TENGIZCHEVROIL

TENGIZCHEVROIL
REPUBLIC OF KAZAKHSTAN

CONTRACT NO.

9410110373
9410110373

PURCHASE ORDER NO: PO IMT-WRF-0004

: PO IMT-WRF-0004

VERTICAL STEEL TANK PASSPORT

ITEM NO.

0-4730-T-034
0-4730-T-034

EQUIPMENT TITLE: Back wash collection tank T-34

: -34
MANUFACTURER/SUPPLIER:
Senimdi Kurylys LLP
/:

TANK REGISTRATION

TENGIZCHEVROIL

THE TANK IS REGISTERED UNDER No:

:

TENGIZCHEVROIL REPUBLIC OF KAZAKHSTAN

-

AT

______________________________________________________________________

______________________________________________________________________
Registration body
The passport numbers __________

pages and consists of _________ sheets,

Including drawings for

0
_________________________________________________________________
(Registration Clerks Function)
( )

CONTENT OF THE PASSPORT

Signature

TENGIZCHEVROIL

NO.

DESCRIPTION OF THE DOCUMENT

GENERAL DATA

MEASUMENT UNITS AND TECHNICAL CHARACTERISTICS

SPECIFICATION FOR THE DESIGN OF TANK STEELWORK

TANK CONSTRUCTION QUALITY CERTIFICATION FORM

ACCEPTANCE REPORT FOR BASE AND FOUNDATIONS

QUALITY REPORT FOR TANK FABRICATED STRUCTURES

FORM FOR TANK HYDROTEST REPORT FORM

TANK PRESSURE AND VACUUM TESTING REPORT

TANK CORROSION PROTECTION COMPLETION REPORT

10

TANK THERMAL PROTECTION COMPLETION REPORT

11

ACCEPTANCE REPORT FOR EQUIPMENT INSTALLED ON THE TANK

12

RADIOGRAPHIC INSPECTION REPORT FOR QUALITY OF WELDS

13

,

LIST OF ADDITIONAL DOCUMENTS ATTACHED TO THE PASSPORT

NO.OF
SHEETS

N/A

TENGIZCHEVROIL

GENERAL DATA

DATE

CLIENTS NAME AND ADDRESS

1
Part 1
___ ________________20_______
TOO
060107
,

-, -1

TENGIZCHEVROIL LLP
POSTAL CODE 060107,
REPUBLIC OF KAZAKHSTAN,
ATYRAU OBLAST,
ZHILYOY DISTRICT
TENGIZ, KARATON-1
TCO VILLAGE

MANUFACTURERS NAME AND ADDRESS

SUPPLIERS NAME AND ADDRESS

WORKS NO.

AO SEWON VERTEX HEAVY INDUSTRY

,
,
,
; +7 (7292)202000
: +7 (7292)202202
SEWON VERTEX HEAVY INDUSTRY JSC
REPUBLIC OF KAZAKHSTAN,
MANGISTAU REGION,
INDUSTRIAL ZONE, AKTAU
TEL; +7 (7292)202000
FAX: +7 (7292)202202
AO SEWON VERTEX HEAVY INDUSTRY
,
,
,
; +7 (7292)202000
: +7 (7292)202202
SEWON VERTEX HEAVY INDUSTRY JSC
REPUBLIC OF KAZAKHSTAN,
MANGISTAU REGION,
INDUSTRIAL ZONE, AKTAU
TEL; +7 (7292)202000
FAX: +7 (7292)202202

SV-J103-02/2013

YEAR BUILT
-
MANUFACTURERS SERIAL NO.

TYPE AND SYSTEM

-31
Fixed roof tank without pontoon
Feed Water Tank T-31

TENGIZCHEVROIL

DESCRIPTION AND PURPOSE

SHAPE AND DIMENSIONS ACCORDING TO DRAWING NO.

-
BRIEF MANUFACTURER INFORMATION
Company profile
Companys production and testing facilities
Reference list

-34

Back wash collection tank T34

8240 ;
6716
Height 8240 mm; width 6716mm

()

2000.
.
A..

1993

(BEJV). ,
BEJV
.

,


.

, ,

.
,
3
(24 )
. ,
1,800
(64

)
,
.



.



. 12-14
-
. 5-7
,

Senimdi Kurylys (SK) was registered in
Kazakhstan in November 2000. Its two
shareholders are American Bechtel Inc. and
Turkish ENKA Insaat ve Sanayi A.S. These two
shareholders hold equal shares and have
operated in Kazakhstan since 1993 as a Joint
Venture (BEJV). Most of the operations
previously performed by the BEJV in
Kazakhstan are transitioning to SK.
SK has licenses to execute an extensive range
of engineering, procurement and construction
services in the ROK and is a local company in
compliance with Kazakhstan laws and
regulations.

TENGIZCHEVROIL

The Senimdi Kurylys LLPs main operations

base is currently located in Tengiz,
Kazakhstan, within one of the largest oil fields
in the world. The deepest of the super giants,
Tengiz is currently estimated to contain 3
billion metric tonnes (24 billion barrels) of
original oil in place. This, plus over 1,800
billion cubic meters (64 trillion cubic feet) of
associated gas, truly makes Tengiz the gem of
Kazakhstan.
The physical work site is within the boundaries
of the Tengizchevroil Crude Stabilization and
Gas Plant in Tengiz Oilfield. Rail facilities are
located at the processing facility and rail is the
primary means of heavy transportation to the
site. The nearest port is 12-14 hours by road
and the roads are impassable at times due to
weather. The nearest airport is 5-7 hours from
the site, again depending on the weather and
the condition of the roads.

TENGIZCHEVROIL

GENERAL DATA

(3)
VOLUME OF TANK (M3)

210 m3

TANK NO

O-4730-T-034

NAME OF FACILITY

GENERAL DESIGNER OF THE FACILITY

TANK SERVICE

2
Part 2

Tengiz Water Recycling Facility

Imtech-Bolashak LLP
-
Name of Development Organisation

-34

Back wash collection tank T-34

:
MAIN DIMENSIONS OF THE TANK

8240 ; 6716
Height 8240 mm; width 6716mm

()
INTERNAL DIAMETER OF THE WALL (MM)

8 / 6
8mm / 6 mm

()
WALL HEIGHT

7000
7000 mm

DESIGN OF TANK ANCILLARY EQUIPMENT

DEVELOPED BY


DESIGN OF THE BASE AND
FOUNDATIONS UNDER THE TANK

0-4730-091-09

Design Number

Imtech-Bolashak LLP
-
Development Organisation

0-4730-091-09

Design Number

TENGIZCHEVROIL

Imtech-Bolashak LLP

DEVELOPED BY

-
Development Organisation

THE TANK WAS MANUFACTURED BY

Shipment Release Date

GENERAL DATA

3
Part 3

TENGIZCHEVROIL

SEWON VERTEX HEAVY INDUSTRY / SEWON VERTEX HEAVY INDUSTRY JSC

( - / Name of the Manufacturer)

_________ ____________
( - )
Tank installed from __________to
___ (starting completion dates of
installation)
/ SENIMDI KURYLYS LLP

( / name of company that installed the

unit)
, ,
/ The general
construction, corrosion protection, commissioning and other works for the tank were
undertaken by the following companies:

Senimdi Kurylys LLP____________

( )
(name of organisation)

___ ___
( )
(work performed)

_Senimdi Kurylys LLP________

_______

__Senimdi Kurylys LLP_____

_______

_____ __________20____.
On the basis of available technical documentation and completion acts the tank is
put into operation on ___ ____________ 20____

Signature of Head of the Client Company

( / Signature)
Name)

MEASUREMENT UNITS AND TECHNICAL

CHARACTERISTICS

(... / Full

1
Part 1

TENGIZCHEVROIL

2.1
TABLE OF DIMENSIONS

PRESSURE

STRENGTH

1 bar = 0.1 MPa = 1.0197 kp/cm2

1 kp/cm2 = 0.981 bar
1 MPa = 1 N/mm2 =
0.10197kp/mm2
1 kp/mm2 = 9.81 N/mm2 = 9.81
Mpa

IMPACT ENERGY

1 J = 0.1020 kgm
1 kgm = 9.81 J

IMPACT TOUGHNESS

1 J/cm2 = 0.1020 kgm/cm2

1 kgm/cm2 = 9.81 J/cm2

FOR CHARPY-V SPECIMEN

LENGTH

1.25 J/cm2 = 0.1275 kgm/cm2

1 kgm/cm2 = 9.81
1 inch = 25.4 mm
1 = 25.4

2.2
MEASURING INSTRUMENTS
,

.

,



Technical description, designation and quantity of each type of
instruments supplied with equipment.
Metrological parameters of instrument
Type & model
Measuring range
Measuring uncertainty
Calibration method or procedure
,


( )
IN CASE WORKING MEDIUM IS POTABLE WATER
Chemical composition of tank materials
Tank Type
Certificates (test reports)

MEASUREMENT UNITS AND
TECHNICAL CHARACTERISTICS

2
Part 2

TENGIZCHEVROIL

/ TYPES OF WELDED JOINTS

JOINT TYPE

BUTT-WELD

EDGE SHAPE

WITHOUT BEVEL

TYPE OF SEAM

REPRESENTATION OF SEAM

DOUBLE-SIDED

SINGLE-SIDED WITH
BACKING

WITH BEVEL OF ONE

EDGE

DOUBLE-SIDED

SINGLE-SIDED

SINGLE-SIDED W
TH BACKING

SINGLE-SIDED,
LOCKED

WITH BEVEL OF
BOTH EDGES

WITH TWO BEVELS
OF ONE EDGE


WITH TWO BEVELS
OF BOTH EDGES

DOUBLE-SIDED

SINGLE-SIDED

SINGLE-SIDED WITH
BACKING

SINGLE-SIDED,
LOCKED

DOUBLE-SIDED

MEASUREMENT UNITS AND TECHNICAL

CHARACTERISTICS

3
Part 3

TENGIZCHEVROIL

/ TYPES OF WELDED JOINTS

JOINT TYPE

ANGULAR

EDGE SHAPE

WITHOUT BEVEL

TYPE OF SEAM

REPRESENTATION OF SEAM

DOUBLE-SIDED

SINGLE-SIDED

WITH BEVEL OF ONE

EDGE

DOUBLE-SIDED

SINGLE-SIDED

WITH TWO BEVELS OF
ONE EDGE

DOUBLE-SIDED

WITH BEVEL OF BOTH

EDGES

DOUBLE-SIDED

SINGLE-SIDED

MEASUREMENT UNITS AND TECHNICAL

CHARACTERISTICS

4
Part 4

TENGIZCHEVROIL

JOINT TYPE

T-JOINT

EDGE SHAPE

WITHOUT BEVEL OF THE
EDGE

TYPE OF SEAM

REPRESENTATION OF
SEAM

DOUBLE-SIDED

SINGLE-SIDED

WITH ONE BEVEL OF

THE EDGE

DOUBLE-SIDED

SINGLE-SIDED

LAP WELD

WITH TWO BEVELS OF

THE EDGE

DOUBLE-SIDED

WITHOUT BEVEL OF THE
EDGE

DOUBLE-SIDED

SINGLE-SIDED

MEASUREMENT UNITS AND TECHNICAL

CHARACTERISTICS

5
Part 5

TENGIZCHEVROIL

TYPES OF WELDED JOINTS

1. m ,
n .
2. :
I I I I I I I I I I

&

X X X X X

I
& X I I I I I I

xxxxxxx
Notes:
1. in representation of the seams letter m stands for the value of the seam leg from the side of the
arrow; letter n stands for the value of the seam leg from the opposite side.
2. representation of the welding joints in the drawings:
butt joints I I I I I I I I I I

& angular joints I

factory butt joints X X X X X

xxxx erection joints

& factory angular joints erection joints X I I I I I I

TENGIZCHEVROIL

SPECIFICATION FOR THE DESIGN OF TANK STEELWORK

-

( - )
ORDER FORM - Technical Design Specification
for Tank Metal Structures
( - confirm where applicable)

1
Part 1

/ Tank capacity __210__ 3 / m3

/ Quantity __1__ / pieces
_____________0-4730--034_____________________
/ Number per the Plot Plan

/ Client / Tengizchevroil LLP

_______________________________________________________________________________________
, / Facility, Postal Address
()

060107
,

-, -1

WATER RECYCLING FACILITY (WRF)

TENGIZCHEVROIL LLP,
POSTAL CODE 060107,
REPUBLIC OF KAZAKHSTAN,
ATYRAU OBLAST,
ZHILYOY DISTRICT
TENGIZ, KARATON-1, TCO VILLAGE

_______________________________________________________________________________________
/ Construction Site: 4730 / 4730/WRF_____________________________ ________________________________________________
, / Facility, Postal Address
()

060107
,

-, -1

WATER RECYCLING FACILITY (WRF)

TENGIZCHEVROIL LLP,
POSTAL CODE 060107,
REPUBLIC OF KAZAKHSTAN,
ATYRAU OBLAST,
ZHILYOY DISTRICT
TENGIZ, KARATON-1, TCO VILLAGE

_______________________________________________________________________________________
/ General Designer: / Imtech-Bolashak LLP
_______________________________________________________________________________________
, , ,

060002, .
. 6
.: +7 (7122) 900 100/01
: +7 (7122) 900 108/09

Name of Organisation, Postal Address, Telephone, Fax, E-Mail

900 100/ 01

Republic of Kazakhstan
Atyrau, 060002,Temirkhanov street,
Tel.: +7 7122
Fax: +7 7122 900 108/09

TENGIZCHEVROIL

OPERATIONAL PARAMETERS
1. __1 /3
Specific gravity of product

-
STRUCTURAL AND ENGINEERING DATA
1. / Wall
/ Internal Diameter 6716/mm
/ Height _7000_ /mm

2.
Maximum temperature of product
+75/-40
3.
High liquid level

___7_ / m

/ Assembly

4. _7000__ ( . .)
Internal Pressure
(mm w.g.)

/ coiled
/ sheet-by-sheet

5. Vacuum ______( . ./ mm w.g.)

2. :
Bottom: slope

/ Assembly

6.

0,98 2.04-01-2010 / Temperature of
the coldest 24-hr period at the construction site
with a cumulative probability rating of 0.98 per
SNiP RK 2.04-01-2010 ____+25___
7. , 0.0018
Snow load, standard 0.0018 kPa
8. , _____
Wind load, standard, kPa

/ from the centre

/ towards the centre
/ none

/ coiled
/ sheet-by-sheet

3. / Fixed Roof

Self-supporting, conical
/ Coiled
/ Sheet-by-Sheet

TENGIZCHEVROIL

SPECIFICATION FOR THE DESIGN OF TANK STEELWORK

9.
Seismicity of Construction Site
______5____ / magnitude
10. : / yes / no
Thermal insulation
___0,125__ /3 / t/m3
Density
___200__ / mm
Thickness on Wall
___200____ / mm
Thickness on Roof
11. : / yes / no
Corrosion Allowance

Self-Supporting, Spherical
/ Frame, Conical
/ Rolled Cover
/ Panel

Domed
4. :
Stairs

Framed

Winding

/ Double-Deck

/ Bottom

____________ /mm

/ with Floats

/ Pontoon ___________ / mm

Straight

/ Single-Deck

____________ / mm;

___________ / mm ;

Panel

5. / Pontoon

/ Wall

/ Roof

2
Part 2

6. :
/ Single-Deck
Floating Roof
/ Double-Deck

/ Attachments
1

Specifications for manholes and connecting pipes.

.
Layout diagrams of manholes and connecting pipes in the tank wall and roof.

,
(, , .)
Specifications for additional devices, installed on the tank
(lightning conductors, foam generators, sprinkler pipes, etc)
/ Client Representative
________________________________________________________________
, , ... / Occupational Title, Signature, Full Name

TENGIZCHEVROIL

TANK CONSTRUCTION QUALITY CERTIFICATION FORM

1
Part 1

TANK CONSTRUCTION QUALITY CERTIFICATION FORM
/ Date __01_ _____10_______ 2014/ ______

for Tank Structures

____________ ________________________
( , , )
(without pontoon, with pontoon, with floating roof)

Tank Volume

_____210___ 3 /m3

Tank

____O-4730-T-034______

, , , / 060107
Client __TENGIZCHEVROIL LLP, ATYRAU OBLAST, ZHILYOY DISTRICT,_ POSTAL CODE 060107_______
, / Company Name, Address
/ 4730
Construction Site _________WATER RECYCLING FACILITY / 4730____________________________

Manufacturer

__ / Senimdi Kurylys LLP

____

:
The structures were built to the working detailed drawings:
_________________________ / : J103-02-ENG-TNK-GA-001______

( , - / Drawing Number, Developer)

Working detailed drawings prepared in accordance with metal structures design
/ : J103-02-ENG-TNK-DD-001/ J103-02-ENG-TNK-DD-002/ 103-02-ENG-TNK-DD-003
J103-02-ENG-TNK-DD-004/J103-02-ENG-TNK-DD-005/ J103-02-ENG-TNK-DD-006______________________________

( , - / Metal Structures Design , Developer)

TENGIZCHEVROIL

TANK CONSTRUCTION
QUALITY CERTIFICATION FORM

:
Time schedule for manufacture of the structures

2
Part 2

/ Start Date
/ Completion date

27.05.2014
11.09.2014

: ,

The tank structures conform to the construction code of the Republic of Kazakhstan
Instruction for Cylindrical Vertical Steel Oil and Oil Products Tanks Design, Production and
Erection
/ Attachments
1.

Conclusion on the quality of the welds according to the results of radiographic inspection
2.
.
Diagram of the wall and bottom showing the heat and certificate numbers of sheet
materials used
/Authorised Manufacturers
Representative
( / Head of Quality Control Department)

_________________________________________________________________
( / Signature)
(... / Full Name)

TENGIZCHEVROIL

ACCEPTANCE REPORT FOR BASE AND FOUNDATIONS

1
Part 1

ACCEPTANCE REPORT FOR BASE AND FOUNDATIONS
_________ _________________ 20_____./ year
/ Date:
/ Tank volume

________ 3 / m3

/ Tank

___________

Facility
WATER RECYCLING FACILITY / 4730___________
, , / We, the undersigned, representatives:
/ of the Client
/
Construction RepresentativeTCO WRF - Ermek Irimzhanov / Anton Alimakanov___________________

, ... ,
Company Name, Full Name of Representative, Position
/ Construction Company
-
Senimdi Kurylys LPP Project Manager Yasar Ayar_______________________________________

, ... ,
Company Name, Full Name of Representative, Position
/ Installation Company
____________________________________________________________________________
, ... ,
Company Name, Full Name of Representative, Position

/ Inspected the construction work of the base and
foundations under the tank and established the following:

TENGIZCHEVROIL

ACCEPTANCE REPORT FOR BASE AND FOUNDATIONS

2
Part 2

, , / the circular foundation,

the bedding, waterproof layer, ____________________________________________________
( / foundations under the stairs)
/ have been constructed in accordance with the design
_____________________________________________________________________________
( , - / project number, developer)

/ On the basis of the inspection results and the attached documents
the base and foundations are considered ready for installation of the tank.
/ Attachments:
1

.
As-built drawings for the foundations and base

.
Concealed works report on the preparation and installation of the bedding under
the tank.

.
Concealed works report on the installation of a waterproof layer under the tank.

/ Signatures:
________________________________________________________________________
( / Date)
( / Signature)
(.../ Full Name)
________________________________________________________________________
( / Date)
( / Signature)
(.../ Full Name)
________________________________________________________________________
( / Date)
( / Signature)
(.../ Full Name)

TENGIZCHEVROIL

QUALITY REPORT FOR TANK FABRICATED
STRUCTURES

1
Part 1

QUALITY REPOR FOR TANK FABRICATED STRUCTURES
/ Date: ___01__ ______10_________ 2014__
/ Tank volume ___210_ 3 / m3

/ Tank 0-4730-T-034

/ Facility _ / WATER RECYCLING FACILITY__

, , / We, the undersigned, representatives:
/ of the Client
/
TCO WRF Constraction Represantive E. Irimzhanov / A. Alimakanov ______________________________

, ,
Company Name, Full Name of Representative, Position
/ of the Installation Company
-
Senimdi Kurylys LLP Project Manager Yasar Ayar___________________________________________

, ,
Company Name, Full Name of Representative, Position
:
have performed an inspection of the fabricated structures of the tank and established the
following:
1.
The tank is fabricated in accordance with metal structures design
_____0-4730-091-09 /_0-4730-091-09 Imtech Bolashak__________
, - / Design number, Development Company)

2.
:
.
The geometrical parameters and the form of the tank are in accordance with the design for
metal structures and the following industrial construction standard of the Republic of
Kazakhstan: "Vertical Steel Tanks for the Storage of Oil and Petroleum Products".

3. , ,
- / The following are subject to leak proof testing: fabrication
welds, walls, the wall to bottom join __ _______________________
, ,
fixed roof, pontoon roof, floating roof

TENGIZCHEVROIL

QUALITY REPORT FOR TANK FABRICATED
STRUCTURES

2
Part 2

the reinforcement plates of manholes and pipe connections in the tank wall.
4
___ ()
.
The following are subject to radiographic inspection: wall fabrication welds and
__roof__ (bottom) in accordance with the attached radiographic inspection diagrams and
radiographic evaluation.

/ On the basis of the inspection results and attached
documents the tank is considered to have passed the test.
/ Attachments
1. , / As-built drawing of the bottom, wall:
__________________ / fixed roof___________________________
( , , / fixed roof, pontoon roof, floating roof)

/ showing actual deviations in

both size and form
2. .
Leak proof testing report on tank fabrication welds
3.
.
Conclusion on the quality of the welds according to the results of radiographic inspection
4. _ ()
/ Radiographic inspection diagrams of the
fabrication welds of the wall and the __base plate of__ (bottom) of the tank and the
conclusion of the radiographer.
/ Signatures: __________________________________________________
( / Signature) (.../ Full Name) ( / Date)
__________________________________________________
( / Signature) (.../ Full Name) ( / Date)
__________________________________________________
( / Signature) (.../ Full Name) ( / Date)

TENGIZCHEVROIL

TANK HYDROTEST REPORT FORM

1
Part 1

/ Date: _03_ __10__2014_

/ Tank volume 210 3 / m3 / Tank 0-4730-T-034
/ Name of Facility
_ __________________ / WATER RECYCLING FACILITY_______________
, , :
We, the undersigned, representatives of the Client:
/
TCO WRF Constraction Represantive E. Irimzhanov / A. Alimakanov_______________________

, ,
Company Name, Representative Full Name, Position
/ of the Manufacturer
-
Senimdi Kurylys LLP Project Manager Yasar Ayar______________________________________

, ,
Company Name, Full Name of Representative, Position
/ Installation Company
_____________________________________________________________________________
, ,
Company Name, Full Name of Representative, Position
, _10:00 . _02_ 10_ 2014 .
10:00 . _03_ _10_ 20_14 . _5_
__24_ , .
have signed this act confirming that during the period from (time) 10:00 (date) _02.10.2014___
until (time) 10:00 (date) 03.10.2014 the tank was filled with water to height of ____5_____ m and
withstood the test pressure for a period of ___24___ hrs, after which the tank was drained.
,
/ Checks on the tank during the process of testing, and during
measurement and inspection after water was drained showed the following:

TENGIZCHEVROIL

TANK HYDROTEST REPORT FORM

2
Part 2

1. ,
______, ,
(, ) .
Whilst withstanding the test load, the wall surface, __________N/A____________
(pontoon, floating roof)
around the bottom rim no leaks were found, and the level of water did not decrease.
2. / The maximum tank subsidence
___20___ / mm
3. /
Maximum vertical deflection of wall elements __0___ / mm
4. ____ ________
(, )
Max/min gap between

___________N/A__________ and the tank wall

(pontoon, floating roof)

/ was: / maximum __ N/A___ /mm

/ minimum __ N/A____ / mm

/ On the basis of the above results the tank is considered to
have passed hydrostatic testing.
/ Attachments:
1. (
:
; ;
; )
Subsidence diagram showing the assigned perimeter points on the bottom rim (the
elevations of the fixed points are determined by a levelling survey: before filling the tank
with water; on reaching the maximum water level; at the end of the period under the
maximum water level pressure; after the water has been drained).
2. (
20%
).
Diagram showing the vertical deflections of wall elements after water has been drained
(measurement is performed for 20% of elements with minor deflections in the results of
quality control inspection results of the assembled structures of the tank).

TENGIZCHEVROIL

TANK HYDROTEST REPORT FORM

3.

3
Part 3

___ __________________
(, )

,
______ _____________
(, )
Diagram and table of the gaps between the ________N/A_________ and the tank wall,
(pontoon, floating roof)
also between the guides and connection pipes in the __________N/A_____________
(pontoon, floating roof)

/ Signatures:

___________________________________________________
( / Signature) (.../ Full Name) ( / Date)
___________________________________________________
( / Signature) (.../ Full Name) ( / Date)
___________________________________________________
( / Signature) (.../ Full Name) ( / Date)

TENGIZCHEVROIL

TANK CORROSION PROTECTION COMPLETION REPORT

1
Part 1

TANK CORROSION PROTECTION COMPLETION REPORT

_0-4730-T-034_________________________________
, , / Type, Number, Capacity
/ Date ________________20____
, / The commission, appointed by order of
_ /Tengizchevroil LLP__________________________-____________
- / Client company
/ Dated ______ ________ 2014_ / consisting of the following participants
- /General Construction & Installation
Contractor Representative
/ Construction Supervisor Gokhan Portokal______

customers technical supervision representative
/
Engineer technical supervision Tengizchevroil LLP A.Sarbaev / B. Aisagaliyev______________________
( )
design company representative (should the Field Supervision by provided by Design Company)
/ / .
R. Muratov / Sarkulov S / Lee K Lead Engineer Authorship Supervision JSC SRDI CaspiMunayGas________
, No. O-4730-T-034
have compiled this report, confirming that tank
/ has had the following corrosion protection applied
, / brush , spray_____________________________________________
( )
(specifications of the coating applied to each element of the tank structure)
- (Interplus 356, Interline 850, Interline 850),
_(Interplus 356, Interplus 356) The inner surface of three layers - (Interplus 356, Interline 850, Interline 850), the outer
surface of two layers (Interplus 356, Interplus 356)_________
( , / number of coatings, paint grade)

/ years
Prior to painting the tank has been in operation for
__ ______N/A_________________________________________
( , , )
(condition of the tank surface, presence, character and degree of corrosion)
/ The surface was prepared by
/ Mechanical and manual cleaning of welds
( / surface preparation method)
,
A quality assessment of the tank corrosion resistant coating has determined
___/ satisfactory __________________________________________
, , , ,
external appearance of the coating, colour, thickness, adhesion, uniformity
/ The following defects were found
___________________________ /no______________________________________________
( / description of defects in the coating)

TENGIZCHEVROIL

,
The commission considers that the painted surface of the tank is
____________________________________________________________________________________
( )
ready for operation (give the start up date if the conclusion is positive) / not ready for operation

Date and number of the inspection report for the

work performed

/ Signatures: / Client representative

___________________
/ General Works Contractor representative ___________________
/ Subcontractor representative
___________________

___________________
Representative from the Technical Supervision team
* / Representative of the Engineering Company
________________________________________________________________________________
*
/ * Representative of the Engineering Company shall participate in the compilation of the report is author
supervision is being undertaken.
/ Corrosion Protection Logbook

TANK CORROSION PROTECTION COMPLETION REPORT

/ Notes

Last name, initials and signature of the person

, ,
accepting the coating

(),

, , ,

of the surrounding air at a
1
distance of no more than 1 m.

of the surface

/ Scope of work

,
Temperature whilst
performing the work,

Number of layers and their thickness, mm ,

work and materials used (step-by-step)

Date (day, month, year), shift (, , ),

() Description of

/ Site _________________________________________________________
/ Basis for carrying out works ______________________________
(, / contract, work order no)
/ Work performed by _____________________________________________
/ Started
_____________________ / Completed __________________
________ / pages
The logbook consists of
,
.. [stamp]
Signature of the organisation that issued the logbook

2
Part 2

TENGIZCHEVROIL

TENGIZCHEVROIL

TENGIZCHEVROIL

10

TANK THERMAL PROTECTION COMPLETION REPORT

1
Part 1

TANK THERMAL INSULATION COMPLETION REPORT
/ for / Back wash collection tank_0-4730-T-034___________________
(, / Unit, Capacity, and Number)
/ Date:____ _________ 2014
/ Name of Facility
/ WATER RECYCLING FACILITY___________________

, , / We, the undersigned, representatives:

/ of the Client
- /
Tengizchevroil LLP_- customers technical supervision rep Sarbayev A / Aisagaliyev B _____
, ,
Company Name, Full Name of Representative, Position
/ General ontractor
TOO /
Construction Supervisor LLP Senimdi Kurylys Gokhan______________________________________

, ,
Company Name, Full Name of Representative, Position
C / Subcontractor
________ ______N/A ___________________________________________
, ,
Company Name, Full Name of Representative, Position
,
have completed this report confirming that the thermal insulation work on
________________________________100%__________________________________
,
,

have been completed in their entirety in accordance with the design, with the deviations noted in
the attached documentation, in accordance with current technical requirements and meet the
acceptance requirements for operation.

/ The thermal insulation presented for acceptance is considered
accepted for operation with the following quality assessment results for the work undertaken
, N-ST-2000 / TCO Specification Doc. N-ST2000_________________

TENGIZCHEVROIL

10

TANK THERMAL PROTECTION COMPLETION REPORT

2
Part 2

TENGIZCHEVROIL

Documentation on the thermal insulation work performed has been handed over to operations
personnel
/ Signatures:
( / Stamp) ____________________________ ( / Client)
( / Stamp) ____________________________ ( / General Contractor)
( / Stamp) ____________________________ ( / Subcontractor)
/ THERMAL INSULATION PASSPORT
/ Date:
,
Site, Tank

handover of thermal insulation for operation

compilation of passport

performance of works

Insulation thickness, mm ,

Insulation Construction

, 3 / Volume, m3

,
Temperature,

, 2 / Area, m2

Temperature of Heat Carrying Medium, ,

/ Name of Unit

../ Item

,
Installation, Repair

of the
Surrounding Air

at the Surface
of the Insulation

, /
() /(2)
Heat loss, kcal/(m2.hr)
or kcal/(m2.hr)

Design

Acceptable
per Standards

,
Representative of the organisation who carried out thermal insulation work
_____________________________________________
( / Signature)

TENGIZCHEVROIL

TENGIZCHEVROIL

TENGIZCHEVROIL

11

ACCEPTANCE REPORT FOR EQUIPMENT
INSTALLED ON THE TANK

1
Part 1

ACCEPTANCE REPORT FOR EQUIPMENT INSTALLED ON THE TANK
/ Date: ____ ___________________ 20_______
/ Tank volume _210_ 3 / m3

/ Tank 0-4730-T-034_

/ Name of Facility
/ Water recycling facility_________________________

, , / We, the undersigned, representatives:

/ of the Client
/
TCO WRF Constraction Represantive E. Irimzhanov / A. Alimakanov _____________________

, ... ,
Company Name, Full Name of Representative, Position
/ Installation Company
-
Senimdi Kurylys LLP Project Manager Yasar Ayar_______ _____________________________

, ... ,
Company Name, Full Name of Representative, Position
,
, / have completed this Act confirming that after
having completed testing and removing water from the tank, the bottom has been cleaned from
dirt.
,
/ On the basis of
inspection results, testing, and prior quality checks we consider that the installation of the tank
structures has been fully completed.
, ____________,
()
,
The tank is accepted for performance of corrosion protection ______YES_______,
(thermal insulation)
equipment installation and operation.

TENGIZCHEVROIL

11

ACCEPTANCE REPORT FOR EQUIPMENT
INSTALLED ON THE TANK

2
Part 2

/ ATTACHMENTS
1.
Acceptance Act for the Base and Foundations
2. ( )
Quality Certificate for the Tank Structures (with attachments)
3.
( ).
Quality Report for the Tank Fittings and Fittings (with attachments)
4. ( ).
Tank Hydrotest Report (with attachments)
5.
( ).
Tank Internal Overpressure and Vacuum Testing Report (with attachments)
/ Signatures: ____________________________________________________
( / Signature) (.../ Full Name)
( / Date)
____________________________________________________
( / Signature) (.../ Full Name)
( / Date)

TENGIZCHEVROIL

12

RADIOGRAPHIC INSPECTION REPORT
FOR QUALITY OF WELDS

1
Part 1

/ CONCLUSION

on the quality of the welds according to the results of radiographic inspection.
/ Date _01_ _10__ 2014__

/ Job SV-J103-03/2013

/ Tank volume _210 3/m3

/ Tank

__0-4730-T-034__

/ Name of Facility

_ / Water recycling facility

Inspected structural element

6mm / 8mm / 10mm

The wall thickness 6mm / 8mm / Bottom Thickness 10mm

(, / wall, bottom)
/ Inspection conducted by _____ / By Radiography_____________
(, )
(x-ray radiography, gamma-ray radiography)
7512 :
,
/ per GOST 7512 in accordance with construction standard
of the Republic of Kazakhstan " Instruction for Cylindrical Vertical Steel Oil and Oil Products Tanks Design,
Production and Erection ".
(..., ) Joshy Kaplankal Chandy (WP-071) Ramesh Baith (WP072) / Bijoy Pal (WP-073) / Nurlan Zhubatkanov(WS-472) Pradularuth Pavithr (WP-074)
Welding performed by the following welders (name, grade): (WP-071) /
(WP-072) / (WP-073) /
( WS-472) /
(WP-074)


Radiographic inspection performed in accordance with the attached radiographic layout diagram for the
screening of the structural element being checked.
7512
As a result of the radiographic inspection the welds have been quality assessed as per GOST 7512.
/ Conclusion made by the following radiographer:
_ / Deniz Bulut______________________________________________________________
/ Certificate

______________________

/ Signature:

_______________________

TENGIZCHEVROIL

13

,

LIST OF ADDITIONAL DOCUMENTS
ATTACHED TO THE TANK PASSPORT

DESCRIPTION OF THE DOCUMENT

QUALITY CONTROL PLAN

CONCESSION REQUEST REPORTS

TANK WORKING DETAILED STRUCTURAL
DRAWINGS

( )
CERTIFICATE OF ORIGIN
(WHERE APPLICABLE)

5
6
7
8
9
10
11
12
13
14
15
17

OR OTHER
DESCRIPTION OF THE
DOCUMENT

NO. OF
SHEETS

J103-03-ENG-TNK-GA-001
(SHEET 1 OF 2)
J103-03-ENG-TNK-DD-001
J103-03-ENG-TNK-DD-002
J103-03-ENG-TNK-DD-003
J103-03-ENG-TNK-DD-004
J103-03-ENG-TNK-DD-005
J103-03-ENG-TNK-DD-006

TENGIZCHEVROIL

APPENDIX A /

LETTER OF CONFORMITY FOR COATING AND PRESERVATION

/ Company Headed Paper

: PO 13/IMT-WRF-0004
Purchase Order Reference: PO 13/IMT-WRF-0004
Company Order Number:
:

: ,
-,
1,
Company Address: Atyrau oblast,
Zhiloy district,
Karaton, Tengiz
:
Date: _____ _____________ 20___

, , - _ ,
_ , _ ,
-, 1, / , ,
, .
I, the undersigned, Mr _Mustafa Sabah_ Quality Control Manager of the Company _Senimdi Kurylys
LLP, of which the office is situated at _Atyrau oblast, Zhiloy district, Karaton 1, Tengiz, certify that the
preservation of the equipment cited, was performed in accordance with the requirements stated in the
referenced Purchase Order.
.
Item No. 0-4730-T-034

Description

,
, .
The surface has been cleaned, dried, and coated in accordance with
the relevant Specification TBA.

Internal Surface:

External Surface:

Nozzles:

-34

Back wash collection tank T-34__________

, .
_____________** ,

The surface has been coated in accordance with the relevant
Specification TBA. System _____________** and associated
Specification TBA.

,
.
Flanges, screwed fittings, and machines surfaces have mechanical
and rustproof protection in accordance with the relevant specification
TBA.

TENGIZCHEVROIL

** .
** Equipment preservation specification details the applicable paragraph.
** . .
** See section of the painting spec for system.
/ Signed for Company

___________________________________

Quality Control Manager

APPENDIX B /

/ This document is provided as a template to be used in the
absence of Supplier standard Certificate of Conformity

DECLARATION OF CONFORMITY
/ Company Headed Paper
:13/IMT-WRF-0004
Purchase Order Reference: 13/IMT-WRF-0004
Company Order Number:
:

(/)
Description
(type/model)

Quantity

Tariff Code

:
Company Address:
:
Date:

Date of
manufacture

Country of
Manufacturer

Country of
Supplier

Meets requirements stated in the following regulation documents:

, - :
/ Additional Data:

Test reports or certified quality and production control system references

Name and address of testing laboratory or certificate authority

..
Information on accreditation or authority or laboratory, etc.

TENGIZCHEVROIL

...
Declarant name

_________________

__________________
Signature

Place and date of completing this document
_______________________________________________________________________