Component parts

Retrofitting set
EG integral pulse generator
for KB 71 - 225 brake motors with retrofitting set
for SB 100-225 brake motors with retrofitting set

0797 EN/PDF 030203

222 672 44

721 IS 911 1

Contents

EG mounting code, explanations

KB 71/80/90 brake motors with retrofitting set
KB 100/112/125 brake motors with retrofitting
SB 100/112/125 brake motors with retrofitting
KB 140/160 brake motors with retrofitting set
SB 140/160 brake motors with retrofitting set
KB 180/200/225 brake motors with retrofitting
SB 180/200/225 brake motors with retrofitting

# = Alterations compared with previous issue

Example
2 # 35

037 001 84

Cable box

set
set

set
set

Page
3
4- 5
6- 7
6- 7
8- 9
8- 9
10 - 11
10 - 11

EG mounting code, explanations

Explanations for end shield BS with EG items 1- 4
and retrofitting set items 50 - 61
Depending on the mounting position of terminal box item no. 25 and and cable entry into cable box
item no. 36, the pin connector socket item no. 31 or item no. 32 are required.
The pin connector sockets are identified as follows with reference to the item no.
- The pin connector socket part no. 033 309 84, item no. 31 has cable entry from pulse generator item no. 8 at plug connector 2
- The pin connector socket part no. 033 285 84 item no. 32 has cable entry from pulse generator
item no. 8 at plug connector 1

Position of cable box for KB... ; SB...

Pin connector
033 285 84
Item no. 32

Pin connector 033 309 84

Item no. 31

Output shaft

Cable entry

Cable entry

41294844.eps

41294644.eps

Protective electronics S1
Possible mounting position of cable box
- View: on socket
Var.1

Var.1

Var.2
Var.1

Var.2

Var.2

Var.2

Mounting position

Var.1

Mounting
position

Mounting
position

Var.1
Var.2

Var.2

Mounting position

Var.1

Var.2

Var.2

Var.1

Var.1

* Mounting position motor terminal box

Variant 1: without cable, length = 0, with pin plate 033 309 84, part no. 31
Variant 2: with cable, length > 0, with pin plate 033 309 84, part no. 31

41294444.eps

Additional electronics S31

Possible mounting position of cable box
- View: on socket
Var.3

Var.4

Mounting position

Var.2
Var.1

Var.2

Var.1

Var.4
Var.3

Mounting
position

Mounting
position

Var.3
Var.1

Var.1

Mount. position

Var.4

* Mounting position motor terminal box

Variant 1: without cable, length = 0, with pin connector 033 309 84, item 31
Variant 2: with cable, length > 0, with pin connector 033 309 84, item 31
Variant 3: without cable, length = 0, with pin connector 033 285 84, item 32
Variant 4: with cable, length > 0, with pin connector 033 285 84, item 32

Var.2

Var.3

Var.2

Var.4

41294544.eps

KB 71/80/90 brake motors with retrofitting set

20,21,23

14,15,17

2, 3
5

1, 4

9 10 11
24
18,19

36

50 - 61
25

27

31,32

34

35

38

35

35

37

33

39
35

28

29 30

40, 41
40970344.eps

Item no.
1
1
1
2
2
2
3
3
3
4
4
4
5
6
6
7
7
8
8
9
9
10
11
14
14
14
15
15
15
17
17
17

Part no.
05462284
05962284
06462284
05466384
05966384
06466384
05466484
05966484
06466484
05465284
05964584
06464584
03336884
03300884
03300884
32472799
32472799
03440784
03440884
03690384
03690484
34050399
32472899
05477884
05975384
06475384
05478084
05975484
06475484
05467284
05977284
06477284

Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1

Designation
End shield BS KB 71 EG
End shield BS KB 80 EG
End shield BS KB 90 EG
End shield BS KB 71 EG
End shield BS KB 80 EG
End shield BS KB 90 EG
End shield BS KB 71 EG
End shield BS KB 80 EG
End shield BS KB 90 EG
End shield BS KB 71 GB
End shield BS KBS 80 GB
End shield BS KBS 90 GB
Insulating hose
Cable clip pulse generator
Cable clip pulse generator
Thread rolling screw NE M 3X 10
Thread rolling screw NE M 3X 10
Pulse encoder KB 71+ 80
Pulse encoder KB 90+100
Built-in pulse encoder 502F. 53MM
Built-in pulse encoder 502F. 64MM
Washer A 3,2X 7 X0,5
Thread rolling screw CE M 3X 10
Conical brake disk light
Conical brake disk light
Conical brake disk light
Conical brake disk light
Conical brake disk light
Conical brake disk light
Flat brake disk light
Flat brake disk light
Flat brake disk light

Material
for pulse generator 1)
for pulse generator 1)
for pulse generator 1)
c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
for pulse generator 1) 4)
for pulse generator 1) 4)
for pulse generator 1) 4)
Supplied length 0,4 m
KB 71 - 80
KB 90
KB 71 - 80
ST-Z A2F
KB 90
ST-Z A2F
KB 71 - 80, c/w items 9 - 11, 28, 29, 31, 32
KB 90, c/w items 9 - 11, 28, 29, 31, 32
KB 71 - KB 80
KB 90
140HV A2F
ST-Z A2F
KB 71, c/w item 18 large
KB 80, c/w item 18 large
KB 90, c/w item 18 large
KB 71, c/w item 19 small
KB 80, c/w item 19 small
KB 90, c/w item 19 small
KB 71, c/w item 24
KB 80, c/w item 24
KB 90, c/w item 24

Standard

DIN 7500
DIN 7500

DIN 125
DIN 7500

20121901.tbl

1) For other component parts see :

Component parts lists 200 039 84 for KB 71 - KB 140
See also " Explanations, data, dimensions" 203 090 44, "Operating instructions Integral pulse generator" 214 052 44, "Assembly instructions for retrofitting" 100 393 84.
# 2) With pulse generator and pin connector socket 033 309 84 (item 31), see explanations on page 3, depending on mounting position suitable for S1 + S31.
# 3) With pulse generator and pin connector socket 033 285 84 (item 32), see explanations on page 3, depending on mounting position suitable for S31
4) GB = for enclosed brake compartment

KB 71/80/90 brake motors with retrofitting set

Item no.

Part no.

Quantity

Designation

Material

Standard

ST-Z A2F

DIN 7500

18
18
18
19
19
19
20
20
20
21
21
21
23
23
23
24
24
24
25
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

05478684
05978684
06478684
05478784
05978784
06478784
05477784
05975584
06475584
05467084
05974984
06474984
05467184
05976084
06477084
05479684
05979684
06479684
05494784
03303884
03324084
03323984
89287044
03330984
03328584
32472999
03303784
03700184
03700284
03328084
03750084
03324184
03324284
03324384

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
4
1
1
1
1
1
1
1
1

Conical brake ring A-KB 71

Conical brake ring A-KB 80
Conical brake ring A-KB 90
Conical brake ring B-KB 71
Conical brake ring B-KB 80
Conical brake ring B-KB 90
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Flat brake disk heavy
Flat brake disk heavy
Flat brake disk heavy
Brake ring flat BM-KB 71
Brake ring flat BM-KB 80
Brake ring flat BM-KB 90
Terminal box lower part KB 71- 90
Seal
Contact
Earthing contact
Anti-kink sleeve
6,2- 4 RD
Pin connector device side
Pin connector device side
Thread rolling screw CE M 3X 12
Seal
Cable box
Cable box KPL +S31
Protective el.equipment
Interface RS422 S31
Strainer cord PG11
Stranded hhok-up wire 2X 2X 0,5
Stranded hhok-up wire 3X 2X 0,5

for S31
for S1
for S31

50
50
50
51
51
51
52
52
52
53
53
53
54
54
54
55
55
55

05496984
05996984
06496984
05496984
05996984
06496984
05497084
05997084
06497084
05497084
05997084
06497084
05497084
05997084
06497084
05497084
05997084
06497084

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31

8)
c/w items 2, 27, 33 - 35, 37 Var. 01
c/w items 2, 27, 33 - 35, 37 Var. 01
c/w items 2, 27, 33 - 35, 37 Var. 01
c/w items 2, 27, 33 - 35, 37, 40 Var. 02
c/w items 2, 27, 33 - 35, 37, 40 Var. 02
c/w items 2, 27, 33 - 35, 37, 40 Var. 02
c/w items 2, 27, 33 - 35, 38, 39 Var. 01
c/w items 2, 27, 33 - 35, 38, 39 Var. 01
c/w items 2, 27, 33 - 35, 38, 39 Var. 01
c/w items 2, 27, 33 - 35, 38, 39, 41 Var.
c/w items 2, 27, 33 - 35, 38, 39, 41 Var.
c/w items 2, 27, 33 - 35, 38, 39, 41 Var.
c/w items 3, 27, 33 - 35, 38, 39 Var. 03
c/w items 3, 27, 33 - 35, 38, 39 Var. 03
c/w items 3, 27, 33 - 35, 38, 39 Var. 03
c/w items 3, 27, 33 - 35, 38, 39, 41 Var.
c/w items 3, 27, 33 - 35, 38, 39, 41 Var.
c/w items 3, 27, 33 - 35, 38, 39, 41 Var.

56
56
56
56
57
57
57
58
58
58
59
59
59
60
60
60
61
61
61

05496584
05996584
06496584
05496584
05996584
06496584
05496684
05996684
06496684
05496684
05996684
06496684
05496684
05996684
06496684
05496684
05996684
06496684

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set, enclosed brake compartment

Add-on kit EGS 1GBKB 71
Add-on kit EGS 1GBKB 80
Add-on kit EGS 1GBKB 90
Add-on kit EGS 1GBKB 71
Add-on kit EGS 1GBKB 80
Add-on kit EGS 1GBKB 90
Add-on kit EGS31GBKB 71
Add-on kit EGS31GBKB 80
Add-on kit EGS31GBKB 90
Add-on kit EGS31GBKB 71
Add-on kit EGS31GBKB 80
Add-on kit EGS31GBKB 90
Add-on kit EGS31GBKB 71
Add-on kit EGS31GBKB 80
Add-on kit EGS31GBKB 90
Add-on kit EGS31GBKB 71
Add-on kit EGS31GBKB 80
Add-on kit EGS31GBKB 90

KB 71
KB 80
KB 90
KB 71
KB 80
KB 90
KB 71
KB 80
KB 90
KB 71
KB 80
KB 90
KB 71
KB 80
KB 90
KB 71
KB 80
KB 90

Form A large
Form A large
Form A large
Form B small
Form B small
Form B small
KB 71, c/w item 18 large
KB 80, c/w item 18 large
KB 90, c/w item 18 large
KB 71, c/w item 19 small
KB 80, c/w item 19 small
KB 90, c/w item 19 small
KB 71, c/w item 24
KB 80, c/w item 24
KB 90, c/w item 24
KB 71
KB 80
KB 90
for pulse generator

5)
6)

7)
c/w items 35, 38, 39
for S1

02
02
02

04
04
04

8)
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var.
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var.
c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var.
c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var.
c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var.
c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var.

02
02
02

04
04
04
20121901.tbl

#
#
#
#

5)
6)
7)
8)

See explanations on page 3, depending on mounting position suitable for S1+ S31.
See explanations on page 3, depending on mounting position suitable for S31.
Cpl. with cover and Pg cable entry gland
The following parts are necessary:
- Retrofitting set items 50 61, variant in accordance with mounting position of motor terminal box and cable socket, see page 3 (must be specified)
- Brake disk items 14 - 17 or items 20 - 23

KB 100/112/125 brake motors with retrofitting set

SB 100/112/125 brake motors with retrofitting set

20,21,23
2, 3

14,15,17

1, 4

9 10 11
24
18,19

27

25

31,32

38

36

50 - 61
34

35

35

35

37

33

39
35

28

29 30

40, 41
41295344.eps

Item no.
1
1
1
2
2
2
3
3
3
4
4
4
5
6
7
8
8
9
9
10
11
14
14
14
15
15
15
17
17
17

Part no.
06964084
07462284
07964084
06966384
07466384
07966384
06966484
07466484
07966484
06964584
07464584
07964584
03336884
03300884
32472799
03440884
03440984
03690484
03690584
34050399
32472899
06975384
07475384
07975384
06975084
07475084
07975084
06977284
07477284
07977284

Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1

Designation
End shield BS KB 100 EG
End shield BS KB 112 EG
End shield BS KB 125 EG
End shield BS KB 100 EG
End shield BS KB 112 EG
End shield BS KB 125 EG
End shield BS KB 100 EG
End shield BS KB 112 EG
End shield BS KB 125 EG
End shield BS KBS100 GB
End shield BS KBS112 GB
End shield BS KBS125 GB
Insulating hose
Cable clip pulse generator
Thread rolling screw NE M 3X 10
Pulse encoder KB 90+100
Pulse encoder KB112-125
Built-in pulse encoder 502F. 64MM
Built-in pulse encoder 502F. 80MM
Washer A 3,2X 7 X0,5
Thread rolling screw CE M 3X 10
Conical brake disk light
Conical brake disk light
Conical brake disk light
Conical brake disk light
Conical brake disk light
Conical brake disk light
Flat brake disk light
Flat brake disk light
Flat brake disk light

Material

Standard

KB/SB 100, for pulse generator 1)

KB/SB 112, for pulse generator 1)
KB/SB 125, for pulse generator 1)
KB/SB 100, c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
KB/SB 112, c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
KB/SB 125, c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
KB/SB 100, c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
KB/SB 112, c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
KB/SB 125, c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
KB/SB 100, for pulse generator 1) 4)
KB/SB 112, for pulse generator 1) 4)
KB/SB 125, for pulse generator 1) 4)
Supplied length 0,4 m
ST-Z A2F
KB/SB 100, c/w items 9 - 11, 28, 29, 31, 32
KB/SB 112 - 125, c/w items 9 - 11, 28, 29, 31, 32
KB/SB 100
KB/SB 112 - 125
140HV A2F
ST-Z A2F
KB/SB 100, c/w item 18 large
KB/SB 112, c/w item 18 large
KB/SB 125, c/w item 18 large
KB/SB 100, c/w item 19 small
KB/SB 112, c/w item 19 small
KB/SB 125, c/w item 19 small
KB/SB 100, c/w item 24
KB/SB 112, c/w item 24
KB/SB 125, c/w item 24

DIN 7500

DIN 125
DIN 7500

20121902.tbl

1)

# 2)
# 3)
4)

For other component parts see :

Component parts lists 200 039 84 for KB 71 - KB 140; 200 117 84 for SB 100 - 140
See also " Explanations, data, dimensions" 203 090 44, "Operating instructions Integral pulse generator" 214 052 44, "Assembly instructions for retrofitting" 100 393 84.
With pulse generator and pin connector socket 033 309 84 (item 31), see explanations on page 3, depending on mounting position suitable for S1+ S31.
With pulse generator and pin connector socket 033 285 84 (item 32), see explanations on page 3, depending on mounting position suitable for S31
GB = for enclosed brake compartment

KB 100/112/125 brake motors with retrofitting set

SB 100/112/125 brake motors with retrofitting set

Item no.

Part no.

Quantity

Designation

Material

Standard

ST-Z A2F

DIN 7500

18
18
18
19
19
19
20
20
20
21
21
21
23
23
23
24
24
24
25
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

06978684
07478684
07978684
06978784
07478784
07978784
06975584
07473784
07973784
06974984
07474984
07974984
06977084
07477184
07977184
06979684
07479684
07979684
06998284
03303884
03324084
03323984
89287044
03330984
03328584
32472999
03303784
03700184
03700284
03328084
03750084
03324184
03324284
03324384

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
4
1
1
1
1
1
1
1
1

Conical brake ring AKB100

Conical brake ring AKB112
Conical brake ring AKB125
Conical brake ring BKB100
Conical brake ring BKB112
Conical brake ring BKB125
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Conical brake disk heavy
Flat brake disk heavy
Flat brake disk heavy
Flat brake disk heavy
Brake ring flat KB100
Brake ring flat KB112
Brake ring flat KB125
Terminal box lower part KB 100-125
Seal
Contact
Earthing contact
Anti-kink sleeve
6,2- 4 RD
Pin connector device side
Pin connector device side
Thread rolling screw CE M 3X 12
Seal
Cable box
Cable box KPL +S31
Protective el.equipment
Interface RS422 S31
Strainer cord PG11
Stranded hook-up wire 2X 2X 0,5
Stranded hook-up wire 3X 2X 0,5

KB/SB 100, Form A large

KB/SB 112, Form A large
KB/SB 125, Form A large
KB/SB 100, Form B small
KB/SB 112, Form B small
KB/SB 125, Form B small
KB/SB 100, c/w item 18 large
KB/SB 112, c/w item 18 large
KB/SB 125, c/w item 18 large
KB/SB 100, c/w item 19 small
KB/SB 112, c/w item 19 small
KB/SB 125, c/w item 19 small
KB/SB 100, c/w item 24
KB/SB 112, c/w item 24
KB/SB 125, c/w item 24
KB/SB 100
KB/SB 112
KB/SB 125
for pulse generator

50
50
50
51
51
51
52
52
52
53
53
53
54
54
54
55
55
55

06996984
07496984
07996984
06996984
07496984
07996984
06997084
07497084
07997084
06997084
07497084
07997084
06997084
07497084
07997084
06997084
07497084
07997084

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31

8)
KB/SB 100, c/w items 2, 27, 33 - 35, 37 Var. 01
KB/SB 112, c/w items 2, 27, 33 - 35, 37 Var. 01
KB/SB 125, c/w items 2, 27, 33 - 35, 37 Var. 01
KB/SB 100, c/w items 2, 27, 33 - 35, 37, 40 Var. 02
KB/SB 112, c/w items 2, 27, 33 - 35, 37, 40 Var. 02
KB/SB 125, c/w items 2, 27, 33 - 35, 37, 40 Var. 02
KB/SB 100, c/w items 2, 27, 33 - 35, 38, 39 Var. 01
KB/SB 112, c/w items 2, 27, 33 - 35, 38, 39 Var. 01
KB/SB 125, c/w items 2, 27, 33 - 35, 38, 39 Var. 01
KB/SB 100, c/w items 2, 27, 33 - 35, 38, 39, 41 Var.
KB/SB 112, c/w items 2, 27, 33 - 35, 38, 39, 41 Var.
KB/SB 125, c/w items 2, 27, 33 - 35, 38, 39, 41 Var.
KB/SB 100, c/w items 3, 27, 33 - 35, 38, 39 Var. 03
KB/SB 112, c/w items 3, 27, 33 - 35, 38, 39 Var. 03
KB/SB 125, c/w items 3, 27, 33 - 35, 38, 39 Var. 03
KB/SB 100, c/w items 3, 27, 33 - 35, 38, 39, 41 Var.
KB/SB 112, c/w items 3, 27, 33 - 35, 38, 39, 41 Var.
KB/SB 125, c/w items 3, 27, 33 - 35, 38, 39, 41 Var.

56
56
56
57
57
57
58
58
58
59
59
59
60
60
60
61
61
61

06996584
07496584
07996584
06996584
07496584
07996584
06996684
07496684
07996684
06996684
07496684
07996684
06996684
07496684
07996684
06996684
07496684
07996684

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set, enclosed brake compartment 8)

Add-on kit EGS 1GBKB100
KB/SB 100, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB112
KB/SB 112, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB125
KB/SB 125, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB100
KB/SB 100, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS 1GBKB112
KB/SB 112, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS 1GBKB125
KB/SB 125, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS31GBKB100
KB/SB 100, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB112
KB/SB 112, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB125
KB/SB 125, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB100
KB/SB 100, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var. 02
Add-on kit EGS31GBKB112
KB/SB 112, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var. 02
Add-on kit EGS31GBKB125
KB/SB 125, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var. 02
Add-on kit EGS31GBKB100
KB/SB 100, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB112
KB/SB 112, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB125
KB/SB 125, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB100
KB/SB 100, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var. 04
Add-on kit EGS31GBKB112
KB/SB 112, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var. 04
Add-on kit EGS31GBKB125
KB/SB 125, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var. 04

KB100
KB112
KB125
KB100
KB112
KB125
KB100
KB112
KB125
KB100
KB112
KB125
KB100
KB112
KB125
KB100
KB112
KB125

5)
6)

7)
c/w items 35, 38, 39

for S31
for S1
for S31

02
02
02

04
04
04

20121902.tbl
#
#
#
#

5)
6)
7)
8)

See explanations on page 3, depending on mounting position suitable for S1+ S31.
See explanations on page 3, depending on mounting position suitable for S31.
Cpl. with cover and Pg cable entry gland
The following parts are necessary:
- Retrofitting set items 50 61, variant in accordance with mounting position of motor terminal box and cable socket, see page 3 (must be specified)
- Brake disk items 14 - 17 or items 20 - 23

KB 140/160 brake motors with retrofitting set

SB 140/160 brake motors with retrofitting set

20,21,23
2, 3

14,15,17
5

1, 4

9 10 11
24
18,19

50 - 61
27

25, 26

31,32

36

34

38

35

35

35 37

33

39
35

28

29 30

40, 41

41295444.eps

Item no.
1
1
2
3
4
4
5
6
7
8
9
10
11
14
14
15
17
18
18
19

Part no.
08462284
08962284
08466384
08466484
08464584
08964584
03336884
03300884
32472799
03441084
03690684
34050399
32472899
08475384
08975384
08475184
08477284
08478684
08974684
08478784

Quantity
1
1
1
1
1
1
1
2
4
1
1
2
2
1
1
1
1
1
1
1

Designation
End shield BS KB 140 EG
End shield BS KB 160 EG
End shield BS KB 140 EG
End shield BS KB 140 EG
End shield BS KBS140 GB
End shield BS KBS160 GB
Insulating hose
Cable clip pulse generator
Thread rolling screw NE M 3X 10
Pulse encoder KB140-225
Built-in pulse encoder 502 -105MM
Washer A 3,2X 7 X0,5
Thread rolling screw CE M 3X 10
Conical brake disk light
Conical brake disk light
Conical brake disk light
Flat brake disk light
Conical brake ring AKB140
Conical brake ring 9V 532KB160
Conical brake ring BKB140

Material

Standard

KB/SB 140, for pulse generator 1)

KB/SB 160, for pulse generator 1)
KB/SB 140, c/w items 1, 5 - 7, 9 - 11, 28 - 31 1) 2)
KB/SB 140, c/w items 1, 5 - 7, 9 - 11, 28 - 30, 32 1) 3)
KB/SB 140, for pulse generator 1) 4)
KB/SB 160, for pulse generator 1) 4)
Supplied length 0,4 m
ST-Z A2F
KB/SB 140 - 160, c/w items 9 -11, 28, 29, 31, 32
140HV A2F
ST-Z A2F

DIN 7500

DIN 125
DIN 7500

KB/SB 140, c/w item 18 large

KB/SB 160, c/w item 18 large
KB/SB 140, c/w item 19 small
KB/SB 140, c/w item 24
KB/SB 140, Form A large
KB/SB 160, Form A large
KB/SB 140, Form B small
20121903.tbl

1) For other component parts see :

Component parts lists 200 039 84 for KB 71 - KB 140; 200 333 84 for KB 160 - KB 225;200 117 84 for SB 100 - 140; 200 334 84 for SB 160 - SB 225
See also " Explanations, data, dimensions" 203 090 44, "Operating instructions Integral pulse generator" 214 052 44, "Assembly instructions for retrofitting" 100 393 84.
# 2) With pulse generator and pin connector socket 033 309 84 (item 31), see explanations on page 3, depending on mounting position suitable for S1+ S31.
# 3) With pulse generator and pin connector socket 033 285 84 (item 32), see explanations on page 3, depending on mounting position suitable for S31
4) GB = for enclosed brake compartment

KB 140/160 brake motors with retrofitting set

SB 140/160 brake motors with retrofitting set

Item no.

Part no.

Quantity

Designation

Material

Standard

ST-Z A2F

DIN 7500

20
20
21
23
24
25
# 26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

08476084
08976084
08474984
08477184
08479684
08497784
08498984
03303884
03324084
03323984
89287044
03330984
03328584
32472999
03303784
03700184
03700284
03328084
03750084
03324184
03324284
03324384

1
1
1
1
1
1
1
1
3
1
1
1
1
4
1
1
1
1
1
1
1
1

Conical brake disk heavy

Conical brake disk heavy
Conical brake disk heavy
Flat brake disk heavy
Brake ring flat KB140
Terminal box lower part KB 140-160
Terminal board
SB140-160
Seal
Contact
Earthing contact
Anti-kink sleeve
6,2- 4 RD
Pin connector device side
Pin connector device side
Thread rolling screw CE M 3X 12
Seal
Cable box
Cable box KPL +S31
Protective el.equipment
Interface RS422 S31
Strainer cord PG11
Stranded hook-up wire 2X 2X 0,5
Stranded hook-up wire 3X 2X 0,5

KB/SB 140, c/w item 18 large

KB/SB 160, c/w item 18 large
KB/SB 140, c/w item 19 small
KB/SB 140, c/w item 24
KB/SB 140
for pulse generator
for pulse generator

50
50
51
51
52
52
53
53
54
54
55
55

08496984
08996984
08496984
08996984
08497084
08997084
08497084
08997084
08497084
08997084
08497084
08997084

1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31

8)
KB/SB 140, c/w items 2, 27, 33 - 35, 37 Var. 01
KB/SB 160, c/w items 1, 5 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
KB/SB 140, c/w items 2, 27, 33 - 35, 37, 40 Var. 02
KB/SB 160, c/w items 1, 5 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
KB/SB 140, c/w items 2, 27, 33 - 35, 38, 39 Var. 01
KB/SB 160, c/w items 1, 5 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
KB/SB 140, c/w items 2, 27, 33 - 35, 38, 39, 41 Var. 02
KB/SB 160, c/w items 1, 5 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var. 02
KB/SB 140, c/w items 3, 27, 33 - 35, 38, 39 Var. 03
KB/SB 160, c/w items 1, 5 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
KB/SB 140, c/w items 3, 27, 33 - 35, 38, 39, 41 Var. 04
KB/SB 160, c/w items 1, 5 - 7, 9 - 11,27 - 30, 32 - 35, 38, 39, 41 Var. 04

56
56
57
57
58
58
59
59
60
60
61
61

08496584
08996584
08496584
08996584
08496684
08996684
08496684
08996684
08496684
08996684
08496684
08996684

1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set, enclosed brake compartment 8)

Add-on kit EGS 1GBKB140
KB/SB 140, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB160
KB/SB 160, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB140
KB/SB 140, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS 1GBKB160
KB/SB 160, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS31GBKB140
KB/SB 140, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB160
KB/SB 160, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB140
KB/SB 140, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB160
KB/SB 160, c/w items 4 - 7, 9 - 11, 27 - 31, 33 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB140
KB/SB 140, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB160
KB/SB 160, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB140
KB/SB 140, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB160
KB/SB 160, c/w items 4 - 7, 9 - 11, 27 - 30, 32 - 35, 38, 39, 41 Var.

KB140
KB160
KB140
KB160
KB140
KB160
KB140
KB160
KB140
KB160
KB140
KB160

5)
6)

7)
c/w items 35, 38, 39

for S31
for S1
for S31

02
02

04
04

20121903.tbl

#
#
#
#

5)
6)
7)
8)

See explanations on page 3, depending on mounting position suitable for S1 + S31.

See explanations on page 3, depending on mounting position suitable for S31.
Cpl. with cover and Pg cable entry gland
The following parts are necessary:
- Retrofitting set items 50 61, variant in accordance with mounting position of motor terminal box and cable socket, see page 3 (must be specified)
- Brake disk items 14 - 17 or items 20 - 23

KB 180/200/225 brake motors with retrofitting set

SB 180/200/225 brake motors with retrofitting set

20, 22
14, 16
5

1, 4

9 10 11
18
12 13

25, 26

27

50 - 61
5

31,32

36
34

38

35

35

35 37

33

39
35

28

29 30

40, 41
41295544.eps

Item no.
1
1
1
4
4
4
5
6
6
7
7
8
9
10
11
12
12
12
13
14
14
14
16
16
18
18
18
20
20
20
22

Part no.
09462284
09912284
09962284
09464584
09914584
09964584
03336884
03300884
03300884
32472799
32472799
03441084
03690684
34050399
32472899
09462384
09912384
09962384
32122499
09475384
09992484
09997484
09479884
09992884
09474684
09972884
09978684
09476084
09992584
09997584
09992984

Quantity
1
1
1
1
1
1
1
2
3
4
6
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

Designation
End shield BS KB 180 EG
End shield BS KB 200 EG
End shield BS KB 225 EG
End shield BS KBS180 GB
End shield BS KBS200 GB
End shield BS KBS225 GB
Insulating hose
Cable clip pulse generator
Cable clip pulse generator
Thread rolling screw NE M 3X 10
Thread rolling screw NE M 3X 10
Pulse encoder KB140-225
Built-in pulse encoder 502 -105MM
Washer A 3,2X 7 X0,5
Thread rolling screw CE M 3X 10
Securing angle KB 180 EG
Securing angle KB 200 EG
Securing angle KB 225 EG
Countersunk screw
M 6 X 16
Conical brake disk light A
Conical brake disk light A
Conical brake disk light A
Brake disk light
DH EG
Brake disk light
DH EG
Conical brake ring 9V 532KB180
Conical brake ring 9V 532KB200
Conical brake ring 532AKB22536
Conical brake disk heavy A
Conical brake disk heavy A
Conical brake disk heavy A
Brake disk heavy DH EG

Material
KB/SB 180, for pulse generator 1)
KB/SB 200, for pulse generator 1)
KB/SB 225, for pulse generator 1)
KB/SB 180, for pulse generator 1) 2)
KB/SB 200, for pulse generator 1) 2)
KB/SB 225, for pulse generator 1) 2)
Supplied length 0,4 m
KB/SB 180 - 200
KB/SB 225
KB/SB 180 - 200
ST-Z A2F
KB/SB 225
ST-Z A2F
KB/SB 180 - 225, c/w items 9 -11, 28, 29, 31, 32

Standard

DIN 7500
DIN 7500

140HV A2F
ST-Z A2F

DIN 125
DIN 7500

8.8 A2F

DIN 7991

KB/SB 180
KB/SB 200
KB/SB 225
KB/SB 180, c/w item 18 large
KB/SB 200, c/w item 18 large
KB/SB 225, c/w item 18 large
KB/SB 180, c/w item 18 large
KB/SB 200, c/w item 18 large
KB/SB 180, Form A large
KB/SB 200, Form A large
KB/SB 225, Form A large
KB/SB 180, c/w item 18 large
KB/SB 200, c/w item 18 large
KB/SB 225, c/w item 18 large
KB/SB 200, c/w item 18 large
20121904.tbl

1)

2)

10

For other component parts see :

Component parts lists 200 333 84 for KB 160 - KB 225; 200 334 84 SB 160 - SB 225
See also " Explanations, data, dimensions" 203 090 44, "Operating instructions Integral pulse generator" 214 052 44, "Assembly instructions for retrofitting" 100 393 84.
GB = for enclosed brake compartment.

KB 180/200/225 brake motors with retrofitting set

SB 180/200/225 brake motors with retrofitting set

Item no.

Part no.

Quantity

Designation

Material

Standard

ST-Z A2F

DIN 7500

# 25
# 26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

09498884
09498984
03303884
03324084
03323984
89287044
03330984
03328584
32472999
03303784
03700184
03700284
03328084
03750084
03324184
03324284
03324384

1
1
1
3
1
1
1
1
4
1
1
1
1
1
1
1
1

Terminal board
KB180-225
Terminal board
SB180-225
Seal
Contact
Earthing contact
Anti-kink sleeve
6,2- 4 RD
Pin connector device side
Pin connector device side
Thread rolling screw CE M 3X 12
Seal
Cable box
Cable box KPL +S31
Protective el.equipment
Interface RS422 S31
Strainer cord PG11
Stranded hook-up wire 2X 2X 0,5
Stranded hook-up wire 3X 2X 0,5

for S31
for S1
for S31

50
50
50
51
51
51
52
52
52
53
53
53
54
54
54
55
55
55

09496984
09916984
09996984
09496984
09916984
09996984
09497084
09917084
09997084
09497084
09917084
09997084
09497084
09917084
09997084
09497084
09917084
09997084

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS 1
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31
Add-on kit EGS31

6)
KB/SB 180, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 37 Var. 01
KB/SB 200, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 37 Var. 01
KB/SB 225, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 37 Var. 01
KB/SB 180, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 37, 40 Var. 02
KB/SB 200, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 37, 40 Var. 02
KB/SB 225, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 37, 40 Var. 02
KB/SB 180, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39 Var. 01
KB/SB 200, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39 Var. 01
KB/SB 225, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39 Var. 01
KB/SB 180, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39, 41 Var.
KB/SB 200, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39, 41 Var.
KB/SB 225, c/w items 1, 5 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39, 41 Var.
KB/SB 180, c/w items 1, 5 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39 Var. 03
KB/SB 200, c/w items 1, 5 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39 Var. 03
KB/SB 225, c/w items 1, 5 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39 Var. 03
KB/SB 180, c/w items 1, 5 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39, 41 Var.
KB/SB 200, c/w items 1, 5 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39, 41 Var.
KB/SB 225, c/w items 1, 5 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39, 41 Var.

56
56
56
57
57
57
58
58
58
59
59
59
60
60
60
61
61
61

09496584
09916584
09996584
09496584
09916584
09996584
09496684
09916684
09996684
09496684
09916684
09996684
09496684
09916684
09996684
09916684
09916684
09996684

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Retrofitting set, enclosed brake compartment 6)

Add-on kit EGS GKB180
KB/SB 180, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB200
KB/SB 200, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS 1GBKB225
KB/SB 225, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 37 Var. 01
Add-on kit EGS GKB180
KB/SB 180, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS 1GBKB200
KB/SB 200, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS 1GBKB225
KB/SB 225, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 37, 40 Var. 02
Add-on kit EGS31GBKB180
KB/SB 180, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB200
KB/SB 200, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB225
KB/SB 225, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39 Var. 01
Add-on kit EGS31GBKB180
KB/SB 180, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB200
KB/SB 200, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB225
KB/SB 225, c/w items 4 - 7, 9 - 13, 27 - 31, 33 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB180
KB/SB 180, c/w items 4 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB200
KB/SB 200, c/w items 4 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB225
KB/SB 225, c/w items 4 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39 Var. 03
Add-on kit EGS31GBKB200
KB/SB 180, c/w items 4 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB200
KB/SB 200, c/w items 4 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39, 41 Var.
Add-on kit EGS31GBKB225
KB/SB 225, c/w items 4 - 7, 9 - 13, 27 - 30, 32 - 35, 38, 39, 41 Var.

KB180
KB200
KB225
KB180
KB200
KB225
KB180
KB200
KB225
KB180
KB200
KB225
KB180
KB200
KB225
KB180
KB200
KB225

for pulse generator

for pulse generator

3)
4)

5)
c/w items 35, 38, 39

02
02
02

04
04
04

02
02
02

04
04
04

20121904.tbl

#
#
#

3)
4)
5)
6)

See explanations on page 3, depending on mounting position suitable for S1+ S31.
See explanations on page 3, depending on mounting position suitable for S31.
Cpl. with cover and Pg cable entry gland
The following parts are necessary:
- Retrofitting set items 50 61, variant in accordance with mounting position of motor terminal box and cable socket, see page 3 (must be specified)
- Brake disk items 14 - 17 or items 20 - 23

11

P.O. Box 67 D-58286 Wetter

Telephone (+49/2335) 92-0 Telefax (+49/2335) 927676
www.demagcranes.com

12

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter

Not liable for errors or omissions. Subject to change.

Printed in Germany MBR 0896/2T/PDF 030203

Demag Cranes & Components GmbH