Technocal Specification of Group-B

SECTION - IV
TECHNICAL SPECIFICATION
OF
ELECTRICAL MATERIALS
( Cross arm, Clamp, GI Pin, H/W fittings, Stay Sets, Stay wire,
Insulators, Earthing device, Coil earth, Bolts, Nuts & Washer, Kit
kat fuse, T.C fuse wire, Al. socket , AB Cable accessories, Danger
board, Barbed wire, Channel & Angle )
GROUP B
Details of require Materials:

Sl No
Item Description
Unit
Quantity
11 KV V Cross Arm (GI)
No
500
Back Clamp for 11 kv V (GI)
No
1813
11 kv F Clamp (GI)
No
554
11 kv G I
No
2169
LT GI Pin
No
214
T & C Hard ware Fittings
set
3124
18 mm G I HT Stay
Set
1214
16mm GI L.T. Stay
Set
374
7/8 G I
Kg
727
10
7/10 G I
Kg
8806
11
7/12 G.I. Stay Wire
Kg
704
Pin
Stay Wire
Stay Wire
TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13
-1-
12
M S Clamp for Stay set(HT)
Pair
579
13
MS clamp for stay set (LT)
No
60
14
40 mm 2.5M long G I Perfortd Pipe Earthing Device
No
1030
15
Earthing Coil
No
200
16
3ph 4 w LT cross Arm
No.
67
17
Back clamp for LT cross Arm
No.
58
18
LT straps bolt & Nut
pair
22
19
16 mm GI Bolt & Nuts with Washer
Kg
i)
M16x75 Nuts & Bolts (GI)
Kg
1700
ii)
Kg
1900
iii)
Kg
2943
iv)
Kg
2650
v)
Kg
1800
vi)
M16x200MS Nuts & Bolts(GI)
Kg
1650
vii)
M16 GI Washer
Kg
50
20
100 Amp. Kitkat Fuse
No.
200
21
No.
500
22
No.
1250
23
10 Amp TC fuse wire
Kg
400
24
63 Amp TC fuse wire
Kg
500
25
No - 6 G I Wire
Kg
2700
26
No - 8 G I Wire
Kg
1500
27
Al. Cable Socket
i)
70 mm
1200
-2-
ii)
120 mm
1400
iii)
150 mm
1100
iv)
185 mm
1233
28
Piercing Connector
No.
400
29
Neutral connector
No
300
30
Suspension Clamp
No
545
31
Dead End Clamp
No
272
32
Poe Clamp with Eye Hook
No
50
33
Danger Notice Board 3179 Nos.
i)
LT Danger Notice Board
No
879
ii)
11KV Danger Notice Board
No
1500
iii)
33KV Danger Notice Board
No
800
34
Barbed wire
Kg
10400
35
100x50x6 mm MS Chanel
Kg
18000
36
75x40x6 mm MS Channel
Kg
20000
37
50x50x6 mm MS Angle
Kg
10000
NB: 1. Bidders should put their authorized signature with office seal on each page of
the documents.
2. Bidders should put their offer in the Guaranteed particulars column furnished
in the tender documents.
3. Purchaser may ask to the bidder who will qualify in Techno- Commercial
evaluation of the tenders for submission of Samples for verification , if
required.
4. Purchaser reserves the right to increase or decrease the above quantities
during placement of purchase order or may cancel any item/items without
assigning any reason thereof .
Dy. General Manager (Purchase & Store)
NESCO, Balasore, Odisha
-3-
TECHNICAL SPECIFICATION
1) 11 KV V Cross Arm (GI) :
The Cross arm is to be made out of ISMC 75x40 with 50mmx6mm flat packing on top & bottom
flange of the channel where the insulator pin is to be mounted conforming to REC construction standard
& drawing . Galvanized the V cross arm as per IS-2633/1972.(Latest Amendment) , IS :2629/1985 (1st.
Revision).
Guaranteed Technical Particulars of 11KV 'V' Cross Arm
Sl.
No.
Description
Specified
Type of Cross Arm
ISMC 75x40
Channel Weight
7.14 Kg/mtr
Grade of Steel
FY 250
Steel Standard
IS:2062-1992
Fabrication Standard
IS:802 (part - 2) - 1978
Dimension
(75x40x4.8)mm
Size of M S Flat welded at both

ends
50x8mm
Steel Tensile Strength
1500kgf/cm
Working Load
200/300/350/400Kg
10
Total Weight (with tolerance per

meter + 4%)
11.2 Kg (approx.)
Bidders Offer
2) Back Clamp for 11 KV V Cross arm (G.I) :

Back clamp for 11 KVV cross arm made out of 50x8 mm MS Flat & galvanize as per IS-2633/1972.
(Latest Amendment) , suitable for 9mx300 Kg PSC poles confirming to REC Construction Standard &
drawing enclosed.
-4-
3) 11 KV F Clamp/ Pole top Bracket (GI) :

11 KV line pole top bracket made out of 50x8 mm M.S Flat & galvanize as per IS-2633/1972.(Latest
Amendment) , confirming to REC Construction Standard.A-7 & drawing .
GUARANTEED TECHNICAL PARTICULARS FOR 11KV POLE TOP BRACKET
Sl.No.
Constructional Features
Specified
Bidders
Offer
1.
Material used
50x8 mm MS Flat
2.
Overall height
385 mm
3.
Flange Width (one welded &
60 mm
one bent)
4.
Spacing between two flanges
75mm
5.
Spacing of 2 nos of 18mm holes
100mm
for fixing on pole top

6.
C/L Distance of 2nos of 22mm
25mm from edge
holes on top flanges of the
of the flange
bracket
7.
ISS
2062
8.
Drawing
enclosed
4) 11 KV GI Pin ) :
11 KV hot-dipped galvanizing Pin suitable for 11 KV pin insulator , confirming to REC Construction
Standard. C- 1 and confirming to IS: 2486/Part-I/1971 & Part-II/1989, IS: 1363/1984, IS: 3063/1972,
IS:2633/1972.
GUARANTEED TECHNICAL PARTICULARS FOR 11KV G.I PIN
Sl.No.
Description
Specified
Manufacturer Name & Address
2
3
4
5
Type of Pin
Applicable International Standard
Grade Steel
Steel Specification
To be specified by
Bidder
11KV
IS:2486 (part-II)
HDG Steel
HDG Steel
Specification of Bolt & Nut
As per ISS
Bidders Offer
-5-
7
8
Specification of Bolt Threads

Mechanical falling load (MFL)
As per ISS
10 KN
Elongation at MFL
As per ISS
10
Maximum deflection of Pin Top at

MFL
Galvanising Specification
1.5 mm
11
12
IS- 2633
13
Minimum weight of Steel deposited

on steel surface
Pin Length
610 g/m
315 mm
14
Shank Length
150 mm
15
Stalk Length
165 mm
16
Type of Thread
As per ISS
17
Thread Length
As per ISS
18
Drawing
enclosed
5) LT GI Pin ) :
LT hot-dipped galvanizing Pin suitable for LT pin insulator , confirming to REC Construction Standard.
D-2 and confirming to IS: 2486/Part-I/1971 & Part-II/1989, IS: 1363/1984, IS: 3063/1972, IS:2633/1972.
GUARANTEED TECHNICAL PARTICULARS FOR 11KV G.I PIN
Sl.No.
Description
Specified
Manufacturer Name & Address
2
3
4
5
Type of Pin
Applicable International Standard
Grade Steel
Steel Specification
To be specified by
Bidder
LT
IS:2486 (part-II)
HDG Steel
HDG Steel
Specification of Bolt & Nut
As per ISS
7
8
Specification of Bolt Threads

Mechanical falling load (MFL)
As per ISS
10 KN
Elongation at MFL
As per ISS
10
Maximum deflection of Pin Top at

MFL
Galvanising Specification
1.5 mm
11
12
Bidders Offer
IS- 2633
Minimum weight of Steel deposited

on steel surface
610 g/m
-6-
13
Pin Length
260 mm
14
Shank Length
125 mm
15
Stalk Length
135 mm
16
Type of Thread
As per ISS
17
Thread Length
As per ISS
18
Drawing
enclosed
6) 11KV H.W fittings (T&C Type) :

The hardware fittings for T & C Strain Disc Insulator. For use in 11 KV Overhead power lines shall
comply IS:2486 (Part-I) 1971 and 2486 (Part-II) /1974 and IS:2486 (Part-III) 1974 IS:12048 /1987 and
REC Specification 24/84 or the latest revision thereof. All Forging and Casting shall be good finish and
free from flows and other defects. The edges on the outside of fittings such as at the Eye, Cleaves and
Holes shall be rounded.
All parts of different fittings, which provide for Inter-connection shall be made such that sufficient
clearance is provided at the Connection Point to ensure free movement & suspension of the Insulator
string Assembly.All eye and cleaves shall be free in this manner but care shall be taken that too much
clearance between Eye & Tongs of the cleaves is avoided.
All ferrous fittings and parts other than those of Stainless steel shall be hot dip galvanized as per ISS:
2633 / 1964.Small fittings like Spring washer , Nuts etc. may be Electro-galvanized as per
IS-6745 / 72.The threads of nuts and topped holes when cut after Galvanizing shall be well cited &
grassed.
The Hardware fittings ( Tongue & Clevis type) shall be suitable for fixing on 75 mm x 40
mm Channel Cross Arm an accommodation 34mm/55mm/100mm Conductors.
The set shall comply of the following components :(i)
(ii)
(iii)
(iv)
Cross arms straps (Dead & Straps) with Bolt (16mm) Nut and Spring Washer.
Two Nos. forged cotter pints and spring washer to suit the tongue and the clevics.
Formed helical fittings should be of suitable materials i.e all alloy aluminum steel
suitable for 34mm/55mm/100mm ACSR/AAAC.
Strain clamps shall be suitable for the above ACSR conductor or AAAC. The
ultimate strength of the clamp should not be less than 3000 Kg and slipping
strength shall not be less than 90% of this figure. The clamp should be malleable
cast iron/All alloy A-6.
Tests :
String insulator fittings shall comply with the following tests as per IS: 2486 (Part.I)
Type Tests:
a) Visual examination test
ii) Verification of dimensions
iii) Slip strength test
iv) Mechanical test
-7-
v) Electrical resistance test

vi) Heating cycle test
vii) Galvanising test.
Acceptance/ Routine Test :
i)Verification of dimensions
ii) Mechanical test
iii) Galvanising test
iv) Vidual examination test
v) Routine mechanical test.
GUARANTEED TECHNICAL PARTICULARS FOR 11 KV H/W

FITTINGS ( T&C )
Sl.No.
1.
Description
Specified
Manufacturer Name &

Address
Standard Specification to
which Hard ware Fittings
shall confirm.
Ultimate strength
Dimensions in accordance
with
Type of washer thickness
To be specified by Bidder
a) Spring
2.5 mm
b)Flat
2.5 mm
6.
Type of Clamp size
7.
Galvanised conform to
8.
Weight of Fittings
Tension Clamp suitable for

Squiral/Weasel/ Rabbit
IS 2633 , IS: 4759-1996
& IS: 6747
To be specified by the Bidder
9.
Tolerance in dimension if
any
Manufacturer trade mark to be
embossed on the sets
Specific drawing to be
enclosed.
2.
3
4.
5
10.
11.
Bidders Offer
IS: 2486 (Part-I,II &IV)
3000 Kg (min)
IS: 2486(Part-II)
+
5%
Specified by the Bidder
Enclosed
-8-
7) 18mm HT GI Stay Set :

8) 16mm LT Stay Set:
TECHNICAL SPECIFICATION OF
LT AND HT STAY SET
1.
SCOPE
This specification covers design, manufacture, testing and dispatch of GI Say Sets of
1 6 mm and 18 mm GI Stay Sets .
2. 0
GENERAL REQUIREMENTS
2.1
16 mm dia Stay sets (Galvanized) LT Stay Set
This stay sets (Line Guy set) will consist of the following components:2.1.1 Anchor Rod with one washer and Nut
Overall length of rod should be 1800 mm to be made out of 16 mm dia GS Rod,
one end threaded up to 40 mm length with a pitch of 5 threads per cm and
provided with one square GS washer of size 40X40x1.6mm and one GS
hexagonal nut conforming to IS:1367:1967 & IS:1363:1967. Both waster and nut
to suit threded rod of 16 mm dia. The other end of the rod to be made into a round
eye having an inner dia of 40mm with best quality welding.
2.1.2
Anchor Plate Size 200 x 200 x6 mm

To be made out of GS plate of 6 mm thickness. The anchor plate should have at
its centre 18 mm dia hole.
2.1.3
Turn Buckle & Eye Bolt with 2 Nuts

To be made of 16 mm dia GS Rod having an overall length of 450mm, one end of
the rod to be threaded up to 300 mm length with a pitch of 5 threads per cm and
provided with two GS Hexagonal nuts of suitable size conforming toIS:1363:1967
& IS:1367:1967. The other end of rod shall be rounded into a circular eye of
40mm inner dia with proper and good quality welding.
2.1.4
Bow with Welded Angle

To be made out of 16mm dia GS rod. The finished bow shall have an over all
length of 995 mm and eight of 450 mm, the apex or top of the bow shall be bent at
an angle of 10 R. The other end shall be welded with proper and good quality
welding to a GS angle 180 mm long having a dimension of 50x50x6mm. The
angle shall have 3 holes of 18 mm dia each.
-9-
2.1.5 Thimble
To be made on 1.5 mm thick GS sheet into a size of 75x22x40mm and shape as
per standard shall be supplied.
Average Weight of Finished 16mm Stay Sets shall be at least 7.702 KG
(Minimum) (Excluding Nuts Thimbles and Washer) 8.445 Kg. (Maximum)
2.2
18 mm dia. Stay sets (Galvanized) HT Stay Set

This stay sets (Line Guy set) will consist of the following components:-
2.2.1 Anchor Rod with one washer and Nut

Overall length of rod should be 1800 mm to be made out of 18 mm dia GS Rod,
one end threaded up to 40 mm length with a pitch of threads per cm and
provided with one square GS washer of size 50X50x1.6mm and one GS
hexagonal nut conforming to IS:1367:1967 & IS:1363:1967. Both waster and nut
to suit threded rod of 18 mm dia. The other end of the rod to be made into a round
eye having an inner dia of 40mm with best quality welding.
2.2.2
Anchor Plate Size 300 x 300 x8 mm

To be made out of GS plate of 8 mm thickness. The anchor plate should have at
its centre 20 mm dia hole.
2.2.3
Turn Buckle & Eye Bolt with 2 Nuts

To be made of 18 mm dia GS Rod having an overall length of 450mm, one end of
the rod to be threaded up to 300 mm length with a pitch of 5 threads per cm and
provided with two GS Hexagonal nuts of suitable size conforming toIS:1363:1967
& IS:1367:1967. The other end of rod shall be rounded into a circular eye of
40mm inner dia with proper and good quality welding.
2.2.4
Bow with Welded Channel

To be made out of 18 mm dia GS rod. The finished bow shall have an over all
length of 995 mm and eight of 450 mm, the apex or top of the bow shall be bent at
an angle of 10 R. The other end shall be welded with proper and good quality
welding to a GS angle 200 mm long having a dimension of 100x50x4.7mm.
The channel shall have 2 holes of 18 mm dia and 20 mm dia hole at its centre as per
drawing enclosed.
2.2.5 Thimble
To be made on 1.5 mm thick GS sheet into a size of 75x22x40mm and shape as
per standard shall be supplied.
- 10 -
3.
Galvanizing
The complete assembly shall be hot dip galvanized as per ISS.
4.
Welding
The minimum strength of welding provided on various components of 16mm
and 18 mm dia stay set shall be 3100 kg & 4900 Kg respectively. Minimum 6mm
filet weld or its equivalent weld area should be deposited in all positions of the job
i.e. at any point of the weld length. The welding shall be conforming to
relevant IS:823/1964 or its latest amendment.
5.
Threading
The threads on the Anchor Rods, Eye Bolts and Nuts shall be as per specification IS;
4218:1967 (ISO Metric Screw Threads). The Nuts shall be conforming to the
requirements of IS: 1367:1967 and have dimension as per IS 1363:1967. The
mechanical property requirement of fasteners shall confirm to the properly clause
4.6 each for anchor rods and Eye bolt and property clause 4 for nuts as per IS:
1367:1967.
6.
TESTS
The contractor shall be required to conduct testing of materials at
Govt./Recognized testing laboratory during pre-dispatch inspection for Tensile
Load of 3100 Kg / 4900 Kg applied for one minute on the welding and maintained
for one minute for 16 mm and 18 mm dia stay sets respectively .
7.
IDENTIFICATION MARK
All stay sets should carry the identification mark of the Purchaser
NESCO as applicable. This should be engraved on the body of stay rods to
ensure proper identification of the materials.
The nuts should be of a size compatible with threaded portion of rods and there
should be not play or slippage of nuts.
8.
Welding wherever required should be perfect and should not give way after
erection.
TOLERANCES
The tolerances for various components of the stay sets are indicated below
subject to the condition that the average weight of finished stay sets of 16mm dia
excluding nuts, thimbles and washers shall not be less than the weight specified
above:-
- 11 -
GURANTEED TECHNICAL PARTICULARS OF LT /HT STAY SETS

Specified Parameters
Sl
Item
No. Description
1.
2.
Anchor
Plate
Section
Tolerances
6mm thick
+2.5%-5%
8 mm thick
+2.5%-5%
Anchor
Rod
18 mm dia
+5%- 3%
Turn Buckle
Bow
200x200mm+1%
300x300mm+1%
Material
GS Plate 6
mm thick
GS Plate 8
mm thick
Type of Stay
Sets
LT Stay Set
HT Stay Set
Length 1800mm + GS Round

16mm dia
0.5%
16mm dia
+5%- 3%
3.
Fabrication
Tolerances
16mm dia
+5%-3%
18mm dia
+5%-3%
Rounded Eye 40
mm inside dia +3%
Threading 40mm+
11%-5%
GS Round
16mm dia
Length 1800mm + GS Round

18mm dia
0.5%
Rounded Eye 40
GS Round
18mm dia
mm inside dia +3%
Threading 40mm+
11%-5%
GS Round
995mm+1%
16mm dia.
Length180mm +1% GS Angle
50x50x6 mm
GS Round
995mm+1%
18mm dia.
LT Stay Set
HT Stay Set
LT Stay Set
HT Stay Set
Length200mm +1% GS Channel

100x50x4.7mm
4.
Eye Bolt
Rod
16mm dia
+5%-3%
18 mm dia
+5%-3%
Length 450mm +
1%
Threading 300mm
+1% Round Eye
40mm inside
dia+3%
Length 450mm +
1%
Threading 300mm
+1% Round Eye
40mm inside
dia+3%
GS Round
16 mm dia
GS Round
18 mm dia
LT Stay Set
HT Stay Set
- 12 -
Bidders
offer
Galvanisatio
n thickness
Anchor
Plate
Anchor
Rod
TurnBuckle
Bow
Eye Bolt
Rod
Thimble
a
b
c
d
6
7
8
All galvanization shall be carried out in accordance with IS: 2629 . The weight of Zinc
deposited shall be in accordance with IS: 2629 and shall not less than 0.61 kg/m with a
minimum thickness of 86 microns for items of thickness more than 5 mm, 0.46kg/m(64
microns) for items of thickness between 2 mm & 5 mm& 0.33kg/m(47 microns) for
items less than 2 mm thickness.
2 nos. to be made of 1.5 mm thick G.S Sheet into a size 75x22x40 mm & shape as per
standard.
One G.S Hexagonal Nut confirming to IS:1363 & 1367 with one square washer of size
50x50x6 mm (G.S) along with Anchor Rod.
Two G.S Hexagonal Nuts of suitable size along with Eye Bolt Rod.
9) 7/8 GI Stay Wire :

TECHNICAL SPECIFICATIONS 7/8 SWG , 7/10 SWG and 7/12 SWG

STAY WIRE)
1.
Application Standards
Except when they conflict with the specific requirements of this specification, the
G.I Stay Stranded Wires shall comply with the specific requirements of IS: 21411979. IS: 4826-1979 & IS: 6594-1974 or the latest versions thereof.
2.
Application and Sizes

a) The G.I. stranded wires covered in this Specification are intended for use on the
overhead power line poles, distribution transformer structures etc.
b) The G.I stranded wires shall be of 7/8 SWG ( 7/4.0 mm for 33 KV lines),
7/12 SWG( 7/3.15 mm for 11KV lines) and 7/12 SWG (7/2.5 mm for LT lines)
standard sizes.
3.
Materials
- 13 -
3.1
The wires shall be drawn from steel made by the open hearth basic oxygen or electric
furnace process and of such quality that when drawn to the size of wire specified and
coated with zinc, the finished strand and the individual wires shall be of uniform
quality and have the properties and characteristics as specified in this specification.
The wires shall not contain sulphur and phosphorus exceeding
0.060% each.
Tensile Grade
The wires shall be of tensile grade 4, having minimum tensile strength of 700
N/mm conforming to 1S:2141.
3.2
General Requirements
a)
The outer wire of strands shall have a right-hand lay.
b)
The lay length of wire strands shall be 12 to 19 times the strand diameter.
3.3 Minimum Breaking Load & Galvanising
The minimum breaking load of the wires before and after stranding shall be as
follows:
No. of Wires
& Const.
7 (6/1)
Wire Dia
(mm)
2.5
Min. breaking
load of the
Single wire
before
stranding (KN)
3.44
7 (6/1)
3.15
5.46
34.00
7 (6/1)
4.0
8.80
54.90
490 gm/mm2
490 gm/mm2
490 gm/mm2
475 gm/mm2
475 gm/mm2
475 gm/mm2
Minimum
weight of
zinc coating
before
stranding
Minimum
weight of
zinc coating
before
stranding
4.
Min. breaking load

of the standard
wire (KN)
21.40
Construction
a) The galvanized stay wire shall be of 7-wire construction. The wires shall be so
stranded together that when an evenly distributed pull is applied at the ends of
completed strand, each wire shall take an equal share of the pull.
- 14 -
b) Joints are permitted in the individual wires during stranding but such joints
shall not be less than 15 metres apart in the finished strands.
5.
c) The wire shall be circular and free from scale, irregularities, imperfection,
flaws, splits and other defects.
Tolerances
A tolerance of (+) 2.5% on the diameter of wires before stranding shall be
permitted.
6.
Sampling Criteria
7.
i)
The sampling criteria shall be in accordance with IS :2141.

Tests on Wires before Manufacture
The wires shall be subjected to the following tests in accordance with IS :2141.
a)
Ductility Test
b)
Tolerance on Wire Diameter
ii)
Tests on Completed Strand
8.
The completed strand shall be tested for the following tests in accordance with
IS:2141.
a) Tensile and Elongation Test: The percentage elongation of the
stranded wire shall not be less than 6%.
b) Chemical analysis
c) Galvanizing Test
The Zinc Coating shall conform to "Heavy Coating" as laid down in 1S:4826
Marking
Each coil shall carry a metallic tag, securely attached to the inner part of the coil
bearing the following information:
a)
b)
c)
d)
e)
f)
g)
i)
j)
9.
Manufacturers name or trade mark

Lot number and coil number
Size
Construction
Tensile Designation
Lay
Coating h)
Length
Mass
ISI certification mark, if any
Packing
The wires shall be supplied in 75-100 Kg. coils. The packing should be done in
accordance with the provisions of IS:6594.
- 15 -
GURANTEED TECHNICAL PARTICULARS STAY WIRE (7/8 SWG)

Sl.
No.
1.
Manufacturers name & address
2
3
4
5
6
7
8
a
b
9 a
Nominal diameter of wire in mm

Tolerance in diameter in mm
Minimum breaking load in Kg
Tensile strength Kgf/mm
Overall diameter of stranded wire in mm
Sectional Area (in mm.)
Coating Test
Type of zinc coating whether heavy or light
Weight of coating in g/m
Length of wire in each coil in mtr.
4.0
+ 2.5%
5960.26
71.40
12.0
113.14
b
10
Tolerance
No. of dips the coating is able to withstand
as 18 20C
Adhesion Test (Wrap Test at 1 turn per
second coiling while stress not exceeding
% nominal tensile strength)
Min. complete turn of wrap
+ 5%
3 dip in min.
11
a
b
12
a
b
13
14
a
b
15 a
b
16 a
b
17
Description
Specified
Bidders
offer
To be specified by
the Bidder
Dia of mandrel on which wrapped

Bend Test
Angle
Dia round a format to be bent
Freedom from defect
Chemical composition the MS Wire used
shall not exceed
Sulphur
0.060%
Phosphorous
0.065%
Weight of each coil in Kg
Tolerance
Heavy
476
117
To be specified by
bidder
- do - do - do - do -
- do - do 70 to 100
+ 5%
Weight of wire in Kg/Km

750
Tolerance
+ 5%
Standard according to which the solid wire is manufactured ISS: 2141/1992 &
and tested
ISS: 4826/1979
- 16 -
Sl.
No.
1.
2
3
4
5
6
7
8
a
b
9 a

Coating Test
b
10
Tolerance
as 18 20C
11
Description
Specified
b
12
a
b
13
14

Bend Test
Angle
Freedom from defect
shall not exceed
Sulphur
0.060%
Phosphorous
0.065%
a
b
15 a
b
16 a
b
17
Tolerance
Bidders
offer
To be specified by
the Bidder
3.15
+ 2.5%
3697.50
71.40
9.45
70.16
Heavy
476
193
+ 5%
3 dip in min.
To be specified by
bidder
- do - do - do - do -
- do - do 70 to 100
+ 5%

Tolerance
Standard according to which the solid wire is manufactured
and tested
465
+ 5%
ISS: 2141/1992 &
ISS: 4826/1979
- 17 -

Sl.
No.
1.
2
3
4
5
6
7
8
a
b
9 a

Coating Test
b
10
Tolerance
as 18 20C
11
a
b
12
a
b
13
14
a
b
15 a
b
16 a
b
17
Description
Specified
Bidders
offer
To be specified by
the Bidder

Bend Test
Angle
Freedom from defect
shall not exceed
Sulphur
0.060%
Phosphorous
0.065%
Tolerance
2.50
+ 2.5%
2331.07
71.40
7.50
44.19
Heavy
476
298
+ 5%
3 dip in min.
To be specified by
bidder
- do - do - do - do -
- do - do 70 to 100
+ 5%

Tolerance
Standard according to which the solid wire is manufactured
and tested
310
+ 5%
ISS: 2141/1992 &
ISS: 4826/1979
- 18 -
12) MS Clamp for HT Stay set :

HT stay clamp suitable for PSC poles made out of 50x8 mm MS Flat with two coat of red-oxide primer ,
confirming to REC Construction Standard & drawing enclosed.
13) MS Clamp for LT Stay set :

LT stay clamp suitable for PSC poles made out of 50x6 mm MS Flat with two coat of red-oxide primer ,
confirming to REC Construction Standard & drawing enclosed.
14) 40mm dia GI Earthing Device:

Technical Specifications
1.
Scope :This specification provides for design, manufacturing, testing before dispatch, supply &
delivery of Earthing Device (Heavy Duty) (for use in Sub-station earthing).
2.
APPLICABLE STANDARDS :The Earthing Device must be made out of 40 mm nominal Bore & 3.2 mm (Medium
Gauge- No minus Tolerance allowed) wall thickness Hot Dip G.I. Pipe (as per IS ;- 1239,m
Part-1, 1990 & REC construction Standard J-2) , ISI marked of reputed Make & 2.5 mtrs
length tapered finished smooth at one end for a length of 75 mm
& Clamp at the other end.
Staggered drills hole of 12 mm Dia of interval of 150mm shall be made before galvanization.
The GI Earthing Clamp/ Strip (C- Clamp Type) is to be of 50mm width, 6mm thickness &
flange length of 65 mm in each side. This should be suitable for termination of 4 nos of GI
Flat earth electrodes. The Clamp/ Strip & Earthing pipe after fabrication will be hot dip
galvanized confirming to IS: 2629/85 with latest amendments. The clamp shall have two holes
in both sides suitable for 5/8 x 2 Bolt & provided with two GI bolts& Nuts in each side of
5/8 x 2 long half threaded with spring washer as per IS: 3043/1982.The galvanization tests
are to be conducted as per IS: 2633/72 & IS: 6745/72 &
its latest amendments.
- 19 -
Guaranteed Technical Particulars of Earthing Device

(To be submitted along with Offer)
1.
Part
Location of Factory or Place of Manufacture
2.
Makers Name, Address & Country
3.
Size of
Pipe
Earthing Strips
4.
Length
5.
Thickness of Pipe
6.
Galvanization Process
7.
Galvanization thickness
For Earthing device
For Connecting Flat
8.
Galavanization tests to be conducted as per ISS
9.
Any other Particulars ( like details of Clamp/ G.I. Bolts)
10.
Details of Drawings submitted
Bidders Offer
15) EARTHING COIL :

EARHTING COIL TECHNICAL SPECIFICATION
SCOPE :
The specification covers design, manufacture, testing and dispatch to the owners
stores of Earthing Coils for use in earthing of the HT & LT poles.
GENERAL REQUIREMENTS :
Earthing coils shall be fabricated from soft GI Wire Hot Dip Galvanized. The
Hot Dip galvanized wire shall have clean surface and shall be free from paint enamel
or any other poor conducting material. The coil shall be made as per REC constructions
standard.
The Hot Dip galvanizing shall conform to IS: 2629/1966, 2633/1972 and 4826/1969
with latest amendments.
- 20 -
TESTS :
Galvanizing Tests
Minimum Mass of Zinc
On GI Wire used 280 cm/m
After Coiling-266 gm/m.The certificate from recognized laboratory shall be submitted
towards mas of zinc.
Dip Test
Dip test shall stand 3 dips of 1 minute and one dip of minute before coiling and 4
dips of 1 minute after coiling as per IS: 4826/1979
Adhesion Test
As per ISS 4826 1979
DIMENSIONAL REQUIREMENT
i)
Nominal dia of GI Wire -4 mm (Tolerance2.5%)
ii)
Minimum no. of turns 115 Nos.
iii)
External dia of Coil (Min) 50 mm
iv)
Length of Coil (Min) 460 mm
v)
Free length of GI Wire at one end coil (Min.) 2500 mm
vi)
The turns should be closely bound. Weight of one finished Earthing Coils (min.)
1.850 Kg.
Guaranteed Technical Particulars of Coil Earth
Sl.
No.
1
2
3
4
5
6
7
GENERAL TECHNICAL
PARTICULARS
Nominal diameter of wire
No. of turns
External dia of Coil
Length of Coil
Mass of Zinc
Total weight of Coil
Whether drawing enclosed (yes)
Bidders
Offer
- 21 -
16) 3 Ph. 4 W LT Cross arm:

LT cross arm (3 phase ,4 wire) made out of 75mm x40 mm Channel . The cross arm shall be fabricated
out of (75x40) mm channel with 50mmx6mm cleats as per drawing on top & bottom flange of the channel
where the insulator pin to be mounted, conforming to REC Construction Standard & drawing..
17) Back Clamp for LT Cross arm:

Back clamp for LT cross arm made out of 50x6 mm MS Flat with two coat of red-oxide primer suitable
for PSC poles confirming to REC Construction Standard & drawing.
18) LT straps Bolt & Nut :

LT strap for LT shackle insulator (type-1) made out Hot dip galvanized strap 3x35 mm -2 nos. GI Bolts &
nuts -12Mx115 mm -2 nos. with 3mm thick double spring washer conforming to REC Construction
Standard D4 & drawing.
19) 16 mm dia. Hexagonal Bolts & Nuts and Washer (G.I)

16 mm diameter GI Nuts and Bolts black hexagonal As per IS: 1387 (Part-II) Gr.-4/4.6 of following size.
i)
ii) M16x125 Nuts & Bolts (GI)

iii) M16x150 Nuts & Bolts (GI)
iv) M16x175 Nuts & Bolts (GI)
v) M16x200MS Nuts & Bolts(GI)
vi) M16 GI Washer (GI)
Washers (GI) shall be round of thickness 1.5 mm suitable for 16 mm dia. bolts .
Specification finished products:
1. The bolts & Nuts shall be ISI Marked Mild Steel of Black Grade B and shall be round
with hexagonal head.
(i) The Bolts and Nuts shall be manufactured by Hot/Cold forging process neatly and cleanly
finished and shall have metric threads as per IS : 4218/1967 with its latest amendments.
(ii) The dimensions of the bolts & nuts and tolerances should conform to IS: 1363 with their latest
amendments in all respect. The eccentricity and angular errors of various elements shall be
within specified limits as per IS: 1367/1967 with its latest amendments the bolts & nuts shall be
free from forging and threading defects such as cuts, spats. burns, bulging taper eccentricity,
loose fill etc. which may affect their serviceability.
- 22 -
(iii) The colt heads and nuts shall be chamfered on one face only and other face shall be machined
made.
(iv) Mechanical property requirement of tester shall conform to IS: 1367 (Part-III)
1979 property class 4.6 for bolts & property class-5 for nuts as per
IS: 1367 (Part VI) 1980.
(v) The bolts , nuts & washer are to be galvanized with hot dip as per IS: 2633/1989 with
latest amendment.
(vi) The bolts & nuts shall be supplied in well-cleaned conditions and suitably protected against
corrosion in individual bags of 50 kgs.
ACCEPTANCE TESTS:
The bidder should furnish test certificate from recognized Govt. Laboratory ( NABL accredited)
giving the results of tests as per IS: 1367 (Part-Ill) 1979 & IS: 1367 (Part-VI) 1980 The test
certificate shall be in respect of the following for all sizes of both bolts & nuts as applicable given
below:i) Dimensional particulars (Sampling Ifl accordance with IS: 2614 for both bolts & nuts
(tolerance as per drawing).
ii) Tensile strength test on full size (for bolts minimum 400 NI Sq.mm and for Nuts Proof
Stress test Mm 610 N/Sq. mm).
iii) Power load test on full size bolts and M-12-51400 N for 15 Sec. iv) Head
soundness tests for bolts (no fracture).
v) Brinell hardness tests or Rockwell Hardness or Vickerss Hardness tests for bolts min114 &max. 209 or mm. 67 & max. 95 or mm. 120 & max. 220 respectively. For nuts
Vickerss Hardness mm. 130 & max. 302.
Markings:
On the bolt head, there shall be identification marking of the manufacturer as well as property
class 4.6. If possible property class 5 shall be marked on Nuts also. Further
ISI mark shall be marked on Gunny Bags for proper identification.
- 23 -
20. 100Amp Kit Kat Fuse :

Kit Kat Fuse unit with porcelain base & carrier of reputed brand complete with extended terminals
as per relevant ISS : 2086/1993, Amendment-I:
1. SCOPE
This application cover the manufacture, testing at works and supply of porcelain rewireable kit kat fuses
suitable for AC 3 phase 415 V 50 HZ solidly grounded neutral system.
2. WEATHER CONDITION:
The material used in construction of the fuse unit shall be suitable for use under following weather
condition:I) Temp. Range
0 to 50 C
ii) Relative humidity
2% to 100%
iii) Altitude-upto
1000 Meters
iv) Use
Outdoor, in dist. box or indoor in consumers premises.
3. RATED VOLTAGE AND FREQUENCY.
The fuses shall be suitable for continuous operation at AC 415 V and frequency 50 Hz.
4. RATED CURRENTS:
The rated currents of fuses units shall be 100/200 /300 Amps.

5. APPLICATION STANDARDS:
I) IS: 2086/1993 with latest amendment for fuses upto 100 A &This specification.
ii) This specification for 200 A/300A kit kat fuses.
6. GENERAL CONSTRUCTION REQUIREMENT OF KIT KAT FUSES:
6.1 MATERIALS:
This rewireable fuses units shall be made of ceramic which shall be of sand fine grain homogenous nonporous chemically insert and high electrical and mechanical strength and shall be thoroughly verified and
smoothly glazed. It shall be non-ignitable/ The porcelain and glaze shall be white or cream in colour. The
glaze shall cover at least those surfaces which are exposed when the ,fuses have been mounted in the
intended manner. Themounting surface may be left unglazed. The materials should not have any defect
such as
i) Crazing :
A hairline crack in glaze of ceramic material.
ii) Dunt :
A hair line fracture extending through the body and the glaze and caused by strains set-up
in the process of manufacture of ceramics materials.
- 24 -
iii) Projection : A raised imperfection, projecting more than 0.75 mm above the Surface of the ceramic
material.
iv) Water :
The ceramics material shall not absorb more than absorption 2% of its weight of water
when broken and tested for.
6.2 The design and dimension of the fuses shall be either in accordance with r relevant IS 2086 -1993
6.3 PROTECTION:
The carrier and fuse base when installed in the intended manner shall have all live parts so protected as
to prevent inadvertent contact with such live parts.
6.4 HANDLING GRIP:
The fuse carrier shall be provided with a handle or grip and shall be shaped in acceptable manner so
that it will be easy to withdraw the carrier without use of any tools and without danger to any L.M. or
operator.
6.5 METAL PARTS:
All metal parts shall be protected against corrosion by suitable methods.

6.6 FUSE BASE:
6.6.1. The fuses base shall be provided with two fixing holes for fixing the fuse base by means of screwier
bolts.
6.6.2. The fuse base shall have contacts for suitably engaging with the contacts of the fuse carrier rigidly
under any condition. The contacts shall be made out of such a metal which will not lose its
electricity due to heating of the contracts on full load with 20% overload current or heat generated
and required pressure is maintained even after repeated engagements and disengagement. The
contact for rating 63 A and above will also have extended strips for fixing cable lugs by means of
bolt.
6.6.3. Live parts on the underside of the fuse base for surface mounting shall be either covered by a shield
or barrier of insulating materials or be counter sunk not less than 3mm below the surface of the base and
covered with water proof insulating sealing compound which will not deteriorate or flow at a temp. lower
than 100 degree C or on full load current with 20% overload or blowing of fuse under short circuit
condition or shall have clearance of not less 9mm for 100A, 200A and 300A size from the mounting
surface and reliably prevented from loosening.
6.7 FUSE CARRIER:
The fuse carried shall have contacts suitable for engaging with fuse base contacts. They shall be provided
with suitable terminals for the connection of the fuse elements. The fuse carrier shall be so constructed that
it is capable of being reversible for introduction into the fuse base. The contacts shall be made out of the
metal which will not loose its elasticity on account of heating of the contacts on full load with 20%
overload conditions or heating due to blowing of the fuse element due to short circuit and required
pressure is maintained and even after repeated engagement and disengagement.
6.7.2 Live parts of the fuse carrier shall be covered either by a shield for barrier of insulating materials or
be counter sunk not less than 3 mm below surface of the base and covered with water proof insulating
sealing compound which will not deteriorated or flow at temp. lower than 100 C.
- 25 -
6.8 The asbestos cloth to be provided in fuse base shall be fire proof insulating and of sufficient length
width and thickness.
6.9 SPRING FOR BASE PHOSPHOR BRONZE CONTACT (For 200 Amp/300 Amp only)
This should be round/elliptical made from high quality spring steel sufficient to maintain uniform pressure
on the contact surface when fuse carrier is fitted. The spring shall be of sufficient width and having 1 mm
thickness.
6.10 SCREWS:
I) Screws upon which the general assembly of the fuse base and carriers terminals and contacts depend
shall be prevented from loosening or backing out buy lock, washers, stacking or other reliable means.
ii) If screws used in the assembly of a fuse are loosened or removed in order to install the fuse elements or
to connect the fuse into a circuit they should be thread into metal and shall be provided with washers.
6.11 CURRENT CARRYING PARTS:
I) Current carrying parts shall be of robust construction and capable of carrying their rated current without
exceeding the temp. rise limits clause 4.2.1 of IS specification 2086-1993. i.e. 55 degree centigrade for
rating 100amps & 65 degree centigrade for 200 amps/ 300 amp kit kat fuse.
II) Iron and steel parts shall not be used for current carrying parts except as clamping device or pressure
such as punching screws, clamps or wire binding screws and nuts.
6.12 CONTACTS:
The contacts of the fuse base, fuse carrier, terminal blocks/strips shall be as under:
i] Fuse carrier contacts (Male Contacts)
Tinned Brass
ii] Fuse Base Contacts (Female Contacts)
Tinned Brass with terminal.
iii] Terminal block/strips
Tinned Brass
The current carrying screws and washers shall be of tinned brass while the screw, washers not carrying
current shall be M.S. Galvanized M.S. Electro Galvanized bolt and nut with one plain washer and one
spring washer suitable for 120 mm, 185 mm , 240 mm / 300 mm cable lugs shall be provided with
extended strips for 100A , 200A and 300A fuse respectively.
6.13 Chemical composition of the contacts. Electrolytic copper (tinned phosphor bronze (Tinned) use for
contacts of KK fuse shall confirm to various IS asstated below.
a) Electrolytic Copper
Copper strips used for contacts of kit kat fuse should confirm to IS:1897/1983 with latest amendments.
The material shall be of electrolytic tough pitch (ETP) grade with minimum 99.9% of copper & silver as
per table I of IS191 part IV.
b) Phosphor Bronze
The phosphor bronze used for contacts of KK fuse shall confirm to any of the grade-I, II or III given in
IS: 7814/1985 (with latest amendments). The requirement of metal composition should be as per IS-7814.
c) Brass
It shall confirm to grade LCB1/DCB2 of IS-1264/1997 (with latest amendment)/IS 4101/1977 with
latest amendment). The metal composition for casting shall be as per IS 1264 and that of brass sheet, as
per IS 410
6.14 The contact fixing screw holes in fuses shall be fitted with insulating material fully into the surface of
the kit kat fuse carrier.
- 26 -
7. EMBOSSING :
7.1 Every fuse carrier shall be clearly and indelibly embossed with the following information.
I) Rated Current
ii) Rated voltage
iii) Size of fuse wire
iv) Manufacturers name/Trade mark.
v) NESCO
7.2 Every fuse base shall be clearly and indelibly marked with the following.
I) Manufacturers name/Trade mark.
ii) NESCO
8.0 TYPE TEST CERTIFICATES:
8.1 The firm has to submit type test certificates for test conducted on their own brand name make for
reputed make fuses for all the tests as per cl.no. 9.0.3.1 of IS: 2086/1993 (with latest amendment) carried
out at CPRI Bhopal/Bangalore/ERDA, Baroda/ NIBL or Govt. Recognized laboratory .
8.2. The firm has to submit chemical composition certificates for each contact used in each rating of fuses
offered for sample tested at ERDA Baroda or any Govt.Recognized laboratory as per relevant ISS.
8.3 The above type test certificates and metal composition certificates shall be complete viz. for all tests
and for all parts and submitted along with the offer. Incomplete/delayed test certificates and metal
composition certificates shall not be considered.
The tests for rewirable fuses shall be carried out as per the procedure detailed in I.S.2086-1993. However,
for the guidance of the tenderer, the different type tests are mentioned below:
a) Visual examination.
b) Test for dimensions.
c) Test for mechanical endurance.
a) Test for mechanical strength.
b) Test for temperature rise: - As per Clause No.9.6 of I.S. 2086/1993, temperature rise of different parts
of the kitkats when tested in an ambient temperature of 40 C, should not exceed 55 C.
c) Insulation Resistance test
d) High Voltage test.
e) Test for breaking capacity.
f) Test for water absorption.
g) Test on ceramic material.
h) Ignition test (for non-ceramic materials)
i) Test for withdrawal force.
9.0 ACCEPTANCE LOT:
9.1 SAMPLING CRITERIA:
The Number of fuse carriers and fuse bases to be selected from the lot shall be in accordance with
Appendix-B of IS: 2086/1993. However, the lot size shall constituted of all the fuse carriers and fuse bases
of the same ratings.
- 27 -
9.2 ACCEPTANCE TEST.
The fuse carriers and fuse bases selected as per 9.1 (of this specification) shall be subject to the acceptance
test in following order.
i) Visual examination (ii) Dimensional check (iii) Test for Mechanical endurance (iv) Test for withdrawal
force
(v) Test for temp. rise (vi) Insulation resistance test (vii) High voltage test (viii) Temp. Cycle test.
N.B.: For purpose of temp. cycle test and temp. rise test one sample from every batch of
10000 (or less) for each current rating has to selected and tested.
10.0 ROUTINE TEST:
The routing test certificate duly signed by the testing engineers of the firm clearly stating that the
following routine tests has been conducted by him on each fuse unit, shall be kept ready and submitted to
the inspecting officer prior inspection of lot offered and testing of samples.
I) Visual examination
ii) High voltage test.
11.0 VERIFICATIONM OF METALIC COMPOSITION OF CONTACTS:
11.1 NESCO reserves the right to draw the samples of metallic parts of kit kat fuses for verifications of
metallic composition at the time of manufacture from the lot offered for inspection. In addition to this, the
samples will be drawn from the lots received by the consignees for verification of metallic composition. In
the event the metallic composition does not confirm to our specifications. The NESCO reserves the right
to cancel the order at the cost and risk of the supplier.
23. 10Amp TC Fuse Wire:

24. 63 Amp TC Fuse Wire:
TECHNICAL SPECIFICATION OF TINNED COPPER FUSE WIRE
1. SCOPE
This specification is intended to cover the design, manufacture and testing before despatch, supply and
delivery of Tinned Copper Fuse Wire at NESCO stores. Tinned copper fuse wire shall be used for
rewirable type electric fuses for protection of lines and transformers.
2 .STANDARD:-
The Tinned Copper Fuse wire shall be generally comply in all respect to the requirement of relevant
IS:9926/1981 amended upto date except wherever modified in this specification.
Consideration may be given to alternative which the supplier consider advisable by reasons of his own
manufacturing requirements and experiences, provided descriptive matter is submitted and recommended
device of arrangement is equal to or superior to that required by the accompanying specification and if the
purchaser is convinced of the quality and/ or superiority of the material.
- 28 -
3. TECHNICAL SPECIFICATION:
The Tinned Copper Fuse wire shall be conforming to the IS:9926/1981 with latest amendments, if any.
The Tinned Copper fuse wire shall comply with the following requirements:a) The fuse wire shall be made from electrolytic tough pitched (ETP) copper (tinned) conforming to
IS:8130/1984 amended upto date.
b) The fuse wire shall be circular and shall have a uniform cross section and free from pits, draw marks
or any other harmful surface defects.
c) The tin coating layer shall be uniform, smooth, continuous and firmly adherent to the base copper
material.
d) The electrical properties of the material used for making the fuse wires shall be as given hereunder:-
e) i. Resistivity at 20 C --- 0.017241 ohm mm Sq./m

ii. Density at 20 C ---- 8.89 gm/cub cm.
iii. Constant mass temp. deficient of resistance at 20 C --- 0.00393/ C .
iv. Coefficient of linear expansion --- 17 x 10-6 / C.
v. Diameter & maximum allowable Resistance
Rated Current
of fuse wire
1
A
2.5
6
10
16
20
25
32
40
63
80
100
200
Nominal diameter
2
mm
0.13
0.20
0.35
0.50
0.63
0.75
0.85
1.25
1.50
1.80
2.00
Tolerance (+/-) t
Permissible resistance in Ohm per

meter at 20 C
3
4
mm
Max.
0.002
1.3358
0.003
0.5644
0.004
0.1834
0.005
0.0898
0.006
0.0566
0.008
0.0400
0.009
0.0311
0.011
0.0143
0.015
0.0099
0.018
0.0069
0.020
0.0056
To be furnished by bidder
5
Min.
1.2426
0.5250
0.1730
0.0848
0.0535
0.0376
0.0293
0.0136
0.0094
0.0065
0.0053
4. TEST CERTIFICATE:
The bidder must furnish type test reports along with bid as specified in IS:9926- 1981 with latest
amendments, from the testing house as specified .
5. TESTS :
The samples of all ratings/ sizes will be tested as per sampling plan of ISS at your works free of cost in
- 29 -
presence of our inspecting officer for compliance to the requirement of guaranteed technical particulars
and relevant IS:9926/1981 .
for acceptance of offered lot.
Acceptance Tests
The following tests shall be carried out as Acceptance Tests on the samples to
be selected as per sampling plan:i) Visual examination.
ii) Dimensional Check.
iii) Resistance Check.
6. PACKING:
The wire shall preferably be supplied in spools weighing 10 gms to 50 gms. The spools shall be so packed
that the fuse wire are adequately protected against damages in ordinary handling and transit. The net
weight of fuse wire of one spool should be 1000 gms to 2000 grms.
7. MARKING:
Each packing containing spools/ reels/ coils of fuse wire shall be clearly marked with the following
information :i.
Manufacturers name or trade mark.:
ii.
Name of purchaser : NESCO
iii.
Purchasers PO No. & date.:
iv.
T he material of fuse wire i.e. copper.
v.
Length and weight of each spool.
vi.
ISI certification mark.
vii. The rated current.
25. No.6 GI Wire:

26. No.8 GI Wire :
TECHNICAL SPECIFICATION OF GI WIRE WIRE
1.
Qualification Criteria of Manufacturer:The prospective bidder may source GI Wire from manufacturers only who must qualify all the
following requirements:
a) The manufacturer must have successfully carried out Type Test of similar item from any
NABL Accredited Laboratory within the last 5 years, prior to the date of submission of the bid.
b) The manufacturer should have supplied at least 500 Kgs. (all sizes taken together) to
electricity supply utilities / PSUs. The bidder should enclose Performance Certificates from the
above users issued in the name of the manufacturer as proof of successful operation in field.
2.
SCOPE
This specification covers manufacture, testing and supply of hot dip galvanized MS solid wire
of sizes 6 SWG (5 MM) & 8 SWG (4 MM) diameters.
- 30 -
3.
APPLICABLE STANDARDS ZINC

Zinc shall conform to grade Zen 98 specified in IS 209& IS: 4826-1979 with up to date
amendments.
ZINC COATING
Zinc coating shall be in accordance with IS: 4826-1979 for heavily coated hard
quality.
GALVANISING
Galvanizing shall be as per IS: 2629-1966, IS 4826-1979 with up to date
amendments
UNIFORMITY OF ZINC COATING
Uniformity of zinc coating shall be as per IS: 2633-1972 with up to date
amendments
TENSILE PROPERTIES
The tensile strength of the wire after galvanizing shall be between 55-95 Kg/sq.mm ensuring
MS wire mechanical properties as per IS-28:1972 8.1 to 8.3
FREEDOM FROM DEFECTS
As per IS: 2629-1966 & 4826-1979 & with up to date amendments be ensured
4.
MATERIAL
The mild steel wire shall have chemical composition maximum sulphur- 0.055%, phosphorous
-0.055%, Carbon 0.25%.
5.
TESTS
During the process of manufacturer/fabrication and all tests for chemical, mechanical,
galvanizing as per IS- 280-1979, IS1521-1972, IS-1755-1961, IS: 6745-1972 & 4826-1979
shall be carried out. The certificate towards, chemical composition shall be submitted for each
lot offered for inspection.
The following tests shall be conducted in presence of the representative of the purchaser:
Visual physical inspection and measurement of specified dimension
Coating test as per IS: 1755-1961, IS 2629-1966, IS: 2633-1972, IS: 4826-1969
Adhesion test as per IS: 1755-1961, IS: 2629-1966, IS: 2633-1972, IS: 4826-1969,&
IS:6745-1972
Tensile strength and breaking load and elongation determined as per IS: 1521-1972 with up
to date amendments.
6.
PACKING & MARKING

Packing shall be as per IS: 280-1979 and each coil shall be between 50-100 kg. marking shall
be as per IS:280-1972.
- 31 -
Guaranteed Technical Particulars for No. 6 G.I. wire

Sl.
No.
1
2
3
4
5
6
7
8
9
10
GENERAL TECHNICAL PARTICULARS

Sectional Area (in Sq. mm.)
Tensile strength of wire in N/mm/ MPa
Minimum breaking load (KN)
Variety Hard/Soft
Type of Galvanizing
Weight of Zinc coating (Gms/Sq. Mtr.)
No. of dips the coating is able to withstand as 18 20C
Adhesion Test (Wrap Test at 1 turn per second coiling
while stress not exceeding % nominal tensile strength)
i)
ii)
Bend Test
i)
Angle
ii)
12
13
Freedom from defect

Chemical composition the MS Wire used shall not
exceed
Bidders Offer
do
do
do
do
do
do
do

11
14
Guaranteed
Value
4.88 mm
+ 2.5%
18.7038
550-900
9
Soft
Hot dip
heavy coating
290
3 dip in Min
To be specified by
bidder
do
do
148
i)
Sulphur 0.060%
ii)
Phosphorous 0.065%
+
15 Tolerance in wt.
16 Standard according to which the solid wire is
manufactured and tested
5%
IS: 280/1978 ,
IS: 4826/1979 ,
IS: 7887/1975
- 32 -
Guaranteed Technical Particulars for No. 8 G.I. wire

Sl.
No.
1
2
3
4
5
6
7
8
9
10
GENERAL TECHNICAL PARTICULARS

Sectional Area (in Sq. mm.)
Tensile strength of wire in N/mm/ MPa
Minimum breaking load (KN)
Variety Hard/Soft
Type of Galvanizing
Weight of Zinc coating (Gms/Sq. Mtr.)
No. of dips the coating is able to withstand as 18 20C
Adhesion Test (Wrap Test at 1 turn per second coiling
while stress not exceeding % nominal tensile strength)
ii)
ii)
Bend Test
iii) Angle
iv) Dia round a format to be bent
12
13
Freedom from defect

Chemical composition the MS Wire used shall
not
iii)
Sulphur 0.060%
iv)
Phosphorous 0.065%
do
do
103
+
15 Tolerance in wt.
16 Standard according to which the solid wire is
manufactured and tested
Bidders Offer
do
do
do
do
do
do
do

11
14
Guaranteed
Value
4.06 mm
+ 2.5%
12.9462
550-900
8.79
Soft
Hot dip
heavy coating
290
3 dip in Min
To be specified by
bidder
5%
IS: 280/1978 ,
IS: 4826/1979 ,
IS: 7887/1975
- 33 -
27. Aluminium Cable Socket

Cable Lugs of Aluminium tubular terminal end of any reputed make with ISI mark for crimping to all
conductors suitable for following cable sizes.
i)
70 mm , ii) 120mm , iii) 150 mm & 185mm
28. Piercing Connector

29. Neutral Connector
30. Suspension Clamp
31. Dead End Clamp
32. Pole Clamp with Eye Hook
TECHINICAL SPECIFICATIONS FOR AB CABLE ACCESSORIES
Technical specification for insulation piercing connectors , Dead End Clamp (Anchor), Suspension
Clamp , Neutral Connector & Eye hook for Arial Bunch Cables for working voltage upto and including
1100 Volts.
INSULATION PIERCING CONNRCTOR(IPC)

1.0 Scope
This specification covers the design, manufacture, assembly, testing and supply of Insulation
Piercing Connectors (IPC) making connections to Bare Messenger L.T XLPE insulated Aerial Bunched
Cables rated up to1100 volts to L.T XLPE insulated Aerial Bunched Cables / Service cable ( Twin core
double insulated flat PVC Aluminium wire of different sizes)
2.0 Standard
The design, performance and test requirements shall confirm to this specification and the following
standards. However in case of any conflict, the requirements of this specification shall prevail.
1)
2)
3)
4)
REC Specification 83/2010 ( Insulation Piercing Connectors)

NFC 33-020 ( Insulation Piercing Connectors)
IS 7098 part 1 XLPE insulated Cables
IS 398 Part IV : aluminum alloy conductors
- 34 -
The devices shall also be compatible with the cables of sizes & dimensions as defined in the cable
Specifications for the cables with which they are intended to be used.
3.0 Cable Data

AB Cable
The standard sizes and characteristics of the phase and street lighting conductors, bare messenger
wires shall be as specified in IS: 14255-1995 and REC Specification 32/1984 of following sizes
a)
b)
c)
d)
e)
3x95 (Insulated Phase)+1x70(Bare Messenger)+1x16(Insulated street lighting) sq.mm

3x50 (Insulated Phase)+1x35(Bare Messenger)+1x16(Insulated street lighting) sq.mm
3x50 (Insulated Phase)+1x35(Bare Messenger)
2x50 (Insulated Phase)+1x35(Bare Messenger ) sq.mm
SERVICE CABLE
Twin core double insulated single strand flat PVC Aluminium wire of size 2.5/4/6/10 sq mm.
4.0
Types Of Insulation Piercing Connectors(IPC)
Insulation Piercing Connectors (IPC) is used for making Tee/Tap-off/Service connectors to an ABC
Line. Insulation Piercing Connectors are designed to make a connection between the uncut main
conductor and a branch cable conductor without having to strip either cable to expose the conductor.
Instead, the tightening action of the IPC will first pierce the Insulation, and then make good electrical
contact between the main end and branch conductor while simultaneously insulating and sealing the
connection.
The standard size ranges for various applications are given below:
Requirement
Insulation Piercing Connectors for
Tap off phase & Street Lighting
core
Main Cable Size

range
16-95 sq mm
(AB Cable)
Insulation Piercing Connectors for

service connections
4.1
16-95 sq mm
(AB Cable)
Branch Cable Size

range
16-95 sq mm
(AB Cable)
2.5 -10 sq mm
(PVC Al service
Cable)
Marking and Embossing

The Connector shall be indelibly marked with the following
information: Name or Logo of manufacturer
Name Purchaser, Model Number
Sizes of Max and Min Main and Branch cables for which it is
suitable. The permanence of the marking shall be permanent.
- 35 -
5.
CONSTRUCTIONAL FEATURES OF INSULATION PIERCING CONNECTORS

The following features of Insulation piercing bare connectors are to be met for the qualification
criteria
1. The connector bodies shall be made entirely of mechanical and weather resistant plastic
insulation material made of weather & UV resistant reinforced polymer and no metallic part
outside the housing is acceptable except for the tightening bolt or nuts.
2. Any metallic part that is exposed must not be capable of carrying a potential during or after
connector installation.
3. Screws or nuts assigned for fitting with IPC must be fitted with torque limiting shear heads to
prevent over tightening or under tightening While the min & max torque values are to be
specified by Manufacturer, these should not exceed 20 N mtr for IPC for main conductor < 95 sq
mm and 30 N mtr for main conductor >95 but < 150 sq mm.
4. The IPC must perform piercing of Tap insulated conductor connection on Main cable
simultaneously using single bolt for tightening as multiple bolts do not ensure even tightening.
Design of connector needs to avoid the stripping of insulated tap conductor and make the
connection by piercing the insulation.
5. The shear bolt/nut shall be suitable for tightening with a hexagonal spanner of 13 mm.
6. The contract blade of the connector is made of tinned copper/aluminum alloy.
7. The IPC shall be water proof and the water proof and the water tightness shall be ensured by
appropriate elastomer materials and not by grease gel or paste alone. Grease can be applied to
protect the contact blade alone and shall not be visible of the outer surface of the connector.
Connector should not be dipped in grease.
8. Each IPBC should be provided with a cap to seal the cut end of the insulated Branch cable. It
should be of a design that once the connector id fitted, it shall not be possible to remove the cap
without dismantling the connector.
9. Design of IPBC should be such as to not cause damage to insulation of adjacent conductors due
to vibration and relative movement during service.
10. All the metallic parts of the connector should be corrosion resistant and there should not be any
appreciable change in contact resistance & temperature after overloads & load cycling and
should be confirm to the long duration tests specified in this standard.
6. TESTING REQUIREMENTS OF INSULATION PIERCING CONNECTORS

The following tests are intended to intended to establish performance characteristics of insulation
piercing connectors and categorized as follows:
Sr No.
1
2
Test
visual
Dimensional
Type
Test
Acceptance
Test
X
X
Routine
Test
X
X
- 36 -
Mechanical
4
5
6
7
7.0
Electrical Continuity and

Shear head & mechanical
behavior
Effect of tightening the

mechanical strength of
main core
Checking mechanical
strength of tap core
Dielectric & Water
tightness test
Climate Ageing Test
Corrosion Test
Electrical ageing test
X
X
X
General Test Condition

Connectors to be tested shall be identified using the following elements
Minimum marking details requested in this specification.
The minimum and maximum operating torque of shear off head.
Nominal torques of the re-usable tightening screws.
Min-Max conductor range suitable for Main and Tap.
8.0
SAMPLING PLAN FOR ACCEPTANCE TESTS

Sampling Plan for acceptance tests on IPCs are as per ISO 2895-1 as mentioned below.
a)
For Visual and Dimensional

Sampling Level: General Inspection Level 1
SL NO
1
2
3
4
5
6
7
8
9
10
11
LOT SIZE
51 to 90
91 to 150
151 to 280
281 to 500
501 to 1200
1201 to 3200
3201 to 10000
10001 to 35000
35001 to 150000
150001 to 500000
500001 & over
SAMPLE SIZE
5
8
13
20
32
50
80
125
200
315
500
For Mechanical and Voltage Tests

b)
Sampling Level: Special Inspection Level S-2
- 37 -
SL NO
1
2
3
4
5
6
7
8
9
10
11
8.3
LOT SIZE
51 to 90
91 to 150
151 to 280
281 to 500
501 to 1200
1201 to 3200
3201 to 10000
10001 to 35000
35001 to 150000
150001 to 500000
500001 & over
SAMPLE SIZE
3
3
5
5
5
8
8
13
13
13
13
Type Test
For IPCs, the Type Test Report should be submitted from an Independent NABL Accredited
Laboratory like CPRI ,ERDA e.t.c / International Laboratory Accreditation Corporation,
Mutual Recgnitions arrangement (ILAC,MRA) signatory Laboratory like COFRAC
The installation of the connectors shall be done in the laboratory following instructions provided
by the manufacturer.
The Test report shall include the Model Number, Applicable size Range, and GA Drawing
showing the principal parts and dimensions of the connector
The following shall constitute Type Tests for Insulation Piercing
Connectors.
a) Electrical Ageing Test
b) Dielectric and Water Tightness Test
c) Mechanical Tightening Test & Shear head
behavior d) Effect of tightening on main core
e) Effect of tightening on branch core
f) Climatic test in accordance with NFC20-540
g) Corrosion Test in accordance with NFC 33-003
8.4. Acceptance Tests
The Acceptance Tests are to be conducted as per clause no.6 above & REC Spec. 83/ 2010 and as per
relevant IS Specifications.
9.0 Drawings & Samples:
GA drawings, GTP and other particulars along with samples are to be submitted along with offer.
- 38 -
10.0 SUSPENSION CLAMPS

Scope
This specification covers the design, manufacture, assembly, testing and supply of Accessories for
suspending Aerial Bunched Cables rated 1100 volts and insulated with cross-linked polyethylene and
aluminum alloy bare messenger.
Description
a)
Application
Suspension Clamp (as per REC

For supporting a length of ABC at an
Construction standard E-34) intermediate pole in a length, with
suitable for bare messenger AB small angle of deviation.
cable (35-70 sq mm)
10.1 Cable Data

a) 3x95 (Insulated Phase)+1x70(Bare Messenger)+1x16(Insulated street lighting) sq.mm
b) 3x50 (Insulated Phase)+1x35(Bare Messenger)+1x16(Insulated street lighting) sq.mm
c) 3x50 (Insulated Phase)+1x35(Bare Messenger)
d) 2x50 (Insulated Phase)+1x35(Bare Messenger ) sq.mm
10.2.
1.
Suspension clamp shall be made of aluminum alloy of designation 4635 (IS : 6171975) of tensile strength greater than 200 N/mm2 (20.5 kgf/ mm2 ) and shall be
capable of holding aluminum alloy messenger wire of 35 sq mm or 70 sq mm compacted
AAA Conductor. The eye hooks shall be made of forged steel (IS: 2004) or mils steel (IS: 1570).
2.
The clamp shall be provided with black weather-resistant plastic coating of at least 1mm
thickness to prevent the insulation of the phase conductors from chafing due to rubbing against
the clamp.
3.
Suspension clamp assembly shall provide sufficient flexibility to allow free movement of the
clamp at both straight runs and angle locations.
4.
The suspension clamp and hardware shall have good finish and shall be free from all flaws, sharp
radii of curvature and the edges shall be suitably rounded off.
- 39 -
5.
All ferrous fittings, eye hooks, bolts, nuts and washers shall be galvanized with Zinc conforming
to grade Zn 98 of IS: 209-1966. The spring washers and nuts etc. may be electro-galvanized. Nuts
shall be made of material conforming to property Class 4.8 of IS:1367-1967 for its mechanical
properties.
TESTREQUIREMENTS
2
Slip strength shall not be less than 25% of the tensile strength of the messenger wires of 25mm
2
and 35mm sizes having tensile strengths of 7.4 KN and 10.3 KN respectively (tests to be
made separately for the two sizes).
1.
2.
Mechanical test Tensile strength at right angle to the direction of messenger wire shall not be
less than 15 KN.
TESTS
The suspension clamp shall be subjected to the following tests in accordance with the latest
version of IS:2486 (Part-I). Sampling plan as per clause no 8.0 above.
1.
2.
3.
4.
5.
I.
TypeTests
Slip strength test
Acceptance Tests
1. Verification of dimensions
2. Galvanising test
Mechanical test
Verification of dimensions 3. Mechanical test
Galvanising test
Visual examination test
RoutineTests
1.Visual examination test
NOTES :
Permissible tolerance shall be 5% on the indicated dimensions.
II.
The supplier of the clamps shall provide necessary facilities at his works for the
acceptance tests.
10.3 Marking / Embossing
Anchoring Clamp, Suspension clamp should bear
- Manufacturers trade mark and logo
- Purchaser, NESCO
- Product Code or Reference
- Traceability Code/Batch Number
GA drawing and other particulars along with samples are to be submitted along with offer.
- 40 -
ANCHOR (DEADENDCLAMP)
11.0 Scope
This specification covers the design, manufacture, assembly, testing and supply of Accessories
for anchoring Aerial Bunched Cables rated 1100 volts and insulated with cross-linked
polyethylene and aluminum alloy bare messenger.
Description
a)
Application
Dead end Clamp ( as per REC For fitting onto a pole for anchoring
Construction standard E-35) the end of a length of ABC, or for a
suitable for bare messenger AB major change in direction.
cable (35-70 sq mm)
11.1 Cable Data

a) 3x95 (Insulated Phase)+1x70(Bare Messenger)+1x16(Insulated street lighting) sq.mm
b) 3x50 (Insulated Phase)+1x35(Bare Messenger)+1x16(Insulated street lighting) sq.mm
c) 3x50 (Insulated Phase)+1x35(Bare Messenger)
d) 2x50 (Insulated Phase)+1x35(Bare Messenger ) sq.mm
11.2.
1.
The Dead End clamp shall be made of high strength Aluminium Alloy of designation 2280
(IS:617-1975) of tensile strength not less than 250 N/mm2 (27 kgf/mm2). The U-bar shall be made
of hot dip galvanised steel. The eye-hooks shall be made of forged steel (IS:2004) or mild steel
(IS:1570).
2.
3.
4.
5.
The clamp shall be suitable for holding both 35mm2 and 70mm2 messenger wire
sizes of compacted diameters of 7.62mm and 10.8 mm.
The clamp shall have a cone for holding the messenger wire and it shall automatically grip
the messenger wire due to tension of the wire.
The clamp shall be free from all flaws, irregularities and sharp radii of curvature.
All ferrous fittings, eye hooks, bolts, nuts and washers shall be galvanised with Zinc
conforming to grade Zn 98 of IS:209-1966. The spring washers and nuts etc, may be electrogalvanised. Nuts shall be made of material conforming to property class 4.8 of IS:1367
for its mechanical properties.
- 41 -
TESTREQUIREMENTS
1.
Slip strength shall not be less than 90% of the tensile strength of the messenger wires of
35mm and 70mm sizes having tensile strengths of 7.4 KN and 10.3 KN respectively (tests
to be made separately for the two sizes).
2.
The mechanical strength of the Dead End clamp shall not be less than 2000 Kg. The test shall
be made separately for the clamp and the eye hook.
TESTS
The Dead End clamp shall be subjected to the following tests in accordance with the
latest version of IS:2486(part-10. Sampling plan shall be as per clause no.08.
TypeTests
Acceptance Tests
RoutineTests
a.
Slip strength test
a. Verification of dimensions a.Visual examination test
b. Galvanising test
b.
Mechanical test
c.
Electrical resistance test
c. Mechanical test
d.
Heating cycle test
e.
Verification of dimensions
f.
Galvanising test
g.
Visual examination test
NOTES
I.
II.
Permissible tolerance shall be 5% on the dimensions indicated.

The supplier of dead-end clamps shall provide necessary facilities at his works for the
acceptance tests.
11.3 Marking / Embossing
Anchoring Clamp, Suspension clamp should bear
- Manufacturers trade mark and logo
- Purchaser, NESCO
- Product Code or Reference
- Traceability Code/Batch Number

- 42 -
12.0
EYEHOOKS
a)
b)
c)
d)
12.1
Eye hooks shall be of Hot dip GI as per REC construction standard E-35 (Type A)
It should be made of forged hot dip galvanized steel as per IS-1570
The clamp corrosion resistance should conform to standards IS 2629 & IS 2633.
Minimum breaking Load should be 20 KN.
Type Test
a) Mechanical strength
b) Galvanizing test
12.2 Acceptance Tests

a) Verification of
dimensions. b) Galvanizing
test
c) Minimum breaking load (KN)
The Acceptance Tests are to be conducted as per REC Spec. and as per relevant IS Specifications &
sampling plan as per clause no.08 above.
GA drawing, GTP and other particulars along with samples are to be submitted along with offer.
13.0 NEUTRAL CONNECTOR

a)
b)
The Neutral Connector shall be as per REC Construction standard E-36.

It should be consist of corrosion resistant extruded Aluminum Alloy body suitable for
messenger wire of size (35 70 sq mm) to (35 70 sq mm) /(1.5 10 sq mm).
1.
The connectors shall be made of aluminium alloy of designation 2280 (IS:617-1975) of tensile
2
2
strength not less than 300 N/mm (30.5 Kgf/mm ) (Fig. 1).
2.
Type A connectors shall be suitable for holding main conductor/tap circular conductors of
diameters ranging from 7.62mm to 10.8 mm.
3.
Type B connectors shall be suitable for holding main conductors having compacted diameters
ranging from 7.62mm to 10.8 mm. and tap services cable conductor diameters ranging from
1.8mm to 10 mm respectively.
4.
All ferrous fittings, eye hooks, bolts, nuts and washers shall be galvanized with Zinc conforming
to grade Zn 98 of IS: 209-1966. The spring washers and nuts etc. may be electro-galvanized. Nuts
shall be made of material conforming to property Class 4.8 of IS:1367-1967 for its mechanical
properties.
5.
The connectors shall be free from all irregularities, flaws and sharp radii of curvature.
- 43 -
6.
The connector shall be covered by a black weather resistant insulation cover (Fig. 2) made of
polyethylene at least 2mm thick to avoid short circuits.
TESTREQUIREMENTS
i)
ii)
iii)
iii)
Rated normal current

(refers to tapped current
Rated short time current
Tensile load
Type A
200A
300 A for 1second
110 Kg.
Type B
25A
300 A for 1 second
10% of the Breaking Load
of cable conductor
ResistanceTest
Electrical resistance shall be conducted as per REC construction standard E-36 (Non tension
L.T connectors for tapping of lines and service connections for ABC system).
iv)
TemperatureRiseTest
The steady state temperature rise of connector above the reference ambient temperature of 40C
when carrying rated current shall not exceed 45C.
TESTS: Sampling shall be done as per clause 8.0
above.
TypeTest
a)
b)
Tensile test
Resistance test
a)
b)
Tensile test
Resistance test
c)
Temperature rise test
c)
Temperature rise test
d)
Short time current test
d)
Dimensional check
e)
f)
Galvanising test
Dimensional check
1.
2.
RoutineTest
a) Visual examination
b) Dimensional check
The rated short time current and the temperature rise test shall be made with the
largest size of tap conductor for which the connector is intended to be used.
a)
b)
3.
Acceptance Test
Tensile load test for type A connector shall be made with maximum and minimum sizes
of tap conductors corresponding to the maximum size of main conductor i.e. two separate
tests shall be made.
Tensile load test for type B connectors shall be mad with maximum and minimum sizes
of tap conductors/service cables corresponding to maximum and minimum sizes of main
conductor i.e. four separate tests shall be made.
The resistance test shall hold good for all combinations of main and tap conductors. The
number of test samples shall be decided by mutual agreement.
- 44 -
4.
All the above tests shall be carried out in accordance with IS:5561-1970 as amended from
time to time.
5.
Permissible tolerance shall be 5% on the dimensions indicated.
NOTE :
The supplier of the connectors shall provide necessary testing facilities at his works for the acceptance
tests.
13.2 Insulation Cover of LT Connectors are as per Fig;-2 of E-36.
- 45 -
GUARANTEEDTECHNICALPARTICULARSFORINSULATIONPIERCING
CONNECTOR
Sl. No.
Name and address of the Manufacturer

Is Manufacturer of accessories
as ISO 9001-2000
a) Copies of certificate enclosed b) Are
GA drawing enclosed
c) Are Samples are submitted
Applicable standard
Type of connectors
Application
7
8
9
10
11
Is any metallic part carrying potential

in operation exposed during
installation
Are end caps of branch cable a)
Slide on type
b) Rigid type
Are torque limiting shear head
provided to tightening bolts
Range of cable sizes accommodated
for main and branch
Min and Max torque defined
Torque for establishing connection
between main and branch
12
Material used for teeth
13
Surface finish of teeth
14
15
Guaranteed particulars to be submitted by

the Bidder along with offer
Description
Maximum tensile load for no

breakdown of main conductor(cross
section)
Max. tensile load on branch conductor
for no break/slippage
16
Voltage withstand under water

emersion
17
No. of cycles
18
Max temp at each cycle
19
Marking and embossing on the

connector
- 46 -
GUARANTEEDTECHNICALPARTICULARSFORSUSPENSIONCLAMPFORBARE
MESSENGER WIRE

the Bidder along with offer
Sl. No.
Description
Name and address of the manufacturer
Applicable standard
Type of clamp
Type of design
Voltage Grade(kV)
6
8
Type & grade (metallic/non-metallic

material)
Type of hot dip galvanizing & thickness
of Zinc coating
Marking
10
Colour of non-metallic parts
11
Dimensions
12
Approximate weight
13
Minimum Breaking Load (KN)
14
Maximum allowable load(KN)
15
Max. angle of deviation of conductor

(degrees)
16
Method of casting
17
Are GA drawing & samples enclosed
- 47 -
GUARANTEEDTECHNICALPARTICULARSFORDEADENDCLAMPFORBARE
MESSENGER WIRE
the Bidders
Sl..
Description
Name and address of the manufacturer
Applicable standard
Type of clamp
Type of design
Voltage Grade(kV)
6
7
Type & grade (metallic/non-metallic

material)
Type of hot dip galvanizing & thickness
of Zinc coating
Marking
Colour of non-metallic parts
10
Dimensions
11
Approximate weight
12
Ultimate tensile strength(KN)
13
14
Slip Strength (KN)
15
Method of casting
16
Operating temperature (deg.cent)

a) Continuous Operation
b) Short circuit condition
17
- 48 -
GUARANTEEDTECHNICALPARTICULARSFORNEUTRALCONNECTOR
FORBAREMESSENGER WIRE
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
Guaranteed particulars to be
submitted by the Bidders
Description
Name and address of the
manufacturer
Applicable standard
Type of clamp
Type of design
Voltage Grade(kV)
Dimensions
Approximate weight
Minimum Breaking Load (KN)
Method of casting
Guaranteed Technical Particulars of Eye Hook

Sl. No.
Guaranteed Technical
Particulars submitted by the
bidder
Description
Name and Address of the Manufacturer
Type of Hooks
Type of Hot Dip Galvanizing Thickness of Zinc

Coating
Dimensions in mm
Net Weight in Kg
Ultimate tensile strength
- 49 -
33. Danger Board

TECHNICAL SPECIFICATION OF DANGER NOTICE PLATE :
a) The danger plate shall be affixed in a permanent manner on operating side of the panel,
Substations, Distribution Boards , Electric poles etc..
b) The danger notice plate shall indicate danger notice both in English and Odiya , English & Hindi
and with a sign of skull and bones.
c) The danger notice plate in general shall meet to requirements of local inspecting
authorities.
d) Dimension of the danger notice
I) For display at 415 V installations 200x150mm
II) For display at 11 KV / 33KV (or higher voltages) installations 250x200mm
III) The corners of the plate shall be rounded off.
e) The danger notice plate shall be made from minimum1.6 mm thick mild steel sheet and
after due pre-treatment to the plate, the same shall be painted white with vitreous enamel paint on
both front and rear surface of the plate.
f) The letter, the figure, the conventional skull and bones shall etc. shall be positioned on
the plate as per recommendations of IS : 2551-1982.
g) The said letter, the figure and the sign of skull and bones be painted in single red colour
as per IS : 5-1978.
h) Standards of Danger Plate: The Danger Notice Plates shall comply with IS:2551-1982 or the latest
amendment.
i) The danger notice plate, if possible, be of ISI certification mark.
j)
The danger plate should be as per drawing enclosed or better look.
k) Tests of Danger Plate:

The following tests shall be carried out :
I) Visual examination as per IS:2551-1982
II) Dimensional check as per IS:2551-1982
III) Test for weather proofness as per IS:8709-1977 (or its latest version)
GTP of LV/ 11KV/ 33 KV DANGER BOARD
Sl.No.
1
Particulars Specified
Design of Danger plate shall be as per
IS: 2551/1982
Letters and Bone skulls marks Red Vitreous

Enameled
Bidders Offer
- 50 -
4
5
6
7
Background White Vitreous Enameled

Back Side Black Vitreous Enameled
Material 1.6mm Thick Mild Steel Plate
Letter Language Oriya / English / Hindi
2 nos of 2mm Thick lead washer and 2 nos of
6mm dia. Bolts and Nuts to be supplied with
each number plate.
Drawing Enclosed
34. Barbed Wire

TECHNICAL SPECIFICATION FOR G.I. BARBED WIRE
1.SCOPE:
The specification covers design, manufacture, shop testing, packing and delivery of
G.I. Barbed wire at the stores/ sites of NESCO
2.STANDARDS:
Unless otherwise specified elsewhere in this specification, the rating as well as
performance and testing of the G.I.Barbed wire shall conform to the latest revisions
available at the time of placement of order of all the relevant standards but not
limited to as listed below.
IS:280:1978
IS:1340:1977
Mild steel wire for general engineering purposes (third revision)

Code of practice for chromate conversion coating of zinc and cadmium
coated articles and zinc base alloys (first revision)
IS:1521:1972 Method for tensile testing of steel wire (first revision)
IS:1755:1983 Method for wrapping test for metallic wire (first revision)
IS:2633:1986 Method for testing uniformity of coating of zinc coated articles(second revision)
IS:4826:1979 Hot dipped galvanized coating on round steel wires (first revision)
IS:12753:1989 Electro galvanized coatings on round steel wire - Specification
3. GENERAL TECHNICAL REQUIREMENTS:
GI Barbed wire shall be 2 PLY with a 2.5mm diameter. The barbs shall have a 2mm diameter and be
12.5mm in length. The barbs shall have four points and shall be formed by twisting two point wires, each
two turns, tightly around both line wires making altogether four complete turns (see Fig. 1).
G.I. Barbed wire shall be of type IOWA (Type A in the fig. below) with size and dimensions as under:Line wire
2.5 mm
Point wire
2.0 mm
Distance between two bars shall be 75 mm ( + 12 mm ). Wire shall be medium
However, other specific technical particulars shall be as per Annexure- I
- 51 -
ANNEXURE-I
SPECIFIC TECHNICAL PARTICULARS FOR 2.5 MM X 2.0 MM G.I.BARBED WIRE
Sl.No.
1
Particulars
Size of wire- mm
2
3
Type of Barbed Wire

Tensile strength of line
wire
Minimum breaking load
of completed Barbed wire
Mass of complete
Barbed wire (minimum)
Distance between two
Barbs
No. of lays between the
Barbs ( minimum )
Method of Galvanising
Mass of coating (minimum)
10
No. of dips the wire is

able to withstand without
copper coating
A) For Line Wire
B) For Point Wire
4
5
6
7
Particulars Specified
Line wire- 2.5 mm + 0.08 mm
Point wire- 2.0 mm + 0.08 mm
Iowa Type
390 to 590 N/mm
Bidders Offer
3.7 KN
115 gms / Mtr.
(75 + 12 ) mm
4
Hot dipped according to IS:4826
/1979 with medium coating.
Line wire- 110 gms/Mtr
Point wire- 105 gms/Mtr
( testing after barbing )
( testing after barbing )
2 dip in Min
2 dip in Min
- 52 -
35. 100x50x6 mm MS Channel

36. 100x50x6 mm MS Channel
37. 50x50x6 mm Angle
Terms and Conditions A)

Technical Specifications : As per Annexure A.
Annexure A
Clause
No.
1.0
TECHNICAL SPECIFICATIONS OF MILD STEEL CHANNEL &

ANGLE
SCOPE
This specification covers design, manufacture, testing and dispatch to owners stores of
M.S. Channel & Angle for use in structures in distribution system.
2.0
APPLICABLE STANDARD
Materials shall conform to the latest applicable Indian standards. In case bidders offer steel
section and supports conforming to any other international specifications which shall be
equivalent or better than IS, the same is also acceptable.
S.No.
1
Standard No.
IS: 2062 Grade AQuality
IS: 2062
IS: 1852
3.0
3.1
Raw material
Title
Specification for M.S.Angles,
M.S.Channel
Chemical and Physical
composition of material
Rolling and Cutting Tolerances for Hot
Rolled Steel products
The Steel Sections shall be re-rolled from the BILLETS/INGOTS of tested quality as per
latest version of IS: 2830 or to any equivalent International Standard and shall be arranged
by the bidder from their own sources. The Chemical composition and Physical properties of
the finished material shall be as per the equivalent standards.
- 53 -
3.2
Length
The GS Flat to be supplied shall be in 5.5 meters length.
3.3
Weightment
The weighnment of GS Flat shall be witnessed by the consignee at the time of taking
delivery. The weight recorded in the material receipt certificate issued by the consignees
shall be final.
3.4
Chemical Composition and Physical Properties of M.S. Angles, M.S. Channels,

and M.S.Flat conforming to IS: Conforming to IS:2062/84
3.5
Chemical Composition
Chemical composition
1 C
2 Mn
3 S
4 P
5 SI
6 CE
(Carbon Equivalent)-
For Fe 410 WA Grade

0.23%
MAX
1.5%
MAX
0.050%
MAX
0.050%
MAX
0.40%
MAX
0.42%
MAX
Mechanical Properties
3.6
1. Tensile strength Kgf/mm
- 410
2. Yield stress Min. for thickness/diameter
< 20 mm
- 26 Kgf/mm OR 250 N/ mm
20-40 mm
> 40 mm
3. Elongation %
- 23%
4. Bend Test (Internal Dia)
- Min-3t
(t is the thickness of the material)
Tolerance
3.7
Variation in ordered quantity for any destination and overall ordered quantity be only to
the extent of 2%. Rolling and weight tolerances shall be as per version of IS: 1852 or
to any equivalent International Standard.
- 54 -
4.0
TEST
Steel Section shall be tested in IS approved Laboratory or Standard Laboratory the Bidder
country having all facilities available for conducting all the test prescribed in relevant IS or
IEC or to any equivalent International Standard or any recognized and reputable
International Laboratory or Institutions.
The bidders are required to specifically indicate that;
i)
ii)
They hold valid IS (or equivalent IEC) License.

Steel Section offered are bearing requisite IS certification or equivalent
marks.
The bidders are required to submit a copy of the valid IS (or equivalent IEC) License
clearly indicating size and range of product against respective ISS or any equivalent
International Standards along with their offer.
5.0
MARKING
6.0
It is desirable that the bidder should put his identification marks on the finished
material. The mark shall be in legible English letter given with marking dies of
minimum 18 mm size.
INSPECTION AND TEST CERTIFICATES
The material to be supplied will be subject to inspection and approval by the purchasers
representative before dispatch and/or on arrival at the destination. Inspection before dispatch
shall not however, relieve the bidder of his responsibility to supply the Steel Sections strictly
in accordance with the specification.
1.
The purchasers representative shall be entitled at all reasonable time during

manufacture to inspect, examine and test at the bidders premises the materials
and workmanship of the steel section to be supplied.
2. As soon as the steel Section are ready for testing, the bidder shall intimate the
purchaser well in advance , so that action may be taken for getting the material
inspected. The material shall not be dispatched unless w waiver of inspection is
obtained or inspected by the purchasers authorized representative.
3. Test certificates shall be in accordance with latest version of the relevant
Indian Standards or any equivalent International Standard.
4. The acceptance of any batch/lot shall in no way relieve the bidder of any of his
responsibilities for meeting all the requirements of the specification and shall not prevent
subsequent rejection of any item if the same is later found defective.
- 55 -

Technocal Specification of Group-B

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Technocal Specification of Group-B

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SECTION - IV

Details of require Materials:

11 KV V Cross Arm (GI)

Back Clamp for 11 kv V (GI)

T & C Hard ware Fittings

16mm GI L.T. Stay

7/12 G.I. Stay Wire

TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13

M S Clamp for Stay set(HT)

MS clamp for stay set (LT)

40 mm 2.5M long G I Perfortd Pipe Earthing Device

3ph 4 w LT cross Arm

Back clamp for LT cross Arm

LT straps bolt & Nut

16 mm GI Bolt & Nuts with Washer

M16x75 Nuts & Bolts (GI)

M16x100 Nuts & Bolts (GI)

M16x125 Nuts & Bolts (GI)

M16x150 Nuts & Bolts (GI)

M16x175 Nuts & Bolts (GI)

M16x200MS Nuts & Bolts(GI)

100 Amp. Kitkat Fuse

200 Amp. Kitkat Fuse

300 Amp. Kitkat Fuse

10 Amp TC fuse wire

63 Amp TC fuse wire

Al. Cable Socket

TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13

Dead End Clamp

Poe Clamp with Eye Hook

Danger Notice Board 3179 Nos.

LT Danger Notice Board

11KV Danger Notice Board

33KV Danger Notice Board

TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13

Type of Cross Arm

IS:802 (part - 2) - 1978

Size of M S Flat welded at both

Steel Tensile Strength

Total Weight (with tolerance per

2) Back Clamp for 11 KV V Cross arm (G.I) :

TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13

3) 11 KV F Clamp/ Pole top Bracket (GI) :

Flange Width (one welded &

Spacing between two flanges

Spacing of 2 nos of 18mm holes

for fixing on pole top

C/L Distance of 2nos of 22mm

25mm from edge

holes on top flanges of the

Manufacturer Name & Address

Specification of Bolt & Nut

TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13

Specification of Bolt Threads

Maximum deflection of Pin Top at

Minimum weight of Steel deposited

Manufacturer Name & Address

Specification of Bolt & Nut

Specification of Bolt Threads

Maximum deflection of Pin Top at

Minimum weight of Steel deposited

TECHNICAL SPECIFICATION T.N. NO.:NESCO/MATERIALS(L&S)/18 , DTD.27.5.13

6) 11KV H.W fittings (T&C Type) :

v) Electrical resistance test