83 MW MAN Diesel Power Plant

The CHP power plant consists of 7 x 10 MW MAN 14V 52/55 and 1 x 13 MW MAN 18V52/55 Diesel
engines with ACEC alternators, 50 HZ, 13,800 V, 428 rpm, Fuel: Light fuel oil, heavy fuel oil, palm oil,
Rape seed oil, sunflower oil, Soy oil, cooking oils and others. The plant ran on palm oil fuel for the last
2 years of its operation. 2 x boilers, 4 MW Steam turbine, Auxiliary systems, electrical panels,
compressors, tanks, transformers, pumps, separators, tools, Exhaust silencers, Heat Exchangers, Lots of
spares, Reverse osmosis plant, Demineralization plant, Black start diesel generator and other
accessories. The plant was put into service in 1976 and an additional 13 MW generator was added in
1985. The plant is older and has been well maintained and is in good condition. The plant can be run on
site at the time of inspection.

Engine Specifications
Qty.

Manufacture

Model

Power
Output

Year

Total
Hours

MAN

14V 52/55

10 MW

1976

MAN

14V 52/55

10 MW

1976

MAN

14V 52/55

10 MW

1976

MAN

14V 52/55

10 MW

1976

MAN

14V 52/55

10 MW

1976

MAN

14V 52/55

10 MW

1976

MAN

14V 52/55

10 MW

1976

MAN

18V52/55

13 MW

1985

43,000
to
48,000
hrs.
43,000
to
48,000
hrs.
43,000
to
48,000
hrs.
53,000
to
57,000
hrs.
53,000
to
57,000
hrs.
43,000
to
48,000
hrs.
43,000
to
48,000
hrs.
33,000
hrs

Hours
when
Overhauled
35,000 hrs

Hours
Since
Overhaul
8 to 13,000 hrs.

35,000 hrs

8,000 to 13,000
hrs.

35000 hrs

8,000 to 13,000
hrs.

40,000 hrs

13,000 to 17,000
hrs.

40,000 hrs

13,000 to 17,000
hrs.

35,000 hrs

8,000 to 13,000
hrs.

35,000 hrs

8,000 to 13,000
hrs.

30,000 hrs

3,000 hrs

Engine Specifications 1-7

Manufacture: MAN
Model: Type 14V 52/55
Output: 10 MW
Speed: 428 r / min
Frequency: 50 HZ
Fuel: Light fuel oil, heavy fuel oil, palm oil, Rape seed oil,
sunflower oil, soy oil, cooking oils and others.
Configuration: 14 cylinders arranged in V
52 cm bore / stroke length 55 cm
Horsepower: Power per cylinder, 1,000 hp
Total capital: 14,000 hp
Weight: 150 Tons

Engine Specifications 8
Manufacture: MAN
Model: 18V52/55
Output: 13 MW
Speed: 428 r / min
Frequency: 50 HZ
Fuel: Light fuel oil, heavy fuel oil, palm oil, Rape seed oil,
Ssunflower oil, soy oil, cooking oils and others.
Configuration: 18 Cylinder arranged in V
Horsepower: 18,000 HP

Alternators
Manufacture: ACEC Charleroi
Power Output: 14,300 kVA (1-7)
Power Output: 18,300 kVA (8)
Voltage: 13,800 V
Speed: 428 r / min
External excitation: 110 V DC
Division into two blocks
4 engines per block
Transformer (13.8 / 36 kV) per block

Common Equipment
Individual injection pumps
Diesel fuel consumption per 2200 kg / hour at full load
Normal operation on HFO (Heavy Fuel Oil)

Effect on MDO (Marine Diesel Oil) during starting and stopping

Diesels equipped with turbos
Turbo speed at full load 10,000 r / min
Combustion air pressure at full load 2.5bar
Lubricating oil pump (110 kW)

Grease Oil Filter

Water pump (85 kW / 600 m / h)
Cylinder water pump 37 kW
Injection water pumps
Fuel Pump
Fuel tanks
Oil separators
Feed pump lube oil separator
Recovery boiler feed pump
Recovery boiler circulating pump (out of service)
Air Filter
Cooling fans
Heat Exchangers
Lube oil cooler
Cylinder Cooling Cooler
Heat injection cooling
Turbo Coolers
Heat exchangers alternator cooling
Fuel heater
Lubricating Oil Heater
Cylinder Coolant Heater
Recovery Boilers
Silencers
Tanks for fuel, lubricating oil, cooling water
Degasers
Air filters
Vacuum pumps

Recovery Boilers
Heat recovery from exhaust gases for steam production
Steam characteristics
Exhaust gas temperature before recovery boiler 360 C
Exhaust gas temperature after recovery boiler 120 C
Produced steam 7 bar / 250 C / 5 Ton / hour

Tank's
4 x Storage tanks for heavy fuel oil or palm oil (2,500 m)
3 x tanks for purified extra heavy oil (175 m)
2 x Tanks for light oil (300 m)
1 x Sludge Tank (80 m)

1 x Waste water tank (40 m)

4 x fuel separators
Oil Tank (10,000 L)
HFO day tank or palm oil (5000 l)
Fuel mixing vessel
Sludge Tank
Oil separator
Expansion cylinder cooling water
Expansion cooling water injection

Steam turbine room

Asynchronous generator steam turbine
Constructor ACEC Charleroi
Power 14,300 kVA
Voltage 13,800 V
Speed of 1500 r / min

Help Condenser
Condensation of steam when steam turbine is not working
Automatically comes into operation at high steam pressure
Automatic pressure control
Help Condenser - steam Turbine
Constructor ACEC Gent
Condensing steam turbine 4 MW speed 8000 r / min
Drive asynchronous generator speed 1500 r/ min
Condenser under vacuum (30 mbar)
Efficiency of the power plant with steam turbine
Electric power diesel generators 40%
Cooling Losses diesel groups 23%
Remaining flue gas losses diesel groups
after heat recovery 23%
Power generation steam turbine 4%
Cooling Losses turbine group 10%
Net electrical efficiency central 44%

Auxiliary systems
Auxiliary Diesel 650 kVA
Necessary for "black start" central
Start in the control room
Ability for parallel operation in central LS just for test

Boilers
Auxiliary Boiler "Elboma"
Fire tube Boiler 7 bar / 5 Ton
Rotary burner operating on MDO or palm oil
Operates at lower pressure than the recovery boilers
Steam production at standstill of the central heating of buildings (winter)

Warming fuel
Warming lubricant of the diesels
Warming cylinder cooling water of diesels
Steam Circuit
2 x steam collectors
Steam supply by either auxiliary boiler or Heat recovery boilers
Steam pressure 7 bar / 250 C
Feed water for boilers coming from degasser
Condensate collected in three condensate tanks
Diesel Building
Separators building
Turbine Building
Fuel storage and treatment
Supply of fuel per ship (or by tanker)
Pleas fuel stored in four storage tanks
Purification of the fuel by means of 4 fuel Separators
Remove impurities and water
Purified fuel stored in three tanks cleaned HFO
Fuel Waste (sludge) stored in sludge tank
Electric heat tracing for fuel lines
Cooling water for cooling diesel generators and steam turbine condenser
Double supply channel
Dual filter system consisting of coarse filter and fine filter
Level measurement on supply channel
Double drain
Temperature and oxygen measurement at inlet and outlet

Vacuum installation
Needed for vacuuming raw water pumps
Three vacuum pumps
Switched to second tube collector

Compressed Air Circuit

Compressed air diesels
3 x Compressors "Hatlapa" for compressed air 25 bar
Star Air for diesels
Pilot supply schemes
Dual air collector in diesel building
Air tools
1 x Compressor for air 7 bar
7 bar compressed air in the whole of the central

Water treatment
Treatment of water (well water or city water) for steam boilers

Reverse osmosis plant

Demineralization plant

Wastewater
Treatment of industrial waste water so it is suitable for discharge
Rainwater tank park, unloading tankers and transfocellen discharged through an oil
Separator.
Reception drain water boilers, reverse osmosis concentrate and regeneration of water
Demineralization plant discharged through neutralization plant.

Electrical installations
High Voltage
Switchboard 13.8 kV
Double rail system
Switching Cells for transformer 13.8 kV / 36 kV (HS connection plate 36 kV)
Switching Cells for transformer 13.8 kV / 380 V (low voltage power supply unit)
Torque Cells between the two rail systems
Long Separation between the two blocks
Ground Security Surveillance switchboard 13.8 kV

Transformers
Transformers 70 MVA - 36 / 13,8 kV (transformer transformer 3 & 4)
Connection between HS board 13.8 kV and 36 kV HS board
Transformers 2200 kVA - 13.8 kV / 380 V (transformer transformer 1 & 2)
Low voltage power supply for the central
(1 Transformer for supplying Block I)
(Transformer 2 to power Block II)

Low Voltage
Low Voltage 380/220 V AC Borden
Net system IT net
General low-voltage panels
Block I and Block II
Low Voltage Distribution Boards

NOx bij 5% O2 2009 meting 4

4000
3500

3150

3111

3000

2659

2679

2847

2969

mg/Nm

2500
23/11/09

2000
1500
1000
500
0
1

Total average consumption for the total plant in Year 2009 is 0.2256kg/kWh, 9080kJ/kWh. Produced
by part Bio fuel, part HFO.