Escolar Documentos
Profissional Documentos
Cultura Documentos
Operation Manual
BV-H2215GB
INTECONT PLUS
VDB
Contents
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power ON 4
Signal Lamps 4
Normal Display 5
Operation In Normal Mode 5
Event Messages 7
Function Distributor 9
Display Test and Version Number 9
Volumetric, Volumetric Synchronous, Gravimetric Modes 10
Keyboard Mode 10
Activate/Deactivate EasyServe 10
Feeder 11
Printing 11
Zero Setting 13
Read Parameters 14
Batching Mode 14
3.
Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.
Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Calibration Functions 32
Belt Circuit LB 32
Tare TW 33
Weight Check CW 35
Simulation Mode 36
Set Time 37
8.
Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Select Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.
0839
Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
System Messages S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Material Flow B (Batching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Signal Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Technische
Redaktion PDE-RD
Contents
BV-H2215 GB I - 1
VDB
11.
INTECONT PLUS
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
How To Operate Your INTECONT 93
Mechanical Prerequisites 94
Electrical Prerequisites 95
Enter Parameters 95
Control 97
Functional Check 98
Calibration 98
Check Using Check Weight 99
Check Belt Speed 99
Check Using Material 100
Belt Run Monitoring 100
Belt Influence Compensation BIC 101
Control For Point of Discharge (CDP) 101
Linearization 102
Test Plug 102
0839
Contents
BV-H2215 GB
I-2
Technische
Redaktion PDE-RD
INTECONT PLUS
1.
VDB
Overview
O
E1
left
right
Lower display
left
right
: running message
: set feed rate in kg/h or t/h
: event messages
: selectable
feed rate, belt speed, etc.
Display can be changed over to American units.
LEDs:
2 green and 3 red LEDs
Green LEDs
Red LEDs
: Ready
: Error or limit value messages
Keyboard:
Flexible membranes with tactile touch
gB
TU
i
Start/stop
Preselect lower display
Select functions
Reset counter
P = 1 0 0 0 kg/h
I = 1 0 0 0 kg/h
0839
Technische
Redaktion PDE-RD
Overview
BV-H2215 GB 1
VDB
G
O
N
INTECONT PLUS
Measuring Technique:
f
P
B9
KL
FUNC
DEL
ESC
Abort function
16-bit microcontroller
ENT
Start function,
acknowledge input
DAT
Enter parameters
Enter sign and decimal point
Some Definitions:
I
Feed rate
in kg/h or t/h
Material amount discharged from conveyor
belt per unit time
P
= Feed rate setpoint
in kg/h or t/h
Z
= Amount fed
in kg or t
Amount fed = feed rate x feed time
V
= Conveyor belt speed in m/s
Q
= Belt load
in kg/m
Weight of material on one belt meter
Gravimetric : Controlled mode
Volumetric : Uncontrolled mode
Y
P = 1500 kg/h
I = 1498 kg/h
Controller output in mA
Measuring Principle:
L/C
= Speed transducer
I
Q
V
= Drive motor
24 V
= Power supply
MIN
MAX
Overview
BV-H2215 GB
in kg/h
in kg/m
in m/s
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
ALARM
DEV.
VDB
SET
= Analog setpoint
SERIAL
ON
= Scale is active.
Outputs for control of belt and
prefeeder drives, connection of
totalizing counter and analog
display unit are available.
RELEASE
= Release
0839
Technische
Redaktion PDE-RD
Overview
BV-H2215 GB 3
VDB
2.
INTECONT PLUS
Operation
Power ON
Signal Lamps
Message E1
P = 2 5 0 0 kg/h
I =
0
kg/h
E1
E1
a
b
P = 2 5 0 0 kg/h
I =
0
kg/h
(green)
POWER OK
lit if all power supplies are OK.
(green)
CPU OK
lit if microprocessor is ready to
operate.
(red)
ALARM
flashes if an Alarm is available.
In addition, the event code is
shown in lower display line.
MIN
(red)
MAX
(red)
ALARM:
Red lamp
and symbol E1 flash.
Acknowledge message before
starting scale.
WARNING:
Signal lamp
X remains dark,
READY:
0839
Operation
BV-H2215 GB
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
External setpoint
Percental setpoint
Batch displays
Normal Display
Pe = 1000
Pr = 50.00
Zb, ZI, ZD
kg/h 3)
%
4)
5)
Upper Display
Left
Right
Effective setpoint P
1)
If = flashes, Simulation mode is active.
Start scale.
Condition :
Lower Display
Left
Right
E1
Feature
TU
0839
Stop scale.
Feature
:
P = 10 0 0 kg/h
I = 6 0 0 0 kg/h
J
Select display
Counter Z1
Counter Z2
Counter Z3
Feed rate
Feed rate
Belt load
Belt load
Belt speed
Deviation
Z1
Z2
Z3
I
Ir
Q
Qr
V
Xd
=
=
=
=
=
=
=
=
=
5000
6000
1000
1000
50.00
10.000
50.0
0.0500
0.10
kg
kg
kg
kg/h
%
2)
kg/m
%
2)
m/s
%
2)
Change setpoint.
Desired digit
Delete digit.
Acknowledge input.
Technische
Redaktion PDE-RD
Operation
BV-H2215 GB 5
VDB
N
INTECONT PLUS
Abort input.
Old setpoint remains stored.
Pr
Note:
The START, STOP and ENTER SETPOINT
commands can also be sent from other operating
sources, e.g. serially.
However, the relevant functions in Normal Mode are
disabled.
Use START Keyboard Mode function to shift all
functions to keyboard again.
Acknowledge input.
Abort input.
H2
READY
100%
TU
O
G
N
EVENT MESSAGES
kg/m
L2
ACKNOWLEDGE
m/s
POWER ON
CPU OK
O
--
ALARM
ABORT
FUNCTION
P = 100.0 kg/h
I = 0
kg/h
MIN
MAX
H1
H3
L3
L1
C1
L4
kg/h
STOP
SETPOINT
ENTRY
START
RESET
COUNTER
PRESELECT LOWER
DISPLAY
START
FUNCTION
S8
C8
S2
BELT
C3
C4
E5
SETPOINT
FUNCTION DISTRIBUTOR
0839
Operation
BV-H2215 GB
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
n
Event Messages
WARNING 1
Definitions
Acknowledgement:
If fault has not been remedied
yet, underscore is faded out.
WARNING 2
E1
P
I
= 1000
=
0
kg
kg/h
IGNORE
Operation
ALARM
G
TU
f
Acknowledgement:
If cause has not been removed
yet, flashing stops, underscores
are deleted, but message is still
available.
If fault is remedied after
acknowledgement, message
automatically effaces.
0839
Technische
Redaktion PDE-RD
Operation
BV-H2215 GB 7
VDB
INTECONT PLUS
Maximum H
H1
H2
H3
H4
I-MAX
Load > MAX
v > MAX
L/C Input > MAX
Minimum L
L1
L2
L3
L4
I < MIN
Load < MIN
v < MIN
L/C Input < MIN
1. E v ent s S 2 = N 0
No Release
Display shows:
Name
Code
and hint
e.g. No Release
e.g. S2
e.g. Parameter N07
of respective event.
The hint informs the service staff of the relevant
parameter. The consecutive number relates to the
priority sequence.
TU
N
I
=
Feed rate
V
=
Belt speed
L/C =
Load cell
Tacho =
Tachometer input for belt speed
* Fault in device or cabling.
Contact Outputs
General Alarm
available until
acknowledgement.
Min/Max outputs
Control deviation
Signal lamps
List of Events
The list is organized by display priority.
System Message S
S1
S2
S3
S4
S7
S8
S9
Memory Error *
No Release
Maint. STR-meter
Maintenance Int. Elec
Simulation Active
Setpoint Limited
Data Link Host
Material Flow B
B1
B2
B3
B9
Out of Tolerance
Control Deviation
Controller Limited
Linearization
Electrical System E
E1
E2
E3
E5
Power Failure
Namur Err Tacho *
Namur Err Belt *
Stand-By
Calibration C
C1
C2
C3
C4
C8
L/C Input
Tacho Input
Belt Skew
Belt Drift
Slip Error
Operation
BV-H2215 GB
*
*
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
Function Distributor
The function distributor lets you call further functions
and/or dialogs.
f
N
VDB
Programming and Calibrating Functions lead to
further menus you can move through using cursor
keys.
B
Start function.
Return to normal displays and/or
abort function.
Functions
Display Test
TU
0839
G
TU
f
INTECONT PLUS
VDB 20600-00 353
S
S
START/STOP Simulation
Tare
Weight Check
Imp/Belt Circuit
Set Time
Example:
VDB
:
20600-00
Weighfeeder
:
Version number
Technische
Redaktion PDE-RD
Operation
BV-H2215 GB 9
VDB
INTECONT PLUS
GT
Display features:
Volumetric/
Volumetric Synchronous
Gravimetric
Condition:
V in left upper
display field
No feature
Keyboard Mode
This function lets you shift the selected control
sources for
START/STOP
Enter Setpoint and Batch setpoint
to the INTECONT keyboard.
After deselection of Keyboard mode, the former
sources are active again.
Upon changeover from external source (e.g. serial) to
keyboard, START/STOP status and setpoint are
maintained.
In reverse direction, the external signals are active.
GT
Display feature:
You will know Keyboard mode by the square in the left
upper display field.
External setpoint Pe, if any, can still be viewed.
Condition: This function has to be activated with the
parameter A07.
Activate/Deactivate EasyServe
The Activate / Deactivate EasyServe functions let
you control your INTECONT also using the EasyServe
PC service tool.
GT
Note:
Operation
BV-H2215 GB
10
Technische
Redaktion PDE-RD
INTECONT PLUS
Feeder
The START/STOP Feeder function lets you start and
stop material prefeeder.
In started state, the prefeeder is controlled through the
INTECONT.
In Stop state, material flow is interrupted and scale
can be tared, etc.
GT
Condition:
Printing
VDB
03.03.02...:
FMZ 1:
FMZ 2:
Events:
Print Parameters
Lets you print complete parameter list with actual
values.
Parameters deviating from default are identified by *.
As appendix, a list of all possible event messages and
current hardware equipment is printed.
GT
f
N
PRINT PARAMETERS
INTECONT PLUS VDB 20600-00 353
03.03.03
7:39:25
BLOCK A
01 Language
02 Units
Dialog Behaviour
ENGLISH
SI
GT
f
N
BLOCK B
Rated Data
01 Feed Rate Units kg/h
02 Nominal Feed Rate * 1,000 t/h
etc.
Start function.
Abort printing.
If printer has a big data buffer, abort is
not effected immediately.
Batch Report
03.03.03
11:45:10
Counter 1
Counter 2
12000 kg
90000 kg
Events
C8
Slip Error M14
0839
Technische
Redaktion PDE-RD
Operation
BV-H2215 GB 11
VDB
INTECONT PLUS
Print Events
STATUS REPORT INTECONT PLUS
25.11.02
30.04.03 11:45:21
30.04.03 11:59:01
Event code
W1
>
Event occurred
<
Status Report
The status report can be printed at any time and
indicates the most significant status values and all
events occurred after last printout. If no status report
has been printed before, the events after last
power-on of INTECONT are counted.
GT
f
N
13:37:12
Software
: VDB 20600-0 913
Hardware version
:1
Option card version
:1
Station address
:1
------------------------------Mode OP
: NO
Mode Simulation
: NO
Scale ON
: YES
Volumetrisch
: NO
Alarm
: NO
Voltage ON-time
:6h
Scale ON-time
:2h
Counter 1
: 23 t
Counter 2
: 23 t
Counter 3
: 120 t
Belt Slip
: 0.00 %
Belt Skew
: 0.20 cm
----------------------------------------------------------Events after last status report
1 * E01 Power Failure
3 * S02 No Release
Voltage ON-time
Total voltage ON-time
Scale ON-time
Total run time of conveyor belt and INTECONT
Events after last status report
Number and type of events occurred after last printing
of report. If report is printed for the first time, counting
starts from power-up.
Counters 1, 2, 3
Totalizing counters 1-3
Belt Slip:
Variation in belt length in % of conveyor belt total
length (Parameter D06).
Belt Skew:
Belt off-centre run in cm.
Start function.
Abort printout at any time.
0839
Operation
BV-H2215 GB
12
Technische
Redaktion PDE-RD
INTECONT PLUS
Zero Setting
VDB
Program complete:
G
TU
f
0.
Dev.
Tarkor
Upper display :
0.52 %
1.10 %
Lower display :
f
N
Acquire result.
Scale zero point is corrected.
Abort program (reject result).
Restart prefeeder.
Event Messages:
Program running:
0.
>0<
Tarkor
70 %
1.12 %
Upper display :
Lower display :
0839
Technische
Redaktion PDE-RD
Operation
BV-H2215 GB 13
VDB
INTECONT PLUS
Read Parameters
Batching Mode
Additional Displays
P = 2500 kg/h
Z1 = 400 kg/h
GT
f
Tf
TU
Dialog Behaviour
Block: A
TU
fT
Upper display :
Zd = Zb-ZI
Scroll through parameter blocks A, B...
Scroll through parameters within a block.
N
N
Return to blocks.
Return to normal displays.
0839
Operation
BV-H2215 GB
14
Technische
Redaktion PDE-RD
INTECONT PLUS
Select Batching Mode
Selection of batching mode enables batching,
however, no batch is started yet.
Condition:
G
TU
f
VDB
19
f
N
O
.
Setpoint Batch
Zb = . . . . . .
kg
g
B
Deselect Batch
Lets you deselect batching mode, i.e. mode is
removed from available functions.
Totals sign S disappears from upper display,
batching values ZI, Zd and Zb are not longer available
but remain stored.
Conditions: Batch complete, or aborted using Abort
Batch function, scale OFF.
P
19
N
0839
GT
f
Technische
Redaktion PDE-RD
Operation
BV-H2215 GB 15
VDB
INTECONT PLUS
Abort Batch
Batch Report
03.03.03
Batch setpoint
Batch setpoint
Counter 1
Counter 2
GT
f
11:45:10
1000 kg
998 kg
12000 kg
90000 kg
Events
Call function distributor and select Abort
Batch function.
C8
Acknowledge.
Print Batch
Batch setpoint :
Totalizing counter 1
Counter 2
Totalizing counter 2
Events
GT
f
N
0839
Operation
BV-H2215 GB
16
Technische
Redaktion PDE-RD
INTECONT PLUS
3.
VDB
Control Overview
H2
kg/m
P = SETPOINT
I = FEED RATE
READY
EVENT MESSAGES
L2
ACKNOWLEDGE
m/s
POWER ON
CPU OK
O
--
ALARM
ABORT
FUNCTION
P = 100.0 kg/h
I = 0
kg/h
MIN
MAX
H1
H3
L3
L1
C1
L4
kg/h
STOP
SETPOINT
ENTRY
START
START
FUNCTION
PRESELECT LOWER
DISPLAY
RESET
COUNTER
C8
S2
S8
BELT
C3
C4
E5
SETPOINT
FUNCTION DISTRIBUTOR
Point rotates
Volumetric mode
Keyboard mode
Scale is started
Scale operates in uncontrolled mode
During start-up and clearance, V flashes.
1.
2.
Select Volumetric/Gravimetric or
START/STOP Keyboard Mode.
3.
1.
2.
3.
4.
5.
Counter
Feed rate
Feed rate
Belt load
Belt load
Z1...Z3
I
Ir in %
Q
Qr in %
G
UT
f
UT
6. Belt speed
7. Deviation
8. External setpoint
9. Prozentualer Sollwert
V
Xd
Pe
Pr
(if preselected)
(if preselected)
0839
Technische
Redaktion PDE-RD
Control Overview
BV-H2215 DE 17
VDB
INTECONT PLUS
gB
U
T
i
G
O
N
f
P
G
P
i
O
START/STOP
Message S2
unless scale has been released via digital input.
SCROLL
RESET
Reset counter.
1. Enter number of desired counter (1 or 2).
2. Acknowledge input with ENTER key, or
3. Abort with ESCAPE key, or
4. Delete faulty input with DELETE key.
FUNCTION
DELETE
ESCAPE
ENTER
DATA
(see DATA)
(see FUNCTION)
Control Overview
BV-H2215 GB
18
Technische
Redaktion PDE-RD
INTECONT PLUS
4.
VDB
Operating Principle
Belt load in kg/m:
Measuring Principle
QB = total load on
weighing platform
Belt Speed
A further measure for feed rate is belt speed v,
acquired with the use of speed transducer D and
translated into a corresponding pulse frequency.
If belt load is constant and more approximate
accuracy will suffice, speed measurement can be
omitted.
Feed Rate
INTECONT normalizes physical units kg/m and m/s.
Multiplication of the two values results in feed rate I.
I
v
Q
QB
Leff
in
in
in
in
in
kg/s
m/s
kg/m
kg
m
in kg/h
else, see above
0839
Technische
Redaktion PDE-RD
Operating Principle
BV-H2215 GB 19
VDB
INTECONT PLUS
3. Belt weigher with constant load
Control:
1. Weighfeeder
A conveyor belt extracts material from a surge bin.
Actual value is compared to setpoint and the
difference is routed to controller R. The latter keeps
varying belt speed until actual value corresponds
to setpoint.
Prefeeder
M
ACT
Y
Xd
ACT
SET
Vh206225_gb.cdr
Qo
Power stage:
The drive requires an external power stage with
armature voltage or speed control, etc., to be present.
Operating modes:
Prefeeder
1. Gravimetric
Controlled mode as described above
ACT
SET
2. Volumetric
Uncontrolled mode, i.e. belt speed or prefeeder are
controlled in proportion to setpoint. Feed rate value
measured or belt load actual value are not
considered.
Xd
Vh206224_gb.cdr
kg/hr
Operating Principle
BV-H2215 GB
20
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
3. Volumetric Synchronous
In contrast to Volumetric mode, the belt load
measured before changeover is used for
computation of current belt speed setpoint in place
of nominal belt load. This ensures smooth
changeover.
VDB
metal belt mark.
This considerably increases the scales short-term
accuracy.
To enable variations to be considered during
operation, the belt influence is continuously
measured. The compensation adaptively follows up,
also when material is fed.
Control for Point of Discharge (CPD)
Control sources:
Some operating functions can be started from several
sources.
1.
2.
3.
4.
Setpoint
via
Keyboard
Analog
Serial
START/STOP via
Keyboard
Serial
Contact
Reset counter (and/or)
Keyboard
Serial
Acknowledge event (and/or) Keyboard
Contact
Serial
0839
Technische
Redaktion PDE-RD
Operating Principle
BV-H2215 GB 21
VDB
INTECONT PLUS
Batching
In batching mode, a preset material amount is fed out.
When batch setpoint is reached, conveyor belt and
prefeeder stop and batching is complete.
0 Start batch
1 Abort batch at any time
and
2 resume.
3 Continuously decrease setpoint until preset batch
amount is reached.
0839
Operating Principle
BV-H2215 GB
22
Technische
Redaktion PDE-RD
INTECONT PLUS
5.
n
VDB
Technical Data
Panel-mounting unit: VEG 20600/20610
Front panel:
96 x 288 mm
Panel cut-outs
: 88 x 282, wall thickness
max. 10 mm
Mounting depth : min. 225 mm
(including 50 mm for
connectors)
Protected to
: IP 20, front to IP 65
Material
: plastic grey to RAL 7022
Display
: fluorescent, 2 lines of 20
characters, 6 mm high
Keyboard
: flexible membranes with
tactile touch
Signal lamps
: LEDs, 2 x green, 3 x red
Power supply
: 24 V(DC) +50 % -25%,
max. 1 A,
no fuse, pole-reversal
protective circuit
Ext. power supply : 90...264V/ 50HZ...60HZ
Wall-mounting housing
Measuring
systems
Feeding
systems
Protected to
Material
Voltage supply
Extension
Environment
Temperature
Humidity
Interference
immunity
Interference
suppression
P = 100.00 kg/h
I=
0 kg/h
Housing safety
EC recommendations
Storage temperature
-40 C ... +60 C
Connectors
Plug/screw connectors (Phoenix Combicon),
non-confusible
Control outputs
Number
Base board
Option card
Load
0839
Technische
Redaktion PDE-RD
:
:
:
:
Technical Data
BV-H2215 GB 23
VDB
n
INTECONT PLUS
n
Control
Number
Base card
Option card
Type
:
:
:
:
Frequency
Pulse length
Output
5
3
2
24 V(DC) +/-30 %, 5 mA,
galvanically isolated
2
NAMUR (DIN 19234),
short-circuit and cable
breakage monitoring
Analog output
Number
Base card
Option card
Current
Raise
Load
Reference
:
:
:
:
:
:
:
2
1
1
raise ...20 mA impressed
0... <20 mA
max. 500 ohms
0 V by user,
galvanically isolated
: 12 bits +/- 1 d
Resolution
: max. 10 Hz
: selectable 50...1000 ms
: 24 V, max. 100 mA
optionally active low or
active high,
galvanically isolated,
short-circuit-proof, limited to
apr. 350 mA,
negative amounts are stored
internally and must be
compensated by positive
amounts before new pulse is
output.
This ensures integral
accuracy also with minimal
belt load.
: 1 (option card)
: RS 232 (V24), max. 38400
baud
: 8 data bits, 1 stop bit, no
parity
: galvanically non-isolated
: Phoenix MSTB, contat
spacing 3.5 mm, max. 1.5
mm2
Analog input
Number
Current
Raise
Load
Reference
:
:
:
:
:
1
raise ...20 mA impressed
0... 20 mA
500 ohms
0 V internal,
galvanically non isolated
: 10 bits +/- 1/2 d
<0.4% over entire
temperature range
Resolution
Acuracy:
: +/- 6 V AC (+/-3 %)
(apr. 66 Hz),
short-circuit-proof
Measuring cycle : 100ms
Resolution
: 24 Bit
Load
: R (load cell) = min. 80 ohms
Cable length
: max. 30 % voltage drop,
max. 500 m
Measuring range : -20mV....+50mV
with VLW:
-1.6mV...min. 32mV
0839
Technical Data
BV-H2215 GB
24
Technische
Redaktion PDE-RD
INTECONT PLUS
n
VDB
Isolation
Connectors
: 1
: RS232; RS422 or RS 485
max. 19200 baud
: 8 data bits, 1 stop bit, odd
parity changeable to even or
no
: galvanically non-isolated
: Phoenix MSTB, contact
spacing 3.5 mm, max. 1.5
mm2 or 9-pole D-Sub HD20
0839
Technische
Redaktion PDE-RD
Technical Data
BV-H2215 GB 25
VDB
INTECONT PLUS
0839
Technical Data
BV-H2215 GB
26
Technische
Redaktion PDE-RD
INTECONT PLUS
6.
n
VDB
Characteristics
n
Power Failure
: DEUTSCH
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
kg,
t ,
m,
NON-SI units :
lb ,
t ,
f ,
(see Parameter Shortlist)
kg/h
t/h
cm
lb/h
t/h
inch
Enter Setpoint
OK
OK
(red)
(red)
(red)
(green)
(green)
Feed rate MIN limit
Feed rate MAX limit
Event Messages
Events and faults are displayed in form of an
alphanumeric code.
Call clear text of events via keyboard.
Events are organized into Alarms, and Warnings
with and without acknowledgement. Alarms stop
scale, warnings dont.
: Setpoint
P
: Totalizing counters Z1...Z3
Feed rate absolute
I
Feed rate relative
Ir
Belt speed
v
Belt load absolute
Q
Belt load relative
Qr
Batch setpoint
Zb
Batch actual value
ZI
Batch residual amount Zd
External setpoint
Pe
Relative setpoint
Pr
Deviation
Xd
Units (selectable)
SI units :
Upper display
Lower display
Dialog Language
for error messages, operation, and service
programs.
Eligible
Displays
Operating Philosophy
Operator prompting through multi-level menus.
Important configuration and calibration functions
are protected by password.
0839
Technische
Redaktion PDE-RD
Characteristics
BV-H2215 GB 27
VDB
n
INTECONT PLUS
n
Control Principles
1. Weighfeeder
2. Belt weigher with controlled prefeeder
3. Belt weigher with constant belt load
In addition, belt load and/or belt speed
measurement can be deactivated. This enables
other types of application.
MIN/MAX for
Simulation Mode
Zero Setting
1. Feed rate
2. Belt load
3. Belt speed
Display Filters
can be defined individually for feed rate, belt load,
speed, and deviation.
Maintenance Hints
through display of event
Taring
Designed to zero the basic tare load, the taring
program on principle has the same function as the
zero setting program. However, tare elevation is not
monitored, and the call is protected by password.
1. Voltage ON-time
2. Scale ON-time
n
Batching Mode
with adaptive setpoint ramp
Adaptions
The electrical system needs not be redesigned nor
adapted.
Calibration
Calibration as such is not required. All you have to
do is enter some constructional data of load cells,
speed transducer, belt inclination, etc. INTECONT
uses these data to compute all requisite display
normalisations.
Characteristics
BV-H2215 GB
28
Technische
Redaktion PDE-RD
INTECONT PLUS
Check, or recalibration, can be effected in two ways:
a) Using material
Enter check result into INTECONT, and
measurement value will be corrected.
b) Using check weight
A special check program lets you check
normalisation or, if certain technical data are
not exactly known (lever ratio, belt inclination,
etc.), correct them.
In subsequent operation, this program can be
used to detect mechanical changes, e.g.
platform distorsion after settling of foundation.
n
Digital Inputs
Number
Name
Default
Q03
Q01
B06
Q02
M04
B03
Q05
M18
Q07
DI Ackn. Events
Release
START Source
DI Stop Batch
Source Sensor
Tacho Source
DI Start
Freeze BIC
Error Ext. Event
DI1
DI3
(OP)
DI6
DI7
VDB
n
Digital outputs
Number
Name
Default
R04
R05
R01
R02
R03
R11
R12
M15
M16
M17
R06
R07
R08
R09
R10
R13
R14
R15
R16
B14
DO I-MIN
DO I-MAX
DO ALARM
DO Prefeeder ON
DO Feeder ON
DO Full Feed
DO Dribble Feed
DO Slip Event
DO Belt Skew
DO Belt Slip
DO Q-MIN
DO Q-MAX
DO v-MIN
DO v-MAX
DO Batch Active
DO Feeder ON
DO Deviation
DO Volum. Mode
DO keyboard mode
DO impulse output
DO4
DO2
DO3
DO6
DO7
D01
D05
0839
Technische
Redaktion PDE-RD
Characteristics
BV-H2215 GB 29
VDB
INTECONT PLUS
0839
Characteristics
BV-H2215 GB
30
Technische
Redaktion PDE-RD
INTECONT PLUS
7.
VDB
Setting Programs
f
N
Start function.
Return to normal displays, or abort
function.
F u n c t io n s
Display Results
If an event is available
TU
S
S
START/STOP Simulation
Taring
Weight Check
Imp/Belt Circuit
Set Time
0839
Technische
Redaktion PDE-RD
Setting Programs
BV-H2215 GB 31
VDB
INTECONT PLUS
Calibration Functions
LB
TW
CW
Belt Circuit LB
Call setting program LB: IMP/BELT only
1. upon initial calibration
2. after mounting new belt or considerably varying
belt tension
3. after having changed Parameter B 04 (Charact.
Val.-vs) or B 05 (Nominal Speed) (regardless of
whether scale operates with or without speed
mesurement).
Program acquires the number of speed transducer
pulses for one belt circuit and uses the number of
pulses as belt circuit code for the following programs:
a. Zero Setting
>0<
b. Taring
TW
c. Weight Check
CW
Upon initial calibration, call setting program LB first.
G
TUf
......
TU
f
N
Calibration Functions
TW: Taring
f
N
Gf
0839
Setting Programs
BV-H2215 GB
32
Technische
Redaktion PDE-RD
INTECONT PLUS
Error message :
Program running:
>.
LB :
Upper display :
Lower display :
56 s
1500 Imp
LB: v
0.095 m/s
451251 I/B
Tare TW
The taring program acquires the weighfeeders zero
point error over one or multiple integer belt circuits
and uses value to correct current measuring result in
normal mode.
On principle. taring program is identical with zero
setting program.
Taring :
Upper display:
Lower display:
f
N
Attention!
If a belt circuit sensor is present (M03 = YES),
program sequence slightly differs.
Running
message:
Complete
message:
Program complete:
>.
VDB
Zero setting
0839
Technische
Redaktion PDE-RD
Setting Programs
BV-H2215 GB 33
VDB
INTECONT PLUS
f
Sequence:
Gf
TU
f
N
Start program.
Special Messages:
1. START
2. SELECT VOLUM.
Program running:
>. TW:
Tare
Note:
1. Related to nominal belt load, tare value can
exceed 100%.
9 0. 2 %
5 2. 3 5
Lower display:
Program complete:
Upper display
Lower display
Setting Programs
BV-H2215 GB
34
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
Weight Check CW
VDB
Program running
>. C W : 5 1 , 4 %
S ET /ACT 0 , 9 8 4 2
Upper display :
Conditions:
Lower display :
Gf
TU
f
N
Program complete
>.
CW: 1200,34 kg
COR 0.99915
Upper display
Lower display
fN
Exit program.
Since result is not acquired automatically,
the two keys are equivalent.
Special hints:
1. START
2. ABORTED
0839
Technische
Redaktion PDE-RD
Setting Programs
BV-H2215 GB 35
VDB
INTECONT PLUS
Evaluating result:
Simulation Mode
Error < 1 %
KOR = 0.99...1.01
Scale OK, no further action
required.
Error < 5 %
KOR = 0.95...1.05
Enter KOR value into Parameter D
02 .
This makes good sense only if
parameter has not yet considered
result of check using material.
Error > 5 %
Gf
TU
f
Display
Event message S7
In upper line, the = symbol
flashes.
Function can be cut off in the same way (STOP
Simulation).
Features:
1. All operating functions can be performed.
2. Control circuit internally closes; controller controls
feed rate actual value for setpoint.
3. Control magniture Y is routed to the outside.
4. Belt load and speed measurement are active.
5. All control inputs and outputs operate normally.
6. Volumetric mode has no influence on simulation.
0839
Setting Programs
BV-H2215 GB
36
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Set Time
Gf
TU
f
N
0
0839
Technische
Redaktion PDE-RD
Setting Programs
BV-H2215 GB 37
VDB
INTECONT PLUS
0839
Setting Programs
BV-H2215 GB
38
Technische
Redaktion PDE-RD
INTECONT PLUS
8.
Service Values
GTf
TU
N
I+ : DI = 1 1 1 1 1 + 0
1 = Contact closed
0 = Contact open
Inputs 4 + 5 on option card
N = No option card
Displays:
1.
2.
3.
VDB
O Z1 =
Version number
Hardware version
(no option card)
(option card available)
EL = 22 h
Voltage ON-time
Monitoring: Parameter K 01, Message S4
8.
ED = 19 h
ON-time of scale and conveyor belt
1500100 kg
Opt..K : 1
Condition
Monitoring
9.
: Totalization ON
: Parameter K 03, Message
S3
Tacho = 96.6 Hz
10.
aw = 30.988 %
Load on load cells related to total of load cell
rated capacities.
If value exceeds 100%, load cells are
overloaded.
From 110 % onward, Message H4:
L/C Input > MAX is output.
0839
Technische
Redaktion PDE-RD
Service Values
BV-H2215 GB 39
VDB
11.
INTECONT PLUS
17.
13
wz = 1.383257 mV/V
19.
20.
R_wz = 300 ohms
21.
ZO = 1
Pulses still to be output.
If value keeps exceeding zero, pulse
frequency is higher than 10 Hz.
Increase weighting of smallest display digit of
Counter 1 (Parameter B 07).
22.
AI = 12.54 mA
Monitoring
ZE = 53
Pulses output across pulse output for external
totalizing counter, counted after command
Reset Counter 1".
AO2 = 10.00 mA
Output current of analog output 2
(on option card)
15.
AO1 = 4.15 mA
Output current of analog output 1
14.
23.
CS = 48149
Check sum of scale software
24.
Condition:
Monitoring :
See Slip
Parameters M09-M12,
Messages C3 and C4
CS_b = 48149
Check sum cyclically recomputed. If value
CS_b is unequal to CS, a serious fault is
given. Contact the Schenck Service.
0839
Service Values
BV-H2215 GB
40
Technische
Redaktion PDE-RD
INTECONT PLUS
25.
VDB
Y = 4.59 mA
Controller output
26.
27
BIC-N = 27
Counter reading indicating how often BIC
sensor has been recognized
28.
BIC-E = 5
Counter reading indicating faulty BIC circuits
not entered into tare vectors
29.
ES-Version = 11
urrent EasyServe Version
0839
Technische
Redaktion PDE-RD
Service Values
BV-H2215 GB 41
VDB
INTECONT PLUS
0839
Service Values
BV-H2215 GB
42
Technische
Redaktion PDE-RD
INTECONT PLUS
9.
VDB
Parameterization
General Information
G
TUf
TUf
Bf
name
number 1, 2, 3 ..
and
value.
Values differing from default are identified by a *
before the block letter.
Dialog Behaviour
Block: A
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 43
VDB
INTECONT PLUS
Select Parameters
Enter Parameters
P
TU
1. Block Letter
Rated Data
Block: B
TU
f
46
B9
Move through blocks A, B ... up
and down.
Block letter flashes.
Select block.
Display shows parameter
selected last.
2. Parameter Number
f
O
N
Prepare input.
Selection parameter:
value flashes.
Scroll desired value into lower
display field.
Go to the left (4) or to the right
(6); see Hardware
Configuration.
Numeric parameters:
Feature - - - - - - - - - - - - - - - Enter value using number keys.
Acknowledge input.
Next parameter is displayed.
Delete digits.
Abort input.
TU
f
NN
0839
Parameterization
BV-H2215 GB
44
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Hardware Configuration
Source
Unit
Channel
Level
FB
Attention!
All changes to parameters and calibration values
get lost.
G
B1
OP
v
DI
I+
DI1-DI7
HI, LO
DO
I+
DO1-DO8
HI, LO
AI
I+
Acknowledge selection.
Power Failure
Parameters remain stored for an unlimited period of
time.
Sample:
Parameter B06 START Source" determines from
where the scale is started.
Description
Source
OP
Alternatives
FB, DI
0839
4
6
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 45
VDB
INTECONT PLUS
Parameter Overview
BLOCK D
01
02
03
04
05
06
BLOCK A
01
02
03
04
05
06
07
08
09
10
11
12
Language
Units
Password
2.Password
Feeder ON/OFF
Volum. ON/OFF
Keyb. Mode ON/OFF
Batch ON/OFF
>0: Zero ON/OF
EasyServe ON/OFF
Totalizer1 ON/OFF
Totalizer2 ON/OFF
BLOCK B
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
BLOCK C
01
02
03
04
05
06
07
08
Dialog Behaviour
ENGLISH
SI
07734 or 7734)
2889
active
active
active
active
active
active
active
active
Rated Data
kg/h
10.0000 t/h
DI I+.DI7 HI
10000.00 I/m
0.1000 m/s
OP
OP
NO
YES
- t
0 ms
- t
- t
__
0.0kg
Calibrating Data
1.00
30.0 s
2.0000 mV/V
60.000 kg
0.500 m
1.0000
0.00 Grad
10.000 kg
BLOCK E
01
02
03
04
05
06
Source AO 1
Elevation AO 1
Limit Value AO 1
Source AO 2
ElevationAO 2
Limit Value AO 2
BLOCK F
01
02
03
04
05
06
07
08
09
10
11
12
13
14
Calibrat. Results
27.78 kg/m
1.0000
0.00 kg/m
0.00 kg/m
0.00 kg/m
1000000 I/B
Analog Output
Y
4.00 mA
20.00 mA
I
4.00 mA
20.00 mA
Limit Values
5.0 % Io
W1 (L 01)
120.0 % Io
W1 (H 01)
60.0 % Q
W1 (L 02)
120.0 % Q
W1 (H 02)
5.0 % V
W1 (L 03)
120.0 % V
W1 (H 03)
2 % Io
W2 (E 05)
BLOCK G
Filter Setting
01
02
03
04
05
06
3.0 s
3.0 s
3.0 s
3.0 s
1.0 s
3.0 s
I Display
I Analog Output
Display
V Display
L/C FILTER
Afterfl.Time
BLOCK H A
01
02
ZDO Active
ZDO Limit
dditional device
NO
1.00 % Q
0839
Parameterization
BV-H2215 GB
46
Technische
Redaktion PDE-RD
INTECONT PLUS
BLOCK I
01
02
03
04
05
06
09
b.coast-down time
Batch corr.quant.
Adaption fact.
Batch Tolerance
Out of Tolerance
AUTO Print
Batch Source
BLOCK J
01
02
03
Baud Rate
Print Event
Print Page Length
Batch Mode
3s
0.000 kg
0.5
100000.000 kg
W1 (B 01)
NO
OP
Printer Setting
9600
YES
72
VDB
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
Source Sensor
BIC Active
Sensor Length
Sensor Width
Sensor Offset
BELT DRIFT
BELT DRIFT EVENT
BELT SKEW
BELT SKEW EVENT
Slip Limit
Slip Event
DO BELT DRIFT
DO Belt Skew
DO Slip
Freeze BIC
BLOCK N
BLOCK K
01
02
03
04
Maintenance Elec.
Event Maint. EL.
Maint. STR-Meter
Event Maint. Run.
BLOCK L
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
17
22
Protocol Type
Host timeout
Comm.-Error Host
Word sequence
Byte sequence
Configuration
Address
Resolution
Physics
Baud Rate
Format Data
Adresse
FLOAT-Format
Address
Baud Rate
S5 Physics
Hardware
BLOCK M
0839
01
02
03
CPD Active
Platf.Dis.Length
Belt Sensor Activ
Maintenance Int.
3000 h
W1 (S 04)
3000 h
W1 (S 03)
Comm. Fieldbus
NO
5s
ALARM (S 09)
I:std/L:std
Low-High
FIXED
1
4096
RS 485
9600
8-E-1
16
IEEE
63
125K
RS422
VxB0201
Scale Monitoring
NO
0.00 % LB
NO
01
02
03
04
05
06
07
08
09
10
11
12
Power Failure
Memory Error
Tacho Input
Namur Err. Tacho
Namur Err Belt
L/C Input
No Release
L/C Input MAX
L/C Input MIN
Simulation active
Setpoint limited
Fault external event
BLOCK O
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
Controller type
P-Component
I-ComponenT
Contr.dev.filter
Contr. dev. time
Max. contr. dev.
Deviation factor
Contr. deviation
Controller ltd.
Lower limit
Upper limit
CONTR.MAGN.ELEV.
POSITION AT STOP
START-UP
CLEARANCE
Zero setpoint
Setpoint range
Store
Technische
Redaktion PDE-RD
DI I+.DI6 HI
NO
8.40 cm
12.00 cm
0.00 cm
3.00 cm
W1 (C 04)
4.00 cm
A (C 03)
2.00 % LB
W1 (C 08)
Events
A (E 01)
A (S 01)
A (C 02)
A (E 02)
W1 (E 03)
A (C 01)
W1 (S 02)
A (H 04)
A (L 04)
W2 (S 07)
W1 (S 08)
A (E06)
CONTROLLER
STANDARD
0.02000 mA/%
1.0 s
3.0 s
20.0 s
5.0 %
1.0
W1 (B 02)
W1 (B 03)
0.00 mA
20.00 mA
0.00 mA
0
0.0 Uml
0.0 Uml
0.00 mA
20.00 mA
NO
Parameterization
BV-H2215 GB 47
VDB
19
20
21
22
23
24
25
26
Volumetric mode
Bypass
Setpoint filt. T1
Setpoint filt. T2
Set/act compar.
Set/act sources
Adaptation 1
Adaptation 2
INTECONT PLUS
Qconst
0.00 mA
0.0 s
0.0 s
w-x
I
NO
NO
BLOCK S
BLOCK P
Linearization
Block u:
01
02
03
04
05
06
07
08
09
10
NO
25.00 % Q
25.00 % Q
50.00 % Q
50.00 % Q
75.00 % Q
75.00 % Q
100.00 % Q
100.00 % Q
W2 (B 09)
01
02
03
04
05
06
07
08
09
10
11
12
Linearization ON
Lin.-S1
Lin.-I1
Lin.-S2
Lin.-I2
Lin.-S3
Lin.-I3
Lin.-S4
Lin.-I4
Lineariz. error
01
02
03
04
05
06
BLOCK Q
Digital Inputs
01
02
03
04
05
06
07
DI I+.DI1 HI
DI I+.DI1 HI
Release
DI Stop batch
DI Ackn. Events
DI Volumetric ON
DI Volum. Sync.
DI Start
DI external event
BLOCK R
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
DO ALARM
DO Prefeeder ON
DO Feeder ON
DO I-MIN
DO I-MAX
DO Q-MIN
DO Q-MAX
DO v-MIN
DO v-MAX
DO Batch active
DO Full feed
DO Dribble feed
DO Feeder ON
DO Deviation
DO Volum. Mode
DO keyboard mode
Parameterization
BV-H2215 GB
48
Digital Outputs
DO I+.DO3
DO I+.DO6
DO I+.DO7
DO I+.DO4
DO I+.DO2
DO I+.DO4
DO I+.DO5
HI
HI
HI
HI
HI
Station address
Physics
EasyServe Baudr.
Format Data
Connection
MODBUS Idle Time
IP-Address 1
IP-Address 2
IP-Address 3
IP-Address 4
Net Mask 1
Net Mask 2
Net Mask 3
Net Mask 4
Gatway 1
Gatway 2
Gatway 3
Gatway 4
BLOCK V:
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
ID Preset Value 1
ID Preset Value 2
ID Preset Value 3
ID Preset Value 4
ID Preset Value 5
ID Preset Value 6
ID Preset Value 7
ID Preset Value 8
ID Read Value 1
ID Read Value 2
ID Read Value 3
ID Read Value 4
ID Read Value 5
ID Read Value 6
ID Read Value 7
ID Read Value 8
Comm. EasyServe
1
RS232
19200
8-O-1
serial
4ms
Ethernet
192
168
240
1
255
255
255
0
192
168
240
0
Fixmode Parameter
320
320
384
582
594
0
0
0
752
784
1552
1872
1874
1888
1876
1894
HI
HI
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
Block A :
A 01 Language
VDB
Dialog Behaviour
Note:
Range:
DEUTSCH
Default: DEUTSCH
ENGLISH*
AMERICAN ENG*
FRANCAIS
ESPANOL
ITALIANO
Selection holds for all displays, event messages and
parameters.
* identical
A 04 Second password
Range: 1000 - 9999
A 02 Units
Range:
SI
Default: SI
NON-SI
Lets you change over displays and parameter inputs
from SI units to American units.
American
SI unit
Conversion*
lb
t
f
inch
kg
t
m
cm
1 lb = 0.453593 kg
1 t = 0.907185 t = 2000 lb
1 f = 0.3048 m
1 inch = 2,54 cm
Default: 2889
A 05 Feeder ON/OFF
Range:
A 03 Password
Range: 1000 - 9999
Default: 07734 o
7734
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control access to the
basic functions of ON/OFF prefeeder.
You have the options below:
active:
not active:
Password:
Second
Password:
Confirm:
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 49
VDB
INTECONT PLUS
A 07 Volum. ON/OFF
A 11 EasyServe ON/OFF
Bereich: activenot
Default:active
active
Password
2. Password
Confirm
You can use this parameter to guide access to the
basic functions Volumetric/Volumetric Synchronous
The range of values is identical to parameter A06.
Range:
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control access to the
basic functions of EasyServe activate/deactivate.
The range of values is identical to the A05 parameter.
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control access to the
basic functions of keyboard ON/OFF mode. The
range of values is identical to the A05 parameter.
A 09 Batch ON/OFF
A 12 Totalizer1 ON/OFF
Range:
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control deleting counter
2. The range of values is identical to the A05
parameter.
A 13 Totalizer2 ON/OFF
Range:
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control access to the
basic functions of batch preselect/deselect. The
range of values is identical to the A05 parameter.
Range:
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control deleting counter
2. The range of values is identical to the A05
parameter.
active
Default: active
not active
Password
2. Password
Confirm
You can use this parameter to control access to the
basic function of >0: zero setting. The range of
values is identical to the A05 parameter.
0839
Parameterization
BV-H2215 GB
50
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Block B :
B 01 Feed Rate Unit
Rated Data
B 05 Nominal Speed
Range:
- - - - - - t/h
Default:
- - - - . - t/h
- - - - - - kg/h
- - - . - - t/h
- - . - - - t/h
- - - - - - kg/h
- - - - . - kg/h
- - -. - - kg/h
- -.- - kg/h
Determines feed rate display format.
Range:
0.001...50.0 m/s
B 06 START Source
Range:
OP
FB
DI
Default: OP
B 03 Tacho Source
Range:
DI
Default: DI (DI7)
1.0...1000000.0 I/m
B 04 vs Charact. Val.
Range:
:
:
:
Default:
10 000.0 I/m
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 51
VDB
INTECONT PLUS
B 07 P-Source
Range:
OP
FB
AI
Default: OP
Note
G06 defines the totalizing counter tracking time.
If Parameter Release Q01 is set to - - , no release
is required.
:
:
:
0839
Parameterization
BV-H2215 GB
52
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
NO
YES
Default: NO
B 09 L/C Active
Range:
YES
NO
Default: YES
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 53
VDB
INTECONT PLUS
B 10 FMZ 1 Unit
Range:
------- t
-----.- t
----.-- t
---.--- t
- - - - - - t *10
----t *100
- - - - - - - kg
- - - - - . - kg
- - - - . - - kg
- - - . - - - kg
B 12 FMZ 2 Unit
Default: - - - - - - - t
B 13 FMZ 3 Unit
As with B 10. however, for counter 3
0....1000 ms
Default: 0 ms
,
Original value:
DO
The impulse output of totalizing counter 1 can now
also be output via a digital output. The impulse output
of INTECONT on plug X6, pins 8-11 is still used with
default value and the configured output is used
instead with the alternative DO. The impulse duration
is still determined with the B11 parameter. Readings
less than 10 ms block the output total and readings up
to 1 second are set to 1 second when a digital output
is used.
Range:
Zmin
0.00 100000.00 kg
Original value:
0.00 kg
0839
Parameterization
BV-H2215 GB
54
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
1...100
C 06 Lever Ratio
Default: 1.00
Range:
0.0100...2.0000
Default: 1.000
1.0...9999,0 s
Default: 30.0 s
C 07 Angle a
Range:
0.01...9.9999 mV/V
Default: 2 mV/V
0.0...60 Grad
0.5000...220000.0 kg
Range:
0.001...22000.0 kg
Default: 10.000 kg
0.1000...50.000 m
Default: 0.500 m
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 55
VDB
INTECONT PLUS
Block D :
Calibrat. Results
D 05 Tare Correction T
Default: 27.78
kg/m
No input required
max. +- 1000 kg/m
D 02 Span Correction
Range:
0.5000...2,0000
Default: 1.0000
Default: 1000000
I/U
q(corrected) = q(measured) D 02
Function:
D 03 Total Tare
No input possible
D 04 Basic Tare N
No input required
max. 10000 kg/m
Attention!
If you enter Parameters D 02 ... D 05 in manual, enter
D 02 first.
0839
Parameterization
BV-H2215 GB
56
Technische
Redaktion PDE-RD
INTECONT PLUS
Block E :
VDB
Analog Output
E 01 Source AO 1
Range:
I (feed rate)
Default: Y
Q (belt load)
V (belt speed)
Xd (deviation)
Y (control magnitude)
P (setpoint)
X
Xnom
E 02 Elevation AO 1
Range:
0.00...20.00 mA
Default: 4.00 mA
E 04 Source AO 2
Range:
E 03 Limit Value AO 1
Range:
0.00...1000.00 mA
Default: 20.00 mA
I (feed rate)
Default: I
Q (belt load)
V (belt speed)
Xd (deviation)
Y (control magnitude)
P (setpoint)
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 57
VDB
INTECONT PLUS
E 05 Elevation AO 2
Range:
0.00...20.00 mA
Default: 4,00 mA
E 06 Limit Value AO 2
Range:
0.00...1000.00 mA
Default: 20.00 mA
0839
Parameterization
BV-H2215 GB
58
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Block F :
Limit Values
If measurement values exceed their MIN/MAX limits, a corresponding event message is output (L1... L3, H1...
H3).
Monitoring starts 10 s after start-up.
-10...200.0 % I
Default: 5.0 % I
Range:
WARNING 2
WARNING 1
IGNORE
ALARM
WARNING 2
WARNING 1
IGNORE
ALARM
L2
Default:
WARNING 1
L1
Default:
WARNING 1
-10...200.0 % Q
Default:
120.0 % Q
-10...200.0 % I
Default: 120.0 % I
WARNING 2
WARNING 1
IGNORE
ALARM
WARNING 2
WARNING 1
IGNORE
ALARM
H2
Default:
WARNING 1
H1
Default:
WARNING 1
-10...200.0 % V
Default: 5,0 % V
-10...200.0 % Q
Default: 60.0 % Q
WARNING 2
WARNING 1
IGNORE
ALARM
L3
Default:
WARNING 1
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 59
VDB
INTECONT PLUS
-10...200.0 % V
Default:
120.0 % V
F13
WARNING 2
WARNING 1
IGNORE
ALARM
H3
Default:
WARNING 1
Stand-By Limit
Range:
0...100 %I
Default: 2 %
F 14 Stand-By
Range:
WARNING 2
WARNING1
E5
Default:
WARNING 2
0839
Parameterization
BV-H2215 GB
60
Technische
Redaktion PDE-RD
INTECONT PLUS
Block G :
I = feed rate V = belt speed
0.0...600.0 s
G 06 Afterfl. Time
Default: 3.0 s
0.0...600.0 s
Range:
0.0...2000.0 s
Default: 3.0 s
G 02 I Analog Output
Range:
Filters
Q = belt load
G 01 I Display
Range:
VDB
Default. 3.0 s
G 03 Q Display
Range:
0.0...600.0 s
Default: 3.0 s
G 04 V Display
Range:
0.0...600.0 s
Default: 3.0 s
G 05 L/C Filter
Range:
0.0...600.0s
Default: 1.0 s
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 61
VDB
INTECONT PLUS
Block H :
Additional Devices
H 01 ZDO Active
Range:
NO
YES
Default: NO
H 02 ZDO Limit
Range:
0.0...10.00 %Q
Default: 1.00 %Q
0839
Parameterization
BV-H2215 GB
62
Technische
Redaktion PDE-RD
INTECONT PLUS
Block I :
VDB
Batch Mode
I 01
B.coast-down time
Range: 0...3600s
I 04
Default: 3s
Batch Tolerance
Range: 0.0...2200000.0 kg
Default:
100000.000 kg
I 02
Batch corr.quant.
I 05
Range:
Batching error I 02 can be used for correction of next
batch (see Parameter I 03).
Note:
Out of Tolerance
B1
Urwert: 0.000 kg
WARNING 1
WARNING 2
ALARM
IGNORE
Default:
WARNING 1
I 03
Adaption fact.
Range: 0.0...1.0
Default: 0.5
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 63
VDB
I 06
INTECONT PLUS
AUTO Print
Range:
NO
YES
YES :
NO:
Default NO
Batch Reportl
06.03.03
Batch setpoint
Batch setpointt
Counter 1
Counter 2
16:20:16
200 kg
205 kg
31779 kg
32 t
Events
B1 Out of Tolerance
H2 Load > MAX
I 07
Range:
OP
FB
I05
F08
Batch Source
OP
FB
Default: OP
0839
Parameterization
BV-H2215 GB
64
Technische
Redaktion PDE-RD
INTECONT PLUS
Block J :
J 01 Baud Rate
Range:
2400
4800
9600
19200
38400
VDB
Printer Setting
Range:
9...127 lines
Default: 72 lines
J 02 Print Event
Range:
YES
NO
YES
NO
Default: YES
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 65
VDB
INTECONT PLUS
Block K :
K 01 Maintenance Elec.
Range:
0...10000 hrs
WARNING 1
WARNING 2
IGNORE
Maintenance Int.
Range:
WARNING 1
WARNING 2
IGNORE
S3
Default:
WARNING 1
S4
Default:
WARNING 1
K 03 Maint. STR-Meter
Range:
0...10000 hrs
0839
Parameterization
BV-H2215 GB
66
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Block L :
Comm. Fieldbus
L 01 Protocol Type
Range:
NO
Default: NO
MODBUS COMP.
S5-BCC COMP.
MODBUS
PROFIBUS DP
DEVICENET
MODBUS/TCP
Every protocol requires an optional interface card to
be present.
COMP identifies the compatible protocols.
Protocol Type
MODBUS/
MB-COMP.
S5-BCC Comp.
MODBUS
PROFIBUS DP
DeviceNet
MODBUS TCP
ETHERNET IP
VEG
VSS
VSS
VSS
VPB 020/8020
VCB
020/8020
VET 020
VET 022
BLOCK L
Default
MODBUS/
MB-COMP.
L 01 Protocol Type
L 02 TIMEOUT Host
L 03 Comm. Error Host
L 04 Word sequence
L 05 Byte sequence
L 06 Configuration
L 07 Address
L 08 Resolution
L 09 Physical attributes
L 10 Baud Rate
L 11 Data format
L 12 Adresse
L 13 FLOAT-FORMAT
L 14 Address
L 15 Baud Rate
L 16 S5-Physical attributes
L 22 Hardware
NO
5s
IG (S 09)
I:std/L:std
High - Low
FIXED
1
4096
RS 485
9600
8-E-1
16
IEEE
63
125K
RS422
VxB020
x
x
x
x
PROFIBUS
DP
x
x
x
x
DEVICENET
x
x
x
x
x
x
MODBUS/
TCP
x
x
x
x
ETHERNET/
IP
x
x
x
x
x
x
x
x
x
x
x
S5-BCC Comp.
x
x
x
x
x
x
x
x
x
x
x
L 02 TIMEOUT Host
Range: 1...600s
0839
S9
Range:
IGNORE
Default: ALARM
W1 (Warnung 1)
W2 (Warnung 2)
A (Alarm)
If no message is received during the time set by
Parameter L02, event message S9 Data Link Host is
output.
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 67
VDB
INTECONT PLUS
L 04 Word sequence
L 09 Physical attributes
Range:
I: std/L:std
Default: I: std/L: std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
The parameter determines the word sequence within
a double word.
I stands for IEEE-754 values (floating point values)
L stands for 4-Byte integer values
std does not reverse the word order, swp swaps
them.
L 05 Byte sequence
Range:
RS485
RS422
RS232
Default: RS 485
L 10 Baud Rate
Range:
2400
4800
9600
19200
38400
Modbus-Baudrate.
Default: 9600
Range:
LOW-High
Default: LOW-High
High-LOW
Determines the byte sequence in a data word.
L 06 Configuration
L 11 Data format
Range:
FIXED
Default: FIXED
NO-PARA-ID
PARA-ID
PARA-6ID*
Determines the structure and the size of the process
image.
Range:
8-E-1
Default: 8-E-1
8-0-1
8-N-2
8-N-1
Modbus data format (data bits-parity-stop bits).
L 12 Address
L 07 Address
Range:
1...254
Default: 1
Range:
0...126
Default: 16
Profibus DP Slaveadresse
L 08 Resolution
Range:
1...32767
Default: 4096
L 13 FLOAT-FORMAT
Range:
SIEMENS-KG
Default: IEEE
IEEE
Determines the display of the floating point value for
the Profibus DP protocol.
0839
Parameterization
BV-H2215 GB
68
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
L 14 Address
Range:
0...63
Default: 16
L 15 Baud rate
Range:
125k
250k
500k
DeviceNet baud rates.
Default: 125k
L 17 S5 Physical attributes
Range:
RS422
Default RS 422
RS232
Setting the physical interface attributes for the S5
BCC protocol.
L 22 Hardware
Range:
VxB020
Default: VxB020
VxB8020
Select fieldbus hardware for Profibus DP and
DeviceNet.
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 69
VDB
INTECONT PLUS
Block M :
M 01 CPD Active
Range:
NO
YES
Scale Monitoring
M 04 Source Sensor
Range:
Default: NO
DI
Default: DI (DI6)
M 05 BIC Active
Range:
NO
Default: NO
YES
Starts adaptive belt influence compensation BIC.
0.00...50.00 %LB
Default: 0.00 % LB
To start BIC:
Dynamic tare component is removed upon start of
supply voltage or change to:
n
n
n
Brief instructions:
NO
Default: NO
YES
Belt sensor and sensor area on conveyor belt serve
for acquisition of belt slip, belt drift and
synchronization of adaptive belt influence
compensation BIC.
0839
Parameterization
BV-H2215 GB
70
Technische
Redaktion PDE-RD
INTECONT PLUS
M 06 Sensor Length
Range:
0.01....400.00 cm
VDB
M 10 Belt Drift Event
Default: 8.20 cm
Range:
Default: 12.00 cm
M 08 Sensor Offset
400.00....400.00 cm
Action:
1. Clean head and tail pulleys.
2. Align belt.
Range:
Default: WARNING
1
Cause of event:
Belt leaves specified tolerance zone.
M 07 Sensor Width
Range: 0.01...400.00 cm
WARNING 1
WARNING 2
Ignore
Alarm
C4
Default: 0.00 cm
M 11 Belt Skew
Range: 0.01...400.00 cm
Default: 4.00 cm
M 09 Belt Drift
M 12 Belt Skew Event
Range:
0.01...400.00 cm
C3
Default: 3.00 cm
Range:
WARNING 1
Default: Alarm
WARNING 2
Ignore
Alarm
Conveyor belt runs too far off centre. Scale is no
longer operable.
Action:
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 71
VDB
INTECONT PLUS
M 13 Slip Limit
Range:
0.00...10.00 %LB
M 18 Freeze BIC
Default: 2.00 %LB
Range:
DI
__
Default:
M 14 Slip Event
Range:
WARNING 1
WARNING 2
IGNORE
ALARM
C8
Default:
WARNING 1
M 15 DO Belt Drift
Range:
DO
Default:
M 16 DO Belt Skew
Range:
DO
Default:
M17 DO Slip
Range:
DO
Default:
0839
Parameterization
BV-H2215 GB
72
Technische
Redaktion PDE-RD
INTECONT PLUS
Block N:
N 01 Power Failure
E1
Range:
ALARM
Default: ALARM
WARNING 1
WARNING 2
IGNORE
Scale does not start automatically regardless of event
class.
VDB
Events
N 05 Namur Err Belt Sensor
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
E3
Default:
WARNING 1
N 02 Memory Error
ALARM
S1
Condition: M 03 = YES
No changes possible
Scale inoperable
N 06 L/C Input
C1
Range:
N 03 Tacho Input
C2
Range:
ALARM
Default: ALARM
WARNING 1
WARNING 2
Input frequency exceeds 3000 Hz.
ALARM
Default: ALARM
WARNING 1
WARNING 2
1. Load cell not (or improperly) connected.
2. Analog-to-digital converter of measuring amplifier is
in saturation (see Service Value wz).
3. Supply voltage is below 19V.
Error must be available for at least 3 s.
Condition: B 03 = DI7
N 07 No Release
N 04 Namur Err. Tacho
Range:
ALARM
WARNING 1
WARNING 2
IGNORE
Short-circuit or cable breakage
E2
Default: ALARM
Condition: B 03 = DI7
Range:
WARNING 1
WARNING 2
IGNORE
ALARM
No RELEASE input signal
S2
Default:
WARNING 1
Exception:
IGNORE always releases scale
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 73
VDB
INTECONT PLUS
ALARM
WARNING 1
WARNING 2
H4
Default: ALARM
E6
Range:
IGNORE
Default: ALARM
WARNING 1
WARNING 2
ALARM
Event E6 is output if external digital input (Parameter
Q07) is set.
L4
Range:
ALARM
Default: ALARM
WARNING 1
WARNING 2
IGNORE
Load on load cell has fallen below 3% of the total of
load cell rated capacities.
N 10 Simulation Active
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
Simulation mode started
S7
Default:
WARNING 2
N 11 Setpoint Limited
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
Gravimetric mode :
Volumetric mode:
S8
Default:
WARNING 1
0839
Parameterization
BV-H2215 GB
74
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Block O: Controller
O 01 Controller Type
Range:
STANDARD
UNIVERS
STANDARD
Attention:
Default:
STANDARD
UNIVERS
O 02 P-Component KP
Range:
0...1000.00000
O 03 I-Component TN
Range: 0...60 000.0 s
Default: 1.0 s
Setback time TN is the time during which the I
component causes the same control magnitude
change as the P component.
0.0....600.0 s
Default: 3.0 s
Exceptions:
1.KP = 0
2. TN = 0
P controller
I component is removed
3. KP=TN= 0
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 75
VDB
INTECONT PLUS
0.0...600.0 s
O 08 Contr. Deviation
Default: 20.0 s
Range:
Default: 5.0 %
See Parameter O 07
0.0...100.0 %
Ref.:
Details
:See Parameter O 07
O 07 Deviation Factor
Range: 0.0...1.0
Default: 1.0
WARNING 1
WARNING 2
ALARM
IGNORE
B2
Default:
WARNING 1
O 09 Controller Ltd.
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
B3
Default:
WARNING 1
O 10 Lower Limit
Range:
0...20.00 mA
Default: 0 mA
0839
Parameterization
BV-H2215 GB
76
Technische
Redaktion PDE-RD
INTECONT PLUS
O 11 Upper Limit
Range:
0...20.00 mA
VDB
O 14 Start-Up
Default: 20.00 mA
Range:
0.0...2.0 Uml
Default: 0.0
O 15 Clearance
Range:
0.0...2 Uml
Default: 0.0
Examples:
v flashes on display
1. Upper limit O 11 = 20 mA
2. Upper limit O 11 =10 mA
3. Upper limit O 11 = 0 mA
O 16 Zero Setpoint
Range:
0...200.0 mA
Default: 0 mA
0...20.00 mA
Default: 0 mA
O 13 Position at STOP
Range:
0
Lower Limit
Default: 0
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 77
VDB
INTECONT PLUS
O 17 Setpoint Range
Range:
0...200.0 mA
Default: 20.00 mA
0839
Parameterization
BV-H2215 GB
78
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
O18 Store
Range:
O20 Bypass
NO
YES
YES-A
Default: NO
Range:
0...20.00 mA
Default: 0 mA
: Reject
YES
: Store
O 21 Setpoint Filt. T1
Range:
0...6000.0 s
O 22 Setpoint Filt. T2
Range:
O 19 Volumetric Mode
Range:
Qconst
Yconst
Default: 0.0 s
0...6000.0 s
Default: 0.0 s
O 23 Set/Act Compar.
Selects Volumetric mode
Qconst : V * Qconst acts as actual value.
Scale operates speed-controlled.
V = current belt speed
Qconst =
Range:
W-X
X-W
W-X
X-W
Default: W-X
Controller receives
SET/ACT deviation.
Controller receives
ACT/SET deviation.
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 79
VDB
INTECONT PLUS
I
Q
Default: I
Setpoint =
O 25 Adaption 1
Range:
NO
V
I/Q
1/W
Default: NO
O 26 Adaption 2
Range:
NO
W
Default: NO
O 26 not accessible;
corresponds to O 26 = OFF
0839
Parameterization
BV-H2215 GB
80
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Block P: Linearization
P 01 Linearization ON
Range:
NO
YES
P 06 Lin_S3
Default: NO
Range:
0.01...1000.00%%Q
Linearization point 3:
This function lets you linearize belt load
measurement.
The 4 linearization points can be acquired through
calibration with check weights or check using material.
Place points not needed, or measured, outside the
measuring range or interpolate. For calibrating details,
see Appendix.
Default: 75%Q
see P 02
P 07 Lin_I3
Range:
0.01...1000.00%Q
Linearization point 3:
Default: 75%Q
see P 03
P 02 Lin-S1
Range:
0.01...1000.00%Q
Default: 25%Q
P 08 Lin-S4
Range:
Linearization point 1:
Linearization point 4:
0.01...1000.00%Q
Default: 100%Q
see P 02
P 09 Lin-I4
P 03 Lin-I1
Range:
Range:
0.01...1000.00%
0.01...1000.00%Q
Default: 100%Q
Urwert: 25%Q
Linearization point 4:
see P 03
P 10 Lineariz. Error
Range:
P 04 Lin-S2
Range:
0.01...1000.00%Q
Linearization point 2:
Urwert: 50%Q
WARNING 1
WARNING 2
ALARM
IGNORE
B9
Default:
WARNING 2
see P 02
Monitoring for monotonously rising compensation
takes place only if linearization is active.
P 05 Lin-I2
Range:
0.01...1000.00%Q
Linearization point 2:
Default: 50%Q
see P 03
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 81
VDB
INTECONT PLUS
Block Q:
Q 01 Release
Digital Inputs
Q 06 DI Start
Range:
DI
Default: DI (DI5)
Q 02 DI Stop Batch
Range:
DI
Default:
__
If OP has been selected for start source, digital input
DI Start can be configured and used to start feeder
using a start pulse (key). Feeder is stopped by a pulse
output across digital input Release.
This configuration is possible parallel to the
START/STOP keys on INTECONT keyboard.
Q 07 DI Ext. Event
Range:
DI
Default:
Range:
DI
Default:
Q 03 DI Ackn. Events
Range:
DI
Default: DI (DI1)
Q 04 DI Volumetric ON
Range:
DI
--
Default: - -
Q 05 DI Volum. Sync.
Range:
DI
Default: -
Digital input used to set scale to Volumetric
Synchronous mode
0839
Parameterization
BV-H2215 GB
82
Technische
Redaktion PDE-RD
INTECONT PLUS
Block R:
R 01 DO Alarm
Range:
DO
VDB
Digital Outputs
R 05 DO I-MAX
Default: DO (DO3)
Range:
DO
Default: DO (DO2)
R 02 DO Prefeeder ON
Range:
DO
Default: DO (DO6)
R 03 DO Feeder ON
Range:
DO
Default: DO (DO7)
R 06 DO Q-MIN
Range:
R 07 DO Q-MAX
Range:
DIO
Default:
R 04 DO I-MIN
DO
Default:
Range:
DO
Default: Do (DO4)
R 08 DO v-MIN
Digital output signal used to report that minimum feed
rate (F01) is exceeded down. Contact output is
independent of event class (F02).
Range:
DO
Default:
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 83
VDB
INTECONT PLUS
R 09 DO v-MAX
Range:
DO
R 13 DO Feeder ON
Default:
DO
Default:
DO
Default: DO (DO4)
Range:
DO
Default: DO (DO5)
R 15 DO Volum. Mode
R 11 DO Full Feed
Range:
DO
R14 DO Deviation
R 10 DO Batch Active
Range:
Range:
Default:
Range:
DO
Default:
R 16 DO Keyboard Mode
R 12 DO Dribble Feed
Range:
DO
Default:
Bereich:
Ur-Wert:
DO
Digital output signal to report activated keyboard
mode.
0839
Parameterization
BV-H2215 GB
84
Technische
Redaktion PDE-RD
INTECONT PLUS
Block S:
S 01 Station Address
Range:
1...254
VDB
Comm. EasyServe
S 04 Format Data
Default: 1
Range:
8-0-1
Default: 8-0-1
8-E-1
8-N-1
EasyServe uses either a 10- or 11-bit character frame.
Example:
8-0-1 means:
1 start bit, 8 data bits, odd parity, 1 stop bit
(N = No Parity, E = Even Parity)
S 05 Connection
S 02 Physics
Range:
Range:
RS 232
Default: RS 232
RS 422
RS 485
Physics of data transmission protocol
S 03 EasyServe Baudr.
Range:
9600
19200
38400
Serial
SERIAL+TCP
Default: Serial
Default: 19200
Range: 2...20ms
Default: 4 ms
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 85
VDB
INTECONT PLUS
Block U:
U 01 IP Address1
Ethernet
U 07 Net mask 3
Range: 0-255
Default: 192
Range: 0-255
Default: 255
U 02 IP Address 2
U 08 Net mask 4
Range: 0-255
Default: 168
Range: 0-255
Default: 0
U 03 IP Address 3
U 09 Gatway 1
Range: 0-255
Default: 240
Range: 0-255
Default: 192
U 04 IP Address 4
U 10 Gatway 2
Range: 0-255
Default: 1
Range: 0-255
Default: 168
U 05 Net mask1
U 11 Gatway 3
Range: 0-255
Default: 255
Range: 0-255
Default: 240
W 06 Net mask2
U 12 Gatway 4
Range: 0-255
Default: 255
Range: 0-255
Default: 0
Parameterization
BV-H2215 GB
86
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
V 07 ID preset value 7
Range:
0...4086
Default: 0
V 08 ID preset value 8
Range:
0...4086
Default: 0
V 01 ID preset value 1
Range:
Fest eingestellt
Default: 320
Command 4+5
Range:
0...4086
Default: 352
Command 6+7
0...4086
Default: 384
Default: 582
Default: 1872
Default: 594
U 13 ID read value 5
Range:
0...4086
Default: 1874
V 06 ID preset value 6
0...4086
0...4086
Range:
Default: 1552
V 12 ID read value 4
Range:
V 05 ID preset value 5
0...4086
0...4086
Range:
Default: 784
V 11 ID read value 3
Range:
V 04 ID preset value 4
0...4086
0...4086
Status 4+5
Command 8+9
Range:
Default: 752
V 10 ID read value 2
Range:
V 03 ID preset value 3
Range:
0...4086
Status 2+3
V 02 ID preset value 2
Range:
V 09 ID read value 1
Default: 0
0839
Technische
Redaktion PDE-RD
Parameterization
BV-H2215 GB 87
VDB
INTECONT PLUS
U 14 ID read value 6
Range:
0...4086
Default: 1880
U 15 ID read value 7
Range:
0...4086
Default: 1884
U 16 ID read value 8
Range:
0...4086
Default: 1894
Effective setpoint
0839
Parameterization
BV-H2215 GB
88
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
S7
: Memory Error
Program and parameter memories are
checked in cycles. If an error is detected,
scale is normally inoperable.
Action
: Contact SCHENCK
service.
Parameter : N02
S2
: No Release
S8
: Maint. STR-Meter
Total ON-times of conveyor belt and
measurement exceed set limit.
Perform requisite service work, if
necessary.
Acknowledgement of message does not
influence time intervals.
Parameters : K 03, K 04
S4
: Setpoint Limited
Specified setpoint excessive. In Gravimetric
mode, limitation starts with values higher
than nominal feed rate; in Volumetric mode,
with values higher than 3 * nominal feed
rate .
Parameter : N11
S3
: Simulation Active
S9
0839
Technische
Redaktion PDE-RD
Event Messages
BV-H2215 GB 89
VDB
INTECONT PLUS
B3
: Out of Tolerance
B2
: Controller Limited
: Control Deviation
Actual feed rate heavily differs from
setpoint for longer than specified time.
There is not single solution:
1. Material handling error
If belt load is excessive, drive control
range can be exceeded. Normally,
further event messages are available
(H2, H3, L2, L3, H6...).
Action:
Check control magnitude (service value Y)
At nominal feed rate, value should amount
to 10...14 mA.
If necessary, correct material infeed.
Parameter
B9
: Linearization
Linearization for belt load measurement
improperly set.
Message is output only if linearization
function is active.
Action:
Check relevant parameters
to see if preset curve
features plateaus or
turning points.
Parameter : P 10
Event Messages
BV-H2215 GB
90
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
VDB
Electrical System E
Calibration C
E1
C1
: L/C Input
1. Load cell cable broken, not (or
improperly) connected
2. Supply voltage too low
Action
: Check cabling.
If OK, check load cell
amplifier.
Parameter : N 06
C2
: Tacho Input
: Power Failure
Power failed or cut off.
It is possible that totalization has stopped
during this time.
Action
: Acknowledge message
Parameter : N 01
E2
E3
Parameter
C3
: Belt Skew
Conveyor belt runs to far off-centre. Scale
is no longer operable.
Action:
See C4
Parameters:
M11, M12
: Stand-By
Scale is in Stand-by mode, i.e. setpoint is
smaller than set limit value. Belt drive and
material prefeeder are cut off.
Parameter : F14
E6
Action
E5
: Error Ext.
Event There is an external fault signal.
Actions
: Rectify fault.
Parameters : N12 and Q07
C4
: Belt Drift
Belt has left specified tolerance zone.
Action:
1. Clean head and tail
pulleys.
2. Realign belt. .
3. Watch service values of
belt circuit sensor.
Parameters:
M09, M10
0839
Technische
Redaktion PDE-RD
Event Messages
BV-H2215 GB 91
VDB
C8
INTECONT PLUS
H3
: Slip Error
Conveyor belt length has excessively
changed, or slip between speed transducer
and conveyor belt.
Error is acquired only if an additional belt
circuit sensor is present.
Action
: Check belt tension; if need
be, correct.
Check sensor for proper
setting.
Parameters : M13, M14
: v > MAX
Current belt speed exceeds set limit value.
Action
: System-specific unless C2
is additionally available.
Parameters : F 11, F 12
H4
Maximum H
Minimum L
H1
L1
: I > MAX
H2
Action
: System-specific unless L4
is additionally available.
Parameters : F 01, F 02
L2
: I < MIN
0839
Event Messages
BV-H2215 GB
92
Technische
Redaktion PDE-RD
INTECONT PLUS
L3
: V < MIN
Current belt speed has fallen below set
limit value.
Action
: Check to see if belt is
running.
Parameters : F 09, F 10
L4
VDB
Signal Lamps
(green)
POWER OK
LED not lit:
1. No power supply
2. Device defective
3. All other fucntions OK, LED
probably defective. Call
display test.
(green)
CPU OK
If display is pending or flashing,
processor system is faulty,
Scale is inoperable.
(red)
ALARM
flashes if an Alarm is available.
Display additionally shows
event code.
Action:
see relevant event code.
MIN
(red)
MAX
(red)
No power supply:
Upon short circuit on the secondary side of the power
supply, internal overload protection responds.
Disconnect power for approx. 1 min., and it is ready to
operate again.
0839
Technische
Redaktion PDE-RD
Event Messages
BV-H2215 GB 93
VDB
INTECONT PLUS
0839
Event Messages
BV-H2215 GB
94
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
11. Commissioning
How To Operate Your INTECONT
There is no way out.
1. Event E2 = N04
Namur Err. Tacho
E1
P=
0 kg/h
I=
0 kg/h
Upper display:
Effective setpoint P
Lower display:
G
fS
T
U
0839
Technische
Redaktion PDE-RD
Commissioning
BV-H2215 GB 93
VDB
INTECONT PLUS
Mechanical Prerequisites
Mount mechanical equipment in accordance with the
instructions given in separate manual. Check weighed
and carrying idlers in the weigher influential zone for
correct alignment and out-of-round.
key.
Remember:
1. Set Parameters N05, N06, N09, B03 to default
values.
2. Deselect Simulation mode.
Weigher influential zone
All weighed idlers and three carrying idlers upstream
and downstream of weighing station.
Alignment
Raise idlers in the influential zone to approx. 3...5 mm
above remaining idlers. Align then against one
another to a height difference below 0.2 mm.
0839
Commissioning
BV-H2215 GB
94
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Out-of-round
Ensure that the out-of-round error of idlers in the
weigher influential zone do not exceed 0.2 mm.
Securement
After alignment, secure idler sets against
displacement.
Mark idlers and sets to avoid mistakes during
maintenance.
Enter Parameters
All important rated and calibration data are shown in
the supplied Spec Sheet.
In addition, see hints given below. We recommend to
read through all parameters and to select the best
possible setting.
Parameter Block A:
Dialog language and display unit.
Parameter values are automatically converted if the
unit is changed.
Parameter Block B:
Influences
Incorrect alignment causes a zero point error normally
compensated during calibration.
However, changes in belt tension increase the error
size.
For this reason, ensure correct alignment and
constant belt tension for accurate weighing.
Maintenance
10 t/h
-.- t
999.999 t
Electrical Prerequisites
Parameter Block C:
Run and connect cables as described in Chapter
DETAILS.
0839
Technische
Redaktion PDE-RD
Commissioning
BV-H2215 GB 95
VDB
INTECONT PLUS
Parameter Block H:
See Automatic Zero Setting. Maintain default values
for the time being. Do not start automatic zero setting
before calibration is effected.
Parameter Block K:
For calibration, the maintenance parameters are
irrelevant. The default values are useful suggestions.
Parameter Block L:
Angle C 07 is then
a = tan (h/l)
a = 55 h/l
Parameter Block D:
Calibration results need not be entered.
During initial calibration, range correction D 02 should
be set to 1.
Check to see that, with rated data entered, load cell
rated capacity is not exceeded.
F = q * L * H * cos(a)
q
L
H
a
F
=
=
=
=
=
D 01
C 05
C 06
C 07
in kg/m
in m
in degrees
in kg
Parameter Block M:
Parameter Block N:
The classes of event messages are useful
suggestions for a standard scale.
If you have changed messages N05, N06 and N09 for
learning, remember reset to default after
commissioning.
Parameter Block O:
Parameter O 01 lets you select between standard and
universal weighfeeder controller.
O 01 = STANDARD:
Weighfeeder with belt speed
control.
Parameters O 18...O 25 are no
longer available.
O 01 = UNIVERS: Belt weighers with belt load
control, or control for constant belt
load. See DETAILS chapter,
Applications item.
Parameter Block G:
Adjust display filters, if required. Normally, the default
values can be used.
0839
Commissioning
BV-H2215 GB
96
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Control
1. Set external feed rate controller.
a) Set setpoint ramp, if any, to smallest possible
value.
b) I-R compensation for 0, if any.
c) Set current limitation to approx. 2 times the
motor rated current.
d) Set controller parameters O02 and O03 (KP,
TN) to 0.
Set Parameter O12 (Elevation) to 10...15 mA.
If need be, control magnitude can also be
entered from a local control unit.
e) Set external controller amplification so that
weighfeeder nominal speed results. At a 20mA
control magnitude, speed should not exceed
motor rated speed.
f) Enter setpoint steps into Parameter O12 and
optimize external controller behaviour.
g) Select elevation so that motor just stops turning
(normally 0 mA).
0839
Technische
Redaktion PDE-RD
Commissioning
BV-H2215 GB 97
VDB
INTECONT PLUS
Functional Check
1. Start scale.
Starting depends on selected start source B 06.
2. Interpret event messages, if any, in accordance
with Chapter 10 and remedy fault.
3. Call service messages.
a) Tacho
If measurement is ON (B 03 = DI7), speed
transducer output frequency must be below
2500 Hz. Compare value with Spec Sheet.
If frequency heavily varies at constant belt
speed, there is too much space between speed
transducer NAMUR sensor and gearing. See
also Check of Belt Speed.
b) wz
The unnormalized output value of load cell
amplifier must not exceed 2.85mV/V, not even
with nominal platform load. Value changes with
varying load on platform (e.g. check weight).
Value excessive:
Calibration
Value negative:
c) aw
Load on load cell in percent related to the total
of load cell rated capacities.
Interpret as under Item b). At nominal belt load,
aw should not exceed 100%.
0839
Commissioning
BV-H2215 GB
98
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
old
new
Vg
Va
=
=
=
=
:i
:i
=
=
0.1...1.65 mA
1.65...8 mA
0839
Technische
Redaktion PDE-RD
Commissioning
BV-H2215 GB 99
VDB
INTECONT PLUS
Check Using Material
Example:
Old value of Parameter D 02 = 1.
Within 15 min. a material amount of MW = 4.9 t is fed.
Difference in counter reading MA read on INTECONT
is 5.0 t.
Ener computed value into Parameter D 02 .
Commissioning
BV-H2215 GB
100
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
VDB
9. Check messages.
Note:
To check, adapt Parameter M08 Sensor Offset
accordingly and remember to reset value to default
after check.
To start BIC:
Set Parameter M05 BIC Active to YES.
To start CPD:
Set Parameter M01 CPD Active to YES.
0839
Technische
Redaktion PDE-RD
Commissioning
BV-H2215 GB 101
VDB
INTECONT PLUS
Linearization
Test Plug
=
=
q0
Check weight
Eff. platform length
(Parameter C 05)
Nominal belt load
(Parameter D01)
in kg
in m
in kg/m
1. wz
2. Load cell
utilization aw
apr. 1.5mV/V
apr. 55 % (C03 =2mV/V)
apr. 39% (C03 =2.85mV/V)
=
=
in kg
in kg
Note:
0839
Commissioning
BV-H2215 GB
102
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
12. Details
Setpoint and Start Sources
Sources
B 08
O24
Parameters:
P
Pe
B 06
START Souce
B 07
P-Source
FB (fieldbus)
OP (keyboard)
DI (contact)
OP (keyboard)
FB (fieldbus)
AI (analog input)
NO
YES
Set/Act Sources
I = feed rate
Q = belt load
(normally in the position shown in drawing)
Setpoint displays:
Effective setpoint
External setpoint
(only if preset with B 07)
Pr
Percental evaluation
(only if preset with B 08)
In Keyboard Mode, activated Pe and PR displays
remain stored.
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
103
VDB
INTECONT PLUS
Operating sequence:
Pr
Absolute setpoint
(only if no external setpoint is preselected)
Percental setpoint
(only if B 08 = YES and analog or serial
input is preselected with B 07).
Setpoint Synchronization:
Upon changeover from external setpoint source or
keyboard, external setpoint is acquired. In reverse
direction, the external source is active.
Start/Stop Synchronization:
Upon changeover from external source to keyboard,
Start/Stop status remains stored. In reverse direction,
the external source is active.
Power OFF:
Keyed in setpoints are stored.
Stand-By:
If setpoint falls below limit F15 for more than 3s,
Drive and Prefeeder outputs go to OFF state.
Controller control magnitude (Parameter 012) is set to
lower value.
Controller does not operate; integral component can
be deleted or remain stored (Parameter O18).
Measurement is still active, status display and Start
Feeder output continue reporting ON.
If setpoint exceeds limit F15, scale immediately goes
to normal mode.
Alarm:
If scale cuts off after Alarm, Clearance mode is
omitted. Counter tracking time G 06 is effective.
Parameters:
O14
O15
G 06
Start-up
Clearance
Afterfl. Time
in belt circuits
in belt circuits
in s
Details
BV-H2215 GB
104
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Batching
= Batch amount
= Batch setpoint
= Feed rate
Sequence:
0 Start batch using Start command.
1 Stop batch using Stop command.
Totalizing counter remains active for time G06.
2 Continue batch using Start command.
This is also possible during time G06.
3 If coast down time has elapsed (I01), feed rate
setpoint moves towards zero. Full feed and dribble
feed signals change level.
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
105
VDB
INTECONT PLUS
4 Cut-off point
Zb correction amount (I02) is reached, batch is
complete. Feed unit and prefeeder cut off.
5 Material afterflow.
Clearance Mode:
Batching with clearance (Parameter O15 > 0) is
userful only with certain restrictions. Control sequence
slightly differs.
1. Prefeeder cuts off (Item 4) as shown in drawing.
2. Drive and dribble feed stop after set clearance
period.
3. Batch Active message remains available for time
G06 after stop of drive.
Adaption:
After every complete batch, INTECONT uses the
missing material amount to compute a correction
amount (I02). Switching points 3 and 4 automatically
shift upon next batch.
K(new) = K(old) + adap * error
K(new) =
I02
adap.
Adaption factor
I03
Details
BV-H2215 GB
106
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
VDB
Fig.: Measurement
Note:
Parameters:
B 02
in t/h
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
107
VDB
Qo
INTECONT PLUS
D 01
in kg/m
= Number of pivots
C 03
in
Nominal Speed
B 05
in m/s
1.
2.
C 05
Ue
=
=
=
Meanings:
L
Ua
in m
VS
C 06
Speed Transducer
Characteristic Value
F
QB
LWB
B 04
in I/m
Lever Ratio
C 04
in kg
in kg
in kg
Angle a
C07
in degrees
C 08
in kg
Details
BV-H2215 GB
108
Technische
Redaktion PDE-RD
0839
INTECONT PLUS
load simulated by the check weight.
Spec Sheet indicates check weight factor f.
VDB
GK
Device constant
Ue
in V
Angle
in degr.
D 02
Fo
0839
in kg
in m/mV
Simulation:
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
109
VDB
INTECONT PLUS
Call
Display :
Fig.: Deviation
0839
Details
BV-H2215 GB
110
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
O 01 Controller Type
0839
Fig.: FEED
Change over to reduced extent of functions
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
111
VDB
INTECONT PLUS
in mA/%
O10... O13
O14 Start-up
in belt circuits
O 15 Clearance
O 03 Setback Time TN
TN is the time during which the I component
causes the same control magnitude change as
the P component.
in belt circuits
O18 Store
Store integral component (O19 = Yconst) or belt
load (O19 = Qconst) after scale stop. Value is
active upon start-up in gravimetric or volumetric
mode.
NO
YES
YES-A
Special cases:
1. KP = 0
: I-controller
TN is the reciprocal of integration
constant KI, i.e. big value = slow
controller.
KI = 1/TN
in %/(mA/s)
2. TN = 0
: P-controller
The I-component is removed.
3. KP=TN= 0 : Controller output = elevation
O 04 ... O09
Details
BV-H2215 GB
112
Technische
Redaktion PDE-RD
: Reject
: Store
: Store only if scale has not failed due
to Alarm.
O 20
INTECONT PLUS
Bypa
VDB
O25 Adaption 1
in mA
O 21 Setpoint Filter T1
NO:
V:
1/Q:
1/W:
in s
O 22 Setpoint Filter T2
O26 Adaption 2
Xd = Set/Act (W-X)
Xd = Act/Set (X-W)
No adaption
Multiplication by V/Vo
Multiplication by Qo/Q
Multiplication by Wo/W
No adaption
Multiplication by setpoint
See O25.
Power ON:
Reset controller, set setpoint filters O21, O22 to 0.,
Qold = Qo.
Stop:
Setpoint filters O21, O22 are still active. Store integral
controller component and belt load.
Stand-By:
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
113
VDB
INTECONT PLUS
Gravimetric
Clearance
Alarm :
Volumetric
Volumetric
Synchronous
Details
BV-H2215 GB
114
Technische
Redaktion PDE-RD
Clearance
Alarms :
0839
INTECONT PLUS
Volumetric
Volumetric
:
(Synchronous)
Gravimetric
VDB
Start-up
v flashes
Clearance
v flashes
Keyboard Mode :
Gravimetric
Power OFF
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
115
VDB
INTECONT PLUS
pplications:
1. Weighfeeder
Control diagram:
Gravimetric
Volumetric
Control diagram:
Parameters:
Gravimetric
Volumetric
O 01 =
O 02...O18=
O19
=
O20
=
O21
=
O22
=
O23
=
O24
=
O25
=
O26
=
UNIVERS
See Parameter List.
Yconst, Volumetric type
apr. 10...15mA Setpoint Bypass
apr. Tt/5
Setpoint Filter T1
apr. Tt/5
Setpoint Filter T2
W-X
Set/Act Comparison
I
Actual value I = Q * V
1/W
Adaption 1
W
Adaption 2
0839
Details
BV-H2215 GB
116
Technische
Redaktion PDE-RD
INTECONT PLUS
The adaption points enables the controller working
point to be quickly adapted to setpoint changes.
Parameters KP and TN remain stored.
Filters O21 and O22 simulate the time behaviour of
the loop (deadtime Tt) to permit bypass to act alone in
case of setpoint steps. If, with setpoint steps, the
actual value strongly tends to over or undershooting,
adjust filters empirically.
VDB
Setpoint
No input possible
Control range
Parameters:
3. Belt Weigher With Constant Load
A controlled prefeeder feeds material to a conveyor
belt.
Controller adjusts belt speed so that belt load always
corresponds to nominal value Qo .
O 01 =
O 01..O09=
O10
=
O11...O20=
O19
=
O20
=
O21
=
O22
=
O23
=
O24
=
O25
O26
=
=
UNIVERS
See Parameter List
1mA
Lower Limit Y
(apr. 0.1 nominal speed)
See Parameter List
Yconst, Volumetric type
apr. 10...15mA Qo Bypass
0
Setpoint Filer
0
Setpoint Filter
X-W
Set/Act Comparison
Q
Actual value = Q
Setpoint = Qo
V
Adaption 1
NO
No Adaption 2
0839
Control diagram:
Gravimetric
Volumetric
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
117
VDB
INTECONT PLUS
Connection Diagram
Base Card
0839
Details
BV-H2215 GB
118
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
119
VDB
INTECONT PLUS
Option Card
0839
Details
BV-H2215 GB
120
Technische
Redaktion PDE-RD
INTECONT PLUS
Namur Inputs:
VDB
n
Fasten cables.
> 8 mA
= Short circuit
1.65...8 mA = Level 0
0.1...1.65 mA = Level 1 (sensor covered)
< 0.1 mA
= Cable breakage
Option Card:
The option card is affixed to the INTECONT cover.
Signal exchange with base card is via a pluggable flat
cable connector.
If pulled off, system behaves as if no option card was
present and only the operating functions and
parameters of the base card can be used.
Cabling Hints:
n
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
121
VDB
INTECONT PLUS
n
Weighing Plattforms
Multi-idler platform,
Single-idler platform,
e.g. DEL, DEM, DAN, BEZ, BED types
Platform load is applied to load cell via a weighed
idler. This can be done by using a lever system or,
with no levers, by leaf spring parallel guidance.
Multi-idler platform
Buckled platform
e.g. DEA, BMK types
The platform consists of two sections. In mid
platform, force is applied to load cell. Instead of
weighed idlers, a two-sectional weighing table can
be used.
Single-idler
platform
Buckled platform
0839
Details
BV-H2215 GB
122
Technische
Redaktion PDE-RD
INTECONT PLUS
n
VDB
2. Check Weight QPRF
Simulating a certain belt load, the check weight is
used for control of weighing system. It can act on
weighing platform direct or via lever system.
The weight to be entered into INTECONT is not the
actual weight, but the weight acting on platform.
Effective check weight QPRF is the platform load in kg
simulated by the check weight.
n
On-sided mounting
b) Joint mounting (e.g. universal spring joint):
QPRF = QP
LPG
LWZ
tan(a) 0,018 * a
Angle a = 0
Angle a = neg
:K =0
: K = neg
0839
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
123
VDB
INTECONT PLUS
Multi-idler platform
n
a) Total platform mounted on load cells:
QPRF = OP
b) Joint mounting:
Buckled platform
Normally, check weight acts on center.
QPRF = OP
LPG
LWZ
Number of chains
in m
in kg/m
0839
Details
BV-H2215 GB
124
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Printer Connection
Interface
Character map:
ISO-Latin-1 (ISO-8859-1)
Cables :
Switch
1-1
1-2
1-3
1-4
1-5...8
2-1...6
:
:
:
:
:
:
OFF
8-bit message
OFF
No parity bit
egal
Even/odd
OFF
Postive edge
OFF, ON, OFF, OFF
9600 baud
ON, ON, OFF, OFF, OFF, OFF
(default)
Switch
1-1
1-2
1-3
1-4
1-5
1-6...8
2-1
2-2
2-3
2-4
:
:
:
:
:
:
:
:
:
:
OFF
10 CPI character spacing
OFF
Zero without backslash
ON
Graphics character set
OFF
AUTO hyphenation activated
ON
Normal sprint speed .
ON, ON, ON
USA
ON
12" page length
OFF
No single sheet
OFF
Jump over performation
OFF
No AUTO line feed
0839
To initialize:
Printer is initialised via serial interface, 5s after
power-up of INTECONT PLUS.
Technische
Redaktion PDE-RD
BV-H2215 GB
Details
125
VDB
INTECONT PLUS
0839
Details
BV-H2215 GB
126
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
0839
Technische
Redaktion PDE-RD
Replacement Instructions
BV-H2215 GB 127
VDB
INTECONT PLUS
1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10
Physical Signal
VEG
DA1
DA2
DA3
DA4
DA5
DA6
DA7
DA8
X1
X1
X1
X8
X8
X8
X8
X8
1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10
Load Cell
FIP
X5
X5
X5
X5
X5
X5
3
4
5
6
7
8
FIP
X3
X9
X9
X3
X5
X3
1,2
1,2
3,4
5,6
1,2
3,4
Physical Signal
VEG
DE1
DE2
DE3
DE4
DE5
Sensor = (DE6)
V1 (Tacho 1) = DE7
Vol. Synchron.
X3
X3
X6
X9
X9
X3
X7
-
OUT1
REF1
IN2
IN1
REF2
OUT2
X7
X7
X7
X7
X7
X7
3
4
6
5
7
8
Power Supply
X2
X2
X2
X2
1,2
3,4
6,7
1,2
3,4
5,6
1,2
VEG
Attention:
Signals IN1 and IN2 are swapped between FIP and
VEG. (VEG is compatible to DISOCONT).
FIP
Digital Inputs
Physical Signal
1
2
3
4
Physical Signal
VEG
0V ext
24V ext
ext. 0V supply
ext. 24V supply
X2
X2
X2
X2
Physical Signal
VEG
Screen
TX
RX
X10
X10
X10
Physical Signal
VEG
24V
Open collector
Open emitter
0V
X6
X6
X6
X6
1
2
3
4
Printer
FIP
X8
X8
X8
1
2
3
1
2
3
Analog Inputs/Outputs
Pulse Output
FIP
Physical Signal
VEG
A01
A02
X6
X9
4,5
5,6
AI
X6
1,2,3
FIP
X9
-
9,10
X11
1,2,3
X9
X9
X9
X9
5
6
7
8
8
9
10
10
0839
Replacement Instructions
BV-H2215 GB
128
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Connector Size
FIP
X1
X2
X3
X5
X6
X7
X8
X9
X11
: 6 pins
: 4 pins
: 7 pins
: 8 pins
: 8 or 10
: 9 pins
: 9 pins
: 12 pins
: 3 pins
FIP
X1
X2
X3
X4
X5
X6
X7
X8
X9
X11
: 6 pins
: 4 pins
: 6 pins
: 9 pins
: 7 pins
: 11 pins
: 8 pins
: 10 pins
: 9 pins
: 7 pins
0839
Technische
Redaktion PDE-RD
Replacement Instructions
BV-H2215 GB 129
VDB
INTECONT PLUS
0839
Replacement Instructions
BV-H2215 GB
130
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
Dimensions
4.5kg
230V/3A
30V/1A
30V/10mA
Inputs
24V/5mA
Operating temperature
-25....50C
Part no.
Ordering no.
VLG 20100
F217920.02
Ordering Data
0839
Fig.:
VDB
INTECONT PLUS
Technische
Redaktion PDE-RD
INTECONT PLUS
VDB
VDB
INTECONT PLUS
0839
Technische
Redaktion PDE-RD