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Strengthening Mechanisms
Chapter Outline
DISLOCATIONS AND
STRENGTHENING
ISSUES TO ADDRESS...
Why are dislocations observed primarily in metals
and alloys?
How are strength and dislocation motion related?
How do we increase strength?
How can heating change strength and other properties?
Introduction
Deformation:- corresponds to the net
movement of large number of atoms in response
to applied stress: Elastic and Plastic
Strength and hardness are measures of
materials resistance to the deformation.
Dislocation moves across the material when
the atomic bonds are ruptured and reformed.
DISLOCATION MOTION
Produces plastic deformation,
Depends on incrementally breaking bonds.
Plastically
stretched
zinc
single
5
crystal.
Screw Dislocation
http://www.soton.ac.uk/~
engmats/xtal/deformatio
n/dislocation.html
6
If the top half of the crystal is slipping one plane at a time then only a
small fraction of the bonds are broken at any given time and this would
require a much smaller force. The propagation of one dislocation across
the plane causes the top half of the crystal to move (to slip) with respect
to the bottom half but we do not have to break all the bonds across the
middle plane simultaneously (which would require a very large force).
The slip plane the crystallographic plane of dislocation motion.
1
Dislocation Density
All metals and alloys contain some dislocation
introduced during solidification, plastic deformation,
and as a consequence of thermal stresses resulting
from rapid cooling.
Dislocation density is the total dislocation length
per unit volume OR number of dislocations that
intersect unit area of random section.
Units are millimeters of dislocation per cubic mm
OR just per square mm.
Ex. Carefully solidified metal crystal: 103 mm-2
10
11
Slip Systems
12
Slip Systems
13
+
+
+
+
+
+
+
+
+
+
ion cores
+
+
Covalent Ceramics
(Si, diamond): Motion hard.
-directional (angular) bonding
14
15
normal, ns
As
Fs
Relation between
and R
R=Fs/As
Fcos
A/cos
ns
A
As
R = cos cos
1
16
When the resolved shear stress becomes sufficiently large, the crystal will start
to yield (dislocations start to move along the most favorably oriented slip
system). The onset of yielding corresponds to the yield stress, y (Chapter 6).
The minimum shear stress required to initiate slip is termed the critical
resolved shear stress:
17
typically
R = /2
=45
=45
R = 0
=90
R = 0
=90
18
19
20
300 m
1
21
Before
After
1
22
23
Strengthening
The ability of a metal to deform depends on the ability of
dislocations to move.
Restricting dislocation motion makes the material stronger
24
Equiaxed
grain size
Grain
boundaries
Barrier "strength"
increases with
slip plane
disorientation.
grain A
a
gr
in
u
bo
i
a
gr
ar
nd
y
26
27
Hall-Petch Equation:
yield = o + k y d
1/ 2
28
29
30
31
32
STRENGTHENING STRATEGY 3:
Strain Hardening (Work Hardening, Cold Working)
. The
33
STRENGTHENING STRATEGY 3:
Strain Hardening (Work Hardening, Cold Working)
Ductile metals become stronger when they are deformed
plastically at temperatures well below the melting point.
The reason for strain hardening is the increase of dislocation
density with plastic deformation. The average distance between
dislocations decreases and dislocations start blocking the motion
of each other.
The percent cold work (%CW) is often used to express the degree
of plastic deformation:
34
STRENGTHENING STRATEGY 3:
COLD WORK (%CW)
Room temperature deformation.
Common forming operations change the cross sectional area:
-Forging
die
Ao blank
-Drawing
die
Ao
die
-Rolling
force
Ad
force
Ad
-Extrusion
tensile
force
Ao Ad
x100
%CW =
1
A oMechanical Engineering
Department of
35
36
2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning is a trademark used herein under license.
37
Recovery, Recrystallization,
and Grain Growth
38
39
RECOVERY
40
Recrystallization
Recrystallization temperature: the temperature at which the
process is complete in one hour. It is typically 1/3 to 1/2 of the
melting temperature (can be as high as 0.7 Tm in some alloys).
Recrystallization decreases as the %CW is increased. Below a
"critical deformation", recrystallization does not occur.
41
RECRYSTALLIZATION
New crystals are formed that:
--have a small disl. density
--are small
--consume cold-worked crystals.
0.6 mm
0.6 mm
Adapted from
Fig. 7.19 (a),(b),
Callister 6e.
33% cold
worked
brass
New crystals
nucleate after
3 sec. at 580C.
1
42
FURTHER RECRYSTALLIZATION
0.6 mm
Adapted from
Fig. 7.19 (c),(d),
Callister 6e.
After 4
seconds
After 8
seconds
43
Grain Growth
44
GRAIN GROWTH
At longer times, larger grains consume smaller ones.
Grain boundary area (and therefore energy)
is reduced.
0.6 mm
0.6 mm
Adapted from
Fig. 7.19 (d),(e),
Callister 6e.
After 8 s,
580C
After 15 min,
580C
Empirical Relation:
exponent typ. ~ 2
grain diam.
n
n
d
d
o = Kt
at time t.
1
coefficient dependent
on material and T.
elapsed time
45
2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning is a trademark used herein under license.
46
Recrystallization
47
3 Annealing
stages to
discuss...
Adapted from Fig. 7.20, Callister 6e. (Fig.
7.20 is adapted from G. Sachs and K.R.
van Horn, Practical Metallurgy, Applied
48
SUMMARY
Dislocations are observed primarily in metals
and alloys.
Here, strength is increased by making dislocation
motion difficult.
Particular ways to increase strength are to:
--decrease grain size
--solid solution strengthening
--precipitate strengthening
--cold work
Heating (annealing) can reduce dislocation density
and increase grain size.
49
Summary
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