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Physics Letters A
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a r t i c l e
i n f o
Article history:
Received 12 August 2012
Received in revised form 18 October 2012
Accepted 19 October 2012
Available online 24 October 2012
Communicated by C.R. Doering
Keywords:
Rapid solidication
Colloidal suspensions
Diffusionless solidication
Local nonequilibrium diffusion
Segregation
a b s t r a c t
Partition coecient for rapid solidication of colloidal suspensions has been calculated under local
nonequilibrium diffusion conditions typically used when processing advanced materials. It has been
demonstrated that the local nonequilibrium diffusion effects stabilize the planar solid liquid interface
and lead to an abrupt transition to diffusionless solidication with complete particle trapping. The
effective diffusion coecient, which depends on interface velocity and particle size, has been introduced.
It explains the strong dependences of the partition coecient and the velocity leading to absolute
stability of a planar solidliquid interface on particle size.
2012 Elsevier B.V. All rights reserved.
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http://dx.doi.org/10.1016/j.physleta.2012.10.031
oped for the rapid solidication of binary alloys for analyzing the
rapid solidication of the colloidal systems.
The work extends local nonequilibrium diffusion model (LNDM)
of solute trapping during rapid solidication of binary alloy [1315]
by accounting for several specicities of colloidal systems, including the variation of the particle diffusivity with the particle
size and interface velocity. LNDM is based on hyperbolic diffusion
equation, which has been successfully used for analyzing different
kinds of local nonequilibrium phenomena [16]. We focus on relatively high interface velocity of the order of 10100 m/s typical
used when processing materials through solidication of colloidal
suspensions [2]. The system in these conditions is far from equilibrium and the local nonequilibrium diffusion effects [1315] should
be taken into account. We can tackle the problem considering the
colloids as big atoms [1,2], applying Brownian diffusion mechanisms and modied Ficks law [1316], which accounts for deviation from local equilibrium of diffusion process in the bulk liquid
ahead of a fast moving interface [1315]. The diffusion coecient
of the particles D ( R ) can be estimated using the StokesEinstein
diffusivity of an isolated colloidal particle [2]
D(R) =
kB T
6 R
(1)
C
2C
2C
+ 2 = D 2
(2)
t
t
X
here is the relaxation time to local equilibrium. Eq. (2) predicts
a nite speed of the diffusive wave V D = ( D / )1/2 i.e. maximum
speed with which the diffusion perturbations can propagate in
the bulk liquid [1316]. From microscopic point of view the diffusive speed V D can be treated as the maximum speed with which
an individual particle moves in X -direction in the bulk liquid,
i.e. the molecular velocity of the particles V D = (3k B T /m p )1/2 ,
where m p is the mass of a particle, k B is Boltzmanns constant,
and T is temperature. In reality there may be asperities on the
particles surface leading to smaller value for V D but as a rst order approximation it is reasonable to assume that the particles are
spherical. As it will be demonstrated later, this assumption leads
to theoretical prediction consistent with experimental result. Thus,
after some algebra the diffusive speed for colloidal particles takes
the form
V D ( R ) = 9k B T /4 R 3
1/2
= R 3/2
(3)
(C i C 0 ) exp[ V X / D (1 V 2 / V D2 )] + C 0 ;
LNDM
C
(X) =
V < VD
C0; V > V D
(4)
D LNDM ( V ) =
D (1 ( V / V D )2 );
0;
V < VD
V > VD
(5)
D LNDM ( V , R ) =
k
B T D
(1 ( V / V D ( R ))2 );
6 R
0;
V < V D (R)
V > V D (R)
(5a)
theory of Jackson et al. [10,11] for nonequilibrium segregation during rapid rst-order phase transformations is based on the idea
that the interface can transfer, between components, the chemical potential differences which are driving the transformation. The
partition coecient can be extended for the local nonequilibrium
diffusion case based on insights gained from hyperbolic LNDM,
Eqs. (2), (4), and (5). Following Jackson et al. [10,11] we introduce
the trapping probability as the ratio of the distance that the interface advances during time t to the distance that the particle
can diffuse during this time. Under local nonequilibrium condition,
i.e. on a short time scale, a particle propagates with molecular
velocity V D and, hence, the trapping probability LNDM is dened
as LNDM = V /( V D V ) at V < V D and LNDM at V < V D .
In this case the modied partition coecient takes the form
K LNDM ( V , R ) =
1/(1+ A V /( V D ( R ) V ))
KE
1;
; V < V D (R)
V > V D (R)
(6)
where K E is the equilibrium partition coecient, A is a constant governing energy transfer between species [10,11]. K LNDM
as a function of V is plotted in Fig. 1 for different R and K E .
At low interface velocity V 0, i.e. near equilibrium, K LNDM
K E , which value is extremely small for colloidal size particles [1].
As the interface velocity increases above the characteristic velocity V = V D ( R )/(1 + A ), the partition coecient deviates strongly
from K E and results in complete particle trapping K LNDM = 1 at
V V D ( R ). It should be stressed that the critical point at which
the complete particle trapping occurs V = V D ( R ) R 3/2 strongly
depends on the particle radius R. Increasing the particle radius
decreases the critical velocity and shifts the transition to diffusionless solidication with complete particle trapping to lower velocity
range while the dependency of K LNDM on K E is relative weak (see
Fig. 1). The possibility to reach the complete trapping during rapid
solidication at a nite interface velocity is conrmed by experimental results [2,58] (see also references in [15]) and molecular
dynamic simulations [9].
The particles rejected by the interface create a concentration
gradient in the liquid, Eq. (4), that causes the liquid ahead of the
interface to be undercooled. This is the basis of the constitutional
undercooling which leads to instability of a planer solidliquid
interface [12]. At high interface velocity V > V D ( R ) the growth
occurs in the diffusionless regime C ( X ) C 0 and the concentration gradient in the liquid ahead of the interface is zero. It implies
an absence of constitutional undercooling at V > V D ( R ), which,
in turn, leads to a stable planar solidliquid interface. Thus the local nonequilibrium diffusion effects play a stabilizing role in rapid
solidication of colloidal particles as well as in rapid solidication
of binary metallic alloys [14]. Mullins and Sekerka [12], assuming
equilibrium at the interface and in the bulk liquid, showed that
the stabilizing effect due to the interface energy (GibbsThomson
effect) leads to absolute stability of the solidication front if the
solidication velocity approaches the critical value V a
Ca =
K E2 T m V a
( K E 1)mD
(7)
3565
Fig. 3. Stability diagram for the solidication of colloidal suspension: dash curve
critical velocity V D (m) leading to a transition to complete particle trapping,
Eq. (3); solid curve critical velocity for absolute stability limit based on LNDM.
The hatched area is an estimation of the domain in which the transition to unstable regimes occurs during colloidal solidication of alumina particles investigated
in [2].
is a stable planar interface region. Under the curve a planar interface is unstable and the cellulardendritic and banded structures can form. Between solid and dash curves solidication is
mainly diffusion controlled with particle segregation at the interface, above dash curve diffusionless solidication with complete
particle trapping K LNDM = 1 occurs. The predictions are made with
no tting parameters and are in good agreement with experimental results [2,58], capturing the decrease in the transition velocity
to unstable regimes V aLNDM and the transition velocity to complete
particle trapping V D with the particle radius R.
In summary, by considering local nonequilibrium diffusion effects we have predicted a sharp transition from diffusion controlled to diffusionless solidication with complete particle trapping when the interface velocity passes through the critical point
V = V D ( R ). The transition velocity strongly depends on particle radius as R 3/2 , Eq. (3). We have obtained an expression for
the partition coecient, Eq. (6), which describes particle segregation at the solidliquid interface as a function of interface velocity and particle size. The local nonequilibrium diffusion effects
as well as increasing the particle radius substantially stabilize the
planar interface against cellular breakdown. The velocity leading
to a transition between the stabilityinstability domains V aLNDM
also strongly depends on particle radius. At low interface velocity V V D , i.e. at quasi-equilibrium, the Mullins and Sekerka
approach leads to V a D R 1 . Under local nonequilibrium diffusion condition, i.e. at high interface velocity V V D , LNDM
predicts that V aLNDM ( R ) < V D ( R ) and V aLNDM ( R ) R n with n
between 1 and 1.5. The predictions are consistent with experiments [2,58]. Future work determining the interface temperature
and dendrite tip radius as a function of interface velocity and particle size will allow us to predict in more details the structure and
morphology of materials processed by rapid solidication of colloidal suspension under local nonequilibrium conditions.
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