2015 Technical Forum

Product Changes MY 2015
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Harley-Davidson Confidential Information Do Not Distribute
Please Turn Off Cell Phones During this Presentation
General Product Changes

2015 MY General Product Changes

Additional toe tab on jiffy stand
for accessibility added to:
Softail Deluxe
Fat Boy Lo
Softail Slim
Ultra & Limited Low
Locking gas caps on all models

without fuel doors in Japan / APC.
Click for Audio Repeat
2015 MY General Product Changes

2014
2015
ABS icon size increased to ISO standard

2015 MY New TMAP Sensor

2014
Temperature
sensor in two
chambers
2015
Temperature
sensor in one
chamber
Reduces possibility of leakage between chambers

Sportster SuperLow
Sportster SuperLow Unique Content
PN 4550244

SuperLow Suspension Adjustment
180 lb. rider with a 115 lb. passenger and 12.5 lbs. of gear
17 turns or 34 clicks from Low (full out)

1 turn = 2 clicks
SuperLow Tire Fitments

Michelin Scorcher 11 Applications
Only use T on XL1200T

T = Higher Load

Dyna
2014.5 MY Dyna Low Rider

Handlebar riser provides 2.4 (60.9mm) of movement fore/aft
Seat design allows two riding positions which offer 1.5" (38.1mm) of adjustment fore/aft
The foot controls have been moved forward 2 (50.8mm)

Low Rider Handle Bar Adjustments

Control wiring is routed inside handlebar and may be
pinched or cut if controls are rotated too far.
Grommets in wiring holes must remain in position or wiring
damage can occur.
#1 to move fore and aft

#3 to rotate bars (Up & Down)
Adjust the handlebar for rider preference and to maintain turn signal to fuel tank clearance.
Low Rider Handle Bar Adjustments

Regulatory Requirements: Handlebar Height
Mark the center of the hand grip.

Measure from the floor to the center of the hand grips
If the handlebars are 42 (106 cm) above the floor, the handlebar
height above the seat is 15 (38.1 mm).

Steering Head Bearing Adjustments

To achieve the correct center of mass when performing the fall-away
measurement on the Low Rider:
Mark position of risers and handlebars.
Adjust risers to the full forward position.
Remove windshield, disconnect clutch cable,
brake line and throttle cable from visor.

2015 MY Dyna Product Changes

New lighter weight muffler on Switchback - (Canada & DOM only)
Muffler weight reduced

Softail
Front Brake Systems

ABS standard on all models except FLS
New master cylinder :
Higher mechanical ratio
Minimized travel.
Larger 300mm rotor
High grip friction material on brake pads.
New 4 piston fixed caliper with

34 and 32mm pistons
Touring
Road Glide
Road Glide Special
DOM, CAN, HDI. JPN, AUS, APC
DOM & CAN
CVO Road Glide Ultra
APC, AUS, CAN, DOM, ENG, HDI, JPN

Road Glide Handlebar

Over 5 reduced reach to fit a wider range of riders
Improved wrist angle for improved long haul comfort and control

Fairing and Storage

Narrower width (1.4 / 35.6mm overall)

Road Glide Radio Placement and Vents
Easy to read gauges

Updated Infotainment
All Rushmore features
2 (50mm) less reach
Three independently
controlled vent doors
Center Vent
Left & Right Vents

Road Glide Fairing Construction

Road Glide Fairing Assembly

Touring Product Service Changes

1. Pinch bolt
2. Tighten
3. Loosen
1. Initial swing-back
2. +1 25.4mm
3. Final swing-back
4. Specification dimension
Ultra Low & Limited Low
NEW Common Features:
Limited Low does not have heated grips
Passenger footboards and mounts

Reduced width primary cover
Lower profile seat, 25.6 (652mm) laden seat height
Lowered (1 - 25.4mm) rear suspension with hand-adjustable preload
49mm lowered (1 - 25.4mm) front forks with single side cartridge (left) damper
Assist and Slip hydraulic clutch
Handlebar with 2 (50.4mm) reduced reach
Side stand extension
Floor Boards
Passenger floor boards are height
adjustable and fold close to bike for
easier mobility and greater leg
clearance.
Replaceable lean angle

Feeler plate on rider floor
board.
Reduced Width Primary

New Primary Cover and New Derby Cover on Both Low Models
LOW
Standard

CVO

6.5 Boom!
Amplifier mounted under the radio
Premium Domestic Radio, Premium HDI Radio,
Premium JPN (no NAV) Radio, XM Radio (DOM)
CB (except JPN), Unique Speaker Grilles
Power Locks
Garage Door Opener (DOM,CAN)
Heated Grips
New Slicer Wheels with 90 Degree Valve stem
Engine Guard Mounted Wind Deflectors
Color Matched Inner Fairing
Color Matched Top Duct Assembly
Thick Windshield (All Destinations)
APC, AUS, CAN, DOM, ENG, HDI, JPN

CVO Road Glide Ultra uses lower air deflectors

2015 MY Road Glide ULTRA

CVO Road Glide Ultra uses unique handle bars
2015 FLTRUSE CVO Road Glide Ultra

2015 FLSTC Heritage Softail
2011 FLTRSUE CVO Road Glide Ultra
CVO Limited
New MY15 content:
Twin-Cooled Twin Cam 110 - all markets (except Taiwan)
Slicer custom wheels with 900 valve stems
Floor Board Feelers
APC, AUS, BRZ, CAN, DOM, ENG, HDI, JPN


2015 MY CVO Product Changes

Due to rim machining
900 valve stem will not
retro and is only used on:
CVO Limited

CVO Street Glide

Twin-Cooled 110 Powertrain
New Boom! 2 Audio
4 - 3 way speakers (woofer / midrange and tweeter -12 total drivers)
2 300 watt, 4 channel amplifiers 600W total
Unique static and dynamic Equalizers
DIN connector in the inner fairing left side

Longer rider headset lead (no passenger connection)
Single side fill tank with pop up cap
Aggressor Wheels 19 front / 18 rear
APC, AUS, BRZ, CAN, DOM, ENG, HDI, JPN

Boom! Stage 2 Audio

One amplifier will be required to power each set of speakers
and will provide 300 watts of power to each set of speakers.

Suspension Adjustment
Models with
Tour-Pak
Models without
Tour-Pak

FLRT Freewheeler
US and Canada Only

Freewheeler
New seat move rider forward by 1 (25.4mm)
New passenger grab rails
12 Mini Ape handlebar

New nacelle / headlight
Smaller front fender
New wheels (19 front)
The rear body structure is completely new and significantly smaller than the existing Tri Glide.
The rear section was pulled forward making the vehicle almost 3 shorter than the Tri Glide.
The mufflers are ~3 shorter than current FL mufflers.

Freewheeler
New brake reservoir
Handlebar adjustment
for DOT required height

Freewheeler Body Removal

STREET
Harley-Davidson Street
Item not included in PHD 183.14 program information
Valve Lash specifications are the same on both the 500 & 750
Ground wire (3) added to fuel tank.

Wire should be disconnected from
frame stud (2) when tank is lifted
or moved for service.

Harley-Davidson Street
Item not included in PHD 183.14 program information
Side Access door
Top support plate
Battery support plugs have been added to the top support plate (3). When removing the battery
the two screws (2) must be removed to allow the battery to exit out the side access door.

TOOLS
Special Tools
Street Tools
2015 Tools
Essential:
HD-51656
HD-51727
HD-51281
HD-51439
HD-51440
HD-51441
HD-51442
HD-51453
HD-51459
HD-51460
HD-51461
HD-51462
HD-51463
HD-51501
HD-51502
HD-51503
HD-51505
HD-51506
HD-51521
Crankshaft Locking Tool

Shock Spanner Wrench
Shifter Shaft Seal Installer
Counter Balancer Pin
Cam Holder
65mm Oil Filer Socket
Cylinder Liner Remover & Installer
Street Engine Stand Adapter
Balancer Anti-Rattle Gear Preload Tool
Fork Seal Installer
Alternator Rotor Puller
Alternator Locking Tool
Tappet Adjusting Wrench
Crankshaft Guides
Clutch Locking Tool
Oil Pressure Adapter
Transmission Pulley Locking Tool
DIN Connector Tool / 2014 & 2015 DIN connector nut

Neck Bearing InstallationTool 2014 and later FL steering head bearings
Optional:
HD-44060-12 and -13 will be added to the HD-44060 Kit P&A Wheel Bearings
DTII - MY 2015 Updates

Phase 8 DVD HD-48650-181
Includes:
DTII Version 8.000.0002 (DVD)
DVD shipments began the week of August 25th
All countries
MY2015 Manuals: Web Based

Internet Connection is required
DVD is no longer provided
Guided Diagnostics features require an Internet
Connection to link to Web based Manuals

MY 2015 Offline Manuals Option

USB Jump Drive Option - 2015 Manuals:
Available for purchase from BOSCH in Q4 2014
Part Number: HD-48650-MY15
Its a standalone option (offline use only) using ANY computer.

Note: USB Manuals wont work in DTII software
File protection to prevent copying files from the jump drive

USB Manuals are printable
Manuals are translated (same languages as DTII Software)

Using Web Manuals

Icon is displayed when Web Manual viewer is minimized.

Electronic DTII Update - version 8.001.000x

Requires the Phase 8 DVD Version 8.000.0002 installed to
receive this update.
Provides Calibrations updates and text updates
Techlink II: Requires reprograming via USB

May not connect via Bluetooth first time after DVD install until
you reprogram Techlink II
IPASS is being replaced by XMS Client

iPass and Download Center icons have been removed from the
laptop
XMS icons are:(Please do not remove)
Phase 8 DVD
For linking in for remote help a new link will be used.
GoToAssist: New icon
Replaces the green arrow icon
Digital Technician II now supports the use of Internet

Explorer 8, 9, 10, and 11.
Obsolete DTMobile: Icons and software are removed

Body Control Module Customization

Fork Lock Switch Option
External Bank Angle Sensor for FLRT

Radio System Information

Software Version added for Radio

Radio System Updating

Added Boom! Box icon to desktop.
Use this to open the Software Update Center

Thank You for your attention


2015 Technical Forum

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Product Changes MY 2015

Please Turn Off Cell Phones During this Presentation

General Product Changes

Please Turn Off Cell Phones During this Presentation

2015 MY General Product Changes

Locking gas caps on all models

2015 MY General Product Changes

ABS icon size increased to ISO standard

Harley-Davidson Confidential Information Do Not Distribute

2015 MY New TMAP Sensor

Reduces possibility of leakage between chambers

Harley-Davidson Confidential Information Do Not Distribute

Please Turn Off Cell Phones During this Presentation

Sportster SuperLow Unique Content

Harley-Davidson Confidential Information Do Not Distribute

SuperLow Suspension Adjustment

17 turns or 34 clicks from Low (full out)

SuperLow Tire Fitments

Only use T on XL1200T

Harley-Davidson Confidential Information Do Not Distribute

Please Turn Off Cell Phones During this Presentation

2014.5 MY Dyna Low Rider

Harley-Davidson Confidential Information Do Not Distribute

Low Rider Handle Bar Adjustments

#1 to move fore and aft

Low Rider Handle Bar Adjustments

Mark the center of the hand grip.

Harley-Davidson Confidential Information Do Not Distribute

Steering Head Bearing Adjustments

Harley-Davidson Confidential Information Do Not Distribute

2015 MY Dyna Product Changes

Muffler weight reduced

Harley-Davidson Confidential Information Do Not Distribute

Please Turn Off Cell Phones During this Presentation

Front Brake Systems

New 4 piston fixed caliper with

Please Turn Off Cell Phones During this Presentation

Road Glide Special

DOM, CAN, HDI. JPN, AUS, APC

DOM & CAN

CVO Road Glide Ultra

APC, AUS, CAN, DOM, ENG, HDI, JPN

Road Glide Handlebar

Harley-Davidson Confidential Information Do Not Distribute

Fairing and Storage

Harley-Davidson Confidential Information Do Not Distribute

Road Glide Radio Placement and Vents

Easy to read gauges

Left & Right Vents

Harley-Davidson Confidential Information Do Not Distribute

Road Glide Fairing Construction

Harley-Davidson Confidential Information Do Not Distribute

Road Glide Fairing Assembly

Harley-Davidson Confidential Information Do Not Distribute

Touring Product Service Changes

Ultra Low & Limited Low

NEW Common Features:

Limited Low does not have heated grips

Passenger footboards and mounts

Replaceable lean angle

Reduced Width Primary

Harley-Davidson Confidential Information Do Not Distribute

Please Turn Off Cell Phones During this Presentation