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1. Scope*
1.1 This specification covers five grades of zinc-coated,
steel wire strand, composed of a number of round, steel wires,
with four weights of zinc coatings, suitable for use as guys,
messengers, span wires, and for similar purposes.
1.2 The five grades covered are as follows:
1.2.1 Utilities,
1.2.2 Common,
1.2.3 Siemens-Martin,
1.2.4 High-Strength, and
1.2.5 Extra High-Strength.
1.2.6 Minimum breaking strengths of strand for each grade
are described in Section 7.
1.3 The four weights of zinc coatings are: Class 1 and
Classes A, B, and C. Minimum weights of zinc coatings are
described in Section 10.
1.4 The values stated in inch-pound units are to be regarded
as the standard. The values given in brackets are for information only.
2. Referenced Documents
2.1 ASTM Standards: 2
A 90/A 90M Test Method for Weight [Mass] of Coating on
Iron and Steel Articles with Zinc or Zonc-Alloy Coatings
A 902 Terminology Relating to Metallic Coated Steel Products
B 6 Specification for Zinc
3. Terminology
3.1 DefinitionsFor definitions of terms used in this standard, refer to Terminology A 902.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 strandthe designation of the finished strand shall be
expressed as the nominal diameter of the strand, the number of
1
This specification is under the jurisdiction of ASTM Committee A05 on
Metallic Coated Iron and Steel Products and is the direct responsibility of
Subcommittee A05.12 on Wire Specifications.
Current edition approved October 1, 2003. Published December 2003. Originally
approved in 1962. Last previous edition approved in 1998 as A 475 - 98.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
1
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7
19
7
19
7
19
19
19
19
37
[12.70]
[12.70]
[14.29]
[14.29]
[15.88]
[15.88]
[19.05]
[22.22]
[25.40]
[25.40]
[28.58]
[31.75]
12
58
1 1 8
1 1 4
[2.64]
[2.77]
[4.19]
[3.05]
[3.68]
[3.05]
[3.05]
[2.03]
[3.30]
[2.36]
[3.68]
[1.04]
[1.32]
[1.57]
[1.65]
[2.64]
[1.83]
[3.18]
[3.81]
[4.50]
[5.08]
[3.63]
0.161 [4.09]
0.179 [4.55]
0.125
0.150
0.177
0.200
0.143
0.165 [4.19]
0.100 [2.54]
0.188 [4.78]
0.113 [2.87]
0.207 [5.26]
0.104
0.109
0.165
0.120
0.145
0.120
0.120
0.080
0.130
0.093
0.145
0.041
0.052
0.062
0.065
0.104
0.072
Nominal
Diameter
of Coated
Wires in
Strand,
in. [mm]
796
155
581
073
057
2 691
3 248
1
1
2
2
517
504
671
637
813
205
225
220
273
399
117
117
121
137
164
171
32
51
73
80
88
98
[4010]
[4840]
[1186]
[1721]
[2356]
[3089]
[3065]
[770]
[751]
[1000]
[949]
[1211]
[305]
[335]
[328]
[407]
[595]
[174]
[174]
[180]
[204]
[244]
[255]
[48]
[76]
[109]
[119]
[131]
[146]
Approximate
Weight of
Strand,
lb/1000
ft [kg/
km]
...
[26.689]
[37.810]
[51.155]
[80.068]
(1)B
(3)B
(4)B
(4)B
...
...
...
...
...
...
...
000
500
500
000
36 000 [160.136]
44 600 [198.391]
11 000 [48.930]
16 000 [71.172]
21 900 [97.416]
28 700 [127.664]
28 300 [125.885]
400 [32.917]
620 [33.895]
600 [42.703]
640 [42.881]
600 [51.599]
100 [53.823]
700 [56.492]
700 [69.837]
100 [71.616]
100 [84.961]
58 900 [262.000]
73 000 [324.720]
18 100 [80.513]
26 200 [116.543]
35 900 [159.691]
47 000 [209.066]
46 200 [205.508]
12
12
15
16
19
5 350 [23.798]
...
5 560 [24.732]
6 950 [30.915]
9 350 [41.591]
3 200 [14.234]
...
3 330 [14.813]
4 250 [18.905]
5 700 [25.355]
6
8
11
18
7
7
9
9
11
3 040 [13.523]
...
3 150 [14.012]
3 380 [15.035]
4 250 [18.905]
4 090 [18.193]
1 860 [8.274]
...
1 900 [8.452]
2 080 [9.252]
2 570 [11.432]
2 490 [11.076]
(2)B
(3)B
(1)B
(3)B
910 [4.048]
1 470 [6.539]
1 900 [8.452]
...
2 340 [10.409]
2 560 [11.387]
540 [2.402]
870 [3.870]
1 150 [5.115]
...
1 400 [6.228]
1 540 [6.850]
...
...
...
2 400 [10.676] (1)B
...
...
3 150 [14.012]
4 500 [20.017]
...
...
4 600 [20.462]
6 500 [28.913]
SiemensMartin
Grade
100 [124.995]
800 [181.487]
800 [248.211]
200 [325.610]
900 [319.827]
91 600 [407.457]
113 600 [505.318]
28
40
55
73
71
18 800 [83.627]
19 100 [84.961]
24 500 [108.981]
24 100 [107.202]
29 600 [131.667]
8 000 [35.586]
...
8 360 [37.187]
10 800 [48.040]
14 500 [64.499]
4 730 [21.040]
...
4 750 [21.129]
5 260 [23.398]
6 400 [28.469]
6 350 [28.246]
1 330 [5.916]
2 140 [9.519]
2 850 [12.677]
...
3 500 [15.569]
3 850 [17.126]
HighStrength
Grade
Common
Grade
Utilities GradeA
The utilities grade is used principally by communication and power and light industries.
Refer to elongation requirements specified in Section 8.
34
7 8
1
1
58
9 16
9 16
12
7 16
38
38
5 16
37
37
7
7
3
7
7
[7.94]
[7.94]
[9.52]
[9.52]
[11.11]
5 16
14
14
3
3
7
3
7
3
7
7
7
7
3
7
[6.35]
[6.35]
[6.35]
[7.14]
[7.14]
[7.94]
[3.18]
[3.97]
[4.76]
[4.76]
[5.56]
[5.56]
Number
of Wires
in Strand
1 4
932
932
516
3 16
5 32
18
316
732
732
Nominal
Diameter
of Strand,
in. [mm]
NOTE 1The numbers in boldface type indicate sizes and grades most commonly used and readily available.
200
300
700
500
700
[178.819]
[259.331]
[354.523]
[464.839]
[456.832]
900 [119.657]
700 [118.768]
000 [155.688]
700 [149.905]
400 [188.605]
40
58
79
104
102
26
26
35
33
42
11 200 [49.820]
...
11 800 [52.489]
15 400 [68.503]
20 800 [92.523]
6 740 [29.981]
...
6 650 [29.581]
7 500 [33.362]
8 950 [39.812]
9 100 [40.479]
1 830 [8.140]
2 940 [13.078]
3 990 [17.748]
...
4 900 [21.796]
5 400 [24.020]
Extra HighStrength
Grade
A 475 03
A 475 03
TABLE 2 Nominal Diameters and Minimum Weights of Coating
for Zinc-Coated Steel WiresA
Nominal Diameter of Coated
Wire in the
Strand, in.
[mm]
Class AC
Class BD
Class CD
0.041
0.052
0.062
0.065
0.072
[1.04]
[1.32]
[1.57]
[1.65]
[1.83]
0.15
0.15
0.15
0.15
0.15
[46]
[46]
[46]
[46]
[46]
0.40
0.40
0.50
0.50
0.50
[122]
[122]
[153]
[153]
[153]
0.80
0.80
1.00
1.00
1.00
[244]
[244]
[305]
[305]
[305]
1.20
1.20
1.50
1.50
1.50
[366]
[366]
[458]
[458]
[458]
0.080
0.093
0.100
0.104
0.109
[2.03]
[2.36]
[2.54]
[2.64]
[2.77]
0.30
0.30
0.30
0.30
0.30
[92]
[92]
[92]
[92]
[92]
0.60
0.70
0.70
0.80
0.80
[183]
[214]
[214]
[244]
[244]
1.20
1.40
1.40
1.60
1.60
[366]
[427]
[427]
[488]
[488]
1.80
2.10
2.10
2.40
2.40
[549]
[641]
[641]
[732]
[732]
0.113 [2.87]
0.120 [3.05]
0.125 [3.18]
0.130 [3.30]
0.143 [3.63]
0.145 [3.68]
0.30
0.30
0.30
0.30
0.40
0.40
[92]
[92]
[92]
[92]
[122]
[122]
0.80
0.85
0.85
0.85
0.90
0.90
[244]
[259]
[259]
[259]
[275]
[275]
1.60
1.70
1.70
1.70
1.80
1.80
[488]
[519]
[519]
[519]
[549]
[549]
2.40
2.55
2.55
2.55
2.70
2.70
[732]
[778]
[778]
[778]
[824]
[824]
0.150
0.161
0.165
0.177
0.179
0.40
0.40
0.40
0.40
0.40
[122]
[122]
[122]
[122]
[122]
0.90
0.90
0.90
0.90
0.90
[275]
[275]
[275]
[275]
[275]
1.80
1.80
1.80
1.80
1.80
[549]
[549]
[549]
[549]
[549]
2.70
2.70
2.70
2.70
2.70
[824]
[824]
[824]
[824]
[824]
[3.81]
[4.09]
[4.19]
[4.50]
[4.55]
0.188 [4.78]
0.200 [5.08]
0.207 [5.26]
0.40 [122]
0.40 [122]
0.40 [122]
1.00 [305]
1.00 [305]
1.00 [305]
2.00 [610]
2.00 [610]
2.00 [610]
3.00 [915]
3.00 [915]
3.00 [915]
A
For intermediate sizes of wire in the strand, the weight designations are the
same as for the next finer size shown in this table.
B
Class 1 (formerly galvanized) coating applies to common grade of strand
only.
C
Class A, extra galvanized and double galvanized are equivalent terms.
D
Class A, Class B, and Class C coatings apply to all grades of strand.
Utilities
Utilities
Utilities
Utilities
A
Grade
Grade
Grade
Grade
(1)A
(2)A
(3)A
(4)A
Elongation in 24
in. [610 mm],
min, %
and
and
and
and
Common Strand
Siemens-Martin
High-Strength
Extra High-Strength
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4
A 475 03
of at least two turns around a cylindrical mandrel equal to 33
the nominal diameter of the wire under test, without cracking
or delaminating the zinc coating to such an extent that any zinc
can be removed by rubbing with the bare fingers. Loosening or
detachment during the adhesion test of superficial small
particles of zinc formed by mechanical polishing of the surface
of zinc-coated wire shall not be considered cause for rejection.
12. Joints and Splices
12.1 Electric-welded butt joints made prior to the start of
cold drawing of the wire are permitted; however, no electricwelded butt joints shall be made during the cold drawing
operation. Electric-welded butt joints of the wire shall be
permitted only as specified in 12.2.
12.2 In 3-wire strand, there shall be no joints made in the
individual finished wire. In 7-wire strand, joints made in
individual finished wires shall be acceptable provided there is
not more than one joint in any 150-ft [45.7-m] section of the
completed strand and the location of each joint is marked on
the strand with paint or some other distinguishing mark.
Factory joints made in the individual finished wires of 19 and
37-wire strand shall be kept well spaced and at a minimum in
number.
12.3 Joints in the wires composing the strand shall be either
the brazed-lap type or electric-butt-welded type. When the
brazed type of joint is used, the length of the lap shall be not
less than 33 the diameter of the wire and the overlapping faces
shall be smooth, clean, properly fluxed, and completely covered by the brazing metal. When the electric-welded type of
joint is used, care shall be taken to prevent injury to the wire
during electric-butt welding. All joints shall be well made and
shall be coated with zinc after completion so that the joints
shall have protection from corrosion equivalent to that of the
zinc-coated wire itself.
12.4 There shall be no strand joints or strand splices in any
length of the completed strand unless specifically permitted by
the purchaser.
13. Permissible Variations in Size
13.1 The diameter of the zinc-coated wire forming the
strand specified in Table 1 shall be within the limits prescribed
in Table 4.
14. Workmanship
14.1 The zinc-coated wire shall be free of imperfections not
consistent with good commercial practice. The coating shall be
continuous and reasonably uniform.
TABLE 4 Permissible Variations in Diameter of Individual ZincCoated WiresA
Nominal Diameter of Coated Wires
in the Strand, in. [mm]
0.041
0.061
0.091
0.121
Permissible Variations,
6in. [mm]
0.002
0.003
0.004
0.005
[0.05]
[0.08]
[0.10]
[0.13]
A
It is recognized that the surfaces of heavy zinc coatings, particularly those
produced by hot galvanizing, are not perfectly smooth and devoid of irregularities.
If the tolerances shown in Table 4 are rigidly applied to such irregularities that are
inherent to the product, unjustified rejections of wire that would actually be
satisfactory for use could occur. Therefore, it is intended that these tolerances be
used in gaging the uniform areas of the galvanized wire.
15. Sampling
15.1 Sampling for determination of compliance to this
specification shall be performed on each lot of material. A lot
shall consist of all the strand of one size and one grade in each
shipment. The number of samples to be taken shall be as
follows:
5000 ft [1524 m] or less
Over 5000 to 30 000 ft [1524 to 9144 m]
Over 30 000 to 150 000 ft [9144 to 45 720 m]
Over 150 000 ft [45 720 m]
Number of
Samples
1
2
3
4
4
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A 475 03
18.1.1 Standard lengths of strand are as follows: 250, 500,
1000, 2500, and 5000 ft [76, 152, 304, 760, and 1520 m].
18.1.2 Standard practice is to furnish all strand 716 in. [11.11
mm] and over in diameter on reels in lengths of 1000 ft [304
m] and over. Strand lengths of less than 1000 ft are regularly
furnished in coils.
18.2 Each coil or reel shall have a strong weather-resistant
tag securely fastened to it showing the length, nominal diam-
SUMMARY OF CHANGES
Committee A05 has identified the location of selected changes to this standard since the last issue (A 475 - 98)
that may impact the use of this standard.
A 475 - 03:
(1) Renumbered sections to meet Form and Style requirements.
(2) Editorial changes were made in paragraphs 2.1, 3.2.1, 4.1.3,
7.1, 8.3, 10.1, 10.2, 11.1, 18.2, Section 17, and Table 1.
(3) Changed Type 1 to Class 1 in paragraph 1.3 and Table 2
(4) Added paragraph 4.1.5.
(5) Changed base metal in paragraph 5.1 to any commer-
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