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If you will refer to the above drawing (Fig #l ) you should get a clear picture of what is meant by static discharge
head. Please note that we always measure from the center-line of the pump impeller to the highest liquid level
To calculate head accurately we must calculate the total head on both the suction and discharge sides of the
pump. In addition to the static head we will learn that there is a second head caused by resistance in the piping,
fittings and valves called friction head and a third head caused by any pressure that might be acting on the liquid
in the suction or discharge tanks including atmospheric pressure. This third head is called " surface pressure
head".
Once we know all of these heads it becomes simple.We subtract the suction head from the discharge head and
the head that is remaining will be the amount of head that the pump must be able to generate at its rated flow.
Here is how it looks in a formula:
System head = total discharge head - total suction head or H = hd - hs
The total discharge head is made from three separate heads:
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Although the pump must deliver enough head to get up to the maximum piping height it will not have to continue
to deliver this head when the pump is running because of the "siphon effect". There is of course a maximum
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with a positive 160 because whenever you subtract minus numbers it is the same as adding them? If you have
trouble with this concept you can learn more about it from a mathematics book.
Our next example (figure #3) involves a few more calculations, but you should be able to handle them without
any trouble.
If we were pumping from a vented suction tank to an open tank at the end of the discharge piping we would not
have to consider vacuum and absolute pressures. In this example we will be pumping from a vacuum receiver
that is very similar to the hotwell we find in many condenser applications
Again, to make the calculations you will need some pipe friction numbers that are available from my book, CD
or web site. I will give you the friction numbers for the following examples.
Specifications:
Transferring 300 m3/hr weak acid from the vacuum receiver to the storage tank
Specific Gravity of the acid = 0.98
Viscosity = equal to water
Piping = all 150 mm Schedule 40 steel pipe
Discharge piping rises 15 meters vertically above the pump centerline and then runs 135 meters
horizontally. There is one 90 elbow in this line
Suction piping has 1.5 meters of pipe, one gate valve, and one 90 elbow all of which are 150 mm in
diameter.
The minimum level in the vacuum receiver is 2 meters above the pump centerline.
The pressure on top of the liquid in the vacuum receiver is 500 mm of mercury, vacuum.
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Now that you have all of the necessary information we will begin by dividing the system into two different
sections using the pump as the dividing line.
Total suction head calculation
The suction side of the system shows a minimum static head of 2 meters above suction centerline.
Therefore, the static suction head is:
hss = 2 meters
Using the first conversion formula, the suction surface pressure is:
hps = 500 mm Hg x 0.014 = 7.14 meters of vacuum
The suction friction head hfs, equals the sum of all the friction losses in the suction line. If you referenced
the metric pipe friction loss tables you would learn that the friction loss in 150 mm. pipe at 300 m3/hr. is 9
meters per 100 meters of pipe.
Fitting
2.1 meters
In a real life pumping application there would be other valves and fittings that experience friction losses:
Check valves
Foot valves
Strainers
Sudden enlargements
Shut off valves
Entrance and exit losses
Etc...
The loss in the suction fittings becomes:
in 5.5 meters of pipe friction loss = 5.5/100 x 9 = 0.50 meters
The total friction loss on the suction side is:
hfs = 0.14 + 0.50 = 0.64 meters at 300 m3 /hr
The total suction head then becomes:
hs = hss + hps - hfs = 2 - 7.14 - 0.64 = - 5.78 meters gauge at 300 m3 /hr
Now we will look at the total discharge head calculation
Static discharge head = hsd = 15 meters
Discharge surface pressure = hpd = 0 meters gauge
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The discharge friction head is the sum of the above losses, that is:
hfd = 13.5 + .31 = 13.81 meters at 300 m3/hr
The total discharge head then becomes:
hd = hsd + hpd + hfd = 15 + 0 + 13.81 = 28.81 meters at 300 m3 /hr.
Nothing has changed on the suction side of the pump so the total suction head will remain the same:
hs = - 5.78 meters at 300 m3/hr
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For information about my CD with over 600 Seal & Pump Subjects explained, click
here
Link to Mc Nally home page www.mcnallyinstitute.com
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