Solidworks Carro Formula 01

F1 Car
Chapter 2
Body
A. Save as "BODY".
Step 1. If necessary, open your BLANK le.

Step 2. Click File Menu > Save As.
Step 3. Key-in BODY for the lename and
press ENTER.
B. Side Cut.
Step 1. Click Wireframe
on the View toolbar.

Fig. 1
Step 2. Click Right (plane) in the Feature Manager and click Sketch
toolbar, Fig. 1.
Step 3. Click Normal To
Step 4. Click Line
from the Content
on the Standard Views toolbar. (Ctrl-8)
(L)) on the Sketch toolbar.
Step 5. Draw the 4 lines in Fig. 22.

Keep the lines away from
the cartridge hole. Use
the inferencing line, the
dotted line that appears
when you draw the
lines.
Step 6. Click Spline
(S)
on the Sketch toolbar.
Step 7. Draw a spline across
the top, Fig. 3. Press
Escape to end the
spline.
Step 8. Click the spline to display the Spline Points
(green) and Control
Polygon.
Fig. 2
Spline
Fig. 3
Control Point
Fig. 4
Step 9. Click a gray Control Point to activate it and the Control Point turns yellow. Move the yellow Control Point to adjust spline, Fig. 4.
SolidWorks 08 Body F1 CAR Page 2-1
10/16/09
Brookside Middle School Tech Ed

http://www.sarasota.k12.fl.us/brookside/cudacountry email:cudacountry@comcast.net
Step 10. Click Smart Dimension

(S) on
the Sketch toolbar.
Step 11. Dimension as shown
Fig. 5. To Smart diFig. 5
mension click the line to dimension, then move the cursor up off the sketch and click. Keyin the dimension and press ENTER. To Smart dimension the over all length, 195, click the
back corner and click the front line. Move the cursor up off the sketch and click. Key-in
195 for the dimension and press ENTER.
Step 12. Click Features
Manager toolbar.
on the Command
Step 13. Click Extruded Cut

toolbar.
on the Features
Direction arrow
Fig. 7
Step 14. In the Extrude Property Manager:

under Direction 1
End Condition to Through All
The Direction arrow should
point towards area to be cut away,
Fig. 7. If arrow is pointing in wrong
direction, click Flip side to cut, Fig. 6.
Click OK
Step 15. Save. Use Ctrl-S.
Fig. 6
Fig. 8
C. Rear Cut.
Back face
Step 1. Click Back
Step 2. Click the back face of the body and click Sketch
the Content menu, Fig. 9.
Step 3. Click Centerpoint Arc
on
(S) in the Arc yout
Fig. 9
Step 4. Start arc at center of the cartridge hole and move

the cursor to the right. Click to place the rst end
point, then move cursor counterclockwise 180 degrees. Click to place the second end point, Fig. 10.
3. Drag around
and click to
end arc
Step 5. Click Line
1. Start at
axle center
(L) on the Sketch toolbar.
Step 6. Draw the 4 lines in Fig. 11. Start the line at the end
of the arc. Use the inferencing line, the dotted line
that appears when you draw the lines.
toolbar.
2. Click
end point
Fig. 10
(S) on the Sketch
Step 8. Dimension arc 13, Fig. 12.

Manager toolbar.
on the Command

toolbar.
on the Features
Fig. 11
Direction
arrow

under Direction 1
The Direction arrow should point towards
area to be cut away, Fig. 13. If arrow is pointing in
wrong direction, click Flip side to cut, Fig. 14.
Click OK
Fig. 12
Step 12. Click Isometric

dard Views toolbar.
on the Stan-
Fig. 13
Fig. 14
D. Top Cut.
Top face
Step 1. Click the top at face of the body and click Sketch
on the Content menu, Fig. 15.
(Ctrl-8)
on the Standard Views toolbar.
Step 3. Click Centerline

the Sketch toolbar.
in the Line yout
Fig. 15
(S) on
Step 4. Starting from midpoint of the bottom of

the sketch, draw a centerline up through
the sketch, Fig. 16.
Step 5. Press the Escape key to unselect Centerline.
Step 6. Click the centerline to select it, Fig. 16.
Centerline
Step 7. Click Dynamic Mirror

on the
Sketch toolbar or Tools Menu > Sketch
Tools > Dynamic Mirror, Fig. 16.
Symmetry symbols appear at both ends
of the centerline. Geometry drawn on
one side of mirror centerline will mirror
onto the other side.
Step 8. Click Line
toolbar.
(L) on the Sketch
Dynamic
Mirror
Fig. 16
Fig. 17
Step 9. Draw the 5 lines in Fig. 17. Keep the vertical line away from the blank. Avoid any inferencing lines except vertical.

(S) on the Sketch toolbar.
Step 11. Add dimensions as shown
in Fig. 18. Start at the top,
with the 40. Dimension the
distance between the side pod
edge and the edge of Blank 2.
Step 12. Click Tangent Arc
the Arc yout
Sketch toolbar.
1
2
in
Fig. 19
on the
Step 13. Draw an arc between the Position 1 and Position 2, Fig. 19.
Command Manager toolbar.
on the

Features toolbar.
on the

under Direction 1
point towards area to be cut away,
Fig. 20. If arrow is pointing in wrong
direction, click Flip side to cut, Fig. 21.
Click OK
Fig. 18
Direction
arrow
Fig. 20
Fig. 21
Step 18. Click Shaded With Edges
on the View toolbar.

Fig. 22
E. Under Front Wheel Cut.
Step 1. Rename Features in the Feature Manager (left panel). To rename,

click the Feature name and press F2, Fig. 23.
Change: BODY
CARTRIDGE HOLE
AXLE HOLES
EYE SCREW SLOT
SIDE CUT
REAR CUT
TOP CUT
toolbar, Fig. 23.
Fig. 23
from the Content

Step 5. Draw a 3 point spline across the bottom in front of the axle, Fig. 24. Allow room for the
front wing, above and between the spline and the nose tip. Also, allow for the wheel standoffs around the axle hole. Press Escape
Point 2
to end the spline.
Step 6. Click the spline to display the Spline
Points (green) and Control Polygon.
Point 1
Point 3
Fig. 24
Step 7. Click a gray Control Point to activate it

and the Control Point turns yellow. Move
the yellow Control Point to adjust spline,
Fig. 25.
on the Command Manager
toolbar.
on the Features toolbar.
Fig. 25
Direction
arrow
Fig. 26

under Direction 1
Fig. 28
End Condition to Through All Fig. 27
The Direction arrow should point towards area to be cut away, Fig. 26. If arrow
is pointing in wrong direction, click Flip side to cut, Fig. 27. Click OK
F. Loft Cockpit.
Step 1. Rename Features in the Feature

Manager. To rename, click the
Feature name and press F2, Fig. 29.
Change:
Extrude 4 to FRONT WHEEL
CUT.
Top face
Step 2. Click the top face of the body and

click Sketch
menu, Fig. 30.
on the Content
Fig. 29
Fig. 30

on the Standard
Views toolbar. (Ctrl-8)
Step 4. Click Zoom to Selection
(Q) on the
View toolbar to zoom around the front of
cockpit, Fig. 31.
in the Line yout
Zoom
Step 6. Starting from midpoint of the cartridge arc

edge, draw a centerline down through the
sketch, Fig. 32.
Centerline
Dynamic
Mirror
Step 8. With the centerline selected, click Dynamic

Fig. 31
Mirror
on the Sketch toolbar or
Tools Menu > Sketch Tools > Dynamic Mirror, Fig. 32.
Step 9. Click Line
Fig. 32
Position 1
Position 2
Step 10. Draw the 2 lines in Fig. 33. Start the rst line at top
endpoint of centerline, Position 1, Fig. 33. Bring the
Position 3
line over to the corner, Position 2. Continue another line
down vertically, Position 3.
Fig. 33
Step 12. Draw a spline from the end of the vertical line to the centerline, Fig. 34. Press Escape to end the spline.
Step 13. Shift click a vertical line and a spline to select both, Fig. 34.
To Shift click, click a vertical line, then hold down the Shift
key and click the spline.
Step 14. Click Tangent
Line
Spline
Step 15. Click a gray Control Point to activate it and the Control Point
turns yellow. Move the yellow Control Point to adjust spline,
Fig. 35.
Fig. 34
Step 17. Dimension as shown Fig. 36.

Step 18. Click Exit Sketch
Fig. 35
Step 20. Click the top face of the body, Fig. 37.
Step 21. Click Insert Menu > Reference Geometry > Plane.
Step 22. In the Plane Property Manager, under Selections:
Set Offset Distance
click OK
to 7
in the Property Manager, Fig. 38.
Fig. 36
Top face
Fig. 37
Fig. 38
Step 23. Click the cockpit sketch (Sketch 9) in the Feature

Manager, Fig. 39 and copy. Use Ctrl-C to copy
sketch.
Step 24. Click the new Plane (Plane1) in the Feature Manager, Fig. 40 and paste sketch. Use Ctrl-V to paste
sketch, Fig. 41.
Step 25. Click the Sketch10 (pasted sketch) in the Feature
Manager and click Edit Sketch
tent menu, Fig. 41.
(Ctrl-8)
on the ConFig. 39
Fig. 40

(Q) on the View toolbar to zoom
around cockpit.
Sketch
Step 28. Click the top left corner of the

sketch and click Make Fixed
on the Content menu,
Fig. 42.
Fig. 41
Fig. 42
Step 29. Change dimension of line

Click corner
from 23 to 14, Fig. 43.
to x
the Sketch toolbar.
on
Fig. 43
Fig. 44
Step 32. Click Loft Base/Boss
Step 33. Click both sketches, Fig. 45.

Step 34. In the Loft Property Manager,
under Options check Merge
results, Fig. 46 and click OK
Sketch
Sketch
Fig. 45
G. Create Folder for Loft.

Step 1. Click the Plane1 in the Feature
Fig. 46
Manager and click Hide

Step 2. Shift click Plane1 and Loft1
in the Feature Manager to
select both. Right click and
click Add to New Folder on
the menu, Fig. 48.
Step 3. Rename new Folder LOFT
COCKPIT in the Feature
Manager. To rename, click the
Folder name and press F2, Fig. 49.
Fig. 49
Fig. 47
H. Loft Cartridge Front.
Fig. 48
Step 1. Click the front face of the cartridge hole arc and click Sketch
Fig. 50.
Step 2. With the front face still selected, click Convert Entities
Front face
Fig. 50
Step 4. Click the top face of cockpit loft and click Sketch
toolbar. (Ctrl-8)
Top face
on the Standard Views

(Q) on the View
toolbar to zoom around the front of cockpit,
cockpit Fig. 52.
yout
toolbar.
Fig. 51
in the Line
(S) on the Sketch
Step 8. Starting from midpoint of the cartridge arc edge, draw a centerline
down through the sketch, Fig. 53.
Dynamic
Mirror
Centerline
Zoom
Step 9. With the centerline selected, click

Fig. 53
Dynamic Mirror
on the
Position 1
Sketch toolbar or Tools Menu >
Position 2
Sketch Tools > Dynamic Mirror,
Position 3
Fig. 53. Symmetry symbols appear
Fig. 52
at both ends of the centerline. Geometry drawn on
one side of mirror centerline will mirror onto the other
side.
Step 10. Click Line
Step 11. Start rst line top endpoint of centerline , Position 1,

Fig. 54. Bring the line over to the corner, Position 2.
Continue another line down vertically, Position 3. The
lines will mirror over to the other side of the Dynamic
Mirror centerline.
Fig. 54
Start arc
(S) in the Arc yout

Step 13. Start arc on centerline aligned with the end of vertical line and move the cursor to the left. Click to place
the rst end point, then move cursor counterclockwise
90 degrees. Click to place the second end point, Fig. 55.
Fig. 55

toolbar.
(S) on the Sketch
Step 15. Dimension line 11 and arc radius 13 as shown in

Fig. 56.

Step 18. Click Loft Base/Boss
Fig. 56
Step 19. Click the offset entities sketch and the sketch on top face, Fig. 57.
Step 20. In the Loft Property Manager,
under Start/End Constraints:
Set Start constraint:
Tangency to Face
Set Start Tangent Length: .9
Fig. 57 and Fig. 58
Sketch 1
Sketch 2
click OK
in the Property Manager.
Fig. 57
I. Create Side Pod Construction Sketch.

Step 1. Click the side face of body (side pod), Fig. 59.
Step 2. Click Insert Menu > Surface > Offset.
Fig. 58
Step 3. In the Property Manager, set:

Offset distance to 3,
Fig. 60 and click OK
Side face
Fig. 59
Fig. 60
Step 4. Click the new surface and click Sketch

Content menu, Fig. 61.
Step 5. Click Offset Entities
on the
Step 6. In the Offset Entities Property Manager set:

Distance to 3
Surface
Fig. 61
The yellow offset rectangle should be on the outside of the face, Fig. 62. If it is not, click Reverse.
Click OK
Step 7. Click Surface-Offset1 in the Feature Manager and

click Hide
Fig. 64.
on the Content menu, Fig. 63 and
J. Create Side Pod 3D Sketch.

Step 1. Use the Rotate View
in the View toolbar to
rotate view as shown in Fig. 64.
Fig. 63
Fig. 62
Step 2. Use the Zoom to Area

in the View toolbar
to drag a zoom window around the left side pod,
Fig. 64.
Step 3. Click 3D Sketch
in the Sketch
Zoom
yout
on the Sketch toolbar. Be sure to click
the yout arrow
to select 3D Sketch.
Fig. 64
(S)) on the Sketch toolbar.

1
The cursor should change to XY plane

indicating you are sketching in XY plane. If
not, press Tab to switch sketch plane.
Step 5. Click to start spline at the top corner (vertex)
of body and side pod, Position 1, Fig. 65.
Fig. 65
Step 6. Click 2nd endpoint of spline on the back vertical line of the 2D sketch, Position 2. Keep
the endpoint away from the midpoint of the line. Press Escape to end Spline, Fig. 65.
Step 7. Press S key again and select Spline
Step 8. Press Tab to change the sketch plane to the

YZ plane
. View the Reference Triad
at the bottom left corner of the display

to determine the sketch plane.
Step 9. Draw a spline from Position 2 on the back
vertical line of 2D sketch to front vertical
line, Position 3, Fig. 66. Press Escape to
end Spline.
Step 10. Press S key again and select Spline
Fig. 66
4
Step 11. Use the right arrow to rotate view as shown

in Fig. 67.
Step 12. Draw a spline from Position 3 on the front
vertical line of 2D sketch to top corner (vertex) of body and side pod, Position 4, Fig.
67. Press Escape to end Spline.
Step 13. Click Line
Fig. 67
4
1
Step 14. Draw a line across the top of the body to connect the ends of the splines, Position 1 to
Position 4, Fig. 68. Press the Escape key to
unselect Line.
Sketch toolbar.
Fig. 68
(S) on the
Step 16. Add dimensions between endpoints of

spline and top corner of the 2D sketch as
shown in Fig. 69. To Smart dimension, the
end of spline point and the top corner of 2D
sketch.
Fig. 69
Step 17. Press the Escape key to unselect Smart Dimension.

Step 18. Click Back
Step 19. Click the lower spline to display the Spline Points (green)
and Control Polygon.
Fig. 70
Step 20. Click a gray Control Point to activate it and the Control
Point turns yellow. Move the yellow Control Point to adjust spline, Fig. 70.
Step 21. Click Right
toolbar. (Ctrl-4)
Step 22. Use the Control Points to adjust spline,
Fig. 71.
Fig. 71
Step 23. Click Front

toolbar. (Ctrl-1)
Step 24. Use the Control Points to adjust top spline, Fig. 72.
Step 25. Be careful when adjusting the splines. The splines must
be keep out away from the body or the surface created
from this 3D sketch will not cut the body. Avoid this error by adjusting spline in each view (Normals). Check
splines in top view. Fig. 73 is correct, but Fig. 74 has
error.
Views toolbar.
Fig. 72
on the Standard
Keep splines
outside body
Step 27. Exit the 3D Sketch. To Exit, click

in the Sketch yout
on
the Sketch toolbar. Click the yout arrow
then 3D Sketch.
Fig. 73
Fig. 74
K. Create Fill Surface.
Step 1. Click Insert Menu > Surface >

Fill.
Step 2. Select the 3D Sketch, Fig. 75.
Click OK
in the Property
Manager, Fig. 76.
3D Sketch
L. Cut with Surface.
Fig. 75
Step 1. Click Insert Menu > Cut > With Surface.

Step 2. In the SurfaceCut Property Manager:
click cut surface in drawing, Fig. 77.
77
the Direction arrow should point
towards area to be cut way, Fig. 77
if arrow is pointing in wrong
direction, click Flip Cut
Fig. 76
, Fig. 78
click OK
Surface
Fig. 77
Step 3. Click Surface-Fill1 in Feature

Manager and click Hide
Direction
arrow
Fig. 78
Step 4. Expand Surface-Fill1 in Feature Manager, click 3DSketch1 and click Hide
Content menu, Fig. 80.
on the
M. Copy Side Pod 3D Sketch.
Step 1. Click 3DSketch1 in the Feature Manager, Fig. 81.

Step 2. With the 3D Sketch selected, use Ctrl-C to copy 3D
Sketch.
Step 3. Use Ctrl-V to paste 3D Sketch.
Fig. 79
Step 4. Click the new copied 3D Sketch in the Feature

Manager and click Edit Sketch
menu, Fig. 82.
Fig. 80
on the Content
Fig. 81
Fig. 82

Views toolbar.
Step 6. Rotate View
on the Standard
Zoom
and Zoom to Area
Fig. 83
around side pod, Fig. 83.

Step 7. Pull down the vertex at the top corners of
line and spline, Positions 1 and 4 down
to the bottom of body, Fig. 84. Keep the
vertex in the corner (edge). If the vertex is
not at the bottom the surface will not cut.
the Sketch toolbar.
(S) on
Pull vertex
of spline down
to bottom
Fig. 84
Step 9. Change the front dimension to 20 and the

back dimension to 23 at the corners between endpoints of spline and top corner of
the 2D sketch as shown in Fig. 85.
Step 10. Press the Escape key to unselect Smart
Dimension.
Step 11. Click Back
Fig. 85

Keep splines
outside body
Step 12. Click the bottom spline to display the Spline Points (green)
and Control Polygon.
Step 13. Click a gray Control Point
to activate it and the Control
Point turns yellow. Move the
yellow Control Point to adjust
spline, Fig. 86.
Fig. 86
Step 14. Click Front

Step 15. Use the Control Points to adjust spline, Fig. 87.
Fig. 87
Fig. 88
Step 16. Check the splines in the Top View

, Fig. 88. The splines most be outside the body or
the surface created from this 3D sketch will not cut the body.
Step 18. Exit the 3D Sketch. To Exit, click

toolbar. Click the yout arrow
in the Sketch yout

then 3D Sketch.
on the Sketch
N. Create Lower Fill Surface.

Step 1. Click Insert Menu > Surface > Fill.
Step 2. Select the 3D Sketch, Fig. 89.
Click OK
in the Property
Manager, Fig. 90.
O. Cut with Lower Surface.

Step 1. Click Insert Menu > Cut > With
Surface.
3D Sketch
Fig. 89

click cut surface in drawing, Fig. 91.
91
towards area to be cut away,
Fig. 91
if arrow is pointing in
wrong direction, click
Flip Cut
click OK
, Fig. 92
.
Fig. 90
Surface
Direction
arrow
Fig. 91
Step 4. Click Surface-Fill2 in Feature Manager and click Hide
Fig. 92
Step 5. Click Sketch13 (2D rectangle sketch) in the Feature Manager and click Hide
Fig. 93
Fig. 94
P. Mirror Side Pod.

Step 1. Click Mirror
Step 2. In the Property Manager set:

under Mirror Face/Plane, Fig. 96
expand the Design Tree in the top left
corner of the drawing area
click Right (Plane), Fig. 97
under Features to Mirror
in Design Tree select
SurfaceCut1 and
SurfaceCut2
click OK
, Fig. 98.
Fig. 96
Step 4. In the Feature Manager

create folder for Side Pods.
To create folder select all
features. Click the rst
feature, hold down Shift
key and click last feature,
Fig. 99.
Fig. 97
Fig. 98
Step 5. Right click any selected

feature and click Add to
New Folder on the Content menu (click OK to
warning) Fig. 100.
Step 6. Rename the folder SIDE
POD. To rename, select
folder and use F2 key, Fig. 101.
Fig. 99
Fig. 100
Fig. 101
Q. Wheel Standoff.
from the Content toolbar, Fig. 102.

in the
View toolbar to drag a zoom window
around the front axle hole, Fig. 103.
Zoom
Fig. 103
Fig. 102
Step 4. Click the edge of the front axle hole, Fig. 104.
Convert edge to entities
Step 5. Click Convert Entities
toolbar.
on the Sketch

in the Line yout
(S)
Fig. 104
Step 7. Draw two centerlines from the center of the circle

as shown in, Fig. 105. Keep one centerline horizontal.
toolbar.
(S) on the Sketch
Step 9. Dimension angle between construction lines 10 as

shown in Fig. 106. To Smart dimension click both
construction lines, then move the cursor and click.
Key-in 10 for the dimension and press ENTER.
Step 10. Click Ellipse
Step 11. Draw an ellipse as shown in Fig. 107. To draw ellipse, click the center of circle to place the center of
the ellipse. Drag to the angled center line and click
to set the major axis. Drag down below circle and
click again to set the minor axis.
toolbar.
Horizontal centerFig. 105
Horizontal centerFig. 106

Major axis
(S) on the Sketch
Step 13. Dimension ellipse as shown in Fig. 108. To Smart

dimension click the major axis points, then move
the cursor up off the sketch and click. Key-in 17 for
the dimension and press ENTER. Dimension the
minor diameter 8.
Minor axis
Fig. 107
Fig. 108
Step 15. Zoom out, use the Z key and use

Zoom to Area
to drag a
zoom window around the both
axle holes, Fig. 109.
Zoom
Fig. 109
Step 16. Press Escape to unselect Zoom.

Step 17. Copy sketch to rear axle. To
copy, drag selection around
sketch, Fig. 110. Be sure to
get the dimensions in selection.
Hold down Ctrl key and drag
from center of axle hole (circle)
to center of rear axle hole.
Drag selection
around sketch
Ctrl Drag
from center
Ctrl Drag to
center of axle hole
Fig. 110
n the Command Manager toolbar.
in the View toolbar to rotate view as shown in Fig. 111.
Step 20. Click Extruded Boss/Base

under From
Start Condition
Offset Value to 3
to Offset
under Direction 1
Depth
click OK
Fig. 112.
to 16
, Fig. 111 and
Fig. 111
Fig. 112
Step 22. Rename the Extruded Feature WHEEL STANDOFF. To rename, select folder and use F2 key, Fig. 113.
Fig. 113
R Mirror Wheel Standoff.


WHEEL STANDOFF
Fig. 114
, Fig. 116.
click OK
Fig. 115
S. Fillet Top Edges.
Fig. 116

on the
Standard Views toolbar. (Ctrl-7)
Step 2. Click Fillet
tures toolbar.
on the FeaEdge
Step 3. In the Fillet Property Manager:

Edge
Select FilletXpert, Fig. 117

117.
Set the Radius
to 3
Fig. 118
Fig. 117
Click the inside edge on all 4

wheel standoffs on both sides
of the body (hold down middle
mouse button to rotate view),
Fig. 118.
Edge
Edge
Click Apply
Fig. 120
Set the Radius
to 1
Click the end edge on all 4

wheel standoffs, Fig. 120.
click OK
, Fig. 121.
Fig. 119
Fig. 121
T. Bottom Rear 3D Sketch.

Step 1. Click Back
(Ctrl-2)
Snap to
vertex
Step 2. Click 3D Sketch
Centerline
in the Sketch yout
Centerline

in the Line yout
(S)
Start at
midpoint
Fig. 122
Draw arc
beyond
center
of body
Step 4. Draw two centerlines as shown in Fig. 122. Snap

endpoint to the vertex.
(S) in the Arc yout
Fig. 123

Step 6. Click the midpoint of top centerline (center of the
cartridge hole) to start the arc and move the cursor
to the left end of centerline. Click to place the rst
endpoint, then move cursor counterclockwise past 90
degrees or beyond middle of body. Click to place the
second endpoint, Fig. 123.
Step 7. Click Line
Draw line
past centerline
Fig. 124
Step 8. Draw the line as shown in Fig. 124. Start line at midpoint of top centerline and continue line down past
bottom centerline (origin).
Step 9. Click Trim Entities
Trim 3
Step 10. Trim the entities as shown in Fig. 126. To trim, click
the entities you want to remove, Fig. 125.
Fig. 125
Fig. 126
Step 11. Press Escape to unselect Trim Entities.

Step 12. Use right arrow two times to rotate view as shown in
Fig. 127.
Step 13. Click 3 Point Arc
Step 14. Press Tab to change the sketch plane to the YZ plane
2
Fig. 127
Step 15. Draw an arc between the Position 1, Position 2 and Position 3 shown in Fig. 127. To draw the arc, rst click Position 1, then Position 2. Swing the arc to Position 3 and
click. At Position 1 keep the arc inside the edge of the
body.
toolbar.
(S) on the Sketch

Fig. 128
Step 17. Dimension the endpoint of arc to the side pod 11 as shown Fig. 128.
128
Step 18. Use up arrow two to rotate view as shown in Fig. 129.
Step 20. Change the sketch plane to ZX

The cursor will change to ZX.
. Use the tab key.
3
1
Step 21. Draw an arc between the Position 1, Position 2 and Position 3 to close the 3D Sketch as shown in Fig. 129. To
draw the arc, rst click
Position 1, then Position
2. Swing the arc to Position 3 and click. At Position 1 keep the arc inside
the edge of the body, Fig.
130 and Fig.131.
Keep arc Fig. 129

inside edge
of body
Step 22. Exit the 3D Sketch. To

Exit, click
in the Sketch yout
Fig. 130
Good
Keep arc
inside edge
of body
Fig. 131
Wrong
U. Create Bottom Rear Fill Surface.

Step 1. Click Insert Menu > Surface > Fill.
Step 2. Select the 3D Sketch, Fig. 132. Click
3D Sketch
OK
in the Property Manager,
Fig. 133.
V. Cut Bottom Rear Surface.
Step 1. Click Insert Menu > Cut > With Surface.

click cut surface in drawing,
Fig. 134
towards area to be cut away,
Fig. 134
if arrow is pointing in wrong
direction, click Flip Cut
Fig. 135
click OK
Fig. 132
Fig. 133
Direction
arrow
Surface
Fig. 134
Fig. 135
Step 3. Click Surface-Fill3 in Feature Manager and click Hide

on the
Content menu, Fig. 136. The 3DSketch3 should hide itself.
Fig. 136
W. Mirror Bottom Rear.


under Features to Mirror, Fig. 137
SurfaceCut3
click OK
Fig. 137
, Fig. 138.
Step 3. In the Feature Manager create a folder

for BOTTOM REAR CUT. To create folder, rst select all features, click
the rst feature, hold down Shift key
and click last feature, Surface-Fill3 to
Mirror3, Fig. 140.
Step 4. Right click any selected feature and
click Add to New Folder on the Content menu (click OK to
warning) Fig. 141.
Fig. 138
Fig. 139
Step 5. Rename the folder BOTTOM REAR CUT. To

rename, select folder and
use F2 key, Fig. 142.
Fig. 140
Fig. 141
Fig. 142
X. Front Wing.

Fig. 143

in the
View toolbar to drag a zoom window
around the area in front of front axle,
Fig. 144.
Step 4. Click Line
toolbar.
(L) on the Sketch
Zoom
Fig. 144
Step 5. Draw the 2 lines in Fig. 145. Keep one line horizontal.
Sketch toolbar.
(S) on the
Fig. 145
Step 7. Add the Dimensions as shown in Fig. 146. To

Smart dimension the angle click the middle of the
construction lines, then move the cursor and click.
Key-in 18 for the dimension and press ENTER.
Fig. 146

Offset
Step 9. In the Offset Entities Property

Manager set:
Distance to 4
check Bi-directional
click the angled line, Fig. 148
click OK
Fig. 147
Fig. 148
Step 10. Click Tools Menu > Sketch Tools > Construction
Geometry.
Step 11. Click all the lines to change lines to construction
lines, Fig. 149.
Fig. 149
Step 12. Click Line
Step 13. Draw line for front of wing as shown in Fig. 150.
(S) in the Arc yout
Fig. 150

Step 15. Draw 3 Point Arc between Points 1, 2 and 3,
Fig. 151.
Step 16. Draw 3 Point Arc between Points 2, 4 and 5,

Fig. 152. Keep Point 4 away from the horizontal center line. Snap Point 5 to the construction
line at Point 5. Important Point 5 snaps to
centerline so it become tangent to the centerline.
Sketch toolbar.
(S) on the
Fig. 151
Fig. 152
Step 20. In the Sketch Fillet Property Manager set:
Fig. 153
Radius
to 1 , Fig. 154
click the corner shown in
Fig. 155
Radius
to 2 , Fig. 156
click the two corners
shown in Fig. 157. To
Sketch Fillet the bottom llet,
click the line and the bottom
arc. Click OK to message
deleting geometry relations.
Step 18. Dimension the top arc 64, Fig. 153. Dimension
the gap between the horizontal center line and the
bottom arc 1 as shown in Fig. 153.
Step 19. Click Sketch Fillet
Fig. 154
Fig. 155
Fig. 156
Fig. 157
on the Command Manager toolbar.

under From
Start Condition
Offset Value to 3
to Offset
under Direction 1
Depth
click OK
to 28
, Fig. 158
Fig. 158
Fig. 159
Y. Create Front Wing Endplate.

Step 1. Rename Extrude1 to FRONT WING
EXTRUDE in the Feature Manager.
To rename, click the feature name and
press F2, Fig. 160.
Step 2. Click the side face of wing and click
Sketch
Fig. 161.

Sketch toolbar.
on the
Fig. 160
Fig. 161 Side face
Fig. 162
Fig. 163
Step 4. In the Offset Entities Property Manager

set:
Distance to 1, Fig. 162.
The yellow offset sketch should be
on the outside of the face, Fig. 163
163. If
it is not, click Reverse. Click OK
.

Manager toolbar.
on the Command

the Features toolbar.
on
Fig. 165

under Direction 1
Depth
to 2.5
Reverse Direction
Fig. 164
point back towards the body, Fig.
165. If arrow is pointing in wrong direction, click
Reverse Direction
Fig. 166
, Fig. 164. Click OK
, Fig. 166.
Z. Mirror Front Wing and Endplate.


in Design Tree select FRONT WING
EXTRUDE and Extrude 1
click OK
, Fig. 169.
Fig. 167
Fig. 168
Fig. 169
AA. Create Front Wing Folder.
Step 1. Ctrl click FRONT WING EXTRUDE,

Extrude1 and Mirror4 in the Feature
Manager to select all three. Right click
any of the selected Features and click Add
to New Folder on the menu, Fig. 170.
Step 2. Rename new Folder WING FRONT in
the Feature Manager. To rename, click the
Folder name and press F2, Fig. 171.
BB. Modify Rear Wing Sketch.

Step 1. If necessary, turn on Instant3D
the Features toolbar.
on
Fig. 170
Fig. 171
Step 2. Expand the WING FRONT folder.

Hold down Ctrl key and drag
FRONT WING EXTRUDE in the
Feature Manager design tree out and
set on the at side face of the body
just above the rear axle standout,
Fig. 172.
Step 3. Click Delete in Copy Conrmation
dialog box to delete the external
constraints (dimensions), Fig. 173.
Step 4. Expand Extrude2 (rear wing), click
Sketch17 in the Feature Manager
and click Edit Sketch Plane
Fig. 173
Fig. 172
Step 5. In the Sketch Plane Property Manager:

Under Sketch Plane/Face, Fig. 175
Expand the Design Tree in the top left
corner of the drawing area and click Right
(Plane), Fig. 176
176.
Click OK
Fig. 175
Fig. 174
Fig. 176
Step 6. Click Extrude2 (rear wing) in the Feature Manager and click Edit
Sketch

(Q) on the View toolbar to zoom
around the read wing sketch.
sketch
Step 10. Add and change Dimensions as shown Fig. 178:
Fig. 177
Intersection
of centerlines
Add 31 dimension from bottom of body to intersection of centerlines

Add 23 dimension from rear of body to intersection of centerlines
Change length of angled centerline from 20 to 24
(length of sketch)
Change angle of centerline from 18 to 14
CC. Modify Rear Wing Extrude.
Fig. 178

in the View toolbar to rotate
view as shown in Fig. 179.
Step 2. Click the Extrude2 (rear
rear wing) in the Feature Manager and click Edit Feature
Fig. 178.
Fig. 179
Fig. 180
Arc face

under From
set Start Condition to Surface/
Face/Plane
set Select a Surface/Face/
Plane: click the outside arc face of
the body at the cartridge hole,
Fig. 182
Fig. 182
under Direction 1
End Condition
From Surface
to Offset
set Face/Surface: expand the

Design Tree in the top left corner of
the drawing area click Right (Plane),
Fig. 183
Depth
click OK
Fig. 181
Fig. 183
to 31
, Fig. 184.
DD. Create Rear Wing Folder.
Step 1. Rename Extrude2 to REAR WING EXTRUDE in the

Feature Manager. To rename, click the Folder name and
press F2, Fig. 185.
Fig. 184
Step 2. Right click REAR

WING EXTRUDE
and click Add to
New Folder on the
menu, Fig. 186.
Step 3. Rename new Folder
WING REAR in
the Feature Manager.
To rename, click the
Folder name and
press F2, Fig. 187.
Fig. 185
Fig. 186
Fig. 187
EE. Create Rear Wing Endplate.

Step 1. Click the side face of rear wing and click Sketch
Step 3. In the Offset Entities Property

Manager set:
Distance to 1
Side face
Fig. 188
The yellow offset sketch

should be on the outside of the
face, Fig. 190. If it is not, click
Reverse. Click OK

on
the Command Manager toolbar.
Fig. 189
Fig. 190

under Direction 1
Depth
to 2.5
Reverse Direction
Fig. 191
The Direction arrow should point back towards

the body, Fig. 192. If arrow is pointing in wrong direction, click Reverse Direction
Fig. 192
, Fig. 191. Click OK
Fig. 193
FF. Mirror Rear Wing and Endplate.


in Design Tree select REAR WING
EXTRUDE and Extrude2
under Options
check Geometry Pattern
click OK
, Fig. 196.
GG. Move Features to Rear Wing Folder.
Fig. 194
Step 1. In the Feature Manager, move the

two features into the REAR WING
FOLDER.
To move a feature, drag the feature
over the last feature in the folder.
When the cursor changes to Arrow
release the feature, Fig. 197.
Drag both Extrude2 and Mirror5
into the REAR WING FOLDER,
Fig. 198.
Fig. 195
Fig. 196
HH. Fillet Edges.

Step 1. Click Fillet
Fig. 197
Step 2. In the Fillet Property Manager:
Fig. 198
Select FilletXpert
FilletXpert, Fig. 199
199.
Set the Radius
to 8
Click the edge between rear of side

pod and body on both sides of the
body (hold down middle mouse button to rotate view), Fig. 200.
Click Apply
Fig. 199
R8
Fig. 200
Set the Radius

Fig. 201
to 12,
Click the end edges on all 4

corners of side pods, Fig. 202.
R 12
Fig. 202
Continue and add Fillets:

Front edge of side pod and
body, Radius 14, Fig. 203.
Top edge of body and side
pod , Radius 1.5, Fig. 204.
Fig. 201
R 14
Fig. 203
Bottom edge of body and side pod, Radius 1.5, Fig. 205.
Top back edge of cockpit, Radius 2, Fig. 206.
Top front edge of cockpit, Radius 2, Fig. 207.
R 1.5
R2
Fig. 204
Fig. 206
R 1.5
Fig. 205
R2
Fig. 207
R 12
Bottom edge of cockpit (one side), Radius 2,

Fig. 208.
Bottom edge of cockpit (other side), Radius 2,
Fig. 209.
Both edges of endplate (all 4 endplates),
Radius 1, Fig. 210.
Edge of endplate and wing, Radius 1, Fig. 211.
R2
Fig. 208
Edge of endplate and body, Radius 1,

1 Fig. 212.
Click OK
when done.
R2
Fig. 209
R1
R1
Fig. 210
R1
Fig. 211
R1
Fig. 212

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F1 Car

Step 1. If necessary, open your BLANK le.

on the View toolbar.

from the Content

on the Standard Views toolbar. (Ctrl-8)

(L)) on the Sketch toolbar.

Step 5. Draw the 4 lines in Fig. 22.

SolidWorks 08 Body F1 CAR Page 2-1

Brookside Middle School Tech Ed

Step 10. Click Smart Dimension

Step 13. Click Extruded Cut

Step 14. In the Extrude Property Manager:

Step 1. Click Back

on the Standard Views toolbar. (Ctrl-2)

(S) in the Arc yout

SolidWorks 08 Body F1 CAR Page 2-2

Step 4. Start arc at center of the cartridge hole and move

Step 5. Click Line

(L) on the Sketch toolbar.

(S) on the Sketch

Step 8. Dimension arc 13, Fig. 12.

Step 10. Click Extruded Cut

Step 11. In the Extrude Property Manager:

Step 12. Click Isometric

Step 13. Save. Use Ctrl-S.

SolidWorks 08 Body F1 CAR Page 2-3

on the Standard Views toolbar.

Step 3. Click Centerline

in the Line yout

Step 4. Starting from midpoint of the bottom of

Step 7. Click Dynamic Mirror

(L) on the Sketch

SolidWorks 08 Body F1 CAR Page 2-4

Step 10. Click Smart Dimension

Step 15. Click Extruded Cut

Step 16. In the Extrude Property Manager:

Step 17. Click Isometric

on the Standard Views toolbar.

Step 18. Click Shaded With Edges

on the View toolbar.

Step 19. Save. Use Ctrl-S.

SolidWorks 08 Body F1 CAR Page 2-5

E. Under Front Wheel Cut.

Step 1. Rename Features in the Feature Manager (left panel). To rename,

on the Standard Views toolbar. (Ctrl-8)

Step 7. Click a gray Control Point to activate it

Step 10. In the Extrude Property Manager:

SolidWorks 08 Body F1 CAR Page 2-6

Step 1. Rename Features in the Feature

Step 2. Click the top face of the body and

Step 3. Click Normal To

in the Line yout

(S) on the Sketch toolbar.

Step 6. Starting from midpoint of the cartridge arc

Step 8. With the centerline selected, click Dynamic

(L) on the Sketch toolbar.

(S) on the Sketch toolbar.

SolidWorks 08 Body F1 CAR Page 2-7

on the Content menu, Fig. 35.

(S) on the Sketch toolbar.

Step 17. Dimension as shown Fig. 36.

on the Sketch toolbar.

on the Standard Views toolbar.