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Hermas Kornelius
Introduction
SIM is the process for demonstrating a structures fitness-for-purpose over its entire
life, and managing the effects of deterioration, damage, changes in loading and
accidental overloading.
The SIM process consists of four elements: data, evaluation, strategy, and program
The SIM process provides the opportunity for owners/operators to adopt risk
principles for developing SIM strategies.
A risk-based approach recognizes that higher risk platforms may warrant more
frequent, and more focused, inspection than lower risk platforms.
During the development of an inspection strategy, the platform risk category may
be used for setting survey intervals and work scopes as part of a risk-based SIM
strategy.
It is important to note that surveys alone do not guarantee structural integrity.
References
Definitions
anomaly
An in-service survey measurement, which is outside the threshold considered
acceptable from the design or most recent fitness-for-purpose assessment
assessment initiators
Changes in platform condition or operating experience, such as storms,
which require an existing platform to undergo an assessment to
demonstrate fitness-for-purpose
collapse
The ultimate load bearing capacity of the platform, at which the jacket
structure or deck columns are no longer able to support vertical loads.
condition assessment
The process of gathering the information on the platform's present condition
needed in order to perform a fitness-for-purpose assessment
consequence
The adverse effects of an extreme event, such as metocean, seismic, ice or
accidental, on personnel, the environment, or property
Definitions
damage tolerance
The quantity of deterioration or damage that a structure can withstand without failing
design life
The planned time period from initial installation or reuse until permanent
decommissioning, which may include extensions justified through the SIM process
deterioration
The reduction in the ability of a component to provide its intended purpose
exposure category
The classification used to categorize the platform consequence of failure based on the
consideration of life safety, environmental pollution, and business disruption
Definitions
inspection
The visit to the platform for purposes of collecting data required in
evaluating its structural integrity for continued operation
survey
A specific visual or non-destructive examination of one or more platform
components
fitness-for-purpose
A demonstration that an existing structure has adequate strength to resist
the imposed assessment loads
mechanical damage
A defect type that includes dents, bows, gouges, holes and separated or
severed members
mitigations
Platform strengthening, modification or repairs and/or operational
procedures that reduce loads, increase capacities, or reduce the exposure
category.
Definitions
redundancy
The availability of alternate load paths in a platform following the
failure of one or more structural components
non-redundant platform
A platform for which its global capacity is reached when one of its
elements reaches its maximum Capacity
redundant platform
A platform is considered redundant if its ultimate load carrying
capacity is not reached when one of its structural components
reaches its maximum capacity
not-normally-manned
A platform that does not have facilities to accommodate personnel
for overnight or extended stays.
Definitions
robustness
The ability of a structure to tolerate damage without failure.
residual strength
The ultimate strength of an offshore structure in a damaged
condition is expressed as the structures residual strength and is
highly dependent on the inherent robustness of the structure
reserve strength ratio
A measure of the ultimate load carrying capacity of a platform,
defined as the ratio of the base shear at ultimate capacity to the
base shear from the reference criteria
risk-based inspection
Inspection strategies developed from an evaluation of the risk of a
platform or group of similar platforms
Definitions
life extension
The process of extending the operational life of a
structure beyond the life considered during the
structures design.
ultimate capacity
The load at which a structure will collapse.
ultimate strength analysis
The fitness-for-purpose analysis of a platform using
non-linear methods
SIM Process
SIM Process
DATA
DATA
Characteristic Data
The platforms characteristic data is the baseline
data that represents the structure at installation.
The characteristic data includes:
general platform data
design data
fabrication data
installation data
DATA
Condition Data
The platform condition data represents the changes to the
characteristic data that may occur during the life of the
platform.
The condition data includes the following:
in-service
inspection data;
damage evaluation data;
corrosion protection data;
strengthening/modification/repair (SMR) data;
platform modifications;
condition monitoring data;
operational incident data
SIM Process
EVALUATION
EVALUATION
Recommendations for the performing data evaluation
are provided in the following sections:
Factors to consider
The risk of platform failure
The platform exposure category
The likelihood of platform failure
The requirement for platform assessment
EVALUATION
Evaluation requires consideration of numerous factors, including:
EVALUATION
EVALUATION
EVALUATION
EVALUATION
Assessment Initiators:
Addition of Personnel
If the life safety category as defined in Section 4.3.4.2 is changed to a more restrictive category, the
platforms structural strength shall be assessed.
Addition of Facilities
If the addition of facilities (e.g., additional pipelines, additional wells, or a significant increase in topside
hydrocarbon inventory capacity) increases the consequence of failure category, as defined in Section
4.3.4.3, the platforms structural strength shall be assessed.
EVALUATION
Assessment Initiators:
Significant Damage
If the platform has significant structural damage or deterioration, the platforms structural strength shall be
assessed. Cumulative damage and/or deterioration data should be evaluated to determine if it is significant.
The combined cumulative damage to the platform is considered to be significant if it results in a decrease in
the platform system capacity of 10 % or more.
If there is uncertainty in the determination in the percentage reduction of system capacity it is recommended
that an assessment be performed.
SIM Process
Strategy
Strategy
The inspection plan defines the frequency and scope of the inspection, the
tools/techniques to be used and the deployment methods.
The plan should be periodically updated throughout the platforms service
life following receipt and evaluation of relevant SIM data, e.g., inspection
data, results of platform assessments, etc
RBI Interval
SIM Program
SIM Program
Year 1
Year 2
Year 3
Year 4
: Minor inspection
: Major Inspection
: Minor Inspection
: Complete Inspection
MG
1
CP
UT
1
Scour
1
1
EL. (+) 4.00 M
ELEVATION ROW 1
MG :
UT:
CP:
ELEVATION ROW 2
ELEVATION ROW A
ELEVATION ROW B
440P
404L
433
MPI:
Overstressed joints
435
436
818
817
814
139.1375
287.1115
437
418
419
420
421
488
489
490
491
438
408
406
214.3523
98.76986
444
492
493
494
495
424
425
426
427
496
497
498
499
119.0737
52.21968
445
112.3405
214.6647
821
443
822
442
NOTES :
BRACE
CHORD
410P
401L
Y
X
441
420P
402L
COF
Safety
Interval
Environment
Scope
Bussiness
LOF
Baseline
Platform
Condition
Loading
Susceptibility
Method
Platform vintage
Grouting of piles
Damage
Marine growth
Flooded member
Scour
Safety
Environment
Asset / Bussiness Loss
Reputation
1991
2. Leg Number
3. Bracing Combination
3.1. Longitudinal
3.2. Transversal
4. Grouted
No
5. Last UWPI
2010
6. Mechanical Damage
Low
Appurtenance corroded
and damaged
6.2. Underwater
7. Corrosion
7.1. Above Water
7.2. Underwater
Insignificant
Main structure slight to
moderate
No Anomaly
8. Flooded Member
9. Marine Growth Thickness
Insignificant
1.83 in
0.328 ft (Light)
11. CP Function
NO
-817 to -825 mV
-600 to -630 mV
OK
(+) 29.5 ft
(+) 27.5 ft
13. Earthquake
14. Manned Platform
15. Environmental Consequence
16. Business Consequence
Assessed
No
110 bopd
5.4 MMUSD
Platform Vintage
Bracing
Baseline
Combination
Grout Pile
Last Inspection
Mechanical
Damage
Platform Current Corrosion
Flooded Members
Condition
Marine Growth
Scour
CP Function
Platform Loading Wave in Deck
Susceptibility Earthquake
80
20
0
15
0
0
0
0
20
35
15
185
Consequence of Failure
Component
Life Safety Consequence
Environmental Consequence
Business Consequence
Score Range
A
B
C
D
E
> 210
177 - 210
161 - 177
149 - 161
< 149
Component
CoF
Category
Category
Low
LOW
Low
Low
CoF
Component
Total
LoF
Score
Score Category
0
LoF
Ranking
LoF
1974
2. Leg Number
3. Bracing Combination
K
3.2. Transversal
5. Last UWPI
3.1. Longitudinal
4. Grouted
8. Flooded Member
No
2010
Insignificant
1.05 in
No Observation
(Light)
11. CP Function
11.1. Above Water (2012)
11.2. CP retrofit (2012)
Yes
-864 870 mV
-1082 to -1107 mV
6. Mechanical Damage
Insignificant
Appurtenance damaged
and corroded
(+) 60.5ft
6.2. Underwater
Appurtenance damaged
(+) 27.5 ft
7. Corrosion
7.1. Above Water
7.2. Underwater
Insignificant
Main structure slight to
heavy corroded
No anomaly
13. Earthquake
14. Manned Platform
15. Environmental Consequence
16. Business Consequence
OK
Assessed
No
718 bopd
36.3 MMUSD
Platform Vintage
Bracing
Baseline
Combination
Grout Pile
Last Inspection
Mechanical
Damage
Platform Current Corrosion
Flooded Members
Condition
Marine Growth
Scour
CP Function
Platform Loading Wave in Deck
Susceptibility Earthquake
80
20
0
0
0
0
0
0
0
50
15
200
Consequence of Failure
Component
Life Safety Consequence
Environmental Consequence
Business Consequence
Score Range
A
B
C
D
E
> 210
177 - 210
161 - 177
149 - 161
< 149
Component
CoF
Category
Category
High
HIGH
Low
Medium
CoF
Component
Total
LoF
Score
Score Category
35
LoF
Ranking
LoF
Thank You..!