FW Pipe Rack Document

CONTRACT NO:
1-14-3040/59
CLIENT: SHELL EASTERN PETROLEUM (PTE) Ltd.,

PROJECT TITLE:
SEPC-MEG
DISCIPLINE:
Civil Engineering
CALCULATION NO: 3041-8310-CA-0130

SAFETY CALCULATION:
COMPUTER PROGRAM:
EXCEL
CALCULATION CLASS: 1
YES
DSN: 9317
Page 1 of 28
SUBJECT
MAIN PIPE RACK SUBSTRUCTURE DESIGN
DRAWING NO'S.
3041-8310-43-0015
3041-8310-43-0016
3041-8310-43-0017
RA AREA MAIN E-W PIPE RACK FOUNDATION LAYOUT.

RB AREA MAIN E-W PIPE RACK FOUNDATION LAYOUT.
RC AREA MAIN E-W PIPE RACK FOUNDATION LAYOUT.
REFERENCE DATA
DESIGN BASIS
SS CP 65 : Part 1 : 1999
BS 6399- Part-2 : 1997
3041-8310-SP-3002
2721-8310-RP-0002
DEP 34.00.01.30
Code of practice for structural use of concrete (Incorporating

Erratum No.1, September 2000)
Loading for Buildings - Part 2 Code of practice for wind loads
Civil/Structural Engineering Guide
Preliminary Interpretative Report for Shell Houdini Project -Rev. 1
Gen. Technical specification - Minimum specification for Design
and Engineering
REMARKS
REV
A1
DATE
2-Apr-07
DESCRIPTION
Issued for Authority Approval
ORIGINATOR
CHECKER
S.L. NARAYANA
V. PREMA
APPROVER
CONTRACT NO: 1-14-3040/59
CALCULATION NO.: 3041-8310-CA-0130
PAGE 2 OF 28
CALCULATION AMENDMENT SHEET
SECTION
NO.
PAGE NO.
AMENDMENT
NO.
REMARKS
SECTION NO.
PAGE NO.
REV: A1
AMENDMENT
NO.
REMARKS
FOSTER WHEELER
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CONTENTS
Cl. No
Sheet No.
Items
COVER SHEET
AMENDMENT SHEET
ENGINEER'S & CHECKER'S STANDARD CERTIFICATION
CONTENTS
1.0
SCOPE
2.0
DESCRIPTION
3.0
DESIGN INFORMATION
4.0
ANALYSIS METHODOLOGY
5.0
PILE CAPACITY
6.0
DESIGN PHILOSOPHY
7.0
POCKET DESIGN
10
8.0
GROUND BEAM -1, DESIGN
18
9.0
ANCHOR BOLT DESIGN
20
10.0
BASE PLATE DESIGN
21
11.0
PLINTH DESIGN
23
12.0
GROUND BEAM - 6, DESIGN
26
ENGINEER'S & CHECKER'S STANDARD CERTIFICATION
28
APPENDIX - A
POKCET DESIGN FOR ERECTION MOMENTS
A1 TO A3
APPENDIX - B
DRAWINGS
B1 TO B4
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1.0
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SCOPE
This document covers the substructure design for main pipe rack (excluding standard pile caps). Design
of standard pile caps are covered in Doc. No. 3041-8310-CA-3001.
2.0
DESCRIPTION
Main pipe rack columns are precast concrete members except stair case columns. Stair case columns are
steel members and which are supported on plinth with base plate and anchor bolts. Stair case column pile
caps are connected with ground beams for sharing of lateral forces. Ground beams are also provided
along longitudinal(E-W) direction of pipe rack at braced bay locations for sharing of longitudinal forces
from superstructure.
3.0
DESIGN INFORMATION
3.1
DESIGN CODES & SPECIFICATIONS

a) SS CP 4 : 2003
Code of practice for foundations
b) SS CP 65 : Part 1: 1999
Code of practice for structural use of concrete

(Incorporating Erratum No.1, September 2000)
c) BS 8110 -1: 1997
Part 1:Code of practice for design and

construction (Incorporating Amendments Nos:
1, 2 and 3)
d) BS 6399 -1: 1996
:
:
Loading for buildings

Part 1 : Code of practice for Dead & Imposed
Loads
e) BS 6399 -2 : 1997
:
:
Loading for buildings

Part 2 : Code of practice for Wind Loads
f) BS 5950-1 : 2000
Structural use of Steelwork in building.

Part 1: Code of practice for design Rolled and
welded sections(incorporating corrigendum No:1)
g) SS CP 73 : 1998
Code of practice for Design of concrete

structures for retaining aqueous liquids
h) Singapore Building Control Regulations (S 148/1989, Fourth, fifth & Sixth)

i) Singapore Civil Defence Force
3.2
Code of Practice for Fire Precautions in

Buildings, 1997 - (Fire Safety Bureau)
MATERIALS
a) Structural Steel
(i)
Steel Section
(Grade S275 JR)
BS EN 10210 for Hollow Section (hot-finished)

BS EN 10025 for other non-alloy steel
(ii)
Chequered floor plate
Grade S275 JR
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(iii)
High Tensile Bolts
Grade 8.8
(iv)
Anchor Bolts
Grade 4.6
(v)
Ordinary Bolts
BS 4190 for grade 4.6 and 8.8 bolts
b) Reinforced Concrete
2
(i)
Concrete grade
(below grade level)
fcu = 40 N/mm
(ii)
Concrete grade
(above grade level)
fcu = 40 N/mm
(iii)
High tensile re-bar
fy = 460 N/mm
(iv)
Mild steel re-bar
fy = 250 N/mm2
fcu = 60 N/mm2
c) Precast Reinforced Concrete Piles

Concrete grade (piles)
3.3
GENERAL LOADING CONDITION

a) Dead loads
(i)
Fireproofing concrete
24 kN/m3
(ii)
Steel
77 kN/m3
(iii)
Water
10 kN/m3
(iv)
Platform
1.0 kN/m2
(v)
Soil
18 kN/m3
OF 28
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b) Imposed Loads
Unless otherwise stated in the calculation, imposed loads shall be based on the following.
Item
Floor Area Usage
Imposed Load
2
1
1 Operating and service areas
5.0 kN/m (See Note ) or single point load of 7.5
2
2 Access platforms, walkways and tower
2.0 kN/m or single point load of 3.0 kN
2
platforms
3 Roof
areas accessible for inspection and
1.5 kN/m or single point load of 2.0 kN
2
repairstairs
4 Plant
3.0 kN/m
2
5 Exit or public stairs
5.0 kN/m
2
6 Storage areas, light
5.0 kN/m
2
7 Storage areas, heavy
10.0 kN/m
(To be determined considering the intended
2
1
of the area)
8 use
Compressor/generator
platforms
10.0 kN/m (See Note )
2
1
9 Exchanger head platform areas or similar
5.0 kN/m (See Note )
10 equipment
Hand railing, horizontal
1 kN point load at any one point
11 Ladder, moving concentrated load
2.5 kN
12 Piping load(excluding empty weight of pipe)
a) Piping less than 300 mm diameter
0.7 kN/m2 (Operating condition)
2
b) Pipes larger than 300 mm diameter
1.5 kN/m (Test condition)

Concentrated loads in their actual
locations.
Note1 :- This live load applies only to platforms and floor slabs in areas where the possibility exists of
the flooring or slab being subjected to a concentrated load from either equipment parts or heavy tools.
c) Wind Loading
Wind loading shall be in accordance with BS 6399-2: 1997 & Shell DEP 34.00.01.30 GEN
Ground roughness category: Country.
As per cl. 8.3.7 of
3041-8310-SP-3002
The site wind speed to be taken equals basic wind speed as specified in Cl. 8.3.7 of 3041-8310-SP-3002
Wind loads for Buildings and Structures
Design wind pressure shall be determined for an hourly wind speed of 65Km/hr (18.06 m/s) for terrain
category 3. Structure is designed for 10 second gust factor.
All structures shall be designed for 10 second gust.
3.4
GROUND WATER TABLE

The ground water level is approximately 1.5m below 5.4m ACD
As per cl. 3.14.4 of

3041-8820-SP-0001
3.5
STRUCTURAL SUMMARY
The scope of this submission consists of main pipe rack substructure design .
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3.6
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COMPUTER PROGRAM USED

Analysis
STAAD. Pro is capable of performing two and three dimensional analysis of structures consisting of
beam, truss, and thin Plate/shell elements. Specific applications include trusses, frames with or without
shear wall stiffening, plate and shell systems, elastically supported beams and plates, as well as a broad
range of other types of structures.
Bandwidth Reduction
The time of execution for a given STAAD.Pro run is dependent upon the bandwidth of the stiffness
matrix as determined by the joint and member numbering scheme used in the input file. STAAD.Pro
has the capability of rearranging this numbering system internally so as to minimize the time and disk
space required for execution, while maintaining a level of ease and flexibility for the user in generation
of these data.
Structural Steel Sections
STAAD.Pro contains a complete listing of standard sections. This enables the program internally to
pick up properties for analysis and design based on a simple designation in the member property
portion of input.
Generation of Joints & Members
Joints and members may be easily generated in a linear or set fashion to minimize the amount of
required input.
Offset Connections
Members, not directly connected at the geometric point of incidence, can be designated as such so
that secondary forces due to these eccentricities will be taken into account during analysis.
Spring Supports
Supports having a spring constant in any translational or rotational direction may be specified.
Loads
A variety of load types may be specified including joint, member (uniform, concentrated or linearly
varying), temperature, support displacement, area, prestressing and moving loads. In addition, the
program has the capability of calculating the self weight
Load Combination
Factored load combinations of primary loads facilitate data input and implementation of code
requirements.
Parameters for Steel Design
A variety of different design parameters such as K, F Y and Cb are available for design purposes.
These parameters have standard default values which may be changed by the user as desired.
Code Checking
Complete code checking of members may be performed according to the AISC, (Working Strength &
LRFD), AASHTO or British Codes of Practice.
Member Selection
Member selection, based on least weight criteria or design parameters such as member depth or
section profile, may be made from STAAD.Pro's internal tables or user created tables. This capability
can significantly reduce the amount of time and expense in design work.
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Save/Restore Feature
STAAD.Pro can save the latest stiffness matrix from a run in a designated file to be reactivated at a
later point of time for additional analysis.
3.7
REFERENCE
a) Pile Design and Construction Practice. Fourth edition; By: M.J.Tomlinson
b) Foundation Analysis and Design. Fourth edition; By: Joseph E. Bowles.
4.0
ANALYSIS METHODOLOGY
4.1
ASSUMPTIONS
The following points are assumed for the strength design of pile caps.
1. One typical cast in situ pocket is designed by considering maximum reactions from all areas of the pipe
rack.
2. Top of pocket is 400mm below the H.P.P.
5.0
PILE CAPACITY
The following pile capacities are considered for the design of foundations under working conditions.
Pile Diameter
(mm)
500
6.0
Vertical Load
Capacity (kN)
1000
Uplift Capacity (kN)

200
Lateral Load Capacity(kN)

50
DESIGN PHILOSOPHY
Main pipe rack sub structure is designed by considering maximum forces from all the areas of the pipe
rack. The pile caps, ground beams, column pockets and plinths are designed by using SS CP 65 : part1:
1999. BS 5950 : part 1 is used for designing stair case. Pocket plinth for precast column is designed for
maximum support reactions from the super structure and also pocket design is checked for erection
moments which is covered in Appendix-A.
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CALC. NO
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7.0 POCKET DESIGN

INPUT DATA:
Characteristic strength of concrete
Characteristic strength of steel
Sheet No :
Bc
Dc
Cb
Ct
H
D
c
REACTIONS:
Maximum reaction
100
800
SLN
541.66 kN
85.963 kN
100
Ref. Node No: 11, L/C 267,

RB area staad Model
300
1000
50
50
ELEVATION ALONG Z - DIRECTION
300
100
500
100
300
1000
50
Approver
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= 500 mm
= 800 mm
50 mm
=
= 100 mm
= 1000 mm
= 300 mm
75 mm
=
Fx =
Fz =
300
Originator Checker
OF 28
40 N/mm2
460 N/mm2
fcu =
fy =
Pre cast column width

Pre cast column depth
Clearance at bottom
Clearance at top
Depth of pocket
Width of pocket at top
Clear cover to the reinforcement
10
50
ELEVATION ALONG X - DIRECTION
FOSTER WHEELER
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CALC. NO
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Sheet No :
W1 =
=
=
W2 =
=
=
Uniform force along Z direction due to Fx
Uniform force along X direction due to Fz
11
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Fx/(Dc+2Ct)
541.664/((800+2*100)/1000)
541.66 kN/m
Fz/(Bc+2Ct)
85.963/((500+2*100)/1000)
122.80 kN/m
BENDING MOMENT CALCULATIONS:

with reference to the Reinforced Concrete Designer's hand book (Reynolds & Steedman) the bending
moment in the " beam" b/w the side walls can be assessed, treating the pocket as a Box culvert.
X- DIRECTION:
hs
B
Z
hw
hw
kN/m
541.664
q1
hs
D
l
Center to center distance B/W walls along

X- direction

Z- direction
k1
k3
k5
q1
Bending moment at B & D
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Bc+Ct+Ct+D/2+D/2
500+100+100+300/2+300/2
1000 mm
Dc+Ct+Ct+D/2+D/2
800+100+100+300/2+300/2
1300 mm
(l/h)(hs/hw)3
(1000/1300)*(300/300)^3
0.77
k+1
1.77
k+3
3.77
2k+3
4.54
W 1(Dc+2Ct)/h+D
541.664*(800+2*100)/(1300+300)
338.54 kN/m
q1h2k/12k1k3
338.54*(1.3)^2*0.77/(12*1.77*3.77)
OF 28
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CALC. NO
3041-8310-CA-0130
Sheet No :
Mbd =
Mca =
=
=
Mx =
=
=
Bending moment at A & C
Free span moment
5.50
12
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kN.m
Mbdk5/k
5.50*4.54/0.77
32.45
kN.m
q1h2/8
338.54*(1.3)^2/8
71.52
kN.m
Z - DIRECTION:
q2
hs
A
B
Z
122.80
kN/m
hw
h
hw
Bending moment at C & D
Bending moment at A & B
Free span moment
hs
D
l
k =
=
=
k1 =
=
k3 =
=
k5 =
=
q2 =
=
=
Mcd =
=
=
Mab =
=
=
Mz =
=
=
(h/l)(hw/hs)3
(1300/1000)*(300/300)^3
1.3
k+1
2.30
k+3
4.3
2k+3
5.6
W 2(Bc+2Ct)/h+D
(122.80*(500+2*100))/(1000+300)
66.13 kN/m
q2*l2*k/12*k1*k3
66.13*(1)^2*1.30/(12*2.30*4.30)
0.72
kN.m
Mcdk5/k
0.72*5.60/1.30
3.12 kN.m
q2*l2/8
66.13*(1)^2/8
8.27 kN.m
OF 28
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PROJECT:
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Sheet No :
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COMBINED BENDING MOMENTS ( X & Z DIRECTIONS):

1.Bending moment at A
2.Bending moment at B
3.Bending moment at C
4.Bending moment at D
5.Span moment mid span AB
6.Span moment mid span AC
Maximum design moment

Effective depth of wall
Breadth of wall considered
MA =
=
=
MB =
=
=
MC =
=
=
MD =
=
=
MAB =
=
=
MAC =
=
=
M =
d =
=
=
b =
=
=
k =
Mca+Mab
32.45+3.12
35.57
kN.m
Mbd+Mab
5.50+3.12
8.62
kN.m
Mca+Mcd
32.45+0.72
33.17
kN.m
Mbd+Mcd
5.50+0.72
6.22
kN.m
Mz-(MA+MB)/2
8.27-(35.57+8.62)/2
-13.83 kN.m
Mx-(MA+MC)/2
71.52-(35.57+33.17)/2
37.15 kN.m
37.15 kN.m
D-c-f/2
300-75-20/2
215
mm
0.45H
0.45*1000
450
mm
M/bd2fcu
As per SS CP 65: Part 1:
1999 cl. 3.4.4.4.
= 37.15*10^6/(450*215^2*40)
= 0.045
k' ( Redistribution not exceed 10%)
= 0.156
k<k', Hence compression reinforcement is not required.
Depth of lever arm
z =
=
=
zmax =
=
Hence, z
=
A
Area of steel required
sb =
=
=
Minimum % of steel
=
Asb min =
Minimum area of steel
=
Area of steel required for 450mm width
=
Hence, area of steel required per 'm' width
=
(0.5+(0.25-k/0.9))d,but not greater than 0.95d

(0.5+SQRT(0.25-0.045/0.9))*215
203.75 mm
0.95d
204.25 mm
203.75 mm
M/0.87fyz
37.15*10^6/(0.87*460*203.74584232665)
455.57 mm2
0.40 %
0.4*450*300/100 1999 Table 3.27
540.00 mm2
540.00 mm2
1200
mm2
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Sheet No :
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DIRECT TENSION:
Since the beam is spanning between the side walls, the UDL on the beam puts tension in the side
walls.
Tension force
Tension force in X- direction
F = Max. of forces in X & Z direction.

Fx = W 1*(Dc+2Ct)/2
= 541.66*(800+2*100)/(2*1000)
= 270.83 kN
Fz = W 2*(Bc+2Ct)/2
Tension force in Z- direction
= 122.80*(500+2*100)/(2*1000)
42.98 kN
=
Maximum tension force
F = 270.83 kN
Ast = F/0.87fy
Area of tension reinforcement
= 270.83*10^3/(0.87*460)
= 676.74 mm2
= 1503.9 mm2
As = Asb+ 0.5 Ast
Horizontal reinforcement required per face
= 1200+0.5*1503.87
= 1951.9 mm2
20
Diameter of bar
mm
f =
Required spacing
= 160.95 mm
150
Provided spacing
=
mm
A
2094.4 mm2
Area of steel provided
s prov =
Provide 20mm dia @ 150mm c/c as horizontal reinf. on both faces.
SIDE WALLS:
Walls AB & CD
H-0.45H/2
F1
Force in the walls AB & CD
Moment in the walls due to F1
F1 =
=
=
M1 =
=
=
d1 =
=
=
W 1*(Dc+2Ct)/2
541.66*(800+2*100)/(2*1000)
270.83 kN
F1*(H-0.45H/2)
270.83*((1000-(0.45*1000)/2)/1000)
209.89 kN.m
Bc+2*Ct+2D-c-f-f/2
(500+2*100+2*300)-75-20-20/2
1195.00 mm
FOSTER WHEELER
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PROJECT:
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SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
k = M1/bd12fcu
15
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1999 cl. 3.4.4.4.
= 209.89*10^6/(300*1195^2*40)
= 0.0122
= 0.156
Depth of lever arm
Minimum % of steel
Diameter of bar
No. of bars required
No. of bars provided
z = (0.5+(0.25-k/0.9))d,but not greater than 0.95d

= (0.5+SQRT(0.25-0.012/0.9))*1195
= 1178.5 mm
zmax = 0.95d1
= 0.95*1195
= 1135.3 mm
Hence, z
= 1135.3 mm
As1 = M1/0.87fyz
= 209.89*10^6/(0.87*460*1135.25)
= 461.99 mm2
= 0.40 %
Asmin = 0.4*D*Bc+2*Ct+2D/100
= 0.4*300*(500+2*100+2*300)/100
= 1560.00 mm2
f = 25 mm
= 3.18
4
=
Provide 4-25dia , vertical bars at corners.
SIDE WALLS:
Walls AC & BD
H-0.45H/2
F2
Force in the walls AC & BD
F2 =
=
=
M2 =
=
=
d2 =
=
=
W 2*(Bc+2Ct)/2
122.80*(500+2*100)/(2*1000)
42.98 kN
F2*(H-0.45H/2)
42.98*((1000-(0.45*1000)/2)/1000)
33.31 kN.m
Dc+2*Ct+2D-c-f-f/2
(800+2*100+2*300)-75-20-20/2
1495.00 mm
FOSTER WHEELER
SUBJECT :
PROJECT:
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SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
k = M2/bd22fcu
16
Originator Checker
SLN
OF 28
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1999 cl. 3.4.4.4.
= 33.31*10^6/(300*1495^2*40)
0.001
=
= 0.156
Depth of lever arm
Minimum % of steel
Diameter of bar
DISTRIBUTION STEEL:

= (0.5+SQRT(0.25-0.001/0.9))*1495
= 1492.9 mm
zmax = 0.95d
= 0.95*1495
= 1420.3 mm
Hence, z
= 1420.3 mm
As2 = M2/0.87fyz
= 33.31*10^6/(0.87*460*1420.25)
= 58.606 mm2
= 0.40 %
Asmin = 0.4*D*Dc+2*Ct+2D/100
= 0.4*300*(800+2*100+2*300)/100
= 1920.00 mm2
f = 25 mm
= 3.91
4
=
1999 cl. 3.4.4.4.
Distribution of steel
= 0.25% of concrete area

= 0.25*300*1000/100
= 750
mm2
fs = 16
Diameter of bar provided
mm
Required spacing
= 268.08 mm
Provided spacing
= 150
mm
Provide 16 dia @ 150mm c/c as vertical reinforcement on both faces.
CHECK FOR SHEAR:
Considering shear in upper zone of pocket with following dimensions.
Breadth of section considered
b = Depth of wall section is considered.
= 1000
mm
Top width of wall is considered.
Depth of section
D = 300
mm
Effective depth of section
d = D-c-f/2
= 300-75-20/2
= 215
mm
Maximum reaction
V = Max. of F1 & F2
= 270.83 kN
Design shear stress
v = V/bd
1999 cl. 3.4.5.2
= 270.83*10^3/(1000*215)
= 1.26 N/mm2
vc = 0.84{100As/bd}1/3(400/d)1/4/gm
Design concrete shear stress
100As/bd should not be greater than 3.
400/d should not be taken as less than 1.
If fcu is greater than 30N/mm2, vc may be
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
17
Originator Checker
SLN
OF 28
Approver
VPP
multiplied by (fcu/30)1/3, the value of fcu should

not greater than 40N/mm2
100As/bd
= 0.97 < 3 So, 100As/bd = 0.97
400/d
= 1.86 > 1 So, 400/d
= 1.86
= {[0.84*0.97^(1/3)*1.86^(1/4]/1.25}*(40/30)^(1/3)
0.86 N/mm2
=
v > v c, Hence, Provide Shear reinforcement.
Providing diagonal bars to resist the shear.
Asv = bvsv(v-vc)/0.87fy
Vb = Asb(0.87fy)(Cosa + sin acot b)d-d'/Sb
Vb = (v-vc)*bd
= (1.26-0.86)*300*215/1000
26.02 kN
=
Diameter of diagonal bars
Area of diagonal bar
Required spacing
Provided spacing of diagonal bars
=
=
=
=
13
132.73
173.54
150
mm
mm2
mm
mm
Hence provide 13mm diameter bars@150mm c/c as diagonal bars.
13mm dia@150mm c/c
20mm dia @150mm c/c
16mm dia @ 150mm c/c
v v
v
4-25mm dia bars at four

corners.
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
8.0 GROUND BEAM -1, DESIGN

INPUT DATA:
fcu =
40 N/mm2
fy = 460 N/mm2
1.5
gf =
Average factored dead+live factor
75 mm
Cover to the reinforcement
C =
Max. axial force
F = 604.17 kN
Summation of forces near braced bay -RB area staad Model
Area of steel required to resist axial force
Diameter of bar provided at top and bottom

No. of bars provided at top and bottom
Provided area of steel
18
OF 28
Originator Checker
SLN
Approver
VPP
Ref page 26 of 27,

3041-8310-CA-0017
Asc reqd. = gfF/0.87fy

= 1.5*604.17*10^3/(0.87*460)
= 2264.5 mm2
f = 32 mm
6 No.s
=
Asc prov. = 6*3.14*32^2/4
= 4825.5 mm2
BEAM SIZE:
Designing the beam as a column member, assuming the member sizes.

Width of member
Depth of member
Ultimate axial load
b = 400 mm
D = 600 mm
N = 0.4fcuAc+0.75Ascfy

1999 cl. 3.8.4.3, equation -38
= 0.4*40*(400*6004825.49)+0.75*4825.49*460)/1000
= 5427.6 kN >
Hence Safe.
604.17
kN
CHECKING FOR SELF WEIGHT & SOIL WEIGHT:

Length of member
Unit weight of concrete
Self weight of member
Moment due to self weight
Depth of soil above ground beam
l = 7.0 m
wc = 24 kN/m3
W 1 = 0.4*0.6*24
= 5.76 kN/m
M1 = W 1l2/8
= 5.76*7^2/8
= 35.28
kN.m
Ds = 1.45 m
H.P.P - Top of pile cap-50mm,
100.000-98.600-0.050
Unit weight of soil

Weight on member due to soil
Moment due to soil weight
Total moment
g = 18 kN/m3
W 2 = 0.4*1.45*18
= 10.4 kN/m
M2 = W 2l2/8
= 10.44*7^2/8
= 63.9 kN.m
M = M1+M2
= 35.28+63.95
= 99.2 kN.m
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
19
Originator Checker
SLN
OF 28
Approver
VPP
Reinforcement required to resist moment:

99.23 kN.m
M =
d = D-c-f/2
= 600-75-32/2
= 509 mm
b = 400 mm
k = M/bd2fcu

Effective depth of member
Breadth of beam considered

1999 cl. 3.4.4.4.
= 99.23*10^6/(400*509^2*40)
= 0.024
= 0.156
Depth of lever arm

= (0.5+SQRT(0.25-0.024/0.9))*509
= 495.08 mm
zmax = 0.95d
= 483.55 mm
Hence, z
= 483.55 mm
Asb = M/0.87fyz
= 99.23*10^6/(0.87*460*483.55)
= 512.75 mm2
= 0.13 %
Asb min = 0.13*400*600/100 1999 Table 3.27
= 312.00 mm2
= 512.75 mm2
= 512.75 mm2
Minimum % of steel
Hence, area of steel required

Area of steel required from self weight & axial force = 2264.51+512.75
= 2777.25 mm2
Provided steel
= 4825.5 mm2
GB-1 is O.K.
H.P.P
400
1000
G.B.
50
P.C.
FOSTER WHEELER
SUBJECT
PROJECT
CONTRACT NO
SAFET CALC
CALC NO
20
OF
28
SEPC-MEG
Rev.
Date
Originator
Checker
Approver
1-14-3040/59
A1
2-Apr-2007
SLN
VPP
Page No
YES
3041-8310-CA-0130
9.0
ANCHOR BOLT DESIGN

For anchor bolt design, unfactored loads are considered.
Critical Load cases
L/C
Fx
Fy
Fz
Node
113
3.136
407.346
76.986 Maximum Fz
300
162
-0.988
-145.387
-48.864 Minimum Fy
300
Case 1: Node no.300 load case 113 (Maximum Fz)
Assume diameter of bolt
24 mm
=
2
=
Tensile area of bolt
361.91 mm
Number of anchor bolts
=
4
2
Cl. 15.2 of 3041-8310-SP-3003
Permissible shear stress of bolt
=
80 N/mm
2
Permissible tensile stress of Bolt =0.8*ft
=
120 N/mm
for Grade 4.6 bolts.
2
2
Resultant Shear on Bolts
= sqrt(Fx +Fz )/No. of Bolts
=
19.26 kN
2
Shear stress per bolt
=
53.22 N/mm
< 80, O.K
Case 2: Node no.300 load case 162 (Minimum Fy)
Assume diameter of bar
24 mm
=
2
=
Tensile area of bolt
361.91 mm
Number of anchor bolts
=
4
2
Cl. 15.2 of 3041-8310-SP-3003
Permissible shear stress of bolt
=
80 N/mm
2
Permissible tensile stress of bolt =0.8*ft
=
120 N/mm
for Grade 4.6 bolts.
2
2
Resultant shear on bolts
= sqrt(Fx +Fz )/No. of Bolts
12.22 kN
2
Shear stress per bolt
=
33.76 N/mm
< 80, O.K
Tensile force per bolt
=
36.35 kN
2
Tensile stress per bolt
=
100.43 N/mm
< 120, O.K
Interaction ratio
=
1.26
<1.4, O.K
Anchor bolt projection
P = t+b+(n+0.5)d+ (50mm for bolts > 36mm dia

meter to allow for taper)
where
t
b
n
d
0.5
=
Thickness of grout
= Thickness of base plate
= Number of bolts
= Diameter of bolt
= Allowance for one washer and a small projection beyond
the nuts.
=
25+25+(1+0.5)*24
mm
= 86
Use 4 No. Anchor Bolts, Type : A242/2
FOSTER WHEELER
MIAN PIPE RACK SUBSTRUCTURE DESIGN
SUBJECT
21
Page No
SEPC-MEG
PROJECT
Originator
Rev.
Date
1-14-3040/59
CONTRACT NO
A1
02.04.07
SLN
YES
SAFET CALC
3041-8310-CA-0130
CALC NO
10.0 BASE PLATE DESIGN
Designed for Maximum force in FY & FZ Direction
(STAIR CASE COLUMNS)
(Based on STAAD Output, Load case 213, Node # 300)
For base plate design, factored loads are considered.
28
Approver
VPP
P
e
M2
A2
H2
B2
M1
H1
1
A2
t
B1
A1
fc
OF
Checker
FT
A1
Fc
y
2
PLAN
ELEVATION
Ultimate loads (kN & kNm)
P
488.816
H1
3.764
H2
92.384
M1
0
M2
0
Eqv. moment
M2'
0.00
Resultant
Hor. load
92.46
A2
50
B2
300
Plate
t
25
Column
depth breadth Flange
209.6
205.8
14.2
Eccentricity
( mm )
0.00
Geometry (mm)
A1
50
B1
300
W eb
9.4
Bolt (each side)

No. **
Dia
Ten. Area
2
24
706
** Provide no. on either
side of axis
Design parameters
Conc.
grade
40
Allow. Bearing (pb)

on conc (MPa)
16
Modular ratio
15.00
Allowable stress in bolt (MPa)

Tensile (pt)
Shear (ps)
192
160
2-2
Allow. stress (pyp)

in .base pl. (MPa)
235
Results
Tensile stress (ft) Shear stress (fs)
in bolts (MPa)
in bolts (MPa)
0.00
65.48
Interaction
ratio
0.41
Bearing stress (fc)

on conc.(MPa)
3.06
Bending stress in
base plate.(MPa)
1.51
< Pyp
O.K.
< pt
< ps
< 1.4
< or = pb
O.K.
O.K.
O.K.
O.K.
Note
1. Equivalent moment is computed as per cl. 3.8.4.5 of BS 8110: Part 1 : 1985
2. Analysis is as per Design in Structural Steel ..... J. E. Lothers.
Eqn. =
y =
mm
c = 10.14 mm (BS 5950 : cl 4.13.2.1)
FOSTER WHEELER
SUBJECT
PROJECT
CONTRACT NO
SAFET CALC
CALC NO
MAIN PIPE RACK SUB STRUCTURE DESIGN
22
OF
28
Rev.
Date
Originator
Checker
Approver
A1
27.03.07
SLN
PREMA
Page No
SEPC-MEG
1-14-3040/59
YES
3041-8310-CA-0130
Design with gussets (mm)

Check for overall section
Height
Section is checked here
64.06 mm
1 no. of stiffener
Stiffeners
No.
2
Thk.
12
2 no. of stiffeners
3
Sec. mod. (mm )
Stress in base
Stress in gst.
Btm.
Top
1602642 486728
plate.(MPa)
3.46
plate.(MPa)
11.38
Moment of
Height
250
Inertia (mm )
102669271
Check for individual panel.

Uniform pressure of
is assumed.
(See note below.)

3.06
MPa below the base
1
Corner Panel
(Two adjacent edges are supported.)
b
'a' is always smaller side of the panel.
2
a
(mm)
(mm)
85.10
95.20
a/b
0.89
Stress at 1
Stress at 2
(MPa)
(MPa)
68.54
< Pyp, --- O.K.
Interior Panel
67.41
< Pyp, --- O.K.
(Three edges are supported.)
a
1
b
2
a
(mm)
b
(mm)
a/b
Stress at 1
(MPa)
Stress at 2
(MPa)
Stress at 3
(MPa)
102.90
95.20
1.08
17.13
< Pyp, --- O.K.
13.09
< Pyp, --- O.K.
26.67
< Pyp, --- O.K.
Note
Design coefficients are taken from ROARK's Formulas for Stress and Strains
.... W arren C Yong.
FOSTER WHEELER
SUBJECT
PROJECT
CONTRACT NO
SAFET CALC
CALC NO
3041-8310-CA-0130
22
OF
28
Rev.
Date
Originator
Checker
Approver
A1
02.04.07
SLN
VPP
Page No
SEPC-MEG
1-14-3040/59
YES
CHECK WELD
PROVIDE 10 mm FILLET WELD
Input Data
d1
b1
B=
D=
T1 =
t2 =
205.8
209.6
14.2
9.4
mm
mm
mm
mm
r=
15.2
mm
b1 =
83
mm
d1 =
165
mm
t2
B
r
T1
Weld Size =
8
mm
Weld Length W L= 2*B+2*d1+4*b1
= 2*205.8+2*165+4*83
= 1073.6 mm
Force on weld Due to P=FP= = P / W L=
488.816/1073.6
Force on weld due to H1,F H1=H1/W L =

Force on weld due to H2=F H2=H2/W L =
3.764/1073.6
92.384/1073.6
=
=
Resltant Force on weld = sqrt(FP2+FH12+FH22) =
Weld Capacity
= 0.7*220*8/1000
=
Table 37 of BS 5950-1:2000
0.455 kN/mm
0.004 kN/mm
0.086 kN/mm
Sqrt(0.455^2+0.004^2+0.086^2)
0.463 kN/mm
=
1.232 kN/mm O.K
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
11.0 PLINTH DESIGN

INPUT DATA:
Length of pedestal
Breadth of pedestal
Height of pedestal
Clear cover to reinforcement
Dia. of longitudinal bar
Dia. of horizontal reinforcement
LOADS ON PLINTH:
Downward force
Lateral forces
Sheet No :
23
Originator Checker
SLN
OF 28
Approver
VPP
fcu
fy
l
b
H
wc
c
f
ft
=
=
=
=
=
=
=
=
=
40
460
600
600
1000
24
75
20
10
N/mm2
N/mm2
mm
mm
mm
kN/m3
mm
mm
mm
Fy = 488.816 kN
Fx =
3.764 kN
Fz = 92.384 kN
X
l
Ref. Node No:300,L/C 253,

RA-1 area staad Model
Moments
Mx =
Mz =
0
0
kN.m
kN.m
MOMENTS DUE TO ECCENTRICTY

=
20
mm
Minimum eccentricity
Momnet due to eccentricity
Me = Fy*e
= 488.816*0.02
9.78 kN.m
=

1999, Cl. 3.8.2.4
DESIGN FORCES & MOMENTS

Self. Weight of plinth
Total Downward force
Moment about X - axis
Moment about Z - axis
SLENDERNESS RATIO:
Effective length of pedestal
Effective width of pedestal
wp =
=
=
Pu =
=
=
MX =
=
=
MZ =
=
=
l*b*H*wc
0.6*0.6*1*24
8.64 kN
Fy+wp
488.82+8.64
497.46 kN
Fz*H+Mx or Me
92.38*1+0
92.38 kN.m
Fx*H+Mz or Me
9.78
9.78 kN.m
l'
l-c-f/2
600-75-20/2
515.00 mm
b-c-f/2
600-75-20/2
=
=
=
b' =
=
Whichever is maximum
515.00 mm
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
Slenderness ratio
24
Originator Checker
SLN
OF 28
Approver
VPP
= l '/ b'
= 515/515
= 1.00
Bi- AXIAL MOMENT CHECK

Mx/l' Mz/b', Mx' = MX + b(l'/h')MZ
Mx/l' <Mz/b', Mz' = MZ + b(b'/l')MX
Equation 40
Equation 41
P/BLfcu
b
= 497.46*10^3/(600*600*40)
= 0.035
= 0.956
1999 Table. 3.24
MX/l'
= 92.38/0.515
= 179.39 kN
= 9.78/0.515
= 18.98 kN
Mx' = 101.73 kNm
Mu = 101.73 kNm
MZ/b'
Hence, ultimate design moment

REINFORCEMENT :
Longitudinal bars:
Mu/bl2
Pu/bl
b'/b
=
=
=
0.47
1.38
0.86
N/mm2
N/mm2
As per BS 8110-3 : 1985
From chart No: 37
Reinforcement required is very less, Hence provide minimum % of reinforcement.

Minimum % of steel
0.4
1999 Table. 3.27

Provided No. of bars
Asc
= 0.4*600*600/100
= 1440.00 mm2
f = 20 mm
= 4.58 No.S
= 8 No.s
= 2513.3 mm2
Hence Provide 8 No.s of 20 dia. bars.
Lateral Ties:
a. 1/4th of the dia. of longitudinal bar

b. 6mm
Diameter of tie - bars, maximum of a & b
Provided diameter of bar
Spacing required for tie bars
Provided spacing for ties
mm
= 6
= 10
mm
ft
1999 cl. 3.12.7
= 12 times longitunal bar.

= 120 mm
= 100 mm
Hence provide 10mm ties at 100mm c/c.
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
25
Originator Checker
SLN
OF 28
Approver
VPP
CHECK FOR SHEAR REINFORCEMENT :

1999 cl. 3.8.4.6
N = 0.4fcuAc + 0.75Ascfy
=
= 6586.9 kN
Mu/N = 15.44 mm
300 mm
0.6b =
Mu/N < 0.6b
Hence O.K.
Ultimate axial load on column
8-20dia bars
600
10 dia ties @100mm c/c
600
Note: In the above figure, X is the distance between anchor bolt and plinth main reinforcement bar, it is
less than E/3( E is Anchorbolt embedment length), hence no need to provide the tensile vertical hairpin
reinforcement to transfer tensile forces from anchor bolt to main reinforcement.
Providing plinth - P2 for the stair case columns which is covered in Dwg. No: 3041-8310-39-3011,
plinth typical details.
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
12.0 GROUND BEAM - 6, DESIGN

INPUT DATA:
fcu =
fy =
40 N/mm2
460 N/mm2
Cover to the reinforcement

Max. axial force
C =
F =
75 mm
76.987
26
Originator Checker
SLN
OF 28
Approver
VPP
Ref. Node No: 300, L/C 11,

RA-1 area staad Model
Area of steel required to resist axial force
Diameter of bar provided at top and bottom

No. of bars provided at top and bottom
Asc reqd. = 1.5F/0.87fy

= 1.5*76.987*10^3/(0.87*460)
= 288.56 mm2
f = 16 mm
6 No.s
=
Asc prov. = 6*3.14*16^2/4
= 1206.4 mm2
BEAM SIZE:
Designing the beam as a column member, assuming the member sizes.

Width of member
Depth of member
Ultimate axial load
b = 300 mm
D = 400 mm
N = 0.4fcuAc+0.75Ascfy

1999 cl. 3.8.4.3, equation -38
= 0.4*40*(300*4001206.37)+0.75*1206.37*460)/1000
= 2316.9 kN >
Hence Safe.
76.987
kN
CHECKING FOR SELF WEIGHT & SOIL WEIGHT:

Length of member
Self weight of member
Moment to due to self weight
Depth of soil above ground beam

Unit weight of soil
weight on member due to soil
Moment due to soil weight
Total moment
l = 6.0 m
wc = 24 kN/m3
W 1 = 0.3*0.4*24
= 2.88 kN/m
M1 = W 1l2/8
= 2.88*6^2/8
= 12.96
kN.m
Ds = 1.45 m
100.000-98.600
g = 18 kN/m3
W 2 = 0.3*1.45*18
= 7.83 kN/m
M2 = W 2l2/8
= 7.83*6^2/8
= 35.2 mm
M = M1+M2
= 12.96+35.24
= 48.2 kN.m
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
27
Originator Checker
SLN
OF 28
Approver
VPP
Reinforcement required to resist moment:

48.20 kN.m
M =
d = D-c-f/2
= 400-75-16/2
= 317 mm
b = 300 mm
k = M/bd2fcu

Effective depth of member

1999 cl. 3.4.4.4.
= 48.20*10^6/(300*317^2*40)
= 0.040
= 0.156
Depth of lever arm

= (0.5+SQRT(0.25-0.040/0.9))*317
= 302.23 mm
zmax = 0.95d
= 301.15 mm
Hence, z
= 301.15 mm
Asb = M/0.87fyz
= 48.20*10^6/(0.87*460*301.15)
= 399.89 mm2
Minimum % of steel
= 0.13 %
Asb min = 0.13*300*400/100 1999 Table 3.27
= 156.00 mm2
399.89 mm2
=
399.89 mm2
Hence, area of steel required
=
Area of steel required from self weight & axial force = 288.56+399.89
= 688.45 mm2
Provided steel
= 1206.4 mm2
GB-6 is O.K.
H.P.P
400
1000
G.B.
50
PLINTH
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Originator Checker
APPENDIX - A
POCKET DESIGN FOR ERECTION MOMENTS.
SLN
VPP
Approver
FOSTER WHEELER
SUBJECT :
DESIGN OF POCKET FOR P.C. COLUMN
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
INPUT DATA:
Pre cast column width
Pre cast column depth
Clearance at bottom
Clearance at top
Depth of pocket
Width of pocket at top
Clear cover to the reinforcement
Sheet No :
fcu
fy
Bc
Dc
Cb
Ct
H
D
c
A1
Originator Checker
SLN
OF A9
Approver
VPP
40 N/mm2
=
= 460 N/mm2
= 500 mm
= 800 mm
50 mm
=
= 100 mm
= 1000 mm
= 300 mm
75 mm
=
1% of factored self.
Wt. of beam
Longitudinal Direction - X
Transverse Direction-Z
Main transverse
Wind load
P.C. Column
Figure :3
Figure :1
Figure :2
I) Checking of precast pocket for erection stage:

i) Due to wind load: [Figure :1]
During erection stage precast columns will be free standing cantilever and will be subjected to wind
loads as shown in figure :1.
As shown in figure :3, column size is more along transverse direction(Z), hence wind load along
longitudinal direction(X) is considered on the column.
Column size
Wind pressure
External building coefficient
Cpe
=
=
=
500
0.689
2
800
mm
kN/m2
As per BS 6399-2:1997
Table 20
Height of column considered

Wind load on the column
Moment due to wind load on column
Hence, factored moment about Z-axis

Factored shear force due to long. wind load
l = 12 m
w = 0.8*0.689*2
1.10 kN/m
=
Mw = wl2/2
= 1.10*12^2/2
79.37 kN.m
=
Mz = 1.5*79.37
= 119.06 kN.m
Fx = g*w*l
= 1.5*1.10*12
= 19.843 kN
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
A2
Originator Checker
SLN
OF A9
Approver
VPP
ii) Other Forces: [Figure :2]

To resist the erection forces due to practical imperfections such as lack of verticality and incidental
loading, 1% of factored dead load of main transverse beam at EL. +112.00 is considered as horizontal
force in the pocket as shown in figure :2.
As per BS 5950-1:2000, Cl. 2.4.2.3
450
750
mm
=
x
= 12 m
= 1.5*1*0.45*0.75*24*12/100
1.46 kN
=
Fz =
1.46 kN
Mx = 1.46*12
17.50 kN.m
=
Size of main transverse beam at EL. +112.00

Length of main transverse beam
1% of factored self weight of beam
Hence, shear force in the transverse direction
Moment about X-axis
300
100
800
100
300
2/3H
1000
Mx
w4
w3
w3
50
Reaction due to moment
50
ELEVATION ALONG Z - DIRECTION [FOR ERECTION LOAD]

300
100
500
100
300
2/3H
1000
Mz
w2
w1
w1
Reaction due to moment
50
50
ELEVATION ALONG X - DIRECTION [FOR WIND LOAD]
ALONG Z-AXIS
Uniform force due to moment about Z axis
Uniform force along Z direction due to Fx
Total UDL on pocket along Z- direction
w1 =
=
=
w2 =
=
=
W1 =
=
=
(Mz/2/3H)/(Dc+2Ct)
{119.06/[(2/3*1000)/1000]/[(800+2*100)/1000]}
178.589 kN/m
Fx/(Dc+2Ct)
19.8432/((800+2*100)/1000)
19.843 kN/m
w1+w2
178.589+19.843
198.432 kN/m
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
ALONG X-AXIS
Uniform force due to moment about X-axis
Sheet No :
w3 =
=
=
w4 =
=
=
W2 =
=
=
Uniform force along X direction due to Fz
Total UDL on pocket along X- direction
A3
Originator Checker
SLN
(Mx/2/3H)/(Bc+2Ct)
{17.50/[(2/3*1000)/1000]/[(500+2*100)/1000]}
37.49 kN/m
Fz/(Bc+2Ct)
1.46/((500+2*100)/1000)
2.08 kN/m
w3+w4
37.49+2.08
39.57 kN/m
moment in the " beam" b/w the side walls can be assessed, treating the pocket as a Box culvert.
X- DIRECTION:
hs
Z
hw
hw
198.432 kN/m
q1
hs
D
l

X- direction

Z- direction
k1
k3
k5
q1
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Approver
VPP
BENDING MOMENT CALCULATIONS:

with reference to the Reinforced Concrete Designer's hand book (Reynolds & Steedman) the bending
OF A9
Bc+Ct+Ct+D/2+D/2
500+100+100+300/2+300/2
1000 mm
Dc+Ct+Ct+D/2+D/2
800+100+100+300/2+300/2
1300 mm
(l/h)(hs/hw)3
(1000/1300)*(300/300)^3
0.77
k+1
1.77
k+3
3.77
2k+3
4.54
W 1(Dc+2Ct)/h+D
198.432*(800+2*100)/(1300+300)
124.02 kN/m
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
A4
Originator Checker
SLN
VPP
= q1h2k/12k1k3
= 124.02*(1.3)^2*0.77/(12*1.77*3.77)
Mbd = 2.01
kN.m
Mca = Mbdk5/k
= 2.01*4.54/0.77
= 11.89
kN.m
Mx = q1h2/8
= 124.02*(1.3)^2/8
= 26.20
kN.m
Bending moment at B & D
Bending moment at A & C
Free span moment
Z - DIRECTION:
q2
hs
A
B
Z
39.57
hw
hw
kN/m
Bending moment at C & D
Bending moment at A & B
Free span moment
hs
D
l
k =
=
=
k1 =
=
k3 =
=
k5 =
=
q2 =
=
=
Mcd =
=
=
Mab =
=
=
Mz =
=
=
(h/l)(hw/hs)3
(1300/1000)*(300/300)^3
1.3
k+1
2.30
k+3
4.3
2k+3
5.6
W 2(Bc+2Ct)/h+D
(39.574*(500+2*100))/(1000+300)
21.31 kN/m
q2*l2*k/12*k1*k3
21.31*(1)^2*1.30/(12*2.30*4.30)
0.23
kN.m
Mcdk5/k
0.23*5.60/1.30
1.01 kN.m
q2*l2/8
21.31*(1)^2/8
2.66 kN.m
OF A9
Approver
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
A5
Originator Checker
SLN
OF A9
Approver
VPP
COMBINED BENDING MOMENTS ( X & Z DIRECTIONS):

MA =
=
=
MB =
=
=
MC =
=
=
MD =
=
=
MAB =
=
=
MAC =
=
=
M =
d =
=
=
b =
=
=
k =
1.Bending moment at A
2.Bending moment at B
3.Bending moment at C
4.Bending moment at D
5.Span moment mid span AB
6.Span moment mid span AC

Mca+Mab
11.89+1.01
12.89
kN.m
Mbd+Mab
2.01+1.01
3.02
kN.m
Mca+Mcd
11.89+0.23
12.12
kN.m
Mbd+Mcd
2.01+0.23
2.25
kN.m
Mz-(MA+MB)/2
2.66-(12.89+3.02)/2
-5.29 kN.m
Mx-(MA+MC)/2
26.20-(12.89+12.12)/2
13.69 kN.m
13.69 kN.m
D-c-f/2
300-75-20/2
215
mm
0.45H
0.45*1000
450
mm
M/bd2fcu
1999 cl. 3.4.4.4.
= 13.69*10^6/(450*215^2*40)
= 0.016
= 0.156

Depth of lever arm

= (0.5+SQRT(0.25-0.016/0.9))*215
= 210.99 mm
zmax = 0.95d
= 204.25 mm
Hence, z
= 204.25 mm
Minimum %age of steel

Asb =
=
=
=
Asb min =
=
=
=
M/0.87fyz
13.69*10^6/(0.87*460*204.25)
167.52 mm2
0.40 %
0.4*450*300/100 1999 Table 3.27
540.00 mm2
540.00 mm2
1200
mm2
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
A6
Originator Checker
SLN
OF A9
Approver
VPP
DIRECT TENSION:
Since the beam is spanning between the side walls, the UDL on the beam puts tension in the side
walls.
Tension force
Tension force in X- direction
Tension force in Z- direction
Maximum tension force

Area of tension reinforcement
Horizontal reinforcement required per face
F = Max. of forces in X & Z direction.

Fx = W 1*(Dc+2Ct)/2
= 198.43*(800+2*100)/(2*1000)
99.22 kN
=
Fz = W 2*(Bc+2Ct)/2
= 39.57*(500+2*100)/(2*1000)
13.85 kN
=
99.22 kN
F =
Ast = F/0.87fy
= 99.22*10^3/(0.87*460)
= 247.92 mm2
= 550.92 mm2
As = Asb+ 0.5 Ast
= 1200+0.5*550.92
= 1475.5 mm2
f =
Diameter of bar
Required spacing
Provided spacing
Area of steel provided
As prov
=
=
=
20
212.92
200
1570.8
mm
mm
mm
mm2
Provide 20mm dia @ 200mm c/c as horizontal reinf. on both faces.

SIDE WALLS:
Walls AB & CD
H-0.45H/2
F1
Force in the walls due to UDL & moment
Force due to moment
Moment in the walls due to F1 & F2
F2
F1 =
=
=
F2 =
=
=
M1 =
=
=
d1 =
=
=
W 1*(Dc+2Ct)/2
198.43*(800+2*100)/(2*1000)
99.22 kN
w1*(Dc+2Ct)/2
178.59*(800+2*100)/(2*1000)
89.29 kN
F1*(H-0.45H/2)-(F2*0.45H/2)
99.22*((1000-(0.45*1000)/2)/1000)89.2944*(0.45*1000/2)/1000
56.80 kN.m
Bc+2*Ct+2D-c-f-f/2
(500+2*100+2*300)-75-20-20/2
1195.00 mm
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
k = M1/bd12fcu
A7
Originator Checker
SLN
OF A9
Approver
VPP

1999 cl. 3.4.4.4.
= 56.80*10^6/(300*1195^2*40)
= 0.0033
= 0.156
Depth of lever arm

Diameter of bar

= (0.5+SQRT(0.25-0.003/0.9))*1195
= 1190.6 mm
zmax = 0.95d1
= 0.95*1195
= 1135.3 mm
Hence, z
= 1135.3 mm
As1 = M1/0.87fyz
= 56.80*10^6/(0.87*460*1135.25)
= 125.02 mm2
= 0.40 %
Asmin = 0.4*D*Bc+2*Ct+2D/100
= 0.4*300*(500+2*100+2*300)/100
= 1560.00 mm2
f = 25 mm
= 3.18
4
=
SIDE WALLS:
Walls AC & BD
H-0.45H/2
F3
Force in the walls due to UDL & moment
Force due to moment
0.45H/2
F4
F3 =
=
=
F4 =
=
=
M2 =
=
=
d2 =
=
=
W 2*(Bc+2Ct)/2
39.57*(500+2*100)/(2*1000)
13.85 kN
w3*(Bc+2Ct)/2
37.49*(500+2*100)/(2*1000)
13.12 kN
F3*(H-0.45H/2)-F4*0.45H/2
13.85*((1000-(0.45*1000)/2)/1000)13.122*((0.45*1000/2)/1000)
7.78 kN.m
Dc+2*Ct+2D-c-f-f/2
(800+2*100+2*300)-75-20-20/2
1495.00 mm
FOSTER WHEELER
SUBJECT :
PROJECT:
SEPC-MEG
Rev
Date
CONTRACT NO :
1 - 14 - 3040/ 59
A1
2-Apr-07
SAFETY CALC.
YES
CALC. NO
3041-8310-CA-0130
Sheet No :
k = M2/bd22fcu
A8
Originator Checker
SLN
OF A9
Approver
VPP

1999 cl. 3.4.4.4.
= 7.78*10^6/(300*1495^2*40)
0.000
=
= 0.156
Depth of lever arm
= (0.5+SQRT(0.25-0.000/0.9))*1495
= 1494.5 mm
zmax = 0.95d
= 0.95*1495
= 1420.3 mm
Hence, z
= 1420.3 mm
As2 = M2/0.87fyz
= 7.78*10^6/(0.87*460*1420.25)
= 13.692 mm2
= 0.40 %
Asmin = 0.4*D*Dc+2*Ct+2D/100
= 0.4*300*(800+2*100+2*300)/100
= 1920.00 mm2
Diameter of bar
f = 25 mm
= 3.91
4
=
DISTRIBUTION STEEL:

1999 cl. 3.4.4.4.
Distribution of steel

Required spacing
Provided spacing
=
=
=
fs =
=
=
0.25% of concrete area

0.25*300*1000/100
750
mm2
16
mm
268.08 mm
200
mm
Provide 16 dia @ 200mm c/c as vertical reinforcement on both faces.

CHECK FOR SHEAR:
Considering shear in upper zone of pocket with following dimensions.
Breadth of section considered
b = Depth of wall section is considered.
= 1000
mm
Top width of wall is considered.
Depth of section
D = 300
mm
Effective depth of section
d = D-c-f/2
= 300-75-20/2
= 215
mm
Maximum reaction
V = Max. of F1 & F3
99.22 kN
1999 cl. 3.4.5.2
=
Design shear stress
v = V/bd
= 99.22*10^3/(1000*215)
= 0.46 N/mm2
vc = 0.84{100As/bd}1/3(400/d)1/4/gm
Design concrete shear stress
100As/bd should not be greater than 3.
400/d should not be taken as less than 1.
If fcu is greater than 30N/mm2, vc may be
multiplied by (fcu/30)1/3, the value of fcu should
not greater than 40N/mm2

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CONTRACT NO:

CLIENT: SHELL EASTERN PETROLEUM (PTE) Ltd.,

CALCULATION NO: 3041-8310-CA-0130

RA AREA MAIN E-W PIPE RACK FOUNDATION LAYOUT.

Code of practice for structural use of concrete (Incorporating

CONTRACT NO: 1-14-3040/59

CALCULATION NO.: 3041-8310-CA-0130

CALCULATION AMENDMENT SHEET

MAIN PIPE RACK SUBSTRUCTURE DESIGN

ENGINEER'S & CHECKER'S STANDARD CERTIFICATION

GROUND BEAM -1, DESIGN

ANCHOR BOLT DESIGN

BASE PLATE DESIGN

GROUND BEAM - 6, DESIGN

ENGINEER'S & CHECKER'S STANDARD CERTIFICATION

POKCET DESIGN FOR ERECTION MOMENTS

MAIN PIPE RACK SUBSTRUCTURE DESIGN

DESIGN CODES & SPECIFICATIONS

Code of practice for foundations

Code of practice for structural use of concrete

c) BS 8110 -1: 1997

Part 1:Code of practice for design and

d) BS 6399 -1: 1996

Loading for buildings

Loading for buildings

Structural use of Steelwork in building.

Code of practice for Design of concrete

h) Singapore Building Control Regulations (S 148/1989, Fourth, fifth & Sixth)

Code of Practice for Fire Precautions in

BS EN 10210 for Hollow Section (hot-finished)

Chequered floor plate

MAIN PIPE RACK SUBSTRUCTURE DESIGN

High Tensile Bolts

BS 4190 for grade 4.6 and 8.8 bolts

High tensile re-bar

Mild steel re-bar

c) Precast Reinforced Concrete Piles

GENERAL LOADING CONDITION

MAIN PIPE RACK SUBSTRUCTURE DESIGN

b) Pipes larger than 300 mm diameter

1.5 kN/m (Test condition)

GROUND WATER TABLE

As per cl. 3.14.4 of

MAIN PIPE RACK SUBSTRUCTURE DESIGN

COMPUTER PROGRAM USED

MAIN PIPE RACK SUBSTRUCTURE DESIGN

Uplift Capacity (kN)

Lateral Load Capacity(kN)

MAIN PIPE RACK SUBSTRUCTURE DESIGN

7.0 POCKET DESIGN

Ref. Node No: 11, L/C 267,

ELEVATION ALONG Z - DIRECTION

Pre cast column width

ELEVATION ALONG X - DIRECTION

MAIN PIPE RACK SUBSTRUCTURE DESIGN

Uniform force along Z direction due to Fx

Uniform force along X direction due to Fz

BENDING MOMENT CALCULATIONS:

Center to center distance B/W walls along

Center to center distance B/W walls along

Bending moment at B & D

MAIN PIPE RACK SUBSTRUCTURE DESIGN

Bending moment at A & C

Free span moment