ME213: Sample process sheet- Lathe

LATHE JOB

Sr.
No.

Operation

Job diagram

Time

Initial size of the raw

material:
L=155 mm, 36
1.

2.

a) Clamp side B
(Keep the job
80mm outside)
b) Set the tool
Machining of side A
(Facing)
a) Rough facing
( L=R=36/2=18)
[ N=433 rpm,
l=20 mm,
F=0.5 mm/rev
D= 1 mm]
b) Finish facing
[ N=433 rpm,
l=20 mm,
F=0.25 mm/rev
D= 0.5 mm]

3.

Adjust the tool for

turning

1 min
2 min

0.1848 min

0.1848 min

2 min

ME213: Sample process sheet- Lathe

4.

Turn OD:32; L =60,

a) Rough turning
[OD to 33, L=60]
[ N=433 rpm,
l=60 mm,
F=0.5 mm/rev,
D= 1.5 mm]
b) Finish turning
[OD to 32, L=60]
[ N=433 rpm,
l=60 mm,
F=0.25 mm/rev,
D=0.5 mm]

5.

Turn OD:28; L =40,

a) Rough turning
[OD to 29, L=45]
[ N=433 rpm,
l=45 mm,
F=0.5 mm/rev,
D= 1.5 mm]
b) Finish turning
[OD to 28, L=45]
[ N=433 rpm,
l=45 mm,
F=0.25 mm/rev,
D= 0.5 mm]

6.

Adjust the tool for

facing

0.554 min

1.109 min

0.4157 min

0.8314 min

2 min

ME213: Sample process sheet- Lathe

7.

8.

Face side C
(L=32-28/2=2)
[ N=433 rpm,
l=4 mm,
F=0.25 mm/rev,
D= 0.5 mm]

Adjust the tool for

chamfering by swiveling
the compound slide
Chamfer A
(345)
[ N=433 rpm,
l=4.24 5 mm,
F=0.25 mm/rev]

9.

Clamp side A

10.

Adjust the tool for

facing
Face side B so that
the total length
becomes L=150 mm
a) Rough facing
(L=R=36/2=18)
[ N=433 rpm,
l=20 mm,
F=0.5 mm/rev,
D= 1 mm]

0.03695 min

2.0 min

0.0462 min

2.0 min

2 min

0.1848 min

ME213: Sample process sheet- Lathe

b) Finish facing
[ N=433 rpm,
l=20 mm,
F=0.25 mm/rev
D= 0.5 mm]

11.

Center drill B using

the drill chuck and the
centre drill.

12.

Adjust the tool for

turning

13.

Turn OD:25; L =95,

a) Rough turning
[OD to 26, L=100]
[ N=433 rpm,
l=100 mm,
F=0.5 mm/rev,
D= 2 mm ]
b) Finish turning
[OD to 25, L=100]
[ N=433 rpm,
l=100 mm,
F=0.25 mm/rev,
D= 0.5 mm]

14.

0.1848 min

2 min

2 min

2.3095 min

1.848 min

Adjust tool for facing.

0.5 min

Face D,
( L=R=(32-25)/2=3.5 )
[ N=433 rpm,
l=5 mm,
F=0.25 mm/rev]

0.04619 min

ME213: Sample process sheet- Lathe

15.

Turn OD:20; L =40,

a) Rough turning
[OD to 21, L=44]
[ N=433 rpm,
l=44 mm,
F=0.5 mm/rev,
D= 2 mm]
b) Finish turning
[OD to 20, L=44]
[ N=433 rpm,
l=44 mm,
F=0.25 mm/rev,
D= 0.5 mm]
& Face E
(L=25-20=5)
[ N=433 rpm,
l=5 mm,
F=0.25 mm/rev,
D= 0.5 mm]

16.

17.

0.406 min

0.813 min

0.0462 min

Grooving with parting

tool
OD:17.5; L=6 mm,

0.5 min

Adjust tool for

chamfering

0.5 min

Chamfer side B
Chamfer side D
Chamfer side C

0.0196 min
0.0196 min
0.0196 min

ME213: Sample process sheet- Lathe

18.

19.

20.

Adjust the compound

rest slide to =5
Adjust the tool for
tuning

2 min
1.0 min

Taper turn : L=35 mm

0.65 min

Set the screw cutting

tool for threading
Thread:
Pitch, p=2.5, L=34;
( RH thread : movement
from R- L)
[N=108 rpm
(back gear drive)
L=36 mm,
F=p= 2.5 mm,
No. of cuts=5.]

5 min

0.666 min

Adjust the tool for

knurling

1.0 min

Knurl OD-32, L=15.

[N=108 rpm
(back gear drive)
L=15 mm,
F= 0.25 mm ]

21.

0.555 min

Total Time taken

38.63 min
40 min

ME213: Sample process sheet- Lathe

FORMULAE USED:
Cutting Speed: CS = (* d * N)/ 60,
Time taken to machine: t = l/ (F*N),
Where, l: Length of cut,
F: feed,
N: Speed
Total time taken=T =t* no. of cuts performed.