), 2 * 246.000 )
= 101.1998 mm
Vessel Mean Radius
Rm
53.41
mm
1089.70
mm
246.00
mm
Saddle Width
70.00
mm
theta
120.00
Inside Depth of Head
h2
24.83
degrees
mm

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186.17
MPa
186.17
MPa
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
436.87
Actual
Allowable
of Midspan
8.68
186.17
MPa
8.93
186.17
MPa
of Saddles
12.48
186.17
MPa
6.77
186.17
MPa
0.68
111.70
MPa
0.76
279.25
MPa
0.04
186.17
MPa
Long. Stress at Top

= 3.00 * ( 40.6/2 + 0 ) * 255.0000/92.5003
= 167.8 N

= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0001
= 1.2 N

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= 269 + Max( 1 , 167 , 0 , 0 )
= 436.9 N

Hydrostatic Test Pressure at center of Vessel:
486.88
20.29
3.05
24.703 bar

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -436*246.00[1-(1-246.00/1089.70+(53.405-24.830)/
(2*246.00*1089.70))/(1+(4*24.83)/(3*1089.70))]
= -26.3 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 436*1089/4(1+2(53-24)/(1089))/(1+(4*24)/

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(3*1089))-4*246/1089
= 8.5 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 24.703 * 53.405/(2*7.490 ) - 8.5/(pi*53.4*7.490 )
= 8.68 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 24.703 * 53.405/(2 * 7.490 ) + 8.5/(pi * 53.4 * 7.490 )
= 8.93 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 24.703*53.405/(2*7.490)--26.3/(0.1066*pi*53.4*7.490)
= 12.48 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 24.703*53.405/(2*7.490)+-26.3/(0.1923*pi*53.4*7.490)
= 6.77 MPa

= Q(L-2a)/(L+(4*h2/3))
= 436 ( 1089.70 - 2 * 246.00 )/(1089.70 + ( 4 * 24.83/3))
= 232.6 N

= K2 * T / ( Rm * t )
= 1.1707 * 232.56/( 53.4051 * 7.4898 )

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= 0.68 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 436 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -0.04 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -436/(4*7.490 *(70.000 +15.600 +15.600 )) 3*0.0529 *436/(2*7.490)
= -0.76 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 246.000 )

= 101.20 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm

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Web Location
Webloc
Side
AY
Io
4.
750.
2807.
14017.
Wearplate
12.
700.
8743.
115030.
Web
98.
1284.
125512.
15025060.
BasePlate
182.
720.
131040.
23853098.
Totals
296.
3454.
268103.
39007208.
Shell
Value
Value
Value
78.
18195100.
2704.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 436.870 = 88.9126 N
0.0329
MPa
103.4250
MPa
194.5916
mm
17.3087
N-m
) =
0.0738
MPa
114.9167
MPa
Bending Moment, M
= Fh * d

AllStress ))

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= ( 3 * (436 + 50 ) * 90.00/( 2 * 132.000 * 114.917 ))

= 2.082 mm

= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 0.04 = 176.4 N

= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm

= P/Ar
= 176.4/879.2000 = 0.2007 MPa

Y
AY
Ay
Io
Rib
36.3
474.4
17220.7
110898.8
203213.9
Web
4.0
426.4
1705.6
123382.8
4548.3

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Values
21.0
900.8
18926.3
234281.6
207762.2

= Fl /( 2 * Bplen ) * e * rl / 2
= 3.0/( 2 * 132.00 ) * 106.600 * 207.09/2
= 0.127 N-m
KL/R < Cc ( 9.2355 < 151.3192 ) per AISC E2-1

Sca = ( 1-( 9.24 )/(2 * 151.32 )) * 172/
( 5/3+3*(9.24 )/(8* 151.32 )-( 9.24)/(8*151.32)
Sca = 101.84 MPa

Check = 0.20/101.84 + (0.13/10141.076 )/114.92
Check = 0.00

Nbolts
Nbt

Thread Series
SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm
Series
TEMA Metric
115.15
MPa
BltArea
72.3980
mm

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QO
319.1
QL
1.2
Ft
20.3
Fl
3.0
Yes


= 3.05/(172.38 * 2.00 )
= 0.0088 mm

= 255.00 * 20.29 + 0.00
= 5.18 N-m
Eccentricity (e):
= Rmom / QO
= 5.18/319.08
= 16.22 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

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= max[0.0000 , 0.0088 , 0.0000 ]
= 0.0088 mm

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---------------------------------------Nozzle Calcs. : N1
Nozl:
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INPUT VALUES, Nozzle Description: N1
From : 30
Pressure for Reinforcement Calculations
18.998
Temperature for Internal Pressure
Temp
50
Pext
1.03
Tempex
50
Temperature for External Pressure
Shell Material
bar
C
bar
C
SA-312 TP316
Shell Allowable Stress at Temperature
137.90
MPa
Sa
137.90
MPa
Inside Diameter of Cylindrical Shell
97.18
mm
Design Length of Section
1097.9767
mm
Shell Finished (Minimum) Thickness
7.4898
mm
Shell Internal Corrosion Allowance
0.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
220.9500
mm
0.00
Shell Allowable Stress At Ambient
Distance from Bottom/Left Tangent
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
SA-182 F316
Material UNS Number
S31600
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Diameter Basis (for tr calc only)
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID

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---------------------------------------Nozzle Calcs. : N1
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Layout Angle
Diameter
Size and Thickness Basis

Actual Thickness
0.00
deg
2.0000
in.
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
200.0000
mm
Weld leg size between Nozzle and Pad/Shell
Wo
9.0000
mm
Groove weld depth between Nozzle and Vessel Wgnv
7.4898
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm
Weld leg size, Inside Element to Shell

ASME Code Weld Type per UW-16
mm
None
Class of attached Flange
150
Grade of attached Flange
GR 2.2
The Pressure Design option was Overall MAWP.
Nozzle Sketch (may not represent actual weld type/configuration)

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____________/|
|
|
\ |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Division 1, 2013, UG-37 to UG-45
Actual Inside Diameter Used in Calculation
2.000
in.
Actual Thickness Used in Calculation
0.530
in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (19.00*48.5902)/(137*1.00-0.6*19.00)
= 0.6751 mm
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)

= 25.400(exp([19.00/(137.90*1.00]-1)
= 0.3524 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
Dl
101.6000
mm
Parallel to Vessel Wall, opening length
50.8000
mm

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Normal to Vessel Wall (Thickness Limit), no pad
Tlnp
18.7246
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
ta = 0.3761 mm
tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
trb1 = 0.6751 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 1.500 , 1.500 ) ]
= 1.5000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.3761 , 1.5000 )
= 1.5000 mm
Available Nozzle Neck Thickness = 13.4620 mm --> OK
tb3 = 4.8000 mm
mm

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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained
15.3,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 13.462 - 0.000
= 13.462 mm
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 97.180/2 + 0.000
= 48.590 mm
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 7.490
= 59.919 mm

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Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 7.490 + 0.78 * sqrt( 25.400 * 13.462 )
= 21.913 mm

= Lpr1 + T
= 200.000 + 7.490
= 207.490 mm

= 8( t + te )
= 8( 7.490 + 0.000 )
= 59.919 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 21.913 , 207.490 , 59.919 )
= 21.913 mm
Effective Vessel Thickness [teff]:

= t
= 7.490 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (50.80 + 13.462 )/( sqrt((97.18 + 7.490 ) * 7.490 )) )
= 2.295
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

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Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 7.490 * 59.919 * max( 2.295/4, 1 )
= 448.780 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 13.462 * 21.913
= 294.995 mm
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 9.0002
= 40.500 mm
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 448.780+1.000(294.995+0.000)+40.500+0.000+0.000
= 784.275 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.9 MPa
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 18.998 * 25.400 ( 21.913 - 7.490 )
= 696.0 N

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Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 18.998 * 48.590 * ( 59.919 + 13.462 )
= 6774.3 N
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 18.998 * 48.590 * 25.400
= 2344.9 N
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 25.400 ( 21.913 - 7.490 ) + 48.590 ( 59.919 + 13.462 + 25.400 )
= 5166.1 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 206.850/( 2 * 5166.123/784.275 - 48.590/7.490 )
= 309.3 bar

= S[t/Reff]
= 137.900 [7.490/48.590 ]
= 212.5 bar
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 309.297 , 212.532 )
= 212.532 bar
Average Primary Membrane Stress [SigmaAvg]:

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= ( fN + fS + fY ) / AT
= ( 696.040 + 6774.292 + 2344.857 )/784.275
= 12.516 MPa
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 18.998 * 48.590/7.490
= 12.3 MPa
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 12.516 - 12.327 , 12.327 )
= 12.7 MPa
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Sallow
206.85
MPa
PL
12.71
MPa
Pmax
212.53
bar
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 25.400 + 13.462 )/25.400
= 1.530 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 25.400 + 13.462 )
= 61.044 mm

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Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 6.364,
0.000,
0.000, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(2344*1.53,1.5*137.9(294.995+0.000),pi/4*19.0*25.40^2*1.53^2)
= 2253.586 N
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 2253.586/(61.044 (0.49*6.364 + 0.6*7.490 + 0.49*0.000 ) )
= 4.850 < or = to 137.900 Weld Size is OK
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds
Tmin
8.5598
mm
Results Per UW-16.1:

Required Thickness
Nozzle Weld
5.9919 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 19.4225 mm
18.998
bar

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The Cut Length for this Nozzle is, Drop + Ho + H + T : 226.9124 mm
Input Echo, WRC107/537 Item
1,
Description: N1
Diameter Basis for Vessel
Vbasis
ID
Cylindrical or Spherical Vessel
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
97.180
mm
Vessel Thickness
Tv
7.490
mm
-195.57
Design Temperature
Vessel Material
SA-312 TP316
Vessel Cold S.I. Allowable
Smc
137.90
MPa
Vessel Hot
Smh
137.90
MPa
Type
Round
S.I. Allowable
Attachment Type
Diameter Basis for Nozzle
Nbasis
Corrosion Allowance for Nozzle
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
Nozzle Cold S.I. Allowable
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.998
bar
S.I. Allowable

Include Pressure Thrust
No
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0

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Circumferential Shear
(SUS)
Vc
1040.0
Circumferential Moment
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
Use Interactive Control
No
WRC107 Version
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
Error/Warning Messages for WRC107 Analysis
Warning - The ratio Ro/Rm, 0.7426 , must be > 0.0571 and < 0.571.
WRC 107 Stress Calculation for SUStained loads:

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Dimensionless Parameters used :
Gamma =
6.99
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.650
4C
0.947
(A,B)

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N(PHI) / ( P/Rm )
0.650
3C
0.660
(C,D)
M(PHI) / ( P )
0.650
2C1 !
0.033
(A,B)
M(PHI) / ( P )
0.650
1C
0.055
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.650
3A
0.319
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.650
1A
0.082
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.650
3B
0.739
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.650
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.650
3C
0.660
(A,B)
N(x)
/ ( P/Rm )
0.650
4C
0.947
(C,D)
M(x)
/ ( P )
0.650
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.650
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.650
4A
0.696
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.650
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.650
4B
0.317
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.650
2B
0.042
(A,B,C,D)
* Beta) )
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4
3:04p Dec 11,2014
Circ. Bend. P
-3
-3
-6
-6
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-97
97
97
-97
Circ. Memb. ML |
-21
-21
21
21
Circ. Bend. ML |
-27
27
27
-27
-42.3
5.2
54.7
-7.5
-99.0
84.3
114.6
-92.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-50
50
50
-50
-51.4
36.9
66.7
-45.2
-65.3
30.7
78.0
-33.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
6.5
6.5
4.2
4.2
4.2
4.2
6.5
6.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
54.80
38.15
68.05
45.62
99.51
84.62 115.75
93.62
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Values at

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4
3:04p Dec 11,2014
Stress Int.
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
11
13
11
13
11
13
11
13
Circ. Pl (SUS) |
-18
-18
23
23
-7
-7
10
10
Circ. Q
-23
23
31
-31
-91
91
103
-103
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
-7
-7
10
10
-17
-17
22
22
-44
44
55
-55
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
11.4
13.3
11.4
13.3
11.4
13.3
11.4
13.3
-----------------------------------------------------------------------Pm+Pl (SUS)
7.3
5.5
35.1
37.0
15.9
17.7
28.3
28.4
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
48.1
44.2
74.5
46.1
88.2
97.9
127.1
80.4
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
13.34
137.90
Passed
Pm+Pl (SUS)
36.99
206.85
Passed
Pm+Pl+Q (TOTAL)|
127.05
413.70
Passed
------------------------------------------------------------------------

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4
3:04p Dec 11,2014

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
From : 30
18.998
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316
137.90
MPa
Sa
137.90
MPa
97.18
mm
1097.9767
mm
7.4898
mm
0.0000
mm
co
0.0000
mm
1028.9501
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
Layout Angle
180.00
deg
Diameter
2.0000
in.

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.4898
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
____________/|
|
|
\ |
|____________\|__|
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (19.00*48.5902)/(137*1.00-0.6*19.00)
= 0.6751 mm
[Int. Press]

= 25.400(exp([19.00/(137.90*1.00]-1)
= 0.3524 mm

Dl
101.6000
mm
50.8000
mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
Tlnp
18.7246
Note:


ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 0.6751 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm

= min[ 4.800 , max( 1.500 , 1.500 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.3761 , 1.5000 )
= 1.5000 mm
tb3 = 4.8000 mm
mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
Sustained
15.3,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed

= 13.462 - 0.000
= 13.462 mm

= 97.180/2 + 0.000
= 48.590 mm

= 8 * t
= 8 * 7.490
= 59.919 mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014

= t + 0.78 * sqrt( Rn * tn )
= 7.490 + 0.78 * sqrt( 25.400 * 13.462 )
= 21.913 mm

= Lpr1 + T
= 200.000 + 7.490
= 207.490 mm

= 8( t + te )
= 8( 7.490 + 0.000 )
= 59.919 mm

= min[ 21.913 , 207.490 , 59.919 )
= 21.913 mm

= t
= 7.490 mm

= min( 10, (50.80 + 13.462 )/( sqrt((97.18 + 7.490 ) * 7.490 )) )
= 2.295

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014

= t * LR * max( Lamda/4, 1 )
= 7.490 * 59.919 * max( 2.295/4, 1 )
= 448.780 mm

= tn * LH
= 13.462 * 21.913
= 294.995 mm

= 0.5 * Leg412
= 0.5 * 9.0002
= 40.500 mm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 448.780+1.000(294.995+0.000)+40.500+0.000+0.000
= 784.275 mm

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.9 MPa

= P * Rn( LH - t )
= 18.998 * 25.400 ( 21.913 - 7.490 )
= 696.0 N

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014

= P * Reff * ( LR + tn )
= 18.998 * 48.590 * ( 59.919 + 13.462 )
= 6774.3 N

= P * Reff * Rnc
= 18.998 * 48.590 * 25.400
= 2344.9 N

= 25.400 ( 21.913 - 7.490 ) + 48.590 ( 59.919 + 13.462 + 25.400 )
= 5166.1 mm

= 206.850/( 2 * 5166.123/784.275 - 48.590/7.490 )
= 309.3 bar

= S[t/Reff]
= 137.900 [7.490/48.590 ]
= 212.5 bar

= min( 309.297 , 212.532 )
= 212.532 bar

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
= ( fN + fS + fY ) / AT
= ( 696.040 + 6774.292 + 2344.857 )/784.275
= 12.516 MPa

= P * Reff / teff
= 18.998 * 48.590/7.490
= 12.3 MPa

= max( 2 * 12.516 - 12.327 , 12.327 )
= 12.7 MPa

Sallow
206.85
MPa
PL
12.71
MPa
Pmax
212.53
bar

= ( 25.400 + 13.462 )/25.400

= pi/2 * ( Rn + tn )
= pi/2 * ( 25.400 + 13.462 )
= 61.044 mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014

= 6.364,
0.000,
0.000, mm

= min(2344*1.53,1.5*137.9(294.995+0.000),pi/4*19.0*25.40^2*1.53^2)
= 2253.586 N

= 2253.586/(61.044 (0.49*6.364 + 0.6*7.490 + 0.49*0.000 ) )
Tmin
8.5598
mm

Required Thickness
Nozzle Weld
5.9919 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


18.998
bar

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
1,
Description: N2
Vbasis
ID
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
97.180
mm
Vessel Thickness
Tv
7.490
mm
-195.57
Design Temperature
Vessel Material
SA-312 TP316
Smc
137.90
MPa
Vessel Hot
Smh
137.90
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.998
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
6.99

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.650
4C
0.947
(A,B)

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
N(PHI) / ( P/Rm )
0.650
3C
0.660
(C,D)
M(PHI) / ( P )
0.650
2C1 !
0.033
(A,B)
M(PHI) / ( P )
0.650
1C
0.055
(C,D)
0.650
3A
0.319
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.650
1A
0.082
(A,B,C,D)
0.650
3B
0.739
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.650
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.650
3C
0.660
(A,B)
N(x)
/ ( P/Rm )
0.650
4C
0.947
(C,D)
M(x)
/ ( P )
0.650
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.650
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.650
4A
0.696
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.650
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.650
4B
0.317
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.650
2B
0.042
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
Circ. Bend. P
-3
-3
-6
-6
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-97
97
97
-97
Circ. Memb. ML |
-21
-21
21
21
Circ. Bend. ML |
-27
27
27
-27
-42.3
5.2
54.7
-7.5
-99.0
84.3
114.6
-92.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-50
50
50
-50
-51.4
36.9
66.7
-45.2
-65.3
30.7
78.0
-33.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
6.5
6.5
4.2
4.2
4.2
4.2
6.5
6.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
54.80
38.15
68.05
45.62
99.51
84.62 115.75
93.62
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Values at

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014
Stress Int.
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
11
13
11
13
11
13
11
13
Circ. Pl (SUS) |
-18
-18
23
23
-7
-7
10
10
Circ. Q
-23
23
31
-31
-91
91
103
-103
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
-7
-7
10
10
-17
-17
22
22
-44
44
55
-55
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
11.4
13.3
11.4
13.3
11.4
13.3
11.4
13.3
-----------------------------------------------------------------------Pm+Pl (SUS)
7.3
5.5
35.1
37.0
15.9
17.7
28.3
28.4
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
48.1
44.2
74.5
46.1
88.2
97.9
127.1
80.4
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
13.34
137.90
Passed
Pm+Pl (SUS)
36.99
206.85
Passed
Pm+Pl+Q (TOTAL)|
127.05
413.70
Passed
------------------------------------------------------------------------

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5
3:04p Dec 11,2014

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
From : 30
18.998
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316
137.90
MPa
Sa
137.90
MPa
97.18
mm
1097.9767
mm
7.4898
mm
0.0000
mm
co
0.0000
mm
524.9500
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
Layout Angle
180.00
deg
Diameter
2.0000
in.

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.4898
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
____________/|
|
|
\ |
|____________\|__|
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (19.00*48.5902)/(137*1.00-0.6*19.00)
= 0.6751 mm
[Int. Press]

= 25.400(exp([19.00/(137.90*1.00]-1)
= 0.3524 mm

Dl
101.6000
mm
50.8000
mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
Tlnp
18.7246
Note:


ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 0.6751 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm

= min[ 4.800 , max( 1.500 , 1.500 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.3761 , 1.5000 )
= 1.5000 mm
tb3 = 4.8000 mm
mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
Sustained
15.3,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed

= 13.462 - 0.000
= 13.462 mm

= 97.180/2 + 0.000
= 48.590 mm

= 8 * t
= 8 * 7.490
= 59.919 mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014

= t + 0.78 * sqrt( Rn * tn )
= 7.490 + 0.78 * sqrt( 25.400 * 13.462 )
= 21.913 mm

= Lpr1 + T
= 200.000 + 7.490
= 207.490 mm

= 8( t + te )
= 8( 7.490 + 0.000 )
= 59.919 mm

= min[ 21.913 , 207.490 , 59.919 )
= 21.913 mm

= t
= 7.490 mm

= min( 10, (50.80 + 13.462 )/( sqrt((97.18 + 7.490 ) * 7.490 )) )
= 2.295

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014

= t * LR * max( Lamda/4, 1 )
= 7.490 * 59.919 * max( 2.295/4, 1 )
= 448.780 mm

= tn * LH
= 13.462 * 21.913
= 294.995 mm

= 0.5 * Leg412
= 0.5 * 9.0002
= 40.500 mm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 448.780+1.000(294.995+0.000)+40.500+0.000+0.000
= 784.275 mm

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.9 MPa

= P * Rn( LH - t )
= 18.998 * 25.400 ( 21.913 - 7.490 )
= 696.0 N

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014

= P * Reff * ( LR + tn )
= 18.998 * 48.590 * ( 59.919 + 13.462 )
= 6774.3 N

= P * Reff * Rnc
= 18.998 * 48.590 * 25.400
= 2344.9 N

= 25.400 ( 21.913 - 7.490 ) + 48.590 ( 59.919 + 13.462 + 25.400 )
= 5166.1 mm

= 206.850/( 2 * 5166.123/784.275 - 48.590/7.490 )
= 309.3 bar

= S[t/Reff]
= 137.900 [7.490/48.590 ]
= 212.5 bar

= min( 309.297 , 212.532 )
= 212.532 bar

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
= ( fN + fS + fY ) / AT
= ( 696.040 + 6774.292 + 2344.857 )/784.275
= 12.516 MPa

= P * Reff / teff
= 18.998 * 48.590/7.490
= 12.3 MPa

= max( 2 * 12.516 - 12.327 , 12.327 )
= 12.7 MPa

Sallow
206.85
MPa
PL
12.71
MPa
Pmax
212.53
bar

= ( 25.400 + 13.462 )/25.400

= pi/2 * ( Rn + tn )
= pi/2 * ( 25.400 + 13.462 )
= 61.044 mm

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014

= 6.364,
0.000,
0.000, mm

= min(2344*1.53,1.5*137.9(294.995+0.000),pi/4*19.0*25.40^2*1.53^2)
= 2253.586 N

= 2253.586/(61.044 (0.49*6.364 + 0.6*7.490 + 0.49*0.000 ) )
Tmin
8.5598
mm

Required Thickness
Nozzle Weld
5.9919 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


18.998
bar

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
1,
Description: N3
Vbasis
ID
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
97.180
mm
Vessel Thickness
Tv
7.490
mm
-195.57
Design Temperature
Vessel Material
SA-312 TP316
Smc
137.90
MPa
Vessel Hot
Smh
137.90
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.998
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
6.99

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.650
4C
0.947
(A,B)

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
N(PHI) / ( P/Rm )
0.650
3C
0.660
(C,D)
M(PHI) / ( P )
0.650
2C1 !
0.033
(A,B)
M(PHI) / ( P )
0.650
1C
0.055
(C,D)
0.650
3A
0.319
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.650
1A
0.082
(A,B,C,D)
0.650
3B
0.739
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.650
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.650
3C
0.660
(A,B)
N(x)
/ ( P/Rm )
0.650
4C
0.947
(C,D)
M(x)
/ ( P )
0.650
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.650
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.650
4A
0.696
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.650
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.650
4B
0.317
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.650
2B
0.042
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
Circ. Bend. P
-3
-3
-6
-6
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-97
97
97
-97
Circ. Memb. ML |
-21
-21
21
21
Circ. Bend. ML |
-27
27
27
-27
-42.3
5.2
54.7
-7.5
-99.0
84.3
114.6
-92.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-50
50
50
-50
-51.4
36.9
66.7
-45.2
-65.3
30.7
78.0
-33.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
6.5
6.5
4.2
4.2
4.2
4.2
6.5
6.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
54.80
38.15
68.05
45.62
99.51
84.62 115.75
93.62
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Values at

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014
Stress Int.
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
11
13
11
13
11
13
11
13
Circ. Pl (SUS) |
-18
-18
23
23
-7
-7
10
10
Circ. Q
-23
23
31
-31
-91
91
103
-103
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
-7
-7
10
10
-17
-17
22
22
-44
44
55
-55
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
11.4
13.3
11.4
13.3
11.4
13.3
11.4
13.3
-----------------------------------------------------------------------Pm+Pl (SUS)
7.3
5.5
35.1
37.0
15.9
17.7
28.3
28.4
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
48.1
44.2
74.5
46.1
88.2
97.9
127.1
80.4
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
13.34
137.90
Passed
Pm+Pl (SUS)
36.99
206.85
Passed
Pm+Pl+Q (TOTAL)|
127.05
413.70
Passed
------------------------------------------------------------------------

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6
3:04p Dec 11,2014

FileName : E-6012
---------------------------------------Nozzle Schedule :
Step:
17
3:04p Dec 11,2014
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Noz.
Wall
O/Dia
Thk
mm
Cls
in.
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------N1
2.000
150
LWN
3.060 13.462
226.91
N2
2.000
150
LWN
3.060 13.462
226.91
N3
2.000
150
LWN
3.060 13.462
226.91
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
-----------------------------------------------------------------------------N1
SA-182 F316
7.490
9.000
N2
SA-182 F316
7.490
9.000

FileName : E-6012
---------------------------------------Nozzle Schedule :
Step:
17
3:04p Dec 11,2014
N3
SA-182 F316
7.490
9.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
mm
Layout
Projection
Angle
Outside
Inside
deg.
mm
mm
Installed In
Component
---------------------------------------------------------------------------N1
196.650
0.00
200.00
0.00
Shell
N2
1004.650
180.00
200.00
0.00
Shell
N3
500.650
180.00
200.00
0.00
Shell

FileName : E-6012
---------------------------------------Nozzle Summary :
Step:
18
3:04p Dec 11,2014
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
bar
UG45 [tr]
bar
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N1
19.00
...
...
OK
1.50
OK
NoCalc[*]
N2
19.00
...
...
OK
1.50
OK
NoCalc[*]
N3
19.00
...
...
OK
1.50
OK
NoCalc[*]
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
19.00 N3
19.00
Computed Vessel M.A.W.P.
20
30
19.00
19.00
bar
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
X Coordinate,
Layout Angle,
Dia. Limit
30
N1
220.950
0.000
197.561
30
N2
1028.950
180.000
197.561
30
N3
524.950
180.000
197.561
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

FileName : E-6012
---------------------------------------Nozzle Summary :
Step:
18
3:04p Dec 11,2014
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

FileName : E-6012
---------------------------------------MDMT Summary :
Step:
19
3:04p Dec 11,2014
Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------Shell
[16]
-196
Head
[16]
-196
N1
[15]
-196
N2
[15]
-196
N3
[15]
-196
---------------------------------------------------------------------------Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
-196

FileName : E-6012
---------------------------------------MDMT Summary :
Step:
19
3:04p Dec 11,2014
[16] - Shell or Head Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : E-6012
---------------------------------------Vessel Design Summary :
Step:
20
3:04p Dec 11,2014
Design Code: ASME Code Section VIII Division 1, 2013
Diameter Spec : 114.300 mm OD

Vessel Design Length, Tangent to Tangent
Specified Datum Line Distance
1187.00
mm
24.30
mm
Shell Material
SA-312 TP316
Head Material
SA-403 316L
Nozzle Material
SA-182 F316
Internal Design Temperature
50
Internal Design Pressure
18.000
External Design Temperature
50
External Design Pressure
C
bar
1.034
bar
18.998
bar
External Max. Allowable Working Pressure
67.125
bar
Hydrostatic Test Pressure
24.697
bar
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
-196
Wind Design Code
User Defined
Earthquake Design Code
G-Loading
Element Pressures and MAWP: bar
Element Desc
| Design Pres. | External |

| + Stat. head | Pressure |
M.A.W.P
| Corrosion
| Allowance

FileName : E-6012
Step:
20
3:04p Dec 11,2014
--------------------------------------------------------------------Blind
18.000
1.034
18.398
0.0000
Body flange
18.000
1.034
18.398
0.0000
Shell
18.000
1.034
190.696
0.0000
Head
18.000
1.034
171.061
0.0000
Element
"To" Elev
Type
mm
Length
mm
Element Thk
mm
R e q d
Int.
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Body Flg
-2.0
22.3
24.3
No Calc
No Calc 1.00
1.00
Body Flg
73.0
75.0
24.3
No Calc
No Calc 1.00
1.00
Cylinder
1123.0
1050.0
8.6
1.5
1.0
1.00
1.00
Ellipse
1162.7
39.7
8.6
1.5
1.5
1.00
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width
70.000
mm
120.000
deg.
Centerline Dimension
255.000
mm
Wear Pad Width
70.000
mm
Wear Pad Thickness
10.000
mm
Wear Pad Bearing Angle
120.000
deg.
Distance from Saddle to Tangent
216.000
mm
Baseplate Length
132.000
mm
8.000
mm
90.000
mm
Baseplate Thickness
Baseplate Width
Number of Ribs (including outside ribs)
Rib Thickness
8.000
mm
Web Thickness
8.000
mm

FileName : E-6012
Step:
20
3:04p Dec 11,2014
Height of Center Web
186.000
mm
6794.59
Maximum Transverse Saddle Shear Load
433.34
Maximum Longitudinal Saddle Shear Load
866.68
691.71
20.29
3.05
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load
Maximum Transverse Saddle Shear Load
Maximum Longitudinal Saddle Shear Load
Weights:
Fabricated - Bare
W/O Removable Internals
76.8
kgm
Shop Test
- Fabricated + Water ( Full )
86.0
kgm
Shipping
- Fab. + Rem. Intls.+ Shipping App.
76.8
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
76.8
kgm
Empty
- Fab. + Intls. + Details + Wghts.
76.8
kgm
Operating
- Empty + Operating Liquid (No CA)
176.8
kgm
86.0
kgm
Field Test - Empty Weight + Water (Full)

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PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for test)

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Pressure test

Is this a Heat Exchanger

User Defined Test Press. (Used if > 0)

User defined MAWP

User defined MAPnc

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Wind Design Code

Wind Profile Height mm

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Seismic Design Code

Seismic Importance Factor

Percent Seismic for Test

Design Nozzle for M.A.W.P. (maximum)

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

Use Table G instead of exact equation for "A"

Shell Head Joints are Tapered

Compute "K" in corroded condition

Use Code Case 2286

Complete Listing of Vessel Elements and Details:

Element From Node

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Flange Inside Diameter (OD for Blinds)

Internal Corrosion Allowance

External Corrosion Allowance

Design Internal Pressure

Design Temperature Internal Pressure

Design Temperature External Pressure

Allowable Stress, Ambient

Allowable Stress, Operating

Allowable Stress, Hydrotest

Yield Stress, Operating

External Pressure Chart Name

Perform Flange Stress Calculation (Y/N)

Class of ANSI B16.5/B16.47 Flange

Element From Node

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Distance "FROM" to "TO"

Flange Inside Diameter (OD for Blinds)

Internal Corrosion Allowance

External Corrosion Allowance

Design Internal Pressure

Design Temperature Internal Pressure