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ENTRY INTO
ENCLOSED
SPACES
SERIES
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ENCLOSED
SPACES
SERIES
PART 1:
AWARENESS
ENTRY INTO
ENCLOSED
SPACES
SERIES
ENTRY INTO
ENCLOSED
SPACES
PART 1:
AWARENESS
SERIES
A VIDEOTEL PRODUCTION
IN ASSOCIATION WITH
CHEMICAL DISTRIBUTION
INSTITUTE
CMA CGM
MISC BERHAD
INTERNATIONAL CHAMBER OF
SHIPPING
VROON B.V.
INTERNATIONAL MARITIME
EMPLOYERS COMMITTEE LTD (IMEC)
INTERNATIONAL MARITIME
ORGANIZATION (IMO)
NAUTILUS INTERNATIONAL
MV NORMAN TRADER
SS SHIELDHALL
WARNING
Any unauthorised copying, lending, exhibition, diffusion, sale, public performance or other exploitation of the
accompanying video is strictly prohibited and may result in prosecution.
COPYRIGHT VIDEOTEL 2011
This video and accompanying workbook training package is intended to reflect the best available techniques
and practices at the time of production. It is intended purely as comment. No responsibility is accepted by
Videotel, or by any firm, corporation or organisation who or which has been in any way concerned with the
production or authorised translation, supply or sale of this video for accuracy of any information given hereon
or for any omission herefrom.
CONTENTS
ABOUT THE
TRAINING
What is the purpose of the ENTRY INTO ENCLOSED
SPACES SERIES?
PAGE
5
8
14
26
30
32
34
36
j PART 1: AWARENESS
PART 2: PREPARATION AND PROCEDURES
PART 3: EQUIPMENT
PART 4: ENCLOSED SPACE ENTRY
PART 5: EMERGENCY PROCEDURES AND RESCUE
PART 6: CORRECT USE OF BREATHING APPARATUS
4
ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / ABOUT THE TRAINING
1. The procedures shown in the ENTRY INTO ENCLOSED SPACES SERIES are
considered by the industry as best practice, but it is recognised that there are
circumstances in which these procedures cannot always be followed.
Tell the group what the objectives of the session are, what youre going to cover, what
theyll be able to do by the end of the session, and how long it will take.
Its a good idea to ask them questions from the start, and to encourage them to ask
you questions throughout the session.
Start discussions
Encouraging discussions in a small group will help each individual to make a
contribution to the session. But remember that some people are reluctant to speak up.
And finally...
Afterwards, spend a few minutes thinking about how the session went, and how you
might want to change it next time.
Preparation
Think about the group
How familiar are your trainees with the ships enclosed spaces? What do they need
to know? What are the kind of questions they might ask you? What do you want this
session to achieve?
ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / ABOUT THE TRAINING
ENCLOSED SPACES
OVERVIEW
A it could contain toxic and/or flammable gases, and/or inert gases that may
displace oxygen, or the oxygen could be used up by chemical processes (for
example corrosion, reactions with the residues from previous cargoes)
A it could contain liquids or free flowing solids
Some places on the ship, such as cargo or bunker tanks, are clearly enclosed, but
enclosed spaces do not have to be enclosed on all sides, so other spaces fall less
obviously into the category. For example, ships holds may have open tops but the
atmosphere in the lower hold may be dangerous because of the type of previous cargo
in it.
Enclosed spaces include, but are not limited to:
A cargo holds
A fresh water tanks
A ballast tanks
A duct keels
A fuel oil bunker tanks
A gas oil bunker tanks
A inter-barrier spaces e.g. cofferdams
A double bottom tank bilge water, dirty oil etc
A any lubricating storage tank
Over the years, too many seafarers have died or been seriously injured when they have
entered spaces that they had not realised were considered enclosed spaces, or when
they have gone in to rescue their colleagues.
A pipe tunnels
A sewage tanks
A pump rooms (cargo or ballast)
A spaces within the accommodation
A chain lockers
A main engine crankcase
A large proportion of most ships consists of enclosed spaces (also known as confined
spaces), divided up into many different compartments. Spaces or areas on the open
deck can also sometimes contain pockets of gas.
A it will usually only have limited openings for getting in and out
A bow/stern thruster spaces, with attached mini-cofferdams for log, echo sounder
A it is not well ventilated or has no source of fresh air (e.g. ballast tanks or
cofferdams)
A some store rooms e.g. paint, chemicals, cargo or bunker samples, upper and
lower focsle stores
ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / 1 ENCLOSED SPACES OVERVIEW
Trainers notes
Exercise 1:
Trainers notes
Exercise 2:
Spend some time going around the ship and identify
6 areas that you consider to be an enclosed space.
1
2
3
4
5
6
CASE STUDY
an enclosed space.
10
ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / 1 ENCLOSED SPACES OVERVIEW
11
The Chief Officer and the first AB were rescued and taken to hospital, where they made
a full recovery.
men entered the forward store, without the knowledge of the vessels senior
officers, could not be established
A not withstanding the nature of the cargo stowed in the adjacent hold, the
ships staff did not consider the forward store to be an enclosed space,
therefore no precautions were taken before the store was entered
Trainers notes
Case study discussion:
What precautions should have been taken?
What other lessons can be learned from this incident?
Trainers notes
Case study discussion:
What precautions should have been taken?
What other lessons can be learned from this incident?
CASE STUDY
FAILURE TO RECOGNISE ENCLOSED SPACE
Two able seamen on a cargo vessel went missing and during a search of the vessel, the
bodies of the two missing crew were found at the bottom of the access ladder inside
the forward store.
The deaths were reported and an investigation into the causes and circumstances
of the accident showed that the vessel had loaded parcels of steel turnings before
sailing. Before loading, the Master had received conflicting information about the
properties of the intended cargo. Despite this uncertainty, the Master accepted the
cargo, which was in fact an IMDG Code Class 4.2 material, ferrous metal turnings. This
type of cargo is liable to self-heat, and can therefore reduce the levels of oxygen within
the cargo hold. Documentation held on board the vessel specifically prohibited the
vessel from carrying this type of cargo.
The investigation found that:
A to clear the cargo hold ventilation trunking of any build up of cargo residues
from the hold, or sea water from the deck ventilator, an earlier crew had cut
the flexible bellow pieces that were fitted adjacent to the ventilation fan. This
created a direct air path from the cargo hold into the forward store
A air in the hold, with oxygen levels of around 6% by volume, almost certainly
migrated into the forward store, leading to the asphyxiation of the two crew
members when they entered the unventilated space. The reason why the two
12
ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / 1 ENCLOSED SPACES OVERVIEW
13
THE
HAZARDS
Most accidents happen when people enter an enclosed space without proper
supervision and/or because they do not follow the correct procedures. Rushing
in, without proper preparation, to rescue and recover someone who is injured or
unconscious is a particularly high risk. But all these hazards can be guarded against.
Trainers notes
Ask the group:
Why do you think so many seafarers fail to take the
proper precautions when they go into an enclosed space?
Lack of oxygen
Deaths and serious injuries in enclosed spaces often occur when people do not realise
that there is not enough oxygen until it is too late and they have become too weak to
escape without help.
The situation becomes even worse when they have to go through narrow openings in
order to work, or if they need to climb out of the space in order to escape.
14
15
17%
14-16%
6-10%
0-5%
Accidents involving lack of oxygen also include serious injuries caused by falls when
the person becomes unconscious.
have been used to put out a fire, and this would reduce the amount of oxygen
in the space. Carbon dioxide is also given off by chilled fruit.
NITROGEN BEWARE!
On tankers, nitrogen is used as an inerting medium, i.e. it displaces
oxygen in order to prevent fire or explosion. It is an odourless and
colourless gas that can cause oxygen deficiency in enclosed spaces and
at exhaust openings on deck, during purging of tanks and void spaces.
Everyone should be aware that one deep breath of 100% nitrogen will
be fatal!
Trainers notes
Ask the group:
Have you ever had difficulty breathing in an enclosed
space on board ship? Where? What was the cause of
the problem?
16
CASE STUDY
OXYGEN DEFICIENCY
An experienced seafarer died on board a passenger cruise ship after he entered an
almost empty ballast tank.
The tanks manhole cover, which was inside a small cofferdam accessed from within the
engine room, had been removed and the seafarer had been instructed to confirm the tanks
contents. As it was not intended for him to enter the tank, no Permit To Work was issued.
17
When the seaman was found to be missing, an experienced motorman was sent into
the cofferdam to check on his wellbeing. He found the seafarer lying at the bottom
of the empty tank and raised the alarm. The motorman then entered the tank but
collapsed when trying to recover the seaman.
After the ships emergency response team provided air to the stricken crew via inline breathing apparatus, the motorman recovered and was able to leave the tank.
However, the seafarer never regained consciousness. He had been asphyxiated in the
oxygen depleted atmosphere of the tank, which had not been inspected for several
years and was heavily corroded. It is not certain why he had entered the tank but it is
likely that it was to determine whether a small amount of water in the tank bottom was
salt or fresh water.
Toxic gases
The effects of inhaling toxic gases can vary from headaches
and eye irritation, to dizziness, paralysis, unconsciousness
and death. Sometimes there is no warning. Many toxic
and most hydrocarbon gases are odourless and invisible,
heavier than air, and dangerous concentrations may even
build up in the open air.
In enclosed spaces you should always expect pockets of gas,
which is why you should continue to test regularly for gas
while working in the space and especially when you change your position in the space.
Make sure the alarm on your gas tester works and is set properly before entering, and
leave the unit switched on to continuous operation while you are working in the space.
Be sure to take it with you when changing position and keep it within hearing range.
Otherwise you may miss the alarm and the result could be fatal.
Trainers notes
The absence of smell should NEVER be taken to indicate the absence of gas!
18
19
Source
Benzene
Hydrocarbon
gases
Hydrogen
sulphide (H2S)
Petroleum cargoes
Mercaptans
Effect
CASE STUDY
For unexplained reasons, the tank remained connected to the ships common line
where the last cargo parcel was benzene. The common line had not been properly
drained and liquid benzene remained in the line. Within two minutes of the Chief Officer
entering the cargo tank he was overcome by fumes leaking and he collapsed.
The person standing by at the point of entry to the space witnessed the officer collapse
and raised the alarm. The crew responded quickly, and rescued the Chief Officer from
the tank within 15 minutes, after which he was evacuated to hospital.
Trainers notes
Case study discussion:
What precautions should have been taken?
What other lessons can be learned from this incident?
Impulsive rescues
Far too many accidents have occurred when seafarers have entered a space to rescue
one of their fellow crew members who is injured or unconscious. It is human nature to
want to save a colleague, but too many casualties have occurred when the rescuers
rush in without taking the proper precautions, because they have been overcome by
panic and have stopped thinking clearly.
If anyone who goes into an enclosed space appears to be in trouble (e.g. they
collapse, stagger, shout for help or are not contactable by the agreed method of
communication), the alarm must be raised immediately.
STOP before you go in, and stop to assess the risks.
20
If you need to rescue someone from an enclosed space that has an atmosphere which
is known or suspected to be dangerous, ALWAYS put on a BA (breathing apparatus)
set before you go in.
Rescue is dealt with in detail in Part 5 of this series.
21
Other hazards
After the inspection of the tank had been completed by the shipyard and company
representatives, the ships bosun sent an ordinary seaman (OS) to collect some debris
that had collected on the upper access ladder platform, which had no safety railings on
all three sides.
The OS descended to the platform and requested for a brush and dustpan to be
lowered in order to sweep the platform clean. He was not wearing a safety harness
with lifeline.
While an able seaman (AB) was sent to fetch the cleaning gear, the bosun observed
that the OS inside the tank appeared to be kneeling, but assumed that this pose was
to facilitate better cleaning of the platform. A few minutes later, the bosun called out
to the OS and lowered the cleaning gear on a rope. The OS rose from the kneeling
position, with his hands extended above his head in order to collect the equipment
being lowered. At this point he either suffered a black out or just lost balance and fell
backwards 12 m down to the tank bottom from the platform. The platform was only
provided with guard rails on two of its sides, and the unprotected side happened to be
the one behind the OS.
An emergency alarm was immediately raised and the Chief Officer, bosun and the AB
entered the tank wearing breathing apparatus. At the same time, the Master informed
the emergency services via the yard foreman. The shipyard rescue team arrived
promptly and joined the ships team in the tank. The OS was brought on to the deck,
but regrettably was pronounced dead by the doctor.
The autopsy report stated external and internal injuries as the cause of death and
confirmed that the fall was not as a result of asphyxiation, alcohol or drugs. Tank
atmospheric checks immediately after the accident showed that there was sufficient
oxygen in the space, and the OS had probably had a momentary black out when he
stood up from the kneeling position.
CASE STUDY
FALL BACKWARDS INTO TANK
A crew member lost his life while working in a fuel oil tank at a time when the ship was
undergoing repairs in dry dock.
The tank had been prepared for entry on the previous day and was tested and passed
by the Chief Officer and shipyard chemist prior to entry for inspection. An appropriate
enclosed space entry permit was issued.
22
23
Trainers notes
Trainers notes
CASE STUDY
EXPLOSION ON BULK CARRIER
A ballast tank on a bulk carrier exploded killing eight crew members.
Trainers notes
Exercise:
From the list you made in Chapter 1 of six enclosed
The explosion occurred when the ship was anchored and waiting to load a cargo of
scrap metal. Before the explosion, eight crew members had spent two hours spray
painting inside a topside ballast tank.
The explosion occurred when volatile paint fumes inside the inadequately ventilated tank
were ignited, probably by the (not intrinsically safe) electric lead light the men were using.
Three of the crew were killed when the tank ruptured. Four other members of the crew
were blown over the side of the ship. The search and rescue operation mounted by
local authorities recovered one body 23 hours later. The eighth crew member, who
was probably working inside the tank, survived the explosion but died of his injuries in
hospital 16 days later.
It emerged that the crew were not provided with adequate instructions or equipment for
the painting work and were unaware of the dangers associated with the task.
24
25
MANAGING ENCLOSED
SPACE ENTRY
A marking/tagging of the enclosed spaces. All enclosed spaces must have clearly
visible signs, indicating that they should not be entered without the proper
preparation and procedures. However, crew members should make their own
assessments and not rely entirely on signage. You will not be criticised for being
over-cautious, though you may be asked to explain your actions, or non-actions
A securing unattended spaces. It is the head of departments responsibility to
ensure that all the entrances to enclosed spaces are kept closed or otherwise
secured against entry
A entry procedures: The ship will have procedures laid down in the SMS (Safety
Management System) for risk assessment, Permit To Work, Action Plan (also
known as the Safe System Of Work), emergencies, inspection and maintenance
of the safety equipment needed for enclosed space entry
A equipment: Depending on your type of ship and on your flag State requirements,
this may include equipment for atmosphere monitoring, respiratory protection,
Personal Protective Equipment (PPE), rescue, escape, and first aid
A rescue drills
Surveyors or inspectors may also have to enter enclosed spaces to inspect and report
on their condition.
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ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / 3 MANAGING ENCLOSED SPACE ENTRY
27
Trainers notes
Ask the group:
What drills in enclosed space entry have you taken part in?
Was there anything that surprised you about the
experience?
What would you say is the most important thing you
learned from the drill?
28
ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / 3 MANAGING ENCLOSED SPACE ENTRY
29
EXERCISE: RECOGNISING
AN ENCLOSED SPACE
Trainers notes
This is a suggested exercise that you (the trainer) could do before you start a new task
involving an enclosed space, or as a general session to raise awareness even if no
enclosed space entry work is currently planned. It is designed to help your team:
A recognise and identify the variety of enclosed spaces that they might
encounter
A understand what constitutes a enclosed space and why it is dangerous
A give feedback on issues involving enclosed space entry on your ship
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ENTRY INTO ENCLOSED SPACES SERIES / PART 1: AWARENESS / 4 EXERCISE: RECOGNISING AN ENCLOSED SPACE
31
RESOURCES
ISGOTT (International Safety Guide for Oil Tankers and Terminals) Chapter 10
ENCLOSED SPACES
ICS (International Chamber of Shipping) Tanker Safety Guide (Chemicals)
Netherlands Code of Safe Working Practices Dat is Juist! (Safety First!), Section
4.1 Entering closed or confined spaces
COSWP (UK Code of Safe Working Practices for Merchant Seamen) Chapter 17
ENTERING ENCLOSED OR CONFINED SPACES
IMO Assembly Resolution A.864(20) Recommendations for Entering Enclosed
Spaces Aboard Ships (as amended)
Useful websites
International Maritime Organization (IMO): www.imo.org
Mines Rescue Service (MRS): www.minesrescue.co.uk
Merchant Navy Training Board (MNTB): www.mntb.org.uk
Merchant Navy Training Board (MNTB) Entry into Enclosed Spaces training criteria
Its objectives are for participants, on completion of a course based on these criteria, to
have sufficient knowledge and understanding to enable them to:
32
33
ASSESSMENT
QUESTIONS
1. What enclosed space hazard
causes the most deaths among
seafarers?
a)
b)
c)
d)
duct keel
engine crankcase
bunker tank
pump room
battery locker
deck
all of the above can become
an enclosed space in certain
circumstances
death
muscle weakness
eye disturbance
nausea and vomiting
34
35
ASSESSMENT
ANSWERS
No.
Answer
False
False
False
10
True
11
12
True
36
NOTES
Just because there is no smell does not mean that gas is absent
37
NOTES
38