Catalogue 2011 e Wippermann PDF

MAIN CATALOGUE
2011
Product information
Simplex roller chains according to DIN 8187-1 (European type)

Duplex roller chains according to DIN 8187-1 (European type)
Triplex roller chains according to DIN 8187-1 (European type)
Simplex roller chains according to DIN 8188-1 (American type)
Duplex roller chains according to DIN 8188-1 (American type)
Triplex roller chains according to DIN 8188-1 (American type)
Side bow chains
Roller chains type series GL (straight plates)
POM-clips
POM-clips with top surface TPU
Special heavy duty chains
Power chains
Biathlon
Biathlon KS
MARATHON - maintenance-free
Roller chains according to DIN 8187-1
Double pitch roller chains
Accumulator chains
10
11
12
13
14
15
16
17
18
20
22
23
24
26
28
30
31
32
33
34
Roller chains stainless steel

MARATHON stainless steel - maintenance-free
Stainless steel and maintenance-free chains
Simplex roller chains (stainless steel)
Main dimensions according to DIN 8187/8188
Duplex roller chains (stainless steel)
Triplex roller chains (stainless steel)
Main dimensions according to DIN 8187
36
36
38
38
39
39
40
40
Simplex roller chains (works-standard) / agricultural roller chains

Double pitch roller chains according to DIN 8181
Hollow pin chains
41
42
43
Roller chains with attachments

Roller chains with single hole bent attachments
Roller chains with single hole straight attachments and extended pins
Roller chains with two-hole bent and straight attachments
Roller chains (stainless steel) as attachment chains
Roller chains with single hole attachments and inside thread
Roller chains with two-hole attachments and inside thread
Double pitch roller chains with single hole bent attachments
Double pitch roller chains with single hole straight attachments and extended pins
Roller chains with extended pins on one side/both sides
Combination connecting links
Pusher dog
Special top plate conveyor chain
44
45
46
47
48
49
50
51
52
53
54
55
Accumulator chains
Accumulator chains
Axial profile of sprockets for accumulator chains
Chain guide for accumulator chains
AFS-clips for optimal equipment and finger protection
Bush chains according to DIN 8164
56
58
58
59
60
ATC chains
61
Leaf chains
Leaf chains type series LL according to DIN ISO 4347
according to DIN 8152
Leaf chains according to works-standard
Leaf chains heavy duty design U to works-standard
Plate end links and connecting pins for leaf chains
Leaf chains type series BL according to DIN ISO 4347
like LH according to DIN 8152
65
65
66
66
67
68
68
Inverted tooth chains

Inverted tooth chains with bushings (60 flank angle)
Inverted tooth (silent) chains
Inverted tooth (silent) chains type series HD
Inverted tooth (silent) chains type series HP
69
70
71
72
Additional product range

Chain breaker and chain puller
73
74
Sprockets
Sprockets for roller chains according to DIN 8187
Sprockets (stainless steel grade 1.4301)
Sprockets for accumulator chains
Sprockets for hollow pin chains 01650
Sprockets with integrated ball bearing
Sprockets with lantern gear toothing
Plate sprockets for simplex roller chains according to DIN 8187
Chain couplings
Sprockets made to specifications
Groove sizes
Axial profile of sprockets for roller chains
Calculation of sprocket diameters
Toothing check
Values for n and cot
Sprockets - PCD d0 and tip circle diameter dk
for roller chains according to DIN 8187, DIN 8188 and works-standard
75
83
84
84
84
85
86
89
90
90
91
92
92
93
94
94
Accessories
ETP bushing for Shaft - to - Hub connections
Automatic chain tensioners SPANN-BOX and SPANN-BOY
97
99
Technical information
How to order or enquire about sprockets
Mounting of chain drives
Faulty mounting
Lubrication of chains
Various types of steel link chains
Advantages of roller chain drives
Formulas, designations and units
Pre-selection of leaf chains
Pre-selection of roller chain drives
Power diagram for roller chains according to DIN 8187 (European type) / according to DIN ISO 10823
Power diagram for roller chains according to DIN 8188 (American type) / according to DIN ISO 10823
Power diagram for roller chains according to ISO 606 (American type, reinforced) / according to DIN ISO 10823
Calculation of chain length X
Calculation of shaft distance a
Determination of chain length L
Worked examples
Construction of chain drives
Chain drive configurations with jockey sprockets
Maintenance of chain drives
Shortening and extending of roller chains
How to order or enquire about roller chains
How to order or enquire about special chains
Questionnaire for chain drives
Troubleshooting guide for chain drives
Chain numbers
Index
103
104
104
105
109
111
112
113
115
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
138
This catalogue K 2011 replaces all previous editions.

Chain types, which are no longer manufactured due to rationalisation, may still be available or may be manufactured again, if a sufficient quantity is ordered. We reserve the right to alter non-standard chains or cease their production without prior notice.
Illustrations merely serve for exemplification and are by no means binding for the final design.Permissible length deviations according to DIN. For dimensions without
stated tolerances DIN ISO 2768 c applies. All information subject to errors and alterations. Any liability for misprints excluded.
All rights reserved. No part of this catalogue may be reproduced without prior written permission.
View of Wippermann plant
Precision products for worldwide markets

Wippermann is a leading manufacturer of industrial
chains and sprockets. We have a renowned customer
base, particularly in engine, machine and plant construction.
As a medium-sized family-run business with 300
employees, we manufacture a comprehensive range of
products in Germany. We specialise in steel link chains
with pitches of between 5 mm and 100 mm. One of our

main focuses is the production of maintenance-free and
stainless steel chains.
Furthermore, our product range comprises leaf chains,
bush chains and inverted tooth chains as well as chains
made to specifications. Additionally, we can supply
matching standard sprockets or sprockets made
according to drawings.
We have been certified according to DIN EN ISO 9001
for 15 years. One of our core competencies is professional
consulting as to drive and conveyor technology. Together
with our customers we develop and plan individual,
demand-oriented solutions and realise them fast and
precisely.
Owing to continuous investments in state-of-the-art
technologies we are able to guarantee production
processes on the highest possible level. The famous
Wippermann quality is ensured by the use of selected
raw materials, by our high competence in processing
semi-finished goods as wells as by the application of
sophisticated heat treatment and coating procedures.
Our comprehensive distribution network with subsidiaries, agents and dealers guarantees the availability of
our products everywhere in the world - fast and reliably.
Examples of highest quality:

MARATHON chain and duplex sprocket made of stainless steel
Wippermann administration building
A company with tradition and vision

The company Wippermann was founded in 1893 by
Wilhelm Wippermann and initially produced bicycle and
motorbike components. Before the First World War, the
company expanded rapidly and had several production
plants in Germany and abroad as well as an international
distribution system. However, the company soon had to
face setbacks: due to the Second World War almost all
plants were destroyed and all production plants abroad
were lost.
As early as in 1929 Wilhelm Wippermann jr. had taken
over the management of the company after his fathers
death. After the war, he managed to consolidate the
company and create a new and solid foundation. The
manufacturing of precision steel link chains was getting
more and more important, and they are now the key
product within the Wippermann range.
The founder of the company Wilhelm Wippermann sen.

*1858 1929
In the nineties the company changed from merely being

a manufacturer of standard chains to a supplier of high
technology products.
Today Wippermann is a successful family enterprise in
its fifth generation.
Shape measurement of chain components
Quality is our philosophy

The name Wippermann has meant highest product
quality for more than one hundred years.
We have always managed to guarantee high standards
by exclusively using West European raw materials and
applying state-of-the-art manufacturing technologies in
combination with our specialised know-how.
Our company has been certified according to DIN 9001
for more than 15 years. It is managed on a processoriented basis and the quality assurance system comprises all areas including design, production as well as
after sales service.
Our employees are the most important factor within our
company philosophy. They realise our company guidelines and thus ensure Wippermann quality by means of
a number of control procedures - for each product and
for the entire production process. This guarantees and
verifies the continuous improvement of usage properties
such as wear, fatigue and corrosion resistance.
Our products set benchmarks, and the increasing requirements of the market are our challenge.
Quality checks with state-of-the-art test stands:

fatigue resistance test
Machining centre
State-of-the-art technology for research, development and production

Continuous research and development processes are an
essential part of our company philosophy and also a
central element for securing the future.
By means of a network of different development
partners, institutions and universities we can ensure the
up-to-dateness of our procedures and processes.
Furthermore, our know-how on materials, lubricants and
functional layers enables us to supply tailor-made solutions to all our customers.
Here is an overview of our competencies in development
processes:
Finite elements method
Chain calculation programme
University research
Co-operation partners
Test stands
3D CAD system
FE analysis of chain components
CNC treatment of sprockets
Chains and sprockets according to customers

specications
We offer our customers competent consulting for all
drive technology requirements.
Within the framework of an overall concept, Wippermann is able to develop tailor-made engineering solutions resulting in complete chain-sprocket systems with
perfectly-matched components for optimal functionality.
Our sprocket manufacturing equipment comprises stateof-the-art CNC automatic lathes and mill centres. Therefore we are able to manufacture all requested tooth
shapes according to standard and/or customers specifications. The use of innovative technologies and multishift operation ensure perfect results and short delivery
periods.
As far as special chains are concerned, we can offer
numerous functionalities by means of various attachments and mounted parts.
Special chains
Chains made to specification
Maintenance-free chains
Wear-resistant chains
Highly fatigue endurable chains
Corrosion-resistant chains
Special chain
Chain plates in the continuous annealing furnace
Heat treatment
Contract heat treatment
Heat treatment is one of the most important process

steps in chain production. We have the most sophisticated
equipment as well as specially developed technologies.
Furthermore, we support all steel hardening processes
by means of a central computer system.
For heat treatment in throughput and charge operation

we use conveyor furnace equipment for treatment under
inert protective gas. Furthermore, we have multi-purpose
chamber kilns, pusher type furnaces and swing retorts.
This system checks all heat treatment parameters during

the entire procedure and is thus able to guarantee
continuously high product quality.
We will treat bulk goods up to a partial weight of 1.5 kg

as well as products with a length of up to 1,000 mm and
weights up to 400 kg; this step is then followed by
degreasing or vibratory finishing processes.
Subsequently, further finishing by means of shot peening
procedure is possible.
Our range of services includes:

Hardening and tempering
Case hardening and annealing
Carbonitriding
Spheroidise annealing
Carburisation
Nigrification
Testing facilities:
Sophisticated equipment for heat treatment:
chamber kiln
Hardness test according to Brinell, Vickers and Rockwell

Micro hardness test
Metallography
SIMPLEX ROLLER CHAINS ACCORDING TO DIN 8187-1 (EUROPEAN TYPE)

corresponding to ISO 606
p
g
b1 b2
b3
I1
k
d1
Chain
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
2,50
2,80
3,00
3,30
3,94
5,72
3,30
4,88
2,38
4,88
6,40
6,40
7,75
6,48
9,65
11,68
17,02
17,02
19,56
25,40
30,99
30,99
38,10
45,72
4,15
4,10
4,77
5,45
6,70
8,53
5,80
7,20
4,60
7,90
9,78
9,93
11,30
10,08
13,28
15,62
25,40
25,40
29,00
37,90
46,50
45,50
55,70
70,50
4,25
4,20
4,90
5,58
6,83
8,66
5,93
7,33
4,73
8,03
9,91
10,06
11,43
10,21
13,41
15,75
25,60
25,60
29,20
38,20
46,80
45,80
56,00
71,00
3,20
4,00
5,00
6,00
6,35
6,35
7,75
7,75
7,75
7,75
7,75
8,51
8,51
10,16
10,16
12,07
15,88
15,88
19,05
25,40
27,94
29,21
39,37
48,26
DIN
No.
Ind.
440
445
450
453
454
455
331
332
110
17
385
461
462
500
501
513
548
552
563
596
613
652
671
679
No.
mm
03
04
05 B-1
06 B-1
081
082
083
08 B-1
10 B-1
12 B-1
16 B-1
20 B-1
24 B-1
28 B-1
32 B-1
40 B-1
48 B-1
5,0
6,0
8,0
9,525
9,525
9,525
12,7
12,7
12,7
12,7
12,7
12,7
12,7
15,875
15,875
19,05
25,4
30,0
31,75
38,1
44,45
50,8
63,5
76,2
inch
-
38
38
38
58
58
1
1
1
1
2
2
3
d2
Connecting side
Bearing Minimum Minimum Weight

tensile tensile
area
strength strength
DIN
f
FB
FB
q
min.
min.
Width
over
pin
g
max.
Projection over
connecting link
k
max.
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
1,49
1,85
2,31
2,78
3,28
3,28
3,66
3,66
3,66
4,09
3,97
4,45
4,45
5,08
5,08
5,72
8,28
8,28
10,19
14,63
15,90
17,81
22,89
29,24
4,1
5,0
7,1
9,0
9,0
8,2
9,9
9,9
9,9
10,3
11,5
11,8
11,8
14,7
14,7
16,1
21,0
21,0
26,4
33,4
37,0
42,2
52,9
63,8
2,5
2,9
3,1
3,1
3,3
3,3
1,5
1,5
1,5
3,9
3,9
3,9
4,1
4,1
4,6
5,4
5,4
6,1
6,6
7,4
7,9
10,0
10,0
7,4
7,4
8,6
9,6
11,6
13,5
10,2
11,2
8,2
12,9
15,4
15,8
17,0
16,4
19,6
22,7
36,1
36,1
43,2
53,4
65,1
67,4
82,6
99,1
0,06
0,08
0,11
0,15
0,22
0,28
0,21
0,26
0,17
0,32
0,38
0,44
0,50
0,51
0,67
0,89
2,10
2,10
2,96
5,54
7,39
8,10
12,75
20,61
2,2
3,0
5,0
8,0
9,0
9,0
8,2
8,2
10,0
12,0
16,0
18,0
18,0
22,4
22,4
29,0
60,0
60,0
95,0
160,0
200,0
250,0
355,0
560,0
2,2
3,0
5,5
8,2
9,4
9,6
9,1
9,1
10,0
13,2
17,1
18,6
18,6
27,5
27,0
31,0
72,0
72,0
105,0
180,0
230,0
276,0
405,0
630,0
0,08
0,15
0,18
0,26
0,36
0,41
0,28
0,33
0,26
0,42
0,50
0,66
0,70
0,78
0,91
1,18
2,68
2,50
3,50
6,80
8,50
10,50
16,40
25,00
11,15
11,15
11,15
11,15,111
11,12,15
11,12,15
11,12,15
11,12,15
15,111
11,12,15
11,12,15
11,12,15
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
11,111,12
11,111,12
111,12
111,12
111,12
111,12
111
l1
max.
Connecting
links
Electrogalvanised or nickel-plated chains on request. In this case chains may only have 80 % of the tensile strength.
1
with straight side plates
For details on orders and enquiries see page 128. Standard sprockets as of page 75.
Information on the selection of chain sizes and drives as of page 115.
Connecting links: According to DIN (...)
10
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link with

cottered pin
Single
cranked link
Double
cranked link
DUPLEX ROLLER CHAINS ACCORDING TO DIN 8187-1 (EUROPEAN TYPE)

p
g
e
b3
I2
b1 b2
k
d1
Chain
Ind.
D 445
D 450
D 455
D 462
D 501
D 513
D 548
D 563
D 596
D 613
D 652
D 671
D 679
No.
05 B-2
06 B-2
08 B-2
10 B-2
12 B-2
16 B-2
20 B-2
24 B-2
28 B-2
32 B-2
40 B-2
48 B-2
Plate Projec- Width

height tion over over
connecpin
ting link
g
k
l2
max.
max.
max.
Bearing Minimum Minimum Weight Connecting

tensile tensile
area
links
strength strength
DIN
f
FB
FB
q
min.
min.
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
2,80
3,00
5,72
7,75
9,65
11,68
17,02
19,56
25,40
30,99
30,99
38,10
45,72
4,10
4,77
8,53
11,30
13,28
15,62
25,40
29,00
37,90
46,50
45,50
55,70
70,50
4,25
4,90
8,66
11,43
13,41
15,75
25,60
29,20
38,20
46,80
45,80
56,00
71,00
4,00
5,00
6,35
8,51
10,16
12,07
15,88
19,05
25,40
27,94
29,21
39,37
48,26
1,85
2,31
3,28
4,45
5,08
5,72
8,28
10,19
14,63
15,90
17,81
22,89
29,24
5,50
5,64
10,24
13,92
16,59
19,46
31,88
36,45
48,36
59,56
58,55
72,29
91,21
5,0
7,1
8,2
11,8
14,7
16,1
21,0
26,4
33,4
37,0
42,2
52,9
63,8
2,9
3,1
3,3
3,9
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
10,0
13,3
14,3
23,8
31,0
36,2
42,2
68,0
79,0
101,0
124,0
126,0
154,0
190,0
0,14
0,22
0,56
1,01
1,34
1,79
4,21
5,91
11,09
14,79
16,21
25,50
41,23
5,0
7,8
16,9
32,0
44,5
57,8
106,0
170,0
280,0
360,0
450,0
630,0
1000,0
5,0
8,2
17,4
37,0
54,0
63,0
140,0
210,0
360,0
443,0
530,0
806,0
1100,0
0,23
0,36
0,78
1,36
1,82
2,38
5,30
7,30
13,40
16,60
21,00
32,60
50,00
11,15
11,15
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
11,111,12
111,12
111,12
111,12
111,12
111
DIN
No.
Connecting side
d2
mm
inch
6,0
8,0
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
76,2
38
58
1
1
1
1
2
2
3
1
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link

cottered pin
Single
cranked link
Double
cranked link
11
TRIPLEX ROLLER CHAINS ACCORDING TO DIN 8187-1 (EUROPEAN TYPE)

p
p
g
e
I3
e
b1 b2
b3
k
d1
Chain
Ind.
T 450
T 455
T 462
T 501
T 513
T 548
T 563
T 596
T 613
T 652
T 671
T 679
No.
05 B-3
06 B-3
08 B-3
10 B-3
12 B-3
16 B-3
20 B-3
24 B-3
28 B-3
32 B-3
40 B-3
48 B-3
Plate Projec- Width

connecpin
ting link
g
k
l3
max.
max.
max.

tensile tensile
area
links
strength strength
DIN
f
FB
FB
q
min.
min.
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
3,00
5,72
7,75
9,65
11,68
17,02
19,56
25,40
30,99
30,99
38,10
45,72
4,77
8,53
11,30
13,28
15,62
25,40
29,00
37,90
46,50
45,50
55,70
70,50
4,90
8,66
11,43
13,41
15,75
25,60
29,20
38,20
46,80
45,80
56,00
71,00
5,00
6,35
8,51
10,16
12,07
15,88
19,05
25,40
27,94
29,21
39,37
48,26
2,31
3,28
4,45
5,08
5,72
8,28
10,19
14,63
15,90
17,81
22,89
29,24
5,64
10,24
13,92
16,59
19,46
31,88
36,45
48,36
59,56
58,55
72,29
91,21
7,1
8,2
11,8
14,7
16,1
21,0
26,4
33,4
37,0
42,2
52,9
63,8
3,1
3,3
3,9
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
10,0
19,9
34,0
44,9
52,8
61,7
99,9
116,0
150,0
184,0
184,0
227,0
281,0
0,33
0,81
1,51
2,02
2,68
6,31
8,87
16,63
22,18
24,31
38,25
61,84
11,1
24,9
47,5
66,7
86,7
160,0
250,0
425,0
530,0
670,0
950,0
1500,0
11,1
24,9
56,0
80,0
94,0
211,0
300,0
523,0
660,0
800,0
1140,0
1720,0
0,54
1,18
2,01
2,70
3,12
7,50
10,60
20,00
25,00
32,00
48,70
75,00
11,15
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
11,111,12
111,12
111,12
111,12
111,12
111
DIN
No.
Connecting side
d2
mm
inch
8,0
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
76,2
38
58
1
1
1
1
2
2
3
1
12
No. 4 (B)
No. 7 (A)
No. 11 (E)
No 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link

cottered pin
Single
cranked link
Double
cranked link
SIMPLEX ROLLER CHAINS ACCORDING TO DIN 8188-1 (AMERICAN TYPE)

p
g
b3
b1 b2
I1
k
d1
Chain
Inner link
width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
g
max.
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
3,18
4,68
7,85
9,40
12,57
15,75
18,90
25,22
25,22
31,55
37,85
4,80
7,47
11,15
13,80
17,70
22,50
27,40
35,30
37,00
45,00
54,70
4,85
7,52
11,28
13,93
17,85
22,70
27,60
35,60
37,30
45,30
55,00
3,30
5,08
7,95
10,16
11,91
15,88
19,05
22,23
25,40
28,58
39,68
2,31
3,58
3,96
5,08
5,94
7,92
9,53
11,10
12,70
14,27
19,84
6,0
9,1
12,0
15,0
18,0
24,1
30,1
36,2
42,2
48,2
60,3
2,5
3,3
3,9
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
9,0
13,2
17,8
21,8
26,9
33,5
41,1
50,8
54,9
65,5
80,3
0,11
0,27
0,44
0,70
1,05
1,78
2,61
3,92
4,70
6,42
10,85
3,5
7,9
14,1
22,2
31,8
56,7
88,5
127,0
172,4
226,8
353,8
3,5
10,2
16,5
30,0
40,0
69,0
92,5
139,0
178,5
231,0
387,0
0,13
0,35
0,60
1,01
1,58
2,36
3,80
5,40
7,30
9,90
16,50
11,15
11,12,15
11,12,15
11,12,15
11,111,12,15
11,111,12
111,12
111,12
111,12
111,12
111,12
23,4
28,9
37,0
44,0
54,0
58,0
68,0
84,0
0,75
1,16
1,92
2,77
4,13
4,94
6,70
11,60
22,2
31,8
56,7
88,5
127,0
172,4
226,8
353,8
32,0
42,0
72,0
96,0
141,0
180,0
233,0
400,0
1,18
1,94
3,04
4,25
6,40
8,30
11,50
20,00
11
11
111
111
111
111
111
111
No.
mm
04 C-1
06 C-1
08 A-1
10 A-1
12 A-1
16 A-1
20 A-1
24 A-1
28 A-1
32 A-1
40 A-1
6,35
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
9
9
9
9
9
9
9
Projec- Width Bearing Minimum Minimum Weight

tion over over pin
tensile tensile
area
connecstrength strength
ting link
DIN
k
l1
f
FB
FB
q
max.
max.
min.
min.
Inner
width
Ind.
25
35
40
50
60
80
100
120
140
160
200
Connecting side
Pitch
DIN
No.
d2
inch
38
58
1
1
1
1
2
2
Connecting
links
Heavy duty design with reinforced side plates and enlarged bearing areas
50 H
60 H
80 H
100 H
120 H
140 H
160 H
200 H
9
9
9
9
9
9
9
58
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
1
1
1
1
2
2
9,40
12,57
15,75
18,90
25,22
25,22
31,55
37,85
14,60
19,45
24,28
29,10
37,00
38,70
46,90
57,60
14,73
19,60
24,48
29,30
37,30
39,00
47,20
57,90
10,16
11,91
15,88
19,05
22,23
25,40
28,58
39,68
5,08
5,94
7,92
9,53
11,10
12,70
14,27
19,84
15,0
18,0
24,1
30,1
36,2
42,2
48,2
60,3
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
2
without rollers (DIN 8154)
dismountable designs (with cottered/split pins) on request
For details on orders and enquiries see page 128. Sprockets on request.
Details on the selection of chain sizes and drives as of page 115.
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
13
DUPLEX ROLLER CHAINS ACCORDING TO DIN 8188-1 (AMERICAN TYPE)

p
g
e
b3
I2
b1 b2
k
d1
Chain
No.
Ind.
No.
06 C-2
08 A-2
10 A-2
12 A-2
16 A-2
20 A-2
24 A-2
28 A-2
32 A-2
40 A-2
9
9
9
9
9
9
9
Plate Projec- Width

connecpin
ting link
g
k
l2
max.
max.
max.

tensile tensile
area
links
strength strength
DIN
f
FB
FB
q
min.
min.
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
4,68
7,85
9,40
12,57
15,75
18,90
25,22
25,22
31,55
37,85
7,47
11,15
13,80
17,70
22,50
27,40
35,30
37,00
45,00
54,70
7,52
11,28
13,93
17,85
22,70
27,60
35,60
37,30
45,30
55,00
5,08
7,95
10,16
11,91
15,88
19,05
22,23
25,40
28,58
39,68
3,58
3,96
5,08
5,94
7,92
9,53
11,10
12,70
14,27
19,84
10,13
14,38
18,11
22,78
29,29
35,76
45,44
48,87
58,55
71,55
9,0
12,0
15,0
18,0
24,1
30,1
36,2
42,2
48,2
60,3
3,3
3,9
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
23,4
32,3
39,9
49,8
62,7
77,0
96,3
103,0
124,0
151,0
0,53
0,88
1,40
2,10
3,56
5,22
7,84
9,40
12,84
21,70
15,8
28,2
44,4
63,6
113,4
177,0
254,0
344,8
453,6
707,6
17,0
29,7
62,0
76,0
135,0
205,0
290,0
357,0
455,0
730,0
0,70
1,20
1,78
3,15
4,90
7,60
10,80
14,30
19,40
33,00
11,12,15
11,12,15
11,12,15
11,111,12,15
11,111,12,15
111,12
111,12
111,12
111,12
111,12
DIN
35-2
40-2
50-2
60-2
80-2
100-2
120-2
140-2
160-2
200-2
Connecting side
d2
mm
inch
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
38
58
1
1
1
1
2
2
2
14
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
TRIPLEX ROLLER CHAINS ACCORDING TO DIN 8188-1 (AMERICAN TYPE)

p
p
g
e
I3
e
b1 b2
b3
k
d1
Chain
Ind.
No.
35-3
40-3
50-3
60-3
80-3
100-3
120-3
140-3
160-3
200-3
06 C-3
08 A-3
10 A-3
12 A-3
16 A-3
20 A-3
24 A-3
28 A-3
32 A-3
40 A-3
9
9
9
9
9
9
9
Plate Projec- Width Bearing Minimum Minimum Weight Connecting

tensile tensile
height tion over over pin area
links
connecstrength strength
ting link
DIN
g
k
l2
f
FB
FB
q
max.
max.
max.
min.
min.
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
4,68
7,85
9,40
12,57
15,75
18,90
25,22
25,22
31,55
37,85
7,47
11,15
13,80
17,70
22,50
27,40
35,30
37,00
45,00
54,70
7,52
11,28
13,93
17,85
22,70
27,60
35,60
37,30
45,30
55,00
5,08
7,95
10,16
11,91
15,88
19,05
22,23
25,40
28,58
39,68
3,58
3,96
5,08
5,94
7,92
9,53
11,10
12,70
14,27
19,84
10,13
14,38
18,11
22,78
29,29
35,76
45,44
48,87
58,55
71,55
9,0
12,0
15,0
18,0
24,1
30,1
36,2
42,2
48,2
60,3
3,3
3,9
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
33,5
46,7
57,9
72,6
91,7
113,0
141,0
152,0
182,0
223,0
0,80
1,32
2,10
3,15
5,35
7,83
11,76
14,10
19,26
32,56
23,7
42,3
66,6
95,4
170,1
265,5
381,0
517,2
680,4
1061,4
25,5
41,2
88,0
105,0
193,0
305,0
410,0
520,0
685,0
1095,0
1,05
1,80
3,02
4,70
7,50
11,20
16,10
21,40
29,10
50,00
11,12,15
11,12,15
11,12,15
11,111,12,15
11,111,12,15
111,12
111,12
111,12
111,12
111,12
DIN
No.
Connecting side
d2
mm
inch
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
38
58
1
1
1
1
2
2
2
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
15
SIDE BOW CHAINS
R min.
b3 b2 b1
l1
b4 b2 b1
l1
k
d1
d2
d1
d2

Chain
Pitch
p
No.
Ind.
462 SB
501 SB
513 SB
548 SB
mm
12,7
15,875
19,05
25,4
Inner
width
b1
min.
Inner link Outer plate

width
width
b2
max.
b3
min.
Roller
Pin
Plate
height
Projection
over
connecting
link
Width
over
pin
Bearing
area
Minimum
d1
max.
d2
max.
g
max.
k
max.
l1
max.
FB
min.
tensile
strength
Smallest possible
side bow radius
r
min.
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
mm
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,70
13,70
16,10
27,20
8,51
10,16
12,07
15,88
4,45
5,08
5,72
8,28
11,80
14,70
16,10
21,00
3,90
4,10
4,60
5,40
17,20
19,60
22,70
37,40
0,08
0,09
0,12
0,21
18,0
22,4
29,0
60,0
300
400
450
500
Roller
Pin
Plate
height
Projection
over
connecting
link
k
max.
Width
over
pin
Bearing
area
Minimum
Smallest possible
side bow radius
l1
max.
FB
min.
r
min.
mm
mm
18,20
18,20
29,10
29,10
cm2
0,38
0,38
0,89
0,89
kN
10,5
6,3
28,0
15,0
mm
250
250
400
400

Chain
Pitch
p
Nr.
ASA 40
ASA 40 RF
ASA 61
ASA 61 RF
1
16
Ind.
1
1
mm
12,7
12,7
19,05
19,05
with straight inner plate
Inner
width
Inner link Outer plate

width
width
b1
min.
b2
max.
b4
max.
d1
max.
d2
max.
g
max.
mm
7,85
7,85
13,00
13,00
mm
11,15
11,15
17,70
17,70
mm
14,40
14,40
22,70
22,70
mm
7,95
7,95
11,91
11,91
mm
3,45
3,45
5,08
5,08
mm
12,00
12,00
15,90
15,90
tensile
strength
ROLLER CHAINS TYPE SERIES GL (STRAIGHT PLATES)
Simplex chains
p
p
g
b3
b1 b2
I1
k
d1
d2
Connecting side
Triplex chains
Duplex chains
e
I3
e
I2
b1 b2
b3
b3
b1 b2
k
d1
Chain
No.
455 GL
462 GL
501 GL
513 GL
60 GL
60 HGL
548 GL
548 GLS
563 GL
596 GL
455 GL-2
462 GL-2
501 GL-2
513 GL-2
60 GL-2
548 GL-2
548 GLS-2
563 GL-2
596 GL-2
455 GL-3
462 GL-3
501 GL-3
513 GL-3
60 GL-3
548 GL-3
548 GLS-3
563 GL-3
596 GL-3
Ind.
Connecting side
d2
d1
d2
Plate Projec- Width

connecpin
ting link
g
k
l
max.
max.
max.
Connecting side
Bearing Minimum Minimum Weight

tensile tensile
area
strength strength
DIN
f
FB
FB
q
min.
min.
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kN
kg/m
No.
5,72
7,75
9,65
11,68
12,57
12,57
17,02
17,02
19,56
25,40
5,72
7,75
9,65
11,68
12,57
17,02
17,02
19,56
25,40
5,72
7,75
9,65
11,68
12,57
17,02
17,02
19,56
25,40
8,53
11,30
13,28
15,62
17,70
19,45
25,40
25,40
29,00
37,90
8,53
11,30
13,28
15,62
17,70
25,40
25,40
29,00
37,92
8,53
11,30
13,28
15,62
17,70
25,40
25,40
29,00
37,90
8,66
11,43
13,41
15,75
17,85
19,60
25,60
25,60
29,20
38,20
8,66
11,43
13,41
15,75
17,85
25,60
25,60
29,20
38,20
8,66
11,43
13,41
15,75
17,85
25,60
25,60
29,20
38,20
6,35
8,51
10,16
12,07
11,91
11,91
15,88
15,88
19,05
25,4
6,35
8,51
10,16
12,07
11,91
15,88
15,88
19,05
25,4
6,35
8,51
10,16
12,07
11,91
15,88
15,88
19,05
25,40
3,28
4,45
5,08
5,72
5,94
5,94
8,28
8,28
10,19
14,63
3,28
4,45
5,08
5,72
5,94
8,28
8,28
10,19
14,63
3,28
4,45
5,08
5,72
5,94
8,28
8,28
10,19
14,63
10,24
13,92
16,59
19,46
22,78
31,88
31,88
36,45
48,36
10,24
13,92
16,59
19,46
22,78
31,88
31,88
36,45
48,36
8,2
11,5
14,2
15,5
18,0
18,0
24,0
21,0
26,4
33,4
8,2
11,5
14,2
15,5
18,0
24,0
21,0
26,4
33,4
8,2
11,5
14,2
15,5
18,0
24,0
21,0
26,4
33,4
3,3
3,9
4,1
4,6
4,6
4,6
5,4
5,4
6,1
6,6
3,3
3,9
4,1
4,6
4,6
5,4
5,4
6,1
6,6
3,3
3,9
4,1
4,6
4,6
5,4
5,4
6,1
6,6
13,5
17,0
19,6
22,7
26,9
28,9
36,1
36,1
43,2
53,4
23,8
31,0
36,2
42,2
49,8
68,0
68,0
79,0
101,0
34,0
44,9
52,8
61,7
72,6
99,9
99,9
116,0
150,0
0,28
0,50
0,67
0,89
1,05
1,16
2,10
2,10
2,95
5,54
0,56
1,01
1,34
1,79
2,10
4,21
4,21
5,91
11,09
0,81
1,51
2,02
2,68
3,15
6,31
6,31
8,87
16,63
9,0
18,0
22,4
29,0
31,8
31,8
60,0
60,0
95,0
160,0
16,9
32,0
44,5
57,8
63,6
106,0
106,0
170,0
280,0
24,9
47,5
66,7
86,7
95,4
160,0
160,0
250,0
425,0
9,6
18,6
27,0
31,0
41,0
41,0
72,0
72,0
105,0
180,0
17,4
37,0
54,0
63,0
76,0
140,0
140,0
210,0
360,0
24,9
56,0
80,0
94,0
105,0
211,0
211,0
300,0
523,0
0,41
0,78
1,03
1,29
1,58
1,94
3,29
2,90
4,13
7,34
0,86
1,50
2,00
2,62
3,08
6,59
5,85
8,03
14,47
1,30
2,21
2,97
3,43
4,58
9,88
8,50
11,66
22,00
4,7,11,12,15
4,7,11,12
4,7,11
4,7,11,12
4,7,11
4,7,11
4,7,11
4,7,11,12
4,7,11,12
4,7,111,12
4,7,11,12,15
4,7,11,12
4,7,11
4,7,11,12
4,7,11
4,7,11
4,7,11
4,7,11,12
4,7,111,12
4,7,11,12,15
4,7,11,12
4,7,11
4,7,11,12
4,7,11
4,7,11
4,7,11
4,7,11,12
4,7,111,12
mm
9,525
12,7
15,875
19,05
19,05
19,05
25,4
25,4
31,75
38,1
9,525
12,7
15,875
19,05
19,05
25,4
25,4
31,75
38,1
9,525
12,7
15,875
19,05
19,05
25,4
25,4
31,75
38,1
inch
38
58
1
1
1
1
38
58
1
1
1
1
38
58
1
1
1
1
Connecting
links
17
POM-CLIPS
Careful conveying of sensitive goods
Easy assembly and replacement
POM-Clips for Wippermann chains type series GL

(straight sided plates)
for simplex and duplex roller chains
for MARATHON and stainless steel chains
protect sensitive goods from damage by the chain
wear resistant and durable POM
no edge pressure at transfer points (see picture)
high load capacity per clip
black clips for connecting links (mounting without spring clip)
18
POM-CLIPS
Careful conveying of sensitive goods
lc
bc
hc
g
bmin
ac
Chain
Plate height
DIN
No.
Ind.
462 GL
D 462 GL
501 GL
D 501 GL
513 GL
D 513 GL
548 GLS
548 GL
563 GL
max. vertical load

per clip
ac
bc
bmin
hc
lc
No.
mm
mm
mm
mm
mm
mm
kg
08 B-1
08 B-2
10 B-1
10 B-2
12 B-1
12 B-2
16 B-1
works stand.
20 B-1
11,5
11,5
14,2
14,2
15,5
15,5
21,0
24,0
26,5
3,5
3,5
1,55
1,55
3,9
3,9
5,1
6,0
10,4
19,7
33,7
22,6
39,3
25,4
45,3
40,9
42,0
47,0
22
36
25
42
28
48
45
45
50
9,3
9,3
12,5
12,5
13,2
13,2
18,5
17,5
23,2
21,9
21,9
30,2
30,2
34,2
34,2
45,7
44,8
53,4
70
140
90
180
110
220
140
140
180
Assembly of the clips at room temperature (> 15C)
Correct chain for plastic clips

(Type series GL, preferably unriveted)
Fixing by pin extensions, chains preferably unriveted
Wrong chain for plastic clips
Material POM
stiff and durable thermoplastic
impact resistant
wear resistant
friction coefcient = 0,15 ... 0,3 (against steel)
max. sustained temperature 80C
Top surface of the straight plates bear the load
food approved
alkali-proof
hot-water-proof
not resistant against strong acids (pH < 4)
insoluble in many solvents, fuel and mineral oil
low bulking
19
POM-CLIPS WITH TOP SURFACE TPU

Careful conveying of sensitive goods on TPU
TPU
POM
Easy assembly and replacement
POM-clip with top surface TPU

for chain 462GL, 513GL, 548 GLS including MARATHON and SS
basic clip POM, top surface TPU (85 Shore A)
protect sensitive goods from damage by the chain
no egde pressure at transfer points (see picture)
high coefcient of friction between clip and conveyed good
high load capacity
mounting of connecting links with POM-clip and without spring clip
20
POM-CLIPS WITH TOP SURFACE TPU

Careful conveying of sensitive goods on TPU
bc
lc
hc
g
bmin
ac
Chain
Plate height
DIN
No.
462 GL
513 GL
548 GLS
Ind.
max. vertical load

per clip
ac
bc
bmin
hc
lc
No.
mm
mm
mm
mm
mm
mm
kg
08 B-1
12 B-1
16 B-1
11,5
15,5
21,0
3,4
3,9
5,1
19,5
25,4
41,0
22
28
45
13
20
22
21,9
34,2
45,9
70
110
140
Assembly of the clips at room temperature (> 15C)
Correct chain for plastic clips

(Type series GL, preferably unriveted)
Fixing by pin extension, preferably chains unriveted or with

extended pins
Wrong chain for plastic clips
POM-clip with top surface TPU

POM-clip: stiff, durable, impact resistant
TPU-top: 85 Shore A
perfect junction between POM-clip and TPU-top
high friction, high abrasion resistance
max. sustained temperature 80C
resistant against most oils and greases
Top surfaces of the straight plates bear the load
low danger of hydrolysis
21
SPECIAL HEAVY DUTY CHAINS
Simplex chains
Simplex chains (Type GL)
p
g
b3
b1 b2
b3
I1
b1 b2
I1
k
d1
Connecting side
d2
d1
d2
Connecting side
Triplex chains
Duplex chains
e
I3
e
b3
I2
b1 b2
b3
b1 b2
k
d1
Chain
22
Connecting side
d2
d1
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
e
mm
No.
Ind.
mm
inch
mm
mm
mm
mm
mm
548 GLX
D548 GLX
T548 GLX
563 GLX
D563 GLX
T563 GLX
596 R
596 SX
671 SX
25,4
25,4
25,4
31,75
31,75
31,75
38,1
38,1
63,5
1
1
1
1
1
1
1
1
2
17,02
17,02
17,02
19,56
19,56
19,56
25,40
25,40
38,10
25,40
25,40
25,40
29,00
29,00
29,00
37,90
39,90
55,70
25,60
25,60
25,60
29,20
29,20
29,20
38,20
40,20
56,00
15,88
15,88
15,88
19,05
19,05
19,05
25,40
25,40
39,37
8,28
8,28
8,28
10,19
10,19
10,19
13,50
14,63
22,85
1
1
1
1
1
31,88
31,88
36,45
36,45
d2
Plate Projec- Width

connecpin
ting link
g
k
l
max.
max.
max.
Connecting side
Bearing Minimum Weight

tensile
area
strength
f
FB
min.
Connecting links
mm
mm
mm
cm2
kN
kg/m
No.
24,0
24,0
24,0
26,4
26,4
26,4
36,0
36,0
60,3
5,4
5,4
5,4
6,1
6,1
6,1
6,6
6,6
10,0
36,1
68,0
99,9
43,2
79,0
116,0
53,4
56,5
82,6
2,10
4,21
6,31
2,95
5,91
8,87
5,12
5,84
12,76
85,0
170,0
270,0
123,0
240,0
350,0
200,0
235,0
500,0
3,29
6,59
8,50
4,13
8,03
11,66
7,10
8,20
18,70
4,7,11,111
4,7,11,111
4,7,11,111
4,7,11,111
4,7,11,111
4,7,11,111
4,7,111
4,7,111
4,7,111
POWER CHAINS
p
g
b3
b1 b2
I1
k
d1
Connecting side
d2
Type series HX with reinforced plates and pins made of quenched and tempered steel
Chain
Pitch
p
No.
50 HX
60 HX
80 HX
100 HX
120 HX
140 HX
160 HX
200 HX
Ind.
mm
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
inch
58
1
1
1
1
2
2
Inner
width
Inner
link width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
g
max.
Projection
over
connecting link
k
max.
Width
over
pin
Bearing
area
Minimum
l1
max.
FB
min.
Weight
tensile
strength
Connecting
links
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
No.
9,40
12,57
15,75
18,90
25,22
25,22
31,55
37,85
14,60
19,45
24,28
29,10
37,18
38,85
46,88
58,29
14,73
19,60
24,49
29,30
37,48
39,15
47,20
58,60
10,16
11,91
15,88
19,05
22,23
25,40
28,58
39,68
5,08
5,94
7,92
9,53
11,10
12,70
14,27
19,84
15,0
18,0
24,1
30,1
36,2
42,2
48,2
60,3
4,1
4,6
5,4
6,1
6,6
7,4
7,9
10,0
23,4
28,9
37,0
44,0
54,0
58,0
68,0
84,0
0,75
1,16
1,92
2,77
4,13
4,94
6,70
11,60
33,4
50,0
75,6
113,4
155,7
209,1
266,9
442,2
1,18
1,94
3,04
4,25
6,80
7,90
10,40
19,50
4,7,11
4,7,11
4,7,111
4,7,111
4,7,111
4,7,111
4,7,111
4,7,111
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
23
BIATHLON
Coated special pin
Long-term lubrication
Coated roller
Wear elongation
Coating
Standard
Biathlon
Base material
Operating hours
Cross-section polish of coated chain pin
Wear diagram
WEAR PROTECTION FOR MORE EFFICIENCY

Special coatings increase wear life even with little maintenance.
Range of application
The high-performance chain Biathlon shows its advantages
wherever the use of standard roller chains is not economical
due to difcult maintenance conditions.
The special coating of chain pins and rollers allows for excellent
dry-running operation characteristics and thus makes this chain
particularly resistant against phases without sufcient
relubrication. The extended wear life increases the availability
of machines and equipment.
The Biathlon chain can also be supplied in a corrosion-protected
design (see page 26).
Coating
The special surface coating of the Biathlon chain guarantees a
high resistance against abrasive and adhesive wear even in
case of poor lubrication. Thus fretting will be avoided to a large
extent. Due to special nishing treatment procedures the
surface has an optimal ductility despite its hardness.
24
The coating process features a reproducible layer thickness as

well as an extraordinary outline constancy and an even layer
thickness on the chain components.
Special technical features:
Coated chain pins
Coated rollers
Special long-term lubricants
Advantages in application:
Particularly efcient
Dry-running operation characteristics in case of decient
lubrication
Corrosion-protection on request
BIATHLON
Simplex chains
Simplex chains (type series GL)
b3
b1 b2
I1
b1 b2
b3
k
d1
Connecting side
d2
I1
d1
d2
Connecting side
Triplex chains
Duplex chains
I2
b 1 b2
b3
I3
e
k
d1
d2
b3
Connecting side
b1 b2
k
d1
Chain
according to
DIN / ISO
Nr.
08 B-1 BI
10 B-1 BI
12 B-1 BI
16 B-1 BI
20 B-1 BI
24 B-1 BI
08 B-2 BI
10 B-2 BI
12 B-2 BI
16 B-2 BI
20 B-2 BI
24 B-2 BI
08 B-3 BI
10 B-3 BI
12 B-3 BI
16 B-3 BI
20 B-3 BI
24 B-3 BI
Ind.
d2
Bearing Breaking Weight

area
load
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
Plate
height
Projection over
connecting link
Width
over
pin
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
g
max.
k
max.
l
max.
mm
inch
12,7
15,875
19,05
25,4
31,75
38,1
12,7
15,875
19,05
25,4
31,75
38,1
12,7
15,875
19,05
25,4
31,75
38,1
58
1
1
1
58
1
1
1
58
1
1
1
Connecting side
FB
min.
Connecting
links
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
Nr.
7,75
9,65
11,68
17,02
19,56
25,40
7,75
9,65
11,68
17,02
19,56
25,40
7,75
9,65
11,68
17,02
19,56
25,40
11,30
13,28
15,62
25,40
29,00
37,90
11,30
13,28
15,62
25,40
25,40
37,90
11,30
13,28
15,62
25,40
29,00
37,90
11,43
13,41
15,75
25,60
29,20
38,20
11,43
13,41
15,75
25,60
29,20
38,20
11,43
13,41
15,75
25,60
29,20
38,20
8,51
10,16
12,07
15,88
19,05
25,40
8,51
10,16
12,07
15,88
19,05
25,40
8,51
10,16
12,07
15,88
19,05
25,40
4,45
5,08
5,72
8,28
10,19
14,63
4,45
5,08
5,72
8,28
10,19
14,63
4,45
5,08
5,72
8,28
10,19
14,63
13,92
16,59
19,46
31,88
36,45
48,36
13,92
16,59
19,46
31,88
36,45
48,36
11,8
14,7
16,1
21,0
26,4
33,4
11,8
14,7
16,1
21,0
26,4
33,4
11,8
14,7
16,1
21,0
26,4
33,4
3,9
4,1
4,6
5,4
6,1
6,6
3,9
4,1
4,6
5,4
6,1
6,6
3,9
4,1
4,6
5,4
6,1
6,6
17,0
19,6
22,7
36,1
43,2
53,4
31,0
36,2
42,2
68,0
79,0
101,0
44,9
52,8
61,7
99,9
116,0
150,0
0,50
0,67
0,89
2,10
2,96
5,54
1,01
1,34
1,79
4,21
5,91
11,09
1,51
2,02
2,68
6,31
8,87
16,63
18,6
27,0
31,0
72,0
105,0
180,0
37,0
54,0
63,0
140,0
210,0
360,0
56,0
80,0
94,0
211,0
300,0
523,0
0,70
0,91
1,18
2,68
3,50
6,80
1,36
1,82
2,38
5,30
7,30
13,40
2,01
2,70
3,12
7,50
10,60
20,00
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
Can also be supplied with attachments and straight plates (type series GL).
Chains 16-B GLS available with plate height g = 21 mm (max.) and as type series GL with g = 24 mm (max.).
Standard sprockets can be used for these chains.
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
25
BIATHLON KS
Coated special pin
Long-term lubrication
Corrosion protection coated
Coated roller
HIGHEST CORROSION RESISTANCE IN ITS CLASS

Application areas
Technical characteristics of the BIATHLON KS chain:
In a number of industrial sectors, e.g. in the food processing or

in the packing industry, humid ambient conditions frequently
impede relubrication of the chains. The annoying consequence
is considerable chain wear resulting in too short change intervals and thus in unnecessarily high maintenance costs. In this
case the combination of low maintenance requirements and
high corrosion resistance with carbon steel chains makes double sense.
coated chain pins and bushings

coated rollers
coated plates
special long-term lubricants
Advantages in application:
particularly efcient
Proven quality
The KS type Biathlon high performance chain has the highest
corrosion resistance in its class. On the basis of the standard
Biathlon chain with its already excellent wear protection,
environmentally-friendly corrosion protection material of the
highest quality is additionally applied when manufacturing the
KS type Biathlon chain. In salt spray tests the Biathlon KS
proved to be corrosion resistant for a period of more than 1000
hours. Under the same test conditions comparisons showed
signicant corrosion on competing chains after approx.
200 hours.
This long-life cycle has been achieved by combining different
surface technologies that do not interact negatively with each
other.
26
dry-running operation characteristics in case of decient

lubrication
high-tech corrosion protection
RoHS compliance due to non-use of hexavalent chromium
BIATHLON KS
Simplex chains
Simplex chains (type series GL)
b3
b1 b2
I1
b1 b2
b3
k
d1
Connecting side
d2
I1
d1
Duplex chains
d2
Connecting side
Triplex chains
e
b3
I2
b 1 b2
I3
e
k
d1
d2
b3
Connecting side
b1 b2
k
d1
Chain
according to
DIN / ISO
Nr.
08 B-1 BI KS
10 B-1 BI KS
12 B-1 BI KS
16 B-1 BI KS
20 B-1 BI KS
24 B-1 BI KS
08 B-2 BI KS
10 B-2 BI KS
12 B-2 BI KS
16 B-2 BI KS
20 B-2 BI KS
24 B-2 BI KS
08 B-3 BI KS
10 B-3 BI KS
12 B-3 BI KS
16 B-3 BI KS
20 B-3 BI KS
24 B-3 BI KS
Ind.
d2
Bearing Breaking Weight

area
load
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
Plate
height
Projection over
connecting link
Width
over
pin
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
g
max.
k
max.
l
max.
mm
inch
12,7
15,875
19,05
25,4
31,75
38,1
12,7
15,875
19,05
25,4
31,75
38,1
12,7
15,875
19,05
25,4
31,75
38,1
58
1
1
1
58
1
1
1
58
1
1
1
Connecting side
FB
min.
Connecting
links
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
Nr.
7,75
9,65
11,68
17,02
19,56
25,40
7,75
9,65
11,68
17,02
19,56
25,40
7,75
9,65
11,68
17,02
19,56
25,40
11,30
13,28
15,62
25,40
29,00
37,90
11,30
13,28
15,62
25,40
25,40
37,90
11,30
13,28
15,62
25,40
29,00
37,90
11,43
13,41
15,75
25,60
29,20
38,20
11,43
13,41
15,75
25,60
29,20
38,20
11,43
13,41
15,75
25,60
29,20
38,20
8,51
10,16
12,07
15,88
19,05
25,40
8,51
10,16
12,07
15,88
19,05
25,40
8,51
10,16
12,07
15,88
19,05
25,40
4,45
5,08
5,72
8,28
10,19
14,63
4,45
5,08
5,72
8,28
10,19
14,63
4,45
5,08
5,72
8,28
10,19
14,63
13,92
16,59
19,46
31,88
36,45
48,36
13,92
16,59
19,46
31,88
36,45
48,36
11,8
14,7
16,1
21,0
26,4
33,4
11,8
14,7
16,1
21,0
26,4
33,4
11,8
14,7
16,1
21,0
26,4
33,4
3,9
4,1
4,6
5,4
6,1
6,6
3,9
4,1
4,6
5,4
6,1
6,6
3,9
4,1
4,6
5,4
6,1
6,6
17,0
19,6
22,7
36,1
43,2
53,4
31,0
36,2
42,2
68,0
79,0
101,0
44,9
52,8
61,7
99,9
116,0
150,0
0,50
0,67
0,89
2,10
2,96
5,54
1,01
1,34
1,79
4,21
5,91
11,09
1,51
2,02
2,68
6,31
8,87
16,63
18,6
27,0
31,0
72,0
105,0
180,0
37,0
54,0
63,0
140,0
210,0
360,0
56,0
80,0
94,0
211,0
300,0
523,0
0,70
0,91
1,18
2,68
3,50
6,80
1,36
1,82
2,38
5,30
7,30
13,40
2,01
2,70
3,12
7,50
10,60
20,00
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
Can also be supplied with attachments and straight plates (type series GL).
Chains 16-B GLS available with plate height g = 21 mm (max.) and as type series GL with g = 24 mm (max.).
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
27
MARATHON - MAINTENANCE-FREE
maintenance-free chains
MARATHON, the long distance chain that needs no relubrication:

High-performance bearing joints
Tensile strength according to WIPPERMANN standard
Electrogalvanised surface for optimum protection
Bushings with slight projection over plates
Advantages of the WIPPERMANN MARATHON chain:

Up to 35 times longer wear life in comparison with other
standard roller chains without lubrication
Temperatures from 0C to +100C
Up to 5 times longer wear life than other maintenance-free

chains
With special lubrication from -30C to +250C

(after consultation)
No relubrication required
Speeds of up to v = 150 m/min.
Clean application with no soiling of machinery and transported goods
Food industry
Joint bushings made with a new type of sintered metal

with high strength treated with a special lubricant
Bushings longer than the width of the chain link with sliding
contact to the outer plate
Electrical industry
Production of printed circuit boards (PCBs)
Television industry
Packing industry
The pins forming the joints with these bushings are made
of alloyed hardened steel and are treated with a special coating. The resulting high-wearing coat guarantees an
excellent sliding performance.
Paper processing
Same tensile strength as with WIPPERMANN standard

chains
Textile industry
All MARATHON chains t standard sprockets
28
Range of application for WIPPERMANN MARATHON

chains:
Printing industry
Bookbinding industry
Automotive industry
All systems where relubrication is either not wanted,
problematic or not possible at all.
Wear elongation
Non-lubricated chains
Standard
maintenance-free chains
MARATHON
Operating hours
Results of long-term wear tests
Wear resisting pin

Bushings with slight projection over plates
Ultra-strength oil-soaked sintered bushing
Electro-plated plates and rollers
Type of test: Tensile test

Object: 548 Marathon chain
Test length: 5 links
Minimum tensile strength: 78,000 N
Breaking point: Pins
DIN
Force projection diagram
29
Simplex chains
p
p
g
b3
b1 b2
I1
k
d1
d2
Connecting side
Triplex chains
Duplex chains
e
I3
e
I2
b1 b2
b3
b3
b1 b2
k
d1
d2
Chain
No.
Ind.
06 B-1 MA
08 B-1 MA
10 B-1 MA
12 B-1 MA
16 B-1 MA
552 MA
20 B-1 MA
24 B-1 MA
06 B-2 MA
08 B-2 MA
10 B-2 MA
12 B-2 MA
16 B-2 MA
20 B-2 MA
24 B-2 MA
06 B-3 MA
08 B-3 MA
10 B-3 MA
12 B-3 MA
16 B-3 MA
20 B-3 MA
24 B-3 MA
d1
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
5,72
7,75
9,65
11,68
17,02
17,02
19,56
25,40
5,72
7,75
9,65
11,68
17,02
19,56
25,40
5,72
7,75
9,65
11,68
17,02
19,56
25,40
8,53
11,30
13,28
15,62
25,40
25,40
29,00
37,90
8,53
11,30
13,28
15,62
25,40
25,40
37,90
8,53
11,30
13,28
15,62
25,40
29,00
37,90
8,66
11,43
13,41
15,75
25,60
6,35
8,51
10,16
12,07
15,88
15,88
19,05
25,40
6,35
8,51
10,16
12,07
15,88
19,05
25,40
6,35
8,51
10,16
12,07
15,88
19,05
25,40
3,28
4,45
5,08
5,72
8,28
8,28
10,19
14,63
3,28
4,45
5,08
5,72
8,28
10,19
14,63
3,28
4,45
5,08
5,72
8,28
10,19
14,63
mm
9,525
12,7
15,875
19,05
25,4
30,0
31,75
38,1
9,525
12,7
15,875
19,05
25,4
31,75
38,1
9,525
12,7
15,875
19,05
25,4
31,75
38,1
inch
38
58
1
1
1
38
58
1
1
1
38
58
1
1
1
29,20
38,20
8,66
11,43
13,41
15,75
25,60
29,20
38,20
8,66
11,43
13,41
15,75
25,60
29,20
38,20
30
Connecting side
d2
Connecting side

tensile
area
strength
Width
over
pin
g
max.
Projection over
connecting link
k
max.
l
max.
FB
min.
mm
mm
mm
mm
cm2
kN
kg/m
No.
10,24
13,92
16,59
19,46
31,88
36,45
48,36
10,24
13,92
16,59
19,46
31,88
36,45
48,36
8,2
11,8
14,7
16,1
21,0
21,0
26,4
33,4
8,2
11,8
14,7
16,1
21,0
26,4
33,4
8,2
11,8
14,7
16,1
21,0
26,4
33,4
3,3
3,9
4,1
4,6
5,4
5,4
6,1
6,6
3,3
3,9
4,1
4,6
5,4
6,1
6,6
3,3
3,9
4,1
4,6
5,4
6,1
6,6
13,5
17,0
19,6
22,7
36,1
36,1
43,2
53,4
23,8
31,0
36,2
42,2
68,0
79,0
101,0
34,0
44,9
52,8
61,7
99,9
116,0
150,0
0,28
0,50
0,67
0,89
2,10
2,10
2,96
5,54
0,56
1,01
1,34
1,79
4,21
5,91
11,09
0,81
1,51
2,02
2,68
6,31
8,87
16,63
9,6
18,6
27,0
31,0
72,0
72,0
105,0
180,0
17,4
37,0
54,0
63,0
140,0
210,0
360,0
24,9
56,0
80,0
94,0
211,0
300,0
523,0
0,41
0,70
0,91
1,18
2,68
2,50
3,50
6,80
0,78
1,36
1,82
2,38
5,30
7,30
13,40
1,18
2,01
2,70
3,12
7,50
10,60
20,00
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
11,111,12
111,12
111,12
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
111, 12
111, 12
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
111,12
111,12
Connecting
links
Simplex chains
p
p
g
b3
b1 b2
I1
k
d1
d2
Connecting side
Triplex chains
Duplex chains
e
I3
e
I2
b1 b2
b3
b3
b1 b2
k
d1
d2
Chain
No.
08 A-1 MA
10 A-1 MA
12 A-1 MA
16 A-1 MA
20 A-1 MA
24 A-1 MA
08 A-2 MA
10 A-2 MA
12 A-2 MA
16 A-2 MA
20 A-2 MA
24 A-2 MA
08 A-3 MA
10 A-3 MA
12 A-3 MA
16 A-3 MA
20 A-3 MA
24 A-3 MA
Ind.
Connecting side
d1
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
d2
Connecting side

tensile
area
strength
Width
over
pin
g
max.
Projection over
connecting link
k
max.
l
max.
FB
min.
Connecting
links
mm
inch
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
No.
12,7
15,875
19,05
25,4
31,75
38,1
12,7
15,875
19,05
25,4
31,75
38,1
12,7
15,875
19,05
25,4
31,75
38,1
58
7,85
9,40
12,57
15,75
18,90
25,22
7,85
9,40
12,57
15,75
18,90
25,22
7,85
9,40
12,57
15,75
18,90
25,22
11,15
13,80
17,70
22,50
27,40
35,30
11,15
13,80
17,70
22,50
27,40
35,30
11,15
13,80
17,70
22,50
27,40
35,30
11,28
13,93
17,85
22,70
27,60
35,60
11,28
13,93
17,85
22,70
27,60
35,60
11,28
13,93
17,85
22,70
27,60
35,60
7,95
10,16
11,91
15,88
19,05
22,23
7,95
10,16
11,91
15,88
19,05
22,23
7,95
10,16
11,91
15,88
19,05
22,23
3,96
5,08
5,94
7,92
9,53
11,10
3,96
5,08
5,94
7,92
9,53
11,10
3,96
5,08
5,94
7,92
9,53
11,10
14,38
18,11
22,78
29,29
35,76
45,44
14,38
18,11
22,78
29,29
35,76
45,44
12,0
15,0
18,0
24,1
30,1
36,2
12,0
15,0
18,0
24,1
30,1
36,2
12,0
15,0
18,0
24,1
30,1
36,2
3,9
4,1
4,6
5,4
6,1
6,6
3,9
4,1
4,6
5,4
6,1
6,6
3,9
4,1
4,6
5,4
6,1
6,6
17,8
21,8
26,9
33,5
41,1
50,8
32,3
39,9
49,8
62,7
77,0
96,3
46,7
57,9
72,6
91,7
113,0
141,0
0,44
0,70
1,05
1,78
2,61
3,92
0,88
1,40
2,10
3,56
5,22
7,84
1,32
2,10
3,15
5,35
7,83
11,76
16,5
30,0
40,0
69,0
92,5
139,0
29,7
62,0
76,0
135,0
205,0
290,0
41,2
88,0
105,0
193,0
305,0
410,0
0,60
1,01
1,58
2,36
3,80
5,40
1,20
1,78
3,15
4,90
7,60
10,80
1,80
3,02
4,70
7,50
11,20
16,10
11,12,15
11,12,15
11,111,12,15
11,111,12,15
111,12
111,12
11,12,15
11,12,15
11,111,12,15
11,111,12,15
111,12
111,12
11,12,15
11,12,15
11,111,12,15
11,111,12,15
111,12
111,12
1
1
1
58
1
1
1
58
1
1
1
Sprockets on request.
31
Simplex chains
p
p
g
b1 b2
b3
I1
k
d1
d2
Connecting side
Triplex chains
Duplex chains
e
I3
e
b3
I2
b1 b2
b1 b2
b3
k
d1
d2
Chain
No.
455 GL MA
462 GL MA
501 GL MA
513 GL MA
548 GL MA
548 GLS MA
563 GL MA
596 GL MA
455 GL-2 MA
462 GL-2 MA
501 GL-2 MA
513 GL-2 MA
548 GL-2 MA
563 GL-2 MA
596 GL-2 MA
455 GL-3 MA
462 GL-3 MA
501 GL-3 MA
513 GL-3 MA
548 GL-3 MA
563 GL-3 MA
596 GL-3 MA
Ind.
32
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
5,72
7,75
9,65
11,68
17,02
17,02
19,56
25,40
5,72
7,75
9,65
11,68
17,02
19,56
25,40
5,72
7,75
9,65
11,68
17,02
19,56
25,40
8,53
11,30
13,28
15,62
25,40
25,40
29,00
37,90
8,53
11,30
13,28
15,62
25,40
29,00
37,92
8,53
11,30
13,28
15,62
25,40
29,00
37,90
8,66
11,43
13,41
15,75
25,60
25,60
29,20
38,20
8,66
11,43
13,41
15,75
25,60
29,20
38,20
8,66
11,43
13,41
15,75
25,60
29,20
38,20
6,35
8,51
10,16
12,07
15,88
15,88
19,05
25,40
6,35
8,51
10,16
12,07
15,88
19,05
25,40
6,35
8,51
10,16
12,07
15,88
19,05
25,40
3,28
4,45
5,08
5,72
8,28
8,28
10,19
14,63
3,28
4,45
5,08
5,72
8,28
10,19
14,63
3,28
4,45
5,08
5,72
8,28
10,19
14,63
9,525
12,7
15,875
19,05
25,4
25,4
31,75
38,1
9,525
12,7
15,875
19,05
25,4
31,75
38,1
9,525
12,7
15,875
19,05
25,4
31,75
38,1
inch
38
58
1
1
1
1
38
58
1
1
1
38
58
1
1
1
d2
d1
Pitch
mm
Connecting side
Connecting side

tensile
area
strength
Width
over
pin
g
max.
Projection over
connecting link
k
max.
l
max.
FB
min.
mm
mm
mm
mm
cm2
kN
kg/m
No.
10,24
13,92
16,59
19,46
31,88
36,45
48,36
10,24
13,92
16,59
19,46
31,88
36,45
48,36
8,2
11,5
14,2
15,5
24,0
21,0
26,4
33,4
8,2
11,5
14,2
15,5
24,0
26,4
33,4
8,2
11,5
14,2
15,5
24,0
26,4
33,4
3,3
3,9
4,1
4,6
5,4
5,4
6,1
6,6
3,3
3,9
4,1
4,6
5,4
6,1
6,6
3,3
3,9
4,1
4,6
5,4
6,1
6,6
13,5
17,0
19,6
22,7
36,1
36,1
43,2
53,4
23,8
31,0
36,2
42,2
68,0
79,0
101,0
34,0
44,9
52,8
61,7
99,9
116,0
150,0
0,28
0,50
0,67
0,89
2,10
2,10
2,95
5,54
0,56
1,01
1,34
1,79
4,21
5,81
11,09
0,81
1,51
2,02
2,68
6,31
8,87
16,63
9,6
18,6
27,0
31,0
72,0
72,0
105,0
180,0
17,4
37,0
54,0
63,0
140,0
210,0
360,0
24,9
56,0
80,0
94,0
211,0
300,0
523,0
0,41
0,78
1,03
1,29
3,29
2,90
4,13
7,34
0,86
1,50
2,00
2,62
5,83
8,03
14,47
1,30
2,21
2,97
3,43
8,25
11,66
22,00
4,7,11,12,15
4,7,11,12
4,7,11
4,7,11,12
4,7,11
4,7,11,12
4,7,11,12
4,7,111,12
4,7,11,12,15
4,7,11,12
4,7,11
4,7,11,12
4,7,11
4,7,11,12
4,7,111,12
4,7,11,12,15
4,7,11,12
4,7,11
4,7,11,12
4,7,11
4,7,11,12
4,7,111,12
Connecting
links
Double pitch roller chains
p
g
b1 b2
b3
I1
k
d1
Chain
Pitch
p
No.
208 B MA
210 B MA
212 B MA
216 B MA
220 B MA
Ind.
mm
25,4
31,75
38,1
50,8
63,5
inch
1
1
1
2
2
d2
Connecting side
Width
over
pin
Bearing
area
Minimum
g
max.
Projection
over
connecting
link
k
max.
l1
max.
FB
min.
mm
11,8
14,7
16,1
21,0
28,0
mm
3,9
4,1
4,6
5,4
6,1
mm
17,0
19,6
22,7
36,1
43,2
cm2
0,50
0,67
0,89
2,10
2,96
kN
18,0
22,4
29,0
60,0
95,0
kg/m
0,48
0,55
0,80
1,74
2,55
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
7,75
9,65
11,68
17,02
19,56
mm
11,30
13,28
15,62
25,40
29,00
mm
11,43
13,40
15,75
25,60
29,20
mm
8,51
10,16
12,07
15,88
19,05
mm
4,45
5,08
5,72
8,28
10,19
Weight
tensile
strength
Sprockets for double pitch roller chains can be used for these chains.
Nr. 4 (B)
Nr. 7 (A)
Nr. 111 (S)
Nr. 208 (B)
Nr. 12 (L)
Inner link
Outer link
(to be riveted)
Connecting link with cottered pin
for chain No. 713 with spring clip (E)
Single cranked link
33
Accumulator chains
Design E
Double pitch chain

p
Design L
p
p
b3 b4 e I
b2 b1
b3 b4 e I
b2 b1
b5
d1
Chain
Pitch
p
No.
513 SF MA
548 SF MA
722 SF MA
728 SF MA
D 513 SF MA
D 548 SF MA
T 513 SF MA
T 548 SF MA
Ind.
Width
between
over
outer plates
d2
Inner
link
width
Design
b1
min.
b2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
E
E
L
L
D
D
T
T
11,68
17,02
11,68
17,02
11,68
17,02
11,68
17,02
15,62
25,45
15,62
25,45
15,62
25,45
15,62
25,45
15,80
25,81
15,80
25,81
15,80
25,81
15,80
25,81
20,0
32,0
20,0
32,0
20,0
32,0
20,0
32,0
12,00
15,88
12,00
15,88
12,07
15,88
12,07
15,88
5,72
8,28
5,72
8,28
5,72
8,28
5,72
8,28
31,50
44,50
31,50
44,50
52,00
76,76
38,92
63,76
16,1
21,0
16,1
21,0
16,1
21,0
16,1
21,0
48,0
65,0
48,0
65,0
68,0
97,0
61,7
99,9
b3
min.
b4
max.
Support
roller
Pin
Transverse
pitch
Plate
height
Width
over
pin
Support
roller
width
Width over
pin
Type l
Support
roller
width
d1
d2
max.
g
max.
l
max.
b5
max.
l
max.
b5
max.
mm
mm
mm
11,5
12,5
11,5
12,5
11,5
12,5
-
43,0
-
9,0
-
Sprockets are available for all accumulator chains!

Connecting links with securing circlips.
Our connecting links always have the same length I as the ordinary pins.
Temperature range: - 30 to 100C for steel conveyor rollers
- 10 to 60C for plastic conveyor rollers
For information on AFS clips for optimal equipment and nger protection see page 59.
34
d1
Inner
width
mm
19,05
25,4
38,1
50,8
19,05
25,4
19,05
25,4
d2
Accumulator chains
Design D
Design T
p
d
d
p
b1 b2
e
b2
b1
b3 b4
b5
d2
d1
d1
Width over
pin
Type ll
Support
roller
width
l
max.
b5
max.
mm.
mm
40,0
-
7,5
-
d2
Conveyor rollers
Designation for material
Minimum
tensile
strength
Diameter
Type l
d
Type ll
d
FB
min.
Maximum load
per m conveyor chain
with 10 m conveyor length
Steel
PA 6.6
Vestamide
Steel
Plastic
mm
mm
mm
kN
kg
kg
SF
SF
SF
SF
SF
SF
SF
SF
SFK
SFK
SFK
SFK
SFK
SFK
SFK
SFK
SFV
SFV
SFV
SFV
SFV
SFV
SFV
SFV
24,0
38,5
24,0
38,5
24,0
38,5
24,0
38,5
26,0
26,0
40,0
26,0
26,0
-
28,0
28,0
50,0
28,0
28,0
-
29,0
60,0
29,0
60,0
57,8
120,0
60,0
120,0
300
600
300
600
600
1200
600
1200
260
500
260
500
520
1000
260
500
The load per m applies for 10 m conveyor length per double chain strand. The load may be proportionally increased for shorter
chain lengths and must be proportionally decreased for longer conveyor distances: e.g. 5 m conveyor distance = double load,
20 m conveyor distance = half load.
Maximum conveyor distances 25 - 30 m. The installation of guide plates is recommended as of 15 m.
35
MARATHON STAINLESS STEEL - MAINTENANCE-FREE

High performance polymer bearing TRIGLEIT
High performance polymer bearing TRIGLEIT Z
Stainless steel pin

Polymer bearing (TRIGLEIT / TRIGLEIT Z)
Stainless steel bushing
Stainless steel roller

Stainless steel plates
High performance polymer bearings allow operation of stainless steel chains

without relubrication!
durable and low-friction polymer bearing
all other chain components made of stainless steel grades
maximum chain speed v = 2,5 m/s
working temperature -30C to +60C (TRIGLEIT)
working temperature -100C to +200C (TRIGLEIT Z / TRIGLEIT FDA)
chain dimensions according to DIN 8187; standard stainless steel sprockets can be used
no relubrication required
relubrication with mineral oils possible (no ester oils)
can also be supplied with extended pins, straight attachments, bent attachments and in special designs
information on chemical resistance on request
Wear elongation
durable water resistance (TRIGLEIT Z / TRIGLEIT FDA)
Application areas:
Stainless steel, unlubricated
Packing industry
Chemical industry
Stainless steel, initially lubricated only
Pharmaceutical industry
Textile industry
Food industry
MARATHON RF
Sanitation industry
Electrical industry
Operating hours
Results of long-term wear tests
36
MARATHON STAINLESS STEEL - MAINTENANCE-FREE

Simplex chains (Type GL)
Simplex chains
p
p
g
b3
b1 b2
I1
b1 b2
b3
k
d1
d2
I1
k
Connecting side
d1
d2
Connecting side
Triplex chains
Duplex chains
e
I3
e
b3
I2
b1 b2
b1 b2
b3
k
d1
Chain
Pitch
DIN
Nr.
462
501
513
548
D 462
D 501
D 513
D 548
T 462
T 501
T 513
T 548
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
RF MA
Ind.
Nr.
08 B-1
10 B-1
12 B-1
16 B-1
08 B-2
10 B-2
12 B-2
16 B-2
08 B-3
10 B-3
12 B-3
16 B-3
Connecting side
d2
mm
12,7
15,875
19,05
25,4
12,7
15,875
19,05
25,4
12,7
15,875
19,05
25,4
inch
58
58
58
Pin
Transverse
pitch
d2
ProjecPlate
height tion over
Outer
plate
width
Roller
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
g
max.
k
max.
l
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
7,75
9,65
11,68
17,02
7,75
9,65
11,68
17,02
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,30
13,28
15,62
25,40
11,30
13,28
15,62
25,40
11,43
13,41
15,75
25,60
11,43
13,41
15,75
25,60
11,43
13,41
15,75
25,60
8,51
10,16
12,07
15,88
8,51
10,16
12,07
15,88
8,51
10,16
12,07
15,88
4,45
5,08
5,72
8,28
4,45
5,08
5,72
8,28
4,45
5,08
5,72
8,28
13,92
16,59
19,46
31,88
13,92
16,59
19,46
31,88
11,8
14,7
16,1
21,0
11,8
14,7
16,1
21,0
11,8
14,7
16,1
21,0
3,9
4,1
4,6
5,4
3,9
4,1
4,6
5,4
3,9
4,1
4,6
5,4
17,0
19,6
22,7
36,1
31,0
36,2
42,2
68,0
44,9
52,8
61,7
99,9
connecting link
Width
over
pin
Connecting side

tensile
area
strength
Inner
link
width
Inner
width
d1
Connecting
links
FB
min.
cm2
kN
kg/m
Nr.
0,50
0,67
0,89
2,10
1,01
1,34
1,79
4,21
1,51
2,02
2,68
6,31
12,00
14,50
18,50
40,00
20,40
24,65
31,45
68,00
32,50
39,00
49,50
108,00
0,70
0,91
1,18
2,50
1,36
1,82
2,38
5,10
2,01
2,70
3,12
7,50
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,111,12
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,111,12
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,111,12
Can also be supplied with attachments, straight plates (type series GL) and as double pitch roller chains (dimensions according
to DIN 8181). Chains 548 available as type series GLS with plate height g = 21 mm (max.) and as type series GL with
g = 24 mm (max.). Sprockets on request.
Nr. 4 (B)
Nr. 7 (A)
Nr. 11 (E)
Nr. 111 (S)
Nr. 12 (L)
Nr. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
37
SIMPLEX ROLLER CHAINS (STAINLESS STEEL)

p
g
b3
b1 b2
I1
k
d1
Chain
Connecting side
Width
over
pin
Bearing
area
Minimum
g
max.
Projection
over
connecting
link
k
max.
l1
max.
FB
min.
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
Pitch
d2
Weight
tensile
strength
No.
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
450 RF
331 RF
332 RF
462 RF
501 RF
513 RF
548 RF
35 RF
40 RF
60 RF
455 RFGL
455 RFKIGL
462 RFGL
501 RFGL
513 RFGL
548 RFGL
548 RFGLS
10,11
8,0
12,7
12,7
12,7
15,875
19,05
25,4
9,525
12,7
19,05
9,525
9,525
12,7
15,875
19,05
25,4
25,4
3,00
3,30
4,88
7,75
9,65
11,68
17,02
4,68
7,85
12,57
5,72
5,72
7,75
9,65
11,68
17,02
17,02
4,77
5,80
7,20
11,30
13,28
15,62
25,40
7,47
11,15
17,70
8,53
8,53
11,30
13,28
15,62
25,40
25,40
4,90
5,93
7,33
11,43
13,41
15,75
25,60
7,52
11,28
17,85
8,66
8,66
11,43
13,41
15,75
25,60
25,60
5,00
7,75
7,75
8,51
10,16
12,07
15,88
5,08
7,95
11,91
6,35
6,35
8,51
10,16
12,07
15,88
15,88
2,31
3,66
3,66
4,45
5,08
5,72
8,28
3,58
3,96
5,94
3,28
3,28
4,45
5,08
5,72
8,28
8,28
7,1
9,9
9,9
11,8
14,7
16,1
21,0
9,1
12,0
18,0
8,2
8,2
11,5
14,2
15,5
24,0
21,0
3,1
1,5
1,5
3,9
4,1
4,6
5,4
3,3
3,9
4,6
3,3
3,3
3,9
4,1
4,6
5,4
5,4
8,6
10,2
11,2
17,0
19,6
22,7
36,1
13,2
17,8
26,9
13,5
13,5
17,0
19,6
22,7
36,1
36,1
0,11
0,21
0,28
0,50
0,67
0,89
2,10
0,27
0,44
1,05
0,28
0,28
0,50
0,67
0,89
2,10
2,10
4,0
7,0
7,0
12,0
14,5
18,5
40,0
6,0
10,5
20,0
7,0
1,0
12,0
14,5
18,5
40,0
40,0
0,18
0,28
0,33
0,70
0,91
1,18
2,50
0,35
0,61
1,58
0,41
0,41
0,78
1,03
1,29
3,29
2,90
10,11
10,11
7
11
2,11
10,11
11
10,11
2,7,10
2
11
11

sprockets on request
7 inner
links made entirely of plastic, maintenance-free chain
10 connecting
Connecting
links
No.
4,7,11
4,7,11,15
4,7,11,15
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,111,12
4,7,11
4,7,11,12,15
4,7,11,12
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,111,12
4,7,111,12
link No. 12 only with attached riveted bolts
11
Roller chains RF (stainless steel) - type series GL (straight plates) can also be supplied as multiplex roller chains.
For details on orders and enquiries see page 128. For sprockets RF (stainless steel) see page 83.
38
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link

cottered pin
Single
cranked link
Double
cranked link
DUPLEX ROLLER CHAINS (STAINLESS STEEL)

p
g
e
b3
I2
b1 b2
k
d1
Chain
No.
D450 RF
D455 RF
D462 RF
D501 RF
D513 RF
D548 RF
35-2 RF
40-2 RF
60-2 RF
1
Ind.
1
Pitch
Inner
width
Inner
link width
Outer
plate
width
Roller
Pin
Transverse
pitch
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
8,0
9,525
12,7
15,875
19,05
25,4
9,525
12,7
19,05
3,00
5,72
7,75
9,65
11,68
17,02
4,68
7,85
12,57
4,77
8,53
11,30
13,28
15,62
25,40
7,47
11,15
17,70
4,90
8,66
11,43
13,41
15,75
25,60
7,52
11,28
17,85
5,00
6,35
8,51
10,16
12,07
15,88
5,08
7,95
11,91
2,31
3,28
4,45
5,08
5,72
8,28
3,58
3,96
5,94
d2
Connecting side
Bearing Minimum
tensile
area
strength
Width
over
pin
g
max.
Projection
over
connecting link
k
max.
l2
max.
mm
mm
mm
mm
5,64
10,24
13,92
16,59
19,46
31,88
10,13
14,38
22,78
7,1
8,2
11,8
14,7
16,1
21,0
9,0
12,0
18,0
3,1
3,3
3,9
4,1
4,6
5,4
3,3
3,9
4,6
14,3
23,8
31,0
36,2
42,2
68,0
23,4
32,3
49,8
Weight
Connecting
links
FB
min.
cm2
kN
kg/m
No.
0,22
0,56
1,01
1,34
1,79
4,21
0,53
0,88
2,10
6,00
11,90
20,40
24,65
31,45
68,00
12,00
17,85
34,00
0,36
0,78
1,36
1,82
2,38
5,10
0,70
1,20
3,14
4,7,11,15
4,7,11,15
4,7,11,12,15
4,7,11,12,15
4,7,11,12,15
4,7,111,12
11,12,15
11,12,15
4,7,11,12
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link

cottered pin
Single
cranked link
Double
cranked link
39
TRIPLEX ROLLER CHAINS (STAINLESS STEEL)

p
p
g
e
I3
e
b1 b2
b3
k
d1
Chain
No.
Ind.
T 455 RF
T 462 RF
T 501 RF
T 513 RF
T 548 RF
d2
Plate Projec- Width

connecpin
ting link
g
k
l3
max.
max.
max.
Pitch
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Transverse
pitch
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
5,72
7,75
9,65
11,68
17,02
8,53
11,30
13,28
15,62
25,40
8,66
11,43
13,41
15,75
25,60
6,35
8,51
10,16
12,07
15,88
3,28
4,45
5,08
5,72
8,28
10,24
13,92
16,59
19,46
31,88
8,2
11,8
14,7
16,1
21,0
3,3
3,9
4,1
4,6
5,4
34,0
44,9
52,8
61,7
99,9
mm
9,525
12,7
15,875
19,05
25,4
inch
38
58
Connecting side

tensile
area
strength
f
Connecting
links
FB
min.
cm2
kN
kg/m
No.
0,81
1,51
2,02
2,68
6,31
18,9
32,5
39,0
49,5
108,0
1,18
2,01
2,70
3,12
7,50
11,12,15
11,12,15
11,12,15
11,12,15
11,111,12
For details on orders and enquiries see page 128, Sprockets on request.
40
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
SIMPLEX ROLLER CHAINS (WORKS-STANDARD) / AGRICULTURAL ROLLER CHAINS

p
g
b3
b1 b2
I1
k
d1
Chain
No.
455 TL
18
460
515
517
540
546 b
547
577
6144
1
Ind.
mm
9,525
12,7
12,7
19,05
19,05
25,4
25,4
25,4
35,0
41,5
Width
over
pin
Bearing
area
Minimum
g
max.
l1
max.
FB
min.
mm
mm
mm
mm
cm2
kN
kg/m
No.
3,28
4,18
4,45
5,72
6,10
7,00
7,50
8,28
10,19
9,05
9,0
11,2
11,8
16,2
18,1
20,5
22,5
21,0
26,0
26,3
3,3
1,5
3,9
4,6
3,6
5,4
5,4
5,4
6,1
5,0
13,5
14,4
15,0
28,6
24,9
27,2
30,0
30,9
40,0
38,1
0,28
0,39
0,39
1,12
1,05
1,32
1,48
1,74
2,74
2,40
9,0
17,5
18,2
35,0
40,0
35,0
58,0
63,0
85,0
56,0
0,41
0,55
0,62
1,67
1,51
1,58
2,14
2,50
2,90
2,59
4,7,11,12,15
4,7,11,12,15
4,7,11,15
4,7,11,12
4,7,11,12
4,7,11,12
4,7,11,12
4,7,11,12,111
4,7,111,12
4,7,111
Inner
link
width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
inch
mm
mm
mm
mm
38
5,72
4,88
5,21
13,50
11,68
12,70
12,70
12,70
19,60
20,70
8,53
9,30
8,70
19,70
17,00
19,00
20,00
21,07
27,00
26,90
8,66
9,43
8,93
19,83
17,13
18,20
20,20
21,27
27,20
27,28
6,35
7,75
8,51
12,07
12,07
12,70
14,00
15,88
19,05
15,90
1
1
1
-
Connecting side
Projection
over
connecting link
k
max.
Inner
width
Pitch
d2
Weight
tensile
strength
Connecting
links
For new installations we recommend to use only standardised roller chains according to DIN 8187 or 8188!
We reserve the right to cease production of this type series without prior notice!
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
No. 15 (C)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
Double
cranked link
41
DOUBLE PITCH ROLLER CHAINS ACCORDING TO DIN 8181

p
g
I1
b1 b2
b3
k
d2
d1
Chain
Pitch
DIN
No.
713
717
722
728
734
Ind.
Connecting side
Width
over
pin
Bearing
area
g
max.
Projection
over
connecting
link
k
max.
l1
max.
Inner
width
Inner
link
width
Outer
plate
width
Roller
Pin
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
Minimum
Weight
tensile
strength
DIN
FB
min.
No.
mm
inch
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
208 B
210 B
212 B
216 B
220 B
25,4
31,75
38,1
50,8
63,5
1
1
1
2
2
7,75
9,65
11,68
17,02
19,56
11,30
13,28
15,62
25,40
29,00
11,43
13,41
15,75
25,60
29,20
8,51
10,16
12,07
15,88
19,05
4,45
5,08
5,72
8,28
10,19
11,8
14,7
16,1
21,0
28,5
3,9
4,1
4,6
5,4
6,1
17,0
19,6
22,7
36,1
43,2
0,50
0,67
0,89
2,10
2,96
18,0
22,4
29,0
60,0
95,0
0,46
0,57
0,75
1,74
2,55
0,50
0,67
0,89
2,10
12,0
14,5
18,5
40,0
0,48
0,55
0,80
1,74
Double pitch roller chains (stainless steel)

713 RF
717 RF
722 RF
728 RF
208 B
210 B
212 B
216 B
25,4
31,75
38,1
50,8
1
1
1
2
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,43
13,41
15,75
25,60
8,51
10,16
12,07
15,88
4,45
5,08
5,72
8,28
11,8
14,7
16,1
21,0
3,9
4,1
4,6
5,4
17,0
19,6
22,7
36,1
42
No. 4 (B)
No. 7 (A)
No. 111 (S)
Nr. 208 (B)
No. 12 (L)
Inner link
Outer link
(to be riveted)
Connecting link with cottered pin
for chain No. 713 with spring clip (E)
Single cranked link
HOLLOW PIN CHAINS
Type 1
p
g
b1
d1
I1
Type 2
p
g
b1
d1
I1
Type 3
b1 I1
d1
Chain
Pitch
Inner
width
p
No.
01105
01462
01463
01500
01501
01513
01589
01598
01650
01650RF
Ind.
1,3
4,5
4,5,6
mm
12,7
12,7
12,7
15,875
15,875
19,05
38,1
50,0
50,8
50,8
inch
58
58
1
2
2
Hollow pin
Plate height
Roller
(Bushing)
Bore
Width
b1
min.
d1
max.
d
+0,1
l1
g
max.
mm
3,30
7,75
9,50
6,50
9,50
11,70
15,20
15,00
11,00
11,00
mm
7,75
8,51
8,51
10,16
10,16
12,07
18,00
26,00
30,00
30,00
mm
4,2
4,0
4,0
5,0
5,0
5,0
10,2
14,4
8,2
8,2
mm
10,2
17,0
19,0
17,0
20,0
22,5
34,5
35,6
27,0
27,0
mm
10,5
12,2
11,8
14,7
14,7
16,1
28,0
40,0
26,0
26,0
Type
2
1
2
2
2
2
1
1
3
3
Bearing
area
Minimum
FB
min.
cm2
0,14
0,68
0,20
0,28
0,28
0,30
2,28
4,20
1,94
1,94
kN
10,0
10,0
14,0
15,0
15,0
25,0
45,0
100,0
50,0
32,0
kg/m
0,34
0,65
0,68
0,74
0,83
1,07
2,62
4,10
2,15
2,15
Weight
tensile
strength
1
with straight side plates 3 also supplied with small rollers 32 mm (Type 3)
and acid resistant steel W.-No. 1.4301
also with plastic rollers
support rollers
made of stainless
Hollow pin chains are to be connected by means of outer links (pin links). For the chains No. 01597 and No. 01598 straight
connecting links with Seeger circlip ring can be supplied.
43
ROLLER CHAINS WITH SINGLE HOLE BENT ATTACHMENTS

Main dimensions according to DIN 8187, DIN 8188 and works-standard
Type A
bent attachments, one side
T
DL
s
H
g
p
d1
b1
b2
b3
Type B
bent attachments, both sides
T
DL
s
H
g
p
d1
b1
b2
b3
Type C
bent over chain attachments, one side
T
DL
g
Basic chain
Pitch
p
No.
450
455
331
332
462
501
513
548
563
596
613
652
40
50
60
80
1
Ind.
1,15
17
17
15
15
15
15,16
15
15
15
15
mm
inch
-
8,0
9,525
12,7
12,7
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
12,7
15,875
19,05
25,4
38
58
1
1
1
1
2
58
1
15
b1
b2
b3
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
DL
mm
8,0
8,0
10,5
10,5
12,5
15,0
18,5
25,0
35,0
38,0
45,0
50,0
10,5
12,7
15,9
19,1
mm
3,2
3,5
3,5
3,5
4,5
5,5
6,6
9,0
9,0
11,0
14,0
14,0
3,5
5,2
5,2
6,7
mm
6,6
9,5
9,0
9,7
13,1
16,7
18,6
28,9
33,4
44,0
54,1
54,0
12,7
15,9
19,1
25,4
mm
12,0
13,5
15,1
15,8
19,0
27,0
29,0
41,8
49,0
64,0
78,0
76,3
17,9
23,9
28,2
37,3
mm
5,0
6,5
7,0
7,0
10,0
10,0
11,0
18,0
18,0
25,0
32,0
35,0
7,9
10,3
11,9
15,9
mm
0,80
1,25
0,95
0,95
1,50
1,70
1,80
3,00
3,75
5,00
6,00
6,00
1,50
2,00
2,40
3,20
mm
mm
mm
mm
mm
3,00
5,72
3,30
4,88
7,75
9,65
11,68
17,02
19,56
25,40
30,99
30,99
7,85
9,40
12,57
15,75
4,77
8,53
5,80
7,20
11,30
13,28
15,62
25,40
29,00
37,90
46,50
45,50
11,15
13,80
17,70
22,50
4,90
8,66
5,93
7,33
11,43
13,41
15,75
25,60
29,20
38,20
46,80
45,80
11,28
13,93
17,85
22,70
5,00
6,35
7,75
7,75
8,51
10,16
12,07
15,88
19,05
25,40
27,94
29,21
7,95
10,16
11,91
15,88
7,1
8,2
9,9
9,9
11,8
14,7
16,1
21,0
26,4
33,4
37,0
42,2
12,0
15,0
18,0
24,1
also with single hole bent attachments on inner link
16
Attachment dimensions
on inner link s = 4
17
can also be supplied with m = 16
All designs can also be supplied as Marathon roller chains (maintenance-free), Biathlon and Biathlon KS!
For details on orders and enquiries see page 129. For untoleranced dimensions DIN ISO 2768 c applies.
44
H
d1
ROLLER CHAINS WITH SINGLE HOLE STRAIGHT ATTACHMENTS AND EXTENDED PINS
Main dimensions according to DIN 8187, DIN 8188 and works-standard
Type D
straight attachments, one side
m
s
DL
g
IF HF
d1
b1
b2
b3
Type E
straight attachments, both sides
m
T
DL
g
IF HF
d1
b1
b2
b3
Type F
extended pins (available on alternate sides)
FZ
T
LZ
g
Basic chain
Pitch
p
No.
450
455
331
332
462
501
513
548
563
596
613
652
40
50
60
80
1
Ind.
1,18
17
17
18
18
18
16,18
18
18
18
18
mm
8,0
9,525
12,7
12,7
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
12,7
15,875
19,05
25,4
inch
-
38
58
1
1
1
1
2
58
d1
DZ
b1
b2
b3
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
DL
IF
HF
DZ 19
h9
L Z 19
FZ 19
mm
mm
mm
mm
mm
3,00
5,72
3,30
4,88
7,75
9,65
11,68
17,02
19,56
25,40
30,99
30,99
7,85
9,40
12,57
15,75
4,77
8,53
5,80
7,20
11,30
13,28
15,62
25,40
29,00
37,90
46,50
45,50
11,15
13,80
17,70
22,50
4,90
8,66
5,93
7,33
11,43
13,41
15,75
25,60
29,20
38,20
46,80
45,80
11,28
13,93
17,85
22,70
5,00
6,35
7,75
7,75
8,51
10,16
12,07
15,88
19,05
25,40
27,94
29,21
7,95
10,16
11,91
15,88
7,1
8,2
9,9
9,9
11,8
14,7
16,1
21,0
26,4
33,4
37,0
42,2
12,0
15,0
18,0
24,1
mm
8,0
8,0
10,5
10,5
12,5
15,0
18,5
25,0
35,0
38,0
45,0
50,0
10,5
12,7
15,9
19,1
mm
3,2
3,5
3,5
3,5
4,5
5,5
6,6
9,0
9,0
11,0
14,0
14,0
3,5
5,2
5,2
6,7
mm
7,5
9,0
11,5
11,5
14,7
17,2
18,7
28,6
30,5
41,0
52,5
53,5
11,5
15,9
18,3
24,6
mm
13,00
13,80
17,65
17,65
20,30
26,70
29,00
41,50
46,00
60,00
75,50
77,00
17,65
23,50
27,20
35,50
mm
0,80
1,25
0,95
0,95
1,50
1,70
1,80
3,00
3,75
5,00
6,00
6,00
1,50
2,00
2,40
3,20
mm
4,0
5,0
5,0
5,0
6,0
6,5
7,0
10,0
12,0
16,0
20,0
20,0
5,0
5,08
5,94
7,92
mm
10,0
15,0
15,0
15,0
15,0
20,0
20,0
30,0
30,0
35,0
40,0
40,0
15,0
11,9
14,3
19,1
mm
13,3
20,7
19,0
19,7
22,4
28,5
29,8
45,9
48,4
59,1
69,0
69,0
22,2
21,1
25,8
33,7
with straight side plates 16 on inner link s = 4

19 other dimensions available on request
17
can also be supplied with m = 16
18
also with straight attachments on inner link
45
ROLLER CHAINS WITH TWO-HOLE BENT AND STRAIGHT ATTACHMENTS

Type A2 bent attachments, one side

T
I
DL
s
H
g
p
d1
b1
b2
b3
Type B2 bent attachments, both sides

T
I
DL
s
H
g
p
d1
b1
b2
b3
Type D2 straight attachments, one side

T
s
G
DL
g
IF HF
d1
b1
b2
b3
Type E2 straight attachments, both sides

T
G
DL
g
Basic chain
No.
Ind.
mm
1,20
9,525
12,7
15,875
19,05
25,4
31,75
38,1
548 RF
25,4
d1
b1
b2
b3
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
DL
IF
HF
inch
mm
mm
mm
mm
mm
38
58
5,72
7,75
9,65
11,68
17,02
19,56
25,40
8,53
11,30
13,28
15,62
25,40
29,00
37,90
8,66
11,43
13,41
15,75
25,60
29,20
38,20
6,35
8,51
10,16
12,07
15,88
19,05
25,40
8,2
11,8
14,7
16,1
21,0
26,4
33,4
mm
18,2
23,2
28,5
33,6
46,5
55,8
71,1
mm
3,2
4,5
5,5
6,6
9,0
9,0
11,0
mm
9,5
12,7
15,9
19,1
25,4
31,8
38,1
mm
9,8
13,1
16,7
18,6
28,9
33,4
44,0
mm
13,2
19,0
27,0
29,0
42,0
49,0
64,0
mm
5,7
10,0
10,0
11,0
18,0
18,0
25,0
mm
9,2
14,7
17,2
18,7
28,6
30,5
41,0
mm
12,6
20,3
26,7
29,0
41,5
46,0
60,0
mm
1,25
1,50
1,70
1,80
3,00
3,75
5,00
9,8
13,1
16,7
18,5
28,9
13,2
19,0
27,0
29,0
41,8
5,7
10,0
10,0
11,0
18,0
9,2
14,7
17,2
18,7
28,6
12,6
20,3
26,7
29,0
41,5
1,25
1,60
1,70
1,80
3,00
1
1
1
Roller chains (stainless steel) with two-hole bent and straight attachments
18,2
3,2
9,5
455 RF 1,20
9,525
5,72
8,53
8,66
6,35
8,2
38
23,2
4,5
12,7
462 RF
12,7
7,75
11,30
11,43
8,51
11,8
28,5
5,5
15,9
501 RF
15,875
9,65
13,28
13,41
10,16
14,7
58
33,6
6,6
19,1
513 RF
19,05
11,68
15,62
15,75
12,07
16,1
IF HF
Inner
width
Pitch
455
462
501
513
548
563
596
17,02
20
25,40
25,60
15,88
21,0
46,5
10,0
25,4
can be supplied with or without bore
All designs can also be supplied as Marathon roller chains (maintenance-free), Biathlon and Biathlon KS! Sprockets made of
stainless steel or plastic are available on request.
46
ROLLER CHAINS (STAINLESS STEEL) AS ATTACHMENT CHAINS

Main dimensions according to DIN 8187/ 8188
Type A bent attachments, one side

DL
I
H
g
p
d1
b1
b2
b3
Type B bent attachments, both sides

T
DL
H
g
p
d1
b1
b2
b3
Type D straight attachments, one side

T
s
DL
IF HF
g
d1
b1
b2
b3
Type E straight attachments, both sides

T
s
DL
IF HF
g
d1
b1
b2
b3
Type F extended pins

(available on alternate sides)
FZ
LZ
g
Basic chain
No.
450 RF
455 RF
331 RF
40 RF
332 RF
462 RF
501 RF
513 RF
548 RF
1
Ind.
1,21
17
21
17
21
21
21
16,21
DZ
d1
b1
b2
b3
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
DL
IF
HF
D Z 19
h9
LZ 19
FZ 19
mm
mm
mm
mm
mm
mm
8,0
9,525
12,7
12,7
12,7
12,7
15,875
19,05
25,4
3,00
5,72
3,30
7,85
4,88
7,75
9,65
11,68
17,02
4,77
8,53
5,80
11,15
7,20
11,30
13,28
15,62
25,40
4,90
8,66
5,93
11,28
7,33
11,43
13,41
15,75
25,60
5,00
6,35
7,75
7,95
7,75
8,51
10,16
12,07
15,88
7,1
8,2
9,9
12,0
9,9
11,8
14,7
16,1
21,0
mm
8,0
8,0
10,5
10,5
10,5
12,5
15,0
18,5
25,0
mm
3,2
3,5
3,5
3,5
3,5
4,5
5,5
6,6
10,0
mm
6,6
9,5
9,0
11,8
9,7
13,1
16,7
18,5
28,9
mm
12,0
13,5
15,1
17,9
15,8
19,0
27,0
29,0
41,8
mm
5,0
6,5
7,0
7,9
7,0
10,0
10,0
11,0
18,0
mm
7,5
9,0
11,5
11,5
11,5
14,7
17,2
18,7
28,6
mm
13,0
13,4
17,7
17,7
17,7
20,3
26,7
29,0
41,5
mm
0,80
1,25
0,95
1,50
0,95
1,60
1,70
1,80
3,00
mm
4,0
5,0
5,0
5,0
5,0
6,0
6,5
7,0
10,0
mm
10
15
15
15
15
15
20
20
30
mm
13,3
20,7
19,0
22,2
19,7
22,4
28,5
29,8
45,9
Pitch
16 on inner link s = 4
17 can also be supplied with m = 16
also with single hole bent attachments on inner link
19
other dimensions available on request
21
Sprockets made of stainless steel or plastic are available on request.

47
ROLLER CHAINS WITH SINGLE HOLE ATTACHMENTS AND INSIDE THREAD

Type A G
sG
H
d1
p
Type B G
b1
b2
b3
F
M
sG
H
d1
p
Type C G
bent over chain attachments,

one side
b1
b2
b3
sG
H
d1
p
b1
b2
b3
Type D G
sG

M
IF
HF
d1
p
Type E G
b1
b2
b3
sG
M
IF
HF
d1
p
Basic chain
Pitch
22
No.
Ind.
mm
462
501
513
548
22
12,7
15,875
19,05
25,4
22
22
22
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
m
mm
12,5
15,0
18,5
25,0
inch
mm
mm
mm
mm
mm
58
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,43
13,41
15,75
25,60
8,51
10,16
12,07
15,88
11,8
14,7
16,1
21,0
b1
b2
b3
Inside
thread
M
M4
M5
M6
M8
sG
mm
13,1
16,7
18,6
28,9
mm
19,0
27,0
29,0
41,8
mm
10
10
11
18
mm
1,50
1,70
1,80
3,00
mm
4,00
4,20
4,50
7,50
can also be supplied in stainless steel
48
ROLLER CHAINS WITH TWO-HOLE ATTACHMENTS AND INSIDE THREAD

F
T
Type A 2 G
sG
H
d1
p
b1
b2
b3
Type B 2 G
F
T
sG
H
d1
p
b1
b2
b3
Type C 2 G
T
m

one side
sG
H
d1
p
b1
b2
b3
Type D 2 G
sG
M
IF
HF
d1
p
Type E 2 G
b1
b2
b3
sG
M
IF
HF
d1
p
Basic chain
22
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
m
mm
23,2
28,5
33,6
46,5
Pitch
No.
Ind.
mm
mm
mm
mm
mm
mm
462
501
513
548
22
12,7
15,875
19,05
25,4
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,43
13,41
15,75
25,60
8,51
10,16
12,07
15,88
11,8
14,7
16,1
21,0
22
22
22
b1
b2
b3
Inside
thread
M
M4
M5
M6
M8
IF
HF
sG
mm
12,7
15,9
19,1
25,4
mm
13,1
16,7
18,5
28,9
mm
19,0
27,0
29,0
41,8
mm
10
10
11
18
mm
14,7
17,2
18,7
28,6
mm
20,3
26,7
29,0
41,5
mm
1,50
1,70
1,80
3,00
mm
4,00
4,20
4,50
7,50
49
DOUBLE PITCH ROLLER CHAINS WITH SINGLE HOLE BENT ATTACHMENTS

Type A
F
I
g
p
d1
b1
b2
b3
Type B
F
I
m
d1
b1
b2
b3
Type C

one side
DL
m
g
Basic chain
Pitch
p
No.
713
717
722
728
734
Ind.
mm
25,4
31,75
38,1
50,8
63,5
inch
1
1
1
2
2
s
H
d1
b1
b2
b3
DL
g
p
DL
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
DL
mm
13,0
15,0
19,0
30,0
35,0
mm
4,5
5,5
6,6
9,0
9,0
mm
13,1
16,7
18,5
28,9
33,1
mm
19,3
26,7
26,0
43,0
49,6
mm
10,0
10,0
11,0
18,0
18,0
mm
1,60
1,70
1,80
3,00
3,75
4,5
5,5
6,6
9,0
13,1
16,7
18,5
28,9
19,5
26,7
26,0
43,0
10,0
10,0
11,0
18,0
1,60
1,70
1,80
3,00
mm
mm
mm
mm
mm
7,75
9,65
11,68
17,02
19,56
11,30
13,28
15,62
25,40
29,00
11,43
13,41
15,75
25,60
29,20
8,51
10,16
12,07
15,88
19,05
11,8
14,7
16,1
21,0
28,5
Double pitch stainless steel roller chains with single hole bent attachments
713 RF
717 RF
722 RF
728 RF
25,4
31,75
38,1
50,8
1
1
1
2
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,43
13,41
15,75
25,60
8,51
10,16
12,07
15,88
11,8
14,7
16,1
21,0
13,0
15,0
19,0
30,0
All designs can also be supplied as Marathon roller chains (maintenance-free)!

50
DOUBLE PITCH ROLLER CHAINS WITH SINGLE HOLE STRAIGHT ATTACHMENTS AND EXTENDED PINS
Type D
DL
g
p
d1
b1
b2
b3
Type E
IF HF
DL
d1
g
p
IF HF
b1
b2
b3
Type F
extended pin
(available on alternate sides)
FZ
LZ
T
d1
g
p
Basic chain
Pitch
p
No.
713
717
722
728
734
Ind.
mm
25,4
31,75
38,1
50,8
63,5
inch
1
1
1
2
2
DZ
b1
b2
b3
Inner
width
Inner
link
width
Outer
plate
width
Roller
Plate
height
b1
min.
b2
max.
b3
min.
d1
max.
g
max.
DL
IF
HF
D Z19
L Z19
FZ19
mm
13,0
15,0
19,0
30,0
35,0
mm
4,5
5,5
6,6
9,0
9,0
mm
14,7
17,0
17,6
29,0
30,5
mm
20,3
26,7
26,0
42,5
45,7
mm
1,60
1,70
1,80
3,00
3,75
mm
6,0
6,5
7,0
10,0
12,0
mm
15,0
20,0
20,0
30,0
30,0
mm
22,4
28,5
29,8
45,9
48,4
6,0
6,5
7,0
10,0
15,0
20,0
20,0
30,0
22,4
28,5
29,8
45,9
mm
mm
mm
mm
mm
7,75
9,65
11,68
17,02
19,56
11,30
13,28
15,62
25,40
29,00
11,43
13,41
15,75
25,60
29,20
8,51
10,16
12,07
15,88
19,05
11,8
14,7
16,1
21,0
28,5
Double pitch roller chains (stainless steel) with single hole straight attachments and extended pins
713 RF
717 RF
722 RF
728 RF
19
25,4
31,75
38,1
50,8
1
1
1
2
7,75
9,65
11,68
17,02
11,30
13,28
15,62
25,40
11,43
13,41
15,75
25,60
8,51
10,16
12,07
15,88
11,8
14,7
16,1
21,0
13,0
15,0
19,0
30,0
4,5
5,5
6,6
9,0
14,7
17,0
17,6
29,0
20,3
26,7
26,0
42,5
1,60
1,70
1,80
3,00
Can also be supplied as Marathon roller chain (maintenance-free)!

51
ROLLER CHAINS WITH EXTENDED PINS ON ONE SIDE/BOTH SIDES

According to DIN 8187-3, DIN 8188-3 and works-standard
p
g
d2
L3
b3
l3
L3
l2
Pitch
p
No.
450
455
462
501
513
548
552
563
577
596
613
652
35
40
50
60
80
100
120
1
Ind.
1,10
10
10
10
10
10
10
10
10
10
mm
8
9,525
12,7
15,875
19,05
25,4
30
31,75
35
38,1
44,45
50,8
9,525
12,7
15,875
19,05
25,4
31,75
38,1
inch
-
38
58
1
1
1
1
2
38
58
1
1
1
10
d2
d2
b3
min.
d1
max.
d2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
3,00
5,72
7,75
9,65
11,68
17,02
17,02
19,56
19,60
25,40
30,99
30,99
4,68
7,85
9,40
12,57
15,75
18,90
25,22
4,77
8,53
11,30
13,28
15,62
25,40
25,40
29,00
27,00
37,90
46,50
45,50
7,47
11,15
13,80
17,70
22,50
27,40
35,30
4,90
8,66
11,43
13,41
15,75
25,60
25,60
29,20
27,20
38,20
46,80
45,80
7,52
11,28
13,93
17,85
22,70
27,60
35,60
5,00
6,35
8,51
10,16
12,07
15,88
15,88
19,05
19,05
25,40
27,94
29,21
5,08
7,95
10,16
11,91
15,88
19,05
22,23
2,31
3,28
4,45
5,08
5,72
8,28
8,28
10,19
10,19
14,63
15,90
17,81
3,59
3,96
5,08
5,94
7,92
9,53
11,10
3,1
3,3
3,9
4,1
4,6
5,4
5,4
6,1
6,1
6,6
7,4
7,9
3,3
3,9
4,1
4,6
5,4
6,1
6,6
7,1
8,2
11,8
14,7
16,1
21,0
21,0
26,4
26,0
33,4
37,0
42,2
9,1
12,0
15,0
18,0
24,1
30,1
36,2
8,6
13,5
17,0
19,6
22,7
36,0
36,0
41,5
38,3
53,0
63,6
63,6
13,2
17,8
20,5
25,4
33,5
40,4
50,3
14,3
23,1
30,7
36,2
41,8
67,5
67,5
78,0
78,0
101,3
122,9
121,7
22,0
30,1
38,7
48,3
62,6
76,3
96,1
19,9
33,7
44,9
52,8
61,3
99,3
99,3
114,7
114,7
149,5
182,9
180,5
32,5
45,2
56,8
71,1
92,0
112,2
141,9
6,3
11,0
15,3
18,2
21,0
33,6
33,6
38,6
41,8
50,5
62,0
60,8
11,0
14,8
19,4
24,2
31,3
38,2
48,2
12,2
21,6
29,5
34,8
40,5
65,4
65,4
75,3
78,5
98,7
122,0
119,6
21,5
29,9
37,5
47,0
60,6
74,1
94,0
6,35
11,15
15,3
18
20,9
33,7
33,7
38,7
41,8
50,5
62,3
61,1
11,1
15,35
19,4
24,2
31,3
38,2
48,2
11
Duplex pin
Plate
height
Width
over pin
Dimensions for extended pin
g
max.
l1
max.
l2 11
max.
l3 12
max.
L1
max.
L2
max.
L3
max.
Overall length
12
Triplex pin
52
d1
b2
max.
Pin
L2
b1
min.
Inner link
width
Roller
b1 b2 I1
Projection
over
connecting
link
k
max.
Inner
width
Outer
plate
width
l3
L1
d2
Basic chain
Pin extension
COMBINATION CONNECTING LINKS
Simplex chain
Simplex chain
Simplex chain
with duplex connecting link
with triplex connecting link
with duplex connecting link
d1
d1
p
b1
b1
I3
M1
l2
M1
b1
M1
2
I2 e
d1
d2
k
d2
d2
Duplex chain
Duplex chain
d1
p
b1
d1
b1
I3
l3
b1
e
M1
2
M1
k
d2
Chain
No.
455
D 455
462
D 462
501
D 501
513
D 513
548
D 548
10
Ind.
10
10
10
10
10
10
10
10
10
10
Pitch
Inner
width
Roller
Pin
b1
min.
d1
max.
d2
max.
Transverse pitch
Attachment width
M1
max.
M2
max.
Projection
over
connecting
link
k
max.
mm
mm
25,6
30,0
34,8
56,8
-
mm
inch
mm
mm
mm
mm
mm
9,525
9,525
12,7
12,7
15,875
15,875
19,05
19,05
25,4
25,4
38
38
58
58
5,72
5,72
7,75
7,75
9,65
9,65
11,68
11,68
17,02
17,02
6,35
6,35
8,51
8,51
10,16
10,16
12,07
12,07
15,88
15,88
3,28
3,28
4,45
4,45
5,08
5,08
5,72
5,72
8,28
8,28
10,24
10,24
13,92
13,92
16,59
16,59
19,46
19,46
31,88
31,88
7,24
7,24
10,10
10,10
11,62
11,62
13,63
13,63
22,30
22,30
1
1
d2
8,5
8,5
11,3
11,3
13,3
13,3
15,6
15,6
25,4
25,4
Pin length
l2
max.
l3
max.
mm
mm
mm
3,3
3,3
3,9
3,9
4,1
4,1
4,6
4,6
5,4
5,4
23,8
31,0
36,2
42,2
68,0
-
34,0
44,9
52,8
61,7
99,9
53
PUSHER DOG
During conveyance the WIPPERMANN pusher is at

right angles to the chain. In the deection phase it
submerges under the transported material without
damaging it.
B2
B1
H1
H2
H4
H3
b1
B3
B4
B5
np
recommended duct width
d1
Chain
Sprockets
Number
of teeth
Pitch
Inner
width
Roller
462 / M 120
501 / M 132
501 / M 133
548 / M 132
10
Ind.
10
10
10
10
20
32
24
24
Pusher dog dimensions
Thrust
b1
min.
d1
max.
B1
B2
B3
B4
B5
H1
H2
H3
H4
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
32
80
60
90
12,7
15,875
15,875
25,4
7,75
9,65
9,65
17,02
8,51
10,16
10,16
15,88
18,0
18,0
18,0
25,0
25,0
31,0
31,0
46,0
19,0
23,0
23,0
37,0
35,0
40,0
40,0
65,0
40,0
45,0
45,0
70,0
22,0
50,0
50,0
68,0
29,0
60,0
60,0
80,0
11,0
18,0
14,0
22,0
46,0
86,0
82,0
113,0
Hub
max.
No.
n
max.
kN
5
8
6
6
0,5
1,0
1,0
3,0
All designs can also be supplied as Marathon roller chains (maintenance-free), Biathlon and Biathlon KS as well as in stainless
steel! For details on orders and enquiries see page 129. For untoleranced dimensions DIN ISO 2768 c applies.
54
SPECIAL TOP PLATE CONVEYOR CHAIN
15,88
9,2
Outer
plate
76,2
21
1,15
15,8
9,4
18,25 19,4
Inner
plate
40,6
22,6
Connection
plate
27
82,6
2 DH-I
Chain
Weight
Minimum
tensile strength
No.
2 DH-I
kg/m
3,4
kN
55,0
The main advantage compared to previous solutions is that the

top plates are no component parts of the inner and outer links
of the actual chain.
The plates are attached in the hollow pin as a separate assembly
part. This specic DBGM protected construction characteristic
(DBGM 295 05 477.8) allows for the top plates to be replaced
even with a tensioned chain, i.e. the chain does not have to be
separated.
Due to an additional short pin attached to the top plate the plate
is twist-secured. The oating assembly of the top plate can compensate minor height differences of the slideways.
Apart from that we have succeeded in considerably reducing
the distance between the plates compared to previous solutions.
The sickle-shaped conveyor plates allow unrestricted motion
through narrow bends and curves.
In order to facilitate assembly and disassembly, the top

plates were mounted with circlips.
The WIPPERMANN special top plate conveyor chain with its
especially narrow chain plate construction ensures a larger
bearing area of the top plates on the guide proles.
The top plates are coated and therefore have a high wear
protection.
The WIPPERMANN special top plate conveyor chain is fully
compatible with other systems.
Top plate conveyor chains suitable for following curved paths
are installed in particular for long conveyor distances and high
loads.
Primarily, they are required by the beverage and food industry
and by subcontractors to the automotive industry.
Owing to the special construction of the WIPPERMANN special top plate conveyor chain an identical run of the top plate and
the basic chain is guaranteed.
55
ACCUMULATOR CHAINS
Design E
Double pitch roller chain Design L

p
p
p
b3 b4 e I
b2 b1
b3 b4 e I
b2 b1
b5
d1
Chain
Pitch
p
No.
513 SF
548 SF
722 SF
728 SF
D 513 SF
D 548 SF
T 455 SF
T 513 SF
T 548 SF
Ind.
27
d2
d2
Inner
width
Inner
link
width
Design
b1
min.
b2
max.
mm
mm
mm
mm
mm
mm
mm
mm
mm
E
E
L
L
D
D
T
T
T
11,68
17,02
11,68
17,02
11,68
17,02
5,72
11,68
17,02
15,62
25,45
15,62
25,45
15,62
25,45
8,53
15,62
25,45
15,80
25,81
15,80
25,81
15,80
25,81
15,80
25,81
20,0
32,0
20,0
32,0
20,0
32,0
20,0
32,0
12,00
15,88
12,00
15,88
12,07
15,88
6,35
12,07
15,88
5,72
8,28
5,72
8,28
5,72
8,28
3,28
5,72
8,28
31,50
44,50
31,50
44,50
52,00
76,76
20,48
38,92
63,76
16,1
21,0
16,1
21,0
16,1
21,0
8,2
16,1
21,0
48,0
65,0
48,0
65,0
68,0
97,0
34,0
61,7
99,9
15,80
25,81
15,80
25,81
-
20,0
32,0
20,0
32,0
-
12,00
15,88
12,00
15,88
12,07
15,88
5,72
8,28
5,72
8,28
5,72
8,28
31,50
44,50
31,50
44,50
38,92
63,76
16,1
21,0
16,1
21,0
16,1
21,0
48,0
65,0
48,0
65,0
61,7
99,9
11,5
12,5
11,5
12,5
-
mm
19,05
25,4
38,1
50,8
19,05
25,4
9,525
19,05
25,4
Width
between
over
outer plates
d1
b3
min.
b4
max.
Support
roller
Pin
Transverse
pitch
Plate
height
Width
over
pin
Support
roller
width
Width
over pin
type I
Support
roller
width
d1
d2
max.
g
max.
l
max.
b5
max.
l
max.
b5
max.
mm
mm
mm
11,5
12,5
11,5
12,5
11,5
12,5
-
43,0
-
9,0
-
43,0
-
9,0
-
Accumulator chains (stainless steel)

513 SF RF
548 SF RF
722 SF RF
728 SF RF
T 513 SF RF
T 548 SF RF
27
19,05
25,4
38,1
50,8
19,05
25,4
E
E
L
L
T
T
11,68
17,02
11,68
17,02
11,68
17,02
15,62
25,45
15,62
25,45
15,62
25,45
Different from the drawing: No inner links in the middle strand! Roller width: 8,5 mm.
Sprockets are available for all accumulator chains!

Connecting links with securing circlips.
Our connecting links always have the same length I as the ordinary pins.
Temperature range: - 30 to 100C for steel conveyor rollers
- 10 to 60C for plastic conveyor rollers
56
ACCUMULATOR CHAINS
Design D
Design T
p
d
d
p
b1 b2
e
b2
b1
b3 b4
b5
d2
d1
d1
Width
over pin
type ll
Support
roller
roller
l
max.
b5
max.
mm.
mm
40,0
-
7,5
-
d2
Conveyor rollers
Designation for material
Minimum
tensile
strength
Diameter
type l
d
type ll
d
FB
min.
Maximum load per m

conveyor chain with 10 m
conveyor length
Steel
PA 6.6
Vestamide
Steel
Plastic
mm
mm
mm
kN
kg
kg
SF
SF
SF
SF
SF
SF
SF
SF
SF
SFK
SFK
SFK
SFK
SFK
SFK
SFK
SFK
SFK
SFV
SFV
SFV
SFV
SFV
SFV
SFV
SFV
SFV
24,0
38,5
24,0
38,5
24,0
38,5
9,2
24,0
38,5
26,0
26,0
40,0
26,0
15,0
26,0
-
28,0
28,0
50,0
28,0
28,0
-
29,00
60,00
29,00
60,00
57,80
120,00
16,80
60,00
120,00
300
600
300
600
600
1200
100
600
1200
260
500
260
500
520
1000
100
260
500
SFV RF
SFV RF
SFV RF
SFV RF
SFV RF
SFV RF
24,0
38,5
24,0
38,5
24,0
38,5
26,0
26,0
40,0
26,0
-
28,0
28,0
50,0
28,0
-
18,50
40,00
18,50
40,00
31,45
68,00
200
300
200
300
400
600
200
300
200
300
400
600
Accumulator chains (stainless steel)

40,0
-
7,5
-
SF RF
SF RF
SF RF
SF RF
SF RF
SF RF
SFK RF
SFK RF
SFK RF
SFK RF
SFK RF
SFK RF
The load per m applies for 10 m conveyor distance per double chain strand. The load may be proportionally increased for
shorter chain strands and must be proportionally decreased for longer conveyor distances: e.g. 5 m conveyor distance = double
load, 20 m conveyor distance = half load.
Maximum conveyor distances 25 - 30 m. The installation of guide plates is recommended as of 15 m (see page 58).
57
ACCUMULATOR CHAINS
HF
The guide plate distance is an even

multiple of the pitch, e.g. T = 4 p
Chain
HF
548 SF
513 SF
HF
No.
mm
mm
513 SF
548 SF
19,05
25,40
12,6
18,0
0,1
0,1
p
Design with guide plates
AXIAL PROFILE OF SPROCKETS FOR ACCUMULATOR CHAINS
B2
Chain
dF = d 0 - 2 F
d0
F= d +2
2
dF
No.
T 455
513 SF
D 513 SF
T 513 SF
548 SF
D 548 SF
T 548 SF
722 SF
728 SF
B2
mm
5,2
10,6
10,6
10,8
12,0
12,0
15,8
10,6
12,0
mm
15,3
20,8
42,0
28,2
33,0
66,0
48,0
20,8
33,0
mm
8,0
16,0
16,0
16,0
22,0
22,0
22,0
16,0
27,0
Sprockets are available for all accumulator chains.
CHAIN GUIDE FOR ACCUMULATOR CHAINS
Chain
B3
Different designs, roller diameters and pin lengths are available on request
58
B3
No.
mm
mm
513 SF
513 SFK
D 513 SF
548 SF
D 548 SF
722 SF
728 SF
20,8
20,8
40,5
33,0
66,0
20,8
33,0
15,0
15,0
15,0
20,0
20,0
15,0
27,0
AFS-CLIPS FOR OPTIMAL EQUIPMENT AND FINGER PROTECTION
Accumulator chain with AFS clip
Omega drive
Accumulator chain AFS - for optimal equipment and nger protection

prevents small parts from entering into gaps between conveyor rollers
increases operational safety
covers danger zone in chain deection range as well
both-way deections (e.g. with omega drives) still possible
can be supplied with different diameters and in various materials
Accumulator chains have a so-called conveyor roller on every
other pitch. This is required for the transport of the material to
be conveyed and ensures the smoothly running of the chain
under the goods during accumulation without damaging
them.
machinery directives. For due to the at design of the AFS clip

the gap between the conveyor rollers is completely closed. The
two-piece clip is mounted by snapping it onto the chain bushing
of the inner link also covering the danger zone in the deection
range of the chain. Therefore both-way deections, e.g. with
omega drives, are still possible.
The chain link joint between the conveyor rollers constitutes a

larger gap into which small parts might enter and then damage Depending on the respective application, conveyor rollers with
the chain or the entire system. Depending on the respective different diameters made of various materials (steel, PA 6.6, PA
application area, there is also the danger of ngers reaching 12 antistatic) can be supplied.
into these gaps and thus causing injuries.
Accumulator chains can also be supplied in stainless steel, as
An accumulator chain with AFS clip ensures a trouble-free ope- maintenance-free Marathon chains as well as in duplex or triplex
ration of conveyance and assembly systems and contributes designs.
considerably to operational safety according to effective
Retrotting for safety

Wippermann AFS clips for standard accumulator chains with conveyor roller diameters of 24 mm and 26 mm
The two-piece clip is mounted by simply snapping it onto the chain bushing of the inner link.
Due to the at design of the AFS clip the construction-related top. The correct position is guaranteed by a clear locking in place
gap between the conveyor rollers is completely closed. Hence of the clip during mounting. Owing to its innovative hinge sysequipment and nger protection is considerably increased.
tem it also covers the danger zone in the deection range of the
Retrotting of this innovative and easily mountable protective chain. Therefore both-way deections, e.g. for omega drives, are
safety feature is possible for every standard accumulator chain possible.
with conveyor roller diameters of 24 mm and 26 mm. The twopiece clip is mounted by simply snapping it onto the chain
bushing of the inner link. No tools are necessary since the
pieces can easily be snapped directly onto the chain from the
Thus the wear-resistant AFS clips ensure a trouble-free operation of conveyance and assembly systems and contribute considerably to operational safety according to effective machinery
directives.
59
BUSH CHAINS ACCORDING TO DIN 8164
s
b3
b1 b2
l1
k
d2
d1
Chain speeds with bush chains up to a pitch :
Chain
26
of 20 mm ... up to 5 m/s
of 40 mm ... up to 4 m/s
more than 40 mm ... up to 3 m/s
Projection
Plate
over
thickness
connecting
link
Inner
width
Inner
link
width
Outer
plate
width
Bushing
Pin
Width
over pin
b1
min.
b2
max.
b3
min.
d1
max.
d2
max.
l1
max.
Pitch
Plate
height
Bearing
area
g
max.
Weight
tensile
strength
DIN
FB
min.
Connecting
links
No.
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
No.
200
203
206
209
212
215
218
26
15,0
20,0
25,0
30,0
35,0
40,0
45,0
14,0
16,0
18,0
20,0
22,0
25,0
30,0
18,50
22,50
24,50
28,50
30,50
35,50
42,50
19,00
23,00
25,00
29,00
31,00
36,00
43,00
9,0
12,0
15,0
17,0
18,0
20,0
22,0
6,0
8,0
10,0
11,0
12,0
14,0
16,0
26,0
33,0
37,0
43,0
46,0
53,0
63,0
2,0
3,0
3,5
3,5
4,5
4,5
4,5
2,00
3,00
3,00
4,00
4,00
5,00
6,00
14,0
19,0
24,0
28,0
30,0
35,0
40,0
1,1
1,8
2,5
3,1
3,7
5,0
6,8
12,5
25,0
31,5
40,0
50,0
63,0
80,0
1,25
2,10
2,60
4,00
4,30
6,00
8,00
4,7,111,12
4,7,11,111,12
4,7,111,12
4,7,111,12
4,7,111,12
4,7,111,12
4,7,111,12
26
26
26
26
26
26
Connecting link No. 111 (S) with double cottered pin, i.e. projection k on both chain sides
60
Minimum
No. 4 (B)
No. 7 (A)
No. 11 (E)
No. 111 (S)
No. 12 (L)
Inner link
Outer link
(to be riveted)
Spring clip
connecting link
Connecting link
with cottered pin
Single
cranked link
ATC CHAINS
ATC CHAINS
Wippermann ATC chains have been developed as tool storage
and organizing devices for NC/CNC machining centres as well
as for storage chains used to construct e.g. reamers or milling
tools. The chains are manufactured individually to customers
requirements. The two standard types No. 320 and No. 340
are the basic chains, which can be customised for most applications with tool holding attachments such as SK, HSK and
Capto*.
For small tool attachment systems and other applications ATC
chains can be individually developed based on standard roller
chains or on a combination of roller chains and double pitch
chains respectively.
The chains are designed for holding tools and are used when
constructions with e.g. discs are insufcient. Depending on
the respective construction (e.g. in case of a meander-shaped
design) the chain has a storage capacity of more than 100 tools
in one system. ATC chains thus allow for higher storage capacity under the same limited spatial conditions.
Design advantages
The holding devices in the taper area are tted with swellresistant, low-wear plastic inserts ensuring a smooth
mounting of the conical surface.
The axial xtures have been developed in a way that
various dimensions are possible in one chain, e.g. DIN, ISO,
ANSI as well as BT. Merely the ball holders must be
exchanged respectively.
By means of several position threads tool orientation may
be selected (90 or 75). Depending on the customers
requirements the axial force can be 100N - 500N.
* registered trademark of Sandvik Coromant
Application examples
61
ATC CHAINS
Tool securing
The simplest axial securing of tool holding attachments is
achieved by means of ball locking devices with pre-stressed
springs. With SK attachments the ball holders can be exchanged
in the chain depending on the clamping spigot e.g. when changing from DIN to ANSI spigots.
ding on customers requests pulling forces can be adjusted

between 100N and 500N according to the respective system.
It is recommended to secure the tool holding attachments with
locking pins, which are unlocked by means of pneumatic or
hydraulic cylinders from the rear.
However, this kind of axial securing is only advisable for standing or hanging arrangements with lightweight tools. Depen-
Examples
Ball bushing
Locking pin with ball locking device
Tool holding device directly mounted
without plastic bushing
HSK 100
Tool positioner
Swell-resistant, low-wear plastic insert
Pulling taper
SK 50
Ball bushing
Swell-resistant, low-wear plastic insert
Capto*-C8
62
ATC CHAINS
l1
b2
Design 75
b1
Design 90
d1
Taper tool change (swell-resistant plastic)

Taper DIN 69871
Tool holding pot (chain bushing)
Inner plate
Outer plate
Chain
Pitch
p
min.
28
Inner
width
b1
min.
Inner link Bushing

width
b2
max.
d1
max.
Plate
height
g
max.
Width Projecover tion over

bushing connecting link
l1
max.
Pulling taper
ISO
7388
DIN
69872
MAST
BT
ANSI
Norm 45
k
max.
No.
Ind.
mm
mm
mm
mm
mm
mm
mm
320
340
28
95
120
60,00
80,00
69,00
93,00
60,00
90,00
82,00
120,00
103,00
146,00
21,6
25,0
28
Taper
design
DIN
69871
Bearing Minimum
area
tensile
strength
g
SK 40
SK 50
X
X
X
X
X
X
Weight per
tool holding
attachment
FB
min.
cm2
4,74
9,60
90 000
190 000
kg
2,0
5,3
larger pitch available on request
Can also be supplied for tool holding attachments HSK, HSZ and HSEZ!
63
INFORMATION FOR AN ENQUIRY OF ATC CHAINS
Customer information
Customer number
Company
Contact person
Ms. Mr.
Street
Postcode/zip code
City
Telephone
Telefax
Product information
Tool holding attachments
Type SK
according to DIN EN ISO
Type HSK
according to DIN EN ISO
Type Capto*
Type
Others
Pulling taper according to
ISO 7388 DIN 69872 Mast-BT ANSI 45
Chain pitch
mm
Traversing speed
m/s
Chain type 320 nominal pitch Pmin.= 95mm

Chain type 340 nominal pitch Pmin.= 120 mm up to 175 mm; other pitches and sizes on request
Max. tool weight
kg
Max. tool diameter
mm
Max. tool length
mm
Max. moment of tilt
Nm
Tool axis arrangement

(in tool holder)
horizontal vertical standing hanging
Tool holder arrangement
horizontal vertical
Number of tool pots
pcs
Distance with empty pots
T=
xP
For tools with larger diameters (e.g. milling heads) it is advantageous to choose a shorter chain pitch and only use every second
or third tool pot since this will increase the smoothness of the chain drive.
Pick-up position of gripper on sprocket Z1
straight section
Position number
Mechanical tool locking
Retention force of tool securing
Angular position of tools in chain

e.g. in case of Z1-12 the demounting angle is 15
in case of demounting on straight section it is 90
Locking with spring force
Information on sprockets
Teeth
ATC chain arrangement

Bore
Groove
according to
DIN 6885
Drive pinion Z1
Deection Z2
Deection Z3
Deection Z4
Deection Z5
Additional information
64
LEAF CHAINS TYPE SERIES LL ACCORDING TO DIN ISO 4347

g1
p
d2
d2
d2
B
I1
B
I1
B
I1
Abstract from DIN 8152

Chains may be assembled with chain parts according to DIN 8187. Therefore the actual pitch may deviate from the nominal
pitch. The permissible length deviation refers to the length specication of the manufacturer and is 0,25 % under the
measuring force.
Chain
Nominal pitch
DIN
No.
F 122
F 124
F 126
F 152
F 154
F 156
F 192
F 194
F 196
F 194 S
F 196 S
F 252
F 254
F 256
F 312
F 314
F 316
F 382
F 384
F 386
F 502
F 504
F 506
F 508
F 501
F 632
F 634
F 636
F 638
Ind.
Lacing
No.
mm
LL 0822
LL 0844
LL 0866
LL 1022
LL 1044
LL 1066
LL 1222
LL 1244
LL 1266
LL 1622
LL 1644
LL 1666
LL 2022
LL 2044
LL 2066
LL 2422
LL 2444
LL 2466
LL 3222
LL 3244
LL 3266
LL 3288
LL 3110
LL 4022
LL 4044
LL 4066
LL 4088
12,7
12,7
12,7
15,875
15,875
15,875
19,05
19,05
19,05
19,05
19,05
25,4
25,4
25,4
31,75
31,75
31,75
38,1
38,1
38,1
50,8
50,8
50,8
50,8
50,8
63,5
63,5
63,5
63,5
inch
58
58
58
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2x2
4x4
6x6
2x2
4x4
6x6
2x2
4x4
6x6
4x4
6x6
2x2
4x4
6x6
2x2
4x4
6x6
2x2
4x4
6x6
2x2
4x4
6x6
8x8
10 x 10
2x2
4x4
6x6
8x8
Width over
Pin
Plate
thickness
height
g1
max.
Effective
length over
100 x
pitch*
Minimum
Weight
tensile
strength
DIN
FB
min.
Bearing
area
Pins
Plates
l1
max.
B
max.
d2
max.
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
9,0
15,2
21,4
10,0
17,1
24,1
10,7
18,1
25,4
21,0
31,5
17,2
29,3
41,3
20,3
36,5
51,5
26,5
46,5
67,5
30,5
54,5
80,5
105,5
130,0
44,7
77,9
111,1
136,0
6,4
12,8
19,0
7,2
14,5
21,5
7,8
15,2
22,6
18,6
27,8
12,8
25,6
37,5
16,0
32,0
48,0
21,0
42,0
62,0
25,0
50,0
74,0
99,0
123,0
33,2
65,6
98,0
130,4
4,45
4,45
4,45
5,08
5,08
5,08
5,72
5,72
5,72
5,98
5,98
8,28
8,28
8,28
10,19
10,19
10,19
14,63
14,63
14,63
17,81
17,81
17,81
17,81
17,81
22,89
22,89
22,89
22,89
1,55
1,55
1,55
1,65
1,65
1,65
1,83
1,83
1,83
2,25
2,25
3,00
3,00
3,00
3,75
3,75
3,75
5,00
5,00
5,00
6,00
6,00
6,00
6,00
6,00
8,00
8,00
8,00
8,00
10,7
10,7
10,7
12,6
12,6
12,6
14,7
14,7
14,7
14,7
14,7
21,1
21,1
21,1
25,4
25,4
25,4
33,4
33,4
33,4
43,0
43,0
43,0
43,0
43,0
52,0
52,0
52,0
52,0
1260
1260
1260
1580
1580
1580
1892
1892
1892
1905
1905
2532
2532
2532
3170
3170
3170
3797
3797
3797
5070
5070
5070
5070
5070
6335
6335
6335
6335
0,138
0,276
0,414
0,175
0,349
0,524
0,209
0,419
0,628
0,515
0,772
0,500
0,994
1,490
0,750
1,500
2,250
1,460
2,930
4,390
2,140
4,280
6,420
8,560
10,850
3,525
7,050
10,575
14,100
18,0
36,0
54,0
26,0
50,0
78,0
33,0
66,0
99,0
76,5
115,0
70,0
140,0
210,0
105,0
210,0
315,0
175,0
350,0
525,0
265,0
530,0
800,0
1050,0
1330,0
422,0
845,0
1270,0
1690,0
0,39
0,74
1,10
0,50
0,96
1,39
0,59
1,15
1,70
1,40
2,10
1,56
3,04
4,53
2,01
3,93
5,86
4,18
8,48
12,20
6,73
13,10
19,50
25,80
31,56
10,51
20,29
29,74
39,30
* Chain length tolerance 0,25 % of unoiled chain under measuring force.
For ordering examples, end links and connecting pins see page 67.
65
LEAF CHAINS ACCORDING TO WORKS-STANDARD
g1
p
d2
d2
d2
B
I1
Chain
Nominal pitch
Lacing
p
No.
Ind.
FU 154
FU 156
FU 158
FU 156 S
FU 194
FU 196
FU 196 S
FU 254
FU 256
FU 258
mm
inch
58
58
58
58
15,875
15,875
15,875
15,875
19,05
19,05
19,05
25,4
25,4
25,4
1
1
1
4x4
6x6
8x8
6x6
4x4
6x6
6x6
4x4
6x6
8x8
B
I1
Width over
Pins
Plates
l1
max.
B
max.
mm
17,1
24,1
30,9
27,5
18,1
25,4
31,7
29,3
41,3
53,1
Pin
B
I1
Plate
Effective
length over
100 x
pitch*
Bearing
area
Minimum
FB
min.
Weight
tensile
strength
thickness
height
d2
max.
g1
max.
mm
mm
mm
mm
mm
cm2
kN
kg/m
14,5
21,5
28,0
25,0
15,2
22,6
28,8
25,6
37,5
49,0
5,08
5,08
5,08
5,08
5,72
5,72
6,50
8,28
8,28
8,28
1,65
1,65
1,65
2,05
1,83
1,83
2,35
3,00
3,00
3,00
14,4
14,4
14,4
14,7
16,1
16,1
18,1
23,0
23,0
23,0
1596
1596
1596
1596
1907
1907
1907
2550
2550
2550
0,350
0,524
0,699
0,625
0,419
0,628
0,917
0,994
1,490
1,987
52,0
78,0
102,0
83,5
66,0
99,0
130,0
140,0
210,0
280,0
1,2
1,8
2,3
2,1
1,4
2,3
2,9
3,5
5,0
6,8
For ordering examples, end links and connecting pins see page 67. For information on the selection of chain sizes see pages
113 + 114.
LEAF CHAINS HEAVY DUTY DESIGN U TO WORKS-STANDARD
With chains of this type all plates are mounted with a sliding t and are also secured with laterally attached riveted washers. This design
guarantees an even load distribution and reduces the bending load of the pin. These chains have been designed to transport heavy loads
under harsh conditions. They are particularly suitable for such applications due to their high fatigue strength.
Chain
Nominal pitch
Lacing
p
No.
F 384 U
F 386 U
F 388 U
F 504 U
F 506 U
F 508 U
F 501 U
F 634 U
F 636 U
F 638 U
Ind.
mm
inch
38,1
38,1
38,1
50,8
50,8
50,8
50,8
63,5
63,5
63,5
1
1
1
2
2
2
2
2
2
2
4x4
6x6
8x8
4x4
6x6
8x8
10 x 10
4x4
6x6
8x8
Width over
Plate
height
g1
max.
Bearing
area
Minimum
FB
min.
Weight
tensile
strength
Plates
l1
max.
B
max.
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
53,2
75,2
94,2
60,2
87,2
111,2
135,0
81,2
112,2
146,0
42,0
62,0
83,0
50,0
74,0
99,0
123,0
70,0
101,0
135,0
14,63
14,63
14,63
17,81
17,81
17,81
17,81
22,89
22,89
22,89
5,00
5,00
5,00
6,00
6,00
6,00
6,00
8,00
8,00
8,00
33,4
33,4
33,4
43,0
43,0
43,0
43,0
52,0
52,0
52,0
3802
3802
3802
5073
5073
5073
5073
6340
6340
6340
2,926
4,389
5,852
4,274
6,412
8,549
10,686
5,494
10,990
14,650
354,0
540,0
700,0
530,0
800,0
1050,0
1330,0
845,0
1270,0
1690,0
9,1
12,5
16,5
13,5
20,0
26,5
33,1
19,4
29,1
38,8
d2
max.
thickness
Effective
length over
100 x
pitch*
Pins
66
Pin
PLATE END LINKS AND CONNECTING PINS FOR LEAF CHAINS
Inner end link
Outer end link
4x4
4x4
Connecting pin
g1
g1
L2
d2
d2
p
L1
d4
d2
u
d3
g2
d3
g2
Leaf chains are only supplied with end links on customers request. The design with either outer or inner end link must be stated
in the order.
Design of chain ends:

Only the normal links are counted
A Both sides with inner end links (uneven number of links)
B Both sides with outer end links (uneven number of links)
C One side with inner end link, other side with outer end link (even number of links)
D One side with inner end link, other side with inner link (even number of links)
E One side with outer end link, other side with outer link (even number of links)
F One side with inner end link, other side with outer link (uneven number of links)
G One side with outer end link, other side with inner link (uneven number of links)
H Both sides with inner links (uneven number of links)
I Both sides with outer links (uneven number of links)
K One side with inner link, other side with outer link (even number of links)
Designation of a leaf chain design A with 25,4 mm pitch, combination 4 x 4, 45 normal links and end links on both sides:
F 254 A x 45
Chain
Nominal pitch
End plates
Connecting pins
2x2
p
No.
F 12
F 15
F 19
F 25
F 31
F 38
F 50
F 63
FU 12
FU 15
FU 15 S
FU 19
FU 19 S
FU 25
F 38 U
F 50 U
F 63 U
Ind.
mm
12,7
15,875
19,05
25,4
31,75
38,1
50,8
63,5
12,7
15,875
15,875
19,05
19,05
25,4
38,1
50,8
63,5
d2
inch
mm
mm
58
30
30
30
45
45
60
70
90
30
30
20
30
25
45
60
70
90
4,45
5,08
5,72
8,28
10,19
14,63
17,81
22,89
4,45
5,08
5,08
5,72
6,50
8,28
14,63
17,81
22,89
1
1
1
2
2
58
58
1
1
2
2
d3
g1
g2
mm
mm
10,0
10,0
10,0
16,0
16,0
26,0
36,0
45,0
10,0
10,0
8,3
10,0
10,3
16,0
26,0
36,0
45,0
10,5
12,5
14,5
21,0
24,5
33,0
43,0
52,0
11,5
14,5
14,7
15,4
18,0
21,0
33,0
43,0
52,0
4x4
d2
d4
L1
L2
mm
mm
mm
mm
mm
mm
20
20
20
35
35
50
70
80
20
20
18
20
20
35
50
70
80
1,55
1,70
1,80
3,00
3,80
5,00
6,00
8,00
1,55
1,70
2,00
1,80
2,30
3,00
5,00
6,00
8,00
4,45
5,08
5,72
8,28
10,19
14,63
17,81
22,89
4,45
5,08
5,08
5,72
6,50
8,28
14,63
17,81
22,89
1,6
1,6
1,6
3,4
3,4
4,2
4,2
5,2
1,6
1,6
1,6
1,6
1,6
3,4
4,2
4,2
5,2
6,8
7,4
8,0
13,0
16,4
21,3
25,5
-
13,0
13,6
14,2
23,8
27,2
33,7
37,9
-
L1
6x6
8x8
L2
L1
L2
L1
L2
mm
mm
mm
mm
mm
mm
13,6
14,8
15,4
25,9
32,4
42,4
50,5
66,4
13,6
14,8
15,4
19,6
25,9
48,4
56,5
72,4
19,8
21,0
21,6
36,7
43,2
54,8
62,9
86,8
19,8
21,0
21,6
25,8
36,7
61,0
68,9
92,8
20,4
21,8
22,9
38,0
48,5
63,5
75,5
99,6
20,4
21,8
30,9
22,9
29,3
38,0
70,0
81,5
105,6
26,6
28,0
29,1
48,8
59,3
75,9
87,9
120,0
26,6
28,0
37,5
29,1
35,5
48,8
82,4
93,9
126,0
51,0
64,8
84,8
100,7
132,8
28,3
51
90,8
106,8
138,8
61,8
75,6
97,2
113,0
153,2
34,5
61,8
103,2
119,2
159,2
Other dimensions on request.
67
LEAF CHAINS TYPE SERIES BL ACCORDING TO DIN ISO 4347

like LH according to DIN 8152
2x3
g1
3x4
4x4
4x6
6x6
p
d2
d2
d2
d2
d2
B
l1
Chain
Nominal pitch
DIN
No.
BL 523
BL 534
BL 544
BL 546
BL 566
BL 823
BL 834
BL 844
BL 846
BL 866
Ind.
B
l1
B
l1
Lacing
No.
mm
inch
LH 1023
LH 1034
LH 1044
LH 1046
LH 1066
LH 1623
LH 1634
LH 1644
LH 1646
LH 1666
15,875
15,875
15,875
15,875
15,875
25,4
25,4
25,4
25,4
25,4
58
58
58
58
58
1
1
1
1
1
2x3
3x4
4x4
4x6
6x6
2x3
3x4
4x4
4x6
6x6
Width over
Pins
Plates
l1
max.
B
max.
Pin
d2
max.
Plate
thickness
height
g1
max.
B
l1
Effective
length over
100 x
pitch*
Bearing
area
Minimum
Weight
tensile
strength
DIN
FB
min.
mm
mm
mm
mm
mm
mm
cm2
kN
kg/m
15,3
20,3
22,7
27,7
32,1
25,4
33,7
37,9
46,1
54,4
12,6
17,5
20,0
24,8
29,7
21,1
29,2
33,2
41,4
49,4
5,95
5,95
5,95
5,95
5,95
9,53
9,53
9,53
9,53
9,53
2,46
2,46
2,46
2,46
2,46
4,06
4,06
4,06
4,06
4,06
15,1
15,1
15,1
15,1
15,1
24,0
24,0
24,0
24,0
24,0
1592
1592
1592
1592
1592
2544
2544
2544
2544
2544
0,43
0,57
0,57
0,86
0,86
1,11
1,49
1,49
2,23
2,23
33,4
50,1
66,8
66,8
100,2
84,5
126,8
169,0
169,0
253,6
1,18
1,63
1,86
2,32
2,77
2,98
4,14
4,72
5,88
7,04
For a pre-selection of leaf chains see page 113 + 114.
68
B
l1
INVERTED TOOTH CHAINS WITH BUSHINGS (60 FLANK ANGLE)
7
0,3
p
1,1p
0,56 p
60
l1
k
Outer guide system
Chain
Pitch
Lacing
Pin
Projection
over
connecting link
Bearing area
l1
d2
mm
mm
mm
mm
9,6
16,0
28,9
35,2
17,6
24,1
37,1
43,4
3,15
3,15
3,15
3,15
1,6
1,6
1,6
1,6
Working width
p
No.
Ind.
1110
1112
1114
1115
mm
10,0
10,0
10,0
10,0
1x2
2x3
4x5
5x6
d2
Overall width
Minimum
Weight
tensile
strength
FB
min.
cm2
kN
kg/m
0,20
0,29
0,49
0,59
11,0
17,0
28,0
34,0
0,64
0,93
1,56
1,88
Inverted tooth chain sprockets on request.

When ordered by length in metres, the chain will contain the next higher even number of links with a connecting pin. When
ordered by number of links, the chain will be supplied with an uneven number of links and include a single cranked link riveted
into the chain as well as a connecting pin.
Connecting links (end links):
No. 10
No. 52
No. 53
Connecting pin
Cranked three-joint
connecting link
Straight two-joint
connecting link
69
INVERTED TOOTH (SILENT) CHAINS
p
g1
g1
g2
g2
s
l1
l1
Inner guide system (J)
Chain
Pitch
p
No.
Ind.
06-015A
06-020A
06-025J
06-030J
06-035J
08-015A
08-020A
08-025J
08-030J
08-035J
08-050J
08-065J
10-025J
10-035J
10-040J
10-050J
10-065J
12-035J
12-040J
12-050J
12-065J
12-075J
16-050J
16-065J
16-075J
16-100J
16-125J
24-065J
24-075J
24-100J
24-125J
24-150J
32-100J
32-115J
32-135J
32-150J
32-180J
Outer guide system (A)
Working
width
Overall
width
Plate
height
b
min.
l1
max.
g1
max.
g2
Plate
thickness
Projection
over
connecting
link
Number of
rows*
Minimum
RZ
FB
min.
kN
mm
kg/m
10,0
14,0
17,0
21,0
25,0
10,0
13,0
17,0
21,0
25,0
33,0
41,0
13,0
17,0
21,0
25,0
33,0
17,0
21,0
25,0
33,0
37,0
17,0
21,0
25,0
33,0
41,0
21,0
25,0
33,0
41,0
49,0
25,0
29,0
33,0
37,0
45,0
12,1
14,8
22,9
28,3
33,7
16,0
19,6
30,3
37,4
44,6
58,9
73,1
39,7
52,0
64,2
76,5
100,9
65,0
80,3
95,6
126,2
141,5
126,4
156,1
185,9
245,4
304,9
232,0
276,2
364,6
453,0
541,4
478,1
554,8
631,1
707,6
860,6
11,5
18,0
30,0
35,0
40,0
11,5
16,0
30,0
35,0
40,0
55,0
70,0
30,0
40,0
45,0
55,0
70,0
40,0
45,0
55,0
70,0
80,0
55,0
70,0
80,0
105,0
130,0
75,0
85,0
110,0
135,0
160,0
110,0
125,0
145,0
160,0
190,0
0,80
1,00
1,10
1,40
1,70
1,00
1,20
1,4
1,80
2,10
2,80
3,50
1,90
2,50
3,00
3,60
4,80
2,90
3,60
4,30
5,70
6,40
5,90
7,30
8,70
11,40
14,20
10,80
12,90
17,00
21,10
25,20
22,60
26,20
29,80
33,50
40,70
mm
mm
mm
mm
mm
mm
mm
9,525
9,525
9,525
9,525
9,525
12,7
12,7
12,7
12,7
12,7
12,7
12,7
15,875
15,875
15,875
15,875
15,875
19,05
19,05
19,05
19,05
19,05
25,4
25,4
25,4
25,4
25,4
38,1
38,1
38,1
38,1
38,1
50,8
50,8
50,8
50,8
50,8
12,5
18,8
26,6
33,0
39,1
12,5
17,2
26,6
33,0
39,1
51,6
64,2
27,0
35,5
43,7
52,0
69,0
35,5
44,0
52,0
68,6
77,0
53,0
65,0
77,5
103,0
127,0
65,5
78,0
103,0
127,5
153,0
104,5
121,2
138,0
154,7
188,1
20,0
26,1
31,0
37,1
43,5
21,5
26,0
32,5
39,0
45,0
58,0
69,8
33,0
41,5
49,5
58,0
75,4
43,0
51,0
59,0
76,0
84,0
61,0
73,0
85,5
111,0
135,0
77,5
90,0
115,0
139,5
165,0
117,5
135,0
151,0
167,7
201,1
9,2
9,2
9,2
9,2
9,2
12,3
12,3
12,3
12,3
12,3
12,3
12,3
15,4
15,4
15,4
15,4
15,4
18,5
18,5
18,5
18,5
18,5
25,0
25,0
25,0
25,0
25,0
37,0
37,0
37,0
37,0
37,0
49,2
49,2
49,2
49,2
49,2
5,2
5,2
5,2
5,2
5,2
6,7
6,7
6,7
6,7
6,7
6,7
6,7
8,4
8,4
8,4
8,4
8,4
10,1
10,1
10,1
10,1
10,1
13,1
13,1
13,1
13,1
13,1
20,1
20,1
20,1
20,1
20,1
26,8
26,8
26,8
26,8
26,8
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
4,00
4,00
4,00
4,00
4,00
2,0
2,0
2,0
2,0
2,0
2,5
2,5
2,5
2,5
2,5
2,5
2,5
3,0
3,0
3,0
3,0
3,0
3,5
3,5
3,5
3,5
3,5
4,0
4,0
4,0
4,0
4,0
6,0
6,0
6,0
6,0
6,0
7,0
7,0
7,0
7,0
7,0
tensile
strength
Tooth
width
Weight
* Plates on one pivot pin

When ordered by length in metres, the chain will contain the next higher even number of links with a connecting pin. For this type
of inverted tooth chain no cranked links are available.
70
INVERTED TOOTH (SILENT) CHAINS TYPE SERIES HD
p
g1
g1
g2
g2
s
l1
l1
Chain
Pitch
p
No.
Ind.
HD 06-015A
HD 06-020A
HD 06-025J
HD 06-030J
HD 06-040J
HD 06-050J
HD 06-065J
HD 08-015A
HD 08-020A
HD 08-025J
HD 08-030J
HD 08-040J
HD 08-050J
HD 08-065J
HD 08-075J
HP 08-100J
HD 12-030A
HD 12-035J
HD 12-040J
HD 12-050J
HD 12-065J
HD 12-085J
HD 12-100J
HD 12-125J
HD 12-150J
HD 12-200J
HD 16-040J
HD 16-050J
HD 16-065J
HD 16-075J
HD 16-100J
HD 16-125J
HD 16-150J
HD 16-200J
Working
width
Overall
width
Plate height
b
min.
l1
max.
g1
max.
g2
Plate
thickness
Projection
over
connecting
link
Number of
rows*
Minimum
RZ
FB
min.
kN
mm
kg/m
10,0
13,0
17,0
21,0
25,0
33,0
41,0
10,0
13,0
17,0
21,0
25,0
33,0
41,0
49,0
65,0
15,0
17,0
21,0
25,0
33,0
41,0
49,0
61,0
73,0
97,0
13,0
17,0
21,0
25,0
33,0
41,0
49,0
65,0
14,5
17,7
27,4
33,9
40,3
53,2
66,2
20,2
24,7
38,2
47,3
56,3
74,3
92,3
110,3
146,4
59,6
78,0
96,3
114,7
151,4
188,1
224,9
279,9
335,0
445,2
112,1
146,6
181,1
215,6
284,7
353,7
422,7
560,7
11,5
16,0
30,0
35,0
45,0
55,0
70,0
11,5
16,0
30,0
35,0
45,0
55,0
70,0
80,0
105,0
26,0
40,0
50,0
55,0
70,0
90,0
105,0
130,0
155,0
205,0
45,0
55,0
70,0
80,0
105,0
130,0
155,0
205,0
0,90
1,10
1,40
1,70
2,00
2,60
3,30
1,10
1,40
1,80
2,20
2,60
3,40
4,30
5,10
6,70
3,30
3,70
4,50
5,40
7,10
8,90
10,60
13,20
15,80
20,90
5,60
7,30
9,00
10,70
14,10
17,50
21,00
27,80
mm
mm
mm
mm
mm
mm
mm
9,525
9,525
9,525
9,525
9,525
9,525
9,525
12,7
12,7
12,7
12,7
12,7
12,7
12,7
12,7
12,7
19,05
19,05
19,05
19,05
19,05
19,05
19,05
19,05
19,05
19,05
25,4
25,4
25,4
25,4
25,4
25,4
25,4
25,4
12,5
17,2
26,6
32,9
39,1
51,6
64,2
12,5
17,2
26,6
32,9
39,1
51,6
64,2
76,7
101,7
27,0
35,4
43,7
52,0
68,6
85,3
101,9
126,9
151,8
201,8
40,2
52,6
65,0
77,4
102,1
126,9
151,7
201,2
19,9
24,5
30,8
37,1
43,3
55,8
68,4
21,3
25,9
32,2
38,5
44,7
57,2
69,8
82,3
107,3
38,2
42,4
50,7
59,0
75,6
92,3
108,9
133,9
158,8
208,8
48,2
60,6
73,0
85,4
110,1
134,9
159,7
209,2
10,9
10,9
10,9
10,9
10,9
10,9
10,9
14,5
14,5
14,5
14,5
14,5
14,5
14,5
14,5
14,5
21,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
27,7
27,7
27,7
27,7
27,7
27,7
27,7
27,7
6,7
6,7
6,7
6,7
6,7
6,7
6,7
8,7
8,7
8,7
8,7
8,7
8,7
8,7
8,7
8,7
10,7
10,7
10,7
10,7
10,7
10,7
10,7
10,7
10,7
10,7
14,0
14,0
14,0
14,0
14,0
14,0
14,0
14,0
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
tensile
strength
Tooth
width
Weight

71
INVERTED TOOTH (SILENT) CHAINS TYPE SERIES HP
g1
g1
g2
g2
k
s
s
l1
l1
Chain
No.
HP 06-015A
HP 06-020A
HP 06-025J
HP 06-030J
HP 06-040J
HP 06-050J
HP 06-065J
HP 08-015A
HP 08-020A
HP 08-025J
HP 08-030J
HP 08-040J
HP 08-050J
HP 08-065J
HP 08-075J
HP 08-100J
HP 12-020J
HP 12-025J
HP 12-035J
HP 12-040J
HP 12-050J
HP 12-065J
HP 12-085J
HP 12-100J
HP 12-125J
HP 16-040J
HP 16-050J
HP 16-065J
HP 16-075J
HP 16-100J
HP 16-125J
HP 24-040J
HP 24-050J
HP 24-065J
HP 24-075J
HP 24-100J
HP 24-125J
HP 24-150J
Pitch
Ind.
Working
width
Overall
width
Plate
height
b
min.
l1
max.
g1
max.
mm
9,525
9,525
9,525
9,525
9,525
9,525
9,525
12,7
12,7
12,7
12,7
12,7
12,7
12,7
12,7
12,7
19,05
19,05
19,05
19,05
19,05
19,05
19,05
19,05
19,05
25,4
25,4
25,4
25,4
25,4
25,4
38,1
38,1
38,1
38,1
38,1
38,1
38,1
mm
12,5
17,2
26,6
32,9
39,1
51,6
64,2
12,5
17,2
26,6
32,9
39,1
51,6
64,2
76,7
101,7
18,7
27,0
35,4
43,7
52,0
68,6
85,3
101,9
126,9
40,2
52,6
65,0
77,4
102,1
126,9
40,4
52,8
65,2
77,6
102,5
127,3
152,1
mm
19,9
24,5
30,8
37,1
43,3
55,8
68,4
21,7
26,3
32,6
38,9
45,1
57,6
70,2
82,7
107,7
25,7
34,0
42,4
50,7
59,0
75,6
92,3
108,9
133,9
48,2
60,6
73,0
85,4
110,1
134,9
52,4
64,8
77,2
89,6
114,5
139,3
164,1
mm
11,3
11,3
11,3
11,3
11,3
11,3
11,3
15,2
15,2
15,2
15,2
15,2
15,2
15,2
15,2
15,2
22,5
22,5
22,5
22,5
22,5
22,5
22,5
22,5
22,5
30,0
30,0
30,0
30,0
30,0
30,0
45,0
45,0
45,0
45,0
45,0
45,0
45,0
Plate
thickness
Projection
over
connecting
link
Number of
rows*
Minimum
g2
RZ
FB
min.
mm
6,8
6,8
6,8
6,8
6,8
6,8
6,8
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
18,0
18,0
18,0
18,0
18,0
18,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
mm
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
mm
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
4,0
4,0
4,0
4,0
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
10,0
13,0
17,0
21,0
25,0
33,0
41,0
10,0
13,0
17,0
21,0
25,0
33,0
41,0
49,0
65,0
9,0
13,0
17,0
21,0
25,0
33,0
41,0
49,0
61,0
13,0
17,0
21,0
25,0
33,0
41,0
13,0
17,0
21,0
25,0
33,0
41,0
49,0
tensile
strength
kN
25,4
30,1
39,3
48,6
57,9
76,4
94,9
27,9
34,1
52,7
65,1
77,5
102,3
127,2
152,0
201,6
55,4
80,1
104,7
129,4
154,0
203,3
252,6
301,9
375,9
152,4
199,4
246,3
293,2
387,0
480,9
236,0
303,4
374,8
446,2
589,0
731,8
874,6
Tooth
width
Weight
mm
11,5
16,0
30,0
35,0
45,0
55,0
70,0
11,5
16,0
30,0
35,0
45,0
55,0
70,0
80,0
105,0
25,0
30,0
40,0
45,0
55,0
70,0
90,0
105,0
130,0
45,0
55,0
70,0
80,0
105,0
130,0
50,0
60,0
75,0
85,0
110,0
135,0
160,0
kg/m
1,00
1,20
1,50
1,80
2,20
2,90
3,60
1,20
1,60
2,00
2,40
2,90
3,80
4,70
5,60
7,50
2,10
3,00
3,90
4,90
5,80
7,60
9,50
11,40
14,10
6,00
7,90
9,70
11,60
15,30
19,00
9,80
11,80
14,60
17,40
22,90
28,50
34,10

72
ADDITIONAL PRODUCT RANGE
On the following pages, we will only be able to give you a brief overview of the types of chains we can supply since conveyor
chains are mostly chains designed for individual applications.
Please send us an enquiry, if you have any queries concerning your specic application.
1. Sprockets for all chains made of steel, cast steel and cast iron, also in split versions and with welded-on
segments.
2. Special chains for process engineering equipment of all kind; also made of stainless and heat resistant steel
grades.
3. Draw bench chains
according to DIN 8156 and DIN 8157
4. Conveyor chains / Deep link conveyor chains / Accumulation conveyor chains
according to DIN 8165 full pin chains and hollow pin chains / type FV
according to DIN 8167 full pin chains / type M
according to DIN 8168 hollow pin chains / type MC
Made to specications for all applications
5. Moving staircase chains
according to works-standard and customers specications
6. Plate chains for steel plate apron conveyor chains
7. Plate chains for funiculars
according to DIN 8176 and DIN Berg 2251
8. Inverted tooth chains according to DIN 8190
Inverted tooth chains for high speed drives
Inverted tooth chains made to specications / Inverted tooth chains for transport
9. Inverted tooth chain sprockets
according to customers specications
10. Sliding rails
11. Cranked link chains
12. Galle chains and sprockets
We will be happy to assist you with all your problems concerning drives and conveyance!
73
CHAIN BREAKER AND CHAIN PULLER
Chain breaker
With only a few hammer blows a chain can be broken within
seconds - and all this without a vice or a grinding machine!
A
A powerful WIPPERMANN chain breaker: simple, effective

and practical.
No.
suitable for the following chains
KT 455
454, 455, 331, 332, D 455

ASA 35, 40, 41, 35-2, 40-2
KT 462
331, 332, 17, 18, 385, 460, 461, 462, D462

ASA 35, 40, 41, 40-2
KT 501-513
500,501,513,D501,D513
ASA 50, 60, 50-2
KT 548
548
ASA 80
Accessories: Screw A
Screw B
Replacement pin C
Chain breaker
Chain puller
Due to the overall weight it is often extremely cumbersome to
assemble two chain ends without any tools.
By means of our practical chain puller, the two ends of the
chain are pulled together far enough for a connecting link to be
mounted without any difculties.
This chain puller can be supplied in two sizes:

No.
135
180
Chain puller 125 mm
Chain puller 50 mm
74
For chain pitches p

12,7 bis 19,05 mm
25,4 bis 63,50 mm
Clamping width
50,0 mm
125,0 mm
Weight
0,2 kg
1,0 kg
SPROCKETS FOR ROLLER CHAINS ACCORDING TO DIN 8187

B1
x
b1 l1
d1
x1
d D
d0
p
L
Chain
No.
Ind.
445
450
Pitch
Inner
width
Roller
Width over
pin
Tooth width
DIN
b1
min.
d1
max.
l1
max.
B1
x
max.
x1
max.
No.
mm
mm
mm
mm
mm
04
05B-1
6,0
8,0
2,8
3,0
4,0
5,0
7,4
8,6
2,6
2,8
mm
2,5
5,4
mm
3,0
6,1
445 (04)
Number
of teeth
z
No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
32
34
35
36
38
40
Ind.
Projection
450 (05B-1)
d0
Emax
mm
mm
mm
mm
19,42
21,30
23,18
25,07
26,96
28,86
30,75
32,65
34,55
36,45
38,36
40,26
42,16
44,06
45,97
47,87
49,78
51,68
53,59
55,49
57,40
61,21
65,03
66,93
68,84
72,66
76,47
25
27
29
31
33
35
36
38
40
42
44
46
48
50
51
53
55
57
59
61
63
67
71
73
75
78
82
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
13
14
16
18
20
20
20
20
20
20
20
25
25
25
25
25
30
30
30
30
30
30
30
30
30
30
30
d0
Emax
mm
mm
mm
mm
mm
mm
10
10
10
10
10
10
13
13
13
13
13
13
13
13
13
13
15
15
15
15
15
15
15
15
15
15
15
25,89
28,40
30,91
33,43
35,95
38,48
41,01
43,54
46,07
48,60
51,14
53,68
56,21
58,75
61,29
63,83
66,37
68,91
71,45
73,99
76,53
81,62
86,70
89,25
91,79
96,88
101,96
34
36
39
41
44
46
49
51
54
57
59
62
64
67
69
72
74
77
79
82
84
90
94
97
100
105
110
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
17
18
20
23
25
28
30
30
30
30
30
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
40
12
13
13
13
13
13
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
16
16
16
16
Made of steel with a strength of 500 - 600 N/mm. We supply sprockets with custom bore and groove according to
specications. For details on orders and enquiries see page 103. Other sprockets on request.
75

B1
x
B2
xb
x1
B3
x1
xb
x1
e
E
e
d D
d0
d D
d0
d D
d0
b1 l1
d1
Chain
No.
Inner
width
Roller
Width
over pin
Transverse
pitch
DIN
b1
min.
d1
max.
l
max.
B1
B2
B3
x
max.
x1
max.
mm
mm
mm
mm
mm
06B-1
06B-2
06B-3
9,525
9,525
9,525
5,72
5,72
5,72
6,35
6,35
6,35
13,5
23,8
34,0
10,24
10,24
mm
5,3
-
mm
5,2
5,2
mm
15,4
-
mm
25,6
mm
4,5
4,5
4,5
mm
7,8
7,8
7,8
455 (06B-1)
Number
of teeth
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
38
45
57
Tooth width
Projection
D 455 (06B-2)
T 455 (06B-3)
d0
Emax
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
*
*
*
30,82
33,81
36,80
39,80
42,81
45,81
48,82
51,84
54,85
57,87
60,89
63,91
66,93
69,95
72,97
76,00
79,02
82,05
85,07
88,10
91,12
94,15
97,18
100,20
103,23
106,26
109,29
112,31
115,34
118,37
121,40
115,34
136,55
172,91
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
92
95
98
101
104
107
110
113
116
119
122
125
128
131
125
146
182
8
8
8
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
14
14
14
14
14
16
16
16
16
16
19
19
19
20
22
25
28
31
34
37
40
43
45
46
48
50
52
54
57
60
60
60
60
60
65
65
65
65
65
70
70
70
70
70
70
70
70
22
25
25
25
25
25
28
28
28
28
28
28
28
28
28
28
28
28
28
28
30
30
30
30
30
30
30
30
30
30
30
32
32
32
8
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
16
16
16
19
19
20
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
80
90
90
80
80
22
25
25
25
25
25
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
40
40
10
12
12
12
14
14
14
14
14
16
23
23
28
34
40
46
52
58
64
70
79
90
90
90
35
35
35
35
40
40
40
40
40
40
56
56
z
No.
Pitch
Ind.
455
D 455
T 455
* Cast iron GG22
76

B1
x
b1 l1
d1
x1
d D
d0
p
L
Chain
No.
Pitch
Inner
width
Roller
Width
over pin
Tooth width
DIN
b1
min.
d1
max.
l1
max.
B1
x
max.
x1
max.
mm
mm
mm
mm
mm
081
-
12,7
12,7
3,30
4,88
7,75
7,75
10,2
11,2
3,0
4,5
mm
3,8
3,8
mm
5,3
5,3
Ind.
331
332
331 (081)
Number
of teeth
z
No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
34
36
38
40
Ind.
Projection
332 / 17 / 18
d0
Emax
mm
mm
mm
mm
41,10
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
-
51
55
59
63
67
71
75
79
84
88
92
96
100
104
108
112
116
120
124
128
132
-
8
8
8
8
8
8
10
10
10
10
10
12
12
12
12
12
16
16
16
16
16
-
28
31
35
39
43
47
50
50
50
50
50
60
60
60
60
60
70
70
70
70
70
-
d0
Emax
mm
mm
mm
mm
mm
mm
14
16
16
16
16
16
18
18
18
18
18
20
20
20
20
20
20
20
20
20
20
-
41,10
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
137,64
145,72
153,79
161,87
51
55
59
63
67
71
75
79
84
88
92
96
100
104
108
112
116
120
124
128
132
148
156
165
173
8
8
8
8
8
8
10
10
10
10
10
12
12
12
12
12
16
16
16
16
16
16
16
16
16
28
31
35
39
43
47
50
50
50
50
50
60
60
60
60
60
70
70
70
70
70
70
70
70
70
14
16
16
16
16
16
18
18
18
18
18
20
20
20
20
20
20
20
20
20
20
20
25
25
25
Made of SM steel with a strength of 500 - 600 N/mm. We supply sprockets with custom bore and groove according to
77

corresponding ISO 606
B1
x
B2
xb
x1
B3
x1
xb
x1
e
E
e
d D
d0
d D
d0
d D
d0
b1 l1
d1
Chain
DIN
No.
Ind.
462
D 462
T 462
Pitch
Inner width
Roller
Width over
pin
Transverse
pitch
b1
min.
d1
max.
l
max.
B1
B2
B3
x
max.
x1
max.
mm
7,2
-
mm
7,0
7,0
mm
21,0
-
mm
34,9
mm
5,4
5,4
5,4
mm
9,3
9,3
9,3
No.
mm
mm
mm
mm
mm
08 B-1
08 B-2
08 B-3
12,7
12,7
12,7
7,75
7,75
7,75
8,51
8,51
8,51
17,0
31,0
44,9
13,92
13,92
462 (08B-1)
Number
of teeth
Tooth width
Projection
D 462 (08B-2)
T 462 (08B-3)
d0
Emax
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
*
*
*
41,10
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
125,53
129,57
133,61
137,64
141,68
145,72
149,75
153,79
157,83
161,87
153,79
182,06
230,54
54
58
62
66
70
74
78
82
86
90
94
98
102
106
110
114
118
122
126
130
134
138
142
146
150
154
158
162
166
170
174
166
195
243
10
10
10
10
10
10
12
12
12
12
12
12
12
14
14
14
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
19
19
26
29
33
37
41
45
50
52
56
60
64
68
70
70
70
70
70
70
70
80
80
90
90
90
90
90
90
90
90
90
90
70
70
25
25
28
28
28
28
28
28
28
28
28
28
28
28
28
28
30
30
30
30
30
30
30
30
30
30
35
35
35
35
35
40
40
10
12
12
12
12
12
14
14
14
14
14
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
23
23
28
32
35
38
42
46
50
54
58
62
66
70
70
70
75
80
85
85
90
95
100
100
100
110
110
110
90
90
32
35
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
14
14
16
16
20
20
20
20
20
25
23
23
38
46
54
62
70
70
80
85
100
120
100
100
50
50
50
50
55
55
55
55
55
55
60
60
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
38
45
57
* Cast iron GG22
Made of SM steel with a strength of 500 - 600 N/mm. We supply sprockets with custom bore and groove according to
78

B1
x
B2
B3
xb
x1
x1
xb
x1
e
E
e
d D
d0
d D
d0
d D
d0
b1 l1
d1
Chain
No.
Inner width
Roller
Width over
pin
Transverse
pitch
DIN
b1
min.
d1
max.
l
max.
B1
B2
B3
x
max.
x1
max.
mm
mm
mm
mm
mm
10 B-1
10 B-2
10 B-3
15,875
15,875
15,875
9,65
9,65
9,65
10,16
10,16
10,16
19,6
36,2
52,8
16,59
16,59
mm
9,1
-
mm
9,0
9,0
mm
25,5
-
mm
42,1
mm
5,6
5,6
5,6
mm
9,7
9,7
9,7
501 (10B-1)
Number
of teeth
Tooth width
Projection
D 501 (10B-2)
T 501 (10B-3)
d0
Emax
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
*
*
*
51,37
56,35
61,34
66,34
71,34
76,35
81,37
86,39
91,42
96,45
101,48
106,51
111,55
116,59
121,62
126,66
131,7
136,74
141,79
146,83
151,87
156,92
161,96
167,01
172,05
177,1
182,14
187,19
192,24
197,29
202,35
192,24
227,58
288,18
68
72
77
82
87
92
97
102
107
112
117
122
127
132
137
142
147
152
157
162
167
173
178
183
188
193
198
203
208
213
218
208
243
304
10
12
12
12
12
12
12
12
14
14
14
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
23
35
37
42
47
52
57
60
60
70
70
75
75
80
80
80
80
85
85
90
90
90
95
95
95
95
95
100
100
100
100
100
80
90
25
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
40
45
12
14
14
14
14
14
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
29
29
35
39
44
49
54
59
64
69
74
79
84
85
90
95
100
105
110
110
115
115
120
120
120
120
100
100
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
50
56
16
16
16
16
20
20
20
20
20
25
31
31
49
59
69
79
85
95
105
110
120
120
100
100
55
55
60
60
60
60
60
60
60
60
60
63
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
38
45
57
Pitch
Ind.
501
D 501
T 501
* Cast iron GG22
79

B1
x
B2
xb
x1
B3
x1
xb
x1
e
E
e
d D
d0
d D
d0
d D
d0
b1 l1
d1
Chain
No.
Inner
width
Roller
Width over
pin
Transverse
pitch
DIN
b1
min.
d1
max.
l
max.
B1
B2
B3
x
max.
x1
max.
mm
mm
mm
mm
mm
12 B-1
12 B-2
12 B-3
19,05
19,05
19,05
11,68
11,68
11,68
12,07
12,07
12,07
22,7
42,2
61,7
19,46
19,46
mm
11,1
-
mm
10,8
10,8
mm
30,3
-
mm
49,8
mm
6,4
6,4
6,4
mm
11,0
11,0
11,0
513 (12 B-1)
Number
of teeth
Tooth width
Projection
D 513 (12 B-2)
T 513 (12 B-3)
d0
Emax
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
*
*
*
61,65
67,62
73,6
79,6
85,61
91,62
97,65
103,67
109,71
115,74
121,78
127,82
133,86
139,9
145,95
151,99
158,04
164,09
170,14
176,2
182,25
188,3
194,35
200,41
206,46
212,52
218,57
224,63
230,69
236,74
242,8
230,69
273,09
345,81
79
85
91
97
103
109
115
121
127
133
139
145
151
157
163
169
176
182
188
194
200
206
212
218
224
230
236
242
248
254
260
248
290
363
12
14
14
14
14
14
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
23
29
42
46
52
58
64
70
75
80
80
80
80
90
90
90
90
90
95
95
95
95
95
100
100
100
100
100
100
100
100
100
100
100
100
30
35
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
56
56
12
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
25
25
23
29
42
47
53
59
65
71
77
83
89
95
100
100
100
110
110
120
120
120
120
120
120
120
120
130
130
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
63
63
20
20
20
20
20
20
20
20
25
25
31
39
59
71
83
95
100
110
120
120
130
130
140
140
70
70
70
70
70
70
70
70
70
70
70
70
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
38
45
57
Pitch
Ind.
513
D 513
T 513
* Cast iron GG22
80

B1
x
B2
B3
xb
x1
x1
xb
x1
e
E
e
d D
d0
d D
d0
d D
d0
b1 l1
d1
Chain
DIN
No.
Ind.
548
D 548
T 548
Inner
width
Roller
Width over
pin
Transverse
pitch
b1
min.
d1
max.
l
max.
B1
B2
B3
x
max.
x1
max.
mm
16,2
-
mm
15,8
15,8
mm
47,7
-
mm
79,6
mm
10,8
10,8
10,8
mm
16,2
16,2
16,2
No.
mm
mm
mm
mm
mm
16 B-1
16 B-2
16 B-3
25,4
25,4
25,4
17,02
17,02
17,02
15,88
15,88
15,88
36,1
68,0
99,9
31,88
31,88
548 (16 B-1)
d0
Pitch
Number
of teeth
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
32
34
35
36
38
40
45
57
Tooth width
Projection
D 548 (16 B-2)
T 548 (16 B-3)
Emax
Ind.
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
*
*
82,2
90,16
98,14
106,14
114,15
122,17
130,2
138,23
146,27
154,32
162,37
170,42
178,48
186,54
194,6
202,66
210,72
218,79
226,86
234,93
243
259,14
275,29
283,36
291,43
307,58
323,74
364,12
461,08
104
112
120
128
136
144
152
160
168
176
184
192
200
208
216
224
232
240
248
256
265
281
297
305
313
329
345
386
483
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
29
34
55
61
69
78
84
92
100
100
100
100
100
110
110
110
110
110
120
120
120
120
120
120
120
120
120
120
120
125
125
35
40
40
40
40
40
45
45
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
70
70
16
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
39
56
64
72
80
88
96
104
112
120
128
130
130
130
130
130
130
130
130
130
130
130
140
140
160
65
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
90
25
25
25
30
30
30
30
30
30
30
44
64
80
96
112
128
130
130
130
130
140
165
100
100
100
100
100
100
100
100
100
100
100
* Cast iron GG22
81

B1
x
b1 l1
d1
x1
d D
d0
p
L
Chain
DIN
No.
Ind.
563
596
Pitch
Inner width
Roller
Width over pin
Tooth width
b1
min.
d1
max.
l1
max.
B1
x
max.
x1
max.
mm
12,8
16,0
mm
18,9
22,6
No.
mm
mm
mm
mm
mm
20 B-1
24 B-1
31,75
38,10
19,56
25,40
19,05
25,40
43,2
53,4
18,5
24,1
563 (20 B-1)
Number
of teeth
d0
z
Ind.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Projection
596 (24 B-1)
Emax
mm
mm
mm
mm
mm
102,75
112,69
122,67
132,67
142,68
152,71
162,74
172,79
182,84
192,90
202,96
213,03
223,10
233,17
243,25
253,32
130
139
149
159
169
179
190
200
210
220
230
240
250
260
270
280
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
70
77
88
98
108
118
120
120
120
120
120
140
140
140
140
140
40
45
45
45
45
45
50
50
50
50
50
55
55
55
55
55
*
*
*
*
*
*
*
d0
Emax
mm
mm
mm
mm
mm
123,30
135,23
147,21
159,21
171,22
183,25
195,29
207,35
219,41
231,48
243,55
255,63
267,72
279,81
291,90
303,99
157
169
181
193
205
217
229
241
253
265
277
289
302
314
326
338
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
80
90
102
114
128
140
140
140
140
140
140
150
150
150
150
150
45
50
50
50
50
50
55
55
55
55
55
60
60
60
60
60
*
*
*
*
*
*
*
*
*
* Possibly welded-on hub
Made of steel with a strength of 500 - 600 N/mm. We supply sprockets with custom bore and groove according to specications.
For details on orders and enquiries see page 103. Other sprockets on request.
82
SPROCKETS (STAINLESS STEEL GRADE 1.4301)

for simplex roller chains
B1
x
b1 l1
Chain
x1
No.
d D
d0
d1
L
455 RF
Number
of teeth
z
No.
Ind.
13
15
17
19
21
23
25
Emax
No.
13
15
17
19
21
23
25
Ind.
Roller
Width
over pin
Tooth
width
b1
min.
d1
max.
l1
max.
B1
x
max.
x1
max.
mm
mm
mm
mm
mm
9,525
12,7
15,875
19,05
25,4
5,72
7,75
9,65
11,68
17,02
6,35
8,51
10,16
12,07
15,88
13,5
17,0
19,6
22,7
36,1
5,3
7,2
9,1
11,1
16,2
mm
4,5
5,4
5,6
6,4
10,8
mm
7,8
9,3
9,7
11,0
16,2
mm
mm
mm
mm
39,79
45,81
51,83
57,87
63,91
69,65
76,00
49
55
61
67
73
79
85
10
10
10
10
12
12
12
28
34
40
45
48
52
57
Projection
501 RF
d0
Emax
mm
mm
mm
mm
mm
25
25
28
28
28
28
28
53,06
61,09
69,11
77,16
85,22
93,27
101,33
66
74
82
90
98
106
114
10
10
12
12
14
14
14
37
45
52
60
68
70
70
513 RF
Inner
width
462 RF
d0
Number
of teeth
Ind.
455 RF
462 RF
501 RF
513 RF
548 RF
Pitch
d0
Emax
mm
mm
mm
mm
mm
mm
28
28
28
28
28
28
28
66,32
76,36
86,39
96,45
106,52
116,58
126,66
82
92
102
112
122
132
142
12
12
12
14
16
16
16
47
57
60
70
80
80
80
30
30
30
30
30
30
30
548 RF
d0
Emax
mm
mm
mm
mm
mm
79,59
91,63
103,67
115,75
127,82
139,90
152,00
97
109
121
133
145
157
169
16
16
16
16
20
20
20
58
70
80
80
90
90
90
35
35
35
35
40
40
40
d0
Emax
mm
mm
mm
mm
mm
106,12
122,17
138,22
154,33
170,43
186,54
202,66
128
144
160
176
192
208
224
16
16
20
20
20
20
20
78
92
100
100
110
110
110
40
40
45
45
50
50
50
Other sprockets made of stainless steel or plastic are available on request.
83
SPROCKETS FOR ACCUMULATOR CHAINS
Axial profile of sprockets

for accumulator chains
B1
d0
dF
Chain
B1
B2
No.
mm
mm
513 SF
513 SFK
513 SFV
Pitch
RoIIer
Inner width
10,6
10,6
10,6
p
d1
b1
20,80
20,80
20,80
= 19,05
= 12,00
= 11,68
PCD
Number of
teeth
z
Pilot bore
Hub-
between
sprockets
d0
15 + 15
17 + 17
19 + 19
dF
mm
mm
91,62
103,67
115,73
20
20
20
mm
61
73
85
Other sprockets made of stainless steel or plastic are available on request.
SPROCKETS FOR HOLLOW PIN CHAINS 01650

p
E
d0
x
B1
L
b1 l 1
d1
d
D
d
Pitch
Inner
width
Roller
Hollow pin
Width
over
hollow pin
Plate
height
Number
of teeth
b1
min.
d1
max.
l1
max.
No.
mm
mm
mm
mm
mm
mm
01650
01650
01650
01650
50,8
50,8
50,8
50,8
10
10
10
10
30
30
30
30
8,2
8,2
8,2
8,2
27
27
27
27
26
26
26
26
Chain
Sprocket dimensions
B1
d0
mm
mm
mm
mm
mm
9
9
9
9
117,08
196,28
244,33
292,55
20
30
30
30
80
110*
120*
140*
40
50
50
50
7
12
15
18
E
max.
x
mm
148
227
275
323
10
10
10
10
* welded hub
We supply sprockets with custom bore and groove according to specications.
SPROCKETS WITH INTEGRATED BALL BEARING

d0
b1 l1
p
d1
Chain
DIN
No.
No.
455
331
332
462
501
513
548
563
06B-1
081
08B-1
10B-1
12B-1
16B-1
20B-1
mm
9,525
12,7
12,7
12,7
15,875
19,05
25,4
31,75
Pitch
Inner
width
Roller
Width
over pin
b1
d1
l1
min.
max.
max.
Jockey
sprocket
mm
mm
mm
No.
38
58
5,72
3,30
4,88
7,75
9,65
11,68
17,02
19,56
6,35
7,75
7,75
8,51
10,16
12,07
15,88
19,05
13,5
10,2
11,2
17,0
19,6
22,7
36,1
43,2
SPR 455
SPR 331
SPR 332
SPR 462
SPR 501
SPR 513
SPR 548
SPR 563
1
1
Number
of teeth
z
inch
Made of steel with a strength of 500 - 600 N/mm.
84
B1
Bearing
d0
mm
21
18
18
18
17
15
12
13
63,91
73,14
73,14
73,14
86,39
91,62
98,14
132,67
B1
d
+ 0,3
+ 0,1
Load ratings
C0
dyn.
stat.
mm
mm
mm
kN
kN
5,3
3,0
4,5
7,2
9,1
11,1
16,2
18,5
16
16
16
16
16
16
20
25
18,3
18,3
18,3
18,3
18,3
18,3
17,7
21,0
7,5
7,5
7,5
7,5
7,5
7,5
10,1
11,0
4,5
4,5
4,5
4,5
4,5
4,5
6,3
7,1
SPROCKETS WITH LANTERN GEAR TOOTHING
In all cases where the chain does not wrap around the sprocket, but only contacts it tangentially, the sprocket must be a
lantern gear version, because only one tooth at a time meshes
with the chain. Therefore the teeth of the sprocket are tempered to reduce wear. Thus roller chains are frequently used as
a rack and pinion arrangement.
Rack and pinion arrangements with chains are inexpensive

and easy to assemble. A spring clip connecting link or a connecting link with cottered pin is attached to both ends of a
pre-stretched chain with an uneven number of links. By
means of the connecting links the chain is then mounted to a
clamping device. The chain must be supported over the
whole length.
B1
b1
d1
dk d0
Formula for calculating the PCD:

d0 =
Formula for calculating the permissible torque:

d 0 mm
FB N
2
Nm
Mmax.=
10 1000
p
sin (180/z)
Lantern
gear
Number
of teeth
d0
15
17
19
21
23
15
17
19
21
23
15
17
19
21
23
15
17
19
21
23
No.
TRB 15462
TRB 17462
TRB 19462
TRB 21462
TRB 23462
TRB 15501
TRB 17501
TRB 19501
TRB 21501
TRB 23501
TRB 15513
TRB 17513
TRB 19513
TRB 21513
TRB 23513
TRB 15548
TRB 17548
TRB 19548
TRB 21548
TRB 23548
PCD
Tip circle
Tooth
width
Pre-drilled
bore
Hub
Roller
chain
length
Pitch
Inner
width
Roller
b1
min.
d1
max.
dk
max.
B1
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
60,64
68,72
76,81
84,89
92,98
75,80
85,90
96,01
106,12
116,22
90,96
103,08
115,21
127,34
139,47
121,28
137,45
153,62
169,79
185,96
69,1
77,2
85,3
93,4
101,4
85,9
96,0
106,1
116,2
126,3
103,0
115,1
127,3
139,4
151,5
137,1
153,3
169,5
185,6
201,8
6,3
6,3
6,3
6,3
6,3
8,0
8,0
8,0
8,0
8,0
9,5
9,5
9,5
9,5
9,5
14,0
14,0
14,0
14,0
14,0
10
12
12
16
16
12
16
16
16
16
16
20
20
20
20
20
20
20
25
25
30,5
38,5
46,5
54,5
63,0
45,5
55,5
66,0
76,0
86,0
45,0
57,0
69,0
81,0
93,0
75,0
91,0
107,0
123,0
140,0
25
25
25
25
25
25
25
25
25
25
35
35
35
35
35
40
40
40
40
40
462
462
462
462
462
501
501
501
501
501
513
513
513
513
513
548
548
548
548
548
12,7
12,7
12,7
12,7
12,7
15,875
15,875
15,875
15,875
15,875
19,05
19,05
19,05
19,05
19,05
25,4
25,4
25,4
25,4
25,4
7,75
7,75
7,75
7,75
7,75
9,65
9,65
9,65
9,65
9,65
11,68
11,68
11,68
11,68
11,68
17,02
17,02
17,02
17,02
17,02
8,51
8,51
8,51
8,51
8,51
10,16
10,16
10,16
10,16
10,16
12,07
12,07
12,07
12,07
12,07
15,88
15,88
15,88
15,88
15,88
85
PLATE SPROCKETS FOR SIMPLEX ROLLER CHAINS ACCORDING TO DIN 8187

B1
made of steel
p
Plate thickness = 4 mm
6 mm
as of z = 51
8 mm
as of z = 46
d0
d
b1
d1
445 (04)
450 (05 B-1)
455 (06 B-1)
Number
of teeth
p
b1
d1
B1
6,0 mm
2,7 mm
4,0 mm
2,6 mm
p
b1
d1
B1
8,0 mm
3,0 mm
5,0 mm
2,8 mm
p
b1
d1
B1
d0
d0
d0
mm
mm
mm
mm
mm
mm
21,30
23,18
25,07
26,96
28,86
30,75
32,65
34,55
36,45
38,36
40,26
42,16
44,06
45,97
47,87
49,78
51,68
53,59
57,40
61,21
63,12
65,03
66,93
68,84
70,75
72,65
76,47
86,01
108,92
124,19
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
10
12
14
28,40
30,91
33,43
35,95
38,48
41,01
43,54
46,07
48,60
51,14
53,68
56,21
58,75
61,29
63,83
66,37
68,91
71,45
73,99
76,53
79,08
81,62
84,16
86,70
89,25
91,79
94,33
96,88
99,42
101,96
114,68
145,22
165,59
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
14
16
33,81
36,80
39,80
42,81
45,81
48,82
51,84
54,85
57,87
60,89
63,91
66,93
69,95
72,97
76,00
79,02
82,05
85,07
88,10
91,12
94,15
97,18
100,20
103,23
106,26
109,29
112,31
115,34
118,37
121,40
136,55
172,91
197,15
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
16
16
20
Ind.
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
45
57
65
86
=
=
=
=
=
=
=
=
=
=
=
=
9,525 mm
5,720 mm
6,350 mm
5,300 mm

B1
made of steel
p
Plate thickness = 4 mm
331 (081)
as of z = 41
d0
d
b1
d1
331 (081)
332
462 (08 B-1)
501 (10 B-1)
Number
of teeth
p
b1
d1
B1
p
b1
d1
B1
p
b1
d1
B1
p
b1
d1
B1
d0
d0
d0
mm
mm
mm
mm
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
121,50
129,57
133,61
137,64
141,68
145,72
149,75
153,79
157,83
161,87
182,06
230,54
-
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
16
16
16
16
16
16
20
-
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
125,53
129,57
133,61
137,64
141,68
145,72
149,75
153,79
157,83
161,87
182,06
230,54
262,87
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
16
16
16
16
16
16
20
20
Ind.
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
45
57
65
= 12,70 mm
= 3,30 mm
= 7,75 mm
= 3,00 mm
= 12,70 mm
= 4,88 mm
= 7,75 mm
= 4,50 mm
= 12,70 mm
= 7,75 mm
= 8,51 mm
= 7,20 mm
= 15,875 mm
= 9,650 mm
= 10,160 mm
= 9,100 mm
d0
mm
mm
mm
mm
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
125,53
129,57
133,61
137,64
141,68
145,72
149,75
153,79
157,83
161,87
182,06
262,87
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
20
25
56,35
61,34
66,34
71,34
76,35
81,37
86,39
91,42
96,45
101,48
106,51
111,55
116,59
121,62
126,66
131,70
136,74
141,79
146,83
151,87
156,92
161,96
167,01
172,05
177,10
182,14
187,19
192,24
197,29
202,35
227,58
288,18
328,58
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
25
25
87

B1
made of steel
p
d0
d
b1
d1
513 (12 B-1)
548 (16 B-1)
563 (20 B-1)
596 (24 B-1)
Number
of teeth
p
b1
d1
B1
p
b1
d1
B1
p
b1
d1
B1
p
b1
d1
B1
d0
Ind.
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
45
57
65
88
=
=
=
=
19,05 mm
11,68 mm
12,07 mm
11,10 mm
=
=
=
=
25,40 mm
17,02 mm
15,88 mm
16,20 mm
d
=
=
=
=
d0
31,75 mm
19,56 mm
19,05 mm
18,50 mm
d
=
=
=
=
d0
38,10 mm
25,40 mm
25,40 mm
24,10 mm
d0
mm
mm
mm
mm
mm
mm
mm
mm
67,62
73,60
79,60
85,61
91,62
97,65
103,67
109,71
115,74
121,78
127,82
133,86
139,90
145,95
151,99
158,04
164,09
170,14
176,20
182,25
188,30
194,35
200,41
206,46
212,52
218,57
224,63
230,69
236,74
242,80
273,09
345,81
394,30
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
25
25
25
90,16
98,14
106,14
114,15
122,17
130,20
138,23
146,27
154,32
162,37
170,42
178,48
186,54
194,60
202,66
210,72
218,79
226,86
234,93
243,00
251,07
259,14
267,21
275,29
283,36
291,43
299,51
307,58
315,66
323,74
364,12
461,08
525,73
15
15
15
15
15
19
19
19
19
19
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
30
30
112,69
122,67
132,67
142,68
152,71
162,74
172,79
182,84
192,90
202,96
213,03
223,10
233,17
243,25
253,32
263,40
273,49
283,57
293,66
303,75
313,83
323,92
334,01
344,11
354,20
364,29
374,38
384,48
394,57
404,67
455,16
576,35
657,17
16
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
30
30
30
135,23
147,21
159,21
171,22
183,25
195,29
207,35
219,41
231,48
243,55
255,63
267,72
279,81
291,90
303,99
328,19
352,39
364,50
388,71
425,04
461,38
485,60
546,19
691,63
788,60
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
30
40
CHAIN COUPLINGS
L
Advantages:
Elastic torque transmission

Fast decoupling by simply slackening the chain
Especially inexpensive
Example:
A 4-cylinder diesel engine with
P = 110 kW and n = 1400 rpm
is to be coupled to a three-phase
alternator - dynamic load factor 1,5.
The calculation is as follows:

15
, P = 1,5 110 = 0,1178
1400
n
Dynamic load factors

Drive machines
Load type of driven machines
Electric motors
impact-free
low impact
high impact
Coupling
No.
450 18
455 14
455 18
462 14
462 18
501 18
513 18
513 24
548 18
548 24
563 22
596 18
596 24
652 22
671 20
Ind.
*
*
*
*
*
*
*
*
*
*
*
*
Select the coupling according to P

n
column (see below):
Internal combustion engines
1,0
1,5
2,0
Torque
Flywheel
effect
Md
mD2
P
n
Nm
kgm2
38
60
95
150
240
380
600
940
1 480
2 350
3 700
5 800
9 200
14 500
23 000
0,000 405
0,000 410
0,001 170
0,001 650
0,004 740
0,013
0,030 100
0,107
0,158
0,517
0,882
1,160
3,250
7,940
18,710
4 cylinders
and more
less than
4 cylinders
1,5
2,0
2,5
2,0
2,5
3,0
The coupling next in size is No. 548 18.
Required space
Weight
n
max.
d
min.
q
max.
kW/rpm
rpm
mm
mm
mm
mm
mm
mm
kg/piece
0,0039
0,0062
0,0097
0,0154
0,0246
0,0390
0,0616
0,0965
0,1519
0,2413
0,3798
0,5954
0,9445
1,4887
2,3613
8 000
6 000
6 000
5 500
5 500
4 500
3 000
2 500
2 500
2 000
1 800
1 200
1 200
1 000
800
10
12
12
15
15
15
25
25
30
30
40
50
50
60
75
38
33
45
44
60
75
90
125
120
165
180
180
220
260
300
20
22
25
28
32
35
40
50
60
70
75
80
100
120
150
8,2
15,2
15,2
20,7
20,7
25,0
29,5
29,5
46,7
46,7
53,5
70,4
70,4
85,6
105,3
53,5
51,8
63,9
70,0
86,0
107,0
126,5
162,5
170,0
219,0
250,0
256,0
328,0
401,0
466,0
43,0
49,0
55,0
63,0
71,0
78,0
89,5
109,5
137,0
157,0
169,5
186,5
226,5
272,0
340,0
0,41
0,41
0,78
0,93
1,83
3,21
4,97
10,90
12,30
27,65
37,50
43,50
78,50
138,00
231,00
* can also be supplied in maintenance-free Marathon design. In this case please put MA after the number for the coupling, e.g. 462 14 MA
Couplings are supplied unassembled and the loose chain is enclosed.

Other sprockets, number of teeth, chain types and dimensions on request.
For enquiries and orders please supply the following details:
1. Number of couplings
2. Chain pitch
3. Number of teeth
4. Coupling No. or alternatively torque to be transmitted
5. Bores of coupling halves
6. Groove sizes (for keyways also tightening direction); without additional specications we will supply sprockets
on the basis of DIN 6885 sheet 1
89
SPROCKETS MADE TO SPECIFICATIONS
Standard sprockets
Standard sprockets can be supplied ex stock with custom bore or bored and grooved ready-to-install at extra cost.
Plate sprockets type A
Sprocket with hub on one side type B
Sprockets made to specications

Sprockets can be manufactured to your specications and
drawings.
Sprockets with hub on both sides (type C) can be
symmetrical or asymmetrical. For asymmetrical hub lengths
the two hub sections I1 and I2 up to the centre of the
sprocket must be stated in your order.
Material grades
For sprockets with a diameter of up to approx. 300 mm
unalloyed steel with a steel strength of 500 - 600 N/mm
(S355JOC, C45 and the like) are usually sufcient.
For larger sprockets cast iron sufces in case of normal
loads. For drive pinions subjected to high loads with speeds
of more than 500 rpm or with chain speeds of more than

1m/s it is recommended to harden or to harden and temper the
teeth to 50 2 HRC.
GROOVE SIZES
Feather keys
b
DIN
6885
Sheet 1
t2
d+t2
d
Groove sizes for woodruff keys

DIN 6888 are in accordance with:
DIN 6885 sheet 1 (with clearance)
design A, DIN 6885 sheet 2 design B
We manufacture hub groves only when
specically ordered by our customers.
If no further specications are given,
we will work according to DIN 6885
sheet 1.
90
for shaft
diameter
Groove
width
more than 6
8
10
12
17
22
30
38
44
50
58
65
75
85
95
110
130
150
170
200
230
to
8
10
12
17
22
30
38
44
50
58
65
75
85
95
110
130
150
170
200
230
260
2,0
3,0
4,0
5,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
20,0
22,0
25,0
28,0
32,0
36,0
40,0
45,0
50,0
56,0
6885
Sheet 2
Keyways
6885
Sheet 3
6886
6887
Hollow keys
Flat keys
6881/6889 6883/6884
Groove depth t2
with
with
clearance oversize
1,0
1,4
1,8
2,3
2,8
3,3
3,3
3,3
3,8
4,3
4,4
4,9
5,4
5,4
6,4
7,4
8,4
9,4
10,4
11,4
12,4
0,5
0,9
1,2
1,7
2,2
2,4
2,4
2,4
2,9
3,4
3,4
3,9
4,4
4,4
5,4
6,4
7,1
8,1
9,1
10,1
11,1
with
with
clearance oversize
1,1
1,3
1,7
1,7
2,1
2,1
2,6
2,6
3,1
4,1
4,1
4,1
5,1
5,2
6,5
8,2
-
1,2
1,6
2,0
2,4
2,2
2,1
2,4
2,3
2,7
3,1
2,9
3,2
3,5
3,8
-
0,8
1,1
1,4
1,8
1,6
1,4
1,7
1,6
2,0
2,4
2,2
2,4
2,7
3,0
-
0,5
0,9
1,2
1,7
2,2
2,4
2,4
2,4
2,9
3,4
3,4
3,9
4,4
4,4
5,4
6,4
7,1
8,1
9,1
10,1
11,1
1,2
1,7
2,2
2,4
2,4
2,4
2,9
3,4
3,4
3,9
4,4
4,4
5,4
6,4
7,1
8,1
9,1
10,1
11,1
3,2
3,7
3,7
4,0
4,5
4,5
5,5
6,5
6,4
6,9
7,9
8,4
-
3,2
3,7
3,7
4,0
4,5
4,5
5,5
6,5
6,4
6,9
7,9
8,4
9,1
10,4
11,7
-
AXIAL PROFILE OF SPROCKETS FOR ROLLER CHAINS
B2
B1
c
r
d0
e
A
Simplex or 2 x simplex
=
=
=
=
=
d0
d0
B1
b
B2
B3
c
B3
B2
Duplex
Tooth width for simplex sprocket

Tooth width for multiplex sprocket
Tooth width over duplex sprocket
Tooth width over triplex sprocket
Chamfer of tooth width 0,1 to 0,15 p
Triplex
r
e
F
A
=
=
=
=
Tooth chamfer radius p

Transverse pitch
Undercut
Centre to centre distance for separated chain strands
(only for 2 x simplex roller chain, each with outer connecting side)
Roller chains according to DIN 8187 (European type)

Chain dimensions
Chains
No.
mm
440
445, D 445
450, D 450, T 450
453
454
455, D 455, T 455
331
332, 17
110
41
385
461
462, D 462, T 462
500
501, D 501, T 501
513, D 513, T 513
548, D 548, T 548
552
563, D 563, T 563
596, D 596, T 596
613, D 613, T 613
652, D 652, T 652
671, D 671, T 671
679, D 679, T 679
5,0
6,0
8,0
9,525
9,525
9,525
12,7
12,7
12,7
12,7
12,7
12,7
12,7
15,875
15,875
19,05
25,4
30,0
31,75
38,1
44,45
50,8
63,5
76,2
Profile dimensions
Pitch
Inner
width
Roller
b1
min.
d1
h9
B1
h14
b
h14
B 2*
B3*
F
min.
A
min.
mm
mm
mm
mm
mm
mm
mm
mm
mm
2,50
2,80
3,00
3,30
3,94
5,72
3,30
4,88
2,38
6,38
6,40
6,40
7,75
6,48
9,65
11,68
17,02
17,02
19,56
25,40
30,99
30,99
38,10
45,72
3,20
4,00
5,00
6,00
6,35
6,35
7,75
7,75
7,75
7,75
7,75
8,51
8,51
10,16
10,16
12,07
15,88
15,88
19,05
25,40
27,94
29,21
39,37
48,26
5,50
5,64
10,24
13,92
16,59
19,46
31,88
36,45
48,36
59,56
58,55
72,29
91,21
2,3
2,6
2,8
3,0
3,6
5,3
3,0
4,5
2,2
5,9
5,9
5,9
7,2
6,1
9,1
11,1
16,2
16,2
18,5
24,1
29,4
29,4
36,2
43,4
2,5
2,7
5,2
7,0
9,0
10,8
15,8
18,2
23,6
28,8
28,8
35,4
42,5
8,0
8,3
15,4
21,0
25,6
30,3
47,7
54,6
72,0
88,4
87,4
107,7
133,7
14,0
25,7
34,8
42,2
49,7
79,6
91,1
120,3
147,9
145,9
180,0
224,9
3,0
3,5
5,0
6,0
6,0
6,0
7,0
7,0
7,0
7,0
8,0
8,0
8,0
10,0
10,0
11,0
15,0
15,0
18,0
23,0
25,0
29,0
36,0
43,0
9
9
10
11
13
15
12
15
9
16
18
18
20
19
23
27
42
42
50
63
76
79
97
116
10,13
14,38
18,11
22,78
29,29
35,76
45,44
48,87
58,55
71,55
4,4
7,4
9,0
12,0
15,1
18,1
24,1
24,1
30,1
36,2
4,3
7,2
8,8
11,8
14,8
17,7
23,6
23,6
29,5
35,4
14,4
21,6
26,9
34,6
44,1
53,4
69,0
72,5
88,0
106,9
24,5
36,0
45,0
57,3
73,4
89,2
114,5
121,3
146,6
178,5
6,0
8,0
10,0
12,0
16,0
20,0
24,0
28,0
32,0
40,0
inch
-
38
38
38
58
58
1
1
1
1
2
2
3
Roller chains according to DIN 8188 (American type)

35, 35-2, 35-3
40, 40-2, 40-3
50, 50-2, 50-3
60, 60 H, 60-2, 60-3
80, 80 H, 80-2, 80-3
100, 100 H, 100-2, 100-3
120, 120-2, 120-3
140, 140-2, 140-3
160, 160-2, 160-3
200, 200-2, 200-3
* rounded off values
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
38
58
1
1
1
1
2
2
4,77
7,85
9,40
12,57
15,75
18,90
25,22
25,22
31,55
37,85
5,08
7,95
10,16
11,91
15,88
19,05
22,23
25,40
28,58
39,68
15
20
25
31/33**
39/42**
48/51**
60
64
77
94
** the second value only applies to chains of type series H
91
CALCULATION OF SPROCKET DIAMETERS
PCD
d0 =
d1
p
p
= pn
=
sin
sin (180/z)
Pitch polygon
Tip circle diameter dk
r2
r1
a) Roller chain sprockets

dk = p cot + 0,8 d1 = d0 cos + 0,8 d1
d1
the following applies with sufcient accuracy:

d0
dk = d0 + 0,5 . . . 0,6 d1
dk = d0 + 0,6 . . . 0,7 d1
dk = d0 + 0,7 . . . 0,8 d1
dk
p :
z :
d1 :
d0 :
dk :
df :
Pitch
Number of teeth
Roller diameter, bushing diameter or pin diameter
PCD
Tip circle diameter
Root circle diameter
z = 6. . . 12 teeth
z = 13. . . 25 teeth
z = more than 25 teeth
b) Bush chain sprockets

dk = d0 + 0,8 . . . 1,0 d1
c) Galle chain sprockets
dk = d0 + d1
t : Pitch angel = 360

= 180
z
z
x : Roller contact angle
k : Tooth height above pitch polygon
(Diameter of pitch polygon = p cot a)
r1 : Tooth root radius
r2 : Tooth prole radius
1
n : Factor for the number of teeth = 1 =
sin (180/z)
sin
Root circle diameter

df = d0 d1
TOOTHING CHECK
a) by measuring
In order to check the sprocket toothing the root circle diameter must be determined
by means of measuring pins with the same diameters as the chain rollers,
+ 0,01
but with the tolerance
0,00
For an even number of

teeth the measure M is:
M
M = d0 + d1
M = p n + d1
For an uneven number of teeth the measure M is:

over 2 measuring pins
over 3 measuring pins
b) by means of a chain looped

around the sprocket
It must be possible to fully loop the chain
around the sprocket quite easily. If the
toothing was milled too deeply, the sprocket
is defective and must be scrapped! In
case of the root circle diameter being
too long (i.e. the chain cannot be looped
around the sprocket and moves upwards
on the tooth anks after a few links), the
sprocket can be milled again.
M
1 + cot + d
( sin
)
M = d 0 cos + d 1
2
M=
p
2
M = p n cos + d 1
2
M=
p
(n + cot ) + d1
2
Toothing check by means of a chain looped

around the sprocket
For permissible deviations of the measure M the tolerances of the root circle diameter (h11) apply.
92
VALUES FOR n AND cot
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
2,0000
2,3048
2,6131
2,9238
3,2361
3,5495
3,8637
4,1786
4,4940
4,8097
5,1258
5,4422
5,7588
6,0755
6,3925
6,7095
7,0267
7,3439
7,6613
7,9787
8,2962
8,6138
8,9314
9,2491
9,5668
9,8845
10,2023
10,5201
10,8380
11,1558
11,4737
11,7916
12,1096
12,4275
12,7455
13,0635
13,3815
13,6995
14,0176
14,3356
14,6537
14,9717
15,2898
15,6079
15,9260
16,2441
16,5622
16,8803
17,1984
17,5166
17,8347
18,1529
18,4710
18,7892
19,1073
cot
cot
cot
cot
1,7321
2,0765
2,4142
2,7475
3,0777
3,4057
3,7321
4,0572
4,3813
4,7046
5,0273
5,3495
5,6713
5,9927
6,3138
6,6346
6,9552
7,2755
7,5958
7,9158
8,2357
8,5555
8,8752
9,1948
9,5144
9,8338
10,1532
10,4725
10,7917
11,1109
11,4300
11,7492
12,0682
12,3872
12,7062
13,0251
13,3441
13,6630
13,9818
14,3007
14,6195
14,9383
15,2571
15,5758
15,8945
16,2133
16,5320
16,8507
17,1693
17,4880
17,8066
18,1253
18,4439
18,7625
19,0811
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
19,4255
19,7437
20,0619
20,3800
20,6982
21,0164
21,3346
21,6528
21,9710
22,2892
22,6074
22,9256
23,2438
23,5620
23,8802
24,1984
24,5167
24,8349
25,1531
25,4713
25,7896
26,1078
26,4260
26,7443
27,0625
27,3808
27,6990
28,0172
28,3355
28,6537
28,9720
29,2902
29,6084
29,9267
30,2449
30,5632
30,8815
31,1997
31,5180
31,8362
32,1545
32,4727
32,7910
33,1093
33,4275
33,7458
34,0641
34,3823
34,7006
35,0188
35,3371
35,6554
35,9737
36,2919
36,6102
36,9285
37,2467
37,5650
37,8833
38,2015
19,3997
19,7183
20,0369
20,3555
20,6740
20,9926
21,3111
21,6297
21,9482
22,2667
22,5853
22,9038
23,2223
23,5408
23,8593
24,1778
24,4963
24,8147
25,1332
25,4517
25,7702
26,0886
26,4071
26,7256
27,0440
27,3625
27,6809
27,9994
28,3178
28,6363
28,9547
29,2731
29,5916
29,9100
30,2284
30,5468
30,8653
31,1837
31,5021
31,8205
32,1389
32,4573
32,7758
33,0942
33,4126
33,7310
34,0494
34,3678
34,6862
35,0046
35,3229
35,6414
35,9598
36,2781
36,5965
36,9150
37,2333
37,5517
37,8701
38,1884
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
38,5198
38,8381
39,1564
39,4746
39,7929
40,1112
40,4295
40,7478
41,0660
41,3843
41,7026
42,0209
42,3392
42,6574
42,9757
43,2940
43,6123
43,9306
44,2488
44,5671
44,8854
45,2037
45,5220
45,8402
46,1585
46,4768
46,7951
47,1134
47,4317
47,7500
48,0683
48,3865
48,7048
49,0231
49,3414
49,6597
49,9780
50,2963
50,6146
50,9329
51,2511
51,5694
51,8877
52,2060
52,5243
52,8426
53,1609
53,4792
53,7975
54,1158
54,4341
54,7524
55,0707
55,3889
55,7072
56,0255
56,3438
56,6621
56,9804
57,2987
38,5068
38,8252
39,1436
39,4620
39,7804
40,0987
40,4171
40,7355
41,0538
41,3722
41,6906
42,0090
42,3273
42,6457
42,9641
43,2825
43,6008
43,9192
44,2375
44,5559
44,8743
45,1926
45,5110
45,8293
46,1477
46,4661
46,7844
47,1028
47,4212
47,7395
48,0579
48,3762
48,6946
49,0129
49,3313
49,6496
49,9680
50,2863
50,6047
50,9230
51,2414
51,5597
51,8781
52,1964
52,5148
52,8332
53,1515
53,4699
53,7883
54,1066
54,4249
54,7433
55,0617
55,3799
55,6982
56,0166
56,3349
56,6533
56,9716
57,2900
181
182
183
184
185
186
187
188
169
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
57,6170
57,9353
58,2536
58,5791
58,8902
59,2085
59,5267
59,8450
60,1634
60,4817
60,7999
61,1182
61,4366
61,7549
62,0732
62,3915
62,7097
63,0279
63,3464
63,6646
63,9829
64,3012
64,6195
64,9378
65,2562
65,5744
65,8927
66,2110
66,5294
66,8477
67,1659
67,4842
67,8025
68,1208
68,4391
68,7574
69,0757
69,3940
69,7123
70,0306
70,3489
70,6671
70,9855
71,3038
71,6221
71,9405
72,2587
72,5770
72,8953
73,2136
73,5319
73,8502
74,1685
74,4868
74,8051
75,1234
75,4417
75,7599
76,0783
76,3966
57,6083
57,9266
58,2451
58,5633
58,8817
59,2001
59,5184
59,8367
60,1551
60,4735
60,7917
61,1100
61,4285
61,7468
62,0652
62,3835
62,7019
63,0201
63,3385
63,6567
63,9750
64,2935
64,6118
64,9301
65,2484
65,5668
65,8852
66,2034
66,5217
66,8403
67,1584
67,4768
67,7952
68,1134
68,4318
68,7501
69,0684
69,3868
69,7051
70,0235
70,3418
70,6605
70,9784
71,2968
71,6151
71,9336
72,2518
72,5701
72,8884
73,2067
73,5251
73,8434
74,1617
74,4801
74,7984
75,1167
75,4351
75,7534
76,0717
76,3900
93
SPROCKETS - PCD d0 AND TIP CIRCLE DIAMETER dk

Chain No.
440
445
D 450
450
D 450
T 450
35
35-2
35-3
453, 454
455
D 455
T 455
17, 18, 41
110, 331
40
40-2
40-3
Pitch p
Roller d1
5,0
3,2
6,0
4,0
8,0
5,0
9,525
5,08
9,525
6,0 - 6,35
12,7
7,75 - 7,95
Number
of teeth
PCD
PCD
Tip
circle
PCD
Tip
circle
PCD
Tip
circle
PCD
Tip
circle
PCD
Tip
circle
d0
dk
d0
dk
d0
dk
d0
dk
d0
dk
d0
dk
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
17,75
19,32
20,89
22,47
24,05
25,63
27,21
28,79
30,38
31,96
33,55
35,13
36,72
38,31
39,89
41,48
43,07
44,66
46,25
47,83
49,42
51,01
52,60
54,19
55,78
57,37
58,96
60,55
62,14
63,73
65,32
66,91
68,50
70,09
71,68
73,27
74,86
76,45
78,04
79,63
81,22
82,81
84,40
85,99
87,58
89,17
90,76
92,36
93,95
95,54
97,13
98,72
100,31
101,90
103,49
105,08
106,67
108,26
109,86
111,45
19,6
21,2
22,8
24,5
26,1
27,7
29,3
30,9
32,5
34,2
35,7
37,3
38,9
40,5
42,2
43,7
45,3
46,9
48,5
50,1
51,7
53,3
54,9
56,5
58,2
59,7
61,3
62,9
64,5
66,1
67,7
69,3
70,9
72,5
74,1
75,7
77,3
78,8
80,4
82,0
83,6
85,2
86,8
88,4
90,0
91,6
93,2
94,8
96,4
98,0
99,6
101,2
102,7
104,3
105,9
107,5
109,1
110,7
112,3
113,9
21,30
23,18
25,07
26,96
28,86
30,75
32,65
34,55
36,45
38,36
40,26
42,16
44,06
45,97
47,87
49,78
51,68
53,59
55,49
57,40
59,31
61,21
63,12
65,03
66,93
68,84
70,75
72,66
74,57
76,47
78,38
80,29
82,20
84,11
86,01
87,92
89,83
91,74
93,65
95,56
97,46
99,37
101,28
103,19
105,10
107,01
108,92
110,83
112,74
114,64
116,55
118,46
120,37
122,28
124,19
126,10
128,01
129,92
131,83
133,74
23,6
25,6
27,5
29,5
31,4
33,3
35,2
37,2
39,1
41,1
43,0
44,9
46,8
48,8
50,7
52,6
54,5
56,4
58,4
60,3
62,2
64,1
66,0
67,9
69,8
71,8
73,7
75,6
77,5
79,4
81,3
83,2
85,2
87,1
89,0
90,9
92,8
94,7
96,6
98,5
100,5
102,4
104,3
106,2
108,1
110,0
111,9
113,8
115,8
117,7
119,6
121,5
123,4
125,3
127,2
129,1
131,0
132,9
134,9
136,8
28,40
30,91
33,43
35,95
38,48
41,01
43,54
46,07
48,60
51,14
53,68
56,21
58,75
61,29
63,83
66,37
68,91
71,45
73,99
76,53
79,08
81,62
84,16
86,70
89,25
91,79
94,33
96,88
99,42
101,96
104,51
107,05
109,60
112,14
114,68
117,23
119,77
122,32
124,86
127,41
129,95
132,50
135,04
137,59
140,13
142,68
145,22
147,77
150,31
152,86
155,40
157,95
160,50
163,04
165,59
168,13
170,68
173,22
175,77
178,31
31,2
33,8
36,4
39,0
41,6
44,2
46,8
49,5
51,9
54,5
57,1
59,6
62,2
64,8
67,3
69,9
72,4
75,0
77,5
80,1
82,7
85,7
87,8
90,3
92,9
95,4
98,0
100,5
103,1
105,6
108,2
110,7
113,3
115,8
118,4
120,9
123,5
126,0
128,6
131,1
133,7
136,2
138,8
141,3
143,9
146,4
149,0
151,5
154,1
156,7
159,2
161,7
164,3
166,8
169,4
171,9
174,5
177,0
179,6
182,1
33,81
36,80
39,80
42,81
45,81
48,82
51,84
54,85
57,87
60,89
63,91
66,93
69,95
72,97
76,00
79,02
82,05
85,07
88,10
91,12
94,15
97,18
100,20
103,23
106,26
109,29
112,31
115,34
118,37
121,40
124,43
127,46
130,49
133,52
136,55
139,58
142,61
145,64
148,67
151,70
154,73
157,75
160,78
163,81
166,85
169,88
172,91
175,94
178,97
182,00
185,03
188,06
191,09
194,12
197,15
200,18
203,21
206,24
209,27
212,30
36,5
39,6
42,7
45,8
48,9
52,0
55,0
58,1
61,2
64,2
67,3
70,3
73,4
76,4
79,5
82,5
85,6
88,6
91,7
94,7
97,8
100,8
103,8
106,9
109,9
113,0
116,0
119,0
122,1
125,1
128,1
131,2
134,2
137,2
140,3
143,3
146,4
149,4
152,4
155,5
158,5
161,5
164,5
167,6
170,6
173,7
176,7
179,8
182,8
185,8
188,9
191,9
194,9
198,0
201,0
204,0
207,1
210,1
213,1
216,2
33,81
36,80
39,80
42,81
45,81
48,82
51,84
54,85
57,87
60,89
63,91
66,93
69,95
72,97
76,00
79,02
82,05
85,07
88,10
91,12
94,15
97,18
100,20
103,23
106,26
109,29
112,31
115,34
118,37
121,40
124,43
127,46
130,49
133,52
136,55
139,58
142,61
145,64
148,67
151,70
154,73
157,75
160,78
163,81
166,85
169,88
172,91
175,94
178,97
182,00
185,03
188,06
191,09
194,12
197,15
200,18
203,21
206,24
209,27
212,30
37,5
40,6
43,7
46,8
49,9
53,0
56,0
59,1
62,2
65,2
68,3
71,3
74,4
77,4
80,5
83,5
86,6
89,6
92,7
95,7
98,8
101,8
104,8
107,9
110,9
114,0
117,0
120,0
123,1
126,1
129,1
132,2
135,2
138,2
141,3
144,3
147,4
150,4
153,4
156,5
159,5
162,5
165,6
168,6
171,6
174,7
177,7
180,8
183,8
186,8
189,9
192,9
195,9
199,0
202,0
205,0
208,1
211,1
214,1
217,2
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
125,53
129,57
133,61
137,64
141,68
145,72
149,75
153,79
157,83
161,87
165,91
169,95
173,98
178,02
182,06
186,10
190,14
194,18
198,22
202,26
206,30
210,34
214,38
218,42
222,46
226,50
230,54
234,58
238,62
242,66
246,70
250,74
254,79
258,83
262,87
266,91
270,95
274,99
279,03
283,07
49,6
53,8
57,9
62,0
66,1
70,2
74,3
78,4
82,5
86,6
90,6
94,7
98,8
102,9
106,9
111,0
115,0
119,1
123,2
127,2
131,3
135,3
139,4
143,4
147,5
151,5
155,6
159,6
163,7
167,7
171,8
175,9
179,9
184,0
188,0
192,0
196,1
200,1
204,2
208,2
212,3
216,3
220,4
224,4
228,5
232,5
236,6
240,6
244,7
248,7
252,8
256,8
260,9
264,9
268,9
273,0
277,0
281,1
285,1
289,2
All dimensions in mm
94
Tip
circle

Chain No.
460
461
462
D 462
T 462
50 H
50 HX
50
50-2
50-3
Pitch p
Roller d1
12,7
8,51
15,875
10,16
Number
of teeth
PCD
Tip
circle
PCD
500
501
501
501
60
60-2
60-3
60 H
60 HX
513
D 513
T 513
515
517
19,05
11,91 - 12,07
Tip
circle
PCD
Tip
circle
80 H 548
80 HX D 548
T 548
80
80-2
80-3
100 HX
100
100-2
100-3
25,4
15,88
31,75
19,05
PCD
Tip
circle
PCD
563
D 563
T 563
120 HX
120
120-2
120-3
38,1
22,23
Tip
circle
PCD
Tip
circle
d0
dk
d0
dk
d0
dk
d0
dk
d0
dk
d0
dk
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
45,08
49,07
53,07
57,07
61,08
65,10
69,12
73,14
77,16
81,18
85,21
89,24
93,27
97,30
101,33
105,36
109,40
113,43
117,46
121,50
125,53
129,57
133,61
137,64
141,68
145,72
149,75
153,79
157,83
161,87
165,91
169,95
173,98
178,02
182,06
186,10
190,14
194,18
198,22
202,26
206,30
210,34
214,38
218,42
222,46
226,50
230,54
234,58
238,62
242,66
246,70
250,74
254,79
258,83
262,87
266,91
270,95
274,99
279,03
283,07
50,0
54,2
58,3
62,4
66,5
70,6
74,7
78,8
82,9
87,0
91,0
95,1
99,2
103,3
107,3
111,4
115,4
119,5
123,6
127,6
131,7
135,7
139,8
143,8
147,9
152,0
156,0
160,1
164,1
168,2
172,2
176,3
180,3
184,4
188,4
192,5
196,5
200,6
204,6
208,6
212,7
216,7
220,8
224,8
228,9
232,9
237,0
241,0
245,1
249,1
253,2
257,2
261,3
265,3
269,4
273,4
277,4
281,5
285,5
289,6
56,35
61,34
66,34
71,34
76,35
81,37
86,39
91,42
96,45
101,48
106,51
111,55
116,59
121,62
126,66
131,70
136,74
141,79
146,83
151,87
156,92
161,96
167,01
172,05
177,10
182,14
187,19
192,24
197,29
202,35
207,38
212,43
217,48
222,53
227,58
232,63
237,68
242,73
247,78
252,83
257,88
262,93
267,97
273,02
278,08
283,13
288,18
293,23
298,28
303,33
308,38
313,43
318,48
323,53
328,58
333,64
338,69
343,74
348,79
353,84
62,2
67,4
72,5
77,7
82,8
87,9
93,0
98,1
103,2
108,3
113,4
118,5
123,6
128,7
133,8
138,8
143,9
149,0
154,1
159,1
164,2
169,3
174,4
179,4
184,5
189,6
194,6
199,7
204,8
209,8
214,9
219,9
225,0
230,1
235,1
240,2
245,3
250,3
255,4
260,4
265,5
270,6
275,6
280,7
285,7
290,8
295,8
300,9
306,0
311,0
316,1
321,1
326,2
331,2
336,3
341,4
346,4
351,5
356,5
361,6
67,62
73,60
79,60
85,61
91,62
97,65
103,67
109,71
115,74
121,78
127,82
133,86
139,90
145,95
151,99
158,04
164,09
170,14
176,20
182,25
188,30
194,35
200,41
206,46
212,52
218,57
224,63
230,69
236,74
242,80
248,86
254,92
260,98
267,04
273,09
279,15
285,21
291,27
297,33
303,39
309,45
315,51
321,57
327,63
333,69
339,75
345,81
351,87
357,93
363,99
370,06
376,12
382,18
388,24
394,30
400,36
406,42
412,49
418,55
424,61
74,5
80,7
86,9
93,1
99,2
105,4
111,5
117,7
123,8
129,9
136,0
142,1
148,2
154,3
160,4
166,5
172,6
178,7
184,8
190,9
197,0
203,0
209,1
215,2
221,3
227,4
233,5
239,5
245,6
251,7
257,8
263,8
269,9
276,0
282,0
288,1
294,2
300,3
306,4
312,4
318,5
324,6
330,6
336,7
342,8
348,8
354,9
361,0
367,0
373,1
379,2
385,3
391,3
397,4
403,5
409,5
415,6
421,7
427,7
433,8
90,16
98,14
106,14
114,15
122,17
130,20
138,23
146,27
154,32
162,37
170,42
178,48
186,54
194,60
202,66
210,72
218,79
226,86
234,93
243,00
251,07
259,14
267,21
275,29
283,36
291,43
299,51
307,58
315,66
323,74
331,81
339,89
347,97
356,05
364,12
372,20
380,28
388,36
396,44
404,52
412,60
420,68
428,76
436,84
444,92
453,00
461,08
469,16
477,24
485,33
493,41
501,49
509,57
517,65
525,73
533,82
541,90
549,98
558,06
566,15
99,2
107,5
115,7
124,0
132,2
140,4
148,5
156,7
164,9
173,0
181,2
189,3
197,5
205,6
213,7
221,9
230,0
238,1
246,2
254,3
262,5
270,6
278,7
286,8
294,9
303,0
311,1
319,2
327,3
335,4
343,5
351,6
359,7
367,8
375,9
384,0
392,1
400,2
408,3
416,4
424,5
432,6
440,7
448,8
456,9
465,0
473,1
481,2
489,2
497,3
505,4
513,5
521,6
529,7
537,8
545,9
554,0
562,1
570,2
578,2
112,69
122,67
132,67
142,68
152,71
162,74
172,79
182,84
192,90
202,96
213,03
223,10
233,17
243,25
253,32
263,40
273,49
283,57
293,66
303,75
313,83
323,92
334,01
344,11
354,20
364,29
374,38
384,48
394,57
404,67
414,77
424,86
434,96
445,06
455,16
465,25
475,35
485,45
495,55
505,65
515,75
525,85
535,95
546,05
556,15
566,25
576,35
586,45
596,56
606,66
616,76
626,86
636,97
647,07
657,17
667,27
677,37
687,48
697,58
707,68
123,4
133,7
144,0
154,3
164,6
174,9
185,1
195,3
205,5
215,7
225,9
236,1
246,2
256,4
266,6
276,7
286,9
297,0
307,2
317,3
327,5
337,6
347,7
357,9
368,0
378,1
388,3
398,4
408,5
418,7
428,8
438,9
449,0
459,2
469,3
479,4
489,5
499,6
509,8
519,9
530,0
540,1
550,2
560,4
570,5
580,6
590,7
600,8
610,9
621,0
631,1
641,3
651,4
661,5
671,6
681,7
691,9
701,9
712,0
722,2
135,23
147,21
159,21
171,22
183,25
195,29
207,35
219,41
231,48
243,55
255,63
267,72
279,81
291,90
303,99
316,09
328,19
340,29
352,39
364,50
376,60
388,71
400,82
412,93
425,04
437,15
449,26
461,38
473,49
485,60
497,72
509,84
521,95
534,07
546,19
558,31
570,42
582,54
594,66
606,78
618,90
631,02
643,14
655,26
667,38
679,50
691,63
703,75
715,87
727,99
740,11
752,23
764,36
776,48
788,60
800,72
812,85
824,97
837,10
849,22
147,6
160,0
172,4
184,7
197,0
209,3
221,6
233,9
246,1
258,4
270,6
282,8
295,0
307,2
319,4
331,6
343,8
355,9
368,1
380,3
392,5
404,6
416,8
428,9
441,1
453,3
465,4
477,6
489,8
501,9
514,1
526,2
538,4
551,5
562,6
574,8
586,9
599,1
611,2
623,4
635,5
647,8
659,8
671,9
684,1
696,2
708,4
720,5
732,6
744,8
756,9
769,1
781,2
793,3
805,5
817,6
829,8
841,9
854,0
866,1
95

Chain No.
Pitch p
Roller d1
38,1
25,4
Number
of teeth
PCD
d0
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
135,23
147,21
159,21
171,22
183,25
195,29
207,35
219,41
231,48
243,55
255,63
267,72
279,81
291,90
303,99
316,09
328,19
340,29
352,39
364,50
376,60
388,71
400,82
412,93
425,04
437,15
449,26
461,38
473,49
485,60
497,72
509,84
521,95
534,07
546,19
558,31
570,42
582,54
594,66
606,78
618,90
631,02
643,14
655,26
667,38
679,50
691,63
703,75
715,87
727,99
740,11
752,23
764,36
776,48
788,60
800,72
812,85
824,97
837,10
849,22
96
44,45
25,4
Tip
circle
dk
150,0
162,5
174,9
187,2
199,5
211,8
224,1
236,3
248,6
260,9
273,1
285,3
297,5
309,7
321,9
334,1
346,2
358,4
370,6
382,8
395,0
407,1
419,3
431,4
443,6
455,8
467,9
480,1
492,2
504,4
516,6
528,7
540,9
553,0
565,1
577,3
589,4
601,6
613,7
625,9
638,0
650,2
662,3
674,4
686,6
698,7
710,9
723,0
735,1
747,3
759,4
771,6
783,7
795,8
808,0
820,1
832,3
844,4
856,5
868,6
PCD
160 HX
160
160-2
160-3
613
D 613
T 613
140 HX
140
140-2
140-3
596 R
596 SX
596
D 596
T 596
44,45
27,94
Tip
circle
PCD
652
D 652
T 652
50,8
28,58 - 29,21
Tip
circle
PCD
200 HX
200
200-2
200-3
671 SX
D 671
T 671
63,5
39,37 - 39,68
Tip
circle
PCD
679
D 679
T 679
76,2
48,26
Tip
circle
PCD
Tip
circle
d0
dk
d0
dk
d0
dk
d0
dk
d0
dk
157,77
171,74
185,74
199,76
213,79
227,84
241,91
255,98
270,06
284,15
298,24
312,34
326,44
340,55
354,65
368,77
382,88
397,00
411,12
425,24
439,37
453,49
467,62
481,75
495,88
510,01
524,14
538,27
552,40
566,54
580,67
594,81
608,94
623,08
637,22
651,36
665,49
679,63
693,77
707,91
722,05
736,19
750,33
764,47
778,61
792,75
806,90
821,04
835,18
849,32
863,46
877,61
891,75
905,89
920,03
934,18
948,32
962,47
976,61
990,75
171,8
186,3
200,7
215,1
229,5
243,9
258,2
272,5
286,8
301,0
315,3
329,6
343,8
358,0
372,3
386,5
400,7
414,9
429,1
443,3
457,5
471,7
485,8
500,1
514,3
528,5
542,7
556,8
571,0
585,2
599,4
613,5
627,7
641,9
656,1
670,2
684,4
698,6
712,7
726,9
741,1
755,2
769,4
783,6
797,7
811,9
826,1
840,2
854,4
868,5
882,7
896,9
911,0
925,2
939,4
953,5
967,7
981,8
996,0
1010,0
157,77
171,74
185,74
199,76
213,79
227,84
241,91
255,98
270,06
284,15
298,24
312,34
326,44
340,55
354,65
368,77
382,88
397,00
411,12
425,24
439,37
453,49
467,62
481,75
495,88
510,01
524,14
538,27
552,40
566,54
580,67
594,81
608,94
623,08
637,22
651,36
665,49
679,63
693,77
707,91
722,05
736,19
750,33
764,47
778,61
792,75
806,90
821,04
835,18
849,32
863,46
877,61
891,75
905,89
920,03
934,18
948,32
962,47
976,61
990,75
173,8
188,3
202,7
217,1
231,5
245,9
260,2
274,5
288,8
303,0
317,3
331,6
345,8
360,0
374,3
388,5
402,7
416,9
431,1
445,3
459,5
473,7
487,9
502,1
516,3
530,5
544,7
558,8
573,0
587,2
601,4
615,5
629,7
643,9
658,1
672,2
686,4
700,6
714,7
728,9
743,1
757,2
771,4
785,6
799,7
813,9
828,1
842,2
856,4
870,5
884,7
898,9
913,0
927,2
941,4
955,5
969,7
983,8
998,0
1012,0
180,31
196,28
212,27
228,30
244,33
260,39
276,46
292,55
308,64
324,74
340,84
356,96
373,07
389,19
405,32
421,45
437,58
453,72
469,85
485,99
502,13
518,28
534,42
550,57
566,72
582,86
599,01
615,17
631,32
647,47
663,63
679,78
695,93
712,09
728,25
744,41
760,56
776,72
792,88
809,04
825,20
841,36
857,52
873,68
889,84
906,00
922,17
938,33
954,49
970,65
986,82
1002,97
1019,14
1035,30
1051,47
1067,63
1083,80
1099,96
1116,13
1132,29
196,4
213,0
229,5
246,0
262,4
278,8
295,2
311,5
327,8
344,1
360,4
376,7
393,0
409,3
425,5
441,8
458,0
474,3
490,5
506,7
523,0
539,2
555,4
571,6
587,8
604,0
620,3
636,5
652,7
668,9
685,1
701,3
717,5
733,7
749,9
766,1
782,3
798,5
814,7
830,8
847,0
863,2
879,4
895,6
911,8
928,0
944,2
960,4
976,5
992,7
1009
1025
1041
1057
1074
1090
1106
1122
1138
1155
225,39
245,35
265,34
285,37
305,42
325,49
345,58
365,68
385,79
405,92
426,05
446,20
466,34
486,49
506,65
526,81
546,98
567,14
587,32
607,49
627,67
647,85
668,03
688,21
708,39
728,58
748,77
768,96
789,15
809,34
829,53
849,73
869,92
890,12
910,31
930,51
950,70
970,90
991,10
1011,30
1031,50
1051,70
1071,90
1092,10
1112,30
1132,50
1152,71
1172,91
1193,11
1213,31
1233,52
1253,72
1273,93
1294,13
1314,34
1334,54
1354,75
1374,95
1395,16
1415,36
248,1
268,8
289,4
310,0
330,5
351,0
371,5
391,9
412,3
432,7
453,1
473,5
493,8
514,1
534,5
554,8
575,1
595,4
615,7
636,0
656,2
676,5
696,8
717,1
737,3
757,6
777,9
798,1
818,4
838,6
858,9
879,2
899,4
919,6
939,9
960,1
980,4
1000
1021
1041
1061
1082
1102
1122
1142
1163
1183
1203
1223
1243
1264
1284
1304
1324
1345
1365
1385
1405
1425
1445
270,47
294,41
318,41
342,44
366,50
390,59
414,70
438,82
462,95
487,11
511,26
535,44
559,61
583,79
607,98
632,17
656,37
680,57
704,78
728,99
753,20
777,42
801,63
825,86
850,07
874,30
898,52
922,75
946,98
971,21
995,44
1019,67
1043,90
1068,14
1092,37
1116,61
1140,84
1165,08
1189,32
1213,56
1237,80
1262,04
1286,28
1310,52
1334,76
1359,00
1383,25
1407,49
1431,74
1455,98
1480,22
1504,46
1528,72
1552,96
1577,20
1601,45
1625,70
1649,94
1674,19
1698,44
298,1
323,0
347,7
372,5
397,1
421,7
446,2
470,7
495,2
519,7
544,2
568,6
593,0
617,4
641,8
666,2
690,5
714,9
739,2
763,6
787,9
812,3
836,6
860,9
885,3
909,6
933,9
958,2
982,5
1007
1031
1055
1080
1104
1128
1153
1177
1201
1226
1250
1274
1298
1323
1347
1371
1395
1420
1444
1468
1493
1517
1541
1565
1590
1614
1638
1663
1687
1711
1735
ETP BUSHING FOR SHAFT - TO - HUB CONNECTIONS
The ETP shaft bushing is a high-quality clamping element,

which mounts components such as sprockets, toothed wheels,
levers and other machine parts fast, easily and permanently
onto shafts. Grooves, tapers and inside threads are no longer
necessary.
Simply slide bushing and hub onto the shaft and tighten the
few clamping screws. The only required tool is a simple hexagon
wrench. However, a small torque wrench (up to 32 Nm) would
be absolutely perfect. The transmissible torques easily exceed
the allowable values of the shaft torsional stresses.
Here is an example for a shaft diameter of 40 mm with a
feather key connection:
a) Shaft material St 60
b) Shaft material 42 CrMo4
Md approx. 230 Nm
Md approx. 310 Nm
The ETP bushing transmits 800 Nm (at 20 Centigrade). Since

it is not necessary to mill grooves into the shaft, the shaft
diameter can be reduced by max. 25 % (2 x groove depth), i.e.
a shaft with a diameter of 30 mm tted with the proper bushing
transmits at least 340 Nm.
This means more efciency due to:
1. Material savings
2. Lower dimensioning of other components, particularly bearings.
Fine adjustments are possible. Adjusting the transmission

elements is never a problem. The bushings are subsequently
radially and axially adjustable to change positions without
difculty and backlash-free.
The ETP bushing is easy to repair. There will be no frictional
corrosion since micro-movements are prevented due to the
solid connection. The bushing can always be re-used, e.g.
it can easily be mounted to a new sprocket. Subsequent
machining on the old shaft will not be necessary.
Bushing after tightening of clamping screws
The ETP bushing consists of ve parts: double-walled sleeve

lled with pressure medium, sealing ring, piston, pressure
ange and clamping screws (3, 4, 6 or 8 screws).
Sealing ring
Piston
Double-walled sleeve
filled with pressure medium
When the screws are being tightened, the piston forces the
pressure medium in the double-walled sleeve against the
walls. After tightening the screws with the required clamping
torque Manz , almost the entire bushing lies against shaft
and hub. Thus the shaft and the respective part it is to be
connected to are friction-locked. The pressure medium is resistant to material fatigue, and the clamping force of the bushing
will persist. A 100 mm ETP bushing will then be non-slip up to
a static moment of at least 12500 Nm. The maximum working
temperature is 85C.
Pressure flange
Clamping screws
97
ETP BUSHING FOR SHAFT - TO - HUB CONNECTIONS
5max.
D1
d D
DN
L
L1
L2
LN
D1
L1
L2
MN
Order number
mm
mm
mm
mm
mm
mm
Nm
kN
ETP-15/23-17
ETP-19/28-21
ETP-20/28-22
ETP-22/32-22
ETP-24/34-25
ETP-25/34-27
ETP-28/39-29
ETP-30/41-32
ETP-32/43-34
ETP-35/47-37
ETP-38/50-41
ETP-40/53-43
ETP-42/55-45
ETP-45/59-49
ETP-48/62-52
ETP-50/65-53
ETP-55/71-58
ETP-60/77-64
ETP-65/84-68
ETP-70/90-72
ETP-75/95-85
ETP-80/100-90
ETP-85/106-95
ETP-90/112-100
ETP-95/120-105
ETP-100/125-110
15
19
20
22
24
25
28
30
32
35
38
40
42
45
48
50
55
60
65
70
75
80
85
90
95
100
23
28
28
32
34
34
39
41
43
47
50
53
55
59
62
65
71
77
84
90
95
100
106
112
120
125
36
45
45
49
49
49
55
57
60
63
65
70
70
77
80
83
88
95
102
113
118
123
129
135
143
148
17
21
22
22
25
27
29
32
34
37
41
43
45
49
52
53
58
64
68
72
85
90
95
100
105
110
28
34
40
35
38
41
43
46
50
53
57
60
62
66
70
72
77
85
90
94
108
114
119
127
132
139
32
39
45
40
43
46
48
51
55
58
62
65
67
72
76
78
83
91
96
100
114
122
127
135
140
147
43
88
125
135
175
195
280
340
410
540
700
800
940
1180
1370
1620
2110
2750
3430
4300
5300
6400
7700
9100
10700
12500
5,7
9,3
13,0
11,6
14,4
16,2
19,5
23,1
26,1
31,1
37,4
41,3
45,4
53,0
59,9
64,8
77,9
93,6
108
124
153
173
194
216
239
264
Clamping screws
FN
at 20C
Number
3
3
3
3
4
4
4
4
4
6
6
6
6
6
6
6
8
8
8
6
6
6
6
8
8
8
Thread
M4
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
Weight
Hub DN min.
Hub length LN
Steel
Cast iron
Nm
kg
mm
mm
mm
4,5
7
8
8
8
8
8
8
8
8
8
8
8
13
13
13
13
13
13
32
32
32
32
32
32
32
0,11
0,18
0,18
0,21
0,22
0,22
0,28
0,30
0,34
0,40
0,46
0,58
0,60
0,75
0,80
0,93
1,10
1,40
1,73
1,90
2,25
2,62
3,00
3,56
4,39
4,81
35
42
42
48
51
51
59
62
65
71
75
80
83
89
93
98
107
116
126
135
143
150
159
168
180
188
46
56
56
64
68
68
78
82
86
94
100
106
110
118
124
130
142
154
168
180
190
200
212
224
240
250
12
16
22
17
20
22
24
27
29
32
36
38
40
44
47
48
53
59
63
67
80
85
90
95
100
105
Manz.
Dimensions, technical specications and other details were correct at the time of printing, but are subject to change. Manz is the
clamping torque of the clamping screws to reach MN or FN. FN is the transmissible axial force at a torque of 0. MN is the transmissible
torque at an axial force of 0.
Fit tolerances
ETP bushings have been designed for the following t tolerances:
Shafts h8 k6 (except 15 mm : h7), hub bore hole H7.

Permissible roughness depth: Ra max = 3 / Ra min. = 1 [m].
Clearance
L
Hub dimensioning
Depending on the material used, the pressure reached at the
maximum clamping torque requires a minimum wall thickness
of the hub as well as a minimum hub length (see table).
98
Please note: the torque transmission (M) is inuenced in a

negative way, if the tolerance zone of the bushing connection
does not comply with the recommended values. The distance
(t) will diminish with increasing clearance. In case of exceedingly
high tolerances the pressure ange will connect to the sleeve
without the surface pressure required for the torque transmission
being reached.
AUTOMATIC CHAIN TENSIONERS SPANN-BOX AND SPANN-BOY
Not only correct lubrication and wheel alignment, but also chain re-tensioning to
compensate for elongation is of crucial importance for a satisfactory life cycle of a
chain drive.
Apart from chain tension wheels, our chain tensioners SPANN-BOY and SPANNBOX offer perfect solutions.Due to different sizes and proles they cover almost all
application areas.
For controlling purposes SPANN-BOY and SPANN-BOX can be tted with limit or
proximity switches.
We can also supply SPANN-BOY and SPANN-BOX with casings or springs made of
stainless steel.
SPANN-BOX size 0
SPANN-BOY
Typ-KL
SPANN-BOX size 1
with sprocket
SPANN-BOX size 1
with deecting prole
SPANN-BOX size 1
with arch prole
SPANN-BOX size 1
with arch prole and limit switch
SPANN-BOX size 2
with block prole
Typ-KS
99
Arch profile
Chain
Pitch
Size
No.
mm
0 30 1
not mentioned chains

with width up to 15 mm
455
9,525
D 455
9,525
T 455
9,525
462
12,7
D 462
12,7
T 462
12,7
501
15,875
D 501
15,875
T 501
15,875
513
19,05
D 513
19,05
T 513
19,05
548
25,4
D 548
25,4
T 548
25,4
563
31,75
D 563
31,75
T 563
31,75
596
38,1
D 596
38,1
T 596
38,1
613
44,45
D 613
44,45
T 613
44,45
652
50,8
D 652
50,8
T 652
50,8
671
63,5
D 671
63,5
T 671
63,5
679
76,2
D 679
76,2
T 679
76,2
Semicircle profile
SPANN-BOY
2
0 30 1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
SPANN-BOY
Size
2
Deflecting profile
SPANN-BOY
Size
0 30 1
Sprocket
Block profile
SPANN-BOY
Size
0 30 1
SPANN-BOY
Size
0 30 1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Tension values and range of shift

Size
SPANN-BOY
SPANN-BOX size 0
SPANN-BOX size 30 or 1
SPANN-BOX size 2
40 mm
40 mm
40 mm
60 mm
Range of shift
Spring design
light
heavy
light
heavy
light
heavy
light
Tension force
58 - 32
-
132 - 60
-
58 - 32
-
132 - 60
-
58 - 32
116 - 64
174 - 96
132 - 60
264 - 120
396 - 180
148 - 82
296 - 164
444 - 246
262 - 116
524 - 236
786 - 454
1 spring released
2 springs released
3 springs released
The chain weight should not be higher than the force of a spring already released by 50%.
The second and the third spring may be activated later if required.
Further combinations and proles made to specication are also available.
100
heavy
SPANN-BOX size 0
SPANN-BOX size 30 with arch prole
SPANN-BOX size 1 and 2 with arch prole
SPANN-BOX size 1 and 2 with deecting prole
SPANN-BOX size 1 and 2 with semicircle prole
SPANN-BOX size 2 with block prole
Dimensions
Size 0
Size 30
Size 1, arch prole
Size 1, arch prole
Size 1, semicircle prole
Size 1, deecting prole
Size 2, arch prole
Size 2, arch prole
Size 2, deecting prole
Size 2, block prole
Ind.
*
*
*
*
134
152,5
158
173
137
152
162
209
229
203
223
225
218
94
112,5
118
133
97
112
122
149
169
143
163
165
158
58
63,5
66
81
66
81
20
86
106
86
106
40
40
50
94
115
115
115
115
115
180
180
180
180
180
180
38
80
97
97
97
97
97
155
155
155
155
155
155
42
-
16,2
16,5
-
12,9
30
-
6,5
6,5
-
27
38
35
40
35
40
35
40
40
40
40
40
40
20
30
30
35
35
-
140
140
140
200
200
300
38
42
42
42
42
42
76
76
76
76
76
76
67
67
67
67
67
120
120
120
120
120
120
8,5
8,5
8,5
8,5
8,5
11
11
11
11
11
11
37,5
90
90
90
31
31
70
150
150
57
57
100
300
* long casing
101
SPANN-BOX size 1 with sprocket type KL
SPANN-BOX size 1 with sprocket type KS
SPANN-BOY with arch prole
SPANN-BOY with sprocket
Standard sprockets
Chain No.
Number of teeth
455
462
501
513
20
16
14
13
21
17
15
15
23
18
16
16
17
17
Mounting bracket for SPANN-BOX size 1 and 2
Dimensions
SPANN-BOX size 1 (type KL)
SPANN-BOX size 1 (type KS)
Bracket size 1
Bracket size 2
SPANN-BOY (arch profile)
SPANN-BOY (with sprocket)
140
140
115
180
28
28
100
100
97
155
16
16
115
115
60
90
28
28
97
97
9
12,5
120
-
25
30
50,8
-
5
5
70
70
8,5
11
30
30
30
35
6,4
6,4
96
96
35
35
45
50
31
31
8,5
8,5
51
66 max.
35 max.
30 max.
10
-
42
42
30
-
67
67
17
8,5
8,5
-
78
78
-
35
46
-
SPANN-BOX and mounting brackets made of stainless steel grade 1.4301 on request (Please note: different sizes!)
102
HOW TO ORDER OR ENQUIRE ABOUT SPROCKETS
In order to avoid errors or misunderstandings please supply the following details:

Plate sprocket Type A
(for simplex roller chains according to DIN 8187)
1. Number of plate sprockets
2. -plate sprocket No. (e.g. plate sprocket with 20 teeth for simplex roller chain
No. 462 1/2 x 5/16 = A 20 462)
3. Custom bore size (t normal H7)
Sprocket Type B
Type A
(for simplex, duplex and triplex roller chains according to DIN 8187)
1. Number of sprockets
2. -sprocket No. (e.g. sprocket with 23 teeth for duplex roller chain
No. D 501 5/8 x 3/8 = B 23 D 501)
3. Custom bore size (t normal H7)
4. Groove sizes (for keyways also tightening direction); without additional specications (e.g. if you merely state groove according to DIN) we will supply sprockets
on the basis of DIN 6885 sheet 1.
5. Inside threads or pin holes
Sprockets in special designs
(for all chains in our manufacturing line)
1. Number of sprockets
2. Appropriate -chain No. or ISO No.; alternatively pitch p, inner width b1
(between inner plates) and roller , pin or bushing .
3. Number of teeth z
4. Bore size and t
5. Hub diameter and hub length
6. Hub seat (one-sided or symmetrical); in case of asymmetrical hubs please state
the two hub sections up to the sprocket centre
7. Groove sizes (for keyways also tightening direction)
8. Inside threads or pin holes
It is advisable to include a precise drawing when ordering sprockets in special
designs.
Toothing
Type B
(for all chains in our manufacturing line including inverted tooth chains up to
p = 25,4 mm)
1. Number of wheel bodies to be toothed
2. -chain No. or ISO No.; alternatively pitch p, inner width b1 and roller , pin or
bushing
3. Number of teeth
Grooves
1. Number of parts to be grooved
2. Groove sizes (normal DIN 6885 sheet 1)
Lantern gear toothing
1. Number of lantern gears
Chain tensioner SPANN-BOX
1. Number of chain tensioners SPANN-BOX
2. -chain No. or ISO No.
3. SPANN-BOX size
4. Sliding prole (arch, semicircle or deecting prole)
5. Spring tension (high or low) and design (ordinary steel or grade 1.4301 [V2 A])
ETP Bushings
Type B (Cast iron)
1. Number of bushings
2. Order number
103
MOUNTING OF CHAIN DRIVES
Alignment of the sprockets

Water level
The wear life of a chain largely depends on the proper alignment of the sprockets. Sprockets must always align exactly.
Alignment can be checked by means of a long ruler applied
across the sprockets. This check must be repeated several
times with the sprockets turned a little further each time. Subsequently, they have to be secured in axial direction.
The shafts must be aligned exactly horizontally. They must be
axially parallel and free from runout. In order to avoid vibrations
they should be dimensioned according to the weight of the
sprockets, the design layout and the loads.
Ruler
Water level
Chain tensioning
Unlike belt drives, chains do not require pre-tensioning, and
they should have a slight slack span (see page 124). Chains
must not be over-tightened, since this would load the drive
unnecessarily and lead to premature wear of the chain. However, if chains are tted too loosely, they tend to jump off the
sprockets. The chain slack span should be checked after a few
weeks. Initial elongation is higher than during the subsequent
operation period due to running-in wear.
FAULTY MOUNTING
Chain runs on laterally offset sprockets

In this case the sprockets are not lopsided, but they are laterally offset. Therefore the chain runs laterally skewed. As a
result, the chain plates heavily grind on the teeth of the sprocket and wear quickly. The lateral pressure also loosens the
riveting. The chain cannot run smoothly and there is a relatively
strong elongation due to the strong wear between pins and
bushings.
Tilted position of sprockets

Originally the sprockets were aligned. During tensioning the
gear mechanism shifted and is now in an angle to the line of
the sprocket on the machine shaft. The consequences are the
same as before. Apart from that, axial forces put pressure on
the machine and gearing shafts.
Skewed position of sprockets

The drawing shows that the sprockets are aligned, but that
they are skewed, so that the driven sprocket, for example,
has now a tilted position against the angle. In this case, the
chain is also subject to extreme load and will wear prematurely.
104
LUBRICATION OF CHAINS
The followings aspects should be considered when

selecting a lubricant:
Oil or grease lubrication
Oils are normally used for continuous relubrication.
Grease is preferred, if the ambient air contains dust (lime,
talcum, our etc.).
Operating temperature
This is one of the most signicant aspects of lubricant
selection. The decisive criterion is the temperature in the
chain bearing during operation.
Contact with elastomers and synthetic materials

Compatibility with elastomers and synthetic materials
must be guaranteed. Compatibility tests are always
required.
Lifetime lubrication
Lubrication has been designed in a way that the lubricant
will be functioning during the entire lifetime of the chain.
Lifetime lubrication for chains is possible, if
- the chain load is low
- the service temperature of the lubricant is considerably
underrun
- the overall operating time is low
For lifetime lubrication special non-aging chain lubricants
have been developed.
Viscosity
Viscosity must be high enough so that all the chain parts
are protected against wear and galling. However, despite
high viscosity the oil must be sufciently capable of ow.
The following rules of thumb apply:
- Low bearing pressure, high chain
speed = low viscosity
- High bearing pressure, low chain
speed = high viscosity
- Low operating temperature = low viscosity
- High operating temperature= high viscosity
Initial lubricant
It must have excellent corrosion protection qualities and
guarantee sufcient wear protection up to the rst
relubrication. The envisaged operating conditions should
be taken into account.
Load-bearing properties
Sufcient load-bearing properties of the lubricating oil lm
help to reduce wear.
Ground water hazards

Please refer to the appropriate safety data specications
General environmental compatibility
Please use lubricants, which are biodegradable and
particularly environmentally friendly.
Chain lubrication from production to operation
Chain manufacturers
Initial lubrication
Corrosion and wear protection
Selection of suitable lubrication
method
Machine/engine
manufacturers
Make already installed chains

accessible for manual lubrication
Friction point wetting

The chain lubricant must be able to permeate the
lubrication gap autonomously.
Plan chain protection boxes
Chain cooling
In conjunction with appropriate lubrication procedures
certain oils are suitable for cooling. The maximum service
temperature of the lubricating oil must never be exceeded.
State reference values for lubrication

schedules and lubricant dosage
Provide oil pans

Design lubrication facilities
Machine/engine
operators
Applications in the food industry

Lubricants must comply with specic food law
requirements.
Chain cleansing
Chain conservation
Applications in the textile industry

Non-drip and non-adhesive oils should be used.
Relubrication
Performance of roller chains as a function of
temperature
Applications in wet environments

Lubricants must not be washed off by splash water. They
must be capable of creep, and supply sufcient corrosion
protection even as emulsions.
Mufing of chain noises
Lubricants with higher viscosity ensure better mufing
properties than low viscosity lubricants. However, the
lubricants must always be sufciently capable of ow.
Transferable power P / Pmax
Corrosion protection
This is particularly important for chains used in corrosive
environments.
Inspection of lubrication state and,

if necessary, evaluation of lubrication
schedules and lubricant dosage
1,0
0,8
Stainless steel
Carbon steel
0,6
0,4
0,2
0,0
-200
-100
100
200
300
400
Temperature [C]
Also refer to the chapter Maintenance of chain drives on page 126.
105
LUBRICATION
General information
Chains running on sprockets are subject to wear of the joints
due to angle-sliding movements of the pins. Therefore efcient lubrication is of utmost importance. Even low-maintenance
roller chains with plastic slide bearings should be relubricated
occasionally.
Dry running condition (curve 1) causes excessive wear and destroys the chain within a very short time.
Ambient temperature C
Viscosity group of lubricant
- 5 up to + 25
ISO VG 100 (SAE 30)
25 up to
45
ISO VG 150 (SAE 40)
45 up to
65
ISO VG 220 (SAE 50)
For higher temperatures (e.g. furnace chains) graphite or

molybdenum disulde (MoS2) applied either as additive or
spray will facilitate lubrication.
Chain elongation in %
Low-viscosity or hardened grease products with a drop point

of 70 C are also suitable for manual lubrication. In special
cases liquidised grease may be sprayed on. Initial operation
can start immediately after evaporation of the volatile carrier
substance.
Operating time (h)

Chain elongation as a function of operating time with different
lubrication states
One-time lubrication (curve 2) only delays the wear until the

lubricant has been used up.
incorrect
correct
Intermittent dry running conditions (curve 3) frequently occur

with manual lubrication, particularly if deadlines for relubrication
have not been met.
It is very important that the lubricant reaches the joints (pins,

bushings), which are subject to wear.
Wrong lubrication (curve 4) results in uneven wear and may

be caused by inferior, dirty, wrong (unsuitable viscosity) or too
little lubricant.
Recommendations for lubrication
Correct lubrication (curve 5) is crucial for chain drives according

to performance diagrams.
The type of lubrication depends on the chain pitch and the

chain speed.
Lubrication and degree of efciency

IV Spray lubrication
(Pressure circulation lubrication)
The following graph shows the inuence of lubrication on

efciency.
Chain speed v in m/s
Efciency h in %
III Pressure circulation lubrication

(Splash lubrication/oil bath method)
II Splash lubrication (oil bath method)

(Drip lubrication)
I Light drip lubrication

(Manual lubrication)
Operating time (h)
Degree of efciency as a function of operating time with

one-time lubrication (according to Worobjew)
Lubricants
The selection of an appropriate lubricant depends rst of all on
the type of lubrication.
Low viscosity mineral oils are particularly suitable for chain
drives.
106
Pitch p in mm
The lubrication types, which are not in brackets, are preferable

to those in brackets (permitted).
In order to achieve a long wear life and high cost effectiveness
for chain drives in lubrication range I (light drip lubrication
or manual lubrication) relubrication schedules must be determined by tests.
LUBRICATION
Manual lubrication
Spinning disk lubrication
This type of lubrication by means of oil can and brush is not

very safe and therefore only suitable for chains with occasional
operation or for secondary drives and low chain speeds.
With this type of lubrication the chain operates above oil level.
A disk submerging into the lower oil level (peripheral velocity
between min. and max. 40 m/s) centrifuges oil against the
casing walls from where it continuously runs down onto the
chain via drip rails.
Sufcient lubrication should take place at least once a day (if

possible every 8 operating hours). Lubricant colouration may
not occur.
Drip lubrication
Pressure circulation lubrication
Drip lubrication by means of wick oilers, needle oilers or drip

oilers is only suitable for low load bearing drives. Sufcient
lubrication of the joint surfaces must be ensured. Lubricant
colouration may not occur.
This type of lubrication is suitable for fast-running drives and

high loads. The oil can be supplied via a connection to an
existing pressure oil pipe or via an extra pump. By means of a
lubrication shower situated near the large sprocket, oil is
sprayed onto the inner side of the chain return strand in running
direction over the whole width of the chain. High load-bearing
drives need a second shower for cooling with the oil to be
sprayed onto the pull strand. The oil quantity depends on the
drive size and the amount of heat to be dissipated.
Splash lubrication (oil bath method)

There is just enough oil in a sufciently sized protection box
(the worn and elongated chain must not be able to hit against
the casing wall) to allow the chain plates to submerge into the
bath up to the rollers or the bushings respectively.
Higher submerging depths cause the oil to heat up and lead to
untimely oxidation of the oil.
Spay lubrication
Spray lubrication is very similar to pressure circulation lubrication. Instead of a lubrication shower, however, lubrication spray
valves atomise the oil into aerosol form, and thus the ne oil
mist can reach every single chain joint.
Lubrication overview
Lubrication range
Chain
speed
Lubrication
a) favourable
b) permitted
m/s
insufficient lubrication
(favourable/permitted) without contamination
up to 1
a) Light drip lubrication

b) Manual lubrication/grease lubrication
II
up to 2,5
a) Splash lubrication (oil bath method)

b) Drip lubrication
III
up to 12,5
a) Pressure circulation lubrication

b) Splash lubrication (oil bath method),
if possible with spinning disk
above 12,5
a) Spray lubrication
b) Pressure circulation lubrication
(possibly with oil cooling system)
IV
Transmissible power
correct
lubrication
without
lubrication*
with contamination
60 %
30 %
30 %
15 %
15 %
100 %
not permitted
* a wear life of 15 000 hours cannot be guaranteed!
107
LUBRICATION
Wippermann lubrication
Product
Oil
Grease
Spray
Application
C
Technical features
from
to
WKS-C
- 10
+ 100
WKS-W
+ 80
WKS-Rapid
- 15
+ 120
WKS-D
- 10
+ 80
Corrosion protection oil

Chlorine-free lubricant made with mineral oil raffinates and corrosion protection additives; thin, waxen
and pressure-resistant lubrication with anti-wear additives
Excellent corrosion protection.
WKS-H1
- 10
+ 140
Chain lubricant for hygienic and clean lubrication

Fully synthetic high performance chain lubricant for the pharmaceutical, food and beverage, cosmetics,
feeding stuff, and tobacco industries as well as their suppliers.
Complies with U.S. requirements as to guidelines of sec. 21 CFR of FDA regulations.
Increased performance range achieved by a combination of high-quality, mineral oil free synthetic base
oils with a high-capacity additives package.
Nonfood Compounds Program Listed H1, NSF Reg # 143954
WKS-Plus
- 10
+ 250
High-temperature lubricant
Fully synthetic, temperature-stable high-performance oil especially developed for chain lubrication
Improved protection against wear, ageing and corrosion due to a combination of synthetic ester oils and
additives
This product combines the special requirements of chain lubrication with demands on lacquer
compatibility.
WKS-HT
- 10
> 250
High-temperature lubricant
Polyalkylene glycol oil, containing solid lubricants, for chain lubrication at high temperatures
Excellent wetting properties and creep behaviour
High stability
This product can be used at temperatures of up to 500C; above 200C there is a gradual transition to
dry lubrication.
(as of +300 C
dry lubrication)
Wippermann standard lubrication

Mineral oil-based soap-free chain grease, with wax and product-specific additives, for extreme
requirements as to corrosion and wear protection
Water resistant.
Lubrication wax for chains

Quasi dry non-tacky lubrication film
Wear protection
High corrosion protection
Good adhesive properties
Excellent water resistance
White chain lubricant
Difficult to centrifuge off
Protects against corrosion and wear
It has absorbing and rinsing properties and provides effective lubrication
Resistant to water and vapour
Quite resistant to acids and bases
WKS-T
- 55
+ 90
Lubricant for environments with low temperatures

Fast biodegradable and low-temperature multi-purpose oil based on synthetic ester with excellent wear
protection
The product has a low evaporation rate and is characterised by its excellent viscosity-temperature
behaviour; it is also highly age resistant
WKS-Spezial
- 10
+ 80
Chain spray for relubrication

Mineral oil-based chain spray with synthetic wax, corrosion protection and anti-wear additives
(propellant: propane / butane pressure gas mixture)
For relubrication of open drive chains, conveyor chains in conveying systems as well as for load chains
All lubricants supplied by WIPPERMANN are free from chlorine and silicone.
Detailed product description and safety data sheets on request.
108
VARIOUS TYPES OF STEEL LINK CHAINS
Steel link chains

Generally, steel link chains can only operate on one plane, and they are primarily used
as drive elements for chain drives.
d1
They are precisely determined by three main measurements:

p = Pitch is the distance from pin centre to pin centre.
b1
b1 = Inner width is the distance between the inner plates.

d1 = Roller diameter, bushing diameter or pin diameter is the outer dimension of
the cylindrical parts between the inner plates.
The characteristic feature of a steel link chain is the chain joint.
Steel link chains
It consists of an outer and an inner link. On this joint the calculated bearing area
equals the projection of the pin onto the bearing area of the inner link. It has a
different size depending on the type of chain.
In the following overview the characteristic features of various types of steel link
chains are briey described.
Galle chains
Galle chains were named after their inventor Andr Galle (1761-1841). A Galle chain
is the simplest type of steel link chain.
The plates rotate directly on the pin lug. With this type of chain the bearing area is
very small.
Therefore the chain speed should not exceed 0,3 m/s.
Consequently, Galle chains are less suitable for power transmission, and they are
almost exclusively used as load chains (e.g. counterweight chains, lock chains and
tack chains).
Galle chains on request (see page 73).
Galle chains
Leaf chains
Leaf chains in normal design or reinforced design are used as load chains in cranes,
hoisting gear and lifting equipment as well as for counterweights, e.g. on machine
tools, and also to transmit back-and-forth movements.
The plates of leaf chains are punched from high-grade steel and are subsequently
hardened and tempered to guarantee high fatigue strength. Very narrow tolerances
ensure that all plates bear the same load proportions. Pins made of high alloy
case-hardened steel are tempered to achieve high wear resistance. The tightly
adjoining plates are designed in various combinations and rotate on the pins.
Leaf chains
One special design is the heavy-duty type series U. On chains of this type all plates
are mounted with a sliding t and are also secured with laterally attached riveted
disks. This design guarantees an even load distribution and reduces the bending load
of the pins. These chains were especially developed for heavy loads and operations
under harsh conditions. Due to their high fatigue strength they are particularly
suitable for such application areas.
Due to their design (no tooth meshing) leaf chains cannot transmit torques. Their
force direction, however, can easily be deected by means of rollers. Even with a
small working width they have a high breaking load.
Dimensions as of page 65.
109
VARIOUS TYPES OF STEEL LINK CHAINS
Bush chains
Bush chains are more wear-resistant than Galle chains. The inner links consist of two
inner plates with two force-tted bushings. The outer links consist of two outer plates
with two force-tted and riveted pins.
Chain speeds of up to 5 m/s are possible depending on the pitch.
Due to their robust design bush chains are mainly used as drive and conveyor chains,
particularly where there are rough operating conditions, e.g. in mining or construction
site equipment.
Bush chains
For dimensions see page 60.

High performance roller chains
Compared to bush chains, high performance roller chains are of better quality due to
the use of higher steel grades and heat treatment. Furthermore, they are produced
with higher accuracy and narrower tolerances. The visible difference is the rollers,
which are mounted on the bushings with running t, and which absorb the meshing
impact in the sprocket and thus reduce sprocket wear. Plates and rollers are
hardened and tempered in order to achieve high fatigue strength, whereas bushings
and pins, which are subject to wear, are case-hardened.
For high power transmission under restricted mounting conditions multi-strand roller
chains can be used. This means that several simplex roller chains are connected by
means of an end-to-end pin to form one single unit. Duplex and triplex chains are
standardised.
Roller chains can be employed universally and are therefore the most common chain
type. They are not only used as drive and gear chains in machine construction, but
also in special designs with attachments for transport and conveyance purposes or
instead of rack and pinion arrangements.
Roller chains RF made of stainless and acid-resistant steel grade 4301 have proved
their value on corrosion-endangered drives and because of their anti-magnetic
properties for many years. They are mainly used in the chemical, beverage and food
industry.
Dimensions as of page 10.
High performance roller chains
Accumulator chains
Accumulator chains are employed, when accumulation of piece goods during transportation is required. The chain runs on lateral support rollers, whereas the conveyor
roller in the middle runs freely.
The particular advantages of this type of chain lie in the simple control, the exact
guiding possibilities as well as in the smooth transition from one direction to another
without abrupt acceleration. During intentional or unintentional accumulation of the
transported piece goods no excessive impact pressure is put on the following
transport units since the power and free conveyor chain will continue to run smoothly
under the goods until the end of the accumulation, when transportation will continue
due to friction.
For dimensions see page 34, 35, 56 - 58.
Accumulator chains
Cranked link chains (Rotary chains)

Cranked link chains (Rotary chains) are in fact roller chains, but only cranked plates
are used. These plates help to give the chain a high amount of elasticity so that load
impacts can easily be absorbed. It is also quite straightforward to repair cranked link
chains since each individual link can be replaced.
Cranked link chains (Rotary chains) are mainly employed for applications with intermittent impacts and where the drive is exposed to rough soiling, e.g. in excavation
machinery, crawlers for excavators and dozers or drilling equipment.
Cranked link chains (Rotary chains) on request (see page 73).
Cranked link chains
110
ADVANTAGES OF ROLLER CHAIN DRIVES
High efciency:
up to 0,98 with a properly lubricated chain under normal circumstances and

with a drive working under full load.
Long wear life:
15000 operating hours if the correct drive was selected and with appropriate maintenance.
Extensive power and speed range:
P up to 225 kW with simplex roller chain p = 76,2 mm

Power diagram for roller chains according to DIN 8187 see page 117.
Power diagram for roller chains according to DIN 8188 see page 118.
Power diagram for roller chains according to ISO 606 see page 119.
Long shaft distance:
The shaft distance (usually between 30 times and 50 times the pitch) has no
xed measurements. It can easily be adjusted by shortening or lengthening of
the chain, even after completed assembly, in order to meet altered construction
requirements.
No slip:
In contrast to friction-locked drives chain drives have no slip. In motor

vehicles, camshaft drives with chains guarantee exact valve timing.
Multiple transmission ratios:
The transmission ratio:

n1
z2
i= =
z1
n2
(usually up to approx. 7:1)
(in special cases up to 10:1 in one step possible)

remains constant during the entire operation period due to its positive locking
connection. However, it may be easily altered by simply changing the
sprockets and keeping the shaft distance.
High load capacity:
For the permissible bearing pressure with recommended lubrication please

refer to the table on page 116.
Elastic properties:
Roller chain drives have a high elasticity, because of the plate material and the
lubrication layer between rollers, pins and bushings.
Versatile applications:
Roller chains are mainly used as drive elements for power transmission or as
load chains; equipped with special links they can also be used for transportation
and conveyance purposes. One chain is able to simultaneously drive several
shafts with the same or opposite rotational direction at the same or at
different speeds. It can also be employed as a rack and pinion assembly
(lantern gears).
Cost effectiveness:
Roller chains do not need to be pre-tensioned. Therefore there are only minor
bearing loads. Space-saving construction, simple mounting, low service and
maintenance costs make chain drives very economical.
111
FORMULAS, DESIGNATIONS AND UNITS
Designation
Symbol
Unit
Input speed
rpm
Operating factor
Minimum tensile strength
FB
Torque
Nm
Correction factor for impact loads
fy
see page 115
Correction factor for transmission ratio
fi
see page 116
Correction factor for shaft distance
fa
see page 116
Correction factor for number of teeth
fz
see page 116
Bearing area
cm2
Bearing pressure
pr
N/cm2
Speed
m/s
Weight of chain per meter
kg/m
see chain tables
Power
kW
P = F v = M n in kW
1000 9550
Diagram power
Pc
kW
Pc = P k in kW
Safety factor
S = FB
FG
Impact coefficient
see tables page 115
PCD
d0
mm
d0 =
Pitch
mm
see chain tables
Transmission ratio
Shaft distance
Number of teeth
112
Basic equations
k = fy fi fz
see chain tables

F d0
M = 9550 P =
in Nm
n
2000
see chain tables
pr = F
f
v=
i=
see page 114
zpn
in m/s
60 000
p
in mm
sin 180
z
n1
z
= 2
n2
z1
mm
z1 , z2
Tensile force
F = 1000 P = 2000 M in N
V
d0
Tensile force, dynamic
Fd
Fd = F fy in N
Tensile force, centrifugal
FF
FF = q v2 in N
Tensile force, total
FG
FG = Fd + FF in N
PRE-SELECTION OF LEAF CHAINS
Dimensioning of leaf chains

The transmissible load as well as the operating conditions i.e.
type of load, chain speed, chain activity rate, impact level and
operating temperature must be considered when selecting a
leaf chain.
dynamic loads have to be known. The tensile force F, the factor

f1 for the operating conditions and the safety factor S are crucial to calculate the required minimum breaking load FB of the
chain.
The permissible dynamic tensile force depends on the fatigue

strength of plates and pins. As an indirect benchmark the breaking load of chains is used, and thus fatigue strength is taken
into account by including a sufcient safety factor. Type and
design of the chain determine the safety factor to be selected.
In order to be able to dimension leaf chains, the tensile force F
as well and the operating conditions for assessing further
The safety factor S is subject to the regulations stipulated by

various authorities and the German Technical Inspection Authority (TV). If there are no specic regulations, the factor S
can normally be selected between 7 and 12 according to the
type and design (combination of plates) of the respective
chain.
Calculation of the minimum breaking load FB

FB
FB
FB :
F :
f1 :
S :
nLW :
fu :
F f1 S
F f1 ( nLW 100 fu )0,1
Minimum tensile strength of chain
Tensile force in chain
Operating factor
Safety factor
No. of load cycles (fatigue limit: nLW = 107 )
Correction factor for PCD
S
d0
d0
du
g
p
Load type
f1
no impact
1,00
uniform, single slight impacts,

slightly swelling load
repeated slight impacts,
moderately swelling load
repeated slight impacts,
highly swelling load
1,25
1,37
1,59
repeated high impacts,

moderately swelling load
1,72
repeated high impacts,

highly swelling load
1,85
=
=
:
:
:
:
( nLW 100 fu )0,1

du + g
PCD of deection
Diameter of contact surface of deection roller
Plate height
Chain pitch
PCD d0
fu
4,5 p
9,10
5,0 p
7,14
5,5 p
5,95
5,8 p
5,43
6,0 p
5,13
6,5 p
4,52
7,0 p
3,79
7,5 p
3,70
Chain speed
Minimum safety factor S
up to 5 m/min.
> 5 ... 10 m/min.
10
> 10 ... 30 m/min.
12
Further details:
For temperatures as of 150 C higher safety factors apply. On request we will give you more detailed information as to these
safety factors.
The higher the number of plates the higher the safety factor S should be.
For single lacing the safety factor should be higher than for double lacing.
113
PRE-SELECTION OF LEAF CHAINS
Calculation of the bearing pressure pr

pr
F f1
p rzul
f
pr
f
przul
F
f1
:
:
:
:
:
Bearing pressure
Chain joint area
Permissible pressure in bearing area
Tensile force in chain
Operating factor
Chain speed
Przul
up to 5 m/min.
14000
N/cm2
> 5 ... 10 m/min.
12000
N/cm2
> 10 ... 30 m/min.
9000
N/cm2
In case of permanent tensile force (counter balances) przul

must be smaller than with a regularly released chain.
Check and maintenance of leaf chains

Permissible wear elongation may be max. 3 %. If a chain has
elongated by 3 % caused by wear in the joints, it must be
replaced. Therefore leaf chains must be subjected to wear
checks at regular intervals. These checks should comprise:
4. Check for fatigue failure (cracks in plates)

5. Check for deformed plates
6. Check for corrosion (pitting corrosion)
7. Check of exibility (sufcient lubrication)
1. Check of elongation in working area (max. 3 %)

2. Check of play in joints (by pushing the chain together,
pulling it apart again and measuring the length difference)
3. Check of pin t in outer plates
Leaf chains must be relubricated at regular intervals (see as of

page 105). Sufcient lubrication will considerably reduce wear
and increase the wear life by a multiple.
Deection of leaf chains
0, 86
b2
du
da
b2
l1
k
d2
:
:
:
:
:
:
1,2 b1
Diameter of contact surface of deection roller
Outer diameter of roller
Roller width
Width of chain over pin
Height of collar
Pin diameter
15
l1
b1
b2
d0
g - d2
2
da
du
d +g
du + 2 k
du + 2 g
l1
Chain pitch
PCD of deection
Diameter with tted chain
Width of contact surface
Plate height
d2
=
=
:
:
:
:
:
dR
d0
da
dR
b1
p
d0
dR
b1
g
b2
b1
15
l1
114
k*
du
du + 2 k*
Outer diameter of rollers
(for chains with washers)
Height of collar (for chains with washers)
Diameter of washers
da*
da* =
da* :
d0
0, 86
dR
g - d3
2
k* =
k* :
d3 :
d3
Leaf chains heavy duty design U
PRE-SELECTION OF ROLLER CHAIN DRIVES

according to DIN ISO 10823
General information
Basic information for chain selection
The selection criteria discussed below apply to general

mechanical engineering applications. Application areas such as
hoisting devices (e.g. for lifting loads etc.) are excluded.
In order to be able to select a chain, at least the following

values for power transmission must be known:
The chain life is exclusively determined by its wear behaviour.

Wear occurs in the chain joints on pins and bushings. Primarily,
wear depends on the chain tensile force, on deection
movements of links running along the sprockets, on the bearing
area as well as on lubrication and on the number of rotations.
Therefore the chain must be dimensioned in a way that
prevents overloads and fatigue failure. This means that plates
and pins resist the transmissible tensile forces, rollers withstand
the loads occurring when meshing with the sprocket, and that
wear in the joints and on the tooth anks remains within
permissible limits.
Chain drives only have a satisfactory wear life, if the sprockets
align, if they are subjected to sufcient lubrication, if there are
re-tensioning facilities to compensate for the elongation
occurring during operation, and if vibrations of the pull and
return strands or torsional vibrations of the entire drive are
eliminated. With new chains, the slack span in the return strand
should be about 1 % of the shaft distance.
1. Transmissible power P in kW
2. Speed of driving sprocket n1 in rpm
3. Transmission ratio i = n1/n2 = z2/z1
4. Operating conditions of drive (impact coefcient fy)
5. Shaft distance a in mm
If possible, sprockets with at least 17 teeth should be selected.
For chain drives with medium speeds or more, and for
maximum loads we recommend sprockets with 21 tempered
teeth. Normally, the maximum number of teeth should not
exceed 150.
The optimal shaft distance is 30 times p - 50 times p and should
allow an angle of lap of at least 120 on the smaller sprocket.
On chain drives with an inclination of more than 60
clampingjockey sprockets or automatic chain tensioners must
be mounted to ensure the required chain tension.
There often is a choice between a simplex roller chain with a
longer pitch and a multiplex roller chains with a shorter pitch.
However, chain drives with multiplex roller chains allow smaller
sprocket diameters in restricted spaces. They cause less noise
and fewer vibrations than chains with a long pitch, which run on
sprockets with fewer teeth.
Factor fy to take into account specic operating conditions

Driven equipment
Piston pumps and compressors with three
or more cylinders
Planing machine and pulp grinders
Printing machines
Conveyors with regular infeed
Concrete mixers
Roller crushers
Paper calenders
Conveyors with irregular feed
Pulling machines
Escalators
Screw conveyors
Welding generators
Stirring devices for liquids
Rolling mills direct
Choppers
Rotary driers
Saws and reciprocating saws
Rubber processing machines
Ventilators
Stirring devices for solid matter
Generators (apart from welding generators)
Spinning and rinsing machines
Piston pumps and compressors with one or

two cylinders
Brick work machines
Gas or oil drill poles
Centrifugal pumps and compressors
Driving motor / engine
Excavators and other building plant
Dough mixers
Electric motors in continuous operation

Internal combustion engines with hydraulic
coupling
Water, steam or gas turbines
1,4
1,8
1,1
1,5
1,9
1,3
1,7
2,1
Electric motors, which are repeatedly

started and stopped with fewer than
10 cycles/min
Internal combustion engines with six or
more cylinders and mechanical coupling
Electric motors, which are repeatedly

started and stopped with more than
10 cycles/min
Internal combustion engines with fewer
than six cylinders and mechanical coupling
115

according to DIN ISO 10823
Table of tolerable bearing pressures with recommended type of lubrication

Bearing pressure pr in N/cm2 with number of teeth z on smaller sprocket
Chain speed in m/s
0,1
0,2
0,4
0,6
0,8
1
1,5
2
2,5
3
4
5
6
7
8
10
12
15
18
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3080
2810
2700
2580
2490
2380
2290
2210
2130
2050
1740
1400
1050
850
-
3120
2850
2740
2620
2490
2420
2330
2240
2160
2080
1830
1550
1230
1000
800
-
3170
2880
2780
2650
2560
2450
2360
2270
2190
2110
1920
1690
1410
1150
1020
810
-
3220
2930
2830
2700
2610
2490
2400
2310
2230
2140
2000
1770
1540
1280
1110
900
-
3270
2980
2870
2740
2650
2520
2430
2350
2260
2170
2070
1840
1640
1400
1200
1020
820
-
3300
3000
2890
2760
2670
2540
2450
2370
2280
2190
2100
1910
1730
1510
1310
1110
910
-
3320
3030
2910
2780
2680
2560
2470
2380
2290
2210
2130
1970
1810
1620
1420
1200
1070
890
-
3350
3060
2950
2820
2720
2590
2500
2410
2320
2240
2160
2010
1880
1740
1560
1320
1170
970
-
3400
3100
2980
2850
2750
2620
2530
2440
2350
2260
2180
2050
1950
1850
1700
1430
1260
1050
880
3430
3120
3000
2870
2770
2640
2550
2460
2370
2290
2220
2100
1990
1870
1740
1460
1300
1100
960
3450
3140
3020
2890
2790
2660
2570
2470
2380
2320
2260
2150
2040
1900
1780
1500
1350
1150
1050
3480
3170
3070
2910
2810
2680
2590
2490
2400
2350
2300
2180
2070
1940
1820
1570
1410
1210
1110
3500
3190
3070
2930
2830
2700
2610
2510
2440
2380
2340
2210
2110
1980
1870
1640
1480
1270
1180
3530
3220
3100
2960
2860
2720
2630
2530
2470
2420
2380
2240
2140
2020
1910
1700
1540
1330
1240
3550
3240
3120
2980
2880
2740
2650
2550
2500
2460
2420
2280
2180
2060
1960
1770
1600
1400
1300
This applies to chains according to DIN 8187 and 8188 with pins and bushings made of case-hardened steel.
Annotation: If requested, we can supply chains made of steel grades that can be subjected to particularly high bearing
pressure.
Ratio between speed n and chain pitch p for z1 = 25

Pitch p
mm
9,525
12,7
15,875
19,05
25,4
31,75
38,1
44,45
50,8
63,5
76,2
inch
3/8
1/2
5/8
3/4
11/4
11/2
13/4
21/2
6000
5000
3600
2700
2000
1500
1200
900
700
550
450
300
Speed nmax
rpm
Factors to be considered in case of different operating conditions

Impact coefcients
fy (see table on page 115)
Number of teeth of driving sprocket

z
11
13
15
17
19
21
23
25
31
37
fz
1,8
1,5
1,3
1,13
1,0
0,9
0,81
0,74
0,6
0,5
Diagram power
PC = P fy fz fi = P k
Transmission ratio
i
1:1
2:1
3:1
5:1
fi
1,22
1,08
0,92
10 p
20 p
40 p
80 p
fa
1,3
1,15
0,85
Shaft distance
116

Power diagram for roller chains according to DIN 8187 (European type) / according to DIN ISO 10823
Diagrams 1, 2 and 3 are typical power diagrams for chain drives with the following operating conditions:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
Chain drive with two sprockets on parallel, horizontal shafts

Driving sprocket with 19 teeth
Simplex chain without a cranked link
Chain length 120 links (for shorter chains the chain life decreases proportionally)
Speed reducing ratio from 1:3 up to 3:1
15000 h expected wear life; 15000 operating hours only with a maximum of 3 % elongation caused by wear
Operating temperature between - 5C and + 70C
Sprockets aligned and chain tensioned according to specications (see page 104, 124, 125)
Regular operation without overload, impacts or frequent restarts
Clean and sufcient lubrication (see page 105 - 108)
PC , kW
Power diagram for roller chains according to DIN 8187 (European type)
1 000
100
10
0,1
10
100
1 000
10 000
ns, rpm
Figure 1: Typical power diagram for selection of simplex chains type B according to ISO 606, based on a sprocket with 19 teeth
Pc : Corrected power
ns : Speed of smaller sprocket
Annotation 1:
The nominal values for the performance of duplex roller chains can be calculated by multiplying the PC-value
for simplex chains with the factor 1,7.
Annotation 2:
The nominal values for the performance of triplex roller chains can be calculated by multiplying the PC-value
117

Power diagram for roller chains according to DIN 8188 (American type) / according to DIN ISO 10823
In case of different operating conditions, the value of the transmissible power P must be multiplied with the respective
factor k in order to be able to select the appropriate chain
from the diagram on the basis of the
Diagram power PC = P k
The operating factor k takes into account the operating conditions of the drive, the number of teeth on the small sprocket,
the transmission ratio and the shaft distance.
Longer wear lifes can be achieved by transmitting less power

than shown in the diagram.
If roller chains are operated with very low speeds or idly (e.g.
as load chains), the tensile force must be calculated according
to the formula Fd = F fy .
The safety factor should be at least S = 7!
PC , kW
Power diagram for roller chains according to DIN 8188 (American type)
1 000
100
10
0,1
10
100
1 000
10 000
ns, rpm
Figure 2: Typical power diagram for selection of simplex chains type A according to ISO 606, based on a sprocket with 19 teeth
118
Annotation 1:
Annotation 2:

Power diagram for roller chains according to ISO 606 (American type, reinforced) / according to DIN ISO 10823
PC , kW
Power diagram for roller chains according to ISO 606 (American type, reinforced)
1 000
100
10
1
10
100
1 000
10 000
ns, rpm
Figure 3: Typical power diagram for selection of reinforced simplex chains type A according to ISO 606, based on a sprocket with 19 teeth
Annotation 1:
Annotation 2:
119
CALCULATION OF CHAIN LENGTH X
With the same number of teeth z1 = z2 the chain length is:

X0 = 2
X0
a0
+z
p
With different numbers of teeth z1 und z2 the chain length is:

z1
X0 = 2
z2
a0
X = Chain length in links

X0 = Theoretical chain length
a = Shaft distance in mm
a0 = Theoretical shaft distance
p = Pitch in mm
z1 = Number of teeth on small sprocket
z2 = Number of teeth on large sprocket
C = Coefcient from table
z -z
C = 2 1
2
Example:
a0 = 700 mm
p = 19,05 mm
C = 17,12 (for z2 - z1 =26)
X0 = 2
z1 = 19
z2 = 45
a0
z + z2
C p
+ 1
+
p
2
a0
5
X 0 = 2 x 700 + 19 + 45 + 17,12 x 19,05
19,05
2
700
X0 = 73,49 + 32 + 0,466 = 105,956
X = 106 links
120
ao
z + z2
Cp
+ 1
+
p
2
a0
The calculated number of links must always be rounded up. In

case of minor differences, one pitch should be added in order
to avoid assembly difculties. If the calculation results in
an uneven number of chain links, one single cranked link (0,8
of breaking load) has to be mounted. In such cases it is
recommended to select the next even number of links. Then
the exact shaft distance can easily be calculated according to
the detailed information on page 121.
z -z
Values for C= 2 1
2
z2 - z1
z2 - z1
z2 - z1
z2 - z1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0,025
0,101
0,228
0,405
0,633
0,912
1,24
1,62
2,05
2,53
3,07
3,65
4,28
4,96
5,70
6,48
7,32
8,21
9,14
10,13
11,17
12,26
13,40
14,59
15,83
17,12
18,47
19,86
21,80
22,80
24,34
25,94
27,58
29,28
31,03
32,83
34,68
36,58
38,53
40,53
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
42,58
44,68
46,84
49,04
51,29
53,60
55,95
58,36
60,82
63,33
65,88
68,49
71,15
73,86
76,62
79,44
82,30
85,21
88,17
91,19
94,25
97,37
100,54
103,75
107,02
110,34
113,71
117,13
120,60
124,12
127,69
131,31
134,99
138,71
142,48
146,31
150,18
154,11
158,09
162,11
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
166,19
170,32
174,50
178,73
183,01
187,34
191,73
196,16
200,64
205,18
209,76
214,40
219,08
223,82
228,61
233,44
238,33
243,27
248,26
253,30
258,39
263,54
268,73
273,97
279,27
284,61
290,01
295,45
300,95
306,50
312,09
317,74
323,44
329,19
334,99
340,84
346,75
352,70
358,70
364,76
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
370,86
377,02
383,22
389,48
395,79
402,14
408,55
415,01
421,52
428,08
434,69
441,36
448,07
454,83
461,64
468,51
475,42
482,39
489,41
496,47
503,59
510,76
517,98
525,25
532,57
539,94
547,36
554,83
562,36
569,93
577,56
585,23
592,96
600,73
608,56
616,44
624,37
632,35
640,38
648,46
CALCULATION OF SHAFT DISTANCE A
The calculation of a chain length rarely results in an even number of links. Mostly, the result must be rounded up. In order to
avoid a cranked link in the chain, an even number should be
selected.
The exact shaft difference is calculated according to the following formulas:
z1
a
z2
With the same number of teeth z1 = z2 = z the shaft distance

is:
a= X-z p
2
With an uneven number of teeth z1 z2 the shaft distance is:

a
X
p
z1
z2
= Shaft distance in mm
= Chain length in links
= Pitch in mm
= Number of teeth on small sprocket
= Number of teeth on large sprocket
Example:
X = 106 links z1 = 19
p = 19,05 mm z2 = 45
a = p [2 x - (z1 + z2)] B
X - z1
= 106 - 19 = 87 = 3,34615
z 2 - z1
45 - 19
26
The table shows a value B = 0,24825 for K = 3,2

and a value B = 0,24849 for K = 3,4
B must be calculated by means of interpolation.
The following applies:
Difference K times table difference B
Table difference K
B = 0,24825 + (3,34615 - 3,2) x (0,24849 - 0,,24825)
3,4 - 3,2
a = p [2 X (z1 + z2)] B
X z1
The coefcient B is a function of K =
and can be
z
2 z1
taken from the following table.
Coefcient B
K
13
12
11
10
9
8
7
6
5
4,8
4,6
4,4
4,2
4,0
3,8
3,6
3,4
3,2
3,0
2,9
2,8
K > 13
B
0,24 991
990
988
986
983
978
970
958
937
931
925
917
907
896
883
868
849
825
795
778
758
2,7 0,24 735

708
2,6
678
2,5
643
2,4
602
2,3
552
2,2
493
2,1
421
2,0
380
1,95
333
1,90
281
1,85
222
1,80
156
1,75
081
1,70
048
1,68
013
1,66
1,64 0,23 977
938
1,62
897
1,60
854
1,58
807
1,56
1,54 0,23 758

705
1,52
648
1,50
588
1,48
524
1,46
455
1,44
381
1,42
301
1,40
259
1,39
215
1,38
170
1,37
123
1,36
073
1,35
022
1,34
1,33 0,22 968
912
1,32
854
1,31
793
1,30
729
1,29
662
1,28
593
1,27
K
1,26
1,25
1,24
1,23
1,22
1,21
1,20
1,19
1,18
1,17
1,16
1,15
1,14
1,13
1,12
1,11
1,10
1,09
1,08
1,07
1,06
B
0,22 520
443
361
275
185
090
0,21 990
884
771
652
526
390
245
090
0,20 923
744
549
336
104
0,19 848
564
B = 0,25
B = 0,24825 + 0,14615 x 0,00024

0,2
B = 0,24825 + 0,00017538 = 0,24843 (rounded up)
The exact shaft distance is
a = 19,05 (2 x 106 - 19 - 45) 0,24843
a = 700,4 mm
121
DETERMINATION OF CHAIN LENGTH L
b1
l1
b2
r1
If a chain runs on several sprockets (as shown in the drawing),

graphics will usually sufce to determine the chain length since
this method is sufciently accurate and considerably simpler
than mathematical calculations. To begin with, the drive is
drawn schematically, if possible on a scale of 1:1 or larger. Then
tangents are drawn to the pitch circles, and the central angles
of the circular arc spanned by the chain are determined.
For the respective arc values please refer to the table arc
lengths.
r2
The chain length L can then be calculated by adding up the

partial lengths.
l3
L = l1 + l2 + l3 +. . . + b1 + b2 + b3 . . .
X = L/p
l2
The result must always be rounded up, if possible to the next
even number of links. Uneven numbers should be avoided!
Arc lengths for the radius r = 1
r3
b3
L
X
p
I1, 2, 3
r1, 2, 3
, ,
b1, 2, 3
= Chain length in mm
= Chain length in links
= Pitch in mm
= Tangent lengths in mm
= Pitch circle radiuses in mm
= Central angles in degrees
= Arc lengths in mm
= r1 arc , r2 arc , r3 arc
Example: (see above drawing)

Chain pitch p = 15,875 mm
r1 = 43,2 mm
= 104
l1 =188 mm
r2 = 43,2 mm
= 93
l2 =345 mm
r3 = 86,0 mm
= 163
l3 =363 mm
b1 = r1 arc = 43,2 x 1,8151 = 78,41 mm

b2 = r2 arc = 43,2 x 1,6232 = 70,12 mm
b3 = r3 arc = 86,0 x 2,8449 = 244,66 mm
L = b1 + b2 + b3 + l1 + l2 + I3
= 78,41 + 70,12 + 244,66 +188 + 345 + 363
= 1289,19 mm
X = L = 1,289,19 = 81,21 = 82 links
p
15,875
122
Central
angle
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Arc
length
arc
0,0175
0,0349
0,0524
0,0698
0,0873
0,1047
0,1222
0,1396
0,1571
0,1745
0,1920
0,2094
0,2269
0,2443
0,2618
0,2793
0,2967
0,3142
0,3316
0,3491
0,3665
0,3840
0,4014
0,4189
0,4363
0,4538
0,4712
0,4887
0,5061
0,5236
0,5411
0,5585
0,5760
0,5934
0,6109
0,6283
0,6458
0,6632
0,6807
0,6981
0,7156
0,7330
0,7505
0,7679
0,7854
Central
angle
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
Arc
length
arc
0,8029
0,8203
0,8378
0,8552
0,8727
0,8901
0,9076
0,9250
0,9425
0,9599
0,9774
0,9948
1,0123
1,0297
1,0472
1,0647
1,0821
1,0996
1,1170
1,1345
1,1519
1,1694
1,1868
1,2043
1,2217
1,2392
1,2566
1,2741
1,2915
1,3090
1,3265
1,3439
1,3614
1,3788
1,3963
1,4137
1,4312
1,4486
1,4661
1,4835
1,5010
1,5184
1,5359
1,5533
1,5708
Central
angle
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
Arc
length
arc
1,5882
1,6057
1,6232
1,6406
1,6580
1,6755
1,6930
1,7104
1,7279
1,7453
1,7628
1,7802
1,7977
1,8151
1,8326
1,8500
1,8675
1,8850
1,9024
1,9199
1,9373
1,9548
1,9722
1,9897
2,0071
2,0246
2,0420
2,0595
2,0769
2,0944
2,1118
2,1293
2,1468
2,1642
2,1817
2,1991
2,2166
2,2340
2,2515
2,2689
2,2864
2,3038
2,3213
2,3387
2,3562
Central
angle
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
Arc
length
arc
2,3736
2,3911
2,4086
2,4260
2,4435
2,4609
2,4784
2,4958
2,5133
2,5307
2,5482
2,5656
2,5831
2,6005
2,6180
2,6354
2,6529
2,6704
2,6878
2,7053
2,7227
2,7402
2,7576
2,7751
2,7925
2,8100
2,8274
2,8449
2,8623
2,8798
2,8972
2,9147
2,9322
2,9496
2,9671
2,9845
3,0020
3,0194
3,0369
3,0543
3,0718
3,0892
3,1067
3,1241
3,1416
WORKED EXAMPLES
1. Example 1
1.1 Given are:

(Refer to the drawing in example 1, which illustrates this worked example)
Input power
Input speed
Output speed
P = 0,16 kW
n1 = 36 rpm
n2 = 10,75 rpm
Transmission ratio
n
i = 1 = 3,35
n2
z2
z1
Mode of drive
Driven machine
Approx. shaft centre distance
electric gear motor

Conveyor (with uneven
charging)
a0 530 mm
1.2 Selection of sprockets

Selected number of teeth on drive sprocket: z1 = 17
Number of teeth on driven sprocket: z2 = i z1; z2 = 3,35 17 = 57
1.3 Calculations and selection of chain
1.3.1 Correction of chain
Correction factor for operating conditions:
Correction factor for number of teeth:
Corrected power:
k
k
PC
PC
PC
= fy fi fz (fy = 1,4; fi = 1; fz = 1,55)

= 1,4 1 1,55
=Pk
= 0,16 kW 2,17
= 0,35 kW
1.3.2 Selection of chain

For PC = 0,35 kW and n1 = 36 rpm the roller chain 10A-1 or 10B-1 is selected from the power diagrams
(see pages 117 - 119).
The chain pitch p for a chain 10A-1 or 10B-1 is 15,875 mm (according to ISO 606).
1.3.3 Chain length
Calculation of number of links
a
z + z2
C p
X0 = 2 0 + 1
+
p
2
a0
Here C = 40,529 for z2 z1 = 57 17 = 40
Result:
X0 =
530 + 17 + 57 + 40,529 15,875

15,875
2
530
X0 = 104,99
Selected number of links X = 106 (i.e. the next higher even number).
1.3.4 Chain speed
nzp
v=
= 37 17 15,875 = 0,16 m/s
0
60 000
60 000
1.4 Maximum shaft centre distance of sprockets
Maximum shaft centre distance:
a = p [2 X - (z1 + z2)] B
Results: B = 0,24567 for
X - z1
= 106 - 17 = 2,23 (interpolated)
z 2 - z1
57 - 17
This is the value for the shaft centre distance:

a = 15,875 [ 2 106 - (17 + 57) ] 0,24567
a = 538,2 mm
1.5 Lubrication
For v = 0,16 m/s and for a chain type 10A-1 or 10B-1 the diagram (page 106) shows the lubrication range I. Consequently,
the simplest lubrication method, i.e. regular manual oil lubrication, will be sufcient in this case.
123
CONSTRUCTION OF CHAIN DRIVES
General information
Drive sprocket
(pinion)
Pull strand
Driven sprocket
Slack span of the return strand for horizontal drives approx.

1 % to 2 % of the shaft distance.
Chain contact angle on the drive sprocket 120 if possible
(always the case when a > do2 - do1), at least 90 for higher
number of teeth (z = 25).
The shaft distance is normally 30 times p - 50 times p.
Number of teeth z2
Contact angle
Slack span
Return strand
Shaft distance a
minimum a min > dk1 + dk2

2
With longer shaft distances, heavy drives or vertical shafts, the
chain weight of the pull strand and the return strand must be
supported by means of chain support wheels, support rollers
or guide strips. The number of teeth on the drive sprocket
should be 19 if possible. The minimum number of teeth on a
sprocket is 6 (do = 2 p), which is then only suitable for manual
operation because of the polygon effect!
Chain drive congurations (assessment)

Favourable
In order to guarantee trouble-free operation and a long wear
life, the correct chain run for the different drive congurations
has to be selected. A horizontal drive or a conguration with a
drive inclined by up to 60 is common and favourable. In this
case the pull strand should be at the top and the return strand
at the bottom.
Less favourable
With horizontal drives and normal shaft distances the return
strand may also be at the top.
Vertical drives should have the smaller sprocket at the top. The
chain must be kept rather tight to stop it from getting slack and
jumping off the lower sprocket. A minor deviation from the
vertical position will improve the running conditions. It might
be necessary to mount a jockey sprocket.
Please avoid if possible

In case of short or long shaft distances the pull strand should
be at the top if possible!
124
CHAIN DRIVE CONFIGURATIONS WITH JOCKEY SPROCKETS

for two or more shaft connections
Jockey sprockets should have approximately three teeth in mesh with the return strand of the chain. On the basis of the
selected number of teeth, the maximum speed (see page116 ratio between n and p) must not be exceeded.
Instead of jockey sprockets, support wheels or deexion pulleys, plastic guide rails might be advantageous in some cases to
support or deect a chain.
Roller chain instead of a sprocket for large

wheel bodies, drums, revolving platforms
etc.
a) as outer sprocket
b) as inner sprocket
Driving of roller conveyors

a) by means of alternate individual chain strands driving from roller to roller;
b) by means of a circulating chain with lantern gear toothing sprockets (p. 85).
125
MAINTENANCE OF CHAIN DRIVES
General information
Remove
A chain drive needs relatively little maintenance, if the correct

chain was selected, if it was installed correctly and if it is
lubricated according to the recommended procedure.
However, the chain should be protected against dirt and
adverse environmental inuences. A chain protection box
helps to prevent dirt, averts accidents and absorbs noise.
Insert No. 4
In case of protected drives maintenance comprises a regular

(annual) cleaning of the oil container and a renewal of the oil
lling.
Insert No. 11 or No. 111 respectively
Open running chain drives must be cleaned every 3 to 6

months.
Shorter periods may be necessary, if the chains are very dirty.
When cleaning the chain drives, wheel alignment and chain
tension should be checked as well.
Cleaning
First of all, in order to clean a chain drive properly, the external
rough dirt must be removed by means of a hard or steel brush.
Subsequently, the chain is rinsed in cleaning solvent, parafn
or diesel oil.
Furthermore, it is important to clean the inner parts of the
chain. Therefore the chain is placed into parafn, diesel oil or
another solvent for approximately 24 hours in order to soak the
dirt in the joints as well as the hardened lubrication remnants.
If the chain is moved several times back and forth in the solvent
bath, joints will be thoroughly cleaned.
After the chain has been properly cleaned it should not make
anymore scratching noises when the links are moved; if it
does, the remaining dirt in the joints will form a grinding
compound with the lubricating agent, which would destroy the
chain very quickly.
Relubrication
Thorough relubrication is to be carried out immediately after
cleaning and, if necessary, repair of the chain. It is important to
ensure that quality and viscosity of the lubricant comply with
the operating conditions of the chain drive, e.g. temperature
and velocity (please refer to pages 105 ff.). It is not recommended
to add just a few drops from the oil can or simply douse the
chain, since the oil will not reach the chain links, i.e. those
parts which actually have to be lubricated. Even if the inner and
outer plates are oiled, this will by no means guarantee a proper
lubrication of the inner parts such as pins and bushings.
For perfect lubrication the chain is placed into a container with
liquidised special chain lubricant heated up to 120 C. The chain
is left in the lubricant bath until it has reached its temperature,
before it is then taken out. Excess lubricant must be allowed to
drip off since it will not aid the lubrication of the chains links if
it sticks to the outer plates.
However, in practice, such perfect lubrication will rarely be
possible. In this case an excellent engine lubricating oil should
be used according to the recommendations on page 111.
Please ensure that the lubricant will actually reach the links,
which are to be lubricated.
Repair
Subsequently the chain should be carefully examined for
defective links, which must be replaced, if necessary.
A damaged outer link is replaced with a connecting link. Outer
links are riveted into endless chains.
Remove
Insert No. 11 or No. 111 respectively

If an inner link or a roller is broken, the two adjoining links must
also be removed; they must then be replaced by an inner link
with two connecting links.
With endless chains outer links are to be used. However, if
a chain looks really worn, it should be replaced by a new one.
126
Sprockets
The sprocket teeth must be thoroughly cleaned before the
chain is nally put back on. It is particularly important to
remove dirt sediments, which would stretch the chain, from
the bottom of the tooth
gaps. Subsequently, the
sprocket
must
be
examined in order to
determine, if the teeth
are worn too much. In
case of excessive wear
or hooked-shaped teeth,
sprockets should be
replaced with new ones.
It is not recommended
to simply turn a worn
sprocket around so that
it works in reverse
running direction. New sprockets are to be checked according
to the specications on page 92.
Please note that a new chain should never be placed around a
worn sprocket, because this will denitely reduce the lifecycle
of the chain.
SHORTENING AND EXTENDING OF ROLLER CHAINS
Shortening by 1 link
a) Even number of links
up to a pitch of 19,05 mm
No. 11
separate
No. 15
add
Pitch as of 25,4 mm
separate
No. 12
add
b) Odd number of links
separate
No. 11
No. 4
add
Pitch as of 25,4 mm
separate
No. 111
add
Extending by 1 link
a) Even number of links
separate
No. 11
No. 15
add
Pitch as of 25,4 mm
No. 12
add
b) Odd number of linksl
separate
No. 11
No. 4
No. 11 No. 4
add
Pitch as of 25,4 mm
separate
No. 111
No. 4
add
Please note: When cranked links are used, roller chains may only have 80 % of the tensile strength.
127
HOW TO ORDER OR ENQUIRE ABOUT ROLLER CHAINS
p
Number of chains
- Chain No.
If this is unknown e.g. when ordering replacement chains, please supply a short
part of the chain as a sample (at least one inner link) or, alternatively, state the
following dimensions according to the adjoining drawing:
e
e
b1 b2
d2
1. Pitch p
2. Inner width b1
3. Inner link width b2
4. Roller and bushing diameter as well as
5. Pin diameter for Galle chains d1
6. Shoulder diameter for Galle chains d2
7. Transverse pitch (only for multiplex roller chains)
8. Please state, if simplex, duplex or multiplex chain designs are required
For replacement chains it is sufcient to state the main dimensions p, b1 and d1 as
well as e for multiplex chains. If a chain is to be extended or repaired, all the dimensions
shown in the drawing must be supplied.
Please note: In case of replacements it is important to replace both sprockets as well
as chains!
Length of chain in meters or links
1.) When ordered by length in metres (e.g. 5 m) the end links are always inner links.
Connecting links must be ordered separately.
2.) When ordered by number of links:
Orders for chains with even number of links
chain is supplied:
ready to be
installed
including one connecting link
open*
end links = inner links including one single cranked link
endless
riveted
Orders for chains with odd number of links

chain is supplied:
ready to be
installed*
(up to a pitch of p = 19,05 mm = )

including one double cranked link and one connecting link
(up to a pitch of p = 25,4 mm = 1)
including one single cranked link
open
end links = inner links
endless*
riveted (including one cranked link)
* When cranked links are used, roller chains may only have 80 % of the breaking
load. Avoid if possible!
What will the chain be used for?
Please inform us on the application area of the chain. Only then will we be able to
offer you the perfect chain for the application you have in mind and you will benet
from our long-time experience!
Parallel running chains
Chains envisaged for parallel running operation are matched for length, pre-stretched
and marked at extra cost.
It is important to clearly stipulate this requirement when ordering!
In special cases measured chains can be supplied at extra cost.
128
HOW TO ORDER OR ENQUIRE ABOUT SPECIAL CHAINS
Number of chains
- Chain No. of the basic chain
Type of attachment links
(e.g. A, B, C, D, E or F); for other special designs please state if single-sided or double
sided attachments are required.
Attachment spacing T of special links

in (preferably even) multiples of pitch p
If attachments are also available on the inner link, the attachment spacing can be
arranged in any way. In case of an odd number (e.g. T = 3 p) the attachment is
alternated on the outer and inner rings. If inner link attachments are not available,
an odd number spacing can only be made possible by mounting a cranked connecting link No. 12 or a double cranked link No. 15. In this case the chain may only have
80 % of the breaking load!
T= 3p
T= 4p
Length of chain in metres and links

a) When ordered by length in metres, the end links are always inner links. Connecting links must be ordered separately.
b) When ordered by a certain number of links, this number should be divisible by
the distance T of the special links (e.g. chain length 176 links, T = 4 p, i.e. every
4th link is a special link; the chain includes 176 : 4 = 44 special links).
If the chain length cannot be a multiple of T, but has to be longer or shorter for
design reasons, this fact must be clearly stated as: Does not work out even!
In such a case the distance T at the end of the chain will be alternately longer or
shorter.
Chains with an even number of links will be delivered with a connecting link and
are ready for assembly. With a distance of T = 2 p (each outer link is a special
link) the connecting link is supplied in the respective special design. With a
distance of T = 4 p and more the connecting link will be supplied in the standard
design.
Please note: When cranked links are used, roller chains may only have 80% of the
breaking load. Avoid if possible!
Matched or pre-stretched special chains
Parallel running chain strands used for transport and conveying purposes are often
required to have highly matching opposite attachments. At extra cost we will supply
the appropriately matched chain strands and mark them accordingly.
When ordering your chain, please state clearly:
Please supply matched, pre-stretched and marked chain strands!
The installation of guide rails is recommended to help support and guide chains
with long span lengths.
129
QUESTIONNAIRE FOR CHAIN DRIVES
Application
What is to be conveyed or driven by the chain? (If an existing chain drive is to be replaced, please state which one!)
Chain drive
Please underline where applicable and enter the respective data if necessary!
Power requirement
(max. power to be transmitted)
power output P =
Drive, type, and performance
/
(e.g. electric motor, internal combustion engine / 2, 4, 6 cylinders etc.)
Chain loading
operation period
hours/day
regular cyclic impact alternating direction
interruption (re-start) approx
times per hour
Centrifugal mass for

impact compensation
hp/kW
torque M =
Nm
tensile force F =
N
hp/kW
times per hour
existing possible not existing not possible
a=
mm
shaft distance is adjustable by
mm / not adjustable
jockey sprocket clamping rail clamping spring automatic chain tensioner
Ambient inuences
Lubrication
nothing in particular dust bres sand humidity

temperatures up to
C
corrosion caused by
dust proof not dust proof installation not possible
chain unprotected chain protected by engine / machine housing
not permitted manually (occasionally) drip feed oil bath pressure circulation
Sprockets
Driving sprocket
Speed
or
planned transmission ratio
n1 =
Sprocket diameter
Largest possible incl. chain
max. =
Sprocket width
Largest possible incl. chain
Chain protection box
Driven sprocket
rpm
n2 =
rpm
mm
max. =
mm
max. =
mm
max. =
mm
Hub bore (shaft )
d1 =
mm
d2 =
mm
Hub length
L1 =
mm
L2 =
mm
i=
Sprocket design
Hub design
One-sided: standard
Double-sided: symmetrical or asymmetrical
Installation on the shaft

(groove sizes according to DIN)
Please enter the dimensions of the requested drive into the drawing. The driving wheel designation should be T. Please indicate
).
the rotation direction by an arrow and in case of alternating rotation direction by a double arrow (
130
TROUBLESHOOTING GUIDE FOR CHAIN DRIVES
Conditions/Symptoms
Possible cause
What to do
One-sided wear on chains and

sprockets
1. Shafts not parallel, sprocket and pinion not

aligned
1. Realign
Wear on inner plates or on sides of

sprocket teeth
1. Sprocket and pinion not aligned or shaft wobble
1. Realign sprockets
Wear on tooth heads
1. Chain elongation
1. Replace chain
2. Tooth error
2. Replace pinion and sprocket
Wear on tooth anks, sprockets
1. Low material strength
1. Exchange for hardened sprockets
Wear on outer plates
1. Chain striking an obstruction
1. Make sure chain is not obstructed
Chain vibrates with high frequency
1. Eccentricity or sprocket wobble
1. Replace sprockets
2. Broken chain roller
2. Replace chain links or chain
Premature elongation
1. Insufcient lubrication or wrong chain size
1. Increase oil supply and check chain size
Rust-coloured discolouration of chain

and pins
1. Insufcient lubrication
1. Improve lubrication
Chain jumps off sprocket
1. Excess chain slack
1. Adjust shaft centre distance or jockey sprocket
2. Chain riding too high on sprocket teeth due to

chain wear
2. Replace chain
1. Drive overloaded
1. Select another chain or avoid overload
2. Excess chain slack and chain jumps off sprocket

3. Chain striking solid object
2. Regular check and adjustment of shaft centre

distance
4. Chain speed too high
5. Imprecise toothing on the sprockets
4. Check chain dimensioning
5. Change sprockets
7. Corrosion
6. Improve and increase lubrication
Broken chain parts
7. Avoid corrosion or use chains made of stainless

material (please enquire)
Excessive noise
1. Chain striking an obstruction
2. Improve lubrication
3. Missing or broken rollers
3. Replace chain or defective parts
4. Misalignment
4. Align shafts and sprockets
5. Chain jumps off sprocket
5. Re-adjust shaft centre distance
131
CHAIN NUMBERS
DIN Wippermanndesignation designation

2DH I
03
04
04C-1
05B-1
05B-2
05B-3
06B-1
06C-1
D
ASA
D
D
T
ASA
ASA
06B-2
06B-3
06C-2
D
T
ASA
ASA
06B-3
06C-3
08A-1
ASA
ASA
ASA
ASA
ASA
081
082
083
08B-1
08A-2
ASA
08B-2
ASA
D
D
D
D
08B-3
132
440
445
445
25
450
450
453
454
450
450
450
455
06B -1
455
455
35
35
455
455
06B -2
455
455
35 -2
35 -2
455
455
06B -3
35 -3
40
08A -1
40
40
40
331
331
332
332
110
17
18
460
461
462
08B -1
08B -1
08B -1
462
462
462
462
462
462
462
462
40 -2
08A -2
40 -2
462
08B -2
08B -2
08B -2
462
462
462
462
462
08A -3
462
08B -3
RF
RF
GL
MA
RF
TL
RF
GL-2
GL-2 MA
GL MA
RF
RF
RF
GL-3
GL-3 MA
MA
MA
RF
SB
SB RF
RF
RF
BI
BI KS
MA
GL
GL MA
RF
RF GL
RF MA
GL
GL
SB
MA
RF
BI
BI KS
MA
GL-2
GL-2 MA
RF
RF MA
GL
MA
BI
Design
Page
Top-plate conveyor chain

Roller chain
Bush chain
Roller chain
stainless steel
Roller chain
stainless steel
maintenance-free
stainless steel
Roller chain
Bush chain
Roller chain
stainless steel
maintenance-free
stainless steel
Bush chain
Roller chain
maintenance-free
Bush chain
Roller chain
maintenance-free
stainless steel
Sidebow chain
stainless steel
Roller chain
stainless steel
stainless steel
Roller chain
maintenance-free
maintenance-free
stainless steel
maintenance-free
with POM-clip
with TPU-clip
Sidebow chain
Roller chain
maintenance-free
stainless steel
maintenance-free
maintenance-free
stainless steel
maintenance-free
with POM-clip
maintenance-free
55
10
10, 52
11
13
10, 44, 45, 52,
38, 47
10
10
11
39
12
10, 17, 32, 44 - 46, 52, 53
30, 32
38, 46, 47
41
13, 52
38
11, 17, 53
30, 32
30, 32
39
40
14
39
12, 17
30, 32
30, 32
15
13, 44, 45, 52
31, 52
38, 47
16
16
10, 44, 45
38, 47
10, 44,45
38, 47
10
10
41
41
10
10, 44 - 46, 48, 49, 52, 53
25
27
30
17
32
38, 46, 47
38
37
19
21
16
14
31
39
11, 53
25
27
30
17
32
39
37
19
31
12
25
08B-3
10A-1
T
T
ASA
ASA
ASA
10B-1
10A-2
ASA
10B-2
10A-3
D
D
D
ASA
10B-3
10B-3
12A-1
T
T
ASA
ASA
ASA
ASA
ASA
ASA
ASA
ASA
12B-1
12A-2
ASA
ASA
ASA
08B -3
08B -3
462
462
462
462
50
50
50
10A -1
500
501
10B -1
10B -1
10B -1
501
501
501
501
501
501
501
50 -2
10A -2
501
10B -2
10B -2
10B -2
501
501
501
501
501
50 -3
10A -3
501
10B -3
10B -3
10B -3
501
501
501
501
60
12A -1
60
60
60
60
60
61
61
513
12B -1
12B -1
12B -1
513
513
513
513
513
513
513
513
513
513
60 -2
12A -2
60
60 -2
BI KS
MA
GL-3
GL-3 MA
RF
RF MA
H
HX
MA
BI
BI KS
MA
GL
GL MA
RF
RF GL
RF MA
GL
SB
MA
BI
BI KS
MA
GL-2
GL-2 MA
RF
RF MA
GL
MA
BI
BI KS
MA
GL-3
GL-3 MA
RF
RF MA
MA
GL
H
HX
HGL
RF
SB
SB RF
BI
BI KS
MA
GL
GL MA
GL
GL
RF GL
RF MA
SF RF
SF
SF MA
SB
MA
GL-2
RF
Design
Page
maintenance-free
maintenance-free
stainless steel
maintenance-free
reinforced
maintenance-free
maintenance-free
maintenance-free
stainless steel
maintenance-free
with POM-clip
Sidebow chain
maintenance-free
maintenance-free
maintenance-free
stainless steel
maintenance-free
with POM-clip
maintenance-free
maintenance-free
maintenance-free
stainless steel
maintenance-free
maintenance-free
reinforced
stainless steel
Sidebow chain
stainless steel
maintenance-free
with POM-clip
with TPU-clip
maintenance-free
Accumulator chain stainless steel
Accumulator chain
maintenance-free
Sidebow chain
Roller chain
maintenance-free
stainless steel
27
30
17
32
40
37
13, 44, 45, 52
13
23
31, 52
10
10, 44 - 46, 48, 49, 52, 53
25
27
30, 44-49
17
32
38, 46, 47
38
37
19
16
14
31
11, 53
25
27
30
17
32
39
37
19
15
31
12
25
27
30
17
32
40
37
13, 44, 45, 52
31, 52
17
13
23
17
38
16
16
10, 44 - 46, 48, 49, 52, 53
25
27
30, 44-49
17
32
19
21
38
37
56
56
34, 35
16
14
31
17
39
CHAIN NUMBERS
Design
Page
12B-2
maintenance-free
maintenance-free
maintenance-free
Accumulator chain
maintenance-free
with POM-clip
Roller chain
maintenance-free
maintenance-free
maintenance-free
stainless steel
maintenance-free
maintenance-free
Roller chain
reinforced
maintenance-free
maintenance-free
maintenance-free
with POM-clip
maintenance-free
with POM-clip
with TPU-clip
reinforced
stainless steel
Accumulator chain
maintenance-free
Sidebow chain
Roller chain
maintenance-free
Roller chain
maintenance-free
maintenance-free
stainless steel
maintenance-free
Accumulator chain
maintenance-free
Roller chain
maintenance-free
11, 53
25
27
30
17
32
38
37
56, 57
34, 35
19
15
31
17
12
25
27
30
17
32
40
37
56, 57
56, 57
34, 35
41
41
41
41
41
13, 44, 45, 52
13
23
31, 52
10, 44 - 46, 48, 49, 52, 53
25
27
30, 44-49
17
32
19
17
32
19
21
22
38, 46, 47
38
38
56, 57
56, 57
34, 35
16
14
31
11, 53
25
27
30
17
17
32
22
39
37
56, 57
34, 35
15
31
12
12A-3
D
D
D
D
D
ASA
12B-3
ASA
T
12B-3
16A-1
T
T
T
T
T
ASA
ASA
ASA
16B-1
16A-2
ASA
16B-2
16A-3
D
D
D
D
ASA
16B-3
513
12B -2
12B -2
12B -2
513
513
513
513
513
513
513
60 -3
12A -3
60
513
12B -3
12B -3
12B -3
513
513
513
513
513
513
513
515
517
540
546 b
547
80
80
80
16A -1
548
16B -1
16B -1
16B -1
548
548
548
548
548
548
548
548
548
548
548
548
548
548
548
80 -2
16A -2
548
16B -2
16B -2
16B -2
548
548
548
548 -2
548
548
548
548
80 -3
16A -3
548
BI
BI KS
MA
GL-2
GL-2 MA
RF
RF MA
SF
SF MA
GL
MA
GL-3
BI
BI KS
MA
GL-3
GL-3 MA
RF
RF MA
SF RF
SF
SF MA
H
HX
MA
BI
BI KS
MA
GL
GL MA
GL
GLS
GLS MA
GLS
GLS
GLX
RF
RF GL
RF GLS
SF RF
SF
SF MA
SB
MA
BI
BI KS
MA
GL-2
GLS-2
GL-2 MA
GLX
RF
RF MA
SF
SF MA
MA
16B-3
20A-1
T
T
T
T
T
ASA
ASA
ASA
20B-1
20A-2
ASA
20B-2
20A-3
ASA
20B-3
24A-1
ASA
ASA
ASA
24B-1
24A-2
ASA
24B-2
24A-3
ASA
24B-3
16B -3
16B -3
16B -3
548
548
548
548 -3
548
548
548
548
548
100
100
100
20A -1
552
552
563
20B -1
20B -1
20B -1
563
563
563
563
100 -2
20A -2
563
20B -2
20B -2
20B -2
563
563
563 -2
100 -3
20A -3
563
20B -3
20B -3
20B -3
563
563
563 -3
577
120
120
120
24A -1
596
24B -1
24B -1
24B -1
596
596
596
596
120 -2
24A -2
596
24B -2
24B -2
24B -2
596
596
120 -3
24A -3
596
24B -3
24B -3
BI
BI KS
MA
GL-3
GLS-3
GL-3 MA
GLX
RF
RF MA
SF RF
SF
SF MA
H
HX
MA
MA
BI
BI KS
MA
GL
GL MA
GL
GLX
MA
BI
BI KS
MA
GL-2
GL-2 MA
GLX
MA
BI
BI KS
MA
GL-3
GL-3 MA
GLX
H
HX
MA
BI
BI KS
MA
GL
GL MA
R
SX
MA
BI
BI KS
MA
GL-2
GL-2 MA
MA
BI
BI KS
Design
Page
Roller chain
maintenance-free
maintenance-free
stainless steel
maintenance-free
maintenance-free
Roller chain
reinforced
maintenance-free
maintenance-free
maintenance-free
maintenance-free
with POM-clip
reinforced
maintenance-free
maintenance-free
maintenance-free
maintenance-free
maintenance-free
maintenance-free
reinforced
maintenance-free
maintenance-free
maintenance-free
maintenance-free
maintenance-free
maintenance-free
maintenance-free
25
27
30
17
17
32
22
40
37
56, 57
56, 57
34, 35
13, 52
13
23
31, 52
10, 52
30, 52
10, 44 - 46, 52
25
27
30, 44-49
17
32
19
22
14
31
11
25
27
30
17
32
22
15
31
12
25
27
30
17
32
22
41, 52
13, 52
13
23
31, 52
10, 44 - 46, 52
25
27
30, 44-49
17
32
22
22
14
31
11
25
27
30
17
32
15
31
12
25
27
133
CHAIN NUMBERS
28A-1
28B-1
28A-2
28B-2
28A-3
28B-3
32A-1
32B-1
32A-2
32B-2
32A-3
32B-3
40A-1
40B-1
40A-2
40B-2
40A-3
40B-3
48B-1
48B-2
48B-3
208 B
208 B
210 B
210 B
212 B
212 B
216 B
216 B
220 B
134
24B -3 MA
596 GL-3
596 GL-3 MA
ASA 140
ASA 140 H
ASA 140 HX
613
ASA 140 -2
D 613
ASA 140 -3
T 613
ASA 160
ASA 160 H
ASA 160 HX
652
ASA 160 -2
D 652
ASA 160 -3
T 652
ASA 200
ASA 200 H
ASA 200 HX
671
671 SX
ASA 200 -2
D 671
ASA 200 -3
T 671
679
D 679
T 679
713
208 B MA
713 RF
717
210 B MA
717 RF
722
212 B MA
722 RF
722 SF RF
722 SF
722 SF MA
728
216 B MA
728 RF
728 SF RF
728 SF
728 SF MA
734
220 B MA
6144
01105
01462
01463
01500
01501
01513
01589
01598
01650
01650 RF
320
340
1110
1112
1114
1115
06-015/20A
06-025/030/035J
Design
Page
Roller chain
maintenance-free
Roller chain
maintenance-free
reinforced
reinforced
reinforced
maintenance-free
stainless steel
Roller chain
maintenance-free
stainless steel
maintenance-free
stainless steel
Accumulator chain
maintenance-free
Roller chain
Roller chain
maintenance-free
stainless steel
Accumulator chain
maintenance-free
Roller chain
maintenance-free
Roller chain
agricultural
Hollow pin chain
stainless steel
ATC chain
ATC chain
Inverted tooth chain with bushings
High performance inverted tooth chain
30
17
32
13
13
23
10, 44, 45, 52
14
11
15
12
13
13
23
10, 44, 45, 52
14
11
15
12
13
13
23
10
22
14
11
15
12
10
11
12
42, 50, 51
33, 50, 51
42, 50, 51
42, 50, 51
33, 50, 51
42, 50, 51
42, 50, 51
33, 50, 51
42, 50, 51
56, 57
56, 57
34, 35
42, 50, 51
33, 50, 51
42, 50, 51
56, 57
56, 57
34, 35
42, 50, 51
33, 50, 51
41
43
43
43
43
43
43
43
43
43
43
61-64
61-64
69
69
69
69
70
70

08-015/020A
08-025/030/035J
08-050/65J
10-025/035/040J
10-050/065J
12-035/040/050J
12-065/075J
16-050/065/075J
16-100/125J
24-065/075/100J
24-125/150J
32-100/115/135J
32-150/180J
HD06-015/020A
HD06-025/030/040J
HD06-050/065J
HD08-015/020A
HD08-025/030/040J
HD08-050/065/075J
HD08-100J
HD12-030A
HD12-035/040J
HD12-050/065/085J
HD12-100/125/150J
HD12-200J
HD16-040/050/065J
HD16-075/100/125J
HD16-150/200J
HP06-015/020A
LL 0822
LL 0844
LL 0866
LL 1022
LL 1044
LL 1066
LL 1222
LL 1244
LL 1266
HP06-025/030/040J
HP06-050/065J
HP08-015/025A
HP08-025/030/040J
HP08-050/065/075J
HP08-100J
HP12-020/025/035J
HP12-040/050/065J
HP12-085/100/125J
HP16-040/050/065J
HP16-075/100/125J
HP24-040/050/065J
HP24-075/100/125J
HP24-150J
200
203
206
209
212
215
218
F 122
F 124
F 126
F 152
F 154
FU 154
F 156
FU 156
FU 156 S
FU 158
F 192
F 194
F 194 S
FU 194
F 196
F 196 S
FU 196
FU 196 S
Design
Page

type serie HD
70
70
70
70
70
70
70
70
70
70
70
70
70

type serie HP
Bush chain
Leaf chain
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
72
72
72
72
72
72
72
72
72
72
72
72
72
72
72
60
60
60
60
60
60
60
65
65
65
65
65
66
65
66
66
66
65
65
65
66
65
65
66
66
CHAIN NUMBERS
Design
Page
LL 1622
LL 1644
Leaf chain
65
65
66
65
66
66
65
65
65
65
65
66
65
66
66
66
65
65
66
65
66
65
65
65
65
65
65
66
66
66
66
68
68
68
68
68
68
68
68
68
68
LL 1666
LL 2022
LL 2044
LL 2066
LL 2422
LL 2444
LL 2466
LL 3222
LL 3244
LL 3266
LL 3288
LL 3110
LL 4022
LL 4044
LL 4066
LL 4088
LH 1023
LH 1034
LH 1044
LH 1046
LH 1066
LH 1623
LH 1634
LH 1644
LH 1646
LH 1666
F
F
FU
F
FU
FU
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
BL
BL
BL
BL
BL
BL
BL
BL
BL
BL
252
254
254
256
256
258
312
314
316
382
384
384 U
386
386 U
388 U
501 U
502
504
504 U
506
506 U
508
501
632
634
636
638
508 U
634 U
636 U
638 U
523
534
544
546
566
823
834
844
846
866
135
OUR REPRESENTATIONS IN EUROPE
Country
Adress
England
Transmission Developments Co (G.B.) Ltd.

Dawkins Road, Hamworthy, Poole
Dorset BH15 4HF
Phone:
Fax:
E-mail:
Internet:
+44 (0) 12 02 - 67 55 55
+44 (0) 12 02 - 67 74 66
sales @ transdev.co.uk
www.transdev.co.uk
Finland
SKS-mekaniikka Oy
PL 122
FIN-01721 Vantaa
Phone:
Fax:
E-mail:
Internet:
+358 (0) 20 - 76 46 1
+358 (0) 20 - 76 46 824
mekaniikka @ sks.
www.sks.
France
Prudhomme
Transmissions
25, Chemin dAubervilliers
F-93203 Saint-Denis Cedex
Phone:
Fax:
E-mail:
Internet:
+33 (0) 1 48 - 11 46 00
+33 (0) 1 48 - 34 49 49
info @ prudhomme-trans.com
www.prudhomme-trans.com
Greece
MAS Michael Sokitis & Son S.A.

295 Monastiriou str.
GR-54628 Thessaloniki
Phone:
Fax:
E-mail:
+30 (0) 23 10 - 55 34 43
+30 (0) 23 10 - 55 14 39
sokitis @ the.forthnet.gr
Italy
Kuhn W. S.r.l.
Via E. Mattei 84/13
I-40138 Bologna
Phone:
Fax:
E-mail:
Internet:
+39 (0) 51 - 53 15 84
+39 (0) 51 - 53 16 11
info @ kuhnw.it
www.kuhnw.it
The Netherlands
K&W Transmissies B.V.

Asfaltstraat 14
NL 8211 AC Lelystad
Phone:
Fax:
E-mail:
Internet:
+31 (0) 3 20 - 24 73 70
+31 (0) 3 20 - 24 65 94
info @ kwtransmissies.nl
www.kwtransmissies.nl
Norway
LM maskin as
Fernanda Nissensgt. 3
N-0484 Oslo
Phone:
Fax:
E-mail:
Internet:
+47 23 - 39 22 50
+47 22 - 22 21 90
rmapost @ lm-maskin.no
www.lm-maskin.no
Austria
KATENA Stahlgelenkketten Handelsges. m.b.H

Jedlersdorfer Platz 7
A-1210 Wien
Phone:
Fax:
E-mail:
Internet:
+43 (0) 1 - 2 92 10 71
+43 (0) 1 - 2 92 97 62
ofce @ katena.at
www.katena.at
Sweden
lngenjrsrman Kedjeteknik AB
Baragatan 2
SE-21228 Malm
Phone:
Fax:
E-mail:
Internet:
+46 (0) 40 - 18 10 00
+46 (0) 40 - 93 23 32
info @ kedjeteknik.se
www.kedjeteknik.se
Switzerland
C. Plss & Co. AG

Oberdorfstr. 64
CH-8600 Dbendorf
Phone:
Fax:
E-mail:
Internet:
+41 (0) 44 - 8 24 88 00
+41 (0) 44 - 8 24 88 18
service @ pluss.com
www.pluss.com
Slovenia
Serbia, Croatia
Bosnia-Herzegovina
Montenegro, Macedonia
BELL d.o.o.
Ptujska Cesta 13
SI 2204 Miklavz na Dravskem polyu
Phone:
Fax:
E-mail:
Internet:
+386 (0) 2 - 6 29 69 20
+386 (0) 2 - 6 29 21 20
info @ bell.si
www.bell.si
Spain
Comercio lndustria y Distribucin, S.L

C.T.M. Ctra. Villaverde-Vallecas, km. 3,6
Nave S8 - Local 9
E-28053 Madrid
Phone:
Fax:
E-mail:
Internet:
+34 (0) 91 - 5 07 28 38
+34 (0) 91 - 5 07 27 73
cid @ cid.es
www.cid.es
Delegacion Norte
Kaukarreka Bidea, 3 P.109 (Pol.Asua-Berri)
E-48950 Erandio (Bizkaia)
Phone:
Fax:
+34 (0) 91 - 4 53 60 29
+34 (0) 91 - 4 53 57 62
Suministros Y Cadenas
Pol. Ind. Sur - c/ Industria 43
E-08754 El Papiol (Barcelona)
Phone:
Fax:
+34 (0) 93 - 6 73 08 67
+34 (0) 93 - 6 73 08 61
EKINIS TARIM MAKAINALARI

TIC ve SAN A.S.
Karaky Meydani, Tnel Caddesi
Percemli sk., No. 4/1-2-3 Karaky
34420 Istanbul - Trkiye
Phone:
Phone:
Fax:
E-mail:
Internet:
+90 (0) 2 12 - 2 52 19 21
+90 (0) 2 12 - 2 45 50 69
+90 (0) 2 12 - 2 44 11 34
ekinis @ ekinis.com
www.ekinis.com
Turkey
136
OUR REPRESENTATIONS/SERVICE CENTRE IN GERMANY
WIPPERMANN jr. GmbH Direkt
Service-Sttzpunkt
WIPPERMANN jr. GmbH Direkt
Im Obrock 153
D-32278 Kirchlengern
Phone: +49 (0) 52 23 - 76 33 - 30
Fax:
+49 (0) 52 23 - 76 33 - 38
Kiel
Schwerin
E-mail: direkt @ wippermann.com
Hamburg
Bremen
Berlin
Potsdam
Hannover
Donald Mertner
Industrievertretungen
Johannesweg 17 b
D-33397 Rietberg
Phone: +49 (0) 52 44 - 9 06 98 - 09

Fax:
+49 (0) 52 44 - 9 06 98 - 10
Mobil: +49 (0) 1 71 - 6 20 31 93
Magdeburg
7 8
Dsseldorf
4
Erfurt
Dresden
E-mail: donald.mertner @ freenet.de

3
Wiesbaden
Mainz
Phone: +49 (0) 30 - 67 53 97 - 83

Fax:
+49 (0) 30 - 67 53 97 - 84
Mobil: +49 (0) 1 72 - 3 06 44 69
Stuttgart
Ing. Michael Topf
Ing. Michael Topf

Rheinstrae 7
D-15732 Eichwalde
Nrnberg
Saarbrcken
Donald Mertner
E-mail: michael.topf @ t-online.de
Mnchen
Ravensburg
ATS Antriebstechnik
ATS Antriebstechnik
Dipl. Ing. (FH) Helmar Sperl
Schaddeler Dreieck Nr.40
D-04668 Grimma OT Grobothen
Phone: +49 (0) 3 43 84 - 7 33 - 41
Fax:
+49 (0) 3 43 84 - 7 33 - 42
Mobil: +49 (0) 1 72 - 9 44 46 40
E-mail: ats-sperl @ t-online.de
5
hohmann GmbH
Field manager Bavaria
hohmann GmbH
lndustrievertretungen
Hertichstr. 70
D-71229 Leonberg
Regional Vertrieb Bayern

Thomas Roth
Am Schweizersbild 11
D-88630 Pfullendorf
Postfach 1765
D-71207 Leonberg
Phone: +49 (0) 75 52 - 9 28 13 27

Fax:
+49 (0) 75 52 - 9 28 13 31
Mobil: +49 (0) 1 73 - 2 59 31 15
Phone: +49 (0) 71 52 - 3 31 13 - 0

Fax:
+49 (0) 71 52 - 3 31 13 - 10
E-Mail: thomas.roth@wippermann.com
Ing. Bro Wittke
Ing. Bro Wittke

Inhaber Jan-Dirk Wittke
Eppenhauser Str. 161 L
D-58093 Hagen
Phone: +49 (0) 23 31 - 3 06 59 - 38/39
Fax:
+49 (0) 23 31 - 3 06 59 - 41
E-mail: ingbuero.wittke @ t-online.de
E-mail: info @ hohmann-iv.de
Field manager NRW
Regional Vertrieb NRW

Birgitt Schfer
Delsterner Str. 133
D-58091 Hagen
Phone: +49 (0) 23 31 - 7 82 - 246
Fax:
+49 (0)23 31 - 7 82 - 358
E-Mail: birgitt.schaefer@wippermann.com
137
INDEX
Accumulator chains ........................................................................... 56 - 58

Accumulator chains - MARATHON....................................................34, 35
Acid-resistant chains RF (stainless steel) ............... 37-40,42,46,47,50,51
Advantages of roller chain drives ..........................................................111
AFS clip ........................................................................................................59
Agricultural chains according to DIN 8189 ............................................41
Alignment of sprockets ............................................................................104
ASA roller chains, DIN 8188 .................................................... 13-15, 23, 31
Attachment chains ............................................................................. 44 - 53
ATC chains .......................................................................................... 61 - 64
Automatic chain tensioners ................................................................... 99ff
B
Bearing area ............................................................................................. 10ff

Bent attachments ......................................................................... 44, 46 - 50
Biathlon...................................................................................................24, 25
Biathlon KS.............................................................................................26, 27
Bush chains
dimensions according to DIN 8164 ...........................................................60
construction and applications .................................................................110
conveyor chains with bushings .................................................................73
Double cranked link No. 15 .................................................................... 10ff

Double pitch roller chains according to DIN 8181 and stainless steel .42
MARATHON double pitch roller chains .....................................................33
with single hole straight attachments and extended pins ........................51
with bent attachments ..............................................................................50
Drip lubrication ..........................................................................................107
Drum drives ...............................................................................................125
Dry running ................................................................................................106
Duplex roller chains .........11,14,17,19,22,25,27,30-32,34,35,37,39,53,56-58
E
Efficiency ....................................................................................................106
End links
for leaf chains ............................................................................................67
Enquiries about special chains, details ................................................129
Enquiries about sprockets, details ........................................................103
Enquiries, details ......................................................................................128
ETP shaft bushing .................................................................................97, 98
Extending of chains ..................................................................................127
Extended pins ...................................................................................... 44 - 53
F
Calculation of chain drives .....................................................................123

Calculation of chain lengths ...................................................120, 122, 123
Calculation of chain length L (in metres) ..............................................122
Calculation of chain length X (in links) ..................................................120
Calculation of shaft distance a ...............................................................121
Calculation of sprockets ............................................................................92
Calculation of sprocket diameters ...........................................................92
Centre to centre distance A for sprockets .............................................91
Chain cleaning ...........................................................................................126
Chain couplings ...........................................................................................89
Chain disassembly ....................................................................................127
Chain drives
configurations ..................................................................................124, 125
calculation (examples) .............................................................................123
Chain lengths
calculation ..................................................................................... 120 - 123
Chain lubricant WKS-Spezial and WKS-Plus ......................................108
Chain maintenance ..................................................................................126
Chain parts ............................................................................................... 10ff
Chain puller ..................................................................................................74
Chain repair .......................................................................................126, 127
Chain selection (examples) .....................................................................123
Chain separation .......................................................................................127
Chain breaker ..............................................................................................74
Chain tensioners, automatic ........................................................... 99 - 102
Chain tensioning ...............................................................................124, 125
Combination attachment chains ..............................................................44
Connecting links ...................................................................................... 10ff
Connecting link No. 11, 111..................................................................... 10ff
Connecting link with cottered pin No. 111 or 12 ................................. 10ff
Construction of chain drives ...........................................................124, 125
Construction of steel link chains ....................................................109, 110
Contact angle ............................................................................................124
Conveyor chains .........................................................................................73
Cranked link chains, roller chains with cranked links .........................73
D
Details for
enquiries and orders ........................................................................128, 129
construction of chain drives ............................................................124, 125
Determination of chain length L (graphically) .....................................122
Diameters of sprockets .............................................................................92
Diagram power PC ......................................................................... 117 - 119
Different types of steel link chains ................................................109, 110
Dimensions of chains .............................................................................. 10ff
Dimensions of standard sprockets ....................................................... 75ff
138
Factors for chain calculation ........................................................ 112 - 116

Factors for impact coefficient fy ............................................................115
Factor for the number of teeth n
calculation .................................................................................................92
table ...........................................................................................................93
Faulty mounting of chain drives .............................................................104
Favourable lubrication .............................................................................106
Formulas, designations and units ..........................................................112
G
Galle chains
according to DIN 8150 ...............................................................................73
Groove sizes ................................................................................................90
H
Hardening of sprockets .............................................................................90

Hollow pin chains .......................................................................................43
Hub dimensions (standard sprockets) ................................................. 75ff
I
Induction hardening of sprockets ............................................................90

Inner link No. 4 ......................................................................................... 10ff
Inner width b1 ........................................................................................... 10ff
Inside thread .........................................................................................48, 49
Inverted tooth chains with bushings .......................................................69
Inverted tooth (silent) chains ....................................................................70
Inverted tooth (silent) chains type series HD .........................................71
Inverted tooth (silent) chains type series HP .........................................72
K
Keyways, sizes ............................................................................................90

L
Lantern gear toothing .................................................................................85

Leaf chains
dimensions ........................................................................................ 65 - 68
Link numbers .............................................................................................120
Lubrication ....................................................................................... 105 - 108
INDEX
Main chain dimensions ...................................................................109, 110

Maintenance .............................................................................................126
Maintenance of chain drives ..................................................................126
Manual lubrication ...........................................................................106, 107
Maintenance-free chains MARATHON ........................................... 28 - 35
Maintenance-free chains MARATHON, stainless steel .................36, 37
MARATHON - maintenance-free chains......................................... 28 - 35
MARATHON - stainless steel - maintenance-free chains .............36, 37
Matched chains ................................................................................128, 129
Mounting of chain drives ........................................................................104
Multiplex roller chains
dimensions according to DIN 8187
and 8188 ........................ 11,12,14,15,17,19,22,25,27,30-32,34,35,37,39,40
construction......................................................................................109, 110
Safety factors for leaf chains .........................................................113, 114

Shaft bushings .......................................................................................97, 98
Shaft centre distance, shaft distance ...................................................121
Shaft distance
calculation ...............................................................................................121
guidelines ...................................................................................... 124 - 126
Shortening and extending of roller chains ..........................................127
Simplex roller chains ............................10, 13, 17, 30 - 32, 37, 38, 41, 42, 52
Dimensions according to DIN 8187/8188 and works-standard
specifications ......................10,13,17,19,21-23,25,27,30-32,34,35,37,38,41,52
construction and applications .........................................................109, 110
type series RF made of stainless
and acid-resistant steel ....................................... 37 - 40, 42, 46, 47, 50, 51
Single cranked link No. 12 ..................................................................... 10ff
Slack span .................................................................................................124
SPANN-BOX .................................................................................... 99 - 102
SPANN-BOY..................................................................................... 99 - 102
Special heavy duty chains ........................................................................22
Speeds and chain pitches .......................................................................116
Speeds
bush chains ................................................................................................60
for roller chains refer to Speeds and chain pitches .............................116
also refer to Lubrication .......................................................................106
Speed range of roller chains ........................................................ 116 - 119
Splash lubrication (oil bath method) .....................................................107
Spring clip connecting link (connecting link No. 11) ......................... 10ff
Sprocket designs ........................................................................................90
Sprockets
design A (plate sprockets) ............................................................. 86 - 88
design B (with hub on one side) .................................................... 75 - 85
designs and steel grades ..........................................................................90
axial profiles ..............................................................................................91
calculation .................................................................................................92
tooth design ...............................................................................................92
Sprocket diameters (table)
for roller chains .................................................................................. 94 - 96
Sprockets made to specifications ................................................... 84 - 90
Stainless steel chains RF .................................. 37-40,42,46,47,50,51,56-58
Standard designs of sprockets .................................................................90
Standard sprockets ................................................................................. 75ff
Straight attachments .................................................................... 45 - 49, 51
Straight connecting link, connecting link No.11, 111 ......................... 10ff
N
Nominal power P............................................................................. 117 - 119
Number of teeth ....................................................................................... 75ff
O
Oil bath ........................................................................................................107

Oils ..................................................................................................... 105 - 108
Operating factors k ...................................................................................112
Orders, details ...........................................................................................128
Orders of special chains, details ...........................................................129
Outer diameter of sprockets .....................................................................92
Outer link No. 7 (A) (to be riveted) ........................................................ 10ff
P
PCD
calculation .................................................................................................92
for roller chain sprockets ................................................................... 94 - 96
Pitch angle ...................................................................................................92
Pitch p ........................................................................................................ 10ff
Plastic rollers ......................................................................34, 35, 43, 56, 57
Plate end links
for leaf chains ............................................................................................67
POM clips ...............................................................................................18, 19
POM clips with top surface TPU ........................................................20, 21
Power chains ..............................................................................................23
Power diagrams .............................................................................. 117 - 119
Pre-selection of leaf chains ............................................................113, 114
Pre-selection of roller chain drives .................................................... 115ff
Pressure circulation lubrication ............................................................107
Pre-stretched chains .......................................................................128, 129
Profile of sprockets ....................................................................................92
Pull strand ..................................................................................................124
Pusher dog ...................................................................................................54
R
Recommended lubrication and lubricants ................................. 105 - 108

Replacing of chain links ..................................................................126, 127
Required space for standard sprockets .............................................. 75ff
Return strand .............................................................................................124
Roller chains
dimensions according to DIN 8187, 8188 and works-standards ......................10ff
construction ......................................................................................109 110
with single hole straight attachments ........................................ 45 - 49, 51
with extended pins ..................................................................45, 47, 51, 52
with bent attachments ................................................................ 44, 46 - 50
power chains .............................................................................................23
type series GL ............................................................. 17-22,25,27,32,37-41
heavy duty design ......................................................................................22
Roller conveyors with chains .................................................................125
Roller diameter d1 .................................................................................... 10ff
Root circle diameter, calculation and checking ...................................92
Tables for chain dimensions .................................................................. 10ff

Tensile strength ........................................................................................ 10ff
Tip circle diameter
calculation .................................................................................................92
table .................................................................................................. 94 - 96
To be riveted, outer link No. 7 ................................................................ 10ff
Toothing ........................................................................................................92
Toothing check ............................................................................................92
Tooth designs ..............................................................................................92
Toothing, hardened .....................................................................................90
Top-plate conveyor chain ..........................................................................55
Transverse pitch e 11,12,14,15,17,19,22,25,27,30-32,34,35,37,39,40,53,56-58
Triplex roller chains ................. 12,15,17,22,25,27,30-32,34,37,40,53,56-58
V
Validity of power diagrams ........................................................... 117 - 119

W
Wear life ................................................................................... 115, 117 - 119
139
Adress
Wippermann jr. GmbH

Delsterner Strae 133
58091 Hagen
Postfach 4020
58040 Hagen
Phone
Fax
Homepage
E-mail
+ 49 (0) 23 31 - 78 2 - 0
+ 49 (0) 23 31 - 78 2 - 3 56
www.wippermann.com
info @ wippermann.com

Catalogue 2011 e Wippermann PDF

Enviado por

Dados do documento

Descrição original:

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Catalogue 2011 e Wippermann PDF

Enviado por

Direitos autorais:

Formatos disponíveis

MAIN CATALOGUE

Simplex roller chains according to DIN 8187-1 (European type)

Roller chains stainless steel

Simplex roller chains (works-standard) / agricultural roller chains

Roller chains with attachments

Inverted tooth chains

Additional product range

This catalogue K 2011 replaces all previous editions.

View of Wippermann plant

Precision products for worldwide markets

with pitches of between 5 mm and 100 mm. One of our

Examples of highest quality:

Wippermann administration building

A company with tradition and vision

The founder of the company Wilhelm Wippermann sen.

In the nineties the company changed from merely being

Shape measurement of chain components

Quality is our philosophy

Quality checks with state-of-the-art test stands:

State-of-the-art technology for research, development and production

FE analysis of chain components

CNC treatment of sprockets

Chains and sprockets according to customers

Chain plates in the continuous annealing furnace

Contract heat treatment

Heat treatment is one of the most important process

For heat treatment in throughput and charge operation

This system checks all heat treatment parameters during

We will treat bulk goods up to a partial weight of 1.5 kg

Our range of services includes:

Hardness test according to Brinell, Vickers and Rockwell

SIMPLEX ROLLER CHAINS ACCORDING TO DIN 8187-1 (EUROPEAN TYPE)

Bearing Minimum Minimum Weight

with straight side plates

Connecting links: According to DIN (...)

No. 111 (S)

Connecting link with

DUPLEX ROLLER CHAINS ACCORDING TO DIN 8187-1 (EUROPEAN TYPE)

Plate Projec- Width

Bearing Minimum Minimum Weight Connecting

with straight side plates

Connecting links: According to DIN (...)

No. 111 (S)

Connecting link with

TRIPLEX ROLLER CHAINS ACCORDING TO DIN 8187-1 (EUROPEAN TYPE)

Plate Projec- Width

Bearing Minimum Minimum Weight Connecting

with straight side plates

Connecting links: According to DIN (...)

Connecting link with

SIMPLEX ROLLER CHAINS ACCORDING TO DIN 8188-1 (AMERICAN TYPE)

Projec- Width Bearing Minimum Minimum Weight

without rollers (DIN 8154)

dismountable designs (with cottered/split pins) on request

Connecting links: According to DIN (...)

No. 111 (S)

DUPLEX ROLLER CHAINS ACCORDING TO DIN 8188-1 (AMERICAN TYPE)

Plate Projec- Width

Bearing Minimum Minimum Weight Connecting

without rollers (DIN 8154)

dismountable designs (with cottered/split pins) on request

Connecting links: According to DIN (...)