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ACB110CB-A ADDENDUM
26
SPECIFICATIONS 26-6
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26-1
ACB110CB-A ADDENDUM
ACB110CB-A ADDENDUM
Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed.
Follow the procedures and precautions in this manual carefully.
26-2
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ACB110CB-A ADDENDUM
As you read this manual, you will find information that is preceded by a
prevent damage to your vehicle, other property, or the environment.
ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE
BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. Honda Motor Co., Ltd. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING
ANY OBLIGATION WHATSOEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE
ON Honda MOTORCYCLES, MOTOR SCOOTERS OR ATVS.
Honda Motor Co., Ltd.
SERVICE PUBLICATION OFFICE
Date of Issue: JAN, 2010
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26-3
ACB110CB-A ADDENDUM
MODEL IDENTIFICATION
The engine serial number is stamped on the lower left side of the
crankcase.
26-4
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ACB110CB-A ADDENDUM
The carburetor identification number is stamped on the left side of the
carburetor body.
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26-5
ACB110CB-A ADDENDUM
GENERAL SPECIFICATIONS
DIMENSIONS
FRAME
ENGINE
CARBURETOR
DRIVE TRAIN
ELECTRICAL
26-6
ITEM
Overall length
Overall width
Overall height
Wheelbase
Seat height
Footpeg height
Ground clearance
Curb weight
Frame type
Front suspension
Front axle travel
Rear suspension
Rear axle travel
Front tire size
Rear tire size
Tire brand
Front
Rear
Front brake
Rear brake
Caster angle
Trail length
Fuel tank capacity
Bore and stroke
Displacement
Compression ratio
Valve train
Intake valve
opens
closes
Exhaust
opens
valve
closes
Lubrication system
Oil pump type
Cooling system
Air filtration
Engine dry weight
Carburetor type
Throttle bore
Clutch system
Drive belt ratio
Final reduction
Ignition system
Starting system
Charging system
Regulator/rectifier
Lighting system
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SPECIFICATIONS
1,897 mm (74.7 in)
682 mm (26.8 in)
1,083 mm (42.6 in)
1,273 mm (50.1 in)
758 mm (29.8 in)
257 mm (10.1 in)
133 mm (5.2 in)
100 kg (220.5 lbs)
Under bone type
Telescopic fork
81 mm (3.2 in)
Unit swing
75.0 mm (2.95 in)
80/90 - 14M/C40P
90/90 - 14M/C46P
NR73T Z (IRC)
NR73T (IRC)
Hydraulic disc brake
Mechanical leading trailing
2640
80.0 mm (3.15 in)
3.6 liter (0.95 US gal, 0.79 lmp gal)
50.0 x 55.0 mm (1.97 x 2.17 in)
108.0 cm3 (6.59 cu-in)
11.0 : 1
2 valve, single chain driven SOHC
5 BTDC
30 ABDC
30 BBDC
0 ATDC
Forced pressure and wet sump
Trochoid
Liquid cooled
Paper filter
27.3 kg (60.2 lbs)
CV (constant velocity)
22 mm (0.9 in) or equivalent
Dry, automatic centrifugal clutch
2.53:1 - 0.85: 1
10.625 (51/18 x 45/12)
DC-CDI
Kickstarter with electric starter motor
Single phase output alternator
SCR shorted/single phase, half wave rectification
Alternator
ACB110CB-A ADDENDUM
After draining
After disassembly
Tip clearance
Body clearance
Side clearance
STANDARD
0.7 liter (0.7 US qt, 0.6 lmp qt)
0.8 liter (0.8 US qt, 0.7 lmp qt)
API classification: SE, SF or SG
(except oils labeled as energy conserving
on the circular API service label)
Viscosity: SAE 10W-30
JASO T 903 standard: MB
0.15 (0.006)
0.15 0.21 (0.006 0.008)
0.05 0.10 (0.002 0.004)
Unit: mm (in)
SERVICE LIMIT
0.20 (0.008)
0.35 (0.014)
0.12 (0.005)
SPECIFICATIONS
AVK2CP
#105
#35
3.2 5.6 (20C/68F)
13.0 mm (0.51 in)
See page 1-15
1,700 100 min-1 (rpm)
60 kPa (450 mmHg)
2 6 mm (0.1 0.2 in)
SPECIFICATIONS
0.49 liter (0.52 US qt, 0.43 lmp qt)
0.20 liter (0.21 US qt, 0.18 lmp qt)
108 137 kPa (1.1 1.4 kgf/cm2, 16 20 psi)
74 78 C (165 172 F)
100 C (212 F)
8 mm (0.3 in) minimum
Honda PRE-MIX COOLANT
IN/EX
IN/EX
IN/EX
IN
EX
IN
EX
IN
EX
IN/EX
IN
EX
IN/EX
STANDARD
912 kPa (9.3 kgf/cm2, 132.3 psi) at 550
min-1 (rpm)
IN/EX
IN/EX
IN/EX
Cylinder compression
Cylinder head warpage
Rocker
Rocker arm I.D.
arm
Rocker arm shaft O.D.
Arm to shaft clearance
Camshaft
Cam lobe height
Valve,
valve
guide
Valve clearance
Valve stem O.D.
Valve guide I.D.
Stem-to-guide clearance
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Unit: mm (in)
SERVICE LIMIT
0.05 (0.002)
10.04 (0.395)
9.91 (0.390)
0.08 (0.003)
32.52 (1.280)
32.24 (1.269)
4.90 (0.193)
4.90 (0.193)
5.03 (0.198)
0.08 (0.003)
0.10 (0.004)
1.5 (0.06)
30.66 (1.207)
37.04 (1.458)
26-7
ACB110CB-A ADDENDUM
CYLINDER/PISTON SPECIFICATIONS
ITEM
Cylinder
I.D.
Out-of-round
Taper
Warpage
Piston, piston
Piston O.D.
rings, piston
Piston O.D. measurement point
pin
Piston pin bore I.D.
Piston pin O.D.
Piston-to-piston pin clearance
Piston ring-to-ring
Top
groove clearance
Second
Piston ring end gap
Top
Second
Oil (side rail)
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance
STANDARD
50.000 50.010 (1.9685 1.9689)
Unit: mm (in)
SERVICE LIMIT
50.10 (1.972)
0.05 (0.002)
0.05 (0.002)
0.05 (0.002)
49.95 (1.967)
13.04 (0.513)
12.96 (0.510)
0.02 (0.001)
0.08 (0.003)
0.08 (0.003)
0.45 (0.018)
0.45 (0.018)
0.09 (0.004)
13.05 (0.514)
0.05 (0.002)
Clutch
Driven pulley
STANDARD
Bushing I.D.
Boss O.D.
Weight roller O.D.
Lining thickness
Clutch outer I.D.
Face spring free length
Driven face O.D.
Movable driven face I.D.
19.0 (0.75)
22.035 22.085 (0.8675 0.8695)
22.010 22.025 (0.8665 0.8671)
17.92 18.08 (0.706 0.712)
Unit: mm (in)
SERVICE LIMIT
18.0 (0.71)
22.11 (0.871)
21.98 (0.865)
17.5 (0.69)
2.0 (0.08)
125.5 (4.94)
108.0 (4.25)
33.94 (1.336)
34.06 (1.341)
After draining
After disassembly
Unit: mm (in)
SPECIFICATIONS
0.10 liter (0.11 US qt, 0.09 lmp qt)
0.12 liter (0.13 US qt, 0.11 lmp qt)
API classification: SE, SF or SG
(except oils labeled as energy conserving on the circular API
service label)
Viscosity: SAE 10W-30
JASO T 903 standard: MB
CRANKCASE/CRANKSHAFT SPECIFICATIONS
Crankshaft
26-8
ITEM
Connecting rod side clearance
Connecting rod radial clearance
Runout
STANDARD
0.10 0.35 (0.004 0.014)
0.004 0.016 (00002 0.0006)
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Unit: mm (in)
SERVICE LIMIT
0.55 (0.022)
0.05 (0.002)
0.10 (0.004)
ACB110CB-A ADDENDUM
STANDARD
311.3 (12.26)
Fork fluid
82 (3.2)
68 1 cm3
(2.3 0.03 US oz, 2.4 0.04 Imp oz)
Unit: mm (in)
SERVICE LIMIT
To the indicator
0.2 (0.01)
2.0 (0.08)
2.0 (0.08)
305.1 (12.01)
0.2 (0.01)
STANDARD
Unit: mm (in)
SERVICE LIMIT
To the indicator
2.0 (0.08)
2.0 (0.08)
STANDARD
10 20 (0.4 0.8)
130.0 130.2 (5.12 5.13)
DOT 3 or 4
3.3 3.7 (0.13 0.15)
Thickness
Warpage
Cylinder I.D.
Piston O.D.
Cylinder I.D.
Piston O.D.
Unit: mm (in)
SERVICE LIMIT
131.0 (5.16)
3.0 (0.12)
0.10 (0.004)
11.055 (0.4352)
10.945 (0.4309)
32.090 (1.2634)
31.94 (1.257)
ITEM
Capacity
Current leakage
Voltage
Fully charged
Needs charging
Normal
Quick
Charging current
Alternator
Capacity
Charging coil resistance
Lighting coil resistance
Regulator/rectifier regulated voltage (Lighting output)
SPECIFICATIONS
12 V 3.0 Ah/3.5 Ah
0.5 mA max.
13.0 13.2 V
Below 12.4 V
0.3 A/5 10 h
3.0 A/0.5 h
0.140 kW/5,000 min-1 (rpm)
0.2 1.0 (20C/68F)
0.1 0.8 (20C/68F)
12.6 13.6 V/5,000 min-1 (rpm)
SPECIFICATIONS
CR7EH-9 (NGK), U22FER9 (DENSO)
0.80 0.90 mm (0.031 0.035 in)
100 V minimum
0.7 V minimum
14 BTDC at idle speed
Spark plug
Spark plug gap
Ignition coil peak voltage
CKP sensor peak voltage
Ignition timing
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26-9
ACB110CB-A ADDENDUM
STANDARD
7.0 (0.28)
Unit: mm (in)
SERVICE LIMIT
3.5 (0.14)
LIGHTS/METERS/SWITCHES SPECIFICATION
Bulbs
Fuse
ECT sensor resistance
26-10
ITEM
Headlight
Tail/brake light
Front turn signal light
Rear turn signal light
Instrument light
High beam indicator
Turn signal indicator
Coolant temperature warning indicator
Main fuse
Sub fuse
at 40 C (104 F)
at 100 C (212 F)
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SPECIFICATIONS
12 V 35/35 W
12 V 5W/10W x2
12 V 10 W x 2
12 V 10 W x 2
12 V 1.7 W x 2
12 V 1.7 W
12 V 3.4 W x 2
LED
15 A x 1
10 A x 1
1.0 1.3 k
0.1 0.2 k
ACB110CB-A ADDENDUM
Silicone grease
Brake fluid
(DOT 3 or DOT 4)
Fork fluid
Adhesive(Honda bond A or
equivalent)
LOCATION
Steering bearing race
Steering stem dust seal lip
REMARKS
Spread each 3 g minimum
Spread each 3 g minimum
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Fill up 0.1 g
Fill up 0.2 g minimum
26-11
ACB110CB-A ADDENDUM
SPEEDOMETER CABLE
HORN WIRE
REAR BRAKE
CABLE
STARTER RELAY
SWITCH WIRE
THROTTLE
CABLE
MAIN WIRE
HARNESS
TO BE BUTTED
THROTTLE CABLE
TO BE BUTTED
26-12
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ACB110CB-A ADDENDUM
BRAKE CALIPER
REMOVAL
Avoid spilling fluid
on painted, plastic,
or rubber parts.
Place a shop towel
over these parts
whenever the
system is serviced.
Brake pads
Oil bolt/sealing washers
Brake caliper mounting torx bolts
Brake caliper
INSTALLATION
Install the front brake caliper onto the left fork leg.
Install new brake caliper mounting bolts and tighten
them to the specified torque.
TORQUE: 30 Nm (3.1 kgfm, 22 lbfft)
Connect the brake hose to the brake caliper with the oil
bolt and new sealing washers.
Tighten the oil bolt
while pushing the
brake hose eyelet
joint against the
stopper.
BRAKE HOSE
BRAKE CALIPER
OIL BOLT
34 Nm (3.5 kgfm, 25 lbfft)
SEALING WASHERS
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26-13
ACB110CB-A ADDENDUM
DISASSEMBLY/ASSEMBLY
Remove the following:
Caliper bracket
Bracket pin boots
Pad spring
Place a shop towel over the piston.
Do not use high
pressure air or bring
the nozzle too close
to the inlet.
DUST SEAL
*
BRACKET PIN BOOT
CALIPER BRACKET
Install the caliper piston with
its opened end facing the
brake pads.
PISTON SEAL
BLEED VALVE
6 Nm (0.6 kgfm, 4.4 lbfft)
CALIPER BODY
CALIPER PISTON
INSPECTION
Check the caliper cylinder for scoring, scratches or
damage.
Measure the caliper cylinder I.D.
SERVICE LIMIT: 32.090 mm (1.2634 in)
Check the caliper piston for scoring, scratches or
damage.
Measure the caliper piston O.D.
SERVICE LIMIT: 31.94 mm (1.257 in)
26-14
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ACB110CB-A ADDENDUM
BRAKE PAD
BRAKE PAD REPLACEMENT
Check the brake
fluid level in the
reservoir as this
operation causes
the level to rise.
BRAKE CALIPER
PAD PIN
BRAKE
PADS
Always replace the
brake pads in pairs
to assure even disc
pressure.
Install new brake pads so that they are set on the brake
caliper bracket and bracket pin.
BRACKET PIN
BRAKE
PADS
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26-15
ACB110CB-A ADDENDUM
Install the pad pin by pushing the brake pads against
the pad spring to align the pad pin holes on the pads
and caliper hole.
PAD PIN
After the brake pad
replacement, check
the brake operation
by applying the
brake lever.
PAD PIN
26-16
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(N)
H
COLOR
C1
Br
HL
LIGHTING SWITCH
LEFT FRONT
TURN SIGNAL LIGHT
(12V10W)
REAR BRAKE
LIGHT SWITCH
3P
G
Bu
W
O
G
Bu
G
BI
G
BI
G
Lb
G
Bu/W
BI
Y/W
3PMINI
Bl
ON
OFF
LOCK
COLOR
R/Bl
BAT1 BAT
IGNITION SWITCH
O
G
Bl
G/Y
SPEEDOMETER
HI BEAM
INDICATOR
(12V 3.4W)
LEFT TURN
SIGNAL INDICATOR
(12V 3.4W)
ILLUMINATION
(12V 1.7W)
RIGHT
TURN SIGNAL
INDICATOR
(12V 3.4W)
COOLANT
TEMPERATURE
WARNING
INDICATOR
ILLUMINATION
(12V 1.7W)
FUEL
METER
HEAD LIGHT
(12V35W/35W)
Bl
G/Y
MINI
R
N
L
COLOR
Lb
Gr
6P
G/Y
Hi
HI
(N)
LO
COLOR Bu
W
Lo
Bu/W
HL
DIMMER SWITCH
Lb
G
Bu
W
O
3P
Bl
BAT
Lg
HO
HORN SWITCH
FREE
PUSH
COLOR
C1
HORN
SWITCH
Bl
3P
Bl
3P
FREE
PUSH
COLOR
3P
R
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
ICM
BLACK
YELLOW
BLUE
GREEN
RED
WHITE
Br
O
Lb
Lg
P
Gr
3P MINI
R
BROWN
ORANGE
LIGHT BLUE
LIGHT GREEN
PINK
GRAY
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
FUEL LEVEL
SENSOR
2P
P/W
R
R
BAT1
5P
STARTER
RELAY
WPC
2P
Gr
15A
IGNITION
SWITCH FUSE BOX
HORN
Bl
Y
Bu
G
R
W
TURN SIGNAL
SWITCH
G/Y Y/G
ST
2P
TURN
SIGNAL
RELAY
12V3.0 AH/3.5AH
BATTERY
ENG
R
R
STARTER
SWITCH
ST
STARTER SWITCH
Br
Y
DIMMER
SWITCH
LO
BAT
R
R
R/Bl
R/Bl
10A
R/Bl
Bl
Bu/G
FRONT BRAKE
LIGHT SWITCH
HL
W
Bu
Br
HI
HL
Y/R
R/Bl
R/W
R
G
G/W
E
Bl
2P
IGNITION
PULSE
GENELATOR
4P
G
REGULATOR/
RECTIFIER
2P
3P
GND
DOWN
3PMINI
Bl
3PMINI
G
UP
SIDE STAND
SWITCH
G
G
G/Y
BAT
Bl
3PMINI
MINI
9P
WPC 18P
Lb
O
G/Y
G
Br
ALTERNATOR
BRAKE LIGHT
(12V10W)
TAIL LIGHT
(12V5W)
BRAKE LIGHT
(12V10W)
SPARK
PLUG
IGNITION
COIL
G/Y
Br
Br
G/Y
RIGHT REAR
TURN SIGNAL LIGHT
(12V10W)
Lb
Lb
O
G/Y
G
STARTER
ENRICHMENT (SE)
THERMAL VALVE
Bl
Bl
Bl
G
Y/W
Bu/W
G
Y/W
Bu/W
Lg
G/W
G/W
G/O
G
G/O
G/O
Bu/Y
Bu/G
P/W
Y/G
Lg/R
G/W
Y/R
R/Bl
LIGHTING
SWITCH
WR
G
Lb
R/W
R/W
G
G
G
MINI
6P
N
Y/G
Lg
HO
Bl
Gr
Lb
O
Gr
WL
Bu/Y
Bu/Y
R
W
Y
G
W
Y
W
Y
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Bl/Y
RIGHT FRONT
TURN SIGNAL LIGHT
(12V10W)
ACB110CB-A ADDENDUM
WIRING DIAGRAM
26-17
MEMO
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INDEX
INDEX
BATTERY/CHARGING SYSTEM/ALTERNATOR
SPECIFICATIONS 26-9
BRAKE CALIPER26-13
BRAKE PAD26-15
BRAKE SYSTEM SPECIFICATIONS 26-9
CABLE & HARNESS ROUTING 26-12
COOLING SYSTEM SPECIFICATIONS26-7
CRANKCASE/CRANKSHAFT SPECIFICATIONS 26-8
CYLINDER HEAD/VALVES SPECIFICATIONS 26-7
CYLINDER/PISTON SPECIFICATIONS26-8
ELECTRIC STARTER SYSTEM SPECIFICATION 26-10
FINAL REDUCTION SPECIFICATIONS26-8
B
A
FRONT WHEEL/SUSPENSION/STEERING
SPECIFICATIONS 26-9
FUEL SYSTEM SPECIFICATIONS 26-7
GENERAL SPECIFICATIONS 26-6
IGNITION SYSTEM SPECIFICATIONS 26-9
KICKSTARTER/DRIVE PULLEY/DRIVEN PULLEY/
CLUTCH SPECIFICATIONS 26-8
LIGHTS/METERS/SWITCHES SPECIFICATIONS 26-10
LUBRICATION & SEAL POINTS 26-11
LUBRICATION SYSTEM SPECIFICATIONS 26-7
MODEL IDENTIFICATION 26-4
REAR WHEEL/SUSPENSION SPECIFICATIONS 26-9
WIRING DIAGRAM 26-17
G
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2-1