Energy Management :: 2008/2009

Class # 6P

SGCIE
Energy systems analysis

Joo Parente
joao.parente@dem.ist.utl.pt

Energy Management

SGCIE
(Sistema de Gesto dos Consumos Intensivos de Energia)
DL n 71/2008

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

SGCIE - Enquadramento

Face s novas exigncias no mbito da promoo da eficincia energtica patentes na Estratgia

Nacional para a Energia:
ao nvel das emisses de gases de efeito estufa,
reviso da fiscalidade do sector energtico
necessidade de promover acordos para a utilizao racional de energia.

Reforma do Regulamento de Gesto do Consumo de Energia (RGCE, 1983)

O Decreto-Lei n 71/2008 regula o sistema de gesto dos consumos intensivos de energia,

abreviadamente designado por SGCIE, institudo com o objectivo de promover a eficincia energtica
e monitorizar os consumos energticos de instalaes consumidoras intensivas de energia.

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

SGCIE Entidades Abrangidas

Aplica-se:
Instalaes consumidoras intensivas de energia - CIE (consumo energtico superior a 500
tep/ano), com excepo das instalaes de co-gerao juridicamente autnomas dos
respectivos consumidores de energia.

No se aplica:
Empresas de transportes e empresas com frotas prprias consumidoras intensivas de
energia (a aplicao do regime previsto no presente decreto-lei deve ser adaptada nos
termos a estabelecer em legislao especfica para o efeito).
Edifcios que se encontrem sujeitos aos regimes previstos nos Decretos-Leis n.os 78/2006
(SCE), 79/2006 (RSECE) e 80/2006 (RCCTE), excepto nos casos em que os edifcios se
encontrem integrados na rea de uma instalao consumidora intensiva de energia.

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

SGCIE Obrigaes

O operador que explore instalaes CIE fica sujeito s seguintes obrigaes:

-

Promover o registo das instalaes;

Efectuar auditorias energticas;

< 1000 tep/ano: periodicidade de seis anos,
> 500 tep/ano: periodicidade de oito anos,

Elaborar Planos de Racionalizao do Consumo de Energia (PREn ARCE*);

< 1000 tep/ano: implementao, de todas as medidas identificadas com PBP < 5 anos;
> 500 tep/ano: implementao, de todas as medidas identificadas com PBP < 3 anos;
metas de Intensidade Energtica (IE) e Intensidade Carbnica (IC)*
< 1000 tep/ano: melhoria de 6% em 6 anos (1% ao ano) do indicador IE;
> 500 tep/ano: melhoria de 4% em 8 anos (0,5% ao ano) do indicador IE;
No mnimo a manuteno dos valores histricos de IC.

Executar e cumprir os PREn.

* ARCE - Acordo de Racionalizao dos Consumos de Energia

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

SGCIE Indicadores

Intensidade Energtica (IE):

IE1 :: Consumo Total de Energia / Valor Acrescentado Bruto (VAB),
IE2 :: Consumo Total de Energia / Volume de Produo,
Consumo Total de Energia : : considerando apenas 50% da energia resultante de resduos endgenos e
de outros combustveis renovveis.

Intensidade Carbnica (IC):

IC :: Emisses de gases de efeito estufa / Consumo Total de Energia.

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

Legislao complementar
Portaria n 519/2008, de 25 de Junho
(credenciao dos auditores)
Despacho n 17313/2008, de 26 de Junho
(coeficientes de converso para TEP)
Despacho n 17449/2008, de 27 de Junho
(caracterizao de auditoria energtica e de VAB)

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

Converso para TEP

Forma de energia

Coeficiente

Gs natural

0,9051 tep/1000 m3

Fuel leo

0,984 tep/ton

Electricidade

0,215 tep/MWh

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

PROBLEM 01
Consider a company that produces aluminum profiles. The production process has the following sequence:
Extrusion: Aluminum ingots are extruded to produce the required profile. The extrusion is characterized by a
specific consumption of natural gas given by 15 m3natural gas/tonaluminum, and a specific consumption of electricity
given by 20 kWhe/ tonaluminum.
Reheat: After the extrusion process the aluminum profiles suffer a thermal treatment at ~ 180C, with a
specific consumption of 10 m3natural gas/tonaluminum.
Painting: After reheat, the profiles are painted using an equipment that presents a specific consumption of 2
kWhe/ tonaluminum.
Treatment: The profiles that present any inconsistency at the end of the painting process, undergo an
operation of treatment to remove the paint. This operation is characterized by a specific consumption of 6
kWhe/ tonaluminum. After the treatment process these profile is sent to the recycling process.
Recycling: All profiles presenting inconsistencies at the end of extrusion, reheat, or treatment, are sent to the
fusion section, where aluminum ingots are produced and then sent to the extrusion operation. The fusion
operation presents a specific consumption of 14 m3natural gas/tonaluminum.

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

PROBLEM 01
The inconsistencies at the end of the extrusion, reheat, and painting represent respectively 5%, 2%, and 4% of
the aluminum mass flow entering in the respective operation.
Consider that the specific consumption associated to the process raw material (aluminum ingots) is
approximately twice the specific consumption of the resulting product from the recycling process.
In these conditions, answer to the following questions, making explicit whenever necessary the adopted
simplifications:
a)

Draw the block diagram of the above production process.

b)

Determine the expression to calculate the specific consumption of the painted profile.

c)

Determine the primary energy specific consumption associated to the painted profiles. Assuming that the
annual production is 20.000 ton, indicate justifying if this company follows under the SGCIE. If so,
determine the energy intensity target, according to the SGCIE.

Coeficientes de converso para TEP

Electricidade
Gs natural
Class # 6P :: SGCIE and Energy Systems Modeling

0.215 kgep/kWh
0.905 kgep/m3
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Energy Management

RGCE

SOLUTION PROBLEM 01
a)

Draw the block diagram of the above production process.

9
REcycling

Extrusion

5
2
8

Reheat

6
3
Painting

Treatment

7
4

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

SOLUTION PROBLEM 01
b)

Determine the expression to calculate the specific consumption of the painted profile.

CE4=CEP +SPCE3+SP-TCEt7
CEt7=CEtT
CE3=CER+SRCE2
CE2=CEE+SE(f1CE1+f9CE9)
CE9=CERE
CE1=2 * CERE

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

SOLUTION PROBLEM 01
c)

Determine the primary energy specific consumption associated to the painted profiles.
Assuming that the annual production is 20.000 ton, indicate justifying if this company
follows under the SGCIE. If so, determine the energy intensity target, according to the
SGCIE.
CEE=0.905*15+0.215*20=17.8 kgep/ton CER=0.905*10=9.1 kgep/ton
CET=0.215*6=1.3 kgep/ton
CEP=0.215*2=0.42 kgep/ton
CERM=2* CERE=25.3 kgep/ton
CERE=0.905*14=12.7 kgep/ton
M4=1
M3= M4*SP=1.04
M5=5%/M2=0.056

M7=4%*M4=0.042
M6 = 2%*M3=0.021
M9=M5+M6+M8=0.119

f9=M9 /(M1+M9)=0.11

f1=1-f9=0.89

M8=M7
M2=M3*SR=1.063
M1+M9=M2*SE=1.119

SP=M3/M4=1.04
SP-T=M7/M4=0.04/1=0.04
SR=M2/M3=1.06/1.04=1.02
SE=(M1+M9)/M2=1.11/1.06=1.05

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

SOLUTION PROBLEM 01

CE9=12.7
CE2= 43.0
CE3=53.0
CE7=1.3
CE4= 55.6 kgep/ton
Anual consumption:
C = 0.0555 toe/ton * 20000 ton/year = 1113 toe/year > 1000 toe/year
According to SGCIE, the target in terms of energy intensity is 6% in 6 years.
CE6years = CE0*0.94 = 55.6*0.94 = 53.42 kgoe/ton.

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

PROBLEM 02
Consider a company that produces steel bottles to store gasses. Each bottle is made of a cylindrical body and
two half-spheres. The cylindrical element weights as much as the two half-spheres.
The production of the half-spheres starts with the disc cutting operation, followed by the cupping (where the
disc takes the shape of an half sphere). The production of the cylindrical bodies starts also with a cutting
operation, followed by an operation of rolling and longitudinal welding. The 3 pieces are then taken to the
operation of elements welding to produce a bottle. After, the bottle suffers a thermal and surface treatment in
the finalization process. The last operation is the pressure test, where the non conformities are separated from
the final product. The non conformities bottles suffer a treatment operation after the finalization process and
then are reintroduced (recycling) in the elements welding operation.
Consider that the specific consumption of the raw material can be neglected, when compared to the remaining
energy specific consumptions involved in this process. The following values for the main operations are given
bellow:

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE
PROBLEM 02

In these conditions, answer to the following questions, making the adopted simplifications explicit whenever
necessary:
a)

Draw the block diagram of the above production process.

b)

Determine the expression to calculate the specific energy consumption of the bottles.

c)

Determine the primary energy specific consumption associated to the bottles. Indicate if the recycling
operation is reasonable in terms of energy consumption, justify your answer. Determine the limit value for
the specific energy consumption of the recycling operation (the value that rules out the advantage of
recycling in terms of energy consumption).

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

SOLUTION PROBLEM 02
a)

Draw the block diagram of the above production process.

RM
1

DC

CUT

RW

CUP
3

5
11

EW

6
10

F
7

PT

Final product

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

SOLUTION PROBLEM 02
b)

Determine the expression to calculate the specific consumption of the bottles.

CE8=CEPT+SPTCE7+SPT_TCEt9
CE7=CEF+SFCE6
CE6=CEEW+SEW(f5CE5+f3CE3+f11CE11)
CE5=CERW+SRWCE4
CE4=CECUT+SCUTCE1
CE3=CECUP+SCUPCE2
CE2=CEDC+SDCCE1
CEt9=CEtT
CE11=CER=0
CE10=0

Class # 6P :: SGCIE and Energy Systems Modeling

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Energy Management

RGCE

SOLUTION PROBLEM 02
c)

Determine the primary energy specific consumption associated to the bottles. Indicate if the recycling
operation is reasonable in terms of energy consumption, justify your answer. Determine the limit value for
the specific energy consumption of the recycling operation (the value that rules out the advantage of
recycling in terms of energy consumption).

The recycling operation is feasible if: C11 < C3 * f3 + C5 * f5!

Yes, in this case there is advantage in recycling. The limit value is: C3*f3 +C5*f5 = 5.8 kgep/ton.
Class # 6P :: SGCIE and Energy Systems Modeling

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