NHTCM (JV)

SAP Plant 2000

Ammonium Para Tungstate Manufacturing

Make to Stock Manufacturing

Major Material Tugston Ore Concentrate

1 Each TOC bag has a Bag Number weight 1000 kg

2 Each bag has a Specific Chemical Composition
3 Important Chemical Component is W03
BOM of APT
TOC
NAOH
NH4

TOC bag is produced in different WO3 content pe

caustic soda

Bag
Pallet
Production Process
Sub Process
Bag selection

Different Bages of TOC are selected and dumped

Process 1
Milling

TOC + NAOH + Mother Liqur Produces a Slurry

Process 2
Leaching

Heating + Pressure Using electricity is applied. Co

Process 3
Filteration

Performed in Vertical Filters - Residue is filtered a

Process 4
Purification1
Purification2

Performed in four agitated vessels -Magnesium su

Precipitation done in a cascade of five agitated ve

Process 5
Solvent Extraction
Process 6
Sedimentation

Process 7
Crystallisation

Tungsten Extarction from STS with Organic Phase

Re-extract Tungsten from OP with Ammonia Wate
Performed in separation tank and fine filters
Filtered ATS is collected in a buffer tank

Steaming:Coal is used for burner and cost needs

Eight crystallisor
seed crystal technology - adjust the particle size
Process 8
Blending & Packing

End of the Month WIP needs to be calculated

Each Bag Weighs 1100 KG as per industry standa

Each Bag is procured as 2 pieces Nylon + plastic

facturing

g Number weight 1000 kg

c Chemical Composition
mponent is W03
%

different WO3 content percentage

are selected and dumped into tank to produce TOC with a specific WO3 composition (performed by metallurgy

Liqur Produces a Slurry

ng electricity is applied. Content Converted to Liquid Sodium Tugstate + residue

lters - Residue is filtered and check for WO3 content, IF WO3 is high then residue is reprocessed else discarded

ted vessels -Magnesium sulphate (MgSO4) and aluminium sulphate (Al2(SO4)3) are added to the STS
cascade of five agitated vessels- NaHS added to the STS

m STS with Organic Phase

m OP with Ammonia Water- Produce Ammonia Tungstate Solution(ATS)

n tank and fine filters

d in a buffer tank

for burner and cost needs to be tracked in Activity , Consumption of coal is posted to Cost Centre by Physical In

y - adjust the particle size distribution of the crystallized APT

KG as per industry standard, Each Bag has a batch number / Bag numberLabel is printed and pasted on the bag
s 2 pieces Nylon + plastic but used as a singlr piece (one inside the other)

performed by metallurgy team)

rocessed else discarded

ded to the STS

ost Centre by Physical Inventory Process - APT Powder FOrm

ed and pasted on the bag