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SPE 10345
F~scales Bol~v~anos
This paper was presented at the 56th Annual Fall Technical Conference and exhibition Of the Society of Petroleum Eng!n:~~ of AIMbE't hel~ I~
San Antonio, Texas, October 5-7,1981. The material is subject to correction by the author. Permission to copy Is restnc e 0 an a s rac 0
not more than 300 words. Write: 6200 N. Central Expressway, Dallas, Texas 75206.
ABSTRACT
This paper describes a pilot project for tertiary recovery of liquid hydrocarbons through LPG
injection in watered-out sections of the Bolivar reservoir in La Pena Field, Santa Cruz-Bolivia. The
promising results obtained in the initial field miscibility tests, as well as the results from a mathematical model built to simulate and evaluate the
tertiary recovery project, directed subsequent work
into a cyclic scheme for enhanced rec~very. This
scheme is explained and injection production data
is presented. Field facilities built to handle both
the injected LPG and the produced Oil-LPG mixt~re
are described. The Oil/LPG ratio and the LPG recovered/injected fraction are the main factors measured in this test to make further considerations
for a full scale project.
INTRODUCTION
The Bolivar reservoir of La Pena Field which
is located 30 kilometers SE from the city of Santa
Cruz, was discovered while drilling well N 3 in
February 1970 at a depth of 8620 ft. (2630 m).
Thirty-seven wells were completed in this reservoir
as shown in the structural map (Fig. 1) and the net
oil sand map (Fig. 2). Physical properties are
listed in Table 1.
To date 42% of the 42.8 MM STB (6.80 MM m3 ) of
oil in-situ have been recovered since 1972 when the
field was placed on production. The high recovery
factor is due to a strong water drive acting on this
reservoir. Its original pressure of 3736 psia
(25.76 M Pal has been reduced only to 3650 psia 3
(25.17 M Pal after producing 18 MM,STB (2.86 MM m)
of oil. The in-situ associated gas plus the gas
cap add to a total of 52.9 x 10 9 SCF (1.50 x 109 m3 ).
To date 21.8 x 10 9 SCF (0.62 x 10 9 m3 ) have been
produced.
References and illustrations at end of paper.
LABORATORY TESTS
LPG injection tests on resaturated and waterflooded cores were carried out in a service laboratory1 to obtain specific data for the reservoir hnd
to verify how it compared with published data2 ,4.,S.
Unfortunately, the results were not accurate enough
because the reservoir was poorly consolidated and
special handling procedures had to be used with only partial success. Problems started with disgregga
tion during plug cutting, then plugging or breaking during water flood or othe; injection testing.
However, experiments reported in the literature 2 were considered applicable to La Pefia Field,
in particular the statement that a bank of solvent
with a volume less than 10 per cent of hydrocarbon
pore volume to be displaced should be adequate to
recover all of the oil from the reservoir contacted.
Favorable conditions for miscibility of La Pefia
oil with LPG are more apparent i f the ,ST oil gravity of 43 API and the high average reservoir pressure of 3650 psig are taken into consideration.
This pressure is greater than the bubble point
pressure of any mixture of LPG and reservoir oil
(Fig. 4).
.
Bubble point behavior of various Oil-LPG mixtures at reservoir conditions was verified in a
laboratory3. The experiment showed decreasing Ph
values as more LPG was added to the reservoir oil
in the cell, thus showing an instant miscibility.
This analysis was not intended to have more than a
qualitative signification because recombination of
the separator oil and gas in the cell was not adjusted precisely to the actual reservoir pressure.
Published empirical graphical prediction curves
for miscibility 4 (Fig. 5) were also studied. According to these prediction curves at only 3000 psia
e;f pressure, the oil should be miscible with LPG
even if 63% of methane were added to the solvent;
hence, as the actual percentage of methane in the
LPG is very low, it was concluded that miscibility
will be commensurably much easier.
FIELD MISCIBILITY TEST
The next step after lab analysis considerations
was to perform a field miscibility test6 in a presently unproductive well. Oil well N 7, completely
watered out, was selected for this test. It had a
recent gravel pack recompletion to stop possible
sand production problems.
At first the well was put on gas lift production just to confirm its completely watered out
status. Then, after producing only formation water
for over a week, the well was converted to a butane
injector. Injection was achieved with a reciprocating pump temporarily adapted to handle a flammable liquid hydrocarbon as butane in this Case.
Four LPG trucks were connected to a gathering
injection line and while these were operating other
trucks were waiting in line to continue the butane
supply for tnjection, as shown schematically (Fig.
6) and described in reference 6.
B~
SPE 10345
SPE 10345
3.
5.
6.
7.
Case D
Cyclic injection/production for Well 18i8
considered with all other wells as producers. That
is after 460 Mbbl of LPG injection, Well 18 is open
to production in a similar way but much longer than
in the field test previously described. Cell
dimensions were less suitable to show this particular
well with the necessary detail. However results are
much improved over the previous cases, although the
short field test showed greater recovery efficiency.
2.
USIN~ BUT~E
SJ?E 10345
Well LPf.l-18
This well lies at the NW edge of the field (Fig.
1) and it was chosen for this scheme because this
section of the reservoir was completely invaded by
water and it was deemed important to test recovery
under watered out conditions or with minimum residual oil saturation. The well was drilled in May
1971 and had produced 189,927 barrels of oil, 216,309
barrels of water and 211.5 MMCF of associated gas.
Its last test before water and sand invasion showed
95\ water cut oil at 8 bpd.
After cleaning out the sand and replacing the
production packer and tubing, the well was turned
into a butane injector. Since the well was filled
with completion water and until the butane reached
the sand face, the injection pressure slowly increased to 1500 psi. When the butane reached the
sand face, pressure abruptly climbed to 2700 psi,
showing the low permeability to hydrocarbons existing at this point. After a period of soaking, injectionwas resumed with pressure slowly falling
off to 2100 psi at a rate of 1250 bpd. A total of
58,888 barrels of butane were injected during the
period from December 17, 1980 to February 5, 1981.
The well was placed on production February 8th
and it produced 9000 barrels of butane before any
measurable oil could be detected. On February 25th
the first oil was produced and measured at an average of 15 bpd for the following month. A very small
choke was used for the first month of production.
During April the oil rate averaged 90bpd and at the
end of the month the rate peaked at 180 bpd. It
then declined steadily due to increasing water cut
until at the end of July it stood at 15 bpd. A total
of 6178 barrels of oil and 18,215 barrels of butane
were recovered. The well is still on production
(Fig. 13).
Well LPf.l-41
This new well had as objectives both primary
and tertiary oil production within the pilot project. It was completed in September 1980 with a
gravel pack in the Bolivar sand, obtaining only 13
bpd of oil production with 88\ water cut. Its cumulative production before the tertiary recovery attempt was only 1256 barrels of oil, 1623 MCF of 'gas
and 2194 barrels of water. During April 1981 and
using the butane recovered from well LPf.l-18 plus
some additional volume, a total of 71,252 barrels
of butane were injected to this well.
It was placed on production on May 1st and
13,400 barrels of clean butane were produced before
oil detection. Oil production started on May 26,
1981 at 22 bpd and increased to a peak rate of 195
bpd. This production declined to a 50 bpd rate at
the end of July. CUrrently more than 6800 barrels
of oil and 38,000 barrels of butane were recovered.
This well is still on production (Fig. 12).
This was an infill well located at the northeastern portion of the field. Its cumulative primary production was only 2835 barrels of oil and
1504 MCF of gas. Its last test before being invaded
by water shows 20 bopd with 80\ water cut. A total
of 20,809 barrels of butane and 11,050 barrels of
propane were injected during the period of April 22,
1981 to June 20, 1981. To date 11,000 barrels of
LPG have been recovered.
Wells LPf.l-7, 29, 42
Mechanical problems associated with sand production precluded injection to these wells and they
will be considered for a workover before any attempt
to inject is made, or other wells will be chosen to
replace them.
Wells LPf.l-31, 35
These wells are injecting LPG at the present
time.
DISCUSSION OF RESULTS
The behavior of the first two wells 18 and 41
during their production cycle and their current production data show that the final recovery obtained
from these wells will be approximately 13,600 barrels
of oil and 56,900 barrels of butane (Figs. 12, 13).
Consequently the recovery ratio of (Oil-LPG)p/(LPG}i
will be 0.54 through these wells. It is felt that
two factors greatly influenced the reduced oil and
LPG recovery: a) The LPG slug injected was probably
too large, and b) The production rates were excessively restricted.
A large volume of LPG injection and the corresponding prolonged time of restricted production allowed migration of contacted oil and Oil/LPG mixture
upstructure from the wells not only by gravity segregation but also due to existing potential difference
from the edge of the structure towards its center.
This migration was calculated to be in the range of
100 to 150 bpd. Most of the oil and LPG recovered
has probably entered the wells just from the immediate downdip area.
As production rates had to be restricted to prevent sand production, the vertical' forces ,of the aquifer tended to prevail over the horizontal productive components, breaking Oil-LPG flow lines and consequently decreasing oil and solvent recovery due to
early water re-encroachment. Water production which
in this field normally signals impending sand production and possible plugging of the well tubing, restricted further the production rates.
On the other hand, a preliminary analysis of the
recovery ratios found in the miscibility test and on
the two wells tested so far, show that their ratio
decreases as the injection volume per foot of pay
SPE 10345
REFERENCES
1.
2.
3.
4.
5.
6.
Garc1a, A. I.: "Inyeccion de GLP para Recuperacion Experimental de Petr6leo Residual - Campo
La Pefia", XXXVII ARPEL Meeting, October 1980.
7.
8.
TABLE
AVERAGE RESERVOIR AND FLUID PROPERTIES
Formation Age
Ca.rbonic
Type
Unconsolidated Sand
Depth
8600 ft (2600 m)
Total Area
Original GOR
Thickness
30 ft (9.1
Porosity
22%
Water Saturation
43%
Reservoir Temperature
Permeability
120
rod
m)
(0.12 ~2)
1.52
3736 psia (25.76 MFA)
TABLE
Case
Descri;etion
Cumulative Injection
LPG
MBBL
Basic prediction, no
injection
460.0
536.0
535.0
Water
MBBL
Gas
MMSCF
Preaicted Cumulative
Production (1981'+85)
LPG
~
~LPGll2
~LPG1EOi1
(LPG)i
(LPG)i
16.0
185
0.023
0.294
75.6
281
0.074
0.350
210
223
0.457
0.941
3778
122
467
0.228
1.099
14010
82
154
0.150
0.437
-'
684.4
1019.0
Oil
MBBL
Recovar:i Ratios
2648
19
21
.4/
24
30
:.j
.39
.13
37
27
\..
29
'~
rJ
16
~OO
:""
II
31
Fig. t
STRUCTURAL MAP
BOLIVAR Reservoir
34
Fig. 2
l00r_----r_----r_----r_----r_~--r_----r_----r_----r_----r_~~
~
o
a
Q.
m
OIL......
F
0
:::>
a:
a..
..J
o 1.000
74
1972
76
1975
77
78
79
1980
81
Y.EARS
Fig.3
RESERVOIR
PRODUCTION
HISTORY
3000r-----------------------------------,
2000
;;:::::::::::::::::;;::iii
44.1
---34
l000~--~--~--~~--+_--~--~----L-~
00
Fig. 4
RESERVOIR TEMPERATURE of
Fig. 5
Vent.
GAS
-T
..........
I
r-t><J-- ---f><I- - -
I
I
ORIF
METER.
......
Pum~ll---
I
I
LPG TRUCKS
LPG
To BURN PIT
LPN-7Well
_ .l!.A!2:!~ --i><l:---
To Gathering Line
Fig. 6
60
50
10 9
C4o--,
IZ
LIJ
20
a.
80
c7.r"
(,)
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~~
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30
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20
ca
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o
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15
20
25
30
Z=
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C2
10
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"
15
20
234!5
67
8910
Pilot Aria
0 21
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2
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iStO
20
d2
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167
013
6'
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7
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33
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ot
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to
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13
OP1
P = Pseudo wa"
DEETHANIZER
80 F
Gas to low pressure compressor
HEATER
Feed
120 psi
80F
90 ......-+---,
200-250
of
1---""""1I00I
Psi
SEPARATOR
I..-_ _ _.....;C:..:..ru:,:d::,.e..:.O;.:..iI...:::6.:...,;W.:.,:o.;,:tt.;,..r_ _ _ _~!----'
Reboiler
LPG TANKS
To injection well
PUMPS
-...,..---------)
b ...
....
'iQ)
LPG
from Absorption Plont
I------J
Production Well
Wen 41
Wen 18
200
200
0
II.
III
II.
GI
\aI
'"
D:
100
100
' ..........,
o
2000
4000
6000
BBL
......
0
2000
4000
_-
6000
BBL