Escolar Documentos
Profissional Documentos
Cultura Documentos
MANUAL
Models
EX40
ENGINES
PUB-EP6516
Rev. 08/09
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
EX400
XXXX
MANUAL LAYOUT
1
4
3
3
5
8
1. SECTION NAME
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
7. QTY.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
GROUP INDEX
Group Name
Page
SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF. ........................ REFERENCE
R.H. (RH) ................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW .......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT
SECTION 1
CRANKCASE GROUP
FIG. 100
610
70
20
28
27
26
60
620
690
680
710
631
630
250
10
260
280
75
210
270
30
50
230
40
240
220
45
700
90
300
EX40
80
-6-
08-09
SECTION 1
CRANKCASE GROUP
Ref.
Part Number
Description
10
20
26
27
28
30
40
45
50
60
70
75
80
90
210
220
230
240
250
260
270
280
300
610
620
630
631
680
690
700
710
960
20B-10102-11
20B-14202-03
132-07AA0-50
056-51000-50
263-35341-03
044-03500-90
060-03502-40
X60-01500-11
277-15011-03
010-50603-51
010-50802-90
044-00800-10
040-11400-30
021-11400-20
20B-11002-11
044-03500-90
060-03502-40
X60-01500-11
20B-45003-01
277-41901-03
224-63601-03
021-32000-50
011-00803-40
20B-13001-01
20B-15001-03
011-01000-40
001-04083-50
20B-15501-01
20B-16001-03
031-00600-20
011-00600-20
20B-99001-07
Crankcase Cp
Valve Guide
Seal, intake valve
Clip
Retainer Plate
Oil Seal
Ball Bearing
Ball Bearing
Pipe Knock
Stud, intake
Stud, exhaust
Oil Seal
Plug
Gasket
Main Bearing Cover Cp
Oil Seal
Ball Bearing
Ball Bearing
Governor Gear Cp
Governor Sleeve
Oil Gauge
Gasket
Flange Bolt
Cylinder Head Cp
Gasket, cylinder head
Flange Bolt
Flange Bolt
Rocker Cover Cp
Gasket, rocker cover
Dowel Pin
Flange Bolt
Gasket Set
EX40
Qty
1
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
8
1
1
4
2
1
1
2
4
1
-7-
Remarks
To-From
Fig.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
08-09
SECTION 2
CRANKSHAFT GROUP
FIG. 200
310
320
360
370
350
380
70
10
390
EX40
-8-
08-09
SECTION 2
CRANKSHAFT GROUP
Ref.
Part Number
Description
10
20B-20901-01
20B-21201-01
20B-21001-01
005-32054-01
20B-22501-00
001-05084-00
263-23301-33
20B-23401-H3
20B-23403-H3
20B-23404-H3
20B-23501-07
20B-23502-07
20B-23503-07
056-52100-20
20B-24101-03
Crankshaft Cp
Crankshaft Cp
Crankshaft Cp
Woodruff Key
Connecting Rod Ay
Connecting Rod Bolt
Piston Pin
Piston
Piston
Piston
Piston Ring Set
Piston Ring Set
Piston Ring Set
Clip
Balancer Shaft
70
310
320
350
360
360
360
370
370
370
380
390
EX40
Qty
Remarks
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1" Key
7/8" Taper
1" Pump
-9-
Std
Oversize 0.25mm
Oversize 0.50mm
Std
Oversize 0.25mm
Oversize 0.50mm
To-From
Fig.
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
08-09
SECTION 3
FIG. 300
310
320
350
361
365
315
225
241
340
231
317
80
370
210
240
90
230
290
60
220
70
95
170
25
150
27
160
37 35 34 38
10
EX40
163
166
- 10 -
08-09
SECTION 3
Ref.
10
25
27
34
35
37
38
60
70
80
90
95
150
160
163
166
170
200
210
220
225
230
231
240
241
290
310
315
317
320
340
350
361
365
370
Description
Camshaft Cp
Pin, camshaft
O ring
Pin, spring
Release lever
Clip
Return Spring
Valve Spring
Spring Retainer
Intake Valve
Exhaust Valve
Collet Valve
Timing Chain
Tentioner
Spring, tentioner
Pin, tentioner
Chain Guide
Pin, rocker
Clip
Rocker Arm Ay, intake
Rocker Arm Ay, exhaust
Adjust Screw
Adjust Screw
Nut
Nut
Flange Bolt
Muffler
Deflector Cp
Tapping Screw
Muffler Cover Cp
Gasket, muffler
Flange Nut
Flange Bolt
Flange Bolt
Spark Arrestor
EX40
Part Number
20B-31601-01
20B-35101-03
024-00700-20
005-19041-00
277-36401-03
20B-36501-03
277-38702-03
246-33611-03
246-33711-13
20B-33401-H3
20B-33501-H3
246-35501-03
20B-35601-H1
277-36911-03
277-37101-03
277-36902-03
277-36913-13
20B-35001-01
003-13060-00
20B-36101-00
20B-36102-10
014-90500-20
014-90500-20
017-00500-30
017-00500-30
011-00600-20
20B-30101-J2
20B-37001-01
015-00400-60
20B-34201-11
20B-35201-03
980-20082-80
011-00600-10
011-00803-20
267-37601-01
Qty
1
1
1
2
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
5
1
1
- 11 -
Remarks
To-From
Fig.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
08-09
SECTION 3
FIG. 310
250
520
200
270
290
220
295
260
510
280
EX40
- 12 -
08-09
SECTION 3
Ref.
Part Number
Description
510
-200
-220
-250
-260
-270
280
290
295
520
20B-32611-H0
20B-32630-H8
20B-32720-H8
20B-32640-H8
20B-32850-H8
20B-32650-H8
X85-11001-80
002-38060-00
001-04061-60
20B-32610-H7
Air Cleaner Ay
Cleaner Body
Gasket, packing
Cover
Cap
Bolt
Rubber Pipe, breather
Flange Nut
Flange Bolt
Element
EX40
Qty
1
1
1
1
1
1
1
2
1
1
- 13 -
Remarks
Dual
To-From
Fig.
315
315
315
315
315
315
315
315
315
315
08-09
SECTION 4
GOVERNOR GROUP
FIG. 400
450
340
80
40
345
311
310
30
10
355
480
70
60
360
485
50
370
90
435
396
490
395
436
20
50
EX40
- 14 -
08-09
SECTION 4
GOVERNOR GROUP
Ref.
Part Number
Description
10
20
30
40
50
60
70
80
90
310
20B-42301-03
20B-42201-13
20B-42701-01
20B-42801-13
003-13060-00
001-14062-50
018-60600-20
20B-42503-13
003-11080-00
20B-43301-01
20B-43351-03
011-60400-30
227-43501-13
227-45002-03
021-70600-30
004-31061-80
002-27060-00
277-43902-03
013-10500-30
20B-46001-11
20B-35903-03
002-35060-00
267-45101-03
011-00600-20
277-96107-03
Governor Lever
Governor Shaft
Governor Rod
Rod Spring
Clip
Bolt and Washer
Nut
Governor Spring
Washer
Speed Control Lever Cp
Speed Control Lever
Bolt, swivel
Stop Plate
Spring Washer
Friction Washer
Screw, panhead
Nut
Clamp
Screw and Washer
Speed Control Bracket Cp
Gasket 3
Self Lock Nut
Return Spring
Flange Bolt
Label, hi-low
311
340
345
355
360
370
395
396
435
436
450
480
485
490
EX40
Qty
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
- 15 -
Remarks
Std
Generator
To-From
Fig.
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
08-09
SECTION 5
FIG. 500
220
707
705
20
706
210
80
18
60
40
16
10
15
17
61
81
EX40
- 16 -
08-09
SECTION 5
Ref.
Part Number
Description
10
15
16
17
18
20
40
60
61
80
81
220
705
706
707
20B-51201-H1
20B-55101-02
010-00804-40
010-00804-50
002-38060-00
073-20054-70
001-04061-60
001-65081-20
20B-52702-H1
279-52711-11
011-00600-20
013-00602-81
KU3-11077-01
20B-73102-01
004-36041-20
Blower Housing
Recoil Bracket Un
Bolt
Bolt
Flange Nut
Label, trademark
Flange Bolt
Bolt
Baffle 2, head
Baffle 1, case
Flange Bolt
Bolt and Washer Ay
Float C/U Cp11
Wire 2 Cp
Screw and Washer Ay
EX40
Qty
1
1
2
2
4
1
5
1
1
1
3
4
1
1
2
- 17 -
Remarks
To-From
Fig.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
08-09
SECTION 5
FIG. 520
-11
-8
-2
-10
-9
-3
-7
-6
-5
-1
-4
210
EX40
- 18 -
08-09
SECTION 5
Ref.
Part Number
Description
210
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
20B-50301-00
20B-50145-08
261-50100-08
20B-50110-08
20B-50101-08
161-50150-08
227-50135-08
227-50131-08
277-50155-08
161-50125-08
20B-50120-08
20B-50150-08
Recoil Starter Ay
Starter Pulley
Starter Knob
Starter Rope
Set Screw
Ratchet Guide
Return Spring
Friction Spring
Spiral Spring
Ratchet
Reel
Starter Case
EX40
Qty
1
1
1
1
1
1
2
1
1
2
1
1
- 19 -
Remarks
To-From
Fig.
520
520
520
520
520
520
520
520
520
520
520
520
08-09
SECTION 6
FIG. 600
30
40
23
10
20
52
59
60
63
53
51
54
58
50
56
55
57
210
560
550
540
EX40
- 20 -
08-09
SECTION 6
Ref.
Part Number
Description
10
20
23
30
40
50
51
52
53
54
55
56
57
58
59
60
63
540
550
560
20B-60102-01
073-20051-81
20B-95101-03
X43-04401-42
X64-13600-10
X64-20122-00
267-62604-11
X85-10614-91
X56-11100-60
056-11200-40
20B-62601-01
085-10620-90
056-11000-30
011-00600-20
056-81200-10
002-38080-00
011-00802-50
20B-32901-J1
20B-35901-H3
20B-35902-H3
Fuel Tank Cp
Label, warning
Label, model
Fuel Tank Cap Cp
Fuel Filter
Fuel Strainer Ay
Fuel Pipe Cp
Rubber Pipe
Hose Clamp
Hose Clamp
Fuel Pipe Cp
Rubber Pipe
Hose Clamp
Flange Bolt
Clamp
Flange Nut
Flange Bolt
Insulator Cp
Gasket 1, insulator
Gasket 2, insulator
EX40
Qty
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
- 21 -
Remarks
To-From
Fig.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
08-09
SECTION 6
FIG. 610
EX40
- 22 -
08-09
SECTION 6
Ref.
Part Number
Description
210
20B-62301-00
20B-62302-00
Carburetor Ay
Carburetor Ay
EX40
Qty
Remarks
1
1
Std
Generator
- 23 -
To-From
Fig.
640
640
08-09
SECTION 7
FIG. 700
785
16
15
780
10
12
20
35
30
100
11
50
385
775
770
110
733
384
740
700
EX40
- 24 -
08-09
SECTION 7
Ref.
Part Number
Description
10
20B-79230-H1
20B-79241-H1
20B-79430-H1
20B-79301-H1
20B-54101-H3
018-01800-10
20B-71002-03
001-14062-50
004-35062-00
20B-73101-01
065-01401-50
065-50003-11
056-60002-50
011-00600-10
279-76301-51
277-75801-03
013-00602-60
20B-75501-03
015-20600-50
214-79006-01
011-00600-10
Flywheel Cp
Flywheel Cp
Ignition Coil
Charge Coil
Cooling Blower
Flange Nut
Ring Gear
Bolt and Washer Ay
Screw and Washer Ay
Wire 1
Spark Plug
Spark Plug Cap
Clamp
Flange Bolt
Oil Sensor
Shield Plate
Bolt and Washer
Wire Clamp
Tapping Bolt
Clamp Cp
Flange Bolt
11
12
15
16
20
30
35
50
100
110
384
385
700
733
740
770
775
780
785
EX40
Qty
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
- 25 -
Remarks
Std
15 Watt
15 Watt
stop wire
clamp
To-From
Fig.
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
08-09
SECTION 7
FIG. 710
120
13
19
20
12
18
6
4
3
5
17
10
11
2
1
15
9
14
16
7
EX40
- 26 -
08-09
SECTION 7
Ref.
Part Number
Description
120
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
279-70502-00
209-70550-08
209-70551-08
209-70545-08
209-70530-08
209-70552-08
209-70554-08
209-70521-08
279-70550-08
209-70511-08
209-70505-18
209-70510-08
209-70525-08
279-70515-18
234-70555-08
209-70557-18
209-70558-08
949-29970-02
209-70560-08
107-70652-08
211-70584-08
Starting Motor Ay
Yoke Cp
Brush
Brush Spring
Brush Holder
Insulator
Armature Ay
Over Running Clutch Cp
Housing Cp
Bush
Frame Cp
Bush
Lever
Magnet Switch Cp
Pinion Stopper
Snap Ring
Through Bolt
Nut
Nut
Spring Washer
Nut
EX40
Qty
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
- 27 -
Remarks
To-From
Fig.
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
08-09
SECTION 7
FIG. 720
387
200
210
388
386
190
130
55
220
385
131
335
260
230
385
387
240
EX40
- 28 -
08-09
SECTION 7
Ref.
55
130
131
190
200
210
220
-1
230
240
260
335
385
385
386
387
388
EX40
Qty
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
2
- 29 -
Remarks
To-From
Fig.
720
720
720
720
720
720
720
720
720
720
720
720
720
720
720
720
720
08-09
SECTION 9
ACCESSORY GROUP
FIG. 900
EX40
- 30 -
08-09
SECTION 9
ACCESSORY GROUP
Ref.
Part Number
Description
10
224-90303-00
EX40
Qty
1
- 31 -
Remarks
To-From
Fig.
900
08-09