Escolar Documentos
Profissional Documentos
Cultura Documentos
213
Abstract: Metallic Glasses (MGs), also called glassy metals (amorphous metals, liquid metals) are considered to be the
materials of the future. Metallic glasses, formed at very low critical cooling rates, are different from traditional amorphous
alloys (which are usually formed at high cooling rates) in order to avoid crystallization. The most important feature of
MGs, which distinguishes them from ordinary amorphous materials, is the glass transition that transforms super cooled
liquids into a glassy state when cooled from high to low temperature. Some scientists have been investigating the mechanisms and dynamics of metallic glass formation, their atomic structure, micromechanisms of mechanical properties, etc.
They have also been exploring the atomic-scale mechanisms of MG formation and the development of new bulk glassy alloys and composites with improved glass-forming ability. Other scientists focus on manufacturing and industrialization of
MGs. At the Chinese Academy of Sciences (CAS), there are currently more than 30 groups working on the science,
preparation and applications of MGs. The Amorphous Materials and Physics Group at CAS has developed a series of rare
earth-based RE-MGs with functional physical properties. In the US, there are science groups that have made successful
progress in the area of metallic glasses. More specifically, the US-based team from Yale and the science group from Caltech are more focused on practical aspects relating to MGs (production, industrialization, biomedical materials and aerospace materials). This patent review article briefly investigates the industrialization and some environmental aspects of
MGs, as follows: biocompatibility of most MGs, obtaining valuable MGs from low-purity industrial raw materials, use of
MGs in green energy applications (solar cells, hydrogen production), use of MGs in catalyst systems and possibilities for
using metallic glasses in systems for retention and purification of dangerous pollutants.
Keywords: Aerospace, atomic structure, biomedical, defence, environmental, glass forming ability, green energy, metallic
glasses, new alloys, processing.
1. INTRODUCTION
Metallic glasses are defined as amorphous alloys that
exhibit a glass transition, from which their properties of extreme strength at low temperatures and high flexibility at
high temperatures are derived, along with thermodynamic
and physical properties that change abruptly at the glass
transition temperature (Tg).
The first scientifically obtained metallic glass reported
was the Au75Si25 alloy produced at Caltech by Klement, Willens and Duwez in 1959, through extremely rapid cooling of
the melted alloy (nearly 106 K per second).
An important consequence of high cooling rates in the
formation of metallic glasses was that metallic glasses could
only be produced in a limited number of forms (typically
ribbons, foils, or wires) in which one dimension was small so
that heat could be extracted quickly enough to achieve the
necessary cooling rate [1, 2]. As a result, metallic glass
specimens (with a few exceptions) were limited to thicknesses of less than one hundred micrometers. A few exceptions were found in noble metal-based alloys, such as PdCu-Si alloys. These alloys have very low critical cooling
rates of ~10Ks1 and can make glassy samples with a bulk
*Address correspondence to this author at the Gh.Asachi Technical University of Iasi Faculty of Machine Manufacturing & Industrial Management .59
A -Prof. Dimitrie Mangeron Blvd, Iasi, Romania;
Tel:/Fax: (04)0232217290; E-mail: axintee@tuiasi.ro
1874-46/12 $100.00+.00
Fig. (1). A structural model with 132 Zr atoms (white spheres) and
66 Ni atoms (blue spheres). (Extracted and reproduced with permission from [6] Copyright 2010, Nature Publishing Group).
confinements of surrounding materials, while -relaxation (percolation of STZs, or plastic flow and yielding)
incorporates large scale atomic migration and irreversibility).
In [9], the authors reported a strain-rate-dependent plasticity in a Zr-based bulk metallic glass (BMG) under axial
compression. The dynamic shear-band operations in a Zr
based BMG were investigated during compression at various
strain rates, reflecting that the shear band events are highly
dependent on strain rates. This research may open new horizons in understanding strain-rate-dependent plastic deformation (shear-band operations) of MGs.
Metallic glass composites (MGCs) were developed to
improve plasticity of metallic glasses. In [10], the authors
used a monochromatic X-ray beam to map the distributions
of lattice strain under compressive loading mode.
In [11], the authors reported the formation of a series of
high mixing entropy MGs based on multiple major elements,
which have excellent glass- forming ability and mechanical
properties compared to conventional MGs. The high mixing
entropy MGs based on multiple major elements may be of
significance in scientific studies. This research provides a
novel approach in the search for new metallic glass-forming
systems.
A team led by Mao from Carnegie Geophysical Laboratory created a metallic glass ordered at large scale (LRO). A
single crystal was obtained by applying 25GPa of pressure
(equivalent to 1800 tons per square inch) to the ceriumaluminium glass and the new order formed is preserved even
when the glass is restored to ambient pressure [12-14].
The experiment is illustrated schematically in Fig. (4).
Fig. (4). Experimental schema for obtaining a metallic glass ordered at large scale (adapted from [14] 2011 Carnegie Institute).
3. ASPECTS OF MG INDUSTRIALIZATION
Below is a brief evaluation of some current aspects relating to MG uses and industrialization, including: biocompatibility of most MGs, obtaining valuable MGs from low-purity
raw materials and use of MGs in green energy applications
(solar cells, hydrogen production).
215
217
The samples returned to Earth in a Stardust-like samplereturn capsule (SRC), entering Earths atmosphere in September 2004. The Genesis Preliminary Examination Team
was able to show that, because the solar-wind ions were buried beneath the surface of the collectors, it is possible to detect and quantify elements in the solar wind. When samples
are back on Earth, sophisticated acid etching techniques developed by the University of Zurich, Switzerland, were used
to etch the metal layer by layer, releasing the particles of gas
for laboratory study.
3.4. MGs for Solar Energy Conversion Systems
MGs can be relatively simple patterned in different forms
and various aspects [27, 28].
Figure 11 schematically shows how the patterned MG
surfaces can be used as anti-reflective coatings in solar energy converters (especially solar to thermal energy). A significant increase in efficiency is expected, given that less
solar light is reflected.
Fig. (9). BMG Kinetic Energy Penetrators produced by LiquidMetal Technologies (adapted from [24]).
Fig. (12). High resolution TEM image and selected area electronic
diffraction pattern (inset) of theW30Fe38B22C10 sample (adapted with
permission from [29] 2011 Elsevier).
Fig. (13). SEM image of spherical particles (adapted with permission from [30] 2011 Elsevier).
Recently developed metallic glasses based on Fe-Si-B-CP reportedly have good glass forming ability. Fe-Si-B metallic glasses are usually used as powder cores. The manufacturing process includes the disintegration of the ribbons and
mixing with polymers and finally, consolidation. In [31], the
authors produced Fe-Si-B-C-P amorphous powders through
water atomization.
Metallic glasses can be processed through powder metallurgy. This process is more flexible in controlling the size,
shape and microstructures of the components. MG powders
are usually obtained by using atomization methods and mechanical alloying. In atomization, high-purity raw materials
and Ar are used, in order to decrease impurity level and increase glass forming ability.
The POEM is able to mass-produce mono-dispersed particles of the desired diameter in the range of several tens to
hundreds of micrometers. The results of structural and thermal analyses showed that the prepared particles exhibited a
homogeneous glassy phase. In addition, the microstructure
of the particles changed from a fully crystalline phase to a
fully glassy phase with a reduction in the size of the particle.
The largest particles with the diameter of 390m clearly
showed the crystalline peaks. However, the peaks gradually
became ambiguous as the particle size was reduced, and the
particle of 291m showed only the broad peaks. The result
implied that the volume of the glassy phase increased with
the reduction in particle size. Scanning electron microscopy (SEM) images of particles with a diameter of
300m are presented in Fig. (13).
The morphology of the powders can be modified by adjusting the water atomization parameters and spherical particles can be made Fig. (14).
Fig. (14). Microstructures of the atomized Fe-based metallic powders. (a) General view; (b) spherical particles ( adapted with permission from [31] 2011 Elsevier ).
219
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
CONFLICT OF INTEREST
[27]
The authors confirm that this article content has no conflicts of interest.
[28]
REFERENCES
[1]
[2]
[3]
[4]
[26]
[29]
[30]
[31]
[32]
[34]
[35]
221