Escolar Documentos
Profissional Documentos
Cultura Documentos
it - Press and offset: Tipografia MTM sas Via Nullo, 50 - 24033 Calusco d'Adda (BG) Italy
GIOVENZANA INTERNATIONAL reserves the right to modify, in order to improve their performance,
all technical and functional characteristics of the products shown in the catalogue without prior notice
as this information is intended for general knowledge and is not legally binding.
TECHNO-LIFTING EQUIPMEN T
The fastoon system incloudes 28,30,41; Series c-rail cable trolley wire rope
cable Trolleys, i-beam cable Trolley. The TR85 series conductor rail range
offers both plug-in (line A) or continuos strip (line B) type system.
TABLE OF CONTENTS
28 Series fastoon system
pag. 46
pag. 49
pag. 52
pag. 57
pag. 58
pag. 59
pag. 60
pag. 69
TR85 Series Trolley system
TR85 Series conductor rails line B continuos strip type
pag. 61
pag. 74
pag. 62
Spare parts
Disconnectors
pag. 76
pag. 63
pag. 65
45
Festoon system
DESCRIPTION
CODE
30603001/4
30603002
30603003
DIMENSIONS
C-Rail bar
Material: galvanized steel
Length: 4 mt
Weight: 3,92 kg
Load capacity: 100 kg/mt
Track support bracket
2 Pieces
Bolts is excluded
Material: galvanized steel
Bracket connectors
To join c-rails and
suitable for supporting
the track
13
Material: PA6
46
32
30603004
88
34.5
M6
8
2
30.5
10
15
40
Festoon system
TECHNO-LIFTING EQUIPMEN T
CODE
30603005
30603008
10
30603012
10
30603024
10
30603064
DIMENSIONS
22
DESCRIPTION
End stop
62
35
20
Material: PA6
Towing trolley
Material: galvanized steel
Type of roller: steel roller with
ball. travel speed 80 mt/min.
68 mm: Plastic saddle
275
22
190
120
90
30603066
24 Poles
30603067
90
70
47
Festoon system
DESCRIPTION
Light Series Trolley
Main body, saddle and
wheels in PA for a
considerable noise reduction
Type of roller: PA roller
Travel speed 40 mt/min.
Load capacity: 10 kg
CODE
DIMENSIONS
75
30603035
10
55
30603061
10
55 mm Plastic saddle
Range 50 mm
30603016
68 mm Plastic saddle
Range 50 mm
30603065
30603018
Load capacity: 15 kg
68 mm: Plastic saddle
End clamp
Material: PA 6
Load capacity: 15 kg
35
Material: PA 6 and
galvanized steel
52
40 mm Plastic saddle
30603030
10
Range 50 mm
55
Material: PA 6 and
galvanized steel
Range 50 mm
48
52
55 mm Plastic saddle
30603031
10
Festoon system
TECHNO-LIFTING EQUIPMEN T
DESCRIPTION
CODE
30607001
30607003
30607002
30607005
DIMENSIONS
C-Rail bars
Material: galvanized steel
Lenght: 4 mt
Weight: 5 kg
Load capacity: 100 kg/mt
Truck support bracket
2 Pieces
Material: galvanized steel
Max support spacing: 1mt
22
Material: PA6
62
20
End stop
49
Festoon system
DIMENSIONS
25
Towing trolley
Material: galvanized steel
Type of roller: steel rollers
with ball
30607007
96
25
1
70
68 mm Plastic saddle
90
45
M6
30607008
30607019
30607010
10
30607009
10
30607006
Towing trolley
Material: galvanized steel
Type of roller: steel rollers with ball
68 mm Plastic saddle
Material: galvanized steel
Type of roller: steel rollers with wheels
68 mm Plastic saddle
End clamp
Material: PA 6 and
galvanized steel
68 mm Plastic saddle
75
Trolley in PA
Material: PA
Type of roller: PA steel rollers
with ball bearings
55 mm Plastic saddle
50
30607011
10
55
36
76
CODE
200
DESCRIPTION
Festoon system
TECHNO-LIFTING EQUIPMEN T
CODE
Lenght: 50 mm
30607001/05
Lenght: 80 mm
30607001/08
30607004
30607012
DESCRIPTION
DIMENSIONS
Bracket
Material: galvanized steel
ASSEMBLY EXAMPLE
C-Rail
End clamp
Towing
trolley
Trolley
Track coupler
bracket
51
Festoon system
30602001/4
30602054
DIMENSIONS
39
1.5
18
25
12
94
25
30602004
26
60
23
M12
23
90
30602003
44
18
105
60
m 10
20
56
44
C-Rail bars
Material: galvanized steel
Lenght: 4 mt
Weight: 8 kg
Load capacity: 140 kg/mt
90 Curve 1,5 mt radius*
CODE
DESCRIPTION
28
30602002
63
52
28
46
40
61
30602034
80
170
Festoon system
TECHNO-LIFTING EQUIPMEN T
End stop
Material: Support PVC buffer
CODE
30602038
DIMENSIONS
45
DESCRIPTION
74
20
10
30602014
10
30602013
10
30602015
10
30602076
10
30602077
30602086
10
10
30602082
10
30602083
10
40
Range 50 mm
Flat cable trolley
Material: galvanized steel
Sliding: ball bearings
travel speed 120m/min.
Load capacity: 25 kg
36
34
95
56
25
45
53
Festoon system
DESCRIPTION
CODE
Twin execution
30602020
Single execution
30602091
16 Poles
30602036
24 Poles
30602040
DIMENSIONS
Towing trolley
Material: galvanized steel
Sliding: ball bearings
68 mm Plastic saddle
Range 50 mm
End clamp
Load capacity: 15 kg
40 mm Plastic saddle
30602006
55 mm Plastic saddle
30602007
68 mm Plastic saddle
30602092
Range 50 mm
54
74
40
20
45
m6
30
Material: PA 6 and
galvanized steel
TECHNO-LIFTING EQUIPMEN T
DESCRIPTION
CODE
DIMENSIONS
C-Rail bars
Material: stainless steel
1.5
30602061
Weight: 8 kg
39
Lenght: 3 m
18
20
18
56
23
90
30602063
44
M12
23
28
40
61
46
63
30602065
30602062
80
170
55
DESCRIPTION
CODE
30602064
30602067
30602066
Towing trolley
Material: PA 6/stainless steel
Type of roller: steel rollers
with ball
55 mm Plastic saddle
End clamp
Material: PA 6/stainless steel
Load capacity: 15 kg
55 mm Plastic saddle
56
DIMENSIONS
CHARACTERISTICS
Wire rope fastoon system are used in cases where c-rail and i-beam track power supplies are difficult to install.
Rope diameter: 8
Load capacity: 8 kg
DESCRIPTION
CODE
30604003
10
DIMENSIONS
10
140
30
30604007
10
30
95
18
57
CHARACTERISTICS
The FASTOON SYSTEM with steel sliding IPE-IPN are suitable for installation in industries where heavy duty is required
(power of mobile equipment in steel mills, cranes, rolling mills, foundries, storage containers, etc.)
IPE-IPN 80120 beam
Travel speed: 120 m/min.
Max trolley load capacity: 200 kg
IPE
Max cable package window opening height of 70 mm for both flat and round cable
TROLLEY
IPE 80
BEAM
Seddle mm
PA Rollers
Steel rollers
85
55
30606003 30606005
30606103 30606105
BEAM
Seddle mm
PA Rollers
Steel rollers
BEAM
Seddle mm
PA Rollers
Steel rollers
Seddle mm
PA Rollers
Steel rollers
IPN 80
55
30606004
30606104
85
30606006
30606106
Saddle mm
IPN 100
IPE 100
85
55
30606011 30606013
30606111 30606113
55
30606012
30606112
TOWING TROLLEY
IPE 80
85
55
30606033 30606035
30606133 30606135
BEAM
IPN
85
30606014
30606114
IPN 80
55
30606034
30606134
85
30606036
30606136
Saddle mm
IPN 100
IPE 100
85
55
30606041 30606043
30606141 30606143
IPE 80 A=46+4
IPN 80 A=42+4
IPE 100 A=55+4
IPN 100 A=50+4
55
30606042
30606142
85
30606044
30606144
IPE 80 A=46+4
IPN 80 A=42+4
IPE 100 A=55+4
IPN 100 A=50+4
END CLAMP
Code
58
55
85
30606062 30606063
85
30606066
30606067
102 R 8
102
150
150
Saddle
100mm
100
150
Saddle mm
IPE 80 - IPN80
70
BEAM
TECHNO-LIFTING EQUIPMEN T
CHARACTERISTICS
The FASTOON SYSTEM with steel sliding IPE-IPN are suitable for installation in industries where heavy duty is required
(power of mobile equipment in steel mills, cranes, rolling mills, foundries, storage containers, etc.)
IPE-IPN 80120 beam
Travel speed: 120 m/min.
Max trolley load capacity: 200 kg
IPN
IPE
IPN 80
160
100
30605003 30605004
IPN 100
Seddle mm
Steel rollers
BEAM
180
160
30605005 30605006
IPE 120
180
160
30605007 30605008
IPN 120
Seddle mm
Steel rollers
180
160
30605009 30605010
160
30605011
BEAM
Seddle mm
Steel rollers
BEAM
Seddle mm
Steel rollers
BEAM
IPE 80
200mm x IPE/IPN80
255mm x IPE/IPN100-120
30
TROLLEY
IPE 80
160
100
30605001 30605002
IPE 100
Saddle mm
Free distance 50
BEAM
Seddle mm
Steel rollers
BEAM
Max cable package window opening height of 50 mm for both flat and round cable
180
30605012
TRAINO
BEAM
Seddle mm
Steel rollers
180
160
30605021 30605022
160
30605023
30
IPN 100
180
160
30605019 30605020
IPN 120
200mm x IPE/IPN80
255mm x IPE/IPN100-120
Free distance 59
IPE 100
180
160
30605017 30605018
IPE 120
160
30605016
100
30605015
40
180
30605024
END CLAMP
IPE 80 - IPN 80
160
100
30605026
30605025
Saddle mm
160
30605027
180
30605030
30
BEAM
Seddle mm
Steel rollers
BEAM
Seddle mm
Steel rollers
160
100
30605013 30605014
Free distance 50
Seddle mm
Steel rollers
IPN 80
Saddle mm
59
LINES DIAGRAMS
The diagram is used to determine the number of trucks necessary for the formation of the line, depending on its length.
The height of the loop determines how many trucks are needed and thus their parking area. Where the parking area is
too long at the expense of running real user, it must increase the height of the loops, thus decreasing the number of
trucks required and therefore the parking area. To determine the cable length of a garland to increase by 10% the total
length of the line and add enough to connect the two ends of the fixed and mobile users.
60
TECHNO-LIFTING EQUIPMEN T
GENERAL CHARACTERISTICS
The TR85 Series conductors rails are modern and safe system for energy and data trasmission for various types of
equipment such as: cranes - bridge cranes - conveyour belts - chain conveyors - etc... The TR85 range comply with the
relevant international standards ensuring operator safety, easy of installation and reliability. the system is available in the
following versions:
Line A blue colour - with conductors preinserted inside the plastic casing. copper strips are connected by means of
dedicated terminals.
Lina B yellow colour - with conductors strip to be pulled from a coil continuosly into the pre-assembled plastic casings
with the aid of a towing trolley in case of long systems.
GENERAL CHARACTERISTICS
70
100
200
40
140
CEI EN 60439-1 e 2, CEI EN 60695-2-1., CEI EN 60570
600V ac
H2
kA
10
10
50 Hz
10
10
10
Fuse rating gG
40
70
100
160
200
600
900
1400
1800
2500
IP13
IP23
uL 94
Flammabily resistence
VO
960
CEI EN 60695-2-1. C
Ambient temperature:
operating
- 30 + 55
storage
- 30 + 70
200
m/min.1
9.3
15,5
21,7
31
46,5
Resistence
/m . 10 - 4
18,27
10,96
7,83
5,48
3,65
Impedance
-4
18,36
11,01
7,87
5,55
3,67
mm2
/m . 10
61
Material
Rigid PVC
UL 94
V0
DIN 4102
B2
Self-extinguishing
D.M.6/7/83
CI
430 kg/cm3
Yield point
460 kg/cm2
Modulus of elasticity
30000 kg/cm2
Impact resistance
DIN 53453
Unbroken
Dielectric strenght
ASTM 149
25 kV/mm
82C
N
CONDUCTORS
4
5
200A
3,010 kg/m
1,764 kg/m
3,423 kg/m
2,050 kg/m
2,305 kg/m
2,730 kg/m
Voltage drop should not exceed 5% of rated voltage under normal operating.
3 Phase AC
u %
3 x I x Lt x Z
=
u x 100
U
WHERE
=
u
u % =
=
I
=
Lt
=
Z
=
U
Voltage drop
Voltage drop
Intensity
Length of section (m)
Impedance
Voltage
(V)
(%)
(A)
(m)
(/m)
(U)
Lt =
Lt =
Lt =
Lt =
L/10
L
L/2
L/6
L/10
Lt = L
L
L/6
L
62
Lt = L/2
L/2
Lt = L/6
L/10
L/10
L/2
L
Lt = L/10
Line construction
TECHNO-LIFTING EQUIPMEN T
LINE CONSTRUCTION
To define the size of trolley line TR85, is necessary to consider:
Maximum current in service
Devices (motors cage, ring, resistors, electronic starters)
Devices starting currents
Maximum ambient temperature
The distance between device and nearest power feed
Admissible voltage and voltage dropping in starting and continuous service
Type of current
Devices cycle operations (load factor)
Ia = K In
CURRENT IN CONTINUOUS SERVICE
Specify devices number which work simultaneously to calculate the corresponding current:
Pu
In =
IN = I1 + I2 + ..In
Ia = K In
3 U cos
The current can be determined from the devices power (w) that for a three-phase system is:
In =
Pu
3
U cos
In
Pu
U
cos
In
Pu
1st ENGINE
Engine max.
power (*)
2nd ENGINE
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
2
3
4
5
no.2 lifting equipments
operating in contemporary
3rd ENGINE
4th ENGINE
63
LINE CONSTRUCTION
STARTING CURRENT
Calculate devices numbers in simultaneously started and already in service, then calculate the corresponding current.
When the starting current is unknown, proceed with the following approximation:
Ia = K In
In =
Where KPu
=
3
U cos
In
In the absencePu
of information on the simultaneous operation of utilities relate to the following table:
x
x
x
x
x
x
x
x
x
x
x
x
64
END CAP
TECHNO-LIFTING EQUIPMEN T
GENERAL CHARACTERISTICS
to define line overall length is necessary to consider the standard modular length, festoons, except
the curves, which obtain with PVC conductors 40A to 140A, 3 and 4meters, 200A only 4 meters.
The real length of the line will therefore be higher or lower than the theoretical length assumed or
required.
9.000 mm TR85704C3
+ 250 mm (exceeding)
R. 2.200 mm = L 3.455 mm
R. 1.200 mm = L 1.885 mm
TR8529704D90
TR8529704A90
End cap
Power feed
from 40A to 140A no.1 TR 8503A4
End cap
from 40A to 200A no.1 TR 8506A
Sliding hanger from 40A to 140A in Plastic no. 17 pcs (*) TR 8502
from 40A to 140A in Metal no. 17 pcs (*) TR 8525
no. 10 pcs (*) TR 8504
Junction box from 40A to 200A in PA
Junctions box n. is in base of PVC rail tracks number + 2
Sliding hanger
(*) Add n. 2 sliding hanger every Curve with radius from 1.2 to 1.8 meters,
R. 1.200 to 1.800 mm, n.3 Sliding hangers every Curve with radius 2.2meters
R. 2.200 mm
Power feed
65
3
4
L IN
METERS
3
4
N
CONDUCTORS
4
5
4
5
N
CONDUCTORS
4
5
4
5
40A
TR85404C3
TR85405C3
TR85404C
TR85405C
100A
TR851004C3
TR851005C3
TR851004C
TR851005C
REACH
70A
TR85704C3
TR85705C3
TR85704C
TR85705C
REACH
140A
TR851404C3
TR851405C3
TR851404C
TR851405C
3
4
N
CONDUCTORS
4
5
4
5
56
56
56
L
L
L
40A......140A Series
8585
L IN
METERS
85
REACH
200A
TR852004C3
TR852005C3
TR852004C
TR852005C
L
L
L
200A Series
POWER
Standard length 200 mm
L IN
mm
N
CONDUCTORS
REACH
40A....140A
200
4
5
TR8503A4
TR8503A5
L IN
mm
N
CONDUCTORS
REACH
200A
200
4
5
TR8533A4
TR8533A5
CLOSING
Standard length 100 mm
CODE
66
TR8506A
DESCRIPTION
CODE
DIMENSIONS
M8
TR85O2
1
110
Material: PA 66
65
Hanger clamp
only for 40A a 140A
2 mt (reccomended)
82
56
TR8525
TR85O4
Joint cover
For to join the end of two
conductor rails
110
Material: PA 66
112
120
130
106
Towing arm
1
12
90
60
TR8510
200
30
VITE TE 8X70
100
TR8508
120
9
80
20
67
DIMENSIONS
TR8523
8.5
30
100
150
TR8522
TR8518
TR8519
8.5
140
311.5
1
1
1
80
120
228
1
1
1
TR8526
80
80
TR8521
TR8511
TR8512
8.5
110
80
110
18
430
95
80
120
260
CODE
25
DESCRIPTION
170
250
140
In line feed
175
68
70A
TR8529704A90
TR8529704B90
TR8529704C90
TR8529704D90
140A
TR85291404A90
TR85291404B90
TR85291404C90
TR85291404D90
R.
12
00
85
N
CONDUCTORS
70A
REACH
100A
140A
4
5
TR85704
TR85705
TR851004
TR851005
TR851404
TR851405
CODE
DIMENSIONS
TR8503
TR8506
DESCRIPTION
56
End feed
Cable entry with M40
cable gland
Material: PA66
End cap
To close the ends
of the line
Material: PA66
69
Joint cover
For to join the end of two
conductor rails.
CODE
TR8501
DIMENSIONS
110
DESCRIPTION
88
Material: PA66
TR8524
120
Hanger clamp
65
TR8502
1
110
M8
Material: PA 66
82
56
TR8525
TR8510
200
Towing arm
12
90
60
130
106
30
VITE TE 8X70
70
DESCRIPTION
CODE
DIMENSIONS
100
120
TR8508
9
80
20
TR8523
80
8.5
25
18
430
95
80
110
260
120
30
110
100
150
TR8521
35 amp. 4 Poles
TR8511
35 amp. 5 Poles
TR8512
8.5
120
228
80
8.5
140
311.5
70 amp. 3 Poles
TR8522
70 amp. 4 Poles
TR8518
70 amp. 5 Poles
TR8519
80
71
CODE
TR8526
DIMENSIONS
80
DESCRIPTION
170
250
140
In line feed
Cable entry with Pg 29
cable gland
175
R. 1200 mm
R. 1400 mm
R. 1800 mm
R. 2200 mm
TR8529A90
TR8529B90
TR8529C90
TR8529D90
R.
12
00
INSTALLATION ACCESSORIES
36
18
TR8513
1
80
De-coil unit
228
120
TR8514
8.5
72
80
TECHNO-LIFTING EQUIPMEN T
81
Resistance to cold
- 30 degrees
Stretching
340%
TR8505
INSPECTION JOINT
With multiple trolleys allow
easy maintenance
or replacement
of trolleys.
COLLECTOR SHOES
35A Trolley
TR8517
70A Trolley
TR8528
TR8520
FIXED POINT
Used to create a fixed point
along the line as a starting
point for the distribution of
expansions.
TR8527
73
CODE
N
APPROXIMATE
CROSS
OUTER
SECTION DIMENSIONS
STRAND
n./ mm
CPO415AF
4X1,5
15X5,2
150
CPO815AF
8X1,5
29X5,5
300
12
CP1215AF
12X1,5
41X5
420
18
CP1615AF
16X1,5
54X8
510
24
CP1815AF
18X1,5
43X11
700
CP2415AF
24X1,5
51X13
CPO425AF
4X2,5
CPO825AF
30X0,25
CODE
N
APPROXIMATE
CROSS
OUTER
SECTION DIMENSIONS
CP2425AF 24X2,5*
CP0404AF
4X4
50X0,25
21X7,5
60
330
16
550
32
440
24
56X0,30
CP0804AF
8X4
38X5
27
CP0406AF
4X6
24X8
1.000
36
CP0806AF
8X6
38,5X8
742
48
21X5,7
240
10
CP0410AF
4X10
35X11 7X12X0,40
800
40
8X2,5
33X6
420
20
12X2,5
50X7
640
30
CP0416AF
4X16
64
CP1225AF
CP1625AF
16X2,5
41X13
1.000
40
CP04250AF
4X25
100
CP1825AF 18X2,5*
50X13
1.050
45
CP0435AF
4X35
140
50X0,25
On request the same cables can be supplied - minimum requirement is 500 m - with:
heat resistant upto 105 tinned red copper shield.
* Minimum supply 500 m.
74
54X13
STRAND
n./ mm
84X0,30
STRAND
n./ mm
CODE
N CROSS
SECTION
CT0815AUAF
8X1,5
11,6
23,6
225
12
CT1215AUAF
12X1,5
14,4
26,4
315
18
CT1615AUAF
16X1,5
16
28
415
24
CT1815AUAF
18X1,5
17
29
470
27
CT2015AUAF
20X1,5
18
30
525
30
CT2415AUAF
24X1,5
21
33
620
36
30X0,25
FLAT CABLE
12903010
75
BASE FIXING
Comply with rules: IEC 947-3, EN60947-3, uL 508
Fixing box DIN-RAIL 50022-35
Terminal protection class IP20
Complete of command to knob with locking (max.3 Ick)
with yellow from plate - red knob
Protection class EN60529-IP65, UL50 Type 1 - 4 - 4x (*)
SERIES
SQ032
AC-21A
AMP.690V
40
AC-23A
AMP.400V
32
SQ063
80
67
SQ125
125
125
SCHEME
CODE
SQ032003B
SQ063003B
0
2T1 4T2 6T3
SQ125003B
3 POLES
7,3
30,2 1+4
67
Red-knob
Locking knob (Max3)
F
67
FOR SERIES
SQ032
SQ063
SQ125
CODE
012/0001*
042/0001*
231/0001
SERIES
SQ032
SQ063
SQ125
A
45
52,5
65,2
B
52,6
72,5
92
C
22
43,5
51,2
D
60
82,5
102,2
E
12,5
17,5
22,5
F
13,5
23,5
16
G
L
60,3 80...142 max
67,8 112...142 max
64 127...327 max
ELECTRICAL CHARACTERISTICS
CHARACTERISTICS IEC/EN60947-3
Rated insulation voltage Ui
Rated impulse withstand voltage Uimp
Rated thermal current Ith-Ithe
Frequency
RATED OPERATING CURRENT Ie:
AC-21A Switching resistive loads with light overloads
690V
AC-22A Switching mixed resistive and inductive loads with light overloads
690V
3 phases - 3 poles 230V
AC-23A Periodic switching of motors
400/500V
690V
Reated breaking capacity (cosfi 0,45)
400V
Conditional rated short circuit
Fuse rating gG
690V
Connectable section
flex cable
rigid cable
General Use uL 508
76
600Vac
V
kV
A
Hz
SQ032
690
8
40
50/60
SQ063
690
8
80
50/60
SQ125
800
8
125
50/60
A
A
A
A
A
A
kA
A
mm2
mm2
AWG
A
40
32
32
32
20
256
10
40
1,5-10
1,5-16
12-6
40
80
80
75
67
32
536
10
63
6-25
10-35
10-2
80
125
25
125
125/100
80
1000 (cosfi 0,35)
10,5
125
10-70
10-70
-
Performing basic 3 poles with mounting possibilities on three sets of power contacts, Neutral, ground and auxiliary contacts NC and NO.
Certification cuL Series SQ032 - SQ063