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Available to Promise (ATP)

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Added by Manu Bhatia, last edited by Ido Mosseri on Jun 26, 2012 (view change)
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What do we need to know?

Dates:Order Date
Date on which the sales order is entered. System proposes the current date by default.

Material Availability Date


The date on which the material must be available. On the material availability date, the vendor must start the activities relevant for delivery, such as
picking and packing the goods. The material availability date must be sufficiently early enough so that the goods are prepared by the loading date.

Transportation Planning Date


We must arrange transportation by this date, so that the delivery can be sent to the customer. The date from which the organization of goods transport
must begin. The transportation planning date must be selected early enough so that the transport is available on the loading date to load the goods.

Loading Date
Picking and packing must be completed by this date so that the goods are ready for loading.

Goods Issue Date


Goods must physically leave the shipping point by this date. The date on which the goods must leave the company to arrive at the customer location
in time.

Delivery Date
Customer should receive delivery of the goods by this date. The date on which goods are to arrive at the customer's premises. Example: The delivery
date can be the delivery date requested by the customer (desired delivery date) or the date confirmed in the vendor's order acknowledgment or
shipping confirmation (confirmed or acknowledged delivery date).

Times:Pick/Pack Time

Difference between the material availability date and loading date.

Transportation Lead Time


Number of days required for organizing a shipment for an item to be delivered.

Loading Time
Difference between loading date and goods issue date.

Transit Time
Number of days required for delivering an item from your company to the customer via a certain route.

How do we View Availability Situation?


Run Transaction: CO09

Enter Plant & Checking Rule, against which the Availability is to be checked. For Sales Order Checking Rule = A, Delivery = B, Back Order = BO

In this screen, we can see:

Availability Checking Group (Avail Check): 02


Check Rule : A
End Lead Time Refers to the end of Replenishment Lead Time. If that is not included in the Configuration, then this field is not visible.
Totals Display:** Receipts = Sum of all +ve Quantities in Rec./Reqd qty Column
(Leave out the last row, MRP Element 001, since it is a total)
These are all the Planned Incoming Movements

Issues = Sum of all -ve Quantities in Rec./Reqd qty Column


These are all the Planned Outgoing Movements

Confirmed issues = Sum of all (+ve) Quantities in Confirmed Column


These are the confirmations against ATP.

When is Availability Check Triggered?


While creating a Sales Order, Production Order, Delivery, etc. Below is a screen from Sales Order. At the bottom is a button for Check Material
Availability. Also while creating the order, if the Availability situation cannot meet the requested delivery date, the system goes to Availability screen
automatically. (Discussed later)
Run Transaction: VA01

How we arrive at a Confirmed Delivery Date?


Below is the logic the system uses to check availability:

Using the Scheduling data from Delivery & Transportation Scheduling, the system does the backward calculation from the Requested Delivery Date.
This is used to arrive at Material Availability Date.

On the Material Availability Date, system checks the Available Qty, as seen in CO09 in column Cum. ATP Qty. If the Available Qty is > than Required
Qty, Requested Delivery Date is confirmed. Otherwise,

System moves into the future till it finds the required Available Qty. The new date is then the new Material Availability Date.
On getting the confirmed Material Availability Date, system does the Forward Scheduling to arrive at a Confirmed Delivery date.

Backwards Scheduling

Control of Availability Check

Forward Scheduling

Result of Availability Check: Some Sample Scenarios

Above is the Availability Screen as seen in Sales Order. It has following Buttons:
One-time delivery
In the results of Availability, we have 3 options to choose from. This is Case 1, when we can confirm the Customer's Requested delivery Date. The
details of this are visible in the first sub screen below.
Complete dlv.

This is Case 2, when we can confirm the Customer's Requested complete delivery at a future Date. The details of this are visible in the second sub
screen below.
Delivery proposal
This is Case 3, when we can confirm the Customer's Requested delivery in partial quantities at future dates. The details of this are visible in the third
sub screen below.
Continue
If we select one of the above options, the same gets saved in the ATP results. Otherwise, we can select this button. In that case, system leaves the
ATP screen without saving the ATP results.

Case: Confirmation on Requested Delivery Date

se: Confirmation after Requested Delivery Date (Complete


livery)

Case: Confirmation after Requested Delivery Date (Partial Delivery)

See the screens below corresponding to this situation.


The first screen shows the Availability (CO09) Overview. We have an incoming PO on 19 Jan.
!image034.jpg!In the second screen

We have created a SO (VA01) on 09 Feb, with requested Delivery date for 09 Feb.

Now we change the Availability situation, by changing the PO Date to 12 Feb. See the screens
below corresponding to this situation.
The first screen shows the Availability (CO09) Overview. We have an incoming PO on 12 Feb. See the new Cum ATP qty. date wise accordingly.

!image038.jpg!In the second screen


We have created a SO on 09 Feb, with requested Delivery date for 09 Feb.
See that the Delivery got staggered according to the new Availability situation.

Case: Confirmation after Requested Delivery Date (Replenishment Lead Time)

the screens below, we have simulated the RLT.


the first scenario RLT is not activated, see below: 'Check without RLT'. The system considers only the confirmed inward movements. So out of 500 only 21 is

onfirmed.

ee IMG Guide > SD > BF > AC & TOR > AC > AC with ATP > Control of Availability Check

See VA01

In the second scenario RLT is activated, but corresponding data in material master is not maintained. Material is procured In-House (E), but In-house
Production time (1st screenshot) & RLT (2ndscreenshot) are not maintained. The system assumes both these times as Zero. So, complete 500 are
confirmed immediately. See MM01

he third scenario RLT is activated, corresponding data in material master is maintained. Material is procured In-House (E), In-house Production time (10 days) & RL

ntained). The system confirms 21 on basis of incoming material. Rest 479 is confirmed after 14 days. This is because 10 working days for in-house production + 4 ho

-Sun).

In the fourth scenario RLT is activated, corresponding data in material master is maintained. Material is procured In-House (E), In-house Production
time (10 days) & RLT (20 days). The system confirms 21 on basis of incoming material. Rest 479 is confirmed after 14 days. This is because 20
working days for in-house production + 8 holidays (Sat-Sun).

What Configuration & Data do we need?


Controlling Elements:Requirements Type
Requirements Class
Schedule Line Category

Delivery Item Category


Checking Group
Checking Rule
Scope of Check
Strategy Group
Partial Delivery Agreement
Replenishment Lead Time

Material Master Data:MRP 1 > MRP Group


MRP 2 > Planned Delivery Time
MRP 2 > GR Processing Time
MRP 3 > Checking Group for Availability Check
MRP 3 > Strategy Group
MRP 3 > Total Replenishment Lead Time

Scheduling Data:Transit Time


Loading Time
Pick/Pack Time
Transportation Planning Lead Time

ATP
Types of Availability Check in Sales and Distribution
ProcessingThere are three types of availability check:
_ Check on the basis of the ATP quantities
_ Check against product allocation
_ Check against planning
The following SD-specific control features need to be maintained in Customizing:
_ Checking group
The checking group controls whether the system is to create individual or collective

requirements in sales and shipping processing. In addition, a material block for the
availability check with transfer of requirements can be set here. The checking group can
also be used to deactivate the availability check. This option was created especially for
the assembly order so that when the bill of material is exploded in the assembly order,
the individual components, if necessary, can be classified as non-critical parts as far as
procurement is concerned.
The checking group specifies in combination with the checking rule the scope of the
availability check. It is proposed in the material master record on the basis of the material
type and the plant, and copied into the sales and distribution documents. It is specified in MMR in MRP3 screen, availability check tab.
_ Checking Rule
You use the checking rule to control the scope of the availability check for each
transaction in sales and distribution. You also specify whether the check should be
carried out including or excluding replenishment lead time. The individual checking rules
define by transaction, which kinds of stocks and inward - outward movement(receipts and issues) of goods should
be taken into account for the availability check.
_ Schedule line category
You can control with the schedule line category whether an availability check and
transfer of requirements should be carried out in the sales documents. The possible
settings for this at schedule line level are dependent on the settings in the requirements
class which is determined from the requirements type of the material.
_ Delivery item category
The delivery item category can be used to control whether an availability check takes
place in deliveries.
Requirements type
The various requirements are identified by their requirements type. The requirements
type refers to the requirements class and its control features. it is assigned to requirement class.
_ Requirements Class
The requirements class contains all control features for planning such as relevance for
planning, requirements planning strategy and requirements consumption strategy. In
addition, it is specified at a global level whether an availability check is to take place for
the material in the sales and distribution documents on the basis of the ATP quantity

(ATP = available to promise) and whether requirements are to be passed on. A finer
degree of control can be obtained for sales documents using the schedule line category.
Replenishment lead time is only included in the check performed on the basis of the
ATP quantity.
Prerequisites
An availability check can only be carried out if the following prerequisites have been fulfilled:
_ The control elements described above for the availability check must be maintained in
Customizing for Sales and the relevant assignments made to the sales transactions
_ The availability check must be switched on at requirements class level and - for theavailability check in the sales documents - at schedule line
category level
A requirements type must exist by which the requirements class can be found
_ A plant must be defined. It can either be proposed from the customer or material master
record or can be entered manually in the document._ A checking group must be defined in the material master record on the Sales/plant data
screen in the Availability check field
Configuring entries of the Availability CheckIMGSDBasic fncsAvailability check and TORAvailability checkAvailability check with ATP logic or
against planningDefine checking groups
You can use SAP std checking groups of 01 for summarized reqts or 02 for daily reqts or u can create ur own.
The columns total sales and total deliveries are selection options whereby u can configure a checking rule to sum up reqts to post to MRP either
individually or by day or week.
Column 5, Block qty; set this block if u want several users to be able to process the material simultaneously in different transactions without blocking
each other. The No Check indicator is used when u want a material to not be relevant for an ATP check.
Defining a material block for other users. The Block checkbox is an indicator that enables u to block the particular material from being checked for
availability if it is already being checked at the same time by another user.Defining the default value for checking groups. However should no entry
exist for the checking group in the material master record, one can set a default value per material type and plant.
Controlling the availability check. In this section, u tell the system what stock on hand and what inward and outward movements of stock it must
take into account when performing the availability check. These settings are based on the checking group that is assigned to the material master
record and the checking rule that is predefined and assigned to the sd transaction. The carry out control for the availability check must be maintained
for both the sales order and delivery.

TOR
IMG SD Basic fncs Availability check and TOR TOR
A line item in the sales order creates a schedule line. The schedule lines in the sales order transfer the requirements through to MRP. You can select
the docs on which you want the TOR to happen. For ex, not for quotations.

The TOR aims to ensure the ordered materials are available for the requested delivery date. The TOR can be set for individual or for collective
requirements (materials mastersales/plant view).
The TOR is dependent on the following data:
The reqts type, reqts class, checking group and schedule line category.
The reqts type and class are determined in the strategy group (material masterMRP3)
For TOR to be carried out, a few criteria need to be met:
Plant assigned to line item level, schedule line category should be switched on at TOR, TOR must be switched on at the reqts class level, checking
group must be defined and allocated to the material master record (sales/plant view in the availability check field)
The reqts class is the controlling factor for the availability check and the TOR for all sd types.
Configuring the TOR:
1)

Use std 041 reqts class or copy and rename it. Use the indicators to select if this reqts class must carry out an availability check

and/or a TOR.
2)

Define the reqts types. A reqts type is allocated to a single reqts class and not vice versa. It is based on the item category and the MRP

type of the material.


3)

Assign the rqts type to the relevant item category in the sales order and the MRP type found on the material master record.

You can select an alternative search strategy where u assign the reqts type to item category and MRP type. Can select source as 0, 1 or 2. (1
= Item type and MRP type strategy).
4)

The TOR and Availability check can be selected/de-selected at the schedule line category level.

5)

Block qty confirmation in delivery blocks. This is used to block the reservation of the TOR from MRP.

6)

Maintain requirements for TOR. Requirements can be used to determine that the TOR to MRP is not carried out unless a number of

conditions are met.


Availability Overview = CO09 order qty, sd doc no, item no, requirements class.
Stock requirements list = MD04 sd no or dly no, line item, schedule line placing the demand
Stock overview = MMBE total stock per company, then plant followed by storage location, and finally a breakdown per batch.

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