TECHNICAL TRAINING

FL9.1 LCD TV
CHASSIS FOR
2009

P & F USA, INC

SUITE 100
3015 WINDWARD PLAZA
ALPHARETTA, GA 30005

Table of contents
Introduction . . . . . . . . . . . . .
Models covered . . . . . . . . . .
Formats Supported . . . . . . .
Menus . . . . . . . . . . . . . . . . .
Software Upgrade . . . . . . . .
Customer Menu Map . . . . . .
Board Locations . . . . . . . . .
Board Level Repair . . . . . . .
Wiring Interconnect Diagram
Video Signal Flow . . . . . . . .
Video Signal Flow Block . . .
Video Signal Flow Block two
Audio Signal Flow . . . . . . . .
Audio Signal Flow Block . . .
Power Supply Block . . . . . .
Power Supply . . . . . . . . . . .
Protect 1 . . . . . . . . . . . . . . .
Protect 2 . . . . . . . . . . . . . . .
Inverter . . . . . . . . . . . . . . . .
Inverter Signal Flow Block . .
System Control Block . . . . .
Service Mode . . . . . . . . . . .
Service Menu Map . . . . . . .
Troubleshooting Flow Charts
Abbreviation List . . . . . . . . .
Service Tips . . . . . . . . . . . .

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.1
.1
.1
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.3
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.12
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.15
.15
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.22
.23-27
.28
.30

Introduction
The FL9.1 TV chassis is designed for the 2009 model year. The tuning system is designed to
tune both antenna and cable analog and digital signals. The screen size for this chassis is 32
inches with a pixel resolution of 1366 x 768p. Whatever signal is fed to the set will be
rescaled to fit the resolution of the screen.
Models covered by this chassis:
Model

Brand

32PFL3504D/F7
32PFL3514D/F7
32MF339B/F7
LC320SLX
LC320SSX
LC320EMX

Philips
Philips
Magnavox
Sylvania
Sylvania
Emerson

The following is the Jack panel for the Magnavox version. The Jack panel is the same for all
models using this chassis.

Supported display resolutions

Computer
Resolution

Refresh rate

640 x 480
720 x 480
800 x 600
1024 x 768
1280 x 768
1360 x 768

60Hz
60Hz
60Hz
60Hz
60Hz
60Hz

Video formats
Resolution

Refresh rate

480i
480p
720p
1080i

60Hz
60Hz
60Hz
60Hz

The audio amplifier output is two channels at 10 watts per channel.

Page 1

Connectivity
AV1
HDMI1
HDMI2
Audio output
Side

Audio L/R in, YPbPr

HDMI v1.3, Analog audio L/R in
HDMI v1.3
Digital Coaxial
HDMI v1.3, S-video in, CVBS in, Audio L/R in, USB (software upgrade only)

The FL9.1 chassis has the Philips EasyLink (HDMI-CEC) capability. This feature has additional function compared to the 2008 Philips sets. This feature is referred to as CEC in the
Magnavox, Sylvania and Emerson products.
Menus
Once the set is programmed after the
out of box set up, the menu to the right
appears when pressing the menu button on the remote. The Settings
Assistant is only present on the Philips
branded product.
The Magnavox, Sylvania and Emerson
sets have menus with a similar look
and the same function.

The screen to the right is the Sylvania

first screen from the initial out of box
setting. In the Service mode this is
called initialized mode. The initialized mode will be explained in the service mode.

In the Sound menu is a new feature, TV

Speakers.
If Speakers EasyLink is selected, the
sound from the TV will be re-routed via
the HDMI to a Home Theatre with CEC
function. If On is selected, the TV
speakers remain On. If Off is selected,
the speakers in the TV are switched
Off.
Page 2

Setup Menu
In the Setup Menu, channels can be programmed using Autoprogram. Channels
can be deleted from the channel ring
using Channel List. Add Channels can be
used to to add channels not picked up
during Autoprogram. Antenna is only
available in the Antenna mode.
Features
Among other things, Location, Child lock,
and Closed Caption can be selected in
the Features menu. This is called the
Details menu in the Magnavox, Sylvania
and Emerson sets.
Out of box, the Child Lock pin is 0000. If
the customer forgets their pin, unplugging
the set will reset the pin to 0000.
Current Software can also be viewed.
To load new software: (Philips Only)
1. Down the latest version from the
customer website *.zip.
2. Unzip the file and extract the *.ecc
file and load it in to the root
directory of a USB drive.
3. Unplug the TV from AC power.
4. Insert the USB drive into the TV.
5. Re-apply power and turn the set On.
6. Do not unplug the set on use the remote
while the set is programming as this will
damage the TV.

Page 3

Page 4

PICTURE
SOUND
SETUP
FEATURES

SETTING ASSISTANT
AUTO PICTURE
BRIGHTNESS
CONTRAST
COLOR
TINT
SHARPNESS
COLOR TEMPERATURE

LANGUAGE

FIGURE 1 - CUSTOMER MENU MAP

AUTO SOUND
EQUALIZER
VIRTUAL SURROUND SOUND
AUTO VOLUME LEVELING
TV SPEAKERS

AUTOPROGRAM
CHANNEL LIST
ADD CHANNELS
ANTENNA

CLOSED CAPTION
CHILD LOCK
PC SETTINGS
ENERGY SAVING MODE
LOCATION
CURRENT SOFTWARE INFO

ENGLISH
ESPANOL
FRANCAIS

PERSONAL
STANDARD
SPORTS
MOVIE
GAME
NORMAL
WARM
COOL

PERSONAL
STANDARD
MOVIE
MUSIC
NEWS
ON
OFF
SPEAKERS EASY LINK

CAPTION SERVICE
DIGITAL CAPTION SERVICE
CAPTION STYLE

CHANNEL LOCK
US MOVIE RATINGS LOCK
CANADIAN ENGLISH RATING
CANADIAN FRENCH RATING
REGION RATINGS LOCK
CHANGE PIN

Inverter
Keyboard
Side Jack

Power Supply

Digital Main

IR Board
Set Back view
Repair
The FL9.1 chassis is designed for board level repair. To assist with troubleshooting, component level function will be discussed.
The Digital Main board has the microprocessor and signal processing circuits. The HDMI and
USB inputs are located on the Digital Main board. The USB port on this chassis is only used
for software upgrade.
The Tuner AV inputs and Audio Amplifier are located on the Power Supply board. The power
supply produces a AL3.3V supply for standby power. When the set is turned On, the supply
produces a 16, 3.3, 3, 7, 5, 9, 13, and 33 volt supplies.
The Inverter Provides the drive voltage for the panel backlights.

Page 5

Board Level Repair (Figure 2)

The Fl9.1 chassis is designed for board level repair.
Standby mode
In Standby, the processor on the Digital Main board is powered by the AL+3.3V supply. This
voltage can be measured on pins 21 and 22 of connector CN301 on the power supply board.
Power On
When the set is turned On by the keyboard or the remote, the processor on the Digital Main
board switches the P-ON-H1 and P-ON-H2 lines High. This switches the power supply to the
full power mode.
Protect
If any of the supplies fail or the Inverter board is not functioning the Protect lines will cause
the set to shut down. In normal operation the Protect lines should read as follows:
Protect 1
Protect 2
Protect 3

2.4V
0.0V
3.3V

Since a failure in the Protect lines will cause an immediate shutdown, the power supply
should be forced On to check for missing supplies.
1. First unplug CN301 and CN302 to disconnect the Digital Main board.
2. Jumper the AL3.3V supply to P-ON-H1 and P-ON-H2.

P-ON-H1 and P-ON-H2 test points

Page 6

AL3.3V test point (top center)

The Function (Keyboard) is hard-wired to the IR Sensor board and it to the Junction board.
Only the KEY-IN1 is used for the keyboard. The KEY-IN2 is used in other chassis with a built
in DVD player.

IR Board

Junction Board

Raw DC is supplied to the Inverter board via connector CN602 on the power supply board.
Operating voltages INV+16V, LCD+16, P-ON+3.3V and LCD-6.8V supplies are fed to the
Inverter board via connector CN201.
The Inverter is switched On by the BACKLIGHT-SW voltage. This voltage is generated on
the Digital Main board and routed through the Power Supply board to the Inverter via
connector CN201, pin 5 on the power supply. The voltage from the Digital Main to the Power
Supply can be checked on pin 26 of CN301 on the power supply. This voltage should be
approximately 3 volts.

CN302

CN201

CN301

Page 7

Page 8
COMPONENT
-Y-IN
COMPONENT
-Pb-IN
COMPONENT
-Pr-IN

COMPONENTAUDIO(L)-IN
COMPONENTAUDIO(R)-IN

FIGURE 2 - WIRING INTERCONNECT DIAGRAM

HDMIAUDIO(L)-IN
HDMIAUDIO(R)-IN
DIGITAL
AUDIO-OUT
(COAXIAL)
AUDIO(L)
-OUT
AUDIO(R)
-OUT

AC601
AC CORD

CN301
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
CN302
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

CN3701
1
P-ON-H2
AUDIO(L)-OUT 2
3
GND
AUDIO(R)-OUT 4
PROTECT3
5
AMP(L)-OUT
6
GND
7
AMP(R)-OUT
8
P-ON-H1
9
P-ON+3V
10
11
PROTECT1
GND
12
P-ON+5V
13
P-ON+5V
14
PROTECT2
15
P-ON+7V
16
GND
17
18
GND
19
P-ON+3.3V
20
P-ON+3.3V
21
AL+3.3V
22
AL+3.3V
23
GND
24
OE2
25
REMOTE
BACKLIGHT-SW 26
27
LED1
BACKLIGHT-ADJ 28
VCOM-PWM 29
GND
SPDIF
GND
VIDEO-IN
S-VIDEO-SW
S-VIDEO-C-IN
GND
S-VIDEO-Y-IN
GND
INPUT1
AUDIO(R)
INPUT0
AUDIO(L)
GND
COM-VIDEO-Y-IN

GND
COM-VIDEO-Pb-IN

GND
COM-VIDEO-Pr-IN

AUDIO-MUTE
SDA
SCL
RESET
IF-AGC
GND
DIF-OUT1
GND
DIF-OUT2
KEY-IN1

CN3702
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

DIGITAL MAIN CBA UNIT

POWER SUPPLY CBA

TU301 TUNER UNIT

CN4001
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

GND
KEY-IN2
DVD-LED
P-ON-H3(NU)
DVD-MAIN-PWR

DVD-P-ON
DVD-REMOTE
DVD-SDATA
DVD-DISC-IN
GND
DVD-CS
GND
DVD-SCLK
GND
DVD-DISC-OUT
LED-CONT
GND
DVD-Pr
GND
DVD-Pb
GND
DVD-Y
GND
DVD-AUDIO(L)
DVD-AUDIO-MUTE

DVD-AUDIO(R)
GND
DVD-SPDIF
GND

CN303
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

CN602
1
2

ACL
HOT-GND

CN201
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CN1001
1
GND
2
INV+16V
3
GND
BACKLIGHT-ADJ 4
BACKLIGHT-SW 5
6
PROTECT3
7
GND
8
LCD+16V
9
LCD+16V
10
VGH
11
GND
12
P-ON+3.3V
13
LCD-6.8V
14
VCOM
15
GND

CN1900
1
2

INVERTER

CL701A
1
2
3
4
5
6
7
8
9

CN801
SP(L)SP(L)+

CN802
SP(R)SP(R)+

1
CL801
2

1
CL802
2

SP801
SPEAKER
L-CH

SP802
SPEAKER
R-CH

CN101
1
2
3
4
5
6
7
8

CL701
S-VIDEO-Y-IN
S-VIDEO-SW
S-VIDEO-C-IN
GND
VIDEO-IN
GND
AUDIO(L)-IN
GND
AUDIO(R)-IN

CL701B
1
2
3
4
JACK
5
6
7
8
9

GND
REMOTE
AL+3.3V
LED1
P-ON-H1
KEY-IN1
KEY-IN2
DVD-LED

CN101
1
2
3
4
5
6
7
8

CN1050
1
2

BACK
LIGHT

CN1100
1
2

BACK
LIGHT

CN1150
1
2

BACK
LIGHT

CN1200
1
2

BACK
LIGHT

CN1250
1
2

BACK
LIGHT

CN1003
1
2
3
4
5
6
7
8
9
10
CBA 11

STV
XAO
OE1
CPV
POL
TP
GND
LLV5(-)
LLV5(+)
LLV4(-)
LLV4(+)
LLV3(-)
LLV3(+)
GND
LLVCLK(-)
LLVCLK(+)
GND
LLV2(-)
LLN2(+)
LLV1(-)
LLV1(+)
LLV0(-)
LLV0(+)
GND

GND
LCD+16V
LCD+16V
VGH
GND
P-ON+3.3V
P-ON+3.3V
LCD-6.8V
GND
VCOM
GND

CN3902
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

HDMICONNECTOR-1

HDMICONNECTOR-2

HDMICONNECTOR-3

LCD MODULE
ASSEMBLY

VIDEO-IN

CBA

AUDIO(L)
-IN
AUDIO(R)
-IN
S-VIDEO
-IN

CL102A
1
2
3
4
5
6
7
8

JUNCTION CBA

CL101
GND
REMOTE
AL+3.3V
LED1
P-ON-H1
KEY-IN1
KEY-IN2
DVD-LED

CL102C
1
2
3
4
5
6
7
8

CL103A
1
2
3
4

IR SENSOR CBA

CL103
AL+3.3V
GND
KEY-IN1
KEY-IN2

CL103B
1
2
3
4

FUNCTION CBA

Video Signal flow (Figure 3 & 4)

Figure 3
The composite and S-video inputs are located on the side jack panel. These signals are fed
to the the power supply on hard wired connecter CL701A. The one component input is located on the power supply panel. All of these signals are fed to the Digital Main board via connector CN302 on the power supply board.
Tuner TU301 tunes both analog and digital channels. The IF signal, DIF-OUT1 and DIFOUT2 is fed to the Digital Main board via connector CN302 on the power supply.
Figure 4
All of the system control, audio processing and video processing is performed by IC3301.
The component and AV inputs are fed to an internal switch and A/D converter. Tuner IF is fed
to an internal Demodulator and Digital processor.
The three HDMI inputs are fed to an internal HDMI switch and receiver.
Whatever signal is fed to IC3301, the IC rescales the video to fit the resolution of the screen
which in this case is 720p.
The signal is output from IC3301 in an LVDS format and then fed to IC3901.
IC3901 develops the drive signals for the LCD panel and is output using a RSDS format.
RSDS (Reduced Swing Differential Signaling) is a new format designed to drive LCD panels.
This format is designed to provide a higher data rate to newer thinner LCD panels. As with
LVDS, this format produces an offsetting positive and negative signal of approximately 200mv
to reduce RFI.
If the picture is distorted or has lines, check the RSDS signal from the Digital Main board to
the panel to determine where the problem is located.
This is the CPV signal which can be
checked on CN3902, pin 4.

Page 9

Page 10

VIDEO SIGNAL

AUDIO SIGNAL

JK752
VIDEO-IN
WF2

CL701B
5
3
1
2

JK751
S-VIDEO
-IN

VIDEO-IN
S-VIDEO-C-IN
S-VIDEO-Y-IN
S-VIDEO-SW-IN

WF3

WF1

CL701A
5
3
1
2

CN302
4
6
8
5
15
17
19

JACK CBA

WF4

WF5

CN3702
4
6
8
5
COM-VIDEO-Y-IN 15
COM-VIDEO-Pb-IN 17
COM-VIDEO-Pr-IN 19

VIDEO-IN
S-VIDEO-C-IN
S-VIDEO-Y-IN
S-VIDEO-SW

VIDEO-IN
S-VIDEO-C-IN
S-VIDEO-Y-IN
S-VIDEO-SW
COM-VIDEO-Y-IN
COM-VIDEO-Pb-IN
COM-VIDEO-Pr-IN

WF6

FIGURE 3 - VIDEO SIGNAL FLOW ONE

TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM

JK731
COMPONENT
-Y-IN
JK732
COMPONENT
-Pb-IN
JK733
COMPONENT
-Pr-IN

TU301
(TUNER UNIT)
CN302
26 DIF-OUT1
28 DIF-OUT2
24 IF-AGC

DIF-OUT1 11
DIF-OUT2 10
IF-AGC 9

POWER SUPPLY CBA

CN3702
26
28
24

DIF-OUT1
DIF-OUT2
IF-AGC

DIGITAL MAIN CBA UNIT

FIGURE 4 - VIDEO SIGNAL FLOW TWO

Page 11

TMDS-D0(+)
TMDS-D0(-)
TMDS-D1(+)
TMDS-D1(-)
TMDS-D2(+)
TMDS-D2(-)
TMDS-CLOCK(+)
TMDS-CLOCK(-)
SDA
SCL

TMDS-D0(+)
TMDS-D0(-)
TMDS-D1(+)
TMDS-D1(-)
TMDS-D2(+)
TMDS-D2(-)
TMDS-CLOCK(+)
TMDS-CLOCK(-)
SDA
SCL

7
9
4
6
HDMI-IN3 1
3
10
12
16
15

TMDS-D0(+)
TMDS-D0(-)
TMDS-D1(+)
TMDS-D1(-)
TMDS-D2(+)
TMDS-D2(-)
TMDS-CLOCK(+)
TMDS-CLOCK(-)
SDA
SCL

JK3703

7
9
4
6
HDMI-IN2 1
3
10
12
16
15

JK3702

7
9
4
6
1
HDMI-IN1
3
10
12
16
15

JK3701

TO AUDIO
BLOCK DIAGRAM

TO VIDEO
BLOCK DIAGRAM

TO VIDEO
BLOCK DIAGRAM

AUDIO(L)
AUDIO(R)
BCLK
LRCLK
ACLK
SPDIF
ADATA0
ADATA1

IF-AGC
S-VIDEO-SW

DIF-OUT1
DIF-OUT2

VIDEO-IN
S-VIDEO-C-IN
S-VIDEO-Y-IN
COM-VIDEO-Y-IN
COM-VIDEO-Pb-IN
COM-VIDEO-Pr-IN

DIGITAL MAIN CBA UNIT

B1
B2
C1
C2
D1
D2
A1
A2
A3
B3

A5
B5
C4
C5
B4
A4
B6
A6
A7
B7

B11

A11

A10

B10

A9
B9
C8
C9
B8
A8

AD14

AC10

AD11

AD10

AD12

AD9

M1
M2

A/D
CONVERTER

HDMI
I/F

VIDEO
DECODER

AUDIO
DECODER

AUDIO I/F

DEMODULATOR
/MPEG DECODER

SW

IF-AGC
C6 S-VIDEO-SW

AF7

AF2

AE2

V3
U3
U1
V1
U2

AA3

IC3301 (DIGITAL SIGNAL PROCESS)

DIGITAL
SIGNAL
PROCESS

AD23

129
128

C15,C17-19,
C23,C24,D14,
D15,D17-19,
D22,D23

ADDESS(0-12)

DATA(0-15)

IC3201
(DDR2 SDRAM)

LVDS
RX

M2,M3,M7,M8,
N2,N3,N7,N8,
P2,P3,P7,P8,R2

B1,B9,C2,C8,
D1,D3,D7,D9,
F1,F9,G2,G8,
H1,H3,H7,H9

130

AE24

131

AD21

AF24

126

AE22

AD22

124
127

AF23

125

122

123

AF22

AE23

AD24

A13-15,A18,
A21-23,B13-15,
B17,B19-23

LVDS
TX

FAIL SAFE MODE

COLOR PROOF

ADVANCE
OVER DRIVE

FRC

LCD
TIMING
CONTROLLER

IC3901 (TINING CONTROLLER)

RSDS
I/F

27
26
29
28
31
30
42
41
45
44
47
46
33
32
88
19
92
93
94

VIDEO SIGNAL

CN3902
23
22
21
20
19
18
13
12
11
10
9
8
16
15
6
5
4
3
1

AUDIO SIGNAL

LLV0P
LLV0N
LLV1P
LLV1N
LLV2P
LLV2N
LLV3P
LLV3N
LLV4P
LLV4N
LLV5P
LLV5N
LLVCLKP
LLVCLKN
TP
POL
CPV
OE
STV

LCD MODULE
ASSEMBLY

The waveform to the right is the POL signal on

CN3902, pin 5.

The waveform to the right is the TP signal on CN3902,

pin 6.

The waveform to the right is typical of the ones carrying

the picture information.
This signal is measured on pin 8 of CN3902. Similar
signals are present on pins 9, 10, 11, 12, 13, 15, 16, 18,
19, 20, 21, 22 and 23.

Audio Signal Flow (Figure 5)

AV audio from the side jack panel is fed to the power supply via connector CL701A. The AV
audio inputs are all located on the power supply board. The audio input is selected by IC771
which is controlled by the INPUT1 and INPUT0 lines from the microprocessor. Selected
audio is fed to the Digital Main board via connector CN302 on the power supply board.
Digital and analog tuner audio is processed by the signal processor on the digital main board.
Selected audio from the processor on the digital main board is fed to IC3803 and then to two
D/A converters, IC3802 and IC3801 and then to the power supply board via connector CN301
on the power supply.
Audio is then fed to the audio amplifier, IC801, and then to the speakers.
Monitor analog audio is buffered by IC871 before being fed to the left and right audio outputs.

Page 12

AUDIO SIGNAL
CL701B
7 AUDIO(L)-IN
9 AUDIO(R)-IN

JK753
AUDIO(L)
-IN
JK754
AUDIO(R)
-IN

CL701A
7
9
IC771
(AUDIO SELECTOR)
2
4
1
5

15
11
12
14

13

JACK CBA

JK741
COMPONENTAUDIO(L)-IN
JK742
COMPONENTAUDIO(R)-IN

WF7

FIGURE 5 - AUDIO BLOCK

CONTROL
LOGIC
9 10

JK721
HDMIAUDIO(L)-IN
JK722
HDMIAUDIO(R)-IN

Q771

CN302
13 AUDIO(L)
11 AUDIO(R)

CN3702
13
11

CN302
10 INPUT1
12 INPUT0

CN3702
10
12

TO
DIGITAL
SIGNAL
PROCESS
BLOCK
DIAGRAM

INPUT1
INPUT0
AUDIO-MUTE

TO
SYSTEM
CONTROL
BLOCK
DIAGRAM

Q772
IC3802
(D/A CONVERTER)

IC871
(OP AMP)

JK871
AUDIO(L)-OUT

JK872
AUDIO(R)-OUT

Q871
MUTE

JK841
DIGITAL
AUDIO-OUT
(COAXIAL)

Q872
MUTE

CN301
2
4
6
8

AUDIO(L)-OUT
AUDIO(R)-OUT
AMP(L)-OUT
AMP(R)-OUT

CN3701
2
4
6
8

(L-CH)
D/A
15
(R-CH) CONVERTER
14

IC3803
(AUDIO DSP)
8
7
6
5

CN302
2 SPDIF
20 AUDIO-MUTE

BUFFER
Q841
IC801 (AUDIO AMP)

DRIVE1

PWM1

CN3702
2
20

(L-CH)
15
D/A
(R-CH) CONVERTER
14

35,36

CL801

CN801
SP(L)+ 2
SP(L)- 1

LRCLK
BCLK
ADATA1
ACLK
ADATA0

TO
DIGITAL
SIGNAL
PROCESS
BLOCK
DIAGRAM

SPDIF

DRIVE2

PWM2

44

31,32

MUTE CONTROL
20

CL802

DSP

2
40
39
3
4

8
7
6
5

13,14

SP801
SPEAKER
L-CH

35
36
37
34
33

IC3801
(D/A CONVERTER)

Q873,Q874
DRIVE

9,10

Page 13

SP802
SPEAKER
R-CH

AUDIO(L)
AUDIO(R)

Q801

CN802
SP(R)+ 2
SP(R)- 1

POWER SUPPLY CBA

DIGITA L MA IN CBA UNIT

Page 14

CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

4A/125V

CAUTION ! : For continued protection against risk of fire,

replace only with same type 4 A, 125V fuse.
ATTENTION : Utiliser un fusible de rechange de mme type de 4A, 125V.

NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.

HOT CIRCUIT. BE CAREFUL.

Q211
SW-6.8V
AC601
AC CORD

F601
4A/125V

L602

L601
LINE
FILTER

LINE
FILTER

T601

D601- D604
BRIDGE
RECTIFIER

Q210
SW+24.5V

11

Q201,Q212
SW

14

4A/125V

FIGURE 6 - POWER SUPPLY

TO
INVERTER
BLOCK
DIAGRAM
(CN1900)

CN602
2 ACL
1 HOT-GND

Q207,Q208
SWITCHING

12

CN201
13
8,9
2
10
12

LCD-6.8V
LCD+16V
INV+16V
VGH
P-ON+3.3V

CN1001
13
8,9
2
10
12

CN301
10
16
21,22
19,20
13,14

P-ON+3V
P-ON+7V
AL+3.3V
P-ON+3.3V
P-ON+5V

CN3701
10
16
21,22
19,20
13,14

INVERTER CBA
LCD+6.8V
LCD+16V
INV+16V
VGH
P-ON+3.3V

DIGITAL MAIN CBA UNIT

P-ON+3V
P-ON+7V
AL+3.3V
P-ON+3.3V
P-ON+5V

Q401

17

Q501
SW+16V
18

Q209,D204
SW+16V

5
13

7
16

Q601
SWITCHING

Q642
SW+9V

15

19

Q637,D666
SW+3.3V

IC601
Q602
SWITCHING
CONTROL

Q638,Q639
SWITCHING
Q631
FEED
BACK
Q640
SW+5V
Q634
Q641,643
SW+5V

HOT
POWER SUPPLY CBA

P-ON+9V
AL+33V
P-ON+5V
AL+13V
TUNER+5V
AL+3.3V

COLD

Q635
+5V REG.

IC631
+3.3V
REG.

P-ON-H1
P-ON-H2
PROTECT1
PROTECT2

TO SYSTEM
CONTROL
BLOCK
DIAGRAM

Power Supply (Figure 6)

AC is fed the line filters and bridge rectifier. RAW DC is fed to the Inverter via connector
CN602 on the power supply board and to transformer T601.
The switch mode supply consist of transistors Q601 and Q602. In standby, the power supply
is running in a low power pulsating mode controlled by Q634 on the secondary side.
When the set is turned On, the P-ON-H1 and P-ON-H2 lines goes High. P-ON-H2 changes
turns on transistor Q634 to change the bias of the feed back circuit switching the power supply to a full power mode. It also turns on transistors Q638, Q639 and Q637 to turn the P-ON3.3V supply On. The P-ON-H1 line switches Q207 and Q208. This switches Q210, Q201
and Q212 to switch the VGH voltages. Q211 is turned On switching the LCD-6.8V supply. It
also switches Q209 switching the LCD+16V supply. Q501 is switched to turn on the INV+16V
supply. Q642 is switched to produce the P-ON+9V supply.
Protect 1 (Figure 7)
Protect 1 is connected to all of the supplies via diodes. If any one of the supplies shorts, the
protect line will go Low causing the set to turn Off. The pull up voltage for Protect 1 is R401.

AL+3.3V
R401
22K
PROTECT1
R408
10K

D411

D409

D417
3.9V

AL+13V

P-ON+3V
D413

D414
P-ON+3.3V

P-ON+5V
D412

D404
LCD+16V

AL+33V

D416

D410
INV+16V

P-ON+9V
D415

D405

TUNER+5V
D406
15V
LCD+24.5V

R412
10K

FIGURE 7 - PROTECT 1
Page 15

+33V
R660
R662
15

R663
1.8K

Q635

R664
1.8K
D659
6.8V

D660

D636
2.7

IC631
D637

3.3V
REG

AL3.3V

R636
2.7
PROTECT2
D407
10V

D418
3.9V
FIGURE 8 - PROTECT 2

Protect 2 (Figure 8)
Protect 2 monitors the circuit feeding the 3.3V standby supply.
In the standby mode, the +33V supply will measure approximately 8 volts. When the set is
turned On, it will go to +33V as the power supply goes to a full power mode. Q635 regulates
the voltage feeding IC631, AL3.3V regulator.
If Q635 fails, the voltage at the emitter of Q635 would exceed the voltage of the 10 volt zener,
D407 causing it to conduct. This will cause the PROTECT 2 line to go High resulting in the
TV set turning Off.

Page 16

Inverter (Figure 9)
The inverter power supply is switched On by the BACKLIGHT-SW line from the digital board.
The BACKLIGHT-ADJ line is fed to IC1000 to control the pulse width output of IC1000 and
the brightness of the backlight. The outputs to the backlights are fed to over voltage protection circuits. If a problem is detected in one of the outputs, Q1600 is turned On causing the
Protect 3 line to go Low. This will cause the set to turn Off.
System Control (Figure 10)
Control signals from the Function board and IR Sensor board are routed through the power
supply board to IC3301. IC3301 preforms all of the system control functions.
Note that the P-ON-HI voltage in pin 5 of CN101 is inverted from the pin with the same label,
CN301, pin 9.

Inverter Board
Page 17

HOT CIRCUIT. BE CAREFUL.

T1050

INV+16V
TO POWER
SUPPLY
BLOCK
DIAGRAM
(CN602)

T1950

CN1900
2 ACL
1 HOT-GND

2
3

10

Q1801,Q1802,
Q1803,Q1804
SW+16V

Q1800,Q1815
SW+16V

11

2
4

8
7

1
3

6
5

CN1050
1
2

BACK
LIGHT

CN1100
1
2

BACK
LIGHT

CN1150
1
2

BACK
LIGHT

CN1200
1
2

BACK
LIGHT

CN1250
1
2

BACK
LIGHT

Q1930
SWITCHING

14

15

IC1000
(PWM CONTROL)
12 VCC

Q1004,
Q1005
SW

IC1930
4
3

Q1932

1
2

IC1931

FIGURE 9 - INVERTER

HOT

Q1501,
Q1502,
Q1503
11
PWM
CONTROL
LOGIC

8
7

1
3

6
5

4 DCT

15
16

Q1970

Q1931

T1100
2
4

2
1

DRIVE
Q1551,
Q1552,
Q1553

DRIVE

CURRENT
CONTROL
SWITCH

Q1550
CURRENT
CONTROL
SWITCH

T1150
2
4

8
7

1
3

6
5

T1200

OSC

COLD

Q1500

2
4

8
7

1
3

6
5

5 6

Q1003

T1250

Q1971

Q1972

Q1001

Q1600
IC1700
(COMPARATOR)
TO SYSTEM
CONTROL
BLOCK
DIAGRAM
(CN201)

CN1001
PROTECT3

6
5 BACKLIGHT-SW
4 BACKLIGHT-ADJ
14 VCOM

Q1621

14

6.6V

13
12

9
10

6
5

2
3

IC1750
(COMPARATOR)
7

6
5

2
4

8
7

1
3

6
5

Q1260
OVER VOLTAGE
PROTECTOR
Q1210
OVER VOLTAGE
PROTECTOR
Q1160
OVER VOLTAGE
PROTECTOR
Q1110
OVER VOLTAGE
PROTECTOR
Q1060
OVER VOLTAGE
PROTECTOR

Q1261
OVER VOLTAGE
PROTECTOR
Q1211
OVER VOLTAGE
PROTECTOR

VCOM

OVER VOLTAGE
PROTECTOR
Q1111
OVER VOLTAGE
PROTECTOR
Q1061
OVER VOLTAGE
PROTECTOR

INVERTER CBA

CN1003
10

Q1161

LCD MODULE
ASSEMBLY

Inverter Block Diagram

Page 18

NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.

IC3301
(MAIN MICRO CONTROLLER)
CN101
2
5
6
8

Q172

KEY-IN1

AC5

REMOTE
P-ON-H2
P-ON-H1

R22

RS101

JUNCTION
CBA

CN3702
29 KEY-IN1

CN302
29

CN3701
25 REMOTE
1 P-ON-H2
9 P-ON-H1

CN301
25
1
9

REMOTE
P-ON-H1
KEY-IN1
DVD-LED

CN101
2
5
6
8

CL102A
2
5
6
8

REMOTE
SENSOR
REMOTE
P-ON-H1
KEY-IN1
DVD-LED

CL102C
2
5
6
8

D101
POWER

AL+6.0V

AB13
R23

KEY SWITCH

CL103B
3 KEY-IN1

CL103A
3

FUNCTION CBA

FIGURE 10 - SYSTEM CONTROL

TO AUDIO
BLOCK
DIAGRAM

INPUT0
INPUT1
AUDIO-MUTE

E1 INPUT0
E2 INPUT1
AB9 AUDIO-MUTE

P-ON-H2
P-ON-H1
PROTECT1
PROTECT2

CN3701
PROTECT1 AD5
PROTECT2 AD4
PROTECT3 AE5
VCOM-PWM AC14
BACKLIGHT-SW AB16
BACKLIGHT-ADJ AB23

CN301
11
11 PROTECT1
15
15 PROTECT2
5
5 PROTECT3
VCOM-PWM
29
29
26 BACKLIGHT-SW 26
28 BACKLIGHT-ADJ 28

TO
POWER SUPPLY
BLOCK DIAGRAM
CN201

DRIVE
IC201,Q203,
Q204,Q205
TU301 (TUNER UNIT)
CN3702
SCL
SDA

AC18
AC19

22 SCL
21 SDA

CN302
22
21

4 SCL
5 SDA

IC3101 (MEMORY)
SCK
SI
SO
CS
WP

6
5
2
1
3

X3101
25MHz
OSC

Page 19

DIGITAL MAIN CBA UNIT

IR SENSOR CBA

SCK
SIN
SOUT
AC24 CS
E11 WP
AB25

AB24

AC25

N1 CLKIN
N2 CLKOUT

POWER SUPPLY CBA

6
5
4
14

PROTECT3
BACKLIGHT-SW
BACKLIGHT-ADJ

VCOM

TO
INVERTER
BLOCK
DIAGRAM
(CN1001)

Service Mode
In the service mode, it is possible to generate screen test patterns, Initialize the set or make
grey scale alignments.
To enter the service mode, it is necessary to press a hidden button on the remote control.

As shown to the right, it is necessary to

have a Magnavox remote for entering the
service mode for the Magnavox and Philips
models.

Service mode for the Sylvania LC320SLX

and Emerson LC320EMX.

Remote for the LC320SSX. With the

LC320SSX remote, the remote cover can
be peeled back rather than cutting a hole
in the remote.

Page 20

The Service screen is shown to the

right.
Refer to Figure 11 for the service menu
map.

To Initialize the set which puts it in an

out of box condition, press the Info
button on the remote while in the service
screen.
The word Initialized will turn green indicating that the initialization is complete.
After initializing the set, the customer will
be prompted to enter a language and
program the TV when it is turned On for
the first time.
Grey Scale alignment
To perform the grey scale alignment, press the Vol- button three times until C/D appears on
the screen. Then select the desired Cutoff and Drive adjustments. Use the channel up/down
button on the remote to adjust the respective cutoffs or drives. Default values are listed
below.
Select
1
2
3
4
5
6

Adjustment
COR - Cutoff Red
COG - Cutoff Green
COB - Cutoff Blue
DR - Red Drive
DG - Green Drive
DB - Blue Drive

Value
187
0
56
-46
0
-21

VCOM 1 and 2 are used to calibrate the A/D converter for the Component inputs.
2
VCOM1
90
3
VCOM2
90
Refer to the service manual for more details.
Page 21

SERVICE BUTTON

INFO

MENU

INITILIZED
CURSOR LF

2, 3, 5, 6

MAIN MENU
CURSOR RG
BLACK SCRN
CH UP

7
CH DOWN
VOL-

SHADE GRY

CH UP

CH DOWN

LEFT
CURSOR

SCREEN
TEST
MODE

WHITE SCREEN

SOFTWARE UPDATE
CHANNEL 2
CURSOR UP, THEN
CURSOR DOWN TO EXIT

SHADE WH

VOLCH UP

CH DOWN
BLACK SCREEN

DEBUGGING
MESSAGE

SHADE RED

7
CH UP

CH DOWN

7
VOL-

GREEN
1
CH UP

CH DOWN

CD
2

BLUE

CH UP

CH DOWN

4
WHITE

COG - CUTOFF GREEN

COB - CUTOFF BLUE

GREEN SCREEN

DR - DRIVE RED
7

5
CH UP

RED SCREEN
COR - CUTOFF RED

DG - DRIVE GREEN

CH DOWN
6

CH DOWN

BLUE SCREEN
DB - DRIVE BLUE

RED
7
8

CO LIST ADJ ALL

CO - DR LIST
WHITE 20%

TI

PREV CH TO RETURN TO MAIN MENU

2
VCOM1

VCOM2

(H) CABLE CH

(H) ANTENNA CH

FIGURE 11 - SERVICE MENU

Other Test Modes
Pressing the left cursor button on the remote while in the service mode will switch on a
screen test mode. Press the cursor up followed by the cursor down button on the remote to
exit. Pressing the Menu button will switch on a second screen test mode. Pressing the ch
up/down button will cycle the screen through different patterns. Press the cursor left followed
by the cursor right button to exit this mode.
Page 22

Repair or replace
the power supply.

Dead set

No

Connect the set

to AC power

Does the power LED turn

On when the power button
is pressed?

Is the AL+3.3V supply present?

Measure on pin 21 of CN301 on the
power supply.

No

Replace the Digital

Main board.

No

Yes

Is 3.3 volts present on

pin 29 of CN302?

Does KEY-IN1, pin 6 of CN101

read 3.3 volts with no keyboard
buttons being pressed?

No

Repair or replace the

power supply board.

Yes

Yes

Yes

Does the set turn

on when KEY-IN1 is
grounded?

No

Does KEY-IN1 go Low

when the power button is
pressed?

Yes
Yes
No

Replace the Digital Main

board.

Repair the Keyboard and check

the IR sensor and remote.

Does the Power

LED stay On?

If the power LED

stays On, the
panel backlight is
On.

Yes

Is OSD (On Screen Display,

Menu) present when the Menu
button is pressed?

No

No

Digital Main board.

Yes

Does the Power LED

and screen backlight flash
On and then Off?

No

Does the Power LED

flash On and then Off

Yes

No
Video

Power LED
Flashes
Yes

Backlight
Flashes

No

TROUBLESHOOTING FLOW CHART

Page 23

Power LED
Flashes

Disconnect the
Digital Main board
from the Power
Supply.

Jumper to the AL3.3V

supply to the P-ON-H1
and P-ON-H2 to force
the power supply On.

Replace the Inverter

board.

Yes

Is Protect2 (Pin 15 of
CN301) Low?

Repair or replace
the power supply.

High

No
Low

Is Protect1 (Pin 11 of
CN301) High (2.4V)?

Does the BACKLIGHT-SW on pin

5 of CN201 go to 3.3 Volts when
the set is turned On?

Replace the Digital Main

board.

One or more of the B+ supplies are

missing. Repair or replace the power
supply.

Low

No
Repair or replace the
power supply board.

No

High

Is approximately 160V DC
present between pins 1 and 2 of
CN602 on the power supply?

Yes

Reconnect the Digital

Board and monitor the
PROTECT3 voltage on
pin 6 of CN201 as the
set is turned On.

Replace the Digital Main

board.

Page 24

TROUBLESHOOTING FLOW CHART

Does the PROTECT3

line go to 3.3 volts when
the set is turned On?

Yes

No
Video

Does video return after

connecting an antenna and
auto-programming.

No

Is video present after connecting a

signal to one of the AV inputs and
selecting that input?

Check remaining
inputs.

Yes

Replace the digital

main board.

No

No

Does video appear after reseating

the ribbon cables connecting the
power supply to the digital board?

Yes

Replace the
power supply
board.

Yes

No
Is tuner video present
after auto-programming?

Check remaining
inputs.

Yes

TROUBLESHOOTING FLOW CHART

Page 25

Backlight
Flashes

Turn the set On while monitoring the

HV output from the Inverter board at
each output one at a time.
Repeat for each of the five locations.
It is only necessary to place the scope
probe in the proximity of the output as
shown at the right.
If you connect directly, use a X100
probe.

The waveform will

appear as shown
to the right if the
output is working.

Is output
present at
each location?

No
Replace the
Inverter board.

Yes

The panel is most likely defective.

Check panel connections to make sure
they are sucure.

Page 26

TROUBLESHOOTING FLOW CHART

No
Audio

Turn the volume

up.

Is audio present
on pins 6 and 8 of
CN301?

No

Change the Digital Main

board.

Yes

Is the audio mute

on pin 20 of CN302
zero volts. (<0.4V)

No

Change the Digital

Main board.

Yes

Change the power

supply board.

TROUBLESHOOTING FLOW CHART

Page 27

Abbreviation list
Description
1080i
1080p
480i
480p
ADC A/D
AFC
AGC
AM
AV
C-FRONT
CBA
ComPair
CSM
CVBS
CVBS-EXT
CVBS-INT
CVBS-MON
CVBS-TER-OUT
DAC
DFU
DNR
DRAM
DSP
DTS
DVD
EEPROM
EPLD
EXT
FBL
FLASH
FM
FMR
FRC
FRONT-C
FRONT-DETECT
FRONT-Y_CVBS
H
HD
HDMI
HP

Page 28

1080 visible lines, interlaced

1080 visible lines, progressive scan
480 visible lines, interlaced
480 visible lines, progressive scan
Analogue to Digital Converter
Automatic Frequency Control: control signal used to tune to the correct
frequency
Automatic Gain Control: algorithm that controls the video input of the
feature box
Amplitude Modulation
Audio Video
Chrominance front input
Circuit Board Assembly (or PWB)
Computer aided rePair
Customer Service Mode
Composite Video Blanking and Synchronization
CVBS signal from external source (VCR, VCD, etc.)
CVBS signal from Tuner
CVBS monitor signal
CVBS terrestrial out
Digital to Analogue Converter
Directions For Use: owner's manual
Dynamic Noise Reduction
Dynamic RAM
Digital Signal Processing
Digital Theatre Sound
Digital Video Disc
Electrically Erasable and Programmable Read Only Memory
Electronic Programmable Device
EXTernal (source), entering the set by cinches (jacks)
Fast Blanking: DC signal accompanying RGB signals
FLASH memory
Field Memory / Frequency Modulation
FM Radio
Frame Rate Converter
Front input chrominance (SVHS)
Front input detection
Front input luminance or CVBS (SVHS)
H_sync to the module
High Definition
High Definition Multimedia Interface
HeadPhone

I2C
I2S
IC
IF
Interlaced

Integrated IC bus
Integrated IC Sound bus
Integrated Circuit
Intermediate Frequency
Scan mode where two fields are used to form one frame. Each field contains
half the number of the total amount of lines. The fields are written in 'pairs',
causing line flicker.
IR
Infra Red
IRQ
Interrupt ReQuest
Last Status The settings last chosen by the customer and read and stored in RAM or in the
NVM. They are called at start-up of the set to configure it according the
customers wishes.
LCD
Liquid Crystal Display
LED
Light Emitting Diode
LINE-DRIVE Line drive signal
LVDS
Low Voltage Differential Signalling, data transmission system for high speed
and low EMI communication.
MPEG
Motion Pictures Experts Group
NVM
Non Volatile Memory: IC containing TV related data (for example, options)
OSD
On Screen Display
Progressive Scan Scan mode where all scan lines are displayed in one frame at the same
time, creating a double vertical resolution.
RAM
Random Access Memory
RC
Remote Control transmitter
RC5
Remote Control system 5, the signal from the remote control receiver
RGB
Red, Green, and Blue. The primary colour signals for TV. By mixing
levels of R, G, and B, all colors (Y/C) are reproduced.
RGBHV
Red, Green, Blue, Horizontal sync, and Vertical sync
ROM
Read Only Memory
SAM
Service Alignment Mode
SIF
Sound Intermediate Frequency
SC
SandCastle: two-level pulse derived from sync signals
SCL
CLock Signal on I2C bus
SDA
DAta Signal on I2C bus
SDRAM
Synchronous DRAM
SIF
Sound Intermediate Frequency
STBY
STandBY
VGA
Video Graphics Array
XTAL
Quartz crystal
YPbPr
Component video (Y= Luminance, Pb/Pr= Colour difference signals)
Y/C
Luminance (Y) and Chrominance (C) signal
Y-OUT
Luminance-signal

Page 29

Service Tips

Symptom: Lines in the picture

as shown in the
picture to the right.
Cause: Defective Digital Main
board.

Symptom: High frequency noise from the TV when Off.

Cause: Audio amplifier not being shut off during standby.
Cure: Upgrade software.

Symptom: No audio on some analog channels.

Cause: Low sensitivity to 4.5mHz carrier.
Cure: Upgrade software.

Page 30

MM081909