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Doc no.

-10265-16010-D
Sheet 1 of 4

HEAT EXCHANGER ENGG.


BHEL,HARIDWAR

APPROVED
NAME :

CAT-A

A. K. TANDON

5X270 MW AMRAVATI TPP


Dt. 05.10.2010

SIGN.:

CUSTOMERS NAME:

INDIA BULLS POWER LTD

CONSULTANTS NAME:

TATA CONSULTING ENGINNERS LTD.

INDIABULLS POWER LIMITED.

DATA SHEET FOR STEAM SURFACE CONDENSER

SL.
NO.

DESCRIPTION

UNIT

01

Manufacturer

BHEL

02

Type & number of pass

SURFACE TYPE /2-PASS

03

Design Standard

HEI

04

Design condition

(HBD NO.PE-DC-352-100-N157)
[ VWO, 3% mu, 0.1033 ata,
CW inlet temp. 32.0 deg C ]

05

Cooling Water Flow

M3/hr

34500.00

06

Water velocity

M/sec

2.1

07

Pressure drop across condenser


terminals on CW side

MWC

5.0

08

Heat rejected
water

Kcal/
hr

303.15 x 106

09

Temperature rise of circulating water


considering design cooling water
flow.

Deg C

~ 9

10

Condenser back pressure

Ata

0.1033

to

circulating

Rashmi Gupta
(Worked/Chkd)

DATA

M. K. Lahoti
(Approved)

Doc no. -10265-16010-D


Sheet 2 of 4
11

Design Particulars

(a)

No

(b)

Arrangement with respect to turbine


axis

(c)

Condensing

(d)

Cleanliness

12

Corrosion allowance

(a)

Water box and Tube plates,

(b)

Shell, hotwell & condenser neck

of passes

surface,

PERPENDICULAR

M2

0.85

factor

support

15468

MM

3.2

MM

1.6

13

Tube

plates

(a)

No. of

(b)

Spacing

MM

730

(c)

Thickness

MM

16

14

Tube

(a)

Numbers

(b)

Size (OD x TK)

MMxMM

28.575 x 0.7112

(c)

Length between tube plates

MM

11000.00

(d)

Material

15

Tube

16

Tube sheet thickness

17

Hot well

(a)

Material

(b)

Capacity

19

Total weight of tubes,

tube

support plates

28

15664

Welded SS 304

holes

size

& chamfer

AS
MM

40

thickness

MM

16

at normal operating level,

M3

35

Tonnes

~87

Rashmi Gupta
(Worked/Chkd)

PER

HEI

M. K. Lahoti
(Approved)

Doc no. -10265-16010-D


Sheet 3 of 4

20

Weight of heaviest pieces to be


handled during transportation and
erection,

Tonnes

21

Method of protection of top tube rows


of tube bundle from high velocity
steam erosion

Thicker tubes provided


in top 2 rows(0.889 mm
thk)

22

Vibration Analysis of Tubes

By HEI method

23

Deaeration level achieved

24

Features to enable one condenser section


to be isolated on the cooling water side
for maintenance.

Divided type water box


provided

25

Type of connection with LP Turbine

Welded

26

Method of Installation/Condenser Supporting


Arrangement

Spring Supported

27

Design Pressure - Shell/Steam Side

kg/cm2g

Full vacuum & 1.08

28

Design Pressure - Tube/C.W. Side

kg/cm2g

29

Steam Temperature on top of tube bundle

As per HBD

30

Temperature of air vapour mixture at


air cooling section

4.17 degree subcooled from


steam saturation temp.

31

Design Cooling water Outlet Temperature

32

No. of Tubes in Impingement Section

296

33

No. of Tubes in remaining condensing section

15368

34

Tube thickness

35

Tube Material

SA249 WELDED SS304 AUSTENITIC

36

Method of attaching Tube Sheet with Shell

Welded

37

Material of construction of tube support


plates

CARBON STEEL IS 2062 Gr.B

38

Material of construction of Hotwell

CARBON STEEL IS 2062 Gr.B

CC/litre

Deg C

MM

Rashmi Gupta
(Worked/Chkd)

~15

0.015

41

0.7112

M. K. Lahoti
(Approved)

Doc no. -10265-16010-D


Sheet 4 of 4

39

Type of Water Boxes

40

Shape of Water Boxes

41

Thickness of Water Boxes

42

Material Of construction of Water Boxes

CARBON STEEL IS 2062 Gr.B

43

Material Of construction of Shell and


Neck Walls

CARBON STEEL IS 2062 Gr.B

44

Wall Thickness of Shell & Neck Walls

45

Dry/Empty Weight of condenser

TONNES

385

46

Weight of Condenser filled with water


up to LP Turbine Blade Tip

TONNES

1240

Rashmi Gupta
(Worked/Chkd)

BOLTED
Dome Shaped
MM

MM

32

16

M. K. Lahoti
(Approved)

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